EP4139527B1 - Photographic paper - Google Patents
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- Publication number
- EP4139527B1 EP4139527B1 EP21715208.1A EP21715208A EP4139527B1 EP 4139527 B1 EP4139527 B1 EP 4139527B1 EP 21715208 A EP21715208 A EP 21715208A EP 4139527 B1 EP4139527 B1 EP 4139527B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- colloidal silica
- base layer
- photographic paper
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000001993 wax Substances 0.000 description 1
- ZXAUZSQITFJWPS-UHFFFAOYSA-J zirconium(4+);disulfate Chemical compound [Zr+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZXAUZSQITFJWPS-UHFFFAOYSA-J 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/76—Photosensitive materials characterised by the base or auxiliary layers
- G03C1/85—Photosensitive materials characterised by the base or auxiliary layers characterised by antistatic additives or coatings
- G03C1/853—Inorganic compounds, e.g. metals
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/40—Coatings with pigments characterised by the pigments siliceous, e.g. clays
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/72—Coated paper characterised by the paper substrate
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/76—Photosensitive materials characterised by the base or auxiliary layers
- G03C1/775—Photosensitive materials characterised by the base or auxiliary layers the base being of paper
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/76—Photosensitive materials characterised by the base or auxiliary layers
- G03C1/775—Photosensitive materials characterised by the base or auxiliary layers the base being of paper
- G03C1/79—Macromolecular coatings or impregnations therefor, e.g. varnishes
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/76—Photosensitive materials characterised by the base or auxiliary layers
- G03C1/95—Photosensitive materials characterised by the base or auxiliary layers rendered opaque or writable, e.g. with inert particulate additives
Definitions
- This invention relates to a photographic paper, its preparation and use for making album-books.
- photographic paper typically comprises a base layer coated with one or more layers of light-sensitive chemicals.
- the paper will typically comprise three light-sensitive emulsion layers (yellow, magenta and cyan) to provide a full colour image, optionally with other layers.
- photographic papers can suffer from the problem of sticking together, due to the inherent stickiness of their outer-most layer.
- photographic paper In use, photographic paper is exposed to light in a controlled manner to generate an image thereon, for example using an image obtained on a camera film or using a digital image.
- the desired image then develops and the resultant photographic paper carrying the desired image is often referred to as a photograph.
- the photograph may be stacked along with other photographs, 'back-to-back', and handed or posted to the photographer.
- the photograph i.e. the photographic paper carrying the desired image
- the photograph i.e. the photographic paper carrying the desired image
- the photograph i.e. the photographic paper carrying the desired image
- album-book where the photographs contact each other in a 'face-to-face' manner as a result of being on opposite pages.
- This 'face-to-face' contact can cause problems, particularly when the album-book is stored under hot and/or humid conditions.
- the photographs are prone to sticking together, causing them damage when pages of the album-book are opened, sometimes spoiling irreplaceable family pictures.
- EP2619628 addressed the problem of photographic paper sticking together, especially photographic paper carrying images stored in album-books or other environments.
- Photobooks comprising a rough base layer suffer from the problem of a noise (e.g. a squeaking sound) being generated when pages are turned, bent and/or moved.
- a noise e.g. a squeaking sound
- the noise problem does not usually occur when the base layer is smooth (e.g. as is used for producing glossy photobooks) but when rough base layers are used to prepare photobooks having a silk, lustre or matte finish the noise during page turning can be distracting and disliked by customers.
- the present invention addresses the problem of reducing the volume of such noises in non-glossy photobooks or eliminating them entirely.
- photographic paper comprising a base layer having an average surface roughness (Sa) of at least 0.7 ⁇ m and an outer-most layer comprising a hydrophilic colloid binder and colloidal silica, wherein:
- the components of the photographic paper depend to some extent on whether an image has been developed thereon, i.e. whether or not the photographic paper has been used.
- a base layer e.g. polyester or resin-coated paper
- one or more light-sensitive emulsion layers e.g. layers which generate yellow, magenta or cyan colours
- the photographic paper typically comprises the same components except that the light-sensitive layers are no longer light sensitive, having been exposed to light in a controlled manner to develop the desired image thereon.
- the mean particle size of the colloidal silica is in the range 2 to 70nm, more preferably 2.5 to 9nm, especially 3 to 7nm. This preference arises because colloidal silica having a mean particle size below 2nm can increase the viscosity of coating solutions, leading to longer manufacturing times for the photographic paper or the requirement for expensive viscosity reducing agents to be included in coating compositions.
- the outer-most layer comprises 40mg/m 2 to 225mg/m 2 , especially about 150mg/m 2 of the colloidal silica.
- the photographic papers of the present invention have a low or no tendency to stick together and may be prepared conveniently at high speeds above 200m/min using, for example, a slide coater or a curtain coater.
- the outer-most layer of the present invention As the function of the outer-most layer of the present invention is to reduce the noise made when turning, bending and/or moving pages of the photographic paper in a photobook, the outer-most layer generally does not include any silver halide.
- the colloidal silica preferably consists essentially of silicon dioxide.
- the colloidal silica may contain, as a minor component, alumina or sodium aluminate, e.g. in an amount of 0 to 0.1g per g of the silicon dioxide.
- the colloidal silica optionally comprises, as a stabilizer, an inorganic base, for example sodium hydroxide, potassium hydroxide, lithium hydroxide or ammonia, or an organic base such as a tetraethylammonium salt.
- the colloidal silica can be employed in the form of a colloidal dispersion of fine particles of silica in a medium such as water or an organic liquid, for example, methanol, ethanol, propanol, butanol, acetone, ethyl acetate or butyl acetate.
- a medium such as water or an organic liquid, for example, methanol, ethanol, propanol, butanol, acetone, ethyl acetate or butyl acetate.
