WO2010038625A1 - 着色硬化性組成物、カラーフィルタ及びその製造方法、並びに固体撮像素子 - Google Patents
着色硬化性組成物、カラーフィルタ及びその製造方法、並びに固体撮像素子 Download PDFInfo
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- WO2010038625A1 WO2010038625A1 PCT/JP2009/066252 JP2009066252W WO2010038625A1 WO 2010038625 A1 WO2010038625 A1 WO 2010038625A1 JP 2009066252 W JP2009066252 W JP 2009066252W WO 2010038625 A1 WO2010038625 A1 WO 2010038625A1
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
- 229940043267 rhodamine b Drugs 0.000 description 1
- 229940081623 rose bengal Drugs 0.000 description 1
- 229930187593 rose bengal Natural products 0.000 description 1
- STRXNPAVPKGJQR-UHFFFAOYSA-N rose bengal A Natural products O1C(=O)C(C(=CC=C2Cl)Cl)=C2C21C1=CC(I)=C(O)C(I)=C1OC1=C(I)C(O)=C(I)C=C21 STRXNPAVPKGJQR-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- SPVXKVOXSXTJOY-UHFFFAOYSA-O selenonium Chemical class [SeH3+] SPVXKVOXSXTJOY-UHFFFAOYSA-O 0.000 description 1
- 230000001235 sensitizing effect Effects 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 1
- 229940039790 sodium oxalate Drugs 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 150000003413 spiro compounds Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- MUTNCGKQJGXKEM-UHFFFAOYSA-N tamibarotene Chemical compound C=1C=C2C(C)(C)CCC(C)(C)C2=CC=1NC(=O)C1=CC=C(C(O)=O)C=C1 MUTNCGKQJGXKEM-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- JZFHXRUVMKEOFG-UHFFFAOYSA-N tert-butyl dodecaneperoxoate Chemical compound CCCCCCCCCCCC(=O)OOC(C)(C)C JZFHXRUVMKEOFG-UHFFFAOYSA-N 0.000 description 1
- BWSZXUOMATYHHI-UHFFFAOYSA-N tert-butyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(C)(C)C BWSZXUOMATYHHI-UHFFFAOYSA-N 0.000 description 1
- ATZHWSYYKQKSSY-UHFFFAOYSA-N tetradecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C(C)=C ATZHWSYYKQKSSY-UHFFFAOYSA-N 0.000 description 1
- XZHNPVKXBNDGJD-UHFFFAOYSA-N tetradecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C=C XZHNPVKXBNDGJD-UHFFFAOYSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 150000004897 thiazines Chemical class 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229950003937 tolonium Drugs 0.000 description 1
- HNONEKILPDHFOL-UHFFFAOYSA-M tolonium chloride Chemical compound [Cl-].C1=C(C)C(N)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 HNONEKILPDHFOL-UHFFFAOYSA-M 0.000 description 1
- 125000005424 tosyloxy group Chemical group S(=O)(=O)(C1=CC=C(C)C=C1)O* 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 125000001425 triazolyl group Chemical group 0.000 description 1
- PWBHRVGYSMBMIO-UHFFFAOYSA-M tributylstannanylium;acetate Chemical compound CCCC[Sn](CCCC)(CCCC)OC(C)=O PWBHRVGYSMBMIO-UHFFFAOYSA-M 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- 125000004953 trihalomethyl group Chemical group 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- JBYXACURRYATNJ-UHFFFAOYSA-N trimethoxy(1-trimethoxysilylhexyl)silane Chemical compound CCCCCC([Si](OC)(OC)OC)[Si](OC)(OC)OC JBYXACURRYATNJ-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- 125000005580 triphenylene group Chemical group 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 238000009489 vacuum treatment Methods 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical class OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 125000001834 xanthenyl group Chemical class C1=CC=CC=2OC3=CC=CC=C3C(C12)* 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/006—Preparation of organic pigments
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/006—Preparation of organic pigments
- C09B67/0061—Preparation of organic pigments by grinding a dyed resin
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/201—Filters in the form of arrays
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0042—Photosensitive materials with inorganic or organometallic light-sensitive compounds not otherwise provided for, e.g. inorganic resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
Definitions
- the color filter is an essential component for liquid crystal displays and solid-state image sensors.
- Such a color filter is composed of colored patterns of a plurality of hues, and usually has at least red, green, and blue colored regions (hereinafter also referred to as “colored patterns” or “colored pixels”).
- colors patterns or “colored pixels”.
- first color a first hue
- second color a curable composition having a colorant of red, green, or blue
- third color the same coating, exposure, development, and heat treatment processes as necessary are repeated.
- the above forming method is called a photolithographic method or a pigment dispersion method.
- a photosensitive composition used in these forming methods a negative photosensitive composition in which a photopolymerizable monomer and a photopolymerization initiator are added to an alkali-soluble resin has been proposed (for example, JP-A-2-181704). JP-A-2-199403, JP-A-5-273411, JP-A-7-140654).
- additives such as various surfactants are added to the colored curable composition.
- the uniformity of the coating film is not sufficient to form a pattern with a small area such that one side is 1.7 ⁇ m or less with a high resolution with only this method. There is.
- a curable composition having excellent uniformity and good developability and suitable for forming an image of a fine area is eagerly desired.
- the present invention has been made in view of the above, and the object of the present invention will be described below. That is, according to one embodiment of the present invention, even when there are irregularities on the support (substrate), the coating film has excellent uniformity and surface flatness, and also has high developability.
- a colored curable composition capable of forming a colored pattern in particular, a colored curable composition useful for forming a colored filter color pattern is provided.
- a color filter having a high-resolution colored pattern, a method for manufacturing the same, and a solid-state imaging device including a color filter having excellent color characteristics are provided.
- the present inventors have found that the above object can be achieved by using a polymer having a specific side chain structure and a dispersant having a specific structure in combination, and have completed the present invention. That is, the specific means of the present invention are as follows.
- ⁇ 3> The colored curable composition according to ⁇ 2>, wherein R in the general formula (I) is a hydrogen atom or a methyl group.
- R in the general formula (I) is a hydrogen atom or a methyl group.
- n is an integer of 1 to 100 in the general formula (I).
- ⁇ 5> In a polymer in which the structural unit represented by the general formula (I) includes a structural unit having a carboxyl group bonded to the main chain via the linking group including the ester group (A), The colored curable composition according to any one of ⁇ 2> to ⁇ 4>, which is contained by mass%.
- the polymer containing a structural unit having a carboxyl group bonded to the main chain via a linking group containing an ester group contains other structural units in addition to the structural unit represented by the formula (I).
- ⁇ 7> (A) The content of the polymer containing a structural unit having a carboxyl group bonded to the main chain through a linking group containing an ester group is 2 to 50% by mass in the solid content of the colored curable composition
- a colored layer is formed by applying the colored curable composition according to any one of ⁇ 1> to ⁇ 13> on a support; Exposing the colored layer; Developing the colored layer after exposure; The manufacturing method of the color filter containing this.
- a high-resolution colored pattern that has excellent coating film uniformity and surface flatness and excellent developability. It is possible to provide a colored curable composition capable of forming a color curable composition, particularly a colored curable composition useful for forming a colored pattern of a color filter. Further, according to another aspect of the present invention, it is possible to provide a color filter having a high-resolution colored pattern, a manufacturing method thereof, and a solid-state imaging device including a color filter having excellent color characteristics.
- the colored curable composition of the present invention includes (A) a polymer containing a structural unit having a carboxyl group bonded to the main chain via a linking group containing an ester group, (B) a photopolymerization initiator, (C) A polymerizable compound, (D) a pigment, and (E) a dispersant containing a phosphate group.
- a component used for the colored curable composition of this invention is demonstrated one by one.
- the colored curable composition of the present invention comprises (A) a main chain via a linking group containing an ester group.
- At least one polymer containing a structural unit having a carboxyl group bonded to (hereinafter also referred to as “(A) specific polymer”).
- a structural unit represented by the following general formula (I) is preferable.
- R represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms, preferably a hydrogen atom or a methyl group, and most preferably a hydrogen atom or a methyl group.
- n represents an integer of 1 to 200.
- the number of n can control the properties such as the acid value, crystallinity, and film property of the polymer. From such a viewpoint, n is preferably an integer of 1 to 100 and an integer of 2 to 20. It is more preferable. When n is 200 or less, the developability becomes better.
- the specific polymer (A) in the present invention preferably contains 5 to 100% by mass, more preferably 20 to 70% by mass, of the structural unit represented by the general formula (I) in the polymer.
- the specific polymer it is preferable for the specific polymer to have other structural units in addition to the above structural units because various physical properties can be imparted to the polymer. That is, it is possible to control the molecular weight, hydrophilicity / hydrophobicity, polarity, etc. of a specific polymer by controlling the type and amount of other copolymerization components to be present.
- the other copolymerization component which (A) specific polymer which concerns on this invention can contain The following can be mentioned as a preferable structural unit which can be copolymerized.
- Styrenes such as styrene, ⁇ -methylstyrene, methylstyrene, and chloromethylstyrene.
- Vinyl ketones such as methyl vinyl ketone, ethyl vinyl ketone, propyl vinyl ketone, and phenyl vinyl ketone.
- Olefins such as ethylene, propylene, isobutylene, butadiene, and isoprene.
- a copolymerization component of the polymer having the structural unit represented by the general formula (I) a structural unit derived from an acid group-containing monomer having the following structures (12) to (17) can also be used.
- the content of the acid group-containing structural unit is preferably 30 mol% or less in the specific polymer (A) from the viewpoint of effects.
- Examples of the monomer (12) having a phenol group include acrylamide, methacrylamide, acrylic acid ester, methacrylic acid ester, and hydroxystyrene having a phenol group.
- Examples of the monomer having a sulfonamide group include compounds having at least one sulfonamide group having the above structure and a polymerizable unsaturated group in the molecule.
- a low molecular compound having an acryloyl group, an allyl group, or a vinyloxy group and a sulfonamide group in the molecule is preferable.
- Examples thereof include compounds represented by the following general formulas (i) to (v).
- X 1 and X 2 each independently represent —O— or —NR 7 —.
- R 1 and R 4 each independently represents a hydrogen atom or —CH 3 .
- R 2 , R 5 , R 9 , R 12 and R 16 are each independently an alkylene group, cycloalkylene group, arylene group or aralkylene group having 1 to 12 carbon atoms, which may have a substituent.
- R 3 , R 7 and R 13 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group, an aryl group or an aralkyl group which may have a substituent.
- R 6 and R 17 each independently represents an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group, an aryl group, or an aralkyl group, which may have a substituent.
- R 8 , R 10 and R 14 each independently represents a hydrogen atom or —CH 3 .
- R 11 and R 15 each independently represents a C 1-12 alkylene group, cycloalkylene group, arylene group or aralkylene group which may have a single bond or a substituent.
- Y 1 and Y 2 each independently represent a single bond or —CO—.
- m-aminosulfonylphenyl methacrylate N- (p-aminosulfonylphenyl) methacrylamide
- Examples of the monomer having the (14) active imide group include compounds having at least one active imide group represented by the structural formula and one polymerizable unsaturated group in the molecule. Among these, compounds having at least one active imide group represented by the following structural formula and one polymerizable unsaturated group in the molecule are preferable.
- an acid group-containing structural unit derived from N- (p-toluenesulfonyl) methacrylamide, N- (p-toluenesulfonyl) acrylamide or the like can be preferably used.
- Examples of the monomer (15) having a carboxylic acid group include compounds each having one or more carboxylic acid groups and polymerizable unsaturated groups in the molecule.
- Examples of the monomer (16) having a sulfonic acid group include compounds having one or more sulfonic acid groups and polymerizable unsaturated groups in the molecule.
- Examples of the monomer (17) having a phosphate group include compounds each having one or more phosphate groups and polymerizable unsaturated groups in the molecule.
- the polymer having the specific structure of the present invention when the polymer having the specific structure of the present invention is reacted with isocyanate, the polymer having the specific structure of the present application shares a structural unit derived from a monomer having a hydroxyl group such as 2-hydroxyethyl methacrylate or 2-hydroxyethyl acrylate. It is preferably contained as a polymerization component.
- the specific polymer (A) in the present invention preferably has an acid value of 5 to 250 mgKOH / g, more preferably 10 to 150 mgKOH / g, and still more preferably 25 to 120 mgKOH / g.
- the acid value can be calculated, for example, from the average content of acid groups in the resin molecule.
- the acid value of (A) specific polymer can be adjusted by changing the kind and content of the said acid group containing structural unit.
- the (A) specific polymer in the present invention preferably has a structural unit having an aromatic ring from the viewpoint of the dispersion stability of the pigment and the stability of the colored curable composition.
- aromatic rings include aromatic hydrocarbon groups such as phenyl, naphthyl and anthranyl groups, indole groups, imidazole groups, triazole groups, oxydiazole groups, benzimidazole groups, benzoxazole groups, benzthiazole groups, pyridinyl Group, a thiophene group, a pyrrole group, a hetero atom-containing aromatic group such as a furanyl group, and the like.
- aromatic rings are preferably bonded to a side chain of a specific polymer directly or via a predetermined linking group.
- the structural unit having an aromatic ring is preferably contained in an amount of 5 to 80% by mass, and more preferably 10 to 60% by mass, based on the specific polymer (A).
- the colored curable composition of this invention contains (A) specific polymer which has a structure as shown by general formula (I) in a side chain, the softness
- the colored curable composition of the present invention is particularly effective when a high-resolution image, that is, a small image pattern is sequentially formed a plurality of times, and an image having a line width of 30 ⁇ m or less, more preferably 3 ⁇ m or less. It is effective when forming. Further, since the curability is excellent even when there are few polymerization components, the colored curable composition of the present invention has a pigment solid content of 40% by mass or more, more preferably 45% by mass or more. Things are particularly effective. Although the specific structure of (A) specific polymer is shown below, this invention is not limited to the following. In the present specification, “wt%” in the structural formula represents “mass%”.
- the colored curable composition of the present invention further contains (B) a photopolymerization initiator.
- the photopolymerization initiator (B) in the present invention is preferably a photopolymerization initiator that decomposes by light and initiates and accelerates the polymerization of the specific polymerizable compound, and has absorption in the wavelength region of 300 to 500 nm. Preferably there is.
- a photoinitiator can be used individually or in combination of 2 or more types.
- Examples of the photopolymerization initiator include organic halogenated compounds, oxydiazole compounds, carbonyl compounds, ketal compounds, benzoin compounds, acridine compounds, organic peroxide compounds, azo compounds, coumarin compounds, azide compounds, metallocene compounds, hexaaryls.
- Examples include rubiimidazole compounds, organic boric acid compounds, disulfonic acid compounds, oxime ester compounds, onium salt compounds, and acylphosphine (oxide) compounds.
- s-triazine compound examples include s-triazine derivatives in which at least one mono-, di-, or tri-halogen-substituted methyl group is bonded to the s-triazine ring.
- Specific examples include 2,4,6-tris (monochloromethyl) -s-triazine, 2,4,6-tris (dichloromethyl) -s-triazine, 2,4,6-tris (trichloromethyl) -s.
- Examples of oxydiazole compounds include 2-trichloromethyl-5-styryl-1,3,4-oxodiazole, 2-trichloromethyl-5- (cyanostyryl) -1,3,4-oxodiazole, 2-trichloromethyl-5- (naphth-1-yl) -1,3,4-oxodiazole, 2-trichloromethyl-5- (4-styryl) styryl-1,3,4-oxodiazole, etc. Can be mentioned.
- carbonyl compounds examples include benzophenone, Michler ketone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 2-chlorobenzophenone, 4-bromobenzophenone, benzophenone derivatives such as 2-carboxybenzophenone, 2,2-dimethoxy -2-phenylacetophenone, 2,2-diethoxyacetophenone, 1-hydroxycyclohexyl phenyl ketone, ⁇ -hydroxy-2-methylphenylpropanone, 1-hydroxy-1-methylethyl- (p-isopropylphenyl) ketone, 1 -Hydroxy-1- (p-dodecylphenyl) ketone, 2-methyl- (4 '-(methylthio) phenyl) -2-morpholino-1-propanone, 1,1,1-trichloromethyl- (p-butylphenol) E) ketones, acetophenone derivatives such as 2-benzyl-2-dimethylamin
- ketal compound examples include benzyl methyl ketal and benzyl- ⁇ -methoxyethyl ethyl acetal.
