M313929 八、新型說明： - 【新型所屬之技術領域】 本創作係有關-種電刊品健成韻，尤指—獅 溫低壓下進行封裝、防止電子元件補、縮短成型待機之循環時 間、換域_、迅速調錢注之電刊品低壓成型機。 【先前技術】 近年來、汽機車零組件、開關、電氣用品、行動電話、電腦.. ►等產品’乃為能降低價格，並提高機能，以提昇市場上之競爭力， 進而要求產品賴狀電子元魏有触耐高溫、魏學腐韻、 耐衝擊、防水絕緣、防潮防塵之特性，以延長使用壽命，故皆於 - 電子元件以予以高密度封裝，以符合原本設計之效能。 、 般姻顧將電子元件封裝，乃絲所肠，其注 方式有： 射出成型’係將固態之樹脂加熱同時加壓成高熱轉，依模組之 丨 Ihin社於模組之模穴内，將縣容置於模穴内之 電子元件封裝，使電子元件封裝在於與模穴形狀相對 應之樹脂成型體内，經冷卻固化後，予以開模，此種 裝置幾近相同於高分子材料射出之作動，雖可達其基 本要求’然其高熱熔膠在熱溫25〇度同時以高壓達 3GGbar壓力輸出速度射注於模組，此高壓、高熱溫、 快速度易使電子元件之接合線(刮除)或斷裂、及著焊 接頭斷落，而增加了形成不良品之機率，又其所需^ 5 M313929 置與模具之架構、造價成本必然昂貴，維修成本亦增 加:並於電子元件封裝後所需冷卻固化時間長，使成 型裝置之成型待機之循環時間增長者。 雙液成型，係在模組之下模具賴幼安置電子元件後，供給樹 月旨，其次將·錢，並賴組加熱，使下模具的模 八内之樹料贿融，再者另⑽脂加熱成高熱溶 膠以间C經模叙之射注口注入於模組上下模具之模 穴内’使電子元件縣在於與模穴雜相對應之樹脂 成型體内，經冷卻固化後，予以開模，此種方式雖可 使電子元件較不為損壞，然操作上則較射出成型較為 複雜’所需袭置與模具之架構、造價成本仍為昂貴、 維修成本增加，及冷卻固化時間長，使成形裝置之成 型待機之循環時間增長等問題者。 【新型内容】 的本創作提供-種電子用品低壓成型機，包括有二麗製組、洗 注器、調整組、平移組及一熔膠機所構成； I衣组’可上下驅動其所固定之模組作合模或開模移位； 洗注器’對級壓驗，其前端具—躲嘴，可對合模組之洗注 孔’將熔膠注入於模組，及其上方固設—加熱器，可將洗 左斋内之:^谷膠維持一定之低溫； 調整組，固設於姐nmt η職連結於平齡上，各 以一凋整杯牙合而架撐一升降板兩端，升降板以墊塊固 M313929 接於澆注益下方，並於门形架外侧連設一調整板，該調 整板可調整升降板作升降驅動，與穩固定位； 平移組’連結_整組下方，可賴整組連同雜器作前後移位 驅動； 熔膠機，係將樹脂熔融成一低溫22〇度以下之熔膠與產生即匕虹 以下低墨，其出口處連結一分路座，分路座以二保溫管 为別導接於二澆注器，供給低溫、低壓之溶膠於澆注器； 1 藉此組成一電子用品低壓成型機。 本創作所提供低壓成型機，利用熔膠機產生低溫低壓之熔膠 分別輸導於二^、内，藉加熱歸溶膠維持—定低溫而注入模 組成型，有效的避免電子元件之損壞，且由於二洗注器分別將溶 主入其所對應之一壓製組之模組，其中之一模組冷卻時，另一 模組則進行澆注，達到縮短成型待機之循環時間，而於壓製組之 核組拆模後，該調整組可上下調整淹注器，使洗注器之洗注嘴可 對口大小不同模組之澆注孔，獲致可輕易迅速的調正手續，並由 ;本創作採用低溫低壓之起主，使模組可適用於價格低廉之紹製 °口，有效的降低模具成本，甚致於縮減其他裝置架構者。 【實施方式】 晴茶閱第-圖所示，本創作係提供電子用品低壓成型機，包 括有一壓製組⑴、二澆注器(2)、二調整組⑶、二平移組⑷及一 熔膠機(5)所構成； 壓製組(1)，請參閱第二圖與第三圖所示，係由一氣缸(13)驅動上下 .M313929 - 升降，其内固定有一模組(11)，模組(11)一側面具有一 - 澆注孔(12); 澆注器(2)，請參閱第一圖配合第四圖、第五圖及第六圖所示，係 設置於壓製組(1)後側，且與模組(11)之洗注孔(12)相 對應，洗注器(2)前端具有一澆注嘴(21)，可對合該澆 注孔(12)，並將熔膠注入於該模組(11)内，而澆注器⑺ 上方固設一加熱器(22)，可將澆注器(2)内之熔膠維持 φ 在一定之低溫情況； 調整組(3)，請參閱第四、五、六圖及第七圖所示，係固設於澆注 态(2)下方’且架設於平移組(4)上方，其由二门形架 • (31)、一升降板(32)、二調整桿(33)、一墊塊(34)及二調 - 整板(35)所組成，該二门形架(31)二端以螺栓(311)穿置 而螺固連結於平移組(4)上，门形架(31)中間處設一螺孔 (312)，該升降板(32)二端各設有一凸緣(321)套置於门 _ 形架(31)内，該凸緣(321)中間處設有一穿孔(322)，調 整桿(33)上段為一螺紋(331)、下段之上下處各設有扣槽 (332)，其係以螺紋(331)螺置於门形架（31)之螺孔 (312) ’及以下段二扣槽(332)間穿置於升降板(32)之穿 孔(322) ’並以二c形扣(333)扣合於二扣槽(332)，將升 降板(32)定位，使其螺紋(331)依门形架(31)之螺孔(3切 螺動可將升降板㈣連動升降調整 固汉於升降板(32)中間處，可固定洗注器⑺，該調整板 8 M313929 (35)兩側設有二直立之長槽孔(351)，以螺栓(352)螺合 連設於门形架(31)外側面，使調整板(35)以長槽孔(351) 依螺栓(352)上下調整且由該螺栓(352)螺固，而二長槽 孔(351)間設有一螺孔(353)，由一螺栓(354)螺穿，螺栓 (354)末端可頂抵升降板(32)之凸緣(321)末端，增強升 降板(32)之穩固性； 平移組(4) ’請參閱第七圖所示，係連結於調整組(3)下方，由一薄 氣缸(41)驅動，可將調整組(3)連同澆注器(2)作前後移 位； 熔膠機(5)，請麥閱第八圖配合第一圖所示，為一將樹脂熔融成一 低溫220度以下之溶膠與產生sobar以下低壓之機 體，其主要係在其出口處連結有一分路座(51)，分路 座(51)以二保溫管(52)分別導接於二澆注器(2)，以供 給低溫低塵之溶膠； 藉此組成一電子用品低壓成型機。 本㈤作之只施，與習知者相較下，確實具有以下之增進功 效： 本創作係以低溫低壓之炫膠，由洗注器注入模組，可避免電 子兀件以熱溫、高壓之注人速度，致使其組件受損。 二、=分路座以二保溫管導胁二餘器，由二洗注器分別將炫 膠注入二模組，在其中之一模組冷卻時，另一模組進行歧 之情況下，二模組分別互換交替，可縮短成型待機之循環時 M313929 間。 ^製组之模組拆換後，模組大小所具躲孔上下不同位 四 餘上下調整，即錢注器上下移位，以其邊注 4、且之九注孔，獲致輕易、迅速之調整手序。 、=麟低壓之綠轉，模組可_於—健格較低廉之 姐崎鋪組絲，甚致於職錄置架構。 =所述，賴狀實_魏_糊之伽效率與實用 =值，且未見於任何公· t請前之_裝置，實已符合專利法之 ^青要件，爰依法提出新型專利之料，析釣局早日賜准專利， 貫感德便！M313929 VIII. New description: - [New technical field] This creation is related to the kind of electric publication Jian Chengyun, especially the lion temperature and low voltage packaging, preventing electronic components, shortening the molding cycle time, and changing Domain _, quickly adjust the money note electric publication low-pressure molding machine. [Prior Art] In recent years, steam locomotive components, switches, electrical appliances, mobile phones, computers, etc., are products that reduce prices and improve performance to enhance competitiveness in the market. The electronic element Wei has the characteristics of high temperature resistance, Wei Xue rotten, impact resistance, waterproof insulation, moisture proof and dustproof, in order to prolong the service life. Therefore, the electronic components are packaged in high density to meet the original design performance. The