WO2014107094A1 - Sensing assembly for secondary battery module and secondary battery module provided with sensing assembly - Google Patents

Sensing assembly for secondary battery module and secondary battery module provided with sensing assembly Download PDF

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Publication number
WO2014107094A1
WO2014107094A1 PCT/KR2014/000150 KR2014000150W WO2014107094A1 WO 2014107094 A1 WO2014107094 A1 WO 2014107094A1 KR 2014000150 W KR2014000150 W KR 2014000150W WO 2014107094 A1 WO2014107094 A1 WO 2014107094A1
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WO
WIPO (PCT)
Prior art keywords
sensing
substrate holder
secondary battery
pcb
battery module
Prior art date
Application number
PCT/KR2014/000150
Other languages
French (fr)
Korean (ko)
Inventor
조세훈
이지윤
음영환
황규민
Original Assignee
에스케이이노베이션 주식회사
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Application filed by 에스케이이노베이션 주식회사 filed Critical 에스케이이노베이션 주식회사
Priority to CN201480004146.1A priority Critical patent/CN104904037B/en
Publication of WO2014107094A1 publication Critical patent/WO2014107094A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/284Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/569Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a sensing assembly for a secondary battery module and a secondary battery module having the sensing assembly.
  • the secondary battery is a battery which can be repeatedly charged and discharged, and obtains energy through an electrochemical reaction of an internal active material.
  • the performance of such a secondary battery is influenced by, for example, the charging method, the degree of discharge, the temperature environment during storage and use, the load level and the number of charge and discharge cycles.
  • secondary batteries have been developed in the field of lithium ion batteries, lithium polymer batteries, or fuel cells having high energy density and light mass, and are widely used in industrial, automotive, portable, or mobile power supplies.
  • such a secondary battery is equipped with various protection and control circuits in a bare cell, and also modularized to be suitable for an external system to be used and used as a secondary battery module.
  • the circuit controls the charging and discharging of the secondary battery module, as well as blocks the circuit during the overcharging or overdischarging of the secondary battery module, thereby extending the life of the secondary battery module and further preventing the risk of explosion or fire.
  • a monitoring system has been adopted to inform in real time the remaining discharge capacity or temperature of the secondary battery module in use.
  • the monitoring system includes a sensing assembly that continuously detects a voltage or temperature of a battery cell constituting the secondary battery module and informs the outside.
  • the sensing assembly includes a sensing PCB electrically connected to the cell tab of each battery cell, and informs the temperature or voltage of the battery cell to the outside through a connector mounted on the sensing PCB.
  • the conventional sensing assembly has poor solderability (soldering) in order to electrically connect the sensing PCB on which the connector is mounted to the legs electrically connected to the cell tabs. .
  • the sensing assembly includes a substrate holder seated and fixed to a secondary battery module, and a sensing (where various components and circuits are formed to sense voltage and temperature of a battery cell) fixed to an upper portion of the substrate holder.
  • a sensing where various components and circuits are formed to sense voltage and temperature of a battery cell
  • the substrate holder consists of a PCB
  • a plurality of legs 65 are provided at both sides of the substrate holder 69.
  • the leg 65 is inserted into the substrate holder 69, and one end extending horizontally is connected to the cell tab, and the other end 65a protrudes upward for coupling with the sensing PCB 63.
  • the sensing PCB 63 coupled to the upper portion of the substrate holder 69 is formed with circuits and various components such as the connector 67 as described above, and has through-holes 63a at both sides.
  • the through hole 63a is a hole provided so that the fixing screw 63b passes downward to engage the female screw hole 69a.
  • a plurality of coupling holes 63c are formed in the edge portion of the sensing PCB 63.
  • the coupling hole 63c is a passage through which the other end 65a of the leg 65 passes upward when the sensing PCB 63 is seated in the substrate holder 69.
  • the other end 65a is a portion that is connected to the circuit of the sensing PCB 63 in a state where the coupling hole 63c passes.
  • the connection of the sensing PCB 63 to the substrate holder 69 is very inconvenient, which senses the sensing end of the other end 65a of the leg 65 raised above the sensing PCB 63. This is because it is necessary to weld the connection part of the circuit one by one.
  • the flow soldering (flowe soldering) and the reflow (reflow) process must be applied for the welding process, the work is very inconvenient, of course, requires a very skilled technique.
  • the sensing PCB 63 must be separated from the substrate holder 69 and replaced with a new sensing PCB.
  • the legs of the substrate holder and the sensing PCB perform soldering. It is very difficult to separate the sensing PCB easily and cleanly from the substrate holder as long as it is completely fixed. The workability is bad.
  • the present invention has been made to solve the above problems, and has a structure in which the sensing PCB is connected to the substrate holder through only elastic contact, so that the assembly and separation of the sensing PCB to the substrate holder is simple and easy to maintain.
  • An object of the present invention is to provide a secondary battery module sensing assembly and the secondary battery module having the sensing assembly.
  • a sensing assembly for a secondary battery module including: a substrate holder taking the form of a plate as an insulating member fixed to a cell tab side of a battery cell in a secondary battery module having a plurality of battery cells; A plurality of voltage sensing connection members fixed to the substrate holder through insert injection, having a tab connection part extending toward the cell tab and fixed to the cell tab, and a substrate connection part disposed on the substrate holder; And a sensing PCB which is detachably coupled to the upper portion of the substrate holder and receives the voltage of the cell tab by contacting each of the substrate connection parts while being mounted on the upper portion of the substrate holder.
  • the substrate connecting portion is elastically deformable.
  • another sensing assembly for a secondary battery module of the present invention for achieving the above object is mounted on a secondary battery module having a plurality of battery cells to sense the voltage and temperature emitted from the battery cell, the shape of the plate An insulating substrate holder; A temperature sensing connection member disposed on an upper surface of the substrate holder and coupled to a thermistor sensing the temperature of the battery cell; A sensing PCB is coupled to the upper portion of the substrate holder to be detachable, and in contact with the temperature sensing connection member while seated on the upper portion of the substrate holder.
  • the temperature sensing connection member is elastically deformable by an external force.
  • substrate connection part takes the form of a leaf spring or a coil spring.
  • the temperature sensing connection member may take the form of a leaf spring or a coil spring.
  • a female screw hole is formed on an upper surface of the substrate holder, and the sensing PCB is coupled to the substrate holder by a fixing screw coupled to the female screw hole through the sensing PCB.
  • the substrate holder is in the form of a rectangular plate and the upper edge portion is formed integrally with the wall portion protruding above the substrate holder, for mounting the sensing PCB to the substrate holder, one side of the wall portion A fitting slit is formed on the inward surface to support a portion of the sensing PCB therein, and a fixing means for receiving and fixing another portion of the sensing PCB is provided on the wall opposite to the fitting slit.
  • the opening is formed in the upper wall is located on the fixing means, the fixing means; It is rotatably installed on the wall portion, and after the other portion of the sensing PCB is seated in the opening is fixed to the wall by moving toward the opening side, it comprises a locking lever for restraining the sensing PCB in the opening.
  • the secondary battery module of the present invention for achieving the above object, and a case for receiving a plurality of battery cells, connected to the cell tab of the battery cell in a state supported by the case senses and senses the voltage of the battery cell
  • the sensing assembly comprises; A substrate holder in the form of a plate as an insulating member fixed to the side of the cell tab; A plurality of voltage sensing connection members fixed to the substrate holder through insert injection, having a tab connection part extending toward the cell tab and fixed to the cell tab, and a substrate connection part disposed on the substrate holder; And a sensing PCB which is detachably coupled to the upper portion of the substrate holder and receives the voltage of the cell tab by contacting each of the substrate connection parts while being mounted on the upper portion of the substrate holder.
  • the substrate connecting portion is elastically deformable by an external force.
  • another secondary battery module of the present invention for achieving the above object, and a case for receiving a plurality of battery cells; Sensing the temperature of the battery cell while being supported by the case, and transmitting the sensed temperature information to the outside, the insulating substrate holder in the form of a plate, and disposed on the upper surface of the substrate holder and the temperature of the battery cell And a sensing assembly having a temperature sensing connection member coupled to a sensing thermistor, and a sensing PCB coupled to and detachably attached to an upper portion of the substrate holder, the sensing PCB being in contact with the temperature sensing connection member while seated on an upper portion of the substrate holder.
  • the temperature sensing connection member is elastically deformable by an external force.
  • the substrate connection portion may take the form of a leaf spring or a coil spring.
  • the temperature sensing connection member may take the form of a leaf spring or a coil spring.
  • a female screw hole is formed on an upper surface of the substrate holder, and the sensing PCB is coupled to the substrate holder by a fixing screw coupled to the female screw hole through the sensing PCB.
  • the substrate holder is in the form of a rectangular plate and the upper edge portion is formed integrally with the wall portion protruding above the substrate holder, for mounting the sensing PCB to the substrate holder, one side of the wall portion A fitting slit is formed on the inward surface to support a portion of the sensing PCB therein, and a fixing means for receiving and fixing another portion of the sensing PCB is provided on the wall opposite to the fitting slit.
  • an opening opening is formed in the upper wall is located on the fixing means, the fixing means; It is rotatably installed on the wall portion, and after the other portion of the sensing PCB is seated in the opening is fixed to the wall by moving toward the opening side, it comprises a locking lever for restraining the sensing PCB in the opening.
  • the sensing assembly for the secondary battery module and the secondary battery module including the sensing assembly of the present invention having the above structure have a structure in which the sensing PCB is connected to the plate holder through only elastic contact, the sensing PCB for the substrate holder is provided. Simple assembly and disassembly and easy maintenance.
  • FIG. 1 is a perspective view of a sensing assembly and a secondary battery module having the sensing assembly according to an embodiment of the present invention.
  • FIG. 2 is a partially exploded perspective view of the secondary battery module illustrated in FIG. 1.
  • FIG. 3 is a diagram illustrating the structure of the sensing assembly shown in FIG. 1 in more detail.
  • FIG. 4 is an exploded perspective view illustrating an exploded view of the sensing assembly illustrated in FIG. 1.
  • FIG. 5 is a side view of the sensing assembly shown in FIG. 1.
  • FIG. 6 is a bottom view illustrating a bottom surface of a sensing PCB in the sensing assembly shown in FIG. 1.
  • FIG. 7 is a side view illustrating a mounting structure of a sensing PCB on a substrate holder in the sensing assembly.
  • FIG. 8 is a perspective view illustrating another example of a sensing assembly according to an embodiment of the present invention.
  • FIG. 9 is an exploded perspective view showing another example of a sensing assembly according to an embodiment of the present invention.
  • FIG. 1 is a perspective view of a sensing assembly and a secondary battery module having the sensing assembly according to an embodiment of the present invention
  • FIG. 2 is a partially exploded perspective view of the secondary battery module illustrated in FIG. 1.
  • the secondary battery module 31 in which the sensing assembly 33 according to the present embodiment is mounted includes a box-shaped case 13 accommodating a plurality of battery cells 29 and a case 13 of the case 13. A plurality of battery cells 29 arranged therein, a frame 15 having a rectangular frame shape positioned on the case 13, and a housing 17 provided in the center of the frame 15 and providing a supporting force. And a sensing assembly 33 installed in the housing 17 and connected to the cell tab 27 of the battery cell 29.