- Preferred in this invention is the use of silicate sol or silicic acid sol in a water environment.
- weight of other components e.g. water, organic liquid etc.
- colloidal silica to hydrophilic colloid binder are not taken into account when calculating the weight ratio of colloidal silica to hydrophilic colloid binder.
- colloidal silica examples include Levasil TM 300 and Levasil TM 500 from H.C. Starck. According to the manufacturer's catalogue these products contain colloidal silica having mean particle sizes of 9nm and 6nm respectively and surface areas of 300 g/m 2 and 450 g/m 2 respectively. Also Bindzil TM 30/360 may be used (7nm). Other commercially available colloidal silicas include NexSil TM 5 (6nm) and NexSil TM 8 (8nm) from Nyacol Nano Technologies, Inc. The colloidal silicas may be surface-treated if desired.
- the weight ratio of colloidal silica to hydrophilic colloid binder in said outer-most layer is (0.06:1 to 0.10:1) to (0.13:1 to 0.27:1).
- the outer-most layer provides photographic papers having silk, lustre or matte finish which are much less noisy when used in a photobook without detracting from the physical appearance of the images they carry.
- the viscosity of compositions required to provide the above colloidal silica loadings are generally low enough at high shear rates to be applied to a base layer carrying one or more light-sensitive emulsion layers in one step in a multi-layer coating method, e.g. at speeds higher than 150m/min using a slide coater or curtain coater. Speeds higher than 200m/min (i.e. for example 300m/min or 350m/min) may even be achieved.
- the photographic papers of the present invention also have good writability. In other words, the papers are receptive to subsequent marking with ink and even with pencil.
- the hydrophilic colloid binder preferably is or comprises a gelatin.
- Preferred gelatins include acid-processed gelatin, mixtures comprising acid-processed gelatin and alkali-processed gelatin and optionally other hydrophilic binders.
- Preferred acid-processed gelatins include gelatins produced by treating collagen with hydrochloric acid, etc., and differ from the typical alkali-processed gelatins used in the photographic industry. Details of the processes for producing acid- and alkali-processed gelatins and the properties thereof are described in Arthus Veis, The Macromolecular Chemistry of Gelatin, pages 187-217, Academic Press (1964 ). Preferred acid-processed gelatins have an isoelectric point at a pH of about 6.0 to 9.5, whereas alkali-processed gelatin typically have an isoelectric point at a pH of about 4.5 to 5.3.
- the hydrophilic colloid binder preferably comprises an acid-processed gelatin and a further hydrophilic binder other than an acid-processed gelatin, e.g. an alkali-processed gelatin, an enzyme-processed gelatin or a gelatin derivative.
- Gelatin derivatives may be prepared by treating and modifying the functional groups contained in the gelatin molecule with chemicals other than simple acids and alkalis. For example, amino groups, imino groups, hydroxyl groups or carboxyl groups normally present in gelatin may be reacted with a compound having a group capable of reacting with such a functional group.
- One may also graft a polymer or another high molecular weight material to gelatin in order to make a gelatin derivative.
- Compounds having groups capable of reacting the functional groups in gelatin include, for example, isocyanates, acid chlorides and acid anhydrides, e.g. as described in US 2,614,928 ; acid anhydrides as described in US 3,118,766 ; bromoacetic acids; phenylglycidyl ethers; vinylsulfone compounds, e.g. as described in US 3,132,945 ; N-allylvinylsulfonamides, e.g. as described in GB 861,414 ; maleinimide compounds, e.g. as described in US 3,186,846 ; acrylonitriles, e.g.
- suitable hydrophilic colloid binders include proteins, e.g. colloidal albumin and casein; cellulose derivatives, e.g. carboxymethyl cellulose and hydroxyethyl cellulose; polysaccharides, e.g. agar-agar, sodium alginate, dextran, gum arabic and starch derivatives; and synthetic hydrophilic colloids, e.g. polyvinyl alcohol, poly-N-vinylpyrrolidone, polyacrylic acid copolymer, polymethacrylic acid copolymer, polyacrylamide and polymethacrylamide; and mixures and derivatives thereof. If desired, a compatible mixture comprising two or more of these hydrophilic colloid binders can be used.
- proteins e.g. colloidal albumin and casein
- cellulose derivatives e.g. carboxymethyl cellulose and hydroxyethyl cellulose
- polysaccharides e.g. agar-agar, sodium alginate, dextran, gum arabic and
- hydrophilic colloid binder preferably comprises at least 20wt%, more preferably at least 40wt% acid-processed gelatin.
- hydrophilic colloid binder comprises at least 20wt% of acid-processed gelatin is less than about 20wt%, and alkali-processed gelatin, enzyme-processed gelatin or a gelatin derivative is not present as part of the hydrophilic colloid binder, compositions used to apply the outer-most layer to the substrate set (solidify) particularly well, improving the likelihood that a uniform and smoothly coated surface will result.
- the said outer-most layer preferably comprises 0.2 to 1.5g/m 2 of hydrophilic colloid binder.
- the photographic paper of the present invention preferably comprises 4 to 10g/m 2 , preferably 5 to 8g/m 2 , of hydrophilic colloid binder.
- the outer-most layer comprises one or more further ingredients, for example a matting agent, hardening agent, lubricant, surface active agent and/or or pH-regulator.
- a matting agent for example a matting agent, hardening agent, lubricant, surface active agent and/or or pH-regulator.
- suitable matting agents include certain organic compounds, e.g. water-dispersible vinyl polymers, e.g. polymethylacrylate, polymethylmethacrylate and/or polystyrene, and certain inorganic compounds, e.g. silver halide, strontium barium sulphate, magnesium oxide and/or titanium oxide.
- organic compounds e.g. water-dispersible vinyl polymers, e.g. polymethylacrylate, polymethylmethacrylate and/or polystyrene
- inorganic compounds e.g. silver halide, strontium barium sulphate, magnesium oxide and/or titanium oxide.