- benzoin compound examples include m-benzoin isopropyl ether, benzoin isobutyl ether, benzoin methyl ether, methyl o-benzoylbenzoate and the like.
- acridine compound examples include 9-phenylacridine, 1,7-bis (9-acridinyl) heptane and the like.
- organic peroxide compound examples include trimethylcyclohexanone peroxide, acetylacetone peroxide, 1,1-bis (tert-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (tert-butylperoxide).
- Examples of the azo compound include azo compounds described in JP-A-8-108621.
- Examples of coumarin compounds include 3-methyl-5-amino-((s-triazin-2-yl) amino) -3-phenylcoumarin, 3-chloro-5-diethylamino-((s-triazin-2-yl). ) Amino) -3-phenylcoumarin, 3-butyl-5-dimethylamino-((s-triazin-2-yl) amino) -3-phenylcoumarin, and the like.
- azide compound examples include organic azide compounds described in US Pat. No. 2,848,328, US Pat. No. 2,852,379 and US Pat. No. 2,940,853, 2,6-bis (4-azidobenzylidene) -4 -Ethylcyclohexanone (BAC-E) and the like.
- Examples of the metallocene compound include JP 59-152396, JP 61-151197, JP 63-41484, JP 2-249, JP 2-4705, Various titanocene compounds described in JP-A-5-83588, such as di-cyclopentadienyl-Ti-bis-phenyl, di-cyclopentadienyl-Ti-bis-2,6-difluorophen-1-yl Di-cyclopentadienyl-Ti-bis-2,4-di-fluorophen-1-yl, di-cyclopentadienyl-Ti-bis-2,4,6-trifluorophen-1-yl, Di-cyclopentadienyl-Ti-bis-2,3,5,6-tetrafluorophen-1-yl, di-cyclopentadienyl-Ti-bis-2,3,4,5,6-pen Fluorophen-1-yl, di-methylcyclopentadienyl-Ti-
- hexaarylbiimidazole compounds include, for example, each specification such as JP-B-6-29285, US Pat. Nos. 3,479,185, 4,311,783, and 4,622,286. And various compounds described in the above.
- organic borate compound examples include JP-A-62-143044, JP-A-62-1050242, JP-A-9-188865, JP-A-9-188686, and JP-A-9-188710. JP, 2000-131837, JP 2002-107916, JP 2764769, JP 2002-116539, etc., and Kunz, Martin “Rad Tech '98. Proceeding April 19- 22, 1998, Chicago ”, etc., organoboron sulfonium complexes or organoboron oxos described in JP-A-6-157623, JP-A-6-175564, JP-A-6-175561.
- JP-A-6-17555 Organoboron iodonium complexes described in JP-A-6-175553, organoboron phosphonium complexes described in JP-A-9-188710, JP-A-6-348011, JP-A-7-128785, Specific examples include organoboron transition metal coordination complexes and the like disclosed in Kaihei 7-140589, JP-A-7-306527, and JP-A-7-292014.
- Examples of the disulfone compound include compounds described in JP-A Nos. 61-166544 and 2002-328465.
- oxime ester compounds examples include: C. S. Perkin II (1979) 1653-1660), J.M. C. S. Perkin II (1979) 156-162, Journal of Photopolymer Science and Technology (1995) 202-232, Japanese Unexamined Patent Publication No. 2000-66385, Japanese Unexamined Patent Publication No. 2000-80068, Special Publication No. 2004-534797 Compounds and the like.
- onium salt compounds examples include S.I. I. Schlesinger, Photogr. Sci. Eng. , 18, 387 (1974), T.A. S. Bal et al, Polymer, 21, 423 (1980), diazonium salts, US Pat. No. 4,069,055, ammonium salts described in JP-A-4-365049, US Pat. No. 4,069, The phosphonium salts described in the specifications of Nos. 055 and 4,069,056, the specifications of European Patent No. 104,143, and the specifications of JP-A-2-150848 and JP-A-2-296514 Examples include iodonium salts.
- the iodonium salt that can be suitably used in the present invention is a diaryl iodonium salt, and is preferably substituted with two or more electron donating groups such as an alkyl group, an alkoxy group, and an aryloxy group from the viewpoint of stability. .
- Examples of the sulfonium salt that can be suitably used in the present invention include European Patent Nos. 370,693, 390,214, 233,567, 297,443, 297,442, and U.S. Pat. 933,377, 4,760,013, 4,734,444, 2,833,827, German Patents 2,904,626, 3,604,580, Examples include sulfonium salts described in each specification of 3,604,581, and from the viewpoint of stability and sensitivity, it is preferably substituted with an electron-withdrawing group.
- the electron withdrawing group preferably has a Hammett value greater than zero. Examples of preferred electron withdrawing groups include halogen atoms and carboxylic acids.
- sulfonium salts include sulfonium salts in which one substituent of the triarylsulfonium salt has a coumarin structure or an anthraquinone structure and absorbs at 300 nm or more.
- a sulfonium salt in which the triarylsulfonium salt has an allyloxy group or an arylthio group as a substituent and has absorption at 300 nm or more can be mentioned.
- the photopolymerization initiator (B) used in the present invention includes a trihalomethyltriazine compound, a benzyldimethyl ketal compound, an ⁇ -hydroxyketone compound, an ⁇ -aminoketone compound, an acylphosphine compound, and a phosphine oxide compound from the viewpoint of exposure sensitivity.
- the pigment concentration is high, a large amount of photopolymerization initiator that generates radicals cannot be added, and the pigment concentration is high, so initiation by electron transfer and energy transfer using a sensitizer Even in the mechanism, sufficient curability cannot be obtained due to factors such as low concentrations of the sensitizer and the photopolymerization initiator.
- a photopolymerization initiator that generates halogen by exposure to triazine or the like is used to prevent contamination of the light source. I can't.
- the oxime compound that can be used in the present invention can be used without limitation as long as it is a compound having a —C ⁇ N—O— bond, and is preferably represented by the following general formula (1) or general formula (2). It is a compound (hereinafter, also referred to as “specific oxime compound”).
- R 1 is a monovalent organic group, preferably a carbonyl group or a sulfo group, and from the viewpoint of sensitivity and stability, R 1 is A group represented by the general formula (3) or a group represented by the general formula (4) is preferable.
- R 4 may be a monovalent organic group, and examples thereof include a monovalent organic group having 1 to 20 carbon atoms.
- the organic group include an alkyl group, an alkenyl group, an alkynyl group, a cycloalkyl group, a cycloalkenyl group, a cycloalkynyl group, an aryl group, a heterocyclic group, and an alkoxy group. These include a halogen atom, a hydroxyl group, and an alkyl group.
- the compound represented by R 4 in the general formula (3) is preferably an alkyl group or an aryl group.
- R 3 in the general formulas (1) and (2) is preferably an aryl group or a heterocyclic group, and when it is an aryl group, it is a substituent having a nitrogen atom or a sulfur atom. It is preferably substituted, and when it is a heterocycle, it preferably contains a nitrogen atom, an oxygen atom, or a sulfur atom.
- OS-1 to OS-113 of the compounds represented by the general formula (1) or the general formula (2) (specific oxime compounds) are shown below, but the present invention is not limited thereto. is not.
- the specific oxime compound preferably has a heterocyclic structure and / or a sulfide structure from the viewpoint of sensitivity and stability, and more preferably has a structure represented by the general formula (2).
- the heterocyclic ring is a carbazole derivative and has a structure represented by the general formula (2).
- the content of the photopolymerization initiator (B) contained in the curable composition of the present invention is preferably 0.1% by mass to 50% by mass with respect to the total solid content contained in the curable composition. More preferably, the content is 0.5% by mass to 30% by mass, and particularly preferably 1% by mass to 20% by mass. Within this range, better sensitivity and a hardened part can be formed.
- the colored curable composition of the present invention further contains (C) a polymerizable compound.
- the polymerizable compound (C) in the present invention include general radical polymerizable compounds, and compounds widely known as compounds having an ethylenically unsaturated double bond in the industrial field can be used without any particular limitation. . These can be in chemical forms such as monomers, prepolymers, ie dimers, trimers and oligomers, or mixtures thereof and copolymers thereof.
- Examples of monomers and copolymers thereof include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), and esters and amides thereof.
- unsaturated carboxylic acids for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters and amides thereof examples include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), and esters and amides thereof.
- an ester of an unsaturated carboxylic acid and an aliphatic polyhydric alcohol compound, or an amide of an unsaturated carboxylic acid and an aliphatic polyvalent amine compound is used.
- an addition reaction product of an unsaturated carboxylic acid ester or unsaturated carboxylic acid amide having a nucleophilic substituent such as a hydroxyl group, an amino group or a mercapto group with a monofunctional or polyfunctional isocyanate or epoxy and A dehydration condensation reaction product of the unsaturated carboxylic acid ester or unsaturated carboxylic acid amide with a monofunctional or polyfunctional carboxylic acid is also preferably used.
- ester monomer of an aliphatic polyhydric alcohol compound and an unsaturated carboxylic acid include acrylic acid esters such as ethylene glycol diacrylate, triethylene glycol diacrylate, 1,3-butanediol diacrylate, and tetramethylene glycol.
- Methacrylic acid esters include tetramethylene glycol dimethacrylate, triethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, trimethylolethane trimethacrylate, ethylene glycol dimethacrylate, 1,3-butanediol dimethacrylate, Hexanediol dimethacrylate, pentaerythritol dimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol dimethacrylate, dipentaerythritol hexamethacrylate, sorbitol trimethacrylate, sorbitol tetramethacrylate, bis [p- (3-methacryloxy- 2-hydroxyp Epoxy) phenyl] dimethyl methane, bis - [p- (me
- Itaconic acid esters include ethylene glycol diitaconate, propylene glycol diitaconate, 1,3-butanediol diitaconate, 1,4-butanediol diitaconate, tetramethylene glycol diitaconate, pentaerythritol diitaconate Sorbitol tetritaconate and the like.
- crotonic acid esters include ethylene glycol dicrotonate, tetramethylene glycol dicrotonate, pentaerythritol dicrotonate, and sorbitol tetradicrotonate.
- isocrotonic acid esters include ethylene glycol diisocrotonate, pentaerythritol diisocrotonate, and sorbitol tetraisocrotonate.
- maleic acid esters include ethylene glycol dimaleate, triethylene glycol dimaleate, pentaerythritol dimaleate, and sorbitol tetramaleate.
- esters examples include aliphatic alcohol esters described in JP-B-51-47334 and JP-A-57-196231, JP-A-59-5240, JP-A-59-5241, and JP-A-2-226149. Esters having an aromatic skeleton, and esters containing amino groups described in JP-A-1-165613 are also preferably used. Furthermore, the ester monomers described above can also be used as a mixture.
- amide monomers of aliphatic polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis. -Methacrylamide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, xylylene bismethacrylamide and the like.
- amide monomers include those having a cyclohexylene structure described in JP-B-54-21726.
- a urethane addition polymerizable compound produced by using an addition reaction of an isocyanate and a hydroxyl group is also suitable. Specific examples thereof include, for example, one molecule described in JP-B-48-41708. Contains two or more polymerizable vinyl groups in one molecule obtained by adding a vinyl monomer containing a hydroxyl group represented by the following general formula (E) to a polyisocyanate compound having two or more isocyanate groups Vinyl urethane compounds to be used.
- R 4 and R 5 each independently represent H or CH 3 .
- urethane acrylates such as those described in JP-A-51-37193, JP-B-2-32293, and JP-B-2-16765, JP-B-58-49860, JP-B-56-17654, Urethane compounds having an ethylene oxide skeleton described in JP-B-62-39417 and JP-B-62-39418 are also suitable.
- Urethane compounds having an ethylene oxide skeleton described in JP-B-62-39417 and JP-B-62-39418 are also suitable.
- by using addition polymerizable compounds having an amino structure or a sulfide structure in the molecule described in JP-A-63-277653, JP-A-63-260909, JP-A-1-105238 In addition, a curable composition excellent in photosensitive speed can be obtained.
- polyester acrylates examples include polyester acrylates, epoxy resins and (meth) acrylic acid described in JP-A-48-64183, JP-B-49-43191, JP-B-52-30490, and JP-B-52-30490. Mention may be made of polyfunctional acrylates and methacrylates such as reacted epoxy acrylates. Further, specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337, and JP-B-1-40336, and vinylphosphonic acid compounds described in JP-A-2-25493 can also be mentioned. In some cases, a structure containing a perfluoroalkyl group described in JP-A-61-22048 is preferably used. Furthermore, Journal of Japan Adhesion Association vol. 20, no. 7, pages 300 to 308 (1984), which are introduced as photocurable monomers and oligomers, can also be used.
- the polymerizable compound preferably contains two or more ethylenically unsaturated bonds, and more preferably contains three or more. Especially, it is preferable to contain 2 or more (meth) acrylic acid ester structures, it is more preferable to contain 3 or more, and it is most preferable to contain 4 or more. Furthermore, it is preferable to contain an EO modified body from the viewpoint of curing sensitivity and developability of the unexposed area. Moreover, it is preferable to contain a urethane bond from a viewpoint of hardening sensitivity and exposure part intensity
- the polymerizable compounds include bisphenol A diacrylate, bisphenol A diacrylate EO modified product, trimethylolpropane triacrylate, trimethylolpropane tri (acryloyloxypropyl) ether, trimethylolethane triacrylate, tetraethylene glycol.
- Diacrylate pentaerythritol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, sorbitol triacrylate, sorbitol tetraacrylate, sorbitol pentaacrylate, sorbitol hexa Acrylate, G (Acryloyloxyethyl) isocyanurate, pentaerythritol tetraacrylate EO-modified product, dipentaerythritol hexaacrylate EO-modified product are preferred examples.
- Examples of commercially available products include urethane oligomers UAS-10, UAB-140 (all trade names, manufactured by Sanyo Kokusaku Pulp Co., Ltd.), DPHA-40H (trade names, manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA- 306T, UA-306I, AH-600, T-600, and AI-600 (all trade names, manufactured by Kyoeisha) are preferable.
- bisphenol A diacrylate EO modified product pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, tri (acryloyloxyethyl) isocyanurate, pentaerythritol tetraacrylate EO modified product, Dipentaerythritol hexaacrylate EO modified products such as DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (Manufactured by Kyoeisha) is more preferred.
- DPHA-40H manufactured by Nippon Kayaku Co., Ltd.
- UA-306H, UA-306T, UA-306I AH-600, T-600, AI-600 (Manufacture
- ethylenically unsaturated compounds having an acid group are also suitable.
- examples of commercially available products include TO-756, which is a carboxyl group-containing trifunctional acrylate manufactured by Toagosei Co., Ltd., and a carboxyl group-containing pentafunctional acrylate.
- TO-1382 all trade names.
- the content of the polymerizable compound (C) in the colored curable composition of the present invention is preferably in the range of 4 to 80% by mass, more preferably in the range of 7 to 50% by mass in terms of solid content. preferable.
- the addition amount is preferably 7 to 40% by mass based on the total solid content, and particularly effective in the range of 6 to 25% by mass.
- the colored curable composition of the present invention further contains a pigment as a colorant.
- a colored cured body cured film
- it can be applied to the formation of a colored pattern of an image forming material or a color filter.
- the colorant contained in the curable composition of the present invention conventionally known various pigments can be used alone or in combination.
- the effect of a red or yellow pigment is exhibited from the viewpoint of the pigment structure.
- the pigment that can be used in the curable composition of the present invention various conventionally known inorganic pigments or organic pigments can be used. Further, considering that it is preferable to have a high transmittance, whether it is an inorganic pigment or an organic pigment, it is preferable to use a pigment having a particle size as small as possible, and considering the handling properties, the average particle size of the pigment is 0.01 ⁇ m to 0.1 ⁇ m is preferable, and 0.01 ⁇ m to 0.05 ⁇ m is more preferable.