  • the battery cells 29 are formed in the shape of the positive and negative cell tabs on the top 12 are disposed adjacent to the inside of the case 13, the sensing assembly 33 of the positive and negative cell tabs of the battery cell 29 In the state located between, it is welded to the cell tab 27 of both battery cells 29.
  • the sensing assembly 33 continuously monitors the voltage and temperature of each battery cell 29 and sends it to an external monitoring device through the connector 23.
  • the sensing assembly 33 includes a substrate holder 45 seated and fixed to the housing 17, a voltage sensing connection member 47 inserted into the substrate holder 45, and a substrate holder 45.
  • the packing 41 is fitted to the upper surface of the edge portion, and the sensing PCB 35 is fixed to the upper portion of the packing (41).
  • the connector 23 is mounted in the sensing PCB.
  • the connector 23 is a connection portion connected to an external monitoring device.
  • the substrate holder 45 takes the form of a rectangular plate and has six and seven voltage sensing connection members 47 on both sides in the width direction.
  • the voltage sensing connection member 47 may be made of any conductive metal such as copper or aluminum, but is limited to phosphor bronze, beryllium copper, and brass having excellent elastic resilience to increase the effect of the invention.
  • the voltage sensing connection member is inserted when the substrate holder 45 is molded, and a part of the voltage sensing connection member is inserted into the substrate holder 45.
  • One end of the voltage sensing connection member 47 is a tab connection portion 47a, which extends from both side portions in the width direction of the substrate holder 47 to the respective cell tabs 27 and is welded to the cell step 27.
  • the other end of the voltage sensing connection member 47 is exposed to the upper surface of the substrate holder 45.
  • the portion exposed to the upper surface is a substrate connecting portion 47b that elastically connects to the bottom surface of the sensing PCB 35.
  • the voltage sensing connection member 47 serves to connect each battery cell 29 to the sensing PCB 35.
  • FIG. 3 is a view illustrating in detail the structure of the substrate holder 45 of the sensing assembly 33 shown in FIG.
  • the substrate holder 45 takes the form of a rectangular plate and is fitted inside the housing 17.
  • the coupling method of the substrate holder 45 to the housing 17 may employ any coupling method.
  • the substrate holder 45 may not be firmly fixed to the housing 17 as long as the tab connection portion 47a is welded to each cell tab 27.
  • a rectangular packing groove 45b is formed at an upper edge portion of the substrate holder 45.
  • the packing groove 45b is a groove having a predetermined width and depth and accommodates the packing 41.
  • a plurality of support protrusions 45c are integrally formed in the inner region of the packing groove 45b.
  • the support protrusion 45c is for determining a relative position of the sensing PCB 35 with respect to the substrate holder 45, and is formed in the fitting groove 35a formed at both edges in the width direction of the sensing PCB 35. Is fitted.
  • the sensing PCB 35 may be supported on the upper portion of the substrate holder 45 in parallel with the substrate holder 45.
  • female screw holes 45a are provided on the upper surfaces of both ends in the longitudinal direction of the substrate holder 45.
  • the female screw hole 45a is a hole in which a female thread is formed on the inner circumferential surface thereof, and the fixing screw 43 is engaged.
  • the fixing screw 43 passes downward through the sensing PCB 35 to be coupled to the female screw hole 45a to fix the sensing PCB 35 to the upper portion of the substrate holder 45.
  • the fixing method of the sensing PCB 35 with respect to the substrate holder 45 may be variously changed.
  • the substrate connecting portion 47b disposed on the upper surface of the substrate holder 45 takes the form of a leaf spring bent a plurality of times. Since the board connection part 47b has an elastic force, for example, when the force is applied to the substrate, the substrate connection part 47b is deformed by pressing down.
  • the temperature sensing connection member 49 is provided at the center of the substrate holder 45.
  • the temperature sensing connection member 49 is made of a conductive metal member such as copper or aluminum, and is connected to the thermistor 51 of FIG. 6 as shown in FIG. The thermistor 51 will be described later.
  • the temperature sensing connection member 49 is also made of copper or aluminum and is bent to have elasticity to take the form of a leaf spring, which is pressed downward when the sensing PCB 35 is seated on the substrate holder 45. do.
  • FIG. 4 is an exploded view illustrating the sensing assembly 33 illustrated in FIG. 1.
  • a plurality of voltage sensing connection members 47 are fixed to the substrate holder 45. As described above, since the substrate holder 45 is molded in the state where the voltage sensing connection member 47 is inserted into the mold during molding, the substrate holder 45 includes a part of the voltage sensing connection member 47 therein.
  • the tab connecting portion 47a which is one end of the voltage sensing connecting member 47, extends in parallel on both sides of the substrate holder 45.
  • the board connecting portion 47b which is the other end of the voltage sensing connecting member 47, is located on the upper surface of the substrate holder 45.
  • the substrate connecting portion 47b is bent and takes the form of a leaf spring.
  • the packing 41 inserted into the packing groove 45b is made of soft silicone or rubber, and seals the lower space of the sensing PCB 35 so that external moisture is absorbed into the lower space of the sensing PCB 35. Do not allow penetration. Since the lower space is an electrical connection space between the substrate connecting portion 47b and the temperature sensing connecting member 49 with respect to the sensing PCB 35, it is very important to block external moisture.
  • the sensing PCB 35 is to inform the outside of the voltage and temperature information through the connector 23, various electronic components for this is mounted.
  • the sensing PCB 35 includes a plurality of fuses 39. The fuse 39 is cut when an abnormal situation occurs to protect the secondary battery module 31.
  • FIG. 5 is a side view of the sensing assembly 33 shown in FIG.
  • a thermistor holder 45d is provided below the substrate holder 45, and a thermistor 51 is inserted into the thermistor holder 45d.
  • the thermistor holder 45d has a substantially cylindrical shape and is integral with the bottom surface of the substrate holder 45 to accommodate the thermistor 51 therein.
  • the thermistor 51 detects the temperature of the battery cell 29 with its lower end positioned between the battery cells 29, and converts the temperature into an electrical signal to the temperature sensing connection member 49.
  • the temperature information transmitted to the temperature sensing connection member 49 is reported to the external monitoring device through the sensing PCB 35.
  • FIG. 6 is a bottom view illustrating a bottom surface of the sensing PCB 35 in the sensing assembly 33 shown in FIG. 1.
  • connection parts 35b and 35c are located on the bottom surface of the sensing PCB 35.
  • the connection parts 35b and 35c correspond to the board connection part 47b in a one-to-one correspondence with elastic contact and the second connection part in contact with the temperature sensing connection member 49.
  • FIG. 7 is a side view illustrating a mounting structure of a sensing PCB to a substrate holder in the sensing assembly.
  • the sensing PCB 35 is fixed to the upper portion of the substrate connecting portion 45 by the fixing screw 43.
  • the sensing PCB 35 is horizontally maintained above the substrate connection part 45.
  • the space under the sensing PCB 35 is sealed by the packing 41.
  • the board connection part 47b of the voltage sensing connection member 47 is in contact with the first connection part 35b while being pressed down by the sensing PCB 35.
  • the sensing PCB 35 is separated from the substrate holder 45. That is, by loosening the fixing screw 43, the external monitoring device (not shown) can be separated from the secondary battery module 31.
  • FIG. 8 is a perspective view illustrating another example of a sensing assembly according to an embodiment of the present invention.
  • a coil spring type substrate connecting portion 47c is arranged at the outer periphery of the upper surface of the substrate holder 45, and the coil spring type temperature sensing connecting member 50 is fixed to the center portion of the substrate holder 45. have.
  • the substrate connecting portion 47c is fixed to the upper surface of the substrate holder 45 in a state of being connected to the voltage sensing connecting member 47, and presses the sensing PCB 35 downward when it is seated on the upper portion of the substrate connecting portion 47c. And elastic deformation.
  • the board connection part 47c plays the same role as the plate spring type board connection part 47b described above.
  • the temperature sensing connection member 50 is connected to the thermistor 51 and transmits the temperature information received from the thermistor 51 to the second connection portion 35c on the bottom surface of the sensing PCB 35.
  • the temperature sensing connection member 50 is a shape of a coil spring, and is compressed when the sensing PCB 35 is fixed on the substrate holder 45.
  • FIG 9 is an exploded perspective view showing another example of the sensing assembly 33 according to an embodiment of the present invention.
  • the wall portion 45e is integrally formed on the upper surface of the substrate holder 45.
  • the wall portion 45e takes the form of a rectangular frame and has a fitting slit 45f on one side inwardly facing surface.
  • the fitting slit 45f is a groove extending in the horizontal direction and accommodates the fitting portion 35d provided at one end of the sensing PCB 35.
  • the fitting portion 35d is a portion protruding in the longitudinal direction of the sensing PCB 35 formed at one end of the sensing PCB 35.
  • another fitting portion 35e is provided on the opposite side of the fitting portion 35d.
  • the fitting portion 35e is a portion that is locked to the lock lever 45n in a state of being seated in the opening 45k.
  • an opening 45k and a locking lever 45n are provided on the opposite side of the fitting slit 45f.
  • the opening 45k and the locking lever 45n are for accommodating and fixing the fitting portion 35e.
  • the opening 45k is a portion open to the upper portion of the wall 45e. Since the opening 45k is open to the upper side, for example, the fitting part 35d of the sensing PCB 35 is inserted when the other fitting part 35e is lowered while the fitting slit 45f is fitted. The part 35e can be seated in the opening 45k.
  • the locking lever 45n is a rod-like member that can be rotated in the direction of arrow a or the opposite direction while being supported by the fixing pin 45q.
  • the support surface 45r is formed in the bottom surface of the lock lever 45n.
  • the support surface 45r is a portion for pressing and supporting the fitting portion 35e downward.
  • Reference numeral 45m denotes a protrusion.
  • the projection portion 45m is fitted into the groove portion 45p formed at the distal end portion of the locking lever 45n when the locking lever 45n is rotated and inserted into the opening 45k, so that the locking lever 45n is pulled out. It serves to support.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)

Abstract

The present invention relates to a sensing assembly for a secondary battery module and to a secondary battery module provided with a sensing assembly and a substrate holder in the sensing assembly. The sensing assembly is mounted in the secondary battery module with a plurality of battery cells, and connected to the cell tab of the battery cells so as to sense the voltage of the battery cells, and is characterized by including: a plate-like substrate holder formed as an insulation member fixed to a side part of the cell tab; a plurality of voltage-sensing connection members including a tab connection part fixed to the substrate holder through insert-injection and extended to the cell tab so as to be fixed thereto, and a substrate connection part arranged in the upper part of the substrate holder; and a sensing PCB detachably attached to the upper part of the substrate holder for sensing the voltage of the cell tab by contacting the substrate connection part when seated on the upper part of the substrate holder. Thus the sensing assembly for the secondary battery module and the secondary battery module provided with the sensing assembly according to the present invention have a structure such that the sensing PCB is connected to the substrate holder only by means of resilient contact, thereby simplifying attachment or detachment of the sensing PCB to or from the substrate holder, and facilitating maintenance and repair.