- the outer-most layer further comprises polymethyl methacrylate (PMMA), especially PMMA having a mean size of 3 to 10 microns (e.g. 4 microns), preferably in an amount of 2 to 50mg/m 2 (e.g. 10mg/m 2 ).
- PMMA polymethyl methacrylate
- lubricants one may use, for example, a wax, liquid paraffin, a higher fatty acid esters, a polyfluorinated hydrocarbon or derivative thereof, a silicone such as polyalkylpolysiloxane, polyarylsiloxane, polyalkylarylpolysiloxane and/or an alkyleneoxide adduct thereof.
- the outer-most layer comprises one or more hardening agents.
- hardening agents may be included to enhance the physical strength of an outer-most layer.
- suitable hardening agents include aldehyde compounds, e.g. formaldehyde and glutaraldehyde; ketone compounds, e.g. diacetyl and cyclopentanedione; compounds containing reactive halogens, e.g.
- N-hydroxymethylphthalimide and compounds described in US 2,732,316 and US 2,586,168 are isocyanates, e.g. as described in US 3,103,437 ; aziridine compounds, e.g. as described in US 3,017,280 and US 2,983,611 ; the acid derivatives described in US 2,725,294 and US 2,725,295 ; carbodiimide compounds, e.g. as described in US 3,100,704 ; epoxy compounds, e.g. as described in US 3,091,537 ; isooxazole compounds, e.g. as described in US 3,321,313 and US 3,543,292 ; halocarboxyaldehydes, e.g.
- mucochloric acid dioxane derivatives, e.g. dihydroxydioxane and dichlorodioxane; and inorganic hardening agents, e.g. chrome alum and zirconium sulfate.
- hardening agent precursors such as alkali metal bisulfite-aldehyde adducts, methylol derivatives of hydantoin and primary aliphatic nitroalcohols can be used.
- a particularly preferred hardening agent is 1-oxy-3,5-dichloro-s-triazine and salts thereof, e.g. the sodium salt.
- R is particularly so when the outer-most layer comprises a hardening agent. While the above preference is expressed in terms of the outer-most layer, there is also a preference for the photographic paper as a whole (i.e. not just the outer-most layer) to have a ratio (R) of hardening agent to hydrophilic colloid binder as defined above.
- the weight of hydrophilic colloid binder is in grams on a 100% solids basis.
- the hydrophilic colloid binder is a gelatin, as is preferred, the weight of any water present in the binder is not included when calculating the weight of hydrophilic colloid binder in grams.
- R has a value of 0.00014 to 0.00018.
- Surface active agents can also be included in the outer-most layer, individually or as a mixture thereof, e.g., in an amount of from about 0.5 to 50mg, preferably 1 to 20mg, per g of hydrophilic colloidal binder. They are generally used as a coating aid for preventing the occurrence of difficulties such as unevenness in coating, but they are sometimes employed for other purposes, for example, for improving emulsification and dispersion, for preventing the formation of static charges. These surface active agents can be classified as natural surface active agents, e.g. such as saponin; nonionic surface active agents, e.g. such as alkylene oxide, glycerol and glycidol nonionic surface active agents; cationic surface active agents, e.g.
- anionic surface active agents containing acid groups e.g. such as carboxylic acid, sulfonic acid, phosphoric acid, sulfuric ester or phosphoric ester groups
- amphoteric surface active agents e.g. such as amino acids, aminosulfonic acids, or sulfuric or phosphoric esters of aminoalcohols.
- the surface active agents which can be used are described in, for example, US 2,271,623 , 2,240,472 , 3,441,413 , 3,442,654 , 3,475,174 and 3,545,974 , German Patent Application (OLS) No. 1,942,665 and GB 1,077,317 and GB 1,198,450 , as well as in Ryohei Oda et al., Synthesis and Applications of Surface Active Agents, Maki Publisher (1964 ), A.M. Schwartz et al., Surface Active Agents, Interscience Publications In. (1958 ), and J.P. Sisley et al., Encyclopedia of Surface Active Agents, Vol. 2, Chemical Publishing Company (1964 ).
- the photographic paper of this invention optionally contains the following components and can be prepared by the production methods described below.
- Silver halide emulsions for light-sensitive emulsion layer(s) are usually prepared by mixing a solution of a water-soluble silver salt (such as silver nitrate) with a solution of a water-soluble halide (such as potassium bromide or sodium chloride) in the presence of a solution of a water-soluble high molecular weight material such as gelatin.
- a water-soluble silver salt such as silver nitrate
- a water-soluble halide such as potassium bromide or sodium chloride
- Silver halides which can be used include silver chloride, silver bromide, as well as mixed silver halides such as silver chlorobromide, silver bromoiodide or silver chlorobromoiodide.
- the silver halide grains can be prepared using conventional methods. Of course, the grains can be advantageously prepared using the so-called single or double jet method, controlled double jet method, and the like. Moreover, two or more of silver halide photographic emulsions, separately prepared, can be mixed,
- the crystal structure of the silver halide grains can optionally be uniform throughout the grain, can have a stratified structure in which the interior and outer portion are different, or can be of the so-called conversion type as described in British Pat. No. 635,841 and US Pat. No. 622,318 .
- the silver halides can be of the type in which a latent image is formed mainly on the surface of the grains or of the type in which a latent image is formed in the interior of the grains thereof.
- the silver halide grains may, after the formation thereof, be washed with water to remove the water-soluble salts produced as by-products (for example, potassium nitrate when silver bromide is prepared using silver nitrate and potassium bromide) from the system and then heat treated in the presence of a chemical sensitizer such as sodium thiosulfate, N,N,N'-trimethylthiourea, gold(I) thiocyanate complex, gold(I) thiosulfate complex, stannous chloride or hexamethylenetetramine to increase the sensitivity without coarsening the grains.