- the inorganic pigment include metal compounds represented by metal oxides, metal complex salts, and the like. Specifically, iron, cobalt, aluminum, cadmium, lead, copper, titanium, magnesium, chromium, zinc And metal oxides such as antimony, and composite oxides of the above metals.
- organic pigment for example, C. I. Pigment Yellow 11, 24, 31, 53, 83, 93, 99, 108, 109, 110, 138, 139, 147, 150, 151, 154, 155, 167, 180, 185, 199; C. I. Pigment orange 36, 38, 43, 71; C. I. Pigment Red 81, 105, 122, 149, 150, 155, 166, 171, 175, 176, 177, 209, 220, 224, 242, 254, 255, 264, 270; C. I. Pigment violet 19, 23, 32, 39; C. I. Pigment Blue 1, 2, 15, 15: 1, 15: 3, 15: 6, 16, 22, 60, 66; C. I. Pigment green 7, 36, 37, 58; C. I. Pigment brown 25, 28; C. I. Pigment black 1, 7; Examples thereof include carbon black.
- those having a basic nitrogen atom in the structural formula of the pigment can be preferably used.
- a pigment having a basic nitrogen atom exhibits good dispersibility in the composition of the present invention.
- other polymerization components contained in the colored curable composition and (A) a specific polymer having a structural unit containing an aromatic ring or a nitrogen atom, such as It is presumed that the good affinity with the pigment has an effect.
- an anthraquinone pigment C.I. I. Pigment red 177
- perylene pigments include C.I. I. Pigment red 155, or C.I. I. Pigment red 224
- diketopyrrolopyrrole pigments include C.I. I.
- the mass ratio of red pigment to yellow pigment is preferably 100/5 to 100/50. When the mass ratio is within this range, the light transmittance in the wavelength region of 400 nm to 500 nm is sufficiently suppressed. In addition, when the mass ratio is within this range, the color purity cannot be increased, or the main wavelength becomes too short, and the deviation from the NTSC (National Television System Committee) target hue becomes large. There is no problem.
- the mass ratio is optimally in the range of 100: 10 to 100: 30. In the case of a combination of red pigments, the mass ratio can be adjusted according to the chromaticity.
- a halogenated phthalocyanine pigment can be used alone or in combination with a disazo yellow pigment, a quinophthalone yellow pigment, an azomethine yellow pigment or an isoindoline yellow pigment.
- a disazo yellow pigment e.g., C.I. I. Pigment Green 7, 36, 37, or 58
- I. Pigment yellow 83 e.g., C.I. I. Pigment yellow 138, C.I. I. Pigment yellow 139, C.I. I. Pigment yellow 150, C.I. I. Pigment yellow 180 or C.I. I. Mixing with Pigment Yellow 185 is preferred.
- the mass ratio of green pigment to yellow pigment is preferably from 100/5 to 100/150, particularly preferably from 100/30 to 100/120.
- the blue pigment a phthalocyanine pigment alone or a mixture of this with a dioxazine purple pigment can be used.
- C.I. I. Pigment blue 15: 6 and C.I. I. Mixing with pigment violet 23 is preferred.
- the mass ratio of the blue pigment to the purple pigment (blue pigment / purple pigment) is preferably 100/0 to 100/30, more preferably 100/10 or less.
- carbon black, titanium black, iron oxide, titanium oxide alone or a mixture thereof is used, and a combination of carbon black and titanium black is preferable.
- the mass ratio of carbon black to titanium black is preferably in the range of 100/0 to 100/60.
- the primary particle diameter of the pigment is preferably 10 to 100 nm, more preferably 10 to 70 nm, and more preferably 10 to 50 nm from the viewpoint of color unevenness and contrast. More preferred is 10 to 40 nm.
- the colored curable composition of the present invention when used for a color filter, it is also preferable to use a dye that dissolves uniformly in the composition from the viewpoint of uneven color and contrast.
- the colored curable composition of the present invention further contains (E) a dispersant containing a phosphate group (hereinafter also referred to as “(E) specific dispersant”). To do. It is also a preferred embodiment that the specific polymer (A) is added to a pigment dispersion containing a pigment dispersed with a dispersant containing a phosphate group.
- a dispersing agent containing a phosphate group the compound represented by the following general formula (II) is preferable.
- R 1 and R 2 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms
- m and l each independently represents an integer of 1 to 200.
- R 1 and R 2 are each independently preferably a hydrocarbon group having 1 to 20 carbon atoms, and a hydrocarbon having 6 to 20 carbon atoms. Groups are more preferred.
- m and l are each independently preferably an integer of 2 to 20, and more preferably an integer of 6 to 20.
- the content of the specific dispersant (E) in the pigment dispersion is preferably 0 to 100 parts by mass, more preferably 3 to 70 parts by mass with respect to 100 parts by mass of the (D) pigment. .
- Pigment derivative The colored curable composition of this invention may contain the pigment derivative as needed.
- the pigment derivative can be used as the adsorption point of the dispersant by adsorbing the pigment derivative with the affinity to the dispersant, or by introducing the polar group into the pigment surface. It can be dispersed in the composition and re-aggregation can be prevented, and it is effective for constituting a color filter having excellent dispersion stability.
- the pigment derivative a known derivative having an organic pigment as a base skeleton can be appropriately used.
- the organic pigment include quinacridone pigments, phthalocyanine pigments, azo pigments, quinophthalone pigments, isoindoline pigments, isoindolinone pigments, quinoline pigments, diketopyrrolopyrrole pigments, and benzimidazolone pigments.
- light yellow aromatic polycyclic compounds such as naphthalene series, anthraquinone series, triazine series and quinoline series which are not called pigments are also included.
- the content of the pigment derivative in the pigment dispersion according to the present invention is preferably 0 to 30 parts by mass and more preferably 3 to 20 parts by mass with respect to 100 parts by mass of the pigment.
- the dispersion can be favorably performed while the viscosity is kept low, and the dispersion stability after dispersion can be improved.
- the above-mentioned (A) specific polymer, (B) photopolymerization initiator, (C) polymerizable compound, And the coloring curable composition of this invention can be obtained by mix
- (A) specific polymer can also be used for preparation of a pigment dispersion liquid.
- the amount of the (D) pigment contained in the colored curable composition of the present invention is preferably in the range of 5 to 90% by mass, and more preferably in the range of 25 to 85% by mass.
- Binder polymer In the colored curable composition of the present invention, in addition to the specific polymer (A), another binder polymer is further used as necessary for the purpose of improving film properties and adjusting developability. be able to.
- the other binder polymer as an optional component in the present invention is a polymer not containing the structural unit represented by the general formula (I).
- As the binder it is preferable to use a linear organic polymer that does not contain the structural unit represented by the general formula (I).
- a linear organic polymer a known one can be arbitrarily used.
- a linear organic polymer that is soluble or swellable in water or weak alkaline water is selected to enable water development or weak alkaline water development.
- the linear organic polymer is selected and used not only as a film forming agent but also according to the use as water, weak alkaline water or an organic solvent developer.
- a water-soluble organic polymer is used, water development is possible.
- the linear organic polymer include radical polymers having a carboxylic acid group in the side chain, such as JP-A-59-44615, JP-B-54-34327, JP-B-58-12777, JP-B-54-25957, Polymers described in JP-A-54-92723, JP-A-59-53836, JP-A-59-71048, that is, resins or acid anhydrides obtained by homopolymerizing or copolymerizing monomers having a carboxyl group.
- Resin obtained by hydrolyzing, half-esterifying or half-amidating an acid anhydride unit, or epoxy acrylate modified with unsaturated monocarboxylic acid and acid anhydride, etc. Is mentioned.
- monomers having a carboxyl group include acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, 4-carboxylstyrene, and examples of monomers having an acid anhydride include maleic anhydride.
- An acid etc. are mentioned.
- the acidic cellulose derivative which has a carboxylic acid group in a side chain is mentioned.
- a polymer obtained by adding a cyclic acid anhydride to a polymer having a hydroxyl group is useful.
- a monomer other than the above-mentioned monomers can be used as the compound to be copolymerized.
- examples of other monomers include the following compounds (a) to (l).
- (G) Styrenes such as styrene, ⁇ -methylstyrene, methylstyrene, chloromethylstyrene and p-acetoxystyrene.
- J N-vinylpyrrolidone, acrylonitrile, methacrylonitrile and the like.
- K Unsaturated imides such as maleimide, N-acryloylacrylamide, N-acetylmethacrylamide, N-propionylmethacrylamide, N- (p-chlorobenzoyl) methacrylamide.
- L A methacrylic acid monomer having a hetero atom bonded to the ⁇ -position.
- JP-A No. 2002-309057, JP-A No. 2002-311569 and the like can be mentioned.
- a (meth) acrylic resin having an allyl group, a vinyl ester group, and a carboxyl group in the side chain, and a side chain described in JP-A Nos. 2000-187322 and 2002-62698 are doubled.
- An alkali-soluble resin having a bond or an alkali-soluble resin having an amide group in the side chain described in JP-A-2001-242612 is preferable because it has an excellent balance of film forming property, sensitivity, and developability.
- Japanese Patent Publication No. 7-2004 Japanese Patent Publication No. 7-120041, Japanese Patent Publication No. 7-120042, Japanese Patent Publication No. 8-12424, Japanese Patent Application Laid-Open No. 63-287944, Japanese Patent Application Laid-Open No. 63-287947, Japanese Patent Application Laid-Open No. Since the urethane binder polymer containing an acid group described in No. 271741 and the like, and the urethane binder polymer having an acid group and a double bond in a side chain described in JP-A No. 2002-107918 are very excellent in strength, This is advantageous in terms of printing durability and suitability for low exposure.
- the acetal-modified polyvinyl alcohol binder polymer having an acid group described in European Patent 993966, European Patent 1204000, Japanese Patent Application Laid-Open No. 2001-318463, and the like is preferable because of its excellent balance of film strength and developability.
- polyvinyl pyrrolidone, polyethylene oxide, and the like are useful as the water-soluble linear organic polymer.
- alcohol-soluble nylon, polyether of 2,2-bis- (4-hydroxyphenyl) -propane and epichlorohydrin are also useful.
- the weight average molecular weight of the binder polymer that can be used in the present invention is preferably 3,000 or more, more preferably in the range of 5,000 to 300,000, and the number average molecular weight is preferably 1,000 or more, More preferably, it is in the range of 2,000 to 250,000.
- the polydispersity (weight average molecular weight / number average molecular weight) of the binder polymer is preferably 1 or more, more preferably 1.1 to 10.
- These binder polymers may be in any form such as a random polymer, a block polymer, and a graft polymer.
- the binder polymer that can be used in the present invention can be synthesized by a conventionally known method.
- the solvent used in the synthesis include tetrahydrofuran, ethylene dichloride, cyclohexanone, methyl ethyl ketone, acetone, methanol, ethanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, 2-methoxyethyl acetate, diethylene glycol dimethyl ether, 1-methoxy.
- Examples include -2-propanol, 1-methoxy-2-propyl acetate, N, N-dimethylformamide, N, N-dimethylacetamide, toluene, ethyl acetate, methyl lactate, ethyl lactate, dimethyl sulfoxide, water and the like. These solvents may be used alone or in combination of two or more.
- Examples of the radical polymerization initiator used in synthesizing the binder polymer that can be used in the present invention include known compounds such as an azo initiator and a peroxide initiator.
- the colored curable composition of the present invention is used for image formation having an alkali development step for forming a colored pattern in a color filter for liquid crystal or a solid-state image sensor, an acid group and It is preferable to use a binder polymer having a hydrophilic group.
- a preferable acid group that the binder polymer used for such a purpose has include a carboxyl group, a sulfonamide group, a sulfonic acid group, a phosphonic acid group, and a phenol group, which are preferable from the viewpoint of developability and sensitivity.
- the acid value is 0.1 mmol / g to 10 mmol / g, more preferably 0.2 mmol / g to 5 mmol / g, and most preferably 0.3 mmol / g to 3 mmol / g.
- the binder polymer can be added together with the raw material of the pigment dispersion at the time of dispersing the pigment, and can also be added when preparing a colored curable composition using the dispersed pigment dispersion.
- the addition amount of the binder polymer is preferably 0% by mass to 50% by mass, more preferably 2% by mass to 30% by mass in the total solid content of the colored curable composition.
- the colored curable composition of the present invention may contain a sensitizer for the purpose of improving the radical generation efficiency of the radical initiator and increasing the photosensitive wavelength.
- a sensitizer for the purpose of improving the radical generation efficiency of the radical initiator and increasing the photosensitive wavelength.
- the sensitizer that can be used in the present invention those that sensitize the above-mentioned photopolymerization initiator by an electron transfer mechanism or an energy transfer mechanism are preferable.
- Examples of the sensitizer that can be used in the present invention include those belonging to the compounds listed below and having an absorption wavelength in a wavelength region of 300 nm to 450 nm.
- Examples of preferred sensitizers include those belonging to the following compounds and having an absorption wavelength in the range of 330 nm to 450 nm.
- polynuclear aromatics for example, phenanthrene, anthracene, pyrene, perylene, triphenylene, 9,10-dialkoxyanthracene
- xanthenes for example, fluorescein, eosin, erythrosine, rhodamine B, rose bengal
- thioxanthones Isopropylthioxanthone, diethylthioxanthone, chlorothioxanthone
- cyanines eg thiacarbocyanine, oxacarbocyanine
- merocyanines eg merocyanine, carbomerocyanine
- phthalocyanines thiazines (eg thionine, methylene blue, toluidine blue)
- Acridines eg, acridine orange, chloroflavin, acriflavine
- anthraquinones eg, anthraquinone
- a sensitizer may be used individually by 1 type and may use 2 or more types together.
- the content of the sensitizer in the colored curable composition of the present invention is 0.1 to 20% by mass in terms of solid content from the viewpoint of light absorption efficiency to the deep part of the coating film and decomposition efficiency of the polymerization initiator. It is preferably 0.5 to 15% by mass.
- the colored curable composition of the present invention preferably contains a co-sensitizer.
- the co-sensitizer has functions such as further improving the sensitivity of the sensitizing dye and the initiator to actinic radiation or suppressing inhibition of polymerization of the polymerizable compound by oxygen.
- cosensitizers include amines such as M.I. R. Sander et al., “Journal of Polymer Society”, Vol. 10, 3173 (1972), Japanese Patent Publication No. 44-20189, Japanese Patent Publication No. 51-82102, Japanese Patent Publication No. 52-134692, Japanese Patent Publication No. 59-138205. No.
- co-sensitizers include thiols and sulfides, for example, thiol compounds described in JP-A-53-702, JP-B-55-500806, JP-A-5-142277, Examples thereof include disulfide compounds described in JP-A-56-75643, such as 2-mercaptobenzothiazole, 2-mercaptobenzoxazole, 2-mercaptobenzimidazole, 2-mercapto-4 (3H) -quinazoline, ⁇ - And mercaptonaphthalene.
- co-sensitizers include amino acid compounds (eg, N-phenylglycine), organometallic compounds described in JP-B-48-42965 (eg, tributyltin acetate), JP-B 55- And a hydrogen donor described in JP 34414 and a sulfur compound (eg, trithiane) described in JP-A-6-308727.
- amino acid compounds eg, N-phenylglycine
- organometallic compounds described in JP-B-48-42965 eg, tributyltin acetate
- a hydrogen donor described in JP 34414
- a sulfur compound eg, trithiane
- the content of these co-sensitizers is in the range of 0.1 to 30% by mass with respect to the mass of the total solid content of the colored curable composition from the viewpoint of improving the curing rate by balancing the polymerization growth rate and chain transfer.
- the range of 1 to 25% by mass is more preferable, and the range of 0.5 to 20% by mass is still more preferable.
- thermal polymerization inhibitor In the present invention, a small amount of a thermal polymerization inhibitor is used to prevent unnecessary thermal polymerization of a compound having an ethylenically unsaturated double bond that can be polymerized during the production or storage of a colored curable composition. It is desirable to add.