Description

이차전지모듈용 센싱어셈블리 및 상기 센싱어셈블리를 구비한 이차전지모듈Sensing assembly for a secondary battery module and a secondary battery module having the sensing assembly
[관련출원의 상호참조][Cross References of Related Applications]
본 출원은 2013년 1월 7일 출원된 한국특허 출원번호 제10-2013-0001558호를 우선권 주장하고 있으며, 상기 특허 문헌의 내용은 참조를 위해 본 발명에 모두 포함된다.This application claims priority to Korean Patent Application No. 10-2013-0001558, filed January 7, 2013, the contents of which are incorporated by reference in their entirety for reference.
본 발명은 이차전지모듈용 센싱어셈블리 및 상기 센싱어셈블리를 구비한 이차전지모듈에 관한 것이다.The present invention relates to a sensing assembly for a secondary battery module and a secondary battery module having the sensing assembly.
이차전지는 반복적인 충전 및 방전이 가능한 전지로서, 내부 활물질의 전기화학적 반응을 통해 에너지를 얻는다. 이러한 이차 전지의 성능은 가령 충전방법이나 방전의 정도 또는 보관 및 사용시의 온도환경이나 부하율(load level)이나 충 방전 횟수 등에 영향을 받는다. The secondary battery is a battery which can be repeatedly charged and discharged, and obtains energy through an electrochemical reaction of an internal active material. The performance of such a secondary battery is influenced by, for example, the charging method, the degree of discharge, the temperature environment during storage and use, the load level and the number of charge and discharge cycles.
최근의 이차 전지는 높은 에너지 밀도와 가벼운 질량을 갖는 리튬 이온 전지나 리튬폴리머 전지 또는 연료전지 분야로 개발되고 있으며, 용도에 있어서도 산업용, 자동차용, 휴대용 또는 이동용 전원 장치에 다양하게 사용되고 있다.Recently, secondary batteries have been developed in the field of lithium ion batteries, lithium polymer batteries, or fuel cells having high energy density and light mass, and are widely used in industrial, automotive, portable, or mobile power supplies.
한편, 이러한 이차전지는, 베어셀(bare cell)에 각종 보호 및 제어용 회로를 장착하고, 또한 사용하고자 하는 외부 시스템에 알맞도록 모듈화되어 이차전지 모듈로서 사용된다.On the other hand, such a secondary battery is equipped with various protection and control circuits in a bare cell, and also modularized to be suitable for an external system to be used and used as a secondary battery module.
상기 회로는 이차전지모듈의 충방전을 제어함은 물론, 이차전지모듈의 과충전이나 과방전시 회로를 차단함으로써 이차전지 모듈의 수명을 연장하고 나아가 폭발이나 화재의 위험을 방지하는 역할을 한다. 또한, 최근에는 모니터링 시스템이 채택되어, 사용중의 이차전지모듈의 잔존 방전용량이나 온도 등을 실시간으로 알려주기도 한다.The circuit controls the charging and discharging of the secondary battery module, as well as blocks the circuit during the overcharging or overdischarging of the secondary battery module, thereby extending the life of the secondary battery module and further preventing the risk of explosion or fire. In addition, recently, a monitoring system has been adopted to inform in real time the remaining discharge capacity or temperature of the secondary battery module in use.
상기 모니터링 시스템에는, 이차전지모듈을 구성하는 배터리셀의 전압이나 온도 등을 계속적으로 감지하여 외부로 알려주는 센싱어셈블리가 포함된다.The monitoring system includes a sensing assembly that continuously detects a voltage or temperature of a battery cell constituting the secondary battery module and informs the outside.
상기한 센싱어셈블리는 각 배터리셀의 셀탭과 전기적으로 접속되는 센싱PCB를 구비하며, 상기 센싱PCB에 실장되어 있는 커넥터를 통해, 배터리셀의 온도나 전압 등을 외부로 알려준다.The sensing assembly includes a sensing PCB electrically connected to the cell tab of each battery cell, and informs the temperature or voltage of the battery cell to the outside through a connector mounted on the sensing PCB.
한편, 종래의 센싱어셈블리는, 셀탭에 전기적으로 접속되는 레그에 대해, 커넥터가 실장되어 있는 센싱PCB를 전기적으로 접속시키기 위하여 솔더링(납땜)를 해야 하므로 그만큼 조립성이 좋지 않고 특히 유지보수에 불리하다.On the other hand, the conventional sensing assembly has poor solderability (soldering) in order to electrically connect the sensing PCB on which the connector is mounted to the legs electrically connected to the cell tabs. .
공지의 사실과 같이, 센싱어셈블리는, 이차전지모듈에 안착 고정되는 기판홀더와, 상기 기판홀더의 상부에 고정되는 (배터리셀의 전압과 온도를 감지하기 위한 각종 부품과 회로가 형성되어 있는) 센싱PCB로 이루어지는데, 기판홀더에 고정되어 있는 접속용 레그와, 센싱PCB에 실장되어 있는 회로를 접속하기가 매우 불편한 것이다. 즉, 상기 레그와 센싱PCB가 솔더링을 통해 일체형으로 고정되는 방식이므로, 기판홀더에 대한 센싱PCB의 조립과 분리가 그만큼 번거롭다. As is known, the sensing assembly includes a substrate holder seated and fixed to a secondary battery module, and a sensing (where various components and circuits are formed to sense voltage and temperature of a battery cell) fixed to an upper portion of the substrate holder. Although it consists of a PCB, it is very inconvenient to connect the connection leg fixed to the board | substrate holder, and the circuit mounted in the sensing PCB. That is, since the legs and the sensing PCB are fixedly integrated through soldering, assembly and separation of the sensing PCB with respect to the substrate holder is cumbersome.
도 10 및 도 11은 상기한 종래 센싱어셈블리의 문제점을 설명하기 위하여 참고적으로 도시한 도면이다.10 and 11 are views for reference to explain the problem of the above-described conventional sensing assembly.
도면을 참조하면, 기판홀더(69)의 양측부에 다수의 레그(65)가 구비되어 있음을 알 수 있다. 상기 레그(65)는 기판홀더(69)에 인서트 사출된 것으로서 수평으로 연장된 일단부는 셀탭에 접속하고, 타단부(65a)는 센싱PCB(63)와의 결합을 위해 상부로 돌출되어 있다. Referring to the drawings, it can be seen that a plurality of legs 65 are provided at both sides of the substrate holder 69. The leg 65 is inserted into the substrate holder 69, and one end extending horizontally is connected to the cell tab, and the other end 65a protrudes upward for coupling with the sensing PCB 63.
또한 상기 기판홀더(69)의 상부에 결합하는 센싱PCB(63)는, 상기한 바와같이 커넥터(67)등과 같은 각종 부품과 회로가 형성되어 있는 것으로서, 양측부에 관통구멍(63a)을 갖는다. 상기 관통구멍(63a)은 고정나사(63b)가 하향 통과하여 암나사구멍(69a)에 결합하도록 마련한 구멍이다.The sensing PCB 63 coupled to the upper portion of the substrate holder 69 is formed with circuits and various components such as the connector 67 as described above, and has through-holes 63a at both sides. The through hole 63a is a hole provided so that the fixing screw 63b passes downward to engage the female screw hole 69a.
아울러 상기 센싱PCB(63)의 테두리부에는 다수의 결합구멍(63c)이 형성되어 있다. 상기 결합구멍(63c)은, 기판홀더(69)에 센싱PCB(63)을 앉힐 때 상기 레그(65)의 타단부(65a)를 상향 통과시키는 통로이다. 상기 타단부(65a)는 결합구멍(63c)을 통과한 상태로 센싱PCB(63)의 회로와 접속하는 부분이다.In addition, a plurality of coupling holes 63c are formed in the edge portion of the sensing PCB 63. The coupling hole 63c is a passage through which the other end 65a of the leg 65 passes upward when the sensing PCB 63 is seated in the substrate holder 69. The other end 65a is a portion that is connected to the circuit of the sensing PCB 63 in a state where the coupling hole 63c passes.
상기한 바와같이 종래의 센싱어셈블리는, 기판홀더(69)에 대한 센싱PCB(63)의 접속이 매우 불편한데, 이는 센싱PCB(63) 상부로 올라온 레그(65)의 타단부(65a)를 센싱PCB 회로의 접속부에 일일이 용접시켜야 하기 때문이다. 더욱이 상기 용접과정을 위해 플로우솔더링(flowe soldering)과 리플로우(reflow) 공정을 적용해야 하므로 작업이 매우 불편함을 물론 매우 숙련된 기술이 필요하다.As described above, in the conventional sensing assembly, the connection of the sensing PCB 63 to the substrate holder 69 is very inconvenient, which senses the sensing end of the other end 65a of the leg 65 raised above the sensing PCB 63. This is because it is necessary to weld the connection part of the circuit one by one. In addition, since the flow soldering (flowe soldering) and the reflow (reflow) process must be applied for the welding process, the work is very inconvenient, of course, requires a very skilled technique.
또한, 센싱PCB(63)의 회로패턴이나 부품 또는 휴즈 등이 절단되거나 기타의 이유로 센싱PCB가 작동을 하지 못하게 될 경우에는, 센싱어셈블리(61)의 복구도 사실상 불가능하여 배터리셀을 포함한 모듈을 통째로 교체해야 한다.In addition, when a circuit pattern, a component, a fuse, or the like of the sensing PCB 63 is cut off or the sensing PCB is unable to operate due to other reasons, the recovery of the sensing assembly 61 is virtually impossible, and thus the whole module including the battery cell is not possible. Must be replaced.
상기 센싱PCB의 작동불량이 발생하면, 어쨌거나, 기판홀더(69)로부터 센싱PCB(63)를 분리하고, 새로운 센싱PCB로 교체해야 하는데, 상기한 바와같이, 기판홀더의 레그와 센싱PCB가 솔더링을 통해 완전히 고정되어 있는 이상, 기판홀더로부터 센싱PCB를 쉽고 깨끗하게 분리하기가 매우 어렵다. 그만큼 작업성이 나쁜 것이다.If the sensing PCB malfunctions, anyway, the sensing PCB 63 must be separated from the substrate holder 69 and replaced with a new sensing PCB. As described above, the legs of the substrate holder and the sensing PCB perform soldering. It is very difficult to separate the sensing PCB easily and cleanly from the substrate holder as long as it is completely fixed. The workability is bad.
본 발명은 상기 문제점을 해소하고자 창출한 것으로서, 기판홀더에 대해 센싱PCB가 단지 탄성 접촉을 통해 접속하는 구조를 가지므로, 기판홀더에 대한 센싱PCB의 조립과 분리가 간단하며 그만큼 유지보수가 용이한 이차전지모듈용 센싱어셈블리 및 상기 센싱어셈블리를 구비한 이차전지모듈을 제공함에 목적이 있다.The present invention has been made to solve the above problems, and has a structure in which the sensing PCB is connected to the substrate holder through only elastic contact, so that the assembly and separation of the sensing PCB to the substrate holder is simple and easy to maintain. An object of the present invention is to provide a secondary battery module sensing assembly and the secondary battery module having the sensing assembly.