- a chemical sensitizer such as sodium thiosulfate, N,N,N'-trimethylthiourea, gold(I) thiocyanate complex, gold(I) thiosulfate complex, stannous chloride or hexamethylenetetramine to increase the sensitivity without coarsening the grains.
- Conventional sensitizing methods are described in Mees and James
- Hydrophilic colloids which can be used as a vehicle for silver halide include gelatin, colloidal albumin, casein, cellulose derivatives such as carboxymethyl cellulose or hydroxyethyl cellulose, polysaccharides such as agar-agar, sodium alginate or starch derivatives, and synthetic hydrophilic colloids such as polyvinyl alcohol, poly-N-vinylpyrrolidone, polyacrylic acid copolymers or polyacrylamide, and the derivatives thereof and the partially hydrolyzed products thereof. If desired, a compatible mixture of two or more of these hydrophilic colloids can be used.
- gelatin is most generally used, but gelatin can be, partially or completely, replaced with a synthetic high molecular weight material. Furthermore, the gelatin can be replaced with a so-called gelatin derivative, e.g. as described above.
- synthetic polymer compounds such as a latex of water-dispersible vinyl compound polymers, particularly, compounds increasing the dimensional stability of the photographic material can be incorporated as such or as a mixture (e.g., of different polymers), or in combination with hydrophilic colloids which are permeable to water.
- synthetic polymer compounds are known, and are described, e.g., in US Pat. Nos. 2,375,005 , 3,607,290 and 3,645,740 , British Pat. Nos. 1,186,699 and 1,307,373 , etc.
- the so-called graft-type emulsionpolymerized latices of these vinyl compounds which are prepared by subjecting such a vinyl compound to emulsion polymerization in the presence of a hydrophilic protective colloid high molecular weight material can be used.
- the photographic papers of the present invention generally contain one or more light-sensitive, silver halide emulsion layers between the outer-most layer and a base layer.
- the silver halide emulsion layer(s) can be sensitized in a conventional manner.
- Suitable chemical sensitizers include, e.g., gold compounds, e.g. such as chloroaurate or auric trichloride as described in US Pat. Nos. 2,399,083 , 2,540,085 , 2,597,856 , 2,597,915 and 6,949,334 ; salts of noble metals, e.g. such as platinum, palladium, iridium, rhodium or ruthenium as described in US Pat. Nos.
- auro (I) complex having inorganic ligands auro dithiocyanate compounds such as potassium auro (I) dithiocyanate and auro dithiosulfate compound such as trisodium auro (I) dithiosulfate can be used, for example.
- auro (I) thiolate compound described in US 3,503,749 gold compounds described in JP-A Nos. 8-69074 , 8-69075 , and 9-269554 , US Pat. Nos. 5,620,841 , 5,912,112 , 5,620,841 , 5,939,245 and 5,912,111 can also be used.
- Various compounds can be added to the emulsion layer(s) of the photographic paper in order to prevent a reduction in sensitivity and the occurrence of fog during production of the photographic paper, during storage, and during processing.
- Many such compounds are known, for example, 4-hydroxy-6-methyl-1,3,3a, 7-tetraazaindene, 3-methylbenzothiazole, 1-phenyl-5-mercaptotetrazole, 5-arylamino-1,2,3,4-thiatriazole, as well as a large number of heterocyclic compounds, mercury-containing compounds, mercapto compounds, metal salts, and the like. Examples of such compounds which can be used are described in C.E.K. Mees & T.H.
- 11-327094 (particularly, those represented by the general formula (S1); descriptions in column Nos. 0036 to 0071 can be incorporated in the present specification), sulfo-substituted cathecol or hydroquinones described in JP-A No. 11-143011 (for example, 4,5-dihydroxy-1,3-benzenedisulfonic acid, 2,5-hydroxy 1,4-benzenedisulfonic acid, 3,4-dihydroxybenzenesulfonic acid, 2,3-dihydroxybenzenesulfonic acid, 2,5-dihydroxybenzenesulfonic acid, 3,4,5-trihydroxybenzenesulfonic acid and salts thereof), hydroxylamines represented by the general formula (A) in the specification US Pat. No.
- the light-sensitive emulsion layer(s) can be, if desired, spectrally sensitized or supersensitized using cyanine dyes such as cyanine, merocyanine or carbocyanine individually or in admixture, or in combination with, e.g., styryl dyes.
- cyanine dyes such as cyanine, merocyanine or carbocyanine individually or in admixture, or in combination with, e.g., styryl dyes.
- cyanine dyes such as cyanine, merocyanine or carbocyanine individually or in admixture, or in combination with, e.g., styryl dyes.
- the light-sensitive emulsion layers can be hardened if desired using a hardening agent.
- a hardening agent examples include acrylic, acrylic, and styrene.
- the emulsion layer(s) optionally contain surface active agents, individually or in admixture.
- the base layer has a silky, luster or matt appearance.
- the base layer has a specular gloss of less than 60%, more preferably from 20 to 50%, when measured at an angle of 60 degrees by the method of JIS Z8741.
- base layer comprises a paper, especially a laminated paper.
- base layer comprises a structured, laminated paper.
- the base layer comprises multiple pits and/or peaks.
- the base layer will have a non-glossy appearance (e.g. a silky, lustre or matte appearance).
- a suitable base layer e.g. a base layer having the desired specular gloss, roughness, pits, structure or lamination
- extrusion material i.e. the polymer
- the extrusion material which is typically in the form of granules, grains or powder, may be compacted, melted and homogenized in an extruder.
- the molten extrusion material may then be applied to a paper substrate by means of an extrusion die, which is adapted to the width of a paper web.
