GB2179792A - Bipolar transistor - Google Patents
Bipolar transistor Download PDFInfo
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- GB2179792A GB2179792A GB08620788A GB8620788A GB2179792A GB 2179792 A GB2179792 A GB 2179792A GB 08620788 A GB08620788 A GB 08620788A GB 8620788 A GB8620788 A GB 8620788A GB 2179792 A GB2179792 A GB 2179792A
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- Prior art keywords
- layer
- base
- emitter
- oxide film
- transistor
- Prior art date
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- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims abstract description 29
- 229920005591 polysilicon Polymers 0.000 claims abstract description 29
- 239000012535 impurity Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 229910021332 silicide Inorganic materials 0.000 claims abstract description 10
- 239000012212 insulator Substances 0.000 claims abstract description 9
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000009792 diffusion process Methods 0.000 claims abstract description 5
- 150000004767 nitrides Chemical class 0.000 claims description 26
- 238000005530 etching Methods 0.000 claims description 14
- 238000002955 isolation Methods 0.000 claims description 14
- 150000002500 ions Chemical class 0.000 claims description 11
- 229920002120 photoresistant polymer Polymers 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- 238000000137 annealing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000004065 semiconductor Substances 0.000 claims description 4
- -1 silicon ions Chemical class 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 114
- 239000010408 film Substances 0.000 description 68
- 230000003321 amplification Effects 0.000 description 7
- 238000003199 nucleic acid amplification method Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 5
- 238000009740 moulding (composite fabrication) Methods 0.000 description 5
- 239000005360 phosphosilicate glass Substances 0.000 description 4
- 238000005468 ion implantation Methods 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- ZXEYZECDXFPJRJ-UHFFFAOYSA-N $l^{3}-silane;platinum Chemical compound [SiH3].[Pt] ZXEYZECDXFPJRJ-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 229910021339 platinum silicide Inorganic materials 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- YSGQGNQWBLYHPE-CFUSNLFHSA-N (7r,8r,9s,10r,13s,14s,17s)-17-hydroxy-7,13-dimethyl-2,6,7,8,9,10,11,12,14,15,16,17-dodecahydro-1h-cyclopenta[a]phenanthren-3-one Chemical compound C1C[C@]2(C)[C@@H](O)CC[C@H]2[C@@H]2[C@H](C)CC3=CC(=O)CC[C@@H]3[C@H]21 YSGQGNQWBLYHPE-CFUSNLFHSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 1
- 210000003323 beak Anatomy 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76897—Formation of self-aligned vias or contact plugs, i.e. involving a lithographically uncritical step
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
- H01L21/28506—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
- H01L21/28512—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table
- H01L21/28518—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table the conductive layers comprising silicides
-
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76886—Modifying permanently or temporarily the pattern or the conductivity of conductive members, e.g. formation of alloys, reduction of contact resistances
- H01L21/76889—Modifying permanently or temporarily the pattern or the conductivity of conductive members, e.g. formation of alloys, reduction of contact resistances by forming silicides of refractory metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66234—Bipolar junction transistors [BJT]
- H01L29/66272—Silicon vertical transistors
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45117—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 400°C and less than 950°C
- H01L2224/45124—Aluminium (Al) as principal constituent
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- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L24/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
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- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/00014—Technical content checked by a classifier the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
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- H01L2924/01013—Aluminum [Al]
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- H01L2924/01014—Silicon [Si]
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- H01L2924/01046—Palladium [Pd]
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- H01L2924/01057—Lanthanum [La]
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- H01L2924/01078—Platinum [Pt]
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- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/102—Material of the semiconductor or solid state bodies
- H01L2924/1025—Semiconducting materials
- H01L2924/10251—Elemental semiconductors, i.e. Group IV
- H01L2924/10253—Silicon [Si]
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- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/13—Discrete devices, e.g. 3 terminal devices
- H01L2924/1304—Transistor
- H01L2924/1305—Bipolar Junction Transistor [BJT]
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Abstract
In a method for fabricating a bipolar transistor a base electrode (9a) of metal silicide is formed being separated from an emitter region (7) only by the thickness of a double-layered insulator film (109, 203). The interfaces between the base (61) and emitter (7) regions and between the base (61) and base electrode (9a) lie in the same plane. The emitter region (7) is formed in a mesa by diffusion of impurity from an overlying doped polysilicon layer (603). <IMAGE>
Description
SPECIFICATION
Method for fabricating bipolar transistor in integrated circuit
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention generally relates to a method for fabricating a bipolar transistor in an integrated circuit (IC), and more particularly, it relates to an improvement in a method for fabricating electrode contact portions of the bipolar transistor.