상기 목적을 달성하기 위한 본 발명의 이차전지모듈용 센싱어셈블리는, 다수의 배터리셀을 갖는 이차전지모듈에서의 배터리셀의 셀탭 측부에 고정되는 절연성부재로서 플레이트의 형태를 취하는 기판홀더와; 인서트사출을 통해 상기 기판홀더에 고정되되, 상기 셀탭측으로 연장되어 셀탭에 고정되는 탭접속부와, 상기 기판홀더의 상부에 배치되는 기판접속부를 갖는 다수의 전압감지접속부재와; 상기 기판홀더의 상부에 착탈 가능하도록 결합하며, 기판홀더의 상부에 안착된 상태로 상기 각 기판접속부에 접촉하여 셀탭의 전압을 전달받는 센싱PCB을 포함한다.According to an aspect of the present invention, there is provided a sensing assembly for a secondary battery module including: a substrate holder taking the form of a plate as an insulating member fixed to a cell tab side of a battery cell in a secondary battery module having a plurality of battery cells; A plurality of voltage sensing connection members fixed to the substrate holder through insert injection, having a tab connection part extending toward the cell tab and fixed to the cell tab, and a substrate connection part disposed on the substrate holder; And a sensing PCB which is detachably coupled to the upper portion of the substrate holder and receives the voltage of the cell tab by contacting each of the substrate connection parts while being mounted on the upper portion of the substrate holder.
또한, 상기 기판접속부는 탄성 변형 가능하다. In addition, the substrate connecting portion is elastically deformable.
또한, 상기 목적을 달성하기 위한 본 발명의 또 다른 이차전지모듈용 센싱어셈블리는, 다수의 배터리셀을 갖는 이차전지모듈에 장착되어 배터리셀에서 방출되는 전압 및 온도를 센싱하는 것으로서, 플레이트의 형태를 취하는 절연성 기판홀더와; 상기 기판홀더의 상면에 배치되며 상기 배터리셀의 온도를 감지하는 서미스터와 결합하는 온도감지접속부재와; 상기 기판홀더의 상부에 착탈 가능하도록 결합하되, 기판홀더의 상부에 안착된 상태로 상기 온도감지접속부재와 접촉하는 센싱PCB을 포함한다.In addition, another sensing assembly for a secondary battery module of the present invention for achieving the above object is mounted on a secondary battery module having a plurality of battery cells to sense the voltage and temperature emitted from the battery cell, the shape of the plate An insulating substrate holder; A temperature sensing connection member disposed on an upper surface of the substrate holder and coupled to a thermistor sensing the temperature of the battery cell; A sensing PCB is coupled to the upper portion of the substrate holder to be detachable, and in contact with the temperature sensing connection member while seated on the upper portion of the substrate holder.
또한, 상기 온도감지접속부재는 외력에 의해 탄성 변형 가능한다.In addition, the temperature sensing connection member is elastically deformable by an external force.
아울러, 상기 기판접속부는, 판스프링 또는 코일형스프링의 형태를 취한다.In addition, the said board | substrate connection part takes the form of a leaf spring or a coil spring.
또한, 상기 온도감지접속부재는, 판스프링 또는 코일형스프링의 형태를 취한다.The temperature sensing connection member may take the form of a leaf spring or a coil spring.
또한, 상기 기판홀더의 상면에는 암나사구멍이 형성되어 있고, 상기 센싱PCB는, 센싱PCB를 통해 상기 암나사구멍에 결합하는 고정나사에 의해 기판홀더에 결합한다.In addition, a female screw hole is formed on an upper surface of the substrate holder, and the sensing PCB is coupled to the substrate holder by a fixing screw coupled to the female screw hole through the sensing PCB.
또한, 상기 기판홀더는 직사각판의 형태를 취하며 그 상면 테두리부에는 기판홀더의 상부로 돌출된 벽부가 일체로 형성되어 있고, 상기 기판홀더에 대한 센싱PCB의 장착을 위한 것으로서, 상기 벽부의 일측 내향면에는 센싱PCB의 일부분을 그 내부에 끼워 지지하는 끼움슬릿이 형성되어 있고, 상기 끼움슬릿의 반대편 벽부에는 센싱PCB의 또다른 부분을 수용하여 고정시키는 고정수단이 구비된다.In addition, the substrate holder is in the form of a rectangular plate and the upper edge portion is formed integrally with the wall portion protruding above the substrate holder, for mounting the sensing PCB to the substrate holder, one side of the wall portion A fitting slit is formed on the inward surface to support a portion of the sensing PCB therein, and a fixing means for receiving and fixing another portion of the sensing PCB is provided on the wall opposite to the fitting slit.
아울러, 상기 고정수단이 위치한 벽부에는 상부로 개방된 개방구가 형성되어 있고, 상기 고정수단은; 상기 벽부에 회동 가능하게 설치되며, 상기 개방구에 센싱PCB의 또다른 부분이 안착된 후 개방구측으로 이동하여 벽부에 고정됨으로써, 센싱PCB을 개방구 내에 구속하는 잠금레버를 포함한다.In addition, the opening is formed in the upper wall is located on the fixing means, the fixing means; It is rotatably installed on the wall portion, and after the other portion of the sensing PCB is seated in the opening is fixed to the wall by moving toward the opening side, it comprises a locking lever for restraining the sensing PCB in the opening.
또한, 상기 목적을 달성하기 위한 본 발명의 이차전지모듈은, 다수의 배터리셀을 수용하는 케이스와, 상기 케이스에 지지된 상태로 상기 배터리셀의 셀탭에 접속되어 해당 배터리셀의 전압을 센싱하고 센싱된 전압정보를 외부로 전달하는 센싱어셈블리를 포함하는 이차전지모듈에 있어서, 상기 센싱어셈블리는; 상기 셀탭의 측부에 고정되는 절연성부재로서 플레이트의 형태를 취하는 기판홀더와; 인서트사출을 통해 상기 기판홀더에 고정되되, 상기 셀탭측으로 연장되어 셀탭에 고정되는 탭접속부와, 상기 기판홀더의 상부에 배치되는 기판접속부를 갖는 다수의 전압감지접속부재와; 상기 기판홀더의 상부에 착탈 가능하도록 결합하며, 기판홀더의 상부에 안착된 상태로 상기 각 기판접속부에 접촉하여 셀탭의 전압을 전달받는 센싱PCB을 포함한다.In addition, the secondary battery module of the present invention for achieving the above object, and a case for receiving a plurality of battery cells, connected to the cell tab of the battery cell in a state supported by the case senses and senses the voltage of the battery cell In the secondary battery module comprising a sensing assembly for transmitting the voltage information to the outside, The sensing assembly comprises; A substrate holder in the form of a plate as an insulating member fixed to the side of the cell tab; A plurality of voltage sensing connection members fixed to the substrate holder through insert injection, having a tab connection part extending toward the cell tab and fixed to the cell tab, and a substrate connection part disposed on the substrate holder; And a sensing PCB which is detachably coupled to the upper portion of the substrate holder and receives the voltage of the cell tab by contacting each of the substrate connection parts while being mounted on the upper portion of the substrate holder.
또한, 상기 기판접속부는 외력에 의해 탄성 변형 가능하다.In addition, the substrate connecting portion is elastically deformable by an external force.
아울러, 상기 목적을 달성하기 위한 본 발명의 또 다른 이차전지모듈은, 다수의 배터리셀을 수용하는 케이스와; 상기 케이스에 지지된 상태로 상기 배터리셀의 온도를 센싱하고 센싱된 온도정보를 외부로 전달하는 것으로, 플레이트의 형태를 취하는 절연성 기판홀더와, 상기 기판홀더의 상면에 배치되며 상기 배터리셀의 온도를 감지하는 서미스터와 결합하는 온도감지접속부재와, 상기 기판홀더의 상부에 착탈 가능하도록 결합하되, 기판홀더의 상부에 안착된 상태로 상기 온도감지접속부재와 접촉하는 센싱PCB를 갖는 센싱어셈블리를 포함한다.In addition, another secondary battery module of the present invention for achieving the above object, and a case for receiving a plurality of battery cells; Sensing the temperature of the battery cell while being supported by the case, and transmitting the sensed temperature information to the outside, the insulating substrate holder in the form of a plate, and disposed on the upper surface of the substrate holder and the temperature of the battery cell And a sensing assembly having a temperature sensing connection member coupled to a sensing thermistor, and a sensing PCB coupled to and detachably attached to an upper portion of the substrate holder, the sensing PCB being in contact with the temperature sensing connection member while seated on an upper portion of the substrate holder. .
또한, 상기 온도감지접속부재는 외력에 의해 탄성 변형 가능하다.In addition, the temperature sensing connection member is elastically deformable by an external force.
또한, 상기 기판접속부는, 판스프링 또는 코일스프링의 형태를 취한다.In addition, the substrate connection portion may take the form of a leaf spring or a coil spring.
또한, 상기 온도감지접속부재는, 판스프링 또는 코일스프링의 형태를 취한다.The temperature sensing connection member may take the form of a leaf spring or a coil spring.
아울러, 상기 기판홀더의 상면에는 암나사구멍이 형성되어 있고, 상기 센싱PCB은 센싱PCB를 통해 상기 암나사구멍에 결합하는 고정나사에 의해 기판홀더에 결합한다.In addition, a female screw hole is formed on an upper surface of the substrate holder, and the sensing PCB is coupled to the substrate holder by a fixing screw coupled to the female screw hole through the sensing PCB.
또한, 상기 기판홀더는 직사각판의 형태를 취하며 그 상면 테두리부에는 기판홀더의 상부로 돌출된 벽부가 일체로 형성되어 있고, 상기 기판홀더에 대한 센싱PCB의 장착을 위한 것으로서, 상기 벽부의 일측 내향면에는 센싱PCB의 일부분을 그 내부에 끼워 지지하는 끼움슬릿이 형성되어 있고, 상기 끼움슬릿의 반대편 벽부에는 센싱PCB의 또다른 부분을 수용하여 고정시키는 고정수단이 구비된다.In addition, the substrate holder is in the form of a rectangular plate and the upper edge portion is formed integrally with the wall portion protruding above the substrate holder, for mounting the sensing PCB to the substrate holder, one side of the wall portion A fitting slit is formed on the inward surface to support a portion of the sensing PCB therein, and a fixing means for receiving and fixing another portion of the sensing PCB is provided on the wall opposite to the fitting slit.
또한, 상기 고정수단이 위치한 벽부에는 상부로 개방된 개방구가 형성되어 있고, 상기 고정수단은; 상기 벽부에 회동 가능하게 설치되며, 상기 개방구에 센싱PCB의 또다른 부분이 안착된 후 개방구측으로 이동하여 벽부에 고정됨으로써, 센싱PCB을 개방구 내에 구속하는 잠금레버를 포함한다.In addition, an opening opening is formed in the upper wall is located on the fixing means, the fixing means; It is rotatably installed on the wall portion, and after the other portion of the sensing PCB is seated in the opening is fixed to the wall by moving toward the opening side, it comprises a locking lever for restraining the sensing PCB in the opening.
본 발명의 특징 및 이점들은 첨부도면에 의거한 다음의 상세한 설명으로 더욱 명백해질 것이다.The features and advantages of the present invention will become more apparent from the following detailed description based on the accompanying drawings.