- the paper may be pretreated to achieve good bonding strength with the polymer. Flame pretreatment, corona treatment, an ozone shower or primer application may also be used to improve adhesion of the polymer to the paper.
- the extruded polymer film may then be cooled by means of a chill roll.
- the surface profile of this chill roll also has a significant influence on the surface of the resultant base layer and one may use surface rollers having a rough surface profile in order to obtain a base layer having the desired roughness, specular gloss and so forth.
- the structure of the surface of the base layer can be made "highly structured” (i.e. low gloss and high roughness) in a controlled manner simply by selecting a chill roll having the desired surface profile.
- the structured surface of the resultant base layer is a mirror image of the surface of the chill roll.
- Chill rolls having a rough surface profile may be produced by chrome plating a chill roll body and then sandblasting the chrome surface to create surface roughness. This forms a multitude of recesses, usually very fine, on the surface of the chill roll. Depending on the type and size of the sandblasting material and the duration of the treatment, silky, lustre or matte surface can be produced.
- the base layer preferably comprises a paper substrate and a polymer wherein the polymer is bonded to the paper and provides a textured surface profile thereon.
- the base layer has an average surface roughness (Sa) of from 0.9 to 5 ⁇ m, more preferably 1.0 to 4 ⁇ m and especially 1.1 to 3.9 ⁇ m, wherein the average surface roughness (Sa) is as determined by the method of ISO 25178-1-2016.
- Sa average surface roughness
- Preferred base layers are not glossy photographic paper derived from glossy supports generally do not make a noise when turned in a photo album, for example they have a silk, lustre or matte finish.
- the base layer is optionally coated or laminated with a polymer of an alpha-olefin, particularly having 2 to 10 carbon atoms, for example, polyethylene, polypropylene, ethylene-butene copolymers, etc., or synthetic resin films the surface of which has been roughened to improve the adhesion to other high molecular weight materials and improve printability.
- the lamination of the polymer on the paper is done via a multi-layer using a co-extrusion technique having pigment in an intermediate polymer layer.
- Preferred base layers are photographic grade base papers, optionally laminated on one or both sides with a polyethylene resin, preferably with a ratio of resin weight of top-side resin to back-side ranging from 0.70:1 to 1.30:1 and even more preferably between 0.85:1 and 1.15:1.
- the base layer preferably has a thickness of 70 to 250 microns (e.g. 130 or 147 or 160 or 227 microns).
- the base layer can be further coloured with a dye or a pigment if desired.
- the surface of the base layer can be subjected to a pre-treatment such as a corona discharge, an ultraviolet irradiation, an ozone treatment, a flame treatment, and the like.
- Examples of commercially available paper base layers from Schoeller having the required surface roughness Sa ( ⁇ m) and the standard deviation SD ( ⁇ m) in include the lustre, matte and pyramid papers described in Table 1 below (obtained from Schoeller): Table 1 Surface Commercial name (depending on thickness) Sa ( ⁇ m) Thickness ( ⁇ m) Laminated top side (g/m 2 ) Laminated back side (g/m 2 ) Lustre SALLF 1.90 70-240 18-24 18-24 SPFLG STLLH SULLF Matte SAMLF 0.99 70-240 18-24 18-24 SPFME SULMF Pyram id SPFSH 3.78 227 17-24 17-24 In Table 1:
- the average surface roughness (Sa) of the base layer is measured by the method of ISO 25178-1-2016, e.g. using interferometry. Sa may be determined by calculating the arithmetic average of the absolute values of the height values z of all in the x, y-plane of the viewing area lying between measured points. In each case three measurements may be performed and the mean value of the individual measurements given in ⁇ m.
- a suitable device for measuring average surface roughness (Sa) is a Bruker Contour GT-K 3D profilometer in combination with "Vision 64" software. An area of 2mm x 2mm of the paper base layer may be examined at a magnification of 10.9 x, optionally using the conditions described in the Examples below.
- the outer-most layer and light-sensitive emulsion layer(s) may be applied to a base layer by any suitable technique, including dip coating, air-knife coating, curtain coating, and extrusion coating. If desired, two or more layers can be coated at the same time using the techniques as described in US Pat. Nos. 2,761,791 , 3,508,947 , 2,941,898 and 3,526,528 .
- the outer-most layer and the underlying light-sensitive emulsion layer(s) are applied to the base layer simultaneously, preferably using a slide coater or curtain coater, preferably at a coating speed higher than 200 m/min.
- the photographic papers optionally further comprise an intermediate layer, a filter layer, a subbing layer, an antihalation layer, etc.
- the photographic papers of this invention may be developed, after exposure, to form colour images, to give what are often referred to as photographs.
- Development processing may include several steps (for example, a combination of bleaching, fixing, bleach-fixing, stabilizing, washing, etc.) and can be effected at a temperature below about 20°C, or higher temperatures, and, if desired, at above about 30°C, and preferably at about 32°C to 60°C. Again, the steps need not always be effected at the same temperature, and they can be carried out at higher or lower temperatures.
- Colour developers are alkaline aqueous solutions containing a compound whose oxidized product reacts with a colour coupler to form a dye, that is, containing, as a developing agent, p-phenylenediamines such as N,N-diethyl-p-phenylenediamine, N,N-diethy-3-methyl-p-phenylenediamine, 4-amino-3-methyl-N-ethyl-N-methanesulfonamidoethylaniline, 4-amino-3-methyl-N-ethyl-N-.beta.-hydroxyethylaniline and N-ethyl-N-.beta.-hydroxyethyl-p-phenylenediamine, or salts thereof such as the hydrochlorides, sulfates and sulfites thereof.
- p-phenylenediamines such as N,N-diethyl-p-phenylenediamine, N,N-
- the alkaline aqueous solution has a pH higher than about 8, preferably from 9 to 12.
- the compounds as described in US Pat. Nos. 2,193,015 and 2,592,364 can also been used as a developing agent.