- thermal polymerization inhibitors that can be used in the present invention include hydroquinone, p-methoxyphenol, di-t-butyl-p-cresol, pyrogallol, t-butylcatechol, benzoquinone, 4,4′-thiobis (3-methyl). -6-t-butylphenol), 2,2'-methylenebis (4-methyl-6-t-butylphenol), N-nitrosophenylhydroxyamine primary cerium salt and the like.
- the addition amount of the thermal polymerization inhibitor is preferably about 0.01% by mass to about 5% by mass with respect to the mass of the whole composition. If necessary, a higher fatty acid derivative such as behenic acid or behenic acid amide may be added to prevent polymerization inhibition due to oxygen, and it may be unevenly distributed on the surface of the photosensitive layer in the course of drying after coating. .
- the amount of the higher fatty acid derivative added is preferably from about 0.5% to about 10% by weight of the total composition.
- Thermal Polymerization Component It is also effective to include a thermal polymerization component in the pigment dispersion composition of the present invention.
- an epoxy compound can be added to increase the strength of the coating film.
- epoxy compounds include compounds having two or more epoxy rings in the molecule, such as bisphenol A type compounds, cresol novolac type compounds, biphenyl type compounds, and alicyclic epoxy compounds.
- bisphenol A type compounds include Epototo YD-115, YD-118T, YD-127, YD-128, YD-134, YD-8125, YD-7011R, ZX-1059, YDF-8170, YDF-170 and the like ( Product name, manufactured by Toto Kasei Co., Ltd., Denacol EX-1101, EX-1102, EX-1103 and the like (product name, manufactured by Nagase Kasei), Plaxel GL-61, GL-62, G101, G102 (product described above) Name, manufactured by Daicel Chemical Industries, Ltd.), and similar bisphenol F-type compounds and bisphenol S-type compounds.
- Epoxy acrylates such as Ebecryl 3700, 3701, and 600 (trade name, manufactured by Daicel UC) can also be used.
- cresol novolac type compounds include Epototo YDPN-638, YDPN-701, YDPN-702, YDPN-703, YDPN-704, etc. (above, trade name, manufactured by Tohto Kasei), Denacol EM-125, etc.
- Examples of biphenyl type compounds include 3,5,3 ′, 5′-tetramethyl-4,4′diglycidylbiphenyl, and examples of alicyclic epoxy compounds.
- Celoxide 2021, 2081, 2083, 2085, Eporide GT-301, GT-302, GT-401, GT-403, EHPE-3150 (trade name, manufactured by Daicel Chemical Industries), Santo Tote ST-3000, ST-4000. , ST-5080, ST-5100, etc. (above, trade name, manufactured by Tohto Kasei) It is possible.
- 1,1,2,2-tetrakis (p-glycidyloxyphenyl) ethane, tris (p-glycidyloxyphenyl) methane, triglycidyltris (hydroxyethyl) isocyanurate, o-phthalic acid diglycidyl ester, terephthalic acid diester
- glycidyl ester, Epototo YH-434 and YH-434L which are amine type epoxy resins, glycidyl ester in which dimer acid is modified in the skeleton of bisphenol A type epoxy resin, and the like can also be used.
- the pigment dispersion composition of the present invention is preferably composed of various surfactants from the viewpoint of improving coatability, and examples of usable surfactants include fluorine-based surfactants, In addition, nonionic surfactants, cationic surfactants, and anionic surfactants can be used. Of these, fluorine-based surfactants and nonionic surfactants are preferred.
- nonionic surfactants such as polyoxyethylene alkyl ethers, polyoxyethylene alkyl aryl ethers, polyoxyethylene alkyl esters, sorbitan alkyl esters, and monoglyceride alkyl esters are particularly preferable.
- polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether; polyoxyethylene octylphenyl ether, polyoxyethylene polystyrylated ether, polyoxyethylene triethyl ether
- Polyoxyethylene aryl ethers such as benzyl phenyl ether, polyoxyethylene-propylene polystyryl ether, polyoxyethylene nonyl phenyl ether; polyoxyethylene dialkyl esters such as polyoxyethylene dilaurate and polyoxyethylene distearate, sorbitan fatty acid esters , Polyoxyethylene sorbitan fatty acid esters, ethylenediamine polyoxyethylene-polyoxypropylene
- Nonionic surfactants such as thione condensates, which are commercially available from Kao Corporation, Nippon Oil & Fats Co., Ltd., Takemoto Oil & Fat Co., Ltd., ADEKA Co.
- Adhesion improver can be added to the colored curable composition in order to improve the adhesion between a hard surface such as a support and the formed cured film.
- the adhesion improver include a silane coupling agent and a titanium coupling agent.
- silane coupling agents include ⁇ - (2-aminoethyl) aminopropyltrimethoxysilane, ⁇ - (2-aminoethyl) aminopropyldimethoxysilane, ⁇ - (3,4-epoxycyclohexyl) ethyltrimethoxysilane.
- ⁇ -methacryloxypropyltrimethoxysilane, ⁇ -methacryloxypropyltriethoxysilane, ⁇ -acryloxypropyltrimethoxysilane, ⁇ -acryloxypropyltriethoxysilane, ⁇ -mercaptopropyltrimethoxysilane, ⁇ -amino Propyltriethoxysilane and phenyltrimethoxysilane are preferred, and ⁇ -methacryloxypropyltrimethoxysilane is most preferred.
- the addition amount of the adhesion improver is preferably 0.1 to 30% by mass, more preferably 0.5 to 20% by mass in the total solid content of the colored curable composition.
- Fillers such as glass and alumina; itaconic acid copolymers, crotonic acid copolymers, maleic acid copolymers, partially esterified maleic acid copolymers, acidic cellulose derivatives, and acid anhydrides added to hydroxyl group-containing polymers And alcohol-soluble nylon, alkali-soluble resins such as phenoxy resin formed from bisphenol A and epichlorohydrin, and the like.
- an organic carboxylic acid preferably a molecular weight, is preferably used in the preparation of the pigment dispersion containing the (D) pigment. You may add 1000 or less low molecular weight organic carboxylic acid.
- aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, pivalic acid, caproic acid, diethyl acetic acid, enanthic acid, caprylic acid; oxalic acid, malonic acid, succinic acid, Aliphatic dicarboxylic acids such as glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, brassic acid, methylmalonic acid, ethylmalonic acid, dimethylmalonic acid, methylsuccinic acid, tetramethylsuccinic acid, citraconic acid; Aliphatic tricarboxylic acids such as tricarballylic acid, aconitic acid, and camphoric acid; aromatic monocarboxylic acids such as benzoic acid, toluic acid, cumic acid, hemelitic acid, and mesitylene acid; phthalic acid
- a known additive such as an inorganic filler, a plasticizer, or a sensitizer capable of improving the ink inking property on the surface of the photosensitive layer may be added to improve the physical properties of the cured film.
- the plasticizer include dioctyl phthalate, didodecyl phthalate, triethylene glycol dicaprylate, dimethyl glycol phthalate, tricresyl phosphate, dioctyl adipate, dibutyl sebacate, triacetyl glycerin and the like.
- the amount of the plasticizer is 10% by mass or less based on the total mass of the compound having an ethylenically unsaturated double bond and the binder.
- the colored curable composition of the present invention is cured with high sensitivity and has good storage stability. Moreover, the high adhesiveness to hard material surfaces, such as a support body (board
- the colored curable composition of the present invention comprises the aforementioned (A) specific polymer, (B) photopolymerization initiator, (C) polymerizable compound, (D) pigment, (E) A dispersant containing a phosphoric acid group and an alkali-soluble resin (bander polymer) used together as required are preferably contained together with a solvent, and an additive such as a surfactant is mixed therewith as necessary, It can prepare by passing through the mixing and dispersion
- the mixing and dispersing step preferably includes kneading and dispersing followed by fine dispersion treatment, but kneading and dispersing can be omitted.
- the color filter of the present invention is formed using the colored curable composition of the present invention.
- it is configured to have a coloring pattern of one or more colors (preferably three colors or four colors) using the above-described colored curable composition of the present invention on a support described later. Since the color filter of the present invention is produced using a colored curable composition capable of forming a high-resolution colored pattern, which is excellent in coating uniformity and surface flatness and also in developability, the color filter is high. Resolution can be obtained.
- the color filter of the present invention may be a color filter for a liquid crystal display device or a color filter for a solid-state image sensor, but is preferably a color filter for a solid-state image sensor from the viewpoint of high resolution.
- the size (line width) of the colored pattern (colored pixel) constituting the color filter of the present invention is preferably 2.0 ⁇ m or less, and particularly preferably 1.7 ⁇ m or less.
- the thickness of the colored pattern is preferably from 0.1 to 2.0 ⁇ m, more preferably from 0.2 to 1.0 ⁇ m, from the viewpoint of high resolution.
- the color filter of the present invention preferably includes a Bayer array coloring pattern (hereinafter also referred to as “Bayer pattern”) from the viewpoint of high resolution.
- the Bayer array refers to an array in which a plurality of squares are arranged in a checkered pattern (for example, an array shown in black in FIG. 1).
- the Bayer array is applied to, for example, an array of green pixels in a color filter for a solid-state image sensor.
- the method for producing the color filter of the present invention is not particularly limited.
- the color filter can be suitably produced using the method for producing the color filter of the present invention described later.
- the method for producing the color filter of the present invention described above is not particularly limited, but the following method for producing a color filter of the present invention is suitable. That is, the method for producing a color filter of the present invention comprises forming a colored layer by applying the above-mentioned colored curable composition of the present invention on a support (colored layer forming step), and exposing the colored layer. (Exposure process) and developing the colored layer after exposure (development process). Hereafter, each process in the manufacturing method of this invention is demonstrated.
- Colored layer forming step the above-described colored curable composition of the present invention is applied on a support directly or via another layer, for example, by slit coating, and is applied as necessary. In this step, the obtained coating film is dried to form a colored layer.
- Examples of the support include non-alkali glass, soda glass, Pyrex (registered trademark) glass, quartz glass, and those obtained by attaching a transparent conductive film to these, and solid-state imaging devices.
- Examples of the photoelectric conversion element substrate used include a silicon substrate and a plastic substrate. On these supports, usually, a black matrix for isolating each pixel is formed, or a transparent resin layer is provided for promoting adhesion.
- the plastic substrate preferably has a gas barrier layer and / or a solvent resistant layer on its surface.
- the colored curable composition of the present invention is also applied to a driving substrate (hereinafter referred to as “TFT type liquid crystal driving substrate”) on which a thin film transistor (TFT) of a thin film transistor (TFT) type color liquid crystal display device is disposed.
- a color filter can be produced by forming a patterned film made of a material.
- the photomask used at that time is provided with a pattern for forming a through hole or a U-shaped depression in addition to a pattern for forming a pixel.
- the material of the substrate in the TFT type liquid crystal driving substrate include glass, silicon, polycarbonate, polyester, aromatic polyamide, polyamideimide, and polyimide.
- These substrates may be subjected to appropriate pretreatment such as chemical treatment with a silane coupling agent or the like, plasma treatment, ion plating, sputtering, gas phase reaction method, vacuum deposition, etc., if desired.
- a substrate in which a passivation film such as a silicon nitride film is formed on the surface of a TFT liquid crystal driving substrate or a surface of the driving substrate can be used.
- the colored curable composition of this invention is excellent in the uniformity and smoothness of a coating film, even when apply
- a substrate having an uneven surface as a support in the present invention.
- the substrate include the glass substrate, silicon substrate, and plastic substrate described above.
- the unevenness include various patterns such as a thin film transistor, a photoelectric conversion element, and a passivation film.
- the unevenness is a color pattern (for example, an nth color pattern described later) already provided on the substrate prior to the color pattern to be formed in the color filter manufacturing method of the present invention. May be.
- the method for applying the colored curable composition of the present invention to the support is not particularly limited, and known coating methods such as spin coating, slit coating, cast coating, roll coating, and bar coating can be used. Of these, slit coating is preferred.
- the slit coating is a method using a slit nozzle (hereinafter also referred to as slit nozzle coating method), and examples thereof include a slit-and-spin method and a spinless coating method.
- the slit-and-spin coating method and the spinless coating method have different conditions depending on the size of the coated substrate.
- the discharge amount of the colored curable composition from the slit nozzle is usually 500 to 2000 microliters / second, preferably 800 to 1500.
- the coating speed is usually 50 to 300 mm / second, preferably 100 to 200 mm / second.
- the solid content of the colored curable composition is usually 10 to 20%, preferably 13 to 18%.
- the thickness of the coating film is generally 0.3 to 5.0 ⁇ m, preferably 0.5 to 4 0.0 ⁇ m, most desirably 0.8 to 3.0 ⁇ m.
- the film thickness is most preferably in the range of 0.4 to 2.0 ⁇ m.
- the colored curable composition of the present invention is particularly effective in forming a thin colored film such as 0.4 to 1.0 ⁇ m and 0.45 to 0.8 ⁇ m.
- a pre-bake treatment is performed after coating.
- vacuum treatment can be performed before pre-baking.
- the vacuum drying condition is that the degree of vacuum is usually about 0.1 to 1.0 torr, preferably about 0.2 to 0.5 torr.
- the pre-baking treatment is performed in a temperature range of 50 to 140 ° C., preferably about 70 to 110 ° C., using a hot plate, an oven or the like, and can be performed under conditions of 10 to 300 seconds.
- High frequency treatment or the like may be used in combination. High frequency processing can be used alone.
- the colored layer formed in the colored layer forming step is exposed (preferably pattern exposed).
- the pattern exposure may be a method of exposing through a mask having a predetermined mask pattern, or may be scanning exposure with a laser or the like.
- pattern exposure of the coating film is performed through a predetermined mask pattern, and only the coating film portion irradiated with light is cured. Then, it develops with a developing solution and an uncured part is removed and a colored pattern is formed (development process).
- These operations can be performed by repeating each color (3 colors or 4 colors) to form a patterned film composed of pixels of each color.
- Irradiation dose is preferably 5 ⁇ 1500mJ / cm 2, more preferably 10 ⁇ 1000mJ / cm 2, and most preferably 10 ⁇ 500mJ / cm 2.
- the color filter of the present invention for a liquid crystal display device is preferably 5 ⁇ 200mJ / cm 2 within the above range, more preferably 10 ⁇ 150mJ / cm 2, and most preferably 10 ⁇ 100mJ / cm 2 . Also, when using the color filter of the present invention for the solid-state imaging device is preferably 30 ⁇ 1500mJ / cm 2 within the above range, more preferably 50 ⁇ 1000mJ / cm 2, most 80 ⁇ 500mJ / cm 2 preferable. When producing a color filter for a solid-state imaging device, it is preferable to mainly use i-line in a stepper exposure machine because high-definition pattern formation is required.
- the development step in the present invention is a step of developing (developing) the exposed colored layer.
- the uncured part after exposure is eluted in the developer, and only the cured part remains.
- the development temperature is usually preferably 20 to 30 ° C., and the development time is preferably 20 to 90 seconds. Any developer can be used as long as it dissolves the coating film of the photocurable composition in the uncured portion while not dissolving the cured portion. Specifically, a combination of various organic solvents or an alkaline aqueous solution can be used.
- the above-mentioned solvent which can be used when preparing the pigment dispersion composition or colored curable composition of this invention is mentioned.
- the alkaline aqueous solution include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium hydrogencarbonate, sodium oxalate, sodium metasuccinate, aqueous ammonia, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, An alkaline compound such as tetraethylammonium hydroxide, choline, pyrrole, piperidine, 1,8-diazabicyclo- [5,4,0] -7-undecene is used at a concentration of 0.001 to 10% by mass, preferably 0.01 to An alkaline aqueous solution dissolved so as to be 1% by mass can be mentioned.
- a rinsing step for washing and removing excess developer drying is performed, and then heat treatment (post-baking) is performed to complete the curing.
- the rinsing process is usually performed with pure water. However, to save liquid, pure water is used in the final cleaning. At the beginning of cleaning, used pure water is used, the substrate is tilted and cleaned, and ultrasonic irradiation is performed. Can be used together.