Description of the Prior Art
In general, a bipolar transistor in an IC is formed in an island which is isolated electrically by a method such as p-n junction isolation, oxide film isolation or triple diffusion.
Such a semiconductor device is disclosed in, e.g., U.S. Patent No. 4,445,268, and formation of a self-aligned semiconductor device is disclosed in "Subnanosecond Self-Aligned 12L/MTL Circuits", IEEE Transactions on Electron Device, Vol. ED-27, No. 8, August 1980,
P. 1379. Further, silicides for IC applications are described by T. Hirao et al. in Extended
Abstracts of the 17th Conference on Solid
State Devices and Materials, Tokyo, 1985, pp.
381-384 and by B.P. Murarka in BILICIDES
FOR VLSI APPLICATIONS, pp. 66-69, 1983,
Academic Press.
Figs. 1A to 1E are cross-sectional views showing the principal steps of a conventional method of fabricating a bipolar transistor in an
IC. The conventional method is now described with reference to these drawings. An n'-type layer 2 of high impurity concentration for implementing a buried collector layer is selectively formed on a p -type silicon substrate 1 of low impurity concentration, followed by growth of an n -type epitaxial layer 3 thereover (Fig. lA).
Then, the substance is selectively oxidized by utilizing a nitride mask film 201 on an under-layer oxide film 101, whereby a thick isolation oxide film 102 is formed while a p-type channel-cut layer 4 is simultaneously formed under the isolation oxide film 102 (Fig. 1B).
The nitride film 201 and the under-layer oxide film 101 are then removed to newly form an oxide film 103 for preventing ion channelling in the silicon crystal during ion implantation by which a p±type layer 5 for implement- ing an extrinsic base layer at a later stage is formed with a photoresist mask film (this mask film is not shown). Thereafter, the photoresist film is removed to newly form a photoresist mask film 301 with which a p-type layer 6 for implementing an active base layer at a later stage is formed by ion implantation (Fig. 1C).
The photoresist film 301 is then removed and the substance is covered by a passivation film 401 generally made of phospho-silicate glass (PSG). The substance is then subjected to a heat treatment for annealing the ion implanted layers 5 and 6 to form an extrinsic base layer 51 and an active base layer 61 at an intermediate stage as well as densificating the PSG film 401, followed by formation of holes 70 and 80 through both the PSG film 401 and the oxide film 103 to form an n+type layer 7 for implementing an emitter layer and an n±type layer 8 for implementing a low resistance layer underneath a collector electrode by ion implantation (Fig. 1D).
Thereafter, the respective ion implanted layers are annealed to complete an extrinsic base layer 52 and an active base layer 62 and to form an emitter layer 71 and a low resistance layer 81, followed by formation of hole 50 for a base electrode. Then, the respective holes 50, 70 and 80 are provided with films 501 of metal silicide such as platinum silicide (Pt-Si) or palladium silicide (Pd-Si) for preventing junction-spike of the electrodes, followed by formation of a base lead wire 9, an emitter lead wire 10 and a collector lead wire 11 made of a low-resistance metal such as aluminum (Al) (Fig. 1E).
Fig. 2 is a plan view showing a pattern of single-base structure which corresponds to
Fig. 1 E.
Generally, the frequency characteristic of a bipolar transistor depends on the base-collector capacitance and the base resistance, both of which must be decreased for improving the frequency characteristic. The p'-type extrinsic base layer 52 is provided for lowering the base resistance in the aforementioned structure, whereas the provision of the same leads to increase in the base-collector capacitance.
In Fig. 2, an inactive base area between the emitter area 71 and an isolation oxide film boundary A also increases the base-collector capacitance. Thus, the emitter area 71 may be bounded by the isolation oxide film to be in walled emitter structure. However, such a method involves various disadvantages as will be seen from Figs. 3A to 3C.
Figs. 3A to 3C are partial enlarged sectional views taken along the line X-X in Fig. 2. In
Fig. 3A, boron is injected with a photoresist mask film 301 to form a base layer. Then, etching in the walled emitter structure is enhanced at the boundary of an isolation oxide film 102 as indicated by a character A in Fig.