- the colour developers can contain, in addition to the above developing agent, a salt such as sodium sulfate; a pH modifier such as sodium hydroxide, sodium carbonate or sodium phosphate; a buffer, for example, an acid such as acetic acid or boric acid, or a salt thereof; and a development accelerator, for example, various pyridinium compounds, cationic compounds, potassium nitrate and sodium nitrate as described in US Pat. Nos.
- the colour developers can contain an antifogging agent, for example, alkali metal bromides, alkali metal iodides, nitrobenzimidazoles as described in US Pat. Nos. 2,496,940 and 2,656,271 , as well as mercaptobenzimidazole, 5-methylbenztriazole, 1-phenyl-5-mercaptotetrazole, compounds for rapid processing as described in US Pat. Nos.
- an antifogging agent for example, alkali metal bromides, alkali metal iodides, nitrobenzimidazoles as described in US Pat. Nos. 2,496,940 and 2,656,271 , as well as mercaptobenzimidazole, 5-methylbenztriazole, 1-phenyl-5-mercaptotetrazole, compounds for rapid processing as described in US Pat. Nos.
- the photographic papers are usually bleached and fixed. Bleach and fixation can be combined and, thus, a bleach-fix bath can be used.
- Many compounds can be used as a bleaching agent, but of these compounds, generally ferricyanide salts, dichromate salts, water-soluble iron (III) salts, water-soluble cobalt (III) salts, water-soluble copper (II) salts, water-soluble quinones, nitrosophenols, complex salts of an organic acid and a polyvalent cation such as iron (III), cobalt (III) or copper (II) (for example, metal complex salts of aminopolycarboxylic acids such as ethylenediaminetetraacetic acid, nitrilotriacetic acid, iminodiacetic acid or N-hydroxyethylethylenediaminetriacetic acid, malonic acid, tartaric acid, malic acid, diglycolic acid, or dithioglycolid acid, 2,6-dipicolinic acid copper complex salt, etc
- any known fixing solutions can be used.
- ammonium thiosulfate, sodium thiosulfate or potassium thiosulfate can be used as a fixing agent in an amount of about 50 to 200g/litre and, in addition, a stabilizing agent such as sulfite salts or metabisulfite salts, a hardening agent such as potassium alum, a pH buffer such as acetate salts or borate salts, and the like can be present in the fixing solution.
- the fixing solutions have a pH of about 3 to 12, usually a pH of about 3 to 8.
- Suitable bleaching agents, fixing agents and bleach-fix baths are described, e.g., in US 3,582,322 .
- Image-stabilizing baths can also be employed according to the techniques as described in US Pat. Nos. 2,515,121 , 2,518,686 and 3,140,177 .
- Suitable processing steps as utilizing low replenishment rates in a short latent image time within 12 seconds after exposure of the photographic paper with laser (digital) scanning as described in US 6,949,334 can also be employed.
- a method for preparing a photographic paper comprising applying a composition to a base layer having an average surface roughness (Sa) of at least 0.7 ⁇ m and one or more light-sensitive emulsion layers, wherein the composition comprises a hydrophilic colloid binder and colloidal silica in a weight ratio of 0.05:1 to 0.28:1; the colloidal silica has a mean particle size of 2 to 70nm; and the amount of colloidal silica provided by the composition is in the range of 8mg/m 2 to 225g/m 2 of colloidal silica.
- Sa surface roughness
- the composition is preferably applied to the outermost light-sensitive emulsion layer at a coating speed higher than 200m/min, more preferably higher than 300m/min.
- the composition is preferably applied to the outermost light-sensitive emulsion layer using a slide coater or curtain coater.
- the composition and at least one light-sensitive emulsion layer are applied to the base layer simultaneously optionally along with the abovementioned composition (which forms the outermost layer).
- the composition preferably comprises a liquid medium, a hydrophilic colloid binder and colloidal silica in a weight ratio of 0.05:1 to 0.28:1 (preferably 0.06 to 0.10) to (0.13 to 0.27) preferably wherein the colloidal silica has a mean particle size of 2.5 to 9nm.
- Typical liquid media include water and mixtures comprising water and one or more water-miscible organic solvents.
- the composition has a viscosity at 20°C of 30 to 75cP, more preferably 40 to 60 cP.
- the method preferably further comprises the step of drying the composition after it has been applied to the base layer.
- an album-book comprising one or more photographs comprising photographic paper according to the first aspect of the present invention.
- the album-book preferably comprises at least two of said photographs positioned such that the photographs are in face-to-face contact when the album book is closes.
- an interleaf foil separating the faces of the photographs, although such an interleaf foil may be included if desired.
- the average surface roughness (Sa) means the average roughness (in ⁇ m) as determined through filtering using the interferometer and software described above.
- the base layers used in the Examples had the properties described in Table 2 below: Table 2 Base layer Sa ( ⁇ m) Stand. Dev*. of Sa ( ⁇ m) Type Thickness ( ⁇ m) Laminated top side (g/m 2 ) Laminated backside (g/m 2 ) LR-Glossy 0.60 0.05 SULGF 130 22 16 LR-Lustre 1.90 0.06 SULLF 130 19 20 LR-Matte 0.99 0.07 SULMF 130 19 20 LR-Pyram id 3.78 0.02 SPFSH 227 19 21 * The standard deviation (Stand. Dev.) of Sa was determined from three measurements.
- the test for squeaking sounds was performed as follows: The intensity of the squeaking sound has a direct relationship with the amplitude of the coefficient of kinetic friction (COF) in relative motion.
- COF coefficient of kinetic friction
- This COF was measured using a friction tester (a Thwing-Albert FP-2260).
- a first piece of the photographic paper under test of dimensions 100mm * 250mm was placed onto a flat surface.