이에 앞서 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이고 사전적인 의미로 해석되어서는 아니되며, 발명자가 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하겨 본 발명의 기술적 사상에 부합되는 의미와 개념으로 해석되어야만 한다.Prior to this, the terms or words used in this specification and claims are not to be interpreted in a conventional and dictionary sense, and the inventors may appropriately define the concept of terms in order to best describe their own invention. Based on the principle that the present invention should be interpreted as meaning and concept corresponding to the technical idea of the present invention.
상기와 같이 이루어지는 본 발명의 이차전지모듈용 센싱어셈블리 및 상기 센싱어셈블리를 구비한 이차전지모듈은, 판홀더에 대해 센싱PCB가 단지 탄성 접촉을 통해 접속하는 구조를 가지므로, 기판홀더에 대한 센싱PCB의 조립과 분리가 간단하며 그만큼 유지보수가 용이하다.Since the sensing assembly for the secondary battery module and the secondary battery module including the sensing assembly of the present invention having the above structure have a structure in which the sensing PCB is connected to the plate holder through only elastic contact, the sensing PCB for the substrate holder is provided. Simple assembly and disassembly and easy maintenance.
도 1은 본 발명의 일 실시예에 따른 센싱어셈블리 및 상기 센싱어셈블리를 구비한 이차전지모듈의 사시도이다.1 is a perspective view of a sensing assembly and a secondary battery module having the sensing assembly according to an embodiment of the present invention.
도 2는 상기 도 1에 도시한 이차전지모듈의 일부 분해 사시도이다.2 is a partially exploded perspective view of the secondary battery module illustrated in FIG. 1.
도 3은 상기 도 1에 도시한 센싱어셈블리의 구조를 보다 자세히 도시한 도면이다.3 is a diagram illustrating the structure of the sensing assembly shown in FIG. 1 in more detail.
도 4는 상기 도 1에 도시한 센싱어셈블리를 분해하여 도시한 분해사시도이다.4 is an exploded perspective view illustrating an exploded view of the sensing assembly illustrated in FIG. 1.
도 5는 상기 도 1에 도시한 센싱어셈블리의 측면도이다.FIG. 5 is a side view of the sensing assembly shown in FIG. 1.
도 6은 상기 도 1에 도시한 센싱어셈블리에서의 센싱PCB의 저면의 모습을 나타내 보인 저면도이다.FIG. 6 is a bottom view illustrating a bottom surface of a sensing PCB in the sensing assembly shown in FIG. 1.
도 7은 상기 센싱어셈블리에서 기판홀더에 대한 센싱PCB의 장착구조를 도시한 측면도이다.7 is a side view illustrating a mounting structure of a sensing PCB on a substrate holder in the sensing assembly.
도 8은 본 발명의 일 실시예에 따른 센싱어셈블리의 다른 예를 도시한 사시도이다.8 is a perspective view illustrating another example of a sensing assembly according to an embodiment of the present invention.
도 9는 본 발명의 일 실시예에 따른 센싱어셈블리의 또 다른 예를 도시한 분해 사시도이다.9 is an exploded perspective view showing another example of a sensing assembly according to an embodiment of the present invention.
도 10 및 도 11은 종래 센싱어셈블리의 문제점을 설명하기 위하여 참고적으로 도시한 도면이다.10 and 11 are views for reference to explain the problem of the conventional sensing assembly.
본 발명의 목적, 특정한 장점들 및 신규한 특징들은 첨부된 도면들과 연관되어지는 이하의 상세한 설명과 바람직한 실시예들로부터 더욱 명백해질 것이다.The objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and the preferred embodiments associated with the accompanying drawings.
본 명세서에서 각 도면의 구성요소들에 참조번호를 부가함에 있어서, 동일한 구성요소 들에 한해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 번호를 가지도록 하고 있음에 유의하여야 한다.In the present specification, in adding reference numerals to the elements of each drawing, it should be noted that the same elements as possible, even if displayed on different drawings have the same number as possible.
또한, “제 1”, “제 2”, “일측”, “타측” 등의 용어는, 하나의 구성요소를 다른 구성요소로부터 구별하기 위해 사용되는 것으로, 구성요소가 상기 용어들에 의해 제한되는 것은 아니다. In addition, terms such as “first”, “second”, “one side” and “other side” are used to distinguish one component from another component, and the component is limited by the terms. It is not.
아울러, 본 발명을 설명함에 있어서, 본 발명의 요지를 불필요하게 흐릴 수 있는 관련된 공지기술에 대한 상세한 설명은 생략한다.In addition, in the description of the present invention, detailed descriptions of related well-known technologies that may unnecessarily obscure the subject matter of the present invention will be omitted.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시형태를 상세히 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 일 실시예에 따른 센싱어셈블리 및 상기 센싱어셈블리를 구비한 이차전지모듈의 사시도이고, 도 2는 상기 도 1에 도시한 이차전지모듈의 일부 분해 사시도이다.1 is a perspective view of a sensing assembly and a secondary battery module having the sensing assembly according to an embodiment of the present invention, and FIG. 2 is a partially exploded perspective view of the secondary battery module illustrated in FIG. 1.
도시한 바와같이, 본 실시예에 따른 센싱어셈블리(33)가 장착되어 있는 이차전지모듈(31)은, 다수의 배터리셀(29)을 수용하는 박스형 케이스(13)와, 상기 케이스(13)의 내부에 배열되어 있는 다수의 배터리셀(29)과, 상기 케이스(13)의 상부에 위치하는 사각틀 형태의 프레임(15)과, 상기 프레임(15)의 중앙에 구비되며 지지력을 제공하는 하우징(17)과, 상기 하우징(17)에 설치되며 상기 배터리셀(29)의 셀탭(27)에 접속되는 센싱어셈블리(33)를 포함하여 구성된다.As illustrated, the secondary battery module 31 in which the sensing assembly 33 according to the present embodiment is mounted includes a box-shaped case 13 accommodating a plurality of battery cells 29 and a case 13 of the case 13. A plurality of battery cells 29 arranged therein, a frame 15 having a rectangular frame shape positioned on the case 13, and a housing 17 provided in the center of the frame 15 and providing a supporting force. And a sensing assembly 33 installed in the housing 17 and connected to the cell tab 27 of the battery cell 29.
상기 배터리셀(29)은 상부에 각각 양극과 음극 셀탭이 형성된 형상으로 케이스(13)의 내부에 12개가 인접 배치되고, 상기 센싱어셈블리(33)는 상기 배터리셀(29)의 양극, 음극 셀탭의 사이에 위치한 상태로, 양측 배터리셀(29)의 셀탭(27)에 용접 결합된다.The battery cells 29 are formed in the shape of the positive and negative cell tabs on the top 12 are disposed adjacent to the inside of the case 13, the sensing assembly 33 of the positive and negative cell tabs of the battery cell 29 In the state located between, it is welded to the cell tab 27 of both battery cells 29.
상기 센싱어셈블리(33)는 각 배터리셀(29)의 전압과 온도를 계속적으로 감시하여 커넥터(23)를 통해 외부의 모니터링장치로 보낸다.The sensing assembly 33 continuously monitors the voltage and temperature of each battery cell 29 and sends it to an external monitoring device through the connector 23.
상기 센싱어셈블리(33)는, 하우징(17)에 안착 고정되는 기판홀더(45)와, 상기 기판홀더(45)에 인서트 사출되어 있는 전압감지접속부재(47)와, 상기 기판홀더(45)의 테두리부 상면에 끼워지는 패킹(41)과, 상기 패킹(41)의 상부에 고정되는 센싱PCB(35)로 구성된다.The sensing assembly 33 includes a substrate holder 45 seated and fixed to the housing 17, a voltage sensing connection member 47 inserted into the substrate holder 45, and a substrate holder 45. The packing 41 is fitted to the upper surface of the edge portion, and the sensing PCB 35 is fixed to the upper portion of the packing (41).
센싱PCB에는 배터리셀(29)의 전압과 온도를 감지하기 위한 각종 부품과 회로가 형성되어 있으며 커넥터(23)도 실장되어 있다. 상기 커넥터(23)는 외부의 모니터링장치와 접속되는 접속부이다.In the sensing PCB, various components and circuits for sensing the voltage and temperature of the battery cell 29 are formed, and the connector 23 is mounted. The connector 23 is a connection portion connected to an external monitoring device.
상기 기판홀더(45)는 직사각판의 형태를 취하며 폭방향 양측에 각각 6개 및 7개의 전압감지접속부재(47)를 갖는다. 상기 전압감지접속부재(47)는 구리나 알루미늄 등의 전도성금속으로 만들어진 것이라면 무엇이든 상관없으나, 발명의 효과를 높이기 위해 탄성복원력이 우수한 인청동이나 베릴륨동, 황동류로 제한한다. 아울러, 상기 전압감지접속부재는, 기판홀더(45)를 성형할 때 인서트되어 그 일부가 기판홀더(45) 내에 들어가 있다The substrate holder 45 takes the form of a rectangular plate and has six and seven voltage sensing connection members 47 on both sides in the width direction. The voltage sensing connection member 47 may be made of any conductive metal such as copper or aluminum, but is limited to phosphor bronze, beryllium copper, and brass having excellent elastic resilience to increase the effect of the invention. In addition, the voltage sensing connection member is inserted when the substrate holder 45 is molded, and a part of the voltage sensing connection member is inserted into the substrate holder 45.
상기 전압감지접속부재(47)의 일단부는 탭접속부(47a)로서, 기판홀더(47)의 폭방향 양측부에서 각각의 셀탭(27)측으로 연장되어 셀텝(27)에 용접된다. 또한 상기 전압감지접속부재(47)의 타단부는 기판홀더(45)의 상면으로 노출되어 있다. 상기 상면으로 노출된 부분은 센싱PCB(35)의 저면에 탄성적으로 접속하는 기판접속부(47b)이다.One end of the voltage sensing connection member 47 is a tab connection portion 47a, which extends from both side portions in the width direction of the substrate holder 47 to the respective cell tabs 27 and is welded to the cell step 27. The other end of the voltage sensing connection member 47 is exposed to the upper surface of the substrate holder 45. The portion exposed to the upper surface is a substrate connecting portion 47b that elastically connects to the bottom surface of the sensing PCB 35.
상기 전압감지접속부재(47)는 각 배터리셀(29)을 센싱PCB(35)로 접속시키는 역할을 하는 것이다.The voltage sensing connection member 47 serves to connect each battery cell 29 to the sensing PCB 35.
도 3은 상기 도 1에 도시한 센싱어셈블리(33) 중 기판홀더(45)의 구조를 보다 자세히 도시한 도면이다.3 is a view illustrating in detail the structure of the substrate holder 45 of the sensing assembly 33 shown in FIG.
도시한 바와같이, 상기 기판홀더(45)는 직사각판의 형태를 취하며, 상기 하우징(17)의 내부에 끼워져 있다. 상기 하우징(17)에 대한 기판홀더(45)의 결합 방식은 임의의 결합방식을 채용할 수 있다. 또는 상기 탭접속부(47a)가 각 셀탭(27)에 용접되는 이상, 하우징(17)에 대해 기판홀더(45)를 굳이 고정시키지 않아도 무방하다.As shown, the substrate holder 45 takes the form of a rectangular plate and is fitted inside the housing 17. The coupling method of the substrate holder 45 to the housing 17 may employ any coupling method. Alternatively, the substrate holder 45 may not be firmly fixed to the housing 17 as long as the tab connection portion 47a is welded to each cell tab 27.