3B, and thus the emitter layer 71 is locally deepened as shown at B in Fig. 3C. Thus, lowered is controllability of the current amplification factor and increased is possibility of emitter-collector short circuit at the point B in
Fig. 3C.
Further, as shown in Fig. 2, the base resistance depends on a separation D between the emitter area 71 and the base electrode 501 (hole 50), i.e., the separation between the base wire 9 and the emitter wire 10 plus the total width of margins of the respective wires 9 and 10 extending beyond the respective width of holes 50 and 70, and such margins inevitably remain even if the distance between the lead wires 9 and 10 is reduced by improving accuracy of photoetching.
The transistor may also be brought in the double-base structure as shown in Fig. 4 for reducing the base resistance, as well known in the art. However, the increased base area in the double-base structure results in increase of the base-collector capacitance.
Further, in the conventional fabricating method, the emitter-base interface is formed deeper than the base surface on which the base electrode is formed as seen in Fig. 1E, and this fact causes a problem that the current amplification factor is strongly dependent on the current. Namely, in the range of small current, the current is partly absorbed due to the recombination of electrons and positive holes in the vicinity of the emitter-base interface, and thus the controllability of the current amplification factor is not good.
SUMMARY OF THE INVENTION
In view of the prior art, it is a principal object of the present invention to provide a method for fabricating a bipolar transistor in an IC, the frequency characteristic of which is improved by lowering both the base resistance and the base-collector capacitance.
It is another object of the present invention to provide a method for fabricating a bipolar transistor, the current amplification factor of which is less dependent on the current even in the range of small current.
A method for fabricating a bipolar transistor in accordance with the present invention comprises the steps of: preparing a collector layer of a first conductivity type surrounded by an isolation oxide layer on a semiconductor substrate; forming a multilayered film pattern by etching with a photoresist layer mask thereon, the multilayered film including a polysilicon layer, a nitride layer and an oxide layer stacked in this order on the collector layer; retracting the oxide layer into between the nitride layer and the photoresist layer by side etching; selectively forming a first oxide film on the collector layer, utilizing the nitride layer as a mask; etching down through the nitride layer and the polysilicon layer to a prescribed depth of the collector layer by anisotropic etching, utilizing both the side-etched oxide layer and the first oxide film as a mask; forming a second oxide film on the etched and exposed surface area between the nitride layer region and the first oxide film region; removing the nitride layer; introducing an impurity of the first conductivity type into the polysilicon layer, utilizing the second oxide film as a mask; removing some of the second oxide film regions to expose regions in which a base layer and an emitter layer are going to be formed; implanting impurity ions into the exposed region to form a second conductivity type layer for implementing the base layer; implanting silicon ions into not only the exposed region but also predetermined regions of the first oxide film, the predetermined regions neighboring on the exposed region; subjecting the substrate to a heat treatment to complete the base layer by annealing the second conductivity type layer and simultaneously form an emitter layer by diffusion of the first conductivity type impurity from one of the polysilicon layer regions; subjecting the substrate to an oxidation treatment at a relatively lower temperature to cover the exposed region with an oxide film, followed by formation of a nitride film thereover to provide a doublelayered insulator film; anisotropically etching the double-layered insulator film to leave it only on the side walls of both the emitter layer and the polysilicon layer thereon; and forming a base electrode and an emitter electrode on the silicon-implanted region, which are made of a metal silicide and insulated from each other by the double-layered insulator film.
These objects and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Figs. 1A to 1E are sectional views showing the principal steps of a conventional method of fabricating a bipolar transistor in an IC;
Fig. 2 is a plan view showing a surface pattern of single-base structure of the transistor shown in Fig. 1E;
Figs. 3A to 3C are partial enlarged sectional views for illustrating a transistor fabricated by a conventional method such that an emitter layer is bounded by an isolation oxide film;
Fig. 4 is a plan view showing a pattern of double-base structure of a conventional transistor;
Figs. 5A to 5K are sectional views showing the principal steps of a method of fabricating a bipolar transistor according to an embodiment of the present invention;
Fig. 6 is a plan view showing a pattern of double-base structure of the transistor shown in Fig. 5K; and
Fig. 7 is a partial enlarged sectional view showing a state in which an emitter layer of the transistor shown in Fig. 5K is bounded by an isolation oxide film.