general package of electronic components is packaged in the intestines. The injection methods are as follows: Injection molding is to heat the solid resin and pressurize it into a high heat transfer. The electronic component packaged in the cavity is placed in the resin molding body corresponding to the shape of the cavity, and after cooling and solidifying, the mold is opened, and the device is almost the same as the injection of the polymer material. Although it can reach its basic requirements, its high-melting adhesive is injected into the module at a high temperature of 25 deg and a high pressure of 3 GGbar. The high voltage, high heat temperature and fastness make it easy to bond the electronic components. In addition to or break, and the welding head is broken, which increases the probability of forming defective products, and the required structure of the mold and the cost of the mold is inevitably expensive, and the maintenance cost is also increased: after the electronic components are packaged The required cooling and solidification time is long, and the cycle time for molding standby of the molding apparatus is increased. Two-liquid molding, after the mold is placed under the module, the electronic components are placed in the mold, and the tree is designed to be used. Next, the money is used, and the group is heated to make the tree in the mold of the lower mold bribe, and another (10) The grease is heated into a high thermal sol and injected into the cavity of the upper and lower molds of the module through the injection nozzle of the mold C. The electronic component county is in the resin molding body corresponding to the mold cavity, and after being cooled and solidified, the mold is opened. Although this method can make the electronic components less damaged, the operation is more complicated than the injection molding. The structure of the required and mold is expensive, the maintenance cost is increased, and the cooling and curing time is long. Problems such as an increase in the cycle time of molding standby of the forming apparatus. [New content] This creation provides a low-pressure molding machine for electronic products, including two sets of Lili, a washer, an adjustment group, a translation group and a melter. The I set can be driven up and down. The module is used for clamping or mold shifting; the washer is 'for step pressure test, the front end has a - escaping nozzle, and the flushing hole of the module can be injected into the module, and the solid is injected thereon Set-heater, can wash the left inside: ^ Gujiao maintain a certain low temperature; adjustment group, fixed in the sister nmt η job link to the flat age, each with a full cup occlusion and support a lift At both ends of the board, the lifting plate is connected to the pouring element with the pad solid M313929, and an adjusting plate is connected to the outside of the door frame. The adjusting plate can adjust the lifting plate for lifting and driving, and the fixed position; the translation group 'link_ Below the group, the whole group can be driven by the front and rear shifting together with the miscellaneous device; the melter melts the resin into a low temperature of 22 degrees below the low melting ink and produces a low ink below the 匕 rainbow, and the outlet is connected with a branch seat. , the branch seat is connected to the second grate by two insulation pipes, and is supplied with low temperature and low pressure. In the depositor; 1 whereby an electronic equipment composed of a low-pressure molding machine. The low-pressure forming machine provided by the creation machine uses the melt-melting machine to generate low-temperature and low-pressure melting glues respectively, and is respectively guided into the mold, and is heated by the sol