- the colored curable composition of the present invention is excellent in coating uniformity and coating film flexibility even when there are irregularities on the substrate, is cured with high sensitivity, and has excellent developability. Even in the case of sequentially forming fine patterns, the color pattern formed later is excellent in film thickness uniformity and pattern formability, and a plurality of colored patterns can be formed sequentially with high resolution. It is useful for forming a color pattern (color pixel) of a color filter, and its application range is wide.
- the following embodiment is particularly preferable as the method for producing the color filter of the present invention. That is, in the colored layer forming step, at least the nth color (n is an integer of 1 or more; the same shall apply hereinafter) on the colored pattern forming surface side of the support on which the colored pattern is formed, Represents an integer greater than or equal to 1. The same applies hereinafter.)
- the colored layer applied so as to overlap the already formed colored pattern is exposed and developed to form a colored pattern for the (n + 1) th color and thereafter.
- the color pattern for the (n + 1) th color pattern is used. It is excellent in application uniformity of the colored curable composition and excellent in developability. For this reason, it is possible to produce a higher-resolution color filter.
- the following forms (1) and (2) are particularly preferable.
- the colored curable composition for forming a colored pattern of the second color is already formed on the colored pattern forming surface side of the support on which the colored pattern of the first color is formed.
- a colored layer is formed by coating so as to overlap the colored pattern of the color, exposed, and developed to form a colored pattern of the second color.
- the colored curable composition for forming the third color pattern is already formed on the colored pattern forming surface side of the support on which the first color and second color patterns are formed.
- a colored layer is formed by coating so as to overlap the colored pattern of the first color and the second color, and exposed and developed to form a colored pattern of the third color.
- Pigment Yellow 139 50 parts acrylic resin solution (benzyl methacrylate / methacrylic acid (60/40% by mass) 20 parts by mass of propylene glycol methyl ether acetate solution) 200 parts, Solsperse 32000GR (trade name, manufactured by Nippon Lubrizol Corp .; polyester dispersant) 20 parts, solvent: 520 parts of propylene glycol methyl ether acetate, modified copper phthalocyanine sulfonate 5 Part Cu-pc- (SO 3 H) 4 (Cu-pc: copper phthalocyanine) Subsequently, the following components were added to the mixed solution (G) obtained above, and fine dispersion treatment was performed for a whole day and night with a sand mill to obtain a pigment dispersion (G) as a first pigment dispersion for colored pattern. ⁇ Solvent (PGMEA) 350 parts by mass
- the green colored curable composition solution (G) obtained as described above was applied onto an 8-inch silicon substrate having the undercoat layer, and the colored layer (G) (coated film) Formed. And it heat-processed (prebaked) for 120 second using a 100 degreeC hotplate so that the dry film thickness of this colored layer (G) might be 0.8 micrometer.
- a Bayer pattern mask having a pattern of 1.4 ⁇ m square with a wavelength of 365 nm using an i-line stepper exposure apparatus FPA-3000i5 + (trade name, manufactured by Canon Inc.) for the pre-baked colored layer (G) Pattern exposure.
- the pattern exposure was performed so as to form a collection of 1.4 ⁇ m square images as shown in black in FIG.
- the silicon wafer substrate having the pattern-exposed colored layer (G) is placed on a horizontal rotary table of a spin shower developing machine (DW-30 type, trade name, manufactured by Chemtronics Co., Ltd.), and CD- Using 2000 (trade name, manufactured by FUJIFILM Electronics Materials Co., Ltd.), paddle development was performed at 23 ° C. for 60 seconds to form a colored pattern on the silicon wafer substrate.
- DW-30 type trade name, manufactured by Chemtronics Co., Ltd.
- CD- Using 2000 trade name, manufactured by FUJIFILM Electronics Materials Co., Ltd.
- the silicon wafer substrate on which the colored pattern is formed is fixed to the horizontal rotary table by a vacuum chuck method, and the silicon wafer substrate is rotated at a rotation speed of 50 r. p. m. While being rotated, pure water was supplied from the upper part of the rotation center in a shower-like manner to perform a rinse treatment, and then spray-dried.
- the mixed solution (R) obtained above was further subjected to a dispersion treatment for 6 hours with a bead disperser disperse mat (made by GETZMANN) using 0.3 mm ⁇ zirconia beads, and then further subjected to high pressure with a pressure reducing mechanism.
- a disperser NANO-3000-10 (trade name, manufactured by Nippon BEE Co., Ltd.)
- dispersion treatment was performed at a flow rate of 500 g / min under a pressure of 2000 kg / cm 3 . This dispersion treatment was repeated 10 times, and a red pigment dispersion (R) was obtained as a second colored pattern pigment dispersion.
- the colored curable composition (R) prepared above was applied to the surface of the substrate (8-inch silicon substrate) on which the colored pattern G was previously formed as described above to form a colored layer (R). And it heat-processed (prebaked) for 120 second using a 100 degreeC hotplate so that the dry film thickness of this colored layer (R) might be set to 0.8 micrometer.
- the cross section of the colored layer (R) after coating and drying was measured using SEM “S-4800” (trade name, manufactured by Hitachi High-Technologies Corporation). A waved surface was observed on the region where the colored pattern G was formed and on the region where the colored pattern G was not formed.
- the film thickness was measured in all regions of the colored (R) layer formed on the substrate, and the difference in film thickness between the thickest part and the thinnest part was measured.
- the results are shown in Table 1 below.
- Example 2 in the preparation of the colored curable composition (R) for the second colored pattern, the colored curable composition was the same as Example 1 except that the composition was changed as shown in Table 1 below. Were prepared and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1 below.
- Example 1 in the preparation of the colored curable composition (R) for the second colored pattern, the colored curable composition was the same as Example 1 except that the composition was changed as shown in Table 1 below. Were prepared and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1 below.
- Table 1 “BH-1” is a comparative polymer, benzyl methacrylate / methacrylic acid copolymer (mass ratio 75/25, weight average molecular weight 19000).
- PD-2”, “PD-3”, “PD-4”, “PD-5”, and “PD-A” are comparative dispersants having a structure described later.
- the colored curable compositions of Examples 1 to 10 can form a coating film with a uniform film thickness even on an uneven substrate on which a colored pattern has already been formed.
- the property was also good. It turns out that the comparative example using the polymer which does not have a specific side chain structure, and the dispersing agent which does not have a specific phosphoric acid structure is inferior in the uniformity of a film thickness.
- the colored layer was formed by applying the colored curable composition of this example on the substrate on which the first colored pattern (green colored pattern) had already been formed.
- the colored layer formed here is exposed and developed, whereby a second color pattern (red color pattern) can be formed.
- a third color pattern may be formed on the substrate on which the first color and second color patterns are formed using the colored curable composition of this example.
- the color filter is formed on the silicon wafer.
- a solid-state image sensor substrate on which a light receiving element such as a photodiode is formed a solid color having excellent color characteristics can be obtained.
- An imaging element can be manufactured.
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Abstract
Description
このようなカラーフィルタは複数の色相の着色パターンから構成され、通常は、少なくとも、赤色、緑色、及び、青色の着色領域(以下、「着色パターン」又は「着色画素」ともいう)を有する。この着色領域の形成方法としては、まず、第1の色相(以下、「1色目」ともいう)として、赤色、緑色、青色の何れかの着色剤を有する硬化性組成物を塗布し、露光及び現像を行い、必要に応じて加熱処理を行って当該色相の着色パターンを形成した後、第2の色相(以下、「2色目」ともいう)、第3の色相(以下、「3色目」ともいう)において同様の塗布、露光、現像、必要に応じた加熱処理のプロセスを繰り返す。