상기 기판홀더(45)의 상면 테두리부에는 사각의 패킹홈(45b)이 형성되어 있다. 상기 패킹홈(45b)은 일정폭 및 깊이를 갖는 홈으로서, 상기한 패킹(41)을 수용한다.A rectangular packing groove 45b is formed at an upper edge portion of the substrate holder 45. The packing groove 45b is a groove having a predetermined width and depth and accommodates the packing 41.
또한 상기 패킹홈(45b)의 내부 영역에는 다수의 지지돌기(45c)가 일체로 형성되어 있다. 상기 지지돌기(45c)는, 기판홀더(45)에 대한 센싱PCB(35)의 상대 위치를 결정하기 위한 것으로서, 센싱PCB(35)의 폭방향 양측 테두리부에 형성되어 있는 끼움홈(35a)에 끼워진다.In addition, a plurality of support protrusions 45c are integrally formed in the inner region of the packing groove 45b. The support protrusion 45c is for determining a relative position of the sensing PCB 35 with respect to the substrate holder 45, and is formed in the fitting groove 35a formed at both edges in the width direction of the sensing PCB 35. Is fitted.
상기 지지돌기(45c)에 끼움홈(35a)을 끼움에 따라, 센싱PCB(35)가 기판홀더(45)의 상부에, 기판홀더(45)와 평행하게 지지될 수 있다.As the fitting groove 35a is inserted into the support protrusion 45c, the sensing PCB 35 may be supported on the upper portion of the substrate holder 45 in parallel with the substrate holder 45.
아울러 상기 기판홀더(45)의 길이방향 양단부 상면에는, 암나사구멍(45a)이 마련되어 있다. 상기 암나사구멍(45a)은 그 내주면에 암나사산이 형성되어 있는 구멍으로서 고정나사(43)가 결합한다.In addition, female screw holes 45a are provided on the upper surfaces of both ends in the longitudinal direction of the substrate holder 45. The female screw hole 45a is a hole in which a female thread is formed on the inner circumferential surface thereof, and the fixing screw 43 is engaged.
상기 고정나사(43)는 센싱PCB(35)을 하향 통과하여 상기 암나사구멍(45a)에 결합함으로써, 기판홀더(45) 상부에 센싱PCB(35)를 고정시킨다. 상기 기판홀더(45)에 대한 센싱PCB(35)의 고정방식은 다양하게 변경 할 수 있다.The fixing screw 43 passes downward through the sensing PCB 35 to be coupled to the female screw hole 45a to fix the sensing PCB 35 to the upper portion of the substrate holder 45. The fixing method of the sensing PCB 35 with respect to the substrate holder 45 may be variously changed.
또한, 상기 기판홀더(45)의 상면에 배치되어 있는 상기 기판접속부(47b)는 다수 회 벤딩된 판스프링의 형태를 취한다. 상기 기판접속부(47b)는 탄성력을 가지므로, 가령 힘을 가해 누르면 하부로 눌려 변형되었다가, 외력을 제거하면 탄성 복원되어 처음의 위치로 올라온다.In addition, the substrate connecting portion 47b disposed on the upper surface of the substrate holder 45 takes the form of a leaf spring bent a plurality of times. Since the board connection part 47b has an elastic force, for example, when the force is applied to the substrate, the substrate connection part 47b is deformed by pressing down.
특히 상기 기판홀더(45)의 중앙부에는 온도감지접속부재(49)가 설치되어 있다. 상기 온도감지접속부재(49)는 구리나 알루미늄 등의 전도성 금속부재로 제작된 것으로서 도 6에 도시한 바와같이, 서미스터(도 6의 51)와 접속된다. 상기 서미스터(51)에 대한 설명은 후술하기로 한다.In particular, the temperature sensing connection member 49 is provided at the center of the substrate holder 45. The temperature sensing connection member 49 is made of a conductive metal member such as copper or aluminum, and is connected to the thermistor 51 of FIG. 6 as shown in FIG. The thermistor 51 will be described later.
상기 온도감지접속부재(49)도 구리나 알루미늄으로 제작되며 탄성을 가지도록 벤딩되어 판스프링의 형태를 취하며, 기판홀더(45)에 센싱PCB(35)를 안착할 때 하부로 눌리며 탄성 변형된다.The temperature sensing connection member 49 is also made of copper or aluminum and is bent to have elasticity to take the form of a leaf spring, which is pressed downward when the sensing PCB 35 is seated on the substrate holder 45. do.
도 4는 상기 도 1에 도시한 센싱어셈블리(33)를 분해하여 도시한 도면이다.4 is an exploded view illustrating the sensing assembly 33 illustrated in FIG. 1.
도시한 바와같이, 상기 기판홀더(45)에 다수의 전압감지접속부재(47)가 고정되어 있다. 상기한 바와같이 상기 기판홀더(45)는 성형 제작시 금형내에 상기 전압감지접속부재(47)를 인서트한 상태로 성형되므로, 전압감지접속부재(47)의 일부를 그 내부에 포함한다.As shown, a plurality of voltage sensing connection members 47 are fixed to the substrate holder 45. As described above, since the substrate holder 45 is molded in the state where the voltage sensing connection member 47 is inserted into the mold during molding, the substrate holder 45 includes a part of the voltage sensing connection member 47 therein.
또한 상기 전압감지접속부재(47)의 일단부인 탭접속부(47a)는, 상기 기판홀더(45)의 양측부에서 평행하게 연장되어 있다. 또한 상기 전압감지접속부재(47)의 타단부인 기판접속부(47b)는 기판홀더(45)의 상면에 위치한다. 상기 기판접속부(47b)는 벤딩 구성되며 판스프링의 형태를 취한다.The tab connecting portion 47a, which is one end of the voltage sensing connecting member 47, extends in parallel on both sides of the substrate holder 45. As shown in FIG. In addition, the board connecting portion 47b, which is the other end of the voltage sensing connecting member 47, is located on the upper surface of the substrate holder 45. The substrate connecting portion 47b is bent and takes the form of a leaf spring.
상기 패킹홈(45b)에 끼워지는 패킹(41)은, 연질 실리콘이나 고무류로 제작된 것으로서, 상기 센싱PCB(35)의 하부공간을 밀폐하여, 외부의 습기가 센싱PCB(35)의 하부공간으로 침투하지 못하게 한다. 상기 하부공간은, 센싱PCB(35)에 대한 기판접속부(47b)와 온도감지접속부재(49)의 전기적인 접속공간이므로 외부의 습기를 차단하는 것은 매우 중요한 일이다.The packing 41 inserted into the packing groove 45b is made of soft silicone or rubber, and seals the lower space of the sensing PCB 35 so that external moisture is absorbed into the lower space of the sensing PCB 35. Do not allow penetration. Since the lower space is an electrical connection space between the substrate connecting portion 47b and the temperature sensing connecting member 49 with respect to the sensing PCB 35, it is very important to block external moisture.
한편, 상기 센싱PCB(35)는, 전압과 온도 정보를 커넥터(23)를 통해 외부로 알려주기 위한 것으로서 이를 위한 각종 전자부품이 실장되어 있다. 아울러 상기 센싱PCB(35)에는 다수의 휴즈(39)도 포함한다. 상기 휴즈(39)는 비정상적인 상황 발생시 절단되어 이차전지모듈(31)을 보호한다.On the other hand, the sensing PCB 35 is to inform the outside of the voltage and temperature information through the connector 23, various electronic components for this is mounted. In addition, the sensing PCB 35 includes a plurality of fuses 39. The fuse 39 is cut when an abnormal situation occurs to protect the secondary battery module 31.
도 5는 상기 도 1에 도시한 센싱어셈블리(33)의 측면도이다.5 is a side view of the sensing assembly 33 shown in FIG.
도면을 참조하면, 상기 기판홀더(45)의 하부에 서미스터홀더(45d)가 구비되어 있고, 상기 서미스터홀더(45d)에 서미스터(51)가 끼워져 있음을 알 수 있다. 상기 서미스터홀더(45d)는 대략 원통의 형태를 취하며 기판홀더(45)의 저면에 일체를 이루고 그 안에 상기 서미스터(51)를 수용한다. Referring to the drawings, it can be seen that a thermistor holder 45d is provided below the substrate holder 45, and a thermistor 51 is inserted into the thermistor holder 45d. The thermistor holder 45d has a substantially cylindrical shape and is integral with the bottom surface of the substrate holder 45 to accommodate the thermistor 51 therein.
상기 서미스터(51)는 그 하단부가 배터리셀(29)의 사이에 위치한 상태로 배터리셀(29)의 온도를 감지하고 이를 전기신호로 바꾸어 상기 온도감지접속부재(49)로 전달한다. 상기 온도감지접속부재(49)로 전달된 온도정보는 센싱PCB(35)를 통해 외부의 모니터링 장치로 보고된다.The thermistor 51 detects the temperature of the battery cell 29 with its lower end positioned between the battery cells 29, and converts the temperature into an electrical signal to the temperature sensing connection member 49. The temperature information transmitted to the temperature sensing connection member 49 is reported to the external monitoring device through the sensing PCB 35.
도 6은 상기 도 1에 도시한 센싱어셈블리(33)에서의 센싱PCB(35)의 저면의 모습을 나타내 보인 저면도이다.FIG. 6 is a bottom view illustrating a bottom surface of the sensing PCB 35 in the sensing assembly 33 shown in FIG. 1.
도시한 바와같이, 상기 센싱PCB(35)의 저면에 다수의 접속부(35b,35c)가 위치하고 있다. 상기 접속부(35b,35c)는, 기판접속부(47b)와 일대일 대응하며 탄력 접촉되는 제 1접속부(35b)와, 상기 온도감지접속부재(49)와 접촉되는 제 2접속부이다. As shown, a plurality of connecting portions 35b and 35c are located on the bottom surface of the sensing PCB 35. The connection parts 35b and 35c correspond to the board connection part 47b in a one-to-one correspondence with elastic contact and the second connection part in contact with the temperature sensing connection member 49.
도 7은 상기 센싱어셈블리에서 기판홀더에 대한 센싱PCB의 장착구조를 나타내 보인 측면도이다.7 is a side view illustrating a mounting structure of a sensing PCB to a substrate holder in the sensing assembly.
도면을 참조하면, 상기 기판접속부(45)의 상부에 센싱PCB(35)가 고정나사(43)에 의해 고정되어 있음을 알 수 있다. 상기 센싱PCB(35)는 기판접속부(45) 상부에 수평을 유지한다. 아울러 상기 센싱PCB(35) 하부의 공간은 패킹(41)에 의해 밀폐되어 있다.Referring to the drawings, it can be seen that the sensing PCB 35 is fixed to the upper portion of the substrate connecting portion 45 by the fixing screw 43. The sensing PCB 35 is horizontally maintained above the substrate connection part 45. In addition, the space under the sensing PCB 35 is sealed by the packing 41.
또한, 상기 전압감지접속부재(47)의 기판접속부(47b)는 센싱PCB(35)에 의해 하부로 눌린 상태로 제 1접속부(35b)에 접촉되어 있다. In addition, the board connection part 47b of the voltage sensing connection member 47 is in contact with the first connection part 35b while being pressed down by the sensing PCB 35.