to maintain the low temperature and injected into the module to effectively avoid the damage of the electronic components, and Since the two washers are respectively dissolved into the module of one of the pressing groups corresponding thereto, one of the modules is cooled, and the other module is cast, thereby shortening the cycle time of molding standby, and in the pressing group After the nuclear group is demolded, the adjustment group can adjust the flooding device up and down, so that the washing nozzle of the washing device can be used for the pouring hole of the module with different mouth size, and the procedure can be quickly and easily adjusted, and the creation uses low temperature. The starting point of the low voltage makes the module suitable for the low-cost system, effectively reducing the cost of the mold, and even reducing the structure of other devices. [Embodiment] As shown in the photo-picture, the creation department provides a low-pressure molding machine for electronic products, including a pressing group (1), two casting devices (2), two adjustment groups (3), two translation groups (4), and a melter. (5) Composition; Pressing group (1), please refer to the second and third figures, driven by a cylinder (13) up and down. M313929 - lifting, with a module (11) fixed inside, module (11) One side has a - pouring hole (12); The pouring device (2), please refer to the first figure in conjunction with the fourth, fifth and sixth figures, which are arranged on the back side of the pressing group (1) Corresponding to the washing hole (12) of the module (11), the front end of the washer (2) has a pouring nozzle (21) which can be engaged with the pouring hole (12) and injected into the casting hole Inside the module (11), a heater (22) is fixed above the casting device (7) to maintain the φ in the casting device (2) at a certain low temperature; the adjustment group (3), please refer to the fourth As shown in Fig. 5, Fig. 6 and Fig. 7, it is fixed under the casting state (2) and is mounted above the translation group (4). It consists of a two-door frame (31) and a lifting plate (32). , two adjustment levers (33), one spacer (34) and two adjustments - The plate (35) is composed of two ends of the two gantry (31) which are screwed and fixed to the translation group (4) by bolts (311), and a screw hole (312) is arranged in the middle of the gantry (31). The two ends of the lifting plate (32) are respectively provided with a flange (321) sleeved in the door frame (31), and a hole (322) is arranged in the middle of the flange (321), and the adjusting rod (33) The upper part is a thread (331), and the upper part of the lower part is provided with a buckle groove (332), which is screwed into the screw hole (312) of the gantry (31) and the following two buckle grooves (332) is inserted between the perforations (322) of the lifting plate (32) and is fastened to the two buckle grooves (332) by two c-shaped buckles (333), and the lifting plate (32) is positioned to make the thread (331) According to the screw hole of the gantry (31) (3 severing, the lifting plate (4) can be moved up and down to adjust the height of the slab in the middle of the lifting plate (32), and the washing device (7) can be fixed. The adjusting plate 8 M313929 (35) Two long vertical slots (351) are arranged on both sides, and bolts (352) are screwed and connected to the outer side of the gantry (31), so that the adjusting plate (35) has a long slot (351) according to the bolt (352). The upper and lower adjustments are screwed by the bolts (352), and a screw hole (353) is provided between the two long slots (351), which is threaded by a bolt (354), and the bolt (35) 4) The end can be abutted against the end of the flange (321) of the lifting plate (32) to enhance the stability