上記のような微細画像をまず第1の色相で形成した後、第2の色相以降で、同様の画像形成を行う場合、着色パターンが形成された段差のある基板に対して、着色硬化性組成物を塗布することになる。この場合、基板上の凹凸上に塗布することになるため、基板上の凹凸に起因して着色硬化性組成物層表面の均一性が低下し、凹凸状の塗布ムラが発生する。このように厚みムラがある状態で露光、現像を行うと、画像の表面の平面性が低下し、また、現像ムラも生じるために、所望の高解像度画像形成が困難となる。
このように、着色硬化性組成物においては、カラーフィルタ、特に固体撮像素子用のカラーフィルタにおける着色パターンの形成に有用な、基板表面の凹凸がある場合であっても、塗膜の平滑性、均一性に優れ、且つ、現像性が良好で、微細な面積の画像を形成するのに好適な硬化性組成物が熱望されている。
即ち、本発明の一態様によれば、支持体(基板)上に凹凸がある場合であっても、塗膜の均一性および表面平坦性に優れ、且つ、現像性にも優れる、高解像度の着色パターンを形成しうる着色硬化性組成物、特には、カラーフィルタの着色パターン形成に有用な着色硬化性組成物が提供される。
本発明の別の態様によれば、高解像度の着色パターンを有するカラーフィルタ、その製造方法、及び、色特性に優れたカラーフィルタを備える固体撮像素子が提供される。
即ち、本発明の具体的手段は以下の通りである。
<2> 前記(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマーが、下記式(I)で表される構造単位を含むポリマーである<1>に記載の着色硬化性組成物:
<4> 前記一般式(I)中、nが1~100の整数である<2>又は<3>に記載の着色硬化性組成物。
<5> 前記一般式(I)で表される構造単位が、前記(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマー中に、5~100質量%含まれる<2>~<4>のいずれか1つに記載の着色硬化性組成物。
<7> 前記(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマーの含有量が、着色硬化性組成物の固形分中、2~50質量%である<1>~<6>のいずれか1つに記載の着色硬化性組成物。
<10> 前記一般式(II)中、m及びlは、それぞれ独立に、2~20の整数である<8>又は<9>に記載の着色硬化性組成物。
<11> 前記(C)重合性化合物が、ラジカル重合性化合物である<1>~<10>のいずれか1つに記載の着色硬化性組成物。
<13> 着色硬化性組成物に含まれる前記(D)顔料の量が、5~90質量%である<1>~<12>のいずれか1つに記載の着色硬化性組成物。
<15> 支持体上に、<1>~<13>のいずれか1つに記載の着色硬化性組成物を塗布して着色層を形成することと、
前記着色層を露光することと、
露光後の前記着色層を現像することと、
を含むカラーフィルタの製造方法。
また、本発明の別の態様によれば、高解像度の着色パターンを有するカラーフィルタ、その製造方法、及び、色特性に優れたカラーフィルタを備える固体撮像素子を提供することができる。
本発明の着色硬化性組成物は、(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマー、(B)光重合開始剤、(C)重合性化合物、(D)顔料、及び(E)リン酸基を含む分散剤を含有する。
以下、本発明の着色硬化性組成物に用いられる各構成成分について順次説明する。
本発明の着色硬化性組成物は、(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマー(以下、「(A)特定ポリマー」ともいう)を少なくとも1種含有する。
エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位としては、下記一般式(I)で表される構造単位が好ましい。
nは1~200の整数を表す。nの数でポリマーの酸価、結晶性、被膜性といった特性を制御することができ、そのような観点からは、nは好ましくは、1~100の整数であり、2~20の整数であることがより好ましい。nが200以下であると、現像性がより良好となる。
本発明における(A)特定ポリマーは、前記一般式(I)で表される構造単位を、ポリマー中に5~100質量%含有することが好ましく、20~70質量%含有することがより好ましい。
(A)特定ポリマーは、上記構造単位以外に他の構造単位を有することが、ポリマーに種々の物性を与えることができるため好ましい。即ち、共存させる他の共重合成分の種類や量を制御することで、特定ポリマーの分子量、親疎水性、極性などを制御することが可能となる。
本発明に係る(A)特定ポリマーが含みうる他の共重合成分には特に制限はないが、好ましい共重合できうる構造単位としては、以下のものを挙げることができる。
(2)アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチル、アクリル酸ヘキシル、アクリル酸アミル、アクリル酸デシル、アクリル酸オクチル、アクリル酸2-エチルヘキシル、アクリル酸ドデシル、アクリル酸テトラデシル、アクリル酸ステアリル、アクリル酸ベンジル、アクリル酸-2-クロロエチル、グリシジルアクリレート、N-ジメチルアミノエチルアクリレート、ポリエチレングリコールモノアクリレート、ポリプロピレングリコールモノアクリレート、メトキシベンジルアクリレート、フルフリルアクリレート、テトラヒドロフルフリルアクリレート、アクリル酸2-フェニルエチル等のアクリレート類。
(3)メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ブチル、メタクリル酸ヘキシル、メタクリル酸アミル、メタクリル酸デシル、メタクリル酸オクチル、メタクリル酸2-エチルヘキシル、メタクリル酸ドデシル、メタクリル酸テトラデシル、メタクリル酸ステアリル、メタクリル酸ベンジル、メタクリル酸-2-クロロエチル、グリシジルメタクリレート、N-ジメチルアミノエチルメタクリレート、ポリエチレングリコールモノメタクリレート、ポリプロピレングリコールモノメタクリレート、メトキシベンジルメタクリレート、フルフリルメタクリレート、テトラヒドロフルフリルメタクリレート、メタクリル酸2-フェニルエチル等のメタクリレート類。
(5)エチルビニルエーテル、2-クロロエチルビニルエーテル、ヒドロキシエチルビニルエーテル、プロピルビニルエーテル、ブチルビニルエーテル、フェニルビニルエーテル等のビニルエーテル類。
(6)ビニルアセテート、ビニルクロロアセテート、ビニルブチレート、安息香酸ビニル等のビニルエステル類。
(8)メチルビニルケトン、エチルビニルケトン、プロピルビニルケトン、フェニルビニルケトン等のビニルケトン類。
(9)エチレン、プロピレン、イソブチレン、ブタジエン、イソプレン等のオレフィン類。
(11)マレイミド、N-アクリロイルアクリルアミド、N-アセチルメタクリルアミド、N-プロピオニルメタクリルアミド、N-(p-クロロベンゾイル)メタクリルアミド等の不飽和イミド。
(12)フェノール基(-Ar-OH)
(13)スルホンアミド基(-SO2NH-R)
(14)活性イミド基
(-SO2NHCOR、-SO2NHSO2R、-CONHSO2R)
(15)カルボン酸基
(16)スルホン酸基(-SO3H)
(17)リン酸基(-OPO3H2)
上記(12)~(17)中、Arは置換基を有していてもよい2価のアリール連結基を表し、Rは、水素原子又は置換基を有していてもよい炭化水素基を表す。
R1及びR4は、各々独立に、水素原子又は-CH3を表す。R2、R5、R9、R12、及び、R16は、各々独立に、置換基を有していてもよい、炭素数1~12のアルキレン基、シクロアルキレン基、アリーレン基又はアラルキレン基を表す。R3、R7、及び、R13は、各々独立に、水素原子、置換基を有していてもよい、炭素数1~12のアルキル基、シクロアルキル基、アリール基又はアラルキル基を表す。また、R6及びR17は、各々独立に、置換基を有していてもよい、炭素数1~12のアルキル基、シクロアルキル基、アリール基、アラルキル基を表す。R8、R10及びR14は、各々独立に、水素原子又は-CH3を表す。R11及びR15は、各々独立に、単結合又は置換基を有していてもよい、炭素数1~12のアルキレン基、シクロアルキレン基、アリーレン基又はアラルキレン基を表す。Y1及びY2は、それぞれ独立に単結合、又は-CO-を表す。
特に本発明の特定構造を有するポリマーとイソアネートと反応させる場合には、本願の特定構造を有するポリマーは2-ヒドロキシエチルメタクリレートや2-ヒドロキシエチルアクリレートなどの水酸基を有するモノマーに由来する構造単位を共重合成分として含んでいることが好ましい。
本発明において、酸価は、例えば、樹脂分子中における酸基の平均含有量から算出することができる。
なお、(A)特定ポリマーの酸価は、前記酸基含有構造単位の種類や含有量を変化させることで調整することができる。
芳香環の例としては、フェニル基、ナフチル基、アントラニル基などの芳香族炭化水素基、インドール基、イミダゾール基、トリアゾール基、オキシジアゾール基、ベンズイミダゾール基、ベンズオキサゾール基、ベンズチアゾール基、ピリジニル基、チオフェン基、ピロール基、フラニル基等の複素原子含有芳香族基、などが挙げられる。これらの芳香環が直接、或いは、所定の連結基を介して、特定ポリマーの側鎖に結合することが好ましい。
また、芳香環を有する構造単位は、(A)特定ポリマーに対して、5~80質量%含まれることが好ましく、10~60質量%含まれることがより好ましい。
このため、高解像度画像、即ち、小さい画像パターンを順次、複数回にわたり形成させる場合に本発明の着色硬化性組成物は特に有効であり、線幅が30μm以下、更に好ましくは3μm以下の画像を形成させる場合に有効である。また、重合成分が少なくても硬化性に優れるため、本発明の着色硬化性組成物は、顔料固形分が40質量%以上、更に好ましくは45質量%以上の場合に本発明の着色硬化性組成物が特に有効である。
以下に(A)特定ポリマーの具体的な構造を示すが、本発明は以下に限られるものではない。
なお、本明細書中では、構造式中の「wt%」は「質量%」を表す。
本発明の着色硬化性組成物中における(A)特定ポリマーの含有量は、固形分中、2質量%~50質量%であることが好ましく、3質量%~40質量%であることがより好ましく、最も好ましくは5質量%~30質量%である。
本発明の着色硬化性組成物は、(B)光重合開始剤をさらに含有する。
本発明における(B)光重合開始剤は、光により分解し、特定重合性化合物の重合を開始、促進する光重合開始剤であることが好ましく、波長300~500nmの領域に吸収を有するものであることが好ましい。また、光重合開始剤は、単独で、又は2種以上を併用して用いることができる。
また、その他の好ましいスルホニウム塩としては、トリアリールスルホニウム塩の1つの置換基がクマリン構造またはアントアキノン構造を有し、300nm以上に吸収を有するスルホニウム塩が挙げられる。別の好ましいスルホニウム塩としては、トリアリールスルホニウム塩が、アリロキシ基、アリールチオ基を置換基に有する300nm以上に吸収を有するスルホニウム塩が挙げられる。
本発明を特に固体撮像素子に使用する場合、i線ステッパーを使用して露光する際に塩酸ガス等の発生は好ましくないため、このような条件で使用する場合には、露光による塩素ガスの発生がなく、且つ、感度に優れたオキシム化合物が好ましい。
経時安定性、感度、生産性の面から最も好ましくは一般式(3)において、R4がアルキル基、又はアリール基で表される化合物が好ましい。
感度の観点から、前記一般式(1)及び一般式(2)におけるR3はアリール基又はヘテロ環基であることが好ましく、アリール基である場合は、窒素原子又は硫黄原子を有する置換基で置換されていることが好ましく、ヘテロ環である場合は、窒素原子、酸素原子、又は硫黄原子を含むことが好ましい。
本発明の着色硬化性組成物は、(C)重合性化合物をさらに含有する。
本発明における(C)重合性化合物としては、一般的なラジカル重合性化合物が挙げられ、当該産業分野においてエチレン性不飽和二重結合を有する化合物として広く知られる化合物を特に限定無く用いることができる。これらは、例えばモノマー、プレポリマー、すなわち2量体、3量体及びオリゴマー、又はそれらの混合物ならびにそれらの共重合体などの化学的形態であり得る。
モノマー及びその共重合体の例としては、不飽和カルボン酸(例えば、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、イソクロトン酸、マレイン酸など)や、そのエステル類、アミド類が挙げられ、好ましくは、不飽和カルボン酸と脂肪族多価アルコール化合物とのエステル、不飽和カルボン酸と脂肪族多価アミン化合物とのアミド類が用いられる。また、ヒドロキシル基やアミノ基、メルカプト基等の求核性置換基を有する不飽和カルボン酸エステル類或いは不飽和カルボン酸アミド類と単官能若しくは多官能イソシアネート類或いはエポキシ類との付加反応物、及び上記不飽和カルボン酸エステル類或いは不飽和カルボン酸アミド類と単官能若しくは多官能のカルボン酸との脱水縮合反応物等も好適に使用される。また、イソシアネート基や、エポキシ基等の親電子性置換基を有する不飽和カルボン酸エステル類或いは不飽和カルボン酸アミド類と単官能若しくは多官能のアルコール類、アミン類、チオール類との付加反応物、更に、ハロゲン基や、トシルオキシ基等の脱離性置換基を有する不飽和カルボン酸エステル類或いは不飽和カルボン酸アミド類と単官能若しくは多官能のアルコール類、アミン類、チオール類との置換反応物も好適である。また、別の例として、上記の不飽和カルボン酸を、不飽和ホスホン酸、スチレン、ビニルエーテル等に置き換えて得られた化合物群を使用することも可能である。
クロトン酸エステルとしては、エチレングリコールジクロトネート、テトラメチレングリコールジクロトネート、ペンタエリスリトールジクロトネート、ソルビトールテトラジクロトネート等が挙げられる。
イソクロトン酸エステルとしては、エチレングリコールジイソクロトネート、ペンタエリスリトールジイソクロトネート、ソルビトールテトライソクロトネート等が挙げられる。
マレイン酸エステルとしては、エチレングリコールジマレート、トリエチレングリコールジマレート、ペンタエリスリトールジマレート、ソルビトールテトラマレート等が挙げられる。
式(E)中、R4及びR5は各々独立して、H又はCH3を示す。
本発明の着色硬化性組成物における(C)重合性化合物の含有量は、固形分換算で、4~80質量%の範囲であることが好ましく、7~50質量%の範囲であることがさらに好ましい。
特に膜厚が0.8μm以下の場合には、添加量は、全固形分中7~40質量%であることが好ましく、特に6~25質量%の範囲であることが有効である。
本発明の着色硬化性組成物は、さらに着色剤として顔料を含有する。着色硬化性組成物が顔料を含有することにより、有色の硬化体(硬化被膜)を形成することができ、例えば、画像形成材料やカラーフィルタの着色パターン形成に適用することができる。
C.I.ピグメント イエロー 11, 24, 31, 53, 83, 93, 99, 108, 109, 110, 138, 139, 147, 150, 151, 154, 155, 167, 180, 185, 199;
C.I.ピグメント オレンジ36, 38, 43, 71;
C.I.ピグメント レッド81, 105, 122, 149, 150, 155, 166, 171, 175, 176, 177,209, 220, 224, 242, 254, 255, 264, 270;
C.I.ピグメント バイオレット 19, 23, 32, 39;
C.I.ピグメント ブルー 1, 2, 15, 15:1, 15:3, 15:6, 16, 22, 60, 66;
C.I.ピグメント グリーン 7, 36, 37, 58;
C.I.ピグメント ブラウン 25, 28;
C.I.ピグメント ブラック 1, 7;
カーボンブラック等を挙げることができる。
C.I.ピグメント オレンジ36, 71;
C.I.ピグメント グリーン 7, 36, 37, 58;
C.I.ピグメント レッド 122, 150, 166, 171, 175, 177, 209, 224, 242, 254, 255, 264;
C.I.ピグメント バイオレット 19, 23, 32;
C.I.ピグメント ブルー 15:1, 15:3, 15:6, 16, 22, 60, 66;
C.I.ピグメント ブラック 1
赤の顔料としては、アントラキノン顔料、ペリレン顔料、及びジケトピロロピロール顔料のいずれかを単独で、またはそれらの少なくとも一種と、ジスアゾ黄色顔料、イソインドリン黄色顔料、キノフタロン黄色顔料またはペリレン赤色顔料と、の混合などを用いることができる。例えば、アントラキノン顔料としては、C.I.ピグメントレッド177が挙げられ、ペリレン顔料としては、C.I.ピグメントレッド155、若しくはC.I.ピグメントレッド224が挙げられ、ジケトピロロピロール顔料としては、C.I.ピグメントレッド254が挙げられ、色再現性の点で、これらの少なくとも一種と、C.I.ピグメントイエロー139との混合が好ましい。
また、赤色顔料と黄色顔料との質量比(赤色顔料/黄色顔料)は、100/5~100/50が好ましい。上記質量比がこの範囲であると、波長400nmから500nmの領域での光透過率が十分に抑制される。また、上記質量比がこの範囲であると、色純度を上げることが出来ない、又は主波長が短波長よりになりすぎて、NTSC(National Television System Committee)目標色相からのずれが大きくなる、といった問題を生じることがない。特に、上記質量比は、100:10~100:30の範囲が最適である。尚、赤色顔料同士の組み合わせの場合は、色度に併せて質量比を調整することができる。
本発明の着色硬化性組成物は、さらに(E)リン酸基を含む分散剤(以下、「(E)特定分散剤」ともいう)を少なくとも1種含有する。
リン酸基を含む分散剤によって分散された顔料を含む顔料分散液に、前記(A)特定ポリマーを添加して使用することも好ましい態様である。
(E)リン酸基を含む分散剤としては、下記一般式(II)で表される化合物が好ましい。
ここで、塗膜の均一性及び平坦性の観点からは、R1及びR2としては、それぞれ独立に、炭素原子数1~20の炭化水素基が好ましく、炭素原子数6~20の炭化水素基がより好ましい。
また、塗膜の均一性及び平坦性の観点からは、m及びlは、それぞれ独立に、2~20の整数であることが好ましく、6~20の整数であることがより好ましい。
本発明の着色硬化性組成物は、必要に応じて、顔料誘導体を含んでいてもよい。
顔料誘導体を用いることで、分散剤と親和性のある部分、あるいは極性基を導入した顔料誘導体を顔料表面に吸着させて分散剤の吸着点として用いうるため、顔料を微細な粒子として着色硬化性組成物中に分散させ、その再凝集を防止することができ、分散安定性に優れたカラーフィルタを構成するのに有効である。