- a weight of mass 0.4Kg and square base of dimensions 6.4cm x 6.4cm with a second piece of the photographic paper on the bottom was dragged along the first piece of photographic paper at a speed of 10mm/min.
- the first 20mm was mainly dominated by static friction, followed by steady movement after the 20mm dominated by the kinetic coefficient of friction.
- the first piece of photographic paper (attached to the bottom of the weight) and the second piece of photographic paper were therefore in face-to-face contact.
- the resultant noise was related to the amplitude of de kinetic coefficient of friction, which is directly related to the standard deviation.
- a standard deviation of more than 0.06 was deemed to be 'noisy' or 'squeaking'.
- a value of 0 indicates a fail (i.e. noisy due to a standard deviation of more than 0.06) and a value of 1 indicates a pass (i.e. not noisy due to a standard deviation of 0.06 or less).
- Samples of developed photographic paper were each cut into 3.5 cm by 3.5 cm squares and two squares of each developed photographic paper were placed on each other (face-to-face).
- a weight of 200 g was placed on top of the two squares of photographic paper and stored for 24 hours in a conditioned room at 52°C and 85% relative humidity. With the weight still in place, the squares of photographic paper were then put for 1 hour in a conditioned room at 25°C and 60% relative humidity. From these squares of developed photographic paper the blocking (i.e. the extent to which the two face-to-face squares stuck together) was evaluated by the following procedure:
- the two squares of developed photographic paper were pulled apart and the level of damage to the faces which had been in contact were scored as follows with 5 being the heaviest damage and 1. being no detectable damage:
- the four base layers described in Table 2 above were each coated, in one step, with 7 emulsion layers using a slide coater operated at a speed 300 m/min.
- the first six emulsion layers were identical in each case and were as described below.
- the outer-most (seventh) layer was varied as described below in Table 3 in order to compare the performance of photographic papers comprising an outer-most layer according to the present invention with comparative photographic papers falling outside of the claims.
- the silicas used in the Examples and Comparative Examples were colloidal silicas obtained from H.C. Starck under the trade name Levasil TM .
- the hardening agent used in the Examples and Comparative Examples is sodium 1-oxy-3,5-dichloro-s-triazine.
- each layer is shown below.
- the numbers show coating amounts (g/m 2 ).
- the coating amount is in terms of silver.
- Second layer Cold Mixing Inhibiting layer
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Description
- This invention relates to a photographic paper, its preparation and use for making album-books.
- Typically photographic paper comprises a base layer coated with one or more layers of light-sensitive chemicals. For colour photography, the paper will typically comprise three light-sensitive emulsion layers (yellow, magenta and cyan) to provide a full colour image, optionally with other layers.
- During manufacture and storage, photographic papers can suffer from the problem of sticking together, due to the inherent stickiness of their outer-most layer.
- In use, photographic paper is exposed to light in a controlled manner to generate an image thereon, for example using an image obtained on a camera film or using a digital image. The desired image then develops and the resultant photographic paper carrying the desired image is often referred to as a photograph. The photograph may be stacked along with other photographs, 'back-to-back', and handed or posted to the photographer. Thereafter, it is quite common for the photograph (i.e. the photographic paper carrying the desired image) to be included in an album-book where the photographs contact each other in a 'face-to-face' manner as a result of being on opposite pages. This 'face-to-face' contact can cause problems, particularly when the album-book is stored under hot and/or humid conditions. The photographs are prone to sticking together, causing them damage when pages of the album-book are opened, sometimes spoiling irreplaceable family pictures.
- One method for preventing photographs from sticking to each other in album books is to place an interfoil of light paper as a barrier between the photographs. However this makes the album more expensive, the interfoil is prone to damage and it interferes with the easy viewing of two open pages at once. It is also possible for photographs to stick to the interfoil.
-
EP2619628 addressed the problem of photographic paper sticking together, especially photographic paper carrying images stored in album-books or other environments. - Photobooks comprising a rough base layer (i.e. an average surface roughness (Sa) of at least 0.7µm) suffer from the problem of a noise (e.g. a squeaking sound) being generated when pages are turned, bent and/or moved. The noise problem does not usually occur when the base layer is smooth (e.g. as is used for producing glossy photobooks) but when rough base layers are used to prepare photobooks having a silk, lustre or matte finish the noise during page turning can be distracting and disliked by customers. The present invention addresses the problem of reducing the volume of such noises in non-glossy photobooks or eliminating them entirely.
- According to the present invention there is provided photographic paper comprising a base layer having an average surface roughness (Sa) of at least 0.7µm and an outer-most layer comprising a hydrophilic colloid binder and colloidal silica, wherein:
- (i) the weight ratio of colloidal silica to hydrophilic colloid binder in the outermost layer is 0.05:1 to 0.28:1;
- (ii) the amount of colloidal silica present in the outer-most layer is in the range of 8mg/m2 to 225mg/m2; and
- (iii) the colloidal silica has a mean particle size of 2 to 70nm;
- The components of the photographic paper depend to some extent on whether an image has been developed thereon, i.e. whether or not the photographic paper has been used. Before an image is developed on the photographic paper, it typically comprises a base layer (e.g. polyester or resin-coated paper), one or more light-sensitive emulsion layers (e.g. layers which generate yellow, magenta or cyan colours) and the aforementioned outer-most layer on top of the one or more light-sensitive emulsion layers. After an image has been developed, the photographic paper typically comprises the same components except that the light-sensitive layers are no longer light sensitive, having been exposed to light in a controlled manner to develop the desired image thereon.
- Preferably the mean particle size of the colloidal silica is in the range 2 to 70nm, more preferably 2.5 to 9nm, especially 3 to 7nm. This preference arises because colloidal silica having a mean particle size below 2nm can increase the viscosity of coating solutions, leading to longer manufacturing times for the photographic paper or the requirement for expensive viscosity reducing agents to be included in coating compositions.