of the lifting plate (32); the translation group (4) 'Please refer to the seventh figure, which is connected to the adjustment group (3) Underneath, driven by a thin cylinder (41), the adjustment group (3) can be shifted forward and backward together with the casting device (2); the melter (5), please read the eighth figure with the first figure, In order to melt the resin into a sol having a temperature lower than 220 degrees and a low pressure lower body, the main body is connected with a branch seat (51) at the outlet thereof, and the branch seat (51) is separated by two insulation tubes (52). The second pouring device (2) is connected to supply a low-temperature low-dust sol; thereby forming an electronic product low-pressure molding machine. This (5) is only the same as the conventional ones. It does have the following enhancements: This creation is based on low temperature and low pressure, and is injected into the module by the injector to avoid the temperature and pressure of the electronic components. The speed of the injection caused damage to its components. Second, the sub-station is equipped with two insulation tubes to guide the two dampers. The two squirts respectively inject the glare into the two modules. When one of the modules cools, the other module dissipates. The modules are interchanged alternately to shorten the M313929 between molding standby cycles. ^ After the module of the group is replaced, the module size has more than four different positions on the top and bottom of the hole, that is, the money injector is moved up and down, with the side note 4 and the nine hole injection, which is easy and rapid. Adjust the hand sequence. = = Lin low-pressure green turn, the module can be _ Yu - Jiange lower-cost sister Saki shop group silk, even the job registration structure. = said, Lai _ _ Wei _ paste gambling efficiency and practical = value, and not seen in any public _ _ before the device, has been in line with the patent law of the Qing requirements, 提出 legally proposed new patent materials, The analysis of the fishing bureau will grant patents as soon as possible.
10 M313929 α 【圖式簡單說明】 第一圖：本創作之左侧視圖。 第二圖：本創作之壓製組前視圖。 第三圖：本創作之壓製組後視圖。 第四圖：.本創作之澆注器、調整組、平移組右侧視圖。 第五圖：本創作之澆注器、調整組、平移組俯視圖。 第六圖：本創作之澆注器、調整組、平移組後側剖視圖。 弟七圖：本創作之洗注器、、調整組、平移組立體分解圖。 第八圖：本創作之熔膠機右側視圖。 【主要元件符號說明】 壓製組（1)模組（11)澆注孔（12)氣缸（13) 洗注器（2)澆注嘴（21)加熱器（22) 調整組（3)门形架（31)螺栓（311)螺孔（312) 升降板(32)凸緣(321)穿孔(322) 調整桿(33)螺紋(331)扣槽（332Χ:形扣（333) 墊塊(34) 調整板(35)長槽孔(351)螺栓(352)螺孔（353) 螺栓(354) 平移組(4)薄氣缸(41) 熔膠機（5)分路座（51)保溫管（52) 1110 M313929 α [Simple description of the diagram] First picture: The left side view of the creation. The second picture: the front view of the suppression group of this creation. The third picture: the rear view of the suppression group of this creation. The fourth picture: the right side view of the casting, adjustment group and translation group of the creation. The fifth picture: the top view of the casting, adjustment group and translation group of the creation. Figure 6: Rear view of the caster, adjustment group, and translation group of this creation. The seventh figure of the younger brother: the three-dimensional exploded view of the washing device, the adjustment group and the translation group of the creation. Figure 8: Right side view of the melter of this creation. [Main component symbol description] Pressing group (1) Module (11) Casting hole (12) Cylinder (13) Washer (2) Casting nozzle (21) Heater (22) Adjusting group (3) Gantry ( 31) Bolt (311) screw hole (312) Lifting plate (32) Flange (321) perforation (322) Adjusting rod (33) Thread (331) Buckle (332Χ: Buckle (333) Pad (34) Adjustment Plate (35) Long slot (351) Bolt (352) Screw hole (353) Bolt (354) Translation group (4) Thin cylinder (41) Melt machine (5) Branch seat (51) Insulation tube (52) 11