이 상태로 상기 고정나사(43)만 풀면 기판홀더(45)로부터 센싱PCB(35)의 분리가 이루어진다. 즉 상기 고정나사(43)를 풀어 이차전지모듈(31)로부터 외부의 모니터링장치(미도시)를 분리할 수 있는 것이다.When the fixing screw 43 is loosened in this state, the sensing PCB 35 is separated from the substrate holder 45. That is, by loosening the fixing screw 43, the external monitoring device (not shown) can be separated from the secondary battery module 31.
도 8은 본 발명의 일 실시예에 따른 센싱어셈블리의 다른 예를 도시한 사시도이다.8 is a perspective view illustrating another example of a sensing assembly according to an embodiment of the present invention.
상기한 도면부호와 동일한 도면부호는 동일한 기능의 동일한 부재를 가리킨다.The same reference numerals as the above reference numerals denote the same members having the same function.
도면을 참조하면, 상기 기판홀더(45)의 상면 외곽부에 코일스프링형 기판접속부(47c)가 배열되어 있고, 기판홀더(45)의 중앙부에도 코일스프링형 온도감지접속부재(50)가 고정되어 있다.Referring to the drawings, a coil spring type substrate connecting portion 47c is arranged at the outer periphery of the upper surface of the substrate holder 45, and the coil spring type temperature sensing connecting member 50 is fixed to the center portion of the substrate holder 45. have.
상기 기판접속부(47c)는 상기 전압감지접속부재(47)와 접속된 상태로 기판홀더(45)의 상면에 고정되며, 센싱PCB(35)를 기판접속부(47c) 상부에 안착실 때 하부로 눌리며 탄성 변형된다. 상기 기판접속부(47c)는 위에 설명한 판스프링형 기판접속부(47b)와 동일한 역할을 한다.The substrate connecting portion 47c is fixed to the upper surface of the substrate holder 45 in a state of being connected to the voltage sensing connecting member 47, and presses the sensing PCB 35 downward when it is seated on the upper portion of the substrate connecting portion 47c. And elastic deformation. The board connection part 47c plays the same role as the plate spring type board connection part 47b described above.
또한 상기 온도감지접속부재(50)는, 서미스터(51)와 접속되어 서미스터(51)로부터 전달받은 온도정보를 센싱PCB(35) 저면의 제 2접속부(35c)로 전달한다. 상기 온도감지접속부재(50)는 코일스프링의 모습으로서, 센싱PCB(35)를 기판홀더(45) 상에 고정시킬 때 압축된다.In addition, the temperature sensing connection member 50 is connected to the thermistor 51 and transmits the temperature information received from the thermistor 51 to the second connection portion 35c on the bottom surface of the sensing PCB 35. The temperature sensing connection member 50 is a shape of a coil spring, and is compressed when the sensing PCB 35 is fixed on the substrate holder 45.
도 9는 본 발명의 일 실시예에 따른 센싱어셈블리(33)의 또 다른 예를 도시한 분해 사시도이다.9 is an exploded perspective view showing another example of the sensing assembly 33 according to an embodiment of the present invention.
도시한 바와같이, 기판홀더(45)의 상면에 벽부(45e)가 일체로 형성되어있다. 상기 벽부(45e)는 사각 틀의 형태를 취하며 일측 내향면에 끼움슬릿(45f)을 갖는다. 상기 끼움슬릿(45f)은 수평방향으로 연장된 홈으로서, 센싱PCB(35)의 일단부에 마련되어 있는 끼움부(35d)를 수용한다.As shown in the drawing, the wall portion 45e is integrally formed on the upper surface of the substrate holder 45. The wall portion 45e takes the form of a rectangular frame and has a fitting slit 45f on one side inwardly facing surface. The fitting slit 45f is a groove extending in the horizontal direction and accommodates the fitting portion 35d provided at one end of the sensing PCB 35.
상기 끼움부(35d)는 센싱PCB(35)의 일단부에 형성된, 센싱PCB(35)의 길이방향으로 돌출된 부분이다. 상기 센싱PCB(35)에 있어서 상기 끼움부(35d)의 반대편에는 또 다른 끼움부(35e)가 마련되어 있다. 상기 끼움부(35e)는 개방구(45k)에 안착된 상태로 잠금레버(45n)에 잠기는 부분이다.The fitting portion 35d is a portion protruding in the longitudinal direction of the sensing PCB 35 formed at one end of the sensing PCB 35. In the sensing PCB 35, another fitting portion 35e is provided on the opposite side of the fitting portion 35d. The fitting portion 35e is a portion that is locked to the lock lever 45n in a state of being seated in the opening 45k.
상기 기판홀더(45)에 있어서, 상기 끼움슬릿(45f)의 반대편에는 개방구(45k)와 잠금레버(45n)가 구비된다. 상기 개방구(45k) 및 잠금레버(45n)는 끼움부(35e)를 수용 고정하기 위한 것이다.In the substrate holder 45, an opening 45k and a locking lever 45n are provided on the opposite side of the fitting slit 45f. The opening 45k and the locking lever 45n are for accommodating and fixing the fitting portion 35e.
상기 개방구(45k)는 벽부(45e)의 상부로 개방된 부분이다. 상기 개방구(45k)가 상부로 개방되어 있으므로, 가령 상기 센싱PCB(35)의 일측 끼움부(35d)를 상기 끼움슬릿(45f)끼운 상태로 타측 끼움부(35e)를 하부로 내릴 때 상기 끼움부(35e)가 개방구(45k) 내에 안착될 수 있다.The opening 45k is a portion open to the upper portion of the wall 45e. Since the opening 45k is open to the upper side, for example, the fitting part 35d of the sensing PCB 35 is inserted when the other fitting part 35e is lowered while the fitting slit 45f is fitted. The part 35e can be seated in the opening 45k.
상기 잠금레버(45n)는 고정핀(45q)에 지지된 상태로 화살표 a 방향 또는 그 반대방향으로 회동 가능한 막대형 부재이다. 특히 상기 잠금레버(45n)의 저면에는 지지면(45r)이 형성되어 있다. 상기 지지면(45r)은 끼움부(35e)를 하부로 눌러 지지하기 위한 부분이다.The locking lever 45n is a rod-like member that can be rotated in the direction of arrow a or the opposite direction while being supported by the fixing pin 45q. In particular, the support surface 45r is formed in the bottom surface of the lock lever 45n. The support surface 45r is a portion for pressing and supporting the fitting portion 35e downward.
즉, 상기 끼움부(35e)를 개방구(45k)에 안착시킨 상태로, 잠금레버(45n)을 화살표 a방향으로 회전시켜 상기 개방구(45k) 내에 끼웠을 때, 상기 지지면(45r)이 끼움부(35e)에 면접하며 끼움부(35e)를 하향 지지하는 것이다.That is, when the locking lever 45n is rotated in the direction of arrow a in the state where the fitting portion 35e is seated on the opening 45k, the supporting surface 45r is inserted into the opening 45k. Interviewing the fitting portion 35e and supporting the fitting portion 35e downward.
도면부호 45m는 돌기부이다. 상기 돌기부(45m)는, 잠금레버(45n)를 회동시켜 개방구(45k)에 삽입시켰을 때 잠금레버(45n)의 선단부에 형성되어 있는 홈부(45p)에 끼워져, 잠금레버(45n)가 빠져나가지 않도록 지지하는 역할을 한다. Reference numeral 45m denotes a protrusion. The projection portion 45m is fitted into the groove portion 45p formed at the distal end portion of the locking lever 45n when the locking lever 45n is rotated and inserted into the opening 45k, so that the locking lever 45n is pulled out. It serves to support.
이상, 본 발명을 구체적인 실시예를 통하여 상세하게 설명하였으나, 이는 본 발명의 구체적으로 설명하기 위한 것으로, 본 발명은 이에 한정되지 않으며, 본 발명의 기술적 사상 내에서 당 분야의 통상의 지식을 가진 자에 의해 그 변형이나 개량이 가능함이 명백하다.As mentioned above, the present invention has been described in detail through specific embodiments, which are intended to specifically describe the present invention, but the present invention is not limited thereto, and one having ordinary skill in the art within the technical idea of the present invention. It is apparent that the deformation and improvement can be made by.
본 발명의 단순한 변형 내지 변경은 모두 본 발명의 영역에 속하는 것으로, 본 발명의 구체적인 보호 범위는 첨부된 특허청구범위에 의하여 명확해질 것이다.All modifications and variations of the present invention fall within the scope of the present invention, and the specific scope of protection of the present invention will be apparent from the appended claims.
[부호의 설명][Description of the code]
13:케이스 13: Case
15:프레임15: Frame
17:하우징 17: Housing
23:커넥터23: Connector
27:셀탭 It is a cell tab
29:베터리셀29: battery cell
31:이차전지모듈 31: secondary battery module
33:센싱어셈블리33: sensing assembly
35:센싱PCB 35: sensing PCB
35a:끼움홈35a: fitting groove
35b:제 1접속부 35b: First connection part
35c:제 2접속부35c: second connection
35d,35e:끼움부 35d, 35e:
39:휴즈(fuse)39: fuse
41:패킹 41: Packing
43:고정나사43: set screw
45:기판홀더 45: substrate holder
45a:암나사구멍45a: female thread hole
45b:패킹홈 45b: Packing groove
45c:지지돌기45c: support protrusion
45d:서미스터홀더 45d: thermistor holder
45e:벽부45e: Wall part
45f:끼움슬릿 45f: fitting slit
45k:개방구45k: Opening
45m:돌기부 45m: protrusion
45n:잠금레버45n: Lock lever
45p:홈부 45p: Groove
45q:고정핀45q: fixed pin
45r:지지면 45r: ground level
47:전압감지접속부재47: voltage sensing connection member
47a:탭접속부 47a: tap connection
47b:기판접속부47b: Board connection
47c:기판접속부 47c: Board connection
49,50:온도감지접속부재49, 50: temperature sensing connection member
51:서미스터51: thermistor

Claims (18)

  1. 다수의 배터리셀을 갖는 이차전지모듈에서의 배터리셀의 셀탭 측부에 고정되는 절연성부재로서 플레이트의 형태를 취하는 기판홀더와;A substrate holder in the form of a plate as an insulating member fixed to a cell tab side of a battery cell in a secondary battery module having a plurality of battery cells;
    인서트사출을 통해 상기 기판홀더에 고정되되, 상기 셀탭측으로 연장되어 셀탭에 고정되는 탭접속부와, 상기 기판홀더의 상부에 배치되는 기판접속부를 갖는 다수의 전압감지접속부재와;A plurality of voltage sensing connection members fixed to the substrate holder through insert injection, having a tab connection part extending toward the cell tab and fixed to the cell tab, and a substrate connection part disposed on the substrate holder;
    상기 기판홀더의 상부에 착탈 가능하도록 결합하며, 기판홀더의 상부에 안착된 상태로 상기 각 기판접속부에 접촉하여 셀탭의 전압을 전달받는 센싱PCB을 포함하는 이차전지모듈용 센싱어셈블리.And a sensing PCB coupled to the upper part of the substrate holder to be detachably attached to the upper part of the substrate holder, the sensing PCB receiving the voltage of the cell tab by contacting each of the substrate connection parts.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 기판접속부는 탄성 변형 가능한 이차전지모듈용 센싱어셈블리.The substrate connection part is a sensing assembly for the secondary battery module elastically deformable.