- Preferably the outer-most layer comprises 40mg/m2 to 225mg/m2, especially about 150mg/m2 of the colloidal silica.
- The photographic papers of the present invention have a low or no tendency to stick together and may be prepared conveniently at high speeds above 200m/min using, for example, a slide coater or a curtain coater.
- As the function of the outer-most layer of the present invention is to reduce the noise made when turning, bending and/or moving pages of the photographic paper in a photobook, the outer-most layer generally does not include any silver halide.
- The colloidal silica preferably consists essentially of silicon dioxide. Optionally the colloidal silica may contain, as a minor component, alumina or sodium aluminate, e.g. in an amount of 0 to 0.1g per g of the silicon dioxide. The colloidal silica optionally comprises, as a stabilizer, an inorganic base, for example sodium hydroxide, potassium hydroxide, lithium hydroxide or ammonia, or an organic base such as a tetraethylammonium salt.
- The colloidal silica can be employed in the form of a colloidal dispersion of fine particles of silica in a medium such as water or an organic liquid, for example, methanol, ethanol, propanol, butanol, acetone, ethyl acetate or butyl acetate.
- Preferred in this invention is the use of silicate sol or silicic acid sol in a water environment. However the weight of other components (e.g. water, organic liquid etc.) are not taken into account when calculating the weight ratio of colloidal silica to hydrophilic colloid binder.
- Examples of commercially available products comprising colloidal silica include Levasil™ 300 and Levasil™ 500 from H.C. Starck. According to the manufacturer's catalogue these products contain colloidal silica having mean particle sizes of 9nm and 6nm respectively and surface areas of 300 g/m2 and 450 g/m2 respectively. Also Bindzil™ 30/360 may be used (7nm). Other commercially available colloidal silicas include NexSil™ 5 (6nm) and NexSil™ 8 (8nm) from Nyacol Nano Technologies, Inc. The colloidal silicas may be surface-treated if desired.
- Preferably the weight ratio of colloidal silica to hydrophilic colloid binder in said outer-most layer is (0.06:1 to 0.10:1) to (0.13:1 to 0.27:1).
- We have found that the outer-most layer provides photographic papers having silk, lustre or matte finish which are much less noisy when used in a photobook without detracting from the physical appearance of the images they carry. Furthermore, the viscosity of compositions required to provide the above colloidal silica loadings are generally low enough at high shear rates to be applied to a base layer carrying one or more light-sensitive emulsion layers in one step in a multi-layer coating method, e.g. at speeds higher than 150m/min using a slide coater or curtain coater. Speeds higher than 200m/min (i.e. for example 300m/min or 350m/min) may even be achieved.
- The photographic papers of the present invention also have good writability. In other words, the papers are receptive to subsequent marking with ink and even with pencil. The hydrophilic colloid binder preferably is or comprises a gelatin. Preferred gelatins include acid-processed gelatin, mixtures comprising acid-processed gelatin and alkali-processed gelatin and optionally other hydrophilic binders.
- Preferred acid-processed gelatins include gelatins produced by treating collagen with hydrochloric acid, etc., and differ from the typical alkali-processed gelatins used in the photographic industry. Details of the processes for producing acid- and alkali-processed gelatins and the properties thereof are described in Arthus Veis, The Macromolecular Chemistry of Gelatin, pages 187-217, Academic Press (1964). Preferred acid-processed gelatins have an isoelectric point at a pH of about 6.0 to 9.5, whereas alkali-processed gelatin typically have an isoelectric point at a pH of about 4.5 to 5.3.
- The hydrophilic colloid binder preferably comprises an acid-processed gelatin and a further hydrophilic binder other than an acid-processed gelatin, e.g. an alkali-processed gelatin, an enzyme-processed gelatin or a gelatin derivative. Gelatin derivatives may be prepared by treating and modifying the functional groups contained in the gelatin molecule with chemicals other than simple acids and alkalis. For example, amino groups, imino groups, hydroxyl groups or carboxyl groups normally present in gelatin may be reacted with a compound having a group capable of reacting with such a functional group. One may also graft a polymer or another high molecular weight material to gelatin in order to make a gelatin derivative. Compounds having groups capable of reacting the functional groups in gelatin include, for example, isocyanates, acid chlorides and acid anhydrides, e.g. as described in
US 2,614,928 ; acid anhydrides as described inUS 3,118,766 ; bromoacetic acids; phenylglycidyl ethers; vinylsulfone compounds, e.g. as described inUS 3,132,945 ; N-allylvinylsulfonamides, e.g. as described inGB 861,414 US 3,186,846 ; acrylonitriles, e.g. as described inUS 2,594,293 ; polyalkylene oxides, e.g. as described inUS 3,312,553 ; epoxy compounds; acid esters, e.g. as described inUS 2,763,639 ; alkane sulphones, e.g. as described inGB 1,033,189 - In addition, suitable hydrophilic colloid binders include proteins, e.g. colloidal albumin and casein; cellulose derivatives, e.g. carboxymethyl cellulose and hydroxyethyl cellulose; polysaccharides, e.g. agar-agar, sodium alginate, dextran, gum arabic and starch derivatives; and synthetic hydrophilic colloids, e.g. polyvinyl alcohol, poly-N-vinylpyrrolidone, polyacrylic acid copolymer, polymethacrylic acid copolymer, polyacrylamide and polymethacrylamide; and mixures and derivatives thereof. If desired, a compatible mixture comprising two or more of these hydrophilic colloid binders can be used. Of the above-described hydrophilic colloid binders, gelatin derivatives and synthetic high molecular weight materials having carboxyl group or salt thereof are particularly preferred.
There are no particular restrictions on the mixing ratio of acid to processed gelatin and the above-described other hydrophilic colloid binders, but in order to obtain particularly good results, the