DESCRIPTION OF THE PREFERRED EMBODI
MENT
Figs. 5A to 5K are sectional views showing the principal steps of a method of fabricating a bipolar transistor according to an embodiment of the present invention, and elements equivalent to those in Figs. 1A to 1E are indi
cated by the same reference numerals.
Referring to Fig. 5A, similarly to the steps
of the conventional method as shown in Figs.
1A and 1B, formed on a p--type silicon sub
strate 1 are an n±type buried collector layer
2, an n--type epitaxial layer region 3, an n+
type epitaxial layer region 8 for collector con
tact, a p-type channel-cut layer 4 and an isola
tion oxide layer 102, and then removed are a
nitride mask 201 and an under-layer oxide film
101. Thereafter, the surface of the substance
is covered with a multilayered film which com
prises a polysilicon layer 600, a nitride layer
202 and an oxide layer 104 stacked in this
order. The multilayered film is then etched and patterned with a photoresist mask 303 to
leave the multilayered film regions only over
the areas where a collector contact and an
emitter are going to be formed.
Referring to Fig. 5B, the oxide layer 104 in
the multilayered film is retracted into between
the nitride layer 202 and the photoresist layer
303 by side etching.
In Fig. 5C, a first oxide film pattern 105 is
formed on the epitaxial layer 3, 8, utilizing the
nitride layer 202 as a mask.
In Fig. 5D, the surface of the substance is
etched down through the nitride layer 202 and
the polysilicon layer 600 to a prescribed depth
of the epitaxial layer 3, 8 by anisotropic etch
ing, utilizing both the side-etched oxide layer
104 and the first oxide film 105 as a mask.
The prescribed depth enables a base-emitter
interface to be level with an interface between
a base layer and a base electrode so that the
current dependency of the current amplifica-
tion factor may become smaller. Namely, the
current amplification factor is surely controlled
even in the range of small current by decreas
ing current absorption due to the recombina
tion of electrons and positive holes in the vi
cinity of the base-emitter interface.
Referring to Figs. 5D and 5E, after removal
of the oxide layer 104, a second oxide film
pattern 106 of 200-300m thickness is
formed on the etched and exposed surface
area between the nitride layer region 202 and
the first oxide film region 105. The side walls
of the polysilicon layer 600 are also covered
with the second oxide film 106.
Referring to Figs. 5E and 5F, the nitride
layer 202 is removed to introduce n -type im
purity into the polysilicon layer 600, utilizing
the second oxide film 106 as a mask. The
polysilicon layer 601 containing the n±type impurity acts as an impurity source for form
ing an emitter at a later stage.
Referring to Figs. 5F and 5G, the second
oxide thin film regions 106 on the n--type
epitaxial layer region 3 are removed, utilizing a
resist layer mask 304 which is formed except
around an area where a base and an emitter
are going to be formed. On the other hand,
the first oxide film pattern 105 is left to iso- late a collector contact area from a base contact area. Therefore, the first oxide film pattern 105 is formed to 1 m thickness at the stage shown in Fig. 5C. Then, with the resist mask 304, p-type impurity ions are implanted in the surface layer of the n--type epitaxial layer region 3. lon-injected layer regions 5 beneath areas, where the second oxide layer regions 106 have been removed, are formed for implementing extrinsic base layer regions at a later stage.An ion-injected region 6 beneath the polysilicon layer region 602 is formed for implementing an active base layer at a later stage. The ion-injected layer region 6 for an active base layer is naturally made thinner than the ion-injected layer regions 5 for extrinsic base layer regions, since the impurity ions must penetrate the polysilicon layer 602 to form the former region. Then, after opening a hole (shown by broken lines in Fig. 5G) through the resist layer 304 at an area for a collector contact, silicon ions are injected, utilizing the resist layer 304 as a mask. Those silicon atoms injected into areas which are not covered with the resist mask 304 are consumed later to form metal silicide electrodes.
Referring to Figs. 5G and 5H, after removal of the resist mask 304, the p-type ion-injected layer regions 5, 6 are annealed and simultaneously n'-type impurity is diffused from the polysilicon layer 602 into the epitaxial layer 3.