  3. 다수의 배터리셀을 갖는 이차전지모듈에 장착되어 배터리셀에서 방출되는 전압 및 온도를 센싱하는 것으로서,As mounted on a secondary battery module having a plurality of battery cells to sense the voltage and temperature emitted from the battery cell,
    플레이트의 형태를 취하는 절연성 기판홀더와;An insulating substrate holder in the form of a plate;
    상기 기판홀더의 상면에 배치되며 상기 배터리셀의 온도를 감지하는 서미스터와 결합하는 온도감지접속부재와;A temperature sensing connection member disposed on an upper surface of the substrate holder and coupled to a thermistor sensing the temperature of the battery cell;
    상기 기판홀더의 상부에 착탈 가능하도록 결합하되, 기판홀더의 상부에 안착된 상태로 상기 온도감지접속부재와 접촉하는 센싱PCB을 포함하는 이차전지모듈용 센싱어셈블리.And a sensing PCB coupled to the upper part of the substrate holder to be detachably attached to the upper part of the substrate holder, the sensing PCB contacting the temperature sensing connection member.
  4. 청구항 3에 있어서,The method according to claim 3,
    상기 온도감지접속부재는 외력에 의해 탄성 변형 가능한 이차전지모듈용 센싱어셈블리.The temperature sensing connection member is a sensing assembly for a secondary battery module elastically deformable by an external force.
  5. 청구항 2에 있어서,The method according to claim 2,
    상기 기판접속부는, 판스프링 또는 코일형스프링의 형태를 취하는 이차전지모듈용 센싱어셈블리.The substrate connection part is a sensing assembly for a secondary battery module taking the form of a leaf spring or a coil spring.
  6. 청구항 4에 있어서,The method according to claim 4,
    상기 온도감지접속부재는, 판스프링 또는 코일형스프링의 형태를 취하는 이차전지모듈용 센싱어셈블리.The temperature sensing connection member is a sensing assembly for a secondary battery module taking the form of a leaf spring or a coil spring.
  7. 청구항 1 내지 청구항 4 중 어느 하나의 항에 있어서,The method according to any one of claims 1 to 4,
    상기 기판홀더의 상면에는 암나사구멍이 형성되어 있고,A female screw hole is formed on the upper surface of the substrate holder.
    상기 센싱PCB는, 센싱PCB를 통해 상기 암나사구멍에 결합하는 고정나사에 의해 기판홀더에 결합하는 이차전지모듈용 센싱어셈블리.The sensing PCB is a sensing assembly for a secondary battery module coupled to the substrate holder by a fixing screw coupled to the female screw hole through the sensing PCB.
  8. 청구항 1 내지 청구항 4 중 어느 하나의 항에 있어서,The method according to any one of claims 1 to 4,
    상기 기판홀더는 직사각판의 형태를 취하며 그 상면 테두리부에는 기판홀더의 상부로 돌출된 벽부가 일체로 형성되어 있고,The substrate holder is in the form of a rectangular plate, and the upper edge portion of the substrate holder is integrally formed with a wall portion protruding above the substrate holder.
    상기 기판홀더에 대한 센싱PCB의 장착을 위한 것으로서,For mounting the sensing PCB to the substrate holder,
    상기 벽부의 일측 내향면에는 센싱PCB의 일부분을 그 내부에 끼워 지지하는 끼움슬릿이 형성되어 있고, 상기 끼움슬릿의 반대편 벽부에는 센싱PCB의 또다른 부분을 수용하여 고정시키는 고정수단이 구비된 이차전지모듈용 센싱어셈블리.One side inwardly of the wall portion is provided with a fitting slit for supporting a portion of the sensing PCB therein, the second wall portion of the opposite side of the fitting slit secondary battery provided with a fixing means for receiving and fixing another portion of the sensing PCB Sensing assembly for module.
  9. 청구항 8에 있어서,The method according to claim 8,
    상기 고정수단이 위치한 벽부에는 상부로 개방된 개방구가 형성되어 있고,On the wall portion where the fixing means is located is formed an opening opening to the upper,
    상기 고정수단은;The fixing means;
    상기 벽부에 회동 가능하게 설치되며, 상기 개방구에 센싱PCB의 또다른 부분이 안착된 후 개방구측으로 이동하여 벽부에 고정됨으로써, 센싱PCB을 개방구 내에 구속하는 잠금레버를 포함하는 이차전지모듈용 센싱어셈블리.The secondary battery module is rotatably installed in the wall part, and after the other part of the sensing PCB is seated in the opening, and then moved to the opening side to be fixed to the wall, the secondary battery module includes a locking lever for restraining the sensing PCB in the opening. Sensing assembly.
  10. 다수의 배터리셀을 수용하는 케이스와, 상기 케이스에 지지된 상태로 상기 배터리셀의 셀탭에 접속되어 해당 배터리셀의 전압을 센싱하고 센싱된 전압정보를 외부로 전달하는 센싱어셈블리를 포함하는 이차전지모듈에 있어서,A secondary battery module includes a case accommodating a plurality of battery cells, and a sensing assembly connected to a cell tab of the battery cell while being supported by the case to sense a voltage of the corresponding battery cell and transmit sensed voltage information to the outside. To
    상기 센싱어셈블리는; The sensing assembly is;
    상기 셀탭의 측부에 고정되는 절연성부재로서 플레이트의 형태를 취하는 기판홀더와;A substrate holder in the form of a plate as an insulating member fixed to the side of the cell tab;
    인서트사출을 통해 상기 기판홀더에 고정되되, 상기 셀탭측으로 연장되어 셀탭에 고정되는 탭접속부와, 상기 기판홀더의 상부에 배치되는 기판접속부를 갖는 다수의 전압감지접속부재와;A plurality of voltage sensing connection members fixed to the substrate holder through insert injection, having a tab connection part extending toward the cell tab and fixed to the cell tab, and a substrate connection part disposed on the substrate holder;
    상기 기판홀더의 상부에 착탈 가능하도록 결합하며, 기판홀더의 상부에 안착된 상태로 상기 각 기판접속부에 접촉하여 셀탭의 전압을 전달받는 센싱PCB을 포함하는 이차전지모듈.A secondary battery module comprising a sensing PCB coupled to the upper portion of the substrate holder detachably, the sensing PCB receives the voltage of the cell tab in contact with each of the substrate connection in a state seated on the upper portion of the substrate holder.
  11. 청구항 10에 있어서,The method according to claim 10,
    상기 기판접속부는 외력에 의해 탄성 변형 가능한 이차전지모듈.The substrate connection part may be elastically deformable by an external force.
  12. 다수의 배터리셀을 수용하는 케이스와;A case accommodating a plurality of battery cells;
    상기 케이스에 지지된 상태로 상기 배터리셀의 온도를 센싱하고 센싱된 온도정보를 외부로 전달하는 것으로, 플레이트의 형태를 취하는 절연성 기판홀더와, 상기 기판홀더의 상면에 배치되며 상기 배터리셀의 온도를 감지하는 서미스터와 결합하는 온도감지접속부재와, 상기 기판홀더의 상부에 착탈 가능하도록 결합하되, 기판홀더의 상부에 안착된 상태로 상기 온도감지접속부재와 접촉하는 센싱PCB를 갖는 센싱어셈블리를 포함하는 이차전지모듈.Sensing the temperature of the battery cell while being supported by the case, and transmitting the sensed temperature information to the outside, the insulating substrate holder in the form of a plate, and disposed on the upper surface of the substrate holder and the temperature of the battery cell And a sensing assembly having a temperature sensing connection member coupled to a sensing thermistor, and a sensing assembly coupled to the upper part of the substrate holder to be detachable, the sensing PCB being in contact with the temperature sensing connection member while seated on the upper part of the substrate holder. Secondary battery module.
  13. 청구항 12에 있어서,The method according to claim 12,
    상기 온도감지접속부재는 외력에 의해 탄성 변형 가능한 이차전지모듈.The temperature sensing connection member is a secondary battery module capable of elastic deformation by an external force.
  14. 청구항 11에 있어서,The method according to claim 11,
    상기 기판접속부는, 판스프링 또는 코일스프링의 형태를 취하는 이차전지모듈.The substrate connection part is a secondary battery module taking the form of a leaf spring or coil spring.
  15. 청구항 13에 있어서,The method according to claim 13,
    상기 온도감지접속부재는, 판스프링 또는 코일스프링의 형태를 취하는 이차전지모듈.The temperature sensing connection member is a secondary battery module in the form of a leaf spring or coil spring.
  16. 청구항 10 내지 청구항 13 중 어느 하나의 항에 있어서,The method according to any one of claims 10 to 13,
    상기 기판홀더의 상면에는 암나사구멍이 형성되어 있고,A female screw hole is formed on the upper surface of the substrate holder.
    상기 센싱PCB은 센싱PCB를 통해 상기 암나사구멍에 결합하는 고정나사에 의해 기판홀더에 결합하는 이차전지모듈.The sensing PCB is coupled to the substrate holder by a fixing screw coupled to the female screw hole through the sensing PCB.
  17. 청구항 10 내지 청구항 13 중 어느 하나의 항에 있어서,The method according to any one of claims 10 to 13,
    상기 기판홀더는 직사각판의 형태를 취하며 그 상면 테두리부에는 기판홀더의 상부로 돌출된 벽부가 일체로 형성되어 있고,The substrate holder is in the form of a rectangular plate, and the upper edge portion of the substrate holder is integrally formed with a wall portion protruding above the substrate holder.
    상기 기판홀더에 대한 센싱PCB의 장착을 위한 것으로서,For mounting the sensing PCB to the substrate holder,
    상기 벽부의 일측 내향면에는 센싱PCB의 일부분을 그 내부에 끼워 지지하는 끼움슬릿이 형성되어 있고, 상기 끼움슬릿의 반대편 벽부에는 센싱PCB의 또다른 부분을 수용하여 고정시키는 고정수단이 구비된 이차전지모듈.One side inwardly of the wall portion is provided with a fitting slit for supporting a portion of the sensing PCB therein, the second wall portion of the opposite side of the fitting slit secondary battery provided with a fixing means for receiving and fixing another portion of the sensing PCB module.
  18. 청구항 17에 있어서,The method according to claim 17,
    상기 고정수단이 위치한 벽부에는 상부로 개방된 개방구가 형성되어 있고,On the wall portion where the fixing means is located is formed an opening opening to the upper,
    상기 고정수단은;The fixing means;
    상기 벽부에 회동 가능하게 설치되며, 상기 개방구에 센싱PCB의 또다른 부분이 안착된 후 개방구측으로 이동하여 벽부에 고정됨으로써, 센싱PCB을 개방구 내에 구속하는 잠금레버를 포함하는 이차전지모듈.Secondary battery module comprising a lock lever is rotatably installed on the wall portion, the other part of the sensing PCB is seated in the opening and then moved to the opening side to be fixed to the wall, thereby restraining the sensing PCB in the opening.
PCT/KR2014/000150 2013-01-07 2014-01-07 Sensing assembly for secondary battery module and secondary battery module provided with sensing assembly WO2014107094A1 (en)

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