顔料を着色硬化性組成物に用いる場合には、予め顔料分散液を調製して、分散液の形態で添加することが顔料の分散性、分散安定性の観点から好ましい。
顔料分散液は、顔料と分散剤、必要に応じ顔料誘導体を予め混合して、ホモジナイザー等で分散しておいたものを、ジルコニアビーズ等を用いたビーズ分散機(例えばGETZMANN社製のディスパーマット(商品名))等を用いて微分散させることによって調製することができる。分散時間としては、3~6時間程度が好適である。特定顔料誘導体の添加は、顔料分散液形成する為のどの工程でも添加可能であるが、微細化工程及び/或いは微分散時に添加することが好ましい。
本発明の着色硬化性組成物に含まれる(D)顔料の量は、5~90質量%の範囲であることが好ましく、25~85質量%の範囲であることがより好ましい。
以下、本発明の着色硬化性組成物に含まれうる任意成分について説明する。
本発明の着色硬化性組成物においては、皮膜特性向上、現像性の調整などの目的で、必要に応じて、前記(A)特定ポリマーに加えて、さらに、他のバインダーポリマーを使用することができる。本発明における任意成分としての他のバインダーポリマーは、前記一般式(I)で表される構造単位を含まないポリマーである。
バインダーとしては線状有機ポリマーであって前記一般式(I)で表される構造単位を含まないポリマーを用いることが好ましい。このような「線状有機ポリマー」としては、公知のものを任意に使用できる。好ましくは水現像あるいは弱アルカリ水現像を可能とするために、水あるいは弱アルカリ水に可溶性又は膨潤性である線状有機ポリマーが選択される。線状有機ポリマーは、皮膜形成剤としてだけでなく、水、弱アルカリ水あるいは有機溶剤現像剤としての用途に応じて選択使用される。例えば、水可溶性有機ポリマーを用いると水現像が可能になる。上記線状有機ポリマーとしては、側鎖にカルボン酸基を有するラジカル重合体、例えば特開昭59-44615号、特公昭54-34327号、特公昭58-12577号、特公昭54-25957号、特開昭54-92723号、特開昭59-53836号、特開昭59-71048号に記載されているポリマー、すなわち、カルボキシル基を有するモノマーを単独あるいは共重合させた樹脂、酸無水物を有するモノマーを単独あるいは共重合させ、酸無水物ユニットを加水分解もしくはハーフエステル化もしくはハーフアミド化させて得られた樹脂、エポキシ樹脂を不飽和モノカルボン酸および酸無水物で変性させたエポキシアクリレート等が挙げられる。カルボキシル基を有するモノマーの例としては、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、マレイン酸、フマル酸、4-カルボキシルスチレン等があげられ、酸無水物を有するモノマーの例としては、無水マレイン酸等が挙げられる。
また、側鎖にカルボン酸基を有する酸性セルロース誘導体が挙げられる。この他に、水酸基を有する重合体に環状酸無水物を付加させたものなどが有用である。
(b)アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチル、アクリル酸イソブチル、アクリル酸アミル、アクリル酸ヘキシル、アクリル酸2-エチルヘキシル、アクリル酸オクチル、アクリル酸ベンジル、アクリル酸-2-クロロエチル、グリシジルアクリレート、3,4-エポキシシクロヘキシルメチルアクリレート、ビニルアクリレート、2-フェニルビニルアクリレート、1-プロペニルアクリレート、アリルアクリレート、2-アリロキシエチルアクリレート、プロパルギルアクリレート等のアルキルアクリレート。
(d)アクリルアミド、メタクリルアミド、N-メチロールアクリルアミド、N-エチルアクリルアミド、N-ヘキシルメタクリルアミド、N-シクロヘキシルアクリルアミド、N-ヒドロキシエチルアクリルアミド、N-フェニルアクリルアミド、N-ニトロフェニルアクリルアミド、N-エチル-N-フェニルアクリルアミド、ビニルアクリルアミド、ビニルメタクリルアミド、N,N-ジアリルアクリルアミド、N,N-ジアリルメタクリルアミド、アリルアクリルアミド、アリルメタクリルアミド等のアクリルアミド若しくはメタクリルアミド。
(f)ビニルアセテート、ビニルクロロアセテート、ビニルブチレート、安息香酸ビニル等のビニルエステル類。
(g)スチレン、α-メチルスチレン、メチルスチレン、クロロメチルスチレン、p-アセトキシスチレン等のスチレン類。
(h)メチルビニルケトン、エチルビニルケトン、プロピルビニルケトン、フェニルビニルケトン等のビニルケトン類。
(i)エチレン、プロピレン、イソブチレン、ブタジエン、イソプレン等のオレフィン類。
(k)マレイミド、N-アクリロイルアクリルアミド、N-アセチルメタクリルアミド、N-プロピオニルメタクリルアミド、N-(p-クロロベンゾイル)メタクリルアミド等の不飽和イミド。
(l)α位にヘテロ原子が結合したメタクリル酸モノマー。例えば、特開2002-309057号明細書、特開2002-311569号明細書等に記載されている化合物を挙げる事ができる。
また、欧州特許993966、欧州特許1204000、特開2001-318463等に記載の酸基を有するアセタール変性ポリビニルアルコールバインダーポリマーは、膜強度、現像性のバランスに優れており、好適である。
さらにこの他に水溶性線状有機ポリマーとして、ポリビニルピロリドンやポリエチレンオキサイド等が有用である。また硬化皮膜の強度を上げるためにアルコール可溶性ナイロンや2,2-ビス-(4-ヒドロキシフェニル)-プロパンとエピクロロヒドリンのポリエーテル等も有用である。
これらのバインダーポリマーは、ランダムポリマー、ブロックポリマー、グラフトポリマー等いずれの形態であってもよい。
本発明において用いうるバインダーポリマーを合成する際に用いられるラジカル重合開始剤としては、アゾ開始剤、過酸化物開始剤等公知の化合物が挙げられる。
このような目的で使用されるバインダーポリマーが有する好ましい酸基の例としては、カルボキシル基、スルホンアミド基、スルホン酸基、ホスホン酸基、フェノール基が挙げられ、現像性及び感度の観点から、好ましい酸価は0.1mmol/g~10mmol/gであり、より好ましくは0.2mmol/g~5mmol/g、最も好ましくは0.3mmol/g~3mmol/gである。
バインダーポリマーの添加量は、着色硬化性組成物の全固形分中、好ましくは0質量%~50質量%、より好ましくは2質量%~30質量%である。
本発明の着色硬化性組成物は、ラジカル開始剤のラジカル発生効率の向上、感光波長の長波長化の目的で、増感剤を含有していてもよい。本発明に用いることができる増感剤としては、前記した光重合開始剤に対し、電子移動機構又はエネルギー移動機構で増感させるものが好ましい。
好ましい増感剤の例としては、以下の化合物類に属しており、かつ330nmから450nm域に吸収波長を有するものを挙げることができる。
例えば、多核芳香族類(例えば、フェナントレン、アントラセン、ピレン、ペリレン、トリフェニレン、9,10-ジアルコキシアントラセン)、キサンテン類(例えば、フルオレッセイン、エオシン、エリスロシン、ローダミンB、ローズベンガル)、チオキサントン類(イソプロピルチオキサントン、ジエチルチオキサントン、クロロチオキサントン)、シアニン類(例えばチアカルボシアニン、オキサカルボシアニン)、メロシアニン類(例えば、メロシアニン、カルボメロシアニン)、フタロシアニン類、チアジン類(例えば、チオニン、メチレンブルー、トルイジンブルー)、アクリジン類(例えば、アクリジンオレンジ、クロロフラビン、アクリフラビン)、アントラキノン類(例えば、アントラキノン)、スクアリウム類(例えば、スクアリウム)、アクリジンオレンジ、クマリン類(例えば、7-ジエチルアミノ-4-メチルクマリン)、ケトクマリン、フェノチアジン類、フェナジン類、スチリルベンゼン類、アゾ化合物、ジフェニルメタン、トリフェニルメタン、ジスチリルベンゼン類、カルバゾール類、ポルフィリン、スピロ化合物、キナクリドン、インジゴ、スチリル、ピリリウム化合物、ピロメテン化合物、ピラゾロトリアゾール化合物、ベンゾチアゾール化合物、バルビツール酸誘導体、チオバルビツール酸誘導体、アセトフェノン、ベンゾフェノン、チオキサントン、ミヒラーズケトンなどの芳香族ケトン化合物、N-アリールオキサゾリジノンなどのヘテロ環化合物等が挙げられ、更に欧州特許第568,993号明細書、米国特許第4,508,811号明細書、同5,227,227号明細書、特開2001-125255号公報、特開平11-271969号公報等に記載の化合物等などが挙げられる。
本発明の着色硬化性組成物中における増感剤の含有量は、塗膜の深部への光吸収効率と重合開始剤の分解効率の観点から、固形分換算で、0.1~20質量%であることが好ましく、0.5~15質量%がより好ましい。
本発明の着色硬化性組成物は、共増感剤を含有することも好ましい。本発明において共増感剤は、増感色素や開始剤の活性放射線に対する感度を一層向上させる、あるいは酸素による重合性化合物の重合阻害を抑制する等の作用を有する。
この様な共増感剤の例としては、アミン類、例えばM. R. Sanderら著「Journal of Polymer Society」第10巻3173頁(1972)、特公昭44-20189号公報、特開昭51-82102号公報、特開昭52-134692号公報、特開昭59-138205号公報、特開昭60-84305号公報、特開昭62-18537号公報、特開昭64-33104号公報、Research Disclosure 33825号記載の化合物等が挙げられ、具体的には、トリエタノールアミン、p-ジメチルアミノ安息香酸エチルエステル、p-ホルミルジメチルアニリン、p-メチルチオジメチルアニリン等が挙げられる。
本発明においては、着色硬化性組成物の製造中あるいは保存中において重合可能なエチレン性不飽和二重結合を有する化合物の不要な熱重合を阻止するために少量の熱重合防止剤を添加することが望ましい。
本発明に用いうる熱重合防止剤の例としては、ハイドロキノン、p-メトキシフェノール、ジ-t-ブチル-p-クレゾール、ピロガロール、t-ブチルカテコール、ベンゾキノン、4,4’-チオビス(3-メチル-6-t-ブチルフェノール)、2,2’-メチレンビス(4-メチル-6-t-ブチルフェノール)、N-ニトロソフェニルヒドロキシアミン第一セリウム塩等が挙げられる。
本発明の顔料分散組成物には、熱重合成分を含有させることも有効である。必要によっては、塗膜の強度を上げるために、エポキシ化合物を添加することができる。エポキシ化合物の例としては、ビスフェノールA型化合物、クレゾールノボラック型化合物、ビフェニル型化合物、脂環式エポキシ化合物などのエポキシ環を分子中に2個以上有する化合物が挙げられる。例えばビスフェノールA型化合物としては、エポトートYD-115、YD-118T、YD-127、YD-128、YD-134、YD-8125、YD-7011R、ZX-1059、YDF-8170、YDF-170など(以上、商品名、東都化成製)、デナコールEX-1101、EX-1102、EX-1103など(以上、商品名、ナガセ化成製)、プラクセルGL-61、GL-62、G101、G102(以上、商品名、ダイセル化学製)、並びに、これらの類似のビスフェノールF型化合物、ビスフェノールS型化合物が挙げられる。またEbecryl 3700、3701、600(以上、商品名、ダイセルユーシービー製)などのエポキシアクリレートも使用可能である。クレゾールノボラック型化合物の例としては、エポトートYDPN-638、YDPN-701、YDPN-702、YDPN-703、YDPN-704など(以上、商品名、東都化成製)、デナコールEM-125など(以上、商品名、ナガセ化成製)が挙げられ、ビフェニル型化合物の例としては3,5,3’,5’-テトラメチル-4,4’ジグリシジルビフェニルなどが挙げられ、脂環式エポキシ化合物の例としては、セロキサイド2021、2081、2083、2085、エポリードGT-301、GT-302、GT-401、GT-403、EHPE-3150(以上、商品名、ダイセル化学製)、サントートST-3000、ST-4000、ST-5080、ST-5100など(以上、商品名、東都化成製)などを挙げることができる。また1,1,2,2-テトラキス(p-グリシジルオキシフェニル)エタン、トリス(p-グリシジルオキシフェニル)メタン、トリグリシジルトリス(ヒドロキシエチル)イソシアヌレート、o-フタル酸ジグリシジルエステル、テレフタル酸ジグリシジルエステル、他にアミン型エポキシ樹脂であるエポトートYH-434、YH-434L、ビスフェノールA型エポキシ樹脂の骨格中にダイマー酸を変性したグリシジルエステル等も使用できる。
本発明の顔料分散組成物は、塗布性を改良する観点から、各種の界面活性剤を用いて構成することが好ましく、使用できる界面活性剤の例としては、フッ素系界面活性剤、並びにノニオン界面活性剤、カチオン界面活性剤、アニオン界面活性剤を使用できる。中でも、フッ素系界面活性剤及びノニオン界面活性剤が好ましい。
着色硬化性組成物には、支持体などの硬質表面と形成された硬化被膜との密着性を向上させるために、密着向上剤を添加することができる。密着向上剤の例としては、シランカップリング剤、チタンカップリング剤等が挙げられる。
上記以外に、本発明の着色硬化性組成物には各種の添加物を添加してよい。添加物の具体例としては、2-(3-t-ブチル-5-メチル-2-ヒドロキシフェニル)-5-クロロベンゾトリアゾール、アルコキシベンゾフェノン等の紫外線吸収剤、ポリアクリル酸ナトリウム等の凝集防止剤、ガラス、アルミナ等の充填剤;イタコン酸共重合体、クロトン酸共重合体、マレイン酸共重合体、部分エステル化マレイン酸共重合体、酸性セルロース誘導体、水酸基を有するポリマーに酸無水物を付加させたもの、アルコール可溶性ナイロン、ビスフェノールAとエピクロルヒドリンとから形成されたフェノキシ樹脂などのアルカリ可溶の樹脂などが挙げられる。
可塑剤としては例えばジオクチルフタレート、ジドデシルフタレート、トリエチレングリコールジカプリレート、ジメチルグリコールフタレート、トリクレジルホスフェート、ジオクチルアジペート、ジブチルセバケート、トリアセチルグリセリン等が挙げられる。結合剤を使用した場合、可塑剤の量は、エチレン性不飽和二重結合を有する化合物と結合剤との合計質量に対し10質量%以下である。
本発明の着色硬化性組成物は、既述の(A)特定ポリマー、(B)光重合開始剤、(C)重合性化合物、(D)顔料、(E)リン酸基を含む分散剤及び、所望により併用されるアルカリ可溶性樹脂(バンダーポリマー)を、好ましくは溶剤と共に含有させ、これに必要に応じて界面活性剤等の添加剤を混合し、各種の混合機、分散機を使用して混合分散する混合分散工程を経ることによって調製することができる。
なお、混合分散工程は、混練分散とそれに続けて行なう微分散処理からなるのが好ましいが、混練分散を省略することも可能である。
本発明のカラーフィルタは、前記本発明の着色硬化性組成物を用いて形成される。
例えば、後述の支持体上に、既述の本発明の着色硬化性組成物を用いてなる1色以上(好ましくは、3色または4色)の着色パターンを有して構成される。
本発明のカラーフィルタは、塗膜の均一性、表面平坦性に優れ、且つ、現像性にも優れる、高解像度の着色パターンを形成しうる着色硬化性組成物を用いて作製されるため、高い解像度を得ることができる。
本発明のカラーフィルタは、液晶表示装置用カラーフィルタであっても固体撮像素子用カラーフィルタであってもよいが、高解像度の観点からは、固体撮像素子用カラーフィルタであることが好ましい。
また、前記着色パターンの膜厚は、高解像度の観点から、0.1~2.0μmが好ましく、0.2~1.0μmがより好ましい。
本発明において、ベイヤー配列とは、複数の正方形が市松模様状に配置された配列(例えば、図1中、黒色で示した配列)をいう。前記ベイヤー配列は、例えば、固体撮像素子用カラーフィルタにおける緑色画素の配列に適用される。
本発明のカラーフィルタを製造する方法には特に限定はないが、例えば、後述する本発明のカラーフィルタの製造方法を用いて好適に製造できる。
前述の本発明のカラーフィルタの製造する方法には特に限定はないが、下記の本発明のカラーフィルタの製造方法が好適である。
即ち、本発明のカラーフィルタの製造方法は、支持体上に、前述の本発明の着色硬化性組成物を塗布して着色層を形成すること(着色層形成工程)と、前記着色層を露光すること(露光工程)と、露光後の前記着色層を現像すること(現像工程)と、を含む。
以下、本発明の製造方法における各工程について説明する。
前記着色層形成工程は、支持体上に、直接若しくは他の層を介して、前述の本発明の着色硬化性組成物を、例えばスリット塗布によって塗布し、必要に応じ塗布して得られた塗膜を乾燥させて着色層を形成する工程である。
プラスチック基板には、その表面にガスバリヤー層及び/又は耐溶剤性層を有していることが好ましい。このほかに、薄膜トランジスター(TFT)方式カラー液晶表示装置の薄膜トランジスター(TFT)が配置された駆動用基板(以下、「TFT方式液晶駆動用基板」という)上にも本発明の着色硬化性組成物からなるパターン状皮膜を形成し、カラーフィルタを作製することができる。その際に使用されるフォトマスクには、画素を形成するためのパターンのほか、スルーホールあるいはU字型の窪みを形成するためのパターンも設けられている。TFT方式液晶駆動用基板における基板の材料としては、例えば、ガラス、シリコン、ポリカーボネート、ポリエステル、芳香族ポリアミド、ポリアミドイミド、ポリイミド等を挙げることができる。これらの基板には、所望により、シランカップリング剤等による薬品処理、プラズマ処理、イオンプレーティング、スパッタリング、気相反応法、真空蒸着等の適宜の前処理を施しておくこともできる。例えば、TFT方式液晶駆動用基板の表面上、あるいは該駆動基板の表面に窒化ケイ素膜等のパッシベーション膜を形成した基板等を挙げることができる。
基板としては前述のガラス基板、シリコン基板、プラスチック基板等が挙げられる。前記凹凸としては、薄膜トランジスタ、光電変換素子、パッシベーション膜等の各種のパターンを挙げることができる。また、前記凹凸としては、本発明のカラーフィルタの製造方法において形成しようとする着色パターンに先立って、既に基板上に設けられている着色パターン(例えば、後述する第n色目の着色パターン)であってもよい。
前記スリット塗布は、スリットノズルを用いる方法(以下、スリットノズル塗布法ともいう)であり、例えば、スリット・アンド・スピン法、スピンレス塗布法を挙げることができる。
スリットノズル塗布法において、スリット・アンド・スピン塗布法とスピンレス塗布法は、塗布基板の大きさによって条件は異なる。例えばスピンレス塗布法により第五世代のガラス基板(1100mm×1250mm)を塗布する場合、スリットノズルからの着色硬化性組成物の吐出量は、通常、500~2000マイクロリットル/秒、好ましくは800~1500マイクロリットル/秒であり、また塗工速度は、通常、50~300mm/秒、好ましくは100~200mm/秒である。着色硬化性組成物の固形分は通常、10~20%、好ましくは13~18%である。基板上に本発明の着色硬化性組成物による塗膜を形成する場合、該塗膜の厚み(プリベーク処理後)としては、一般に0.3~5.0μmであり、望ましくは0.5~4.0μm、最も望ましくは0.8~3.0μmである。
なお、本発明の着色硬化性組成物を高解像度の固体撮像素子用カラーフィルタの形成に適用する場合には、膜厚は最も好ましくは0.4~2.0μmの範囲である。