As a result, an emitter 7, extrinsic base regions 51 and an active base region 61 are formed in a self-aligned manner. The extrinsic base regions 51 are naturally formed a little deeper than the active base region 61 and have a relatively lower resistivity. Then, with oxidation at a relatively lower temperature (800-900 C), relatively thicker oxide film regions 107 are formed on the top surfaces of the n'-type polysilicon layer regions 603, 601; relatively thicker oxide film regions 109 are formed on side walls of both the polysilicon layer 603 and the emitter 7; and relatively thinner oxide film regions 108 are formed on the extrinsic base regions 51. It is known that silicon or polysilicon regions containing n-type impurity are oxidized at a higher rate at a relatively- lower temperature.After the oxidation, a nitride film is formed to cover the entire surface of the substance.
Referring to Figs. 5H and 51, the nitride film 203 is anisotropically etched to leave it only on the side walls of both the polysilicon layer 603 and the emitter layer 7, and then similarly oxide film regions 107, 108 are also etched away. As a result, double-layered insulator film regions comprising oxide layer 109 and nitride layer 203 are left only on the side walls of both the polysilicon layer 603 and the emitter layer 7.
Referring to Fig. 5J, the entire surface of the substance is covered with a film of a metal such as platinum (Pt) or titanium (Ti) to form a metal silicide film by annealing over the areas where silicon ions have been injected as described referring to Fig. 5G. However, any silicide film is not formed on the side walls of both the polysilicon layer 603 and the emitter layer 7, since the side walls are covered with the double-layered insulator films. The remaining metal film regions which have not been silicidized are removed by aqua regia. As a result, a base electrode 9a, an emitter electrode 10a and a collector electrode 1 lea are formed of metal silicide.
In Fig. 5K, a base lead wire 9b, an emitter lead wire 10b (not shown in this figure) and collector lead wire 11 b are formed with a low resistive metal.such as aluminum (Al). As seen in Fig. 5K, the base electrode 9a is separated from the emitter region 7 only by the thickness of the double-layered film 109, 203, so that the base resistance becomes very small. Further, the base area is remarkably reduced with no wide separation area between the base and emitter electrodes 9a, 10a, so that the base-collector capacitance is also reduced. Accordingly, the frequency characteristic of the transistor is much improved.
Fig. 6 is a plan view showing a surface pattern of the transistor shown in Fig. 5K. As seen from Figs. 5K and 6, the polysilicon film 603 have served as a diffusion source for the emitter layer 7 which is thus bounded by the isolation oxide film 102 at a portion A. The base thickness is not narrowed at the boundary A of the isolation oxide film 102 as shown in Fig. 3 but constant, since the emitter layer 7 and the active base layer 61 are simultaneously formed in a self-aligned manner to be substantially parallel to each other as shown in Fig. 7.
Further, as seen in Fig. 6, the base electrode 9a is formed around three sides of the emitter region 7 to automatically implement double-base structure, so that the base resistance can be further reduced without increasing the base region.
The width of the polysilicon layer 603 is narrowed as a result of side etching in Fig. SB and also by invasion of the so-called bird beak of the second oxide film 106 during oxidation, so that the width finally becomes less than 1/3 of the initial one shown in Fig. 5A.
Therefore, an emitter with a submicron width can be readily realized.
Further, the emitter-base interface is made to be level with the interface between the base layer 51 and the base electrode 9a. Accordingly, the current dependency of the Current amplification factor becomes small.
Although formation of an n-p-n transistor has been described in the above embodiment, it goes without saying that the present invention is applicable to formation of a p-n-p transistor.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
Claims (10)
1. A method for fabricating a bipolar transistor, comprising the steps of:
preparing a collector layer (3, 8) of a first conductivity type surrounded by an isolation oxide layer (102) on a semiconductor substrate;
forming a multilayered film pattern by etching with a photoresist layer mask (303) thereon, said multilayered film including a polysilicon layer (600), a nitride layer (202) and an oxide layer (104) stacked in this order on said collector layer (3, 8);
retracting said oxide layer (104) into between said nitride layer (202) and said photoresist layer (303) by side etching;
selectively forming a first oxide film (105) on said collector layer (3, 8), utilizing said nitride layer (202) as a mask;;
etching down through said nitride layer (202) and said polysilicon layer (600) to a prescribed depth of said collector layer (3, 8) by anisotropic etching, utilizing both said sideetched oxide layer (104) and said first oxide film (105) as a mask;
forming a second oxide film (106) on the etched and exposed surface area between said nitride layer region (202) and said first oxide film region (105);
removing said nitride layer (202);
introducing an impurity of said first conductivity type into said polysilicon layer (600), utilizing said second oxide film (106) as a mask;
removing some of said second oxide film regions (106) to expose a regions in which a base layer and an emitter layer are going to be formed;
implanting impurity ions into said exposed region to form a second conductivity type layer (5, 6) for implementing said base layer;;
implanting silicon ions into not only said exposed region but also predetermined regions of said first oxide film (105), said predetermined regions neighboring on said exposed region;
subjecting said substrate to a heat treatment to complete said base layer (51, 61) by annealing said second conductivity type layer (5, 6) and simultaneously forming an emitter layer (7) by diffusion of said first conductivity type impurity from one (602) of said polysilicon layer regions;
subjecting said substrate to an oxidation treatment at a relatively lower temperature to cover said exposed region with an oxide film (107, 108, 109), followed by formation of a nitride film (203) thereover to provide a double-layered insulator film;
anisotropically etching said double-layered insulator film to leave it only on said side walls of both said emitter layer (7) and said polysilicon layer (603) thereon;; and
forming a base electrode (9a) and an emitter electrode (10a) on said silicon-implanted region, which are made of a metal silicide and insulated from each other by said doublelayered insulator film (109, 203).
2. The method in accordance with claim 1, wherein said prescribed depth in the fifth step is such as to enable the base-emitter interface to be level with the interface of said base layer (51) and said base electrode (9a).
3. A transistor having substantially coplanar interfaces between the base and emitter and between the base and a base terminal.
4. A transistor as claimed in claim 3, wherein the base terminal embraces three sides of the emitter.
5. A transistor as claimed in claim 3 or 4, wherein a thin insulating wall separates the emitter and base terminal.
6. A transistor as claimed in any of claims 3 to 5, wherein the base thickness is not reduced at the edges of the base.
7. A method of fabricating a transistor in which an epitaxial layer of one conductivity type is formed with a mesa, a covering layer of the other conductivity type is formed on the mesa and surrounding epitaxial layer, a polysilicon layer is formed on the layer on the mesa, and the covering layer is annealed and impurity of said one conductivity type is diffused from the polysilicon layer to the epitaxial layer, so that the mesa is transformed into an emitter and the covering layer is transformed into a base having a substantially flat surface on which the emitter stands.
8. A transistor fabricated using the method of any of claims 1, 2 and 7.
9. A method of fabricating a transistor substantially as described in the description with reference to Figures 5 to 7 of the drawings.
10. A transistor substantially as described in the description with reference to Figures 5 to 7 of the drawings.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60191013A JPS6249663A (en) | 1985-08-28 | 1985-08-28 | Manufacture of semiconductor device |
JP60198217A JPH0799738B2 (en) | 1985-09-05 | 1985-09-05 | Method for manufacturing semiconductor device |
Publications (3)
Publication Number | Publication Date |
---|---|
GB8620788D0 GB8620788D0 (en) | 1986-10-08 |
GB2179792A true GB2179792A (en) | 1987-03-11 |
GB2179792B GB2179792B (en) | 1988-10-12 |
Family
ID=26506431