本発明の着色硬化性組成物は、特に0.4~1.0μm、0.45~0.8μmのごとき薄層の着色膜を形成する際に有効である。
プリベーク処理は、ホットプレート、オーブン等を用いて50~140℃の温度範囲で、好ましくは70~110℃程度であり、10~300秒の条件にて行なうことができる。高周波処理などを併用しても良い。高周波処理は単独でも使用可能である。
露光工程では、前記着色層形成工程において形成された着色層を、露光(好ましくはパターン露光)する。パターン露光は、所定のマスクパターンを有するマスクを介して露光する方法であってもよく、レーザーなどによる走査露光であってもよい。
本工程における露光では、例えば、塗布膜のパターン露光を、所定のマスクパターンを介して行い、光照射された塗布膜部分だけを硬化させる。その後、現像液で現像して未硬化部を除去して着色パターンを形成する(現像工程)。これらの操作を各色(3色あるいは4色)繰り返して、各色の画素からなるパターン状皮膜を形成することにより行うことができる。
露光に際して用いることができる放射線としては、特に、g線、i線等の紫外線が好ましく用いられる。照射量は5~1500mJ/cm2が好ましく、10~1000mJ/cm2がより好ましく、10~500mJ/cm2が最も好ましい。
また、本発明のカラーフィルタを固体撮像素子用に使用する場合は、上記範囲の中で30~1500mJ/cm2が好ましく、50~1000mJ/cm2がより好ましく、80~500mJ/cm2が最も好ましい。
固体撮像素子用のカラーフィルタを作製する場合には、高精細のパターン形成が必要とされるため、ステッパー露光機で主としてi線を使用することが好ましい。
本発明における現像工程は、露光された着色層を現像する(現像処理する)工程である。
前記現像処理では、例えば、露光後の未硬化部を現像液に溶出させ、硬化部分のみを残存させる。現像温度としては、通常20~30℃が好ましく、現像時間としては20~90秒が好ましい。
現像液としては、未硬化部における光硬化性の光硬化性組成物の塗膜を溶解する一方、硬化部を溶解しないものであれば、いずれのものも用いることができる。具体的には、種々の有機溶剤の組合せやアルカリ性の水溶液を用いることができる。
前記アルカリ性の水溶液としては、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸水素ナトリウム、硅酸ナトリウム、メタ硅酸ナトリウム、アンモニア水、エチルアミン、ジエチルアミン、ジメチルエタノールアミン、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、コリン、ピロール、ピペリジン、1,8-ジアザビシクロ-[5,4,0]-7-ウンデセン等のアルカリ性化合物を、濃度が0.001~10質量%、好ましくは0.01~1質量%となるように溶解したアルカリ性水溶液が挙げられる。アルカリ性水溶液には、例えばメタノール、エタノール等の水溶性有機溶剤や界面活性剤等を適量添加することもできる。
現像方式は、デイップ方式、シャワー方式、スプレー方式などいずれでもよく、これにスウィング方式、スピン方式、超音波方式などを組み合わせても良い。現像液に触れる前に、被現像面を予め水等で湿しておいて、現像むらを防ぐこともできる。また基板を傾斜させて現像することもできる。
固体撮像素子用カラーフィルタを作製する場合にはパドル現像を用いてもよい。
リンス工程は通常は純水で行うが、省液のために、最終洗浄で純水を用い、洗浄はじめは使用済の純水を使用したり、基板を傾斜させて洗浄したり、超音波照射を併用したりできる。
以上の操作を所望の色相数に合わせて各色毎に順次繰り返し行なうことにより、複数色の着色された硬化膜が形成されてなるカラーフィルタを作製することができる。
前記ブラックマトリックスは、顔料としてカーボンブラック、チタンブラックなどの黒色顔料を用いた本発明の顔料分散組成物を露光、現像し、その後必要に応じて更にポストベークして膜の硬化を促進させることで形成できる。
即ち、前記着色層形成工程が、少なくとも第n色目(nは1以上の整数を表す。以下同じ。)の着色パターンが形成されている支持体の着色パターン形成面側に、第n+1色目(nは1以上の整数を表す。以下同じ。)以降の着色パターンを形成するための前記着色硬化性組成物を、形成されている着色パターン上に重なるように塗布して着色層を形成する形態である。この形態では、既に形成されている着色パターン上に重なるようにして塗布された着色層が、露光、現像されて、第n+1色目以降の着色パターンとなる。
この形態によれば、支持体上に第n色目の着色パターンが形成されている場合であっても(即ち、基板上に凹凸がある場合であっても)、第n+1色目の着色パターン用の着色硬化性組成物の塗布均一性に優れ、且つ、現像性に優れる。このため、より高解像度のカラーフィルタの作製が可能となる。
上記の形態のうち、特に、下記(1)(2)の形態が好適である。
(1)第1色目の着色パターンが形成されている支持体の着色パターン形成面側に、第2色目の着色パターンを形成するための前記着色硬化性組成物を、既に形成されている第1色目の着色パターン上に重なるように塗布して着色層を形成し、露光し、現像して第2色目の着色パターンを形成する。
(2)第1色目及び第2色目の着色パターンが形成されている支持体の着色パターン形成面側に、第3色目の着色パターンを形成するための前記着色硬化性組成物を、既に形成されている第1色目及び第2色目の着色パターン上に重なるように塗布して着色層を形成し、露光し、現像して第3色目の着色パターンを形成する。
本発明の固体撮像素子は、本発明のカラーフィルタを備える。
本発明の固体撮像素子は、解像度が高い本発明のカラーフィルタを備えているため、色特性に優れる。
本発明の固体撮像素子の構成としては、本発明のカラーフィルタを備えており、固体撮像素子として機能する構成であれば特に限定はないが、例えば、以下のような構成が挙げられる。
支持体上に、固体撮像素子(CCDイメージセンサー、CMOSイメージセンサー、等)の受光エリアを構成する複数のフォトダイオード及びポリシリコン等からなる転送電極を有し、前記フォトダイオード及び前記転送電極上にフォトダイオードの受光部のみ開口したタングステン等からなる遮光膜を有し、遮光膜上に遮光膜全面及びフォトダイオード受光部を覆うように形成された窒化シリコン等からなるデバイス保護膜を有し、前記デバイス保護膜上に、本発明のカラーフィルタを有する構成である。
更に、前記デバイス保護層上であってカラーフィルタの下(支持体に近い側)に集光手段(例えば、マイクロレンズ等。以下同じ)を有する構成や、カラーフィルタ上に集光手段を有する構成等であってもよい。
反応容器に、1-メトキシ-2-プロパノール 43.4部を入れ、容器に窒素ガスを注入しながら内部温度を87℃に加熱して、同温度で、M5300(商品名、東亜合成社製) 27.9部、メタクリル酸ベンジル30.0部、1-メトキシ-2-プロパノール 43.4部、重合開始剤V-601(商品名、和光純薬製) 1.8部の混合物を2時間かけて滴下して重合反応を行った。
滴下後さらにV-601を 0.8部加え、2時間攪拌し、90℃に昇温し、更に1時間加熱した。重量平均分子量 19000、酸価 90.2mgKOH/gの特定ポリマーJ-1を得た。
また、モノマー種を適宜変更し、特定ポリマーJ-2~J-10を合成した。
特定ポリマーJ-1~J-10の構造については後述する。
下記組成(1)の成分を混合して溶解し、下塗り層用のレジスト液を調製した。
組成(1)
・プロピレングリコールモノメチルエーテルアセテート(溶剤:以下、「PGMEA」と表記することがある) 19.20部
・乳酸エチル 36.67部
・バインダーポリマー 30.51部
〔メタクリル酸ベンジル/メタクリル酸ヒドロキシエチル/メタクリル酸
(モル比=40/40/20)の40%PGMEA溶液〕
・ジペンタエリスリトールヘキサアクリレート 12.20部
・重合禁止剤(p-メトキシフェノール) 0.0065部
・フッ素界面活性剤(F-475、商品名、大日本インキ化学工業(株)製)0.80部
・光重合開始剤(I-1:下記構造) 0.50部
下記組成(2)の成分を混ぜ、ホモジナイザーを用いて回転数3,000r.p.m.で3時間撹拌して混合し、顔料を含む混合溶液(G)を調製した。
組成(2)
・C.I.ピグメントグリーン36 50部
・C.I.ピグメントイエロー139 50部
・アクリル樹脂溶液(ベンジルメタクリレート/メタクリル酸(60/40質量%)
20質量%プロピレングリコールメチルエーテルアセテート溶液) 200部
・ソルスパース32000GR(商品名、日本ルーブリゾール社製;ポリエステル分散剤) 20部
・溶剤:プロピレングリコールメチルエーテルアセテート 520部
・下記銅フタロシアニンスルホン酸変性体 5部
Cu-pc-(SO3H)4 (Cu-pc:銅フタロシアニン)
続いて、上記より得られた混合溶液(G)に下記成分を加え、サンドミルで一昼夜微分散処理を行い、第1の着色パターン用顔料分散液として、顔料分散液(G)を得た。
・溶剤(PGMEA) 350質量部
前記分散処理して得た顔料分散液(G)に、更に下記成分を添加し、撹拌混合して、第1の着色パターン用着色硬化性組成物として、緑色の着色硬化性組成物(G)を調製した。
・顔料分散液(G) 100部
・ジペンタエリスリトールヘキサアクリレート 3.8部
・重合開始剤〔I-1:前記構造〕 0.5部
・ベンジルメタクリレート/メタクリル酸〔mol比、65/35、重量平均分子量17000、20%PGMEA溶液〕 3.5部
・界面活性剤(商品名:テトロニック150R1、BASF社) 0.2部
・溶剤:PGMEA 100部
上述のようにして得られた緑色の着色硬化性組成物溶液(G)を、前記下塗り層を有する8inchシリコン基板上に塗布し、着色層(G)(塗布膜)を形成した。そして、この着色層(G)の乾燥膜厚が0.8μmになるように、100℃のホットプレートを用いて120秒間加熱処理(プリベーク)を行なった。
次いで、プリベーク後の着色層(G)に対し、i線ステッパー露光装置FPA-3000i5+(商品名、Canon(株)製)を使用して365nmの波長により、パターンが1.4μm四方のBayerパターンマスクを通しパターン露光した。パターン露光は、図1中黒色で示すような、1.4μm四方の画像の集合となるように行った。
その後、パターン露光された着色層(G)を有するシリコンウエハー基板をスピン・シャワー現像機(DW-30型、商品名、(株)ケミトロニクス製)の水平回転テーブル上に載置し、CD-2000(商品名、富士フイルムエレクトロニクスマテリアルズ(株)製)を用いて23℃で60秒間パドル現像を行ない、シリコンウエハー基板に着色パターンを形成した。
第2の着色パターン用顔料分散液の調製
下記組成(3)の成分を混ぜ、ホモジナイザーを用いて回転数3,000r.p.m.で3時間撹拌して混合し、顔料を含む混合溶液(R)を調製した。
組成(3)
・C.I.ピグメントレッド254 80部
・C.I.ピグメントイエロー139 20部
・(A)特定ポリマー〔表に記載のポリマー〕 280部
・1-メトキシ-2-プロピルアセテート 630部
・下記に示す特定顔料誘導体 Y 5部
・(E)特定分散剤〔表に記載の化合物〕 20部
前記分散処理して得た顔料分散液(R)に、更に下記成分を添加し、撹拌混合して、第2の着色パターン用着色硬化性組成物として、赤色の着色硬化性組成物溶液(R)を調製した。
・顔料分散液(R) 100部
・(C)重合性化合物〔表に記載の化合物〕 4.0部
・(B)光重合開始剤〔表に記載の化合物〕 0.5部
・(A)特定ポリマー〔表に記載のポリマー〕 1.0部
・界面活性剤(商品名:テトロニック150R1、BASF社) 0.2部
・溶剤:PGMEA 100部
1.塗布均一性の評価
前述のように着色パターンGを予め形成した基板(8inchシリコン基板)表面に、上記で調製した着色硬化性組成物(R)を塗布し、着色層(R)を形成した。そして、この着色層(R)の乾燥膜厚が0.8μmになるように、100℃のホットプレートを用いて120秒間加熱処理(プリベーク)を行なった。
塗布、乾燥後の着色層(R)断面をSEM「S-4800」(商品名、日立ハイテクノロジーズ(株)製)を用いて、膜厚測定を行った。
着色パターンGが形成された領域上と、着色パターンG未形成領域上で波打つ表面が観測された。基板上に形成した着色(R)層の全ての領域において膜厚を測定し、膜厚の最も厚い部分と最も薄い部分の膜厚の差を測定した。この差を表す数値が小さい程、膜均一性に優れており、膜厚の差異0.10μm以下であるものを良好と評価する。
結果を下記表1に示す。
前述の下塗り層付き基板(着色パターンGを形成していない基板)上に、上記で調製した着色硬化性組成物(R)を塗布し、着色層(R)を形成した。そして、この着色層(R)の乾燥膜厚が0.9μmになるように、100℃のホットプレートを用いて120秒間加熱処理(プリベーク)を行なった。
次いで、i線ステッパー露光装置FPA-3000i5+(Canon(株)製)を使用して365nmの波長で、パターンが1.4μm四方のIslandパターンマスクを介する露光によって、マスクパターンと同サイズの1.4μm四方のIslandパターンが得られるように50~1600mJ/cm2の種々の露光量で露光した。
その後、露光後の塗布膜が形成されているシリコンウエハー基板を、スピン・シャワー現像機(DW-30型、(株)ケミトロニクス製)の水平回転テーブル上に載置し、CD-2000(富士フイルムエレクトロニクスマテリアルズ(株)製)を用いて23℃で60秒間パドル現像を行ない、未硬化部を除去してシリコンウエハー基板に赤色の着色パターンRを形成した。
その後、測長SEM「S-9260A」(商品名、日立ハイテクノロジーズ(株)製)を用いて、倍率:20,000倍で、形成された1.4μm四方の着色パターン及びその周辺部を観察した。露光工程において、光が照射されなかった領域(未露光部)の残渣の有無を観察し、現像性の評価とした。残渣がないものを現像性が良好であると評価する。
結果を表1に示す。
実施例1中、第2の着色パターン用である着色硬化性組成物(R)の調製において、組成を下記表1に示すように変更した以外は実施例1と同様にして着色硬化性組成物を調製し、実施例1と同様の評価を行った。
評価結果を下記表1に示す。
実施例1中、第2の着色パターン用である着色硬化性組成物(R)の調製において、組成を下記表1に示すように変更した以外は実施例1と同様にして着色硬化性組成物を調製し、実施例1と同様の評価を行った。
評価結果を下記表1に示す。
表1中、「BH-1」は比較ポリマーであるメタクリル酸ベンジル/メタクリル酸共重合体(質量比75/25、重量平均分子量19000)である。
また、表1中、「PD-2」、「PD-3」、「PD-4」、「PD-5」及び「PD-A」は後述する構造の比較分散剤である。
同様の方法により、1色目及び2色目の着色パターンが形成されている基板上に、本実施例の着色硬化性組成物を用いて3色目の着色パターンを形成してもよい。
また、1色目、2色目及び3色目の着色パターンが形成されている基板上に、本実施例の着色硬化性組成物を用いて4色目の着色パターンを形成してもよい。
また、少なくとも第n色目の着色パターンが形成されている基板上に、本実施例の着色硬化性組成物を用いて第n+1色目以降の着色パターンを形成してもよい。
いずれの場合においても上記実施例1~10と同様の効果を得ることができる。
Claims (17)
- (A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマー、(B)光重合開始剤、(C)重合性化合物、(D)顔料、及び(E)リン酸基を含む分散剤を含有する着色硬化性組成物。
- 前記一般式(I)中、Rが水素原子又はメチル基である請求項2に記載の着色硬化性組成物。
- 前記一般式(I)中、nが1~100の整数である請求項2又は3に記載の着色硬化性組成物。
- 前記一般式(I)で表される構造単位が、前記(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマー中に、5~100質量%含まれる請求項2~4のいずれか1項に記載の着色硬化性組成物。
- 前記(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマーが、前記式(I)で表される構造単位以外に他の構造単位を有する請求項2~5のいずれか1項に記載の着色硬化性組成物。
- 前記(A)エステル基を含む連結基を介して主鎖に結合するカルボキシル基を有する構造単位を含むポリマーの含有量が、着色硬化性組成物の固形分中、2~50質量%である請求項1~6のいずれか1項に記載の着色硬化性組成物。
- 前記一般式(II)中、R1及びR2は、それぞれ独立に、炭素原子数6~20の炭化水素基である請求項8に記載の着色硬化性組成物。
- 前記一般式(II)中、m及びlは、それぞれ独立に、2~20の整数である請求項8又は9に記載の着色硬化性組成物。
- 前記(C)重合性化合物が、ラジカル重合性化合物である請求項1~10のいずれか1項に記載の着色硬化性組成物。
- 前記(D)顔料及び前記(E)リン酸基を含む分散剤が顔料分散液として調製されており、前記顔料分散液中における前記(E)リン酸基を含む分散剤の量が、前記(D)顔料100質量部に対して、0~100質量部である請求項1~11のいずれか1項に記載の着色硬化性組成物。
- 着色硬化性組成物に含まれる前記(D)顔料の量が、5~90質量%である請求項1~12のいずれか1項に記載の着色硬化性組成物。
- 請求項1~請求項13のいずれか1項に記載の着色硬化性組成物を用いて形成されたカラーフィルタ。
- 支持体上に、請求項1~請求項13のいずれか1項に記載の着色硬化性組成物を塗布して着色層を形成することと、
前記着色層を露光することと、
露光後の前記着色層を現像することと、
を含むカラーフィルタの製造方法。 - 前記着色層の形成においては、少なくとも第n色目(nは1以上の整数を表す)の着色パターンが形成されている支持体の着色パターン形成面側に、第n+1色目(nは1以上の整数を表す)以降の着色パターンを形成するための前記着色硬化性組成物を、形成されている着色パターン上に重なるように塗布して着色層を形成する、請求項15に記載のカラーフィルタの製造方法。
- 請求項14に記載のカラーフィルタを備えた固体撮像素子。
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KR20110065424A (ko) | 2011-06-15 |
US8440374B2 (en) | 2013-05-14 |
EP2333608A1 (en) | 2011-06-15 |
US20110102662A1 (en) | 2011-05-05 |
JP5127651B2 (ja) | 2013-01-23 |
KR101301160B1 (ko) | 2013-09-03 |
JP2010085600A (ja) | 2010-04-15 |
EP2333608A4 (en) | 2017-12-13 |
TW201022840A (en) | 2010-06-16 |
TWI406090B (zh) | 2013-08-21 |
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