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB08620788A Expired GB2179792B (en) | 1985-08-28 | 1986-08-28 | Method for fabricating bipolar transistor in integrated circuit |
GB08620790A Expired GB2180991B (en) | 1985-08-28 | 1986-08-28 | Method for forming silicide electrode in semiconductor device |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB08620790A Expired GB2180991B (en) | 1985-08-28 | 1986-08-28 | Method for forming silicide electrode in semiconductor device |
Country Status (1)
Country | Link |
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GB (2) | GB2179792B (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2175136A (en) * | 1985-04-10 | 1986-11-19 | Mitsubishi Electric Corp | Semiconductor manufacturing method |
EP0288691A1 (en) * | 1987-04-13 | 1988-11-02 | International Business Machines Corporation | Bipolar transistor structure with self-aligned device and isolation and fabrication process therefor |
US4874712A (en) * | 1987-09-26 | 1989-10-17 | Samsung Semiconductor & Telecommunication Co., Ltd. | Fabrication method of bipolar transistor |
GB2179201B (en) * | 1985-08-14 | 1990-01-17 | Mitsubishi Electric Corp | Method for fabricating a semiconductor device |
GB2193036B (en) * | 1986-07-24 | 1990-05-02 | Mitsubishi Electric Corp | Method of fabricating a semiconductor integrated circuit device |
GB2243716A (en) * | 1988-11-02 | 1991-11-06 | Hughes Aircraft Co | Self-aligned, planar heterojunction bipolar transistor and method of forming the same |
US5159423A (en) * | 1988-11-02 | 1992-10-27 | Hughes Aircraft Company | Self-aligned, planar heterojunction bipolar transistor |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0296718A3 (en) * | 1987-06-26 | 1990-05-02 | Hewlett-Packard Company | A coplanar and self-aligned contact structure |
US5226232A (en) * | 1990-05-18 | 1993-07-13 | Hewlett-Packard Company | Method for forming a conductive pattern on an integrated circuit |
GB2244176B (en) * | 1990-05-18 | 1994-10-05 | Hewlett Packard Co | Method and apparatus for forming a conductive pattern on an integrated circuit |
DE19828846C2 (en) * | 1998-06-27 | 2001-01-18 | Micronas Gmbh | Process for coating a substrate |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3382568A (en) * | 1965-07-22 | 1968-05-14 | Ibm | Method for providing electrical connections to semiconductor devices |
GB1250099A (en) * | 1969-04-14 | 1971-10-20 | ||
DE3132809A1 (en) * | 1981-08-19 | 1983-03-10 | Siemens AG, 1000 Berlin und 8000 München | METHOD FOR PRODUCING INTEGRATED MOS FIELD EFFECT TRANSISTORS, ESPECIALLY COMPLEMENTARY MOS FIELD EFFECT TRANSISTOR CIRCUITS WITH AN ADDITIONAL CIRCUIT LEVEL CONSTRUCTED FROM METAL SILICIDES |
DE3230077A1 (en) * | 1982-08-12 | 1984-02-16 | Siemens AG, 1000 Berlin und 8000 München | SEMICONDUCTOR CIRCUIT CONTAINING INTEGRATED BIPOLAR AND MOS TRANSISTORS ON A CHIP AND METHOD FOR THEIR PRODUCTION |
US4453306A (en) * | 1983-05-27 | 1984-06-12 | At&T Bell Laboratories | Fabrication of FETs |
JPS60134466A (en) * | 1983-12-23 | 1985-07-17 | Hitachi Ltd | Semiconductor device and manufacture thereof |
US4665424A (en) * | 1984-03-30 | 1987-05-12 | Mitsubishi Denki Kabushiki Kaisha | Semiconductor device |
-
1986
- 1986-08-28 GB GB08620788A patent/GB2179792B/en not_active Expired
- 1986-08-28 GB GB08620790A patent/GB2180991B/en not_active Expired
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2175136A (en) * | 1985-04-10 | 1986-11-19 | Mitsubishi Electric Corp | Semiconductor manufacturing method |
GB2179201B (en) * | 1985-08-14 | 1990-01-17 | Mitsubishi Electric Corp | Method for fabricating a semiconductor device |
GB2193036B (en) * | 1986-07-24 | 1990-05-02 | Mitsubishi Electric Corp | Method of fabricating a semiconductor integrated circuit device |
EP0288691A1 (en) * | 1987-04-13 | 1988-11-02 | International Business Machines Corporation | Bipolar transistor structure with self-aligned device and isolation and fabrication process therefor |
US4874712A (en) * | 1987-09-26 | 1989-10-17 | Samsung Semiconductor & Telecommunication Co., Ltd. | Fabrication method of bipolar transistor |
GB2243716A (en) * | 1988-11-02 | 1991-11-06 | Hughes Aircraft Co | Self-aligned, planar heterojunction bipolar transistor and method of forming the same |
US5159423A (en) * | 1988-11-02 | 1992-10-27 | Hughes Aircraft Company | Self-aligned, planar heterojunction bipolar transistor |
GB2243716B (en) * | 1988-11-02 | 1993-05-05 | Hughes Aircraft Co | Self-aligned,planar heterojunction bipolar transistor and method of forming the same |
Also Published As
Publication number | Publication date |
---|---|
GB8620788D0 (en) | 1986-10-08 |
GB2179792B (en) | 1988-10-12 |
GB2180991A (en) | 1987-04-08 |
GB8620790D0 (en) | 1986-10-08 |
GB2180991B (en) | 1988-11-23 |
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746 | Register noted 'licences of right' (sect. 46/1977) |
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PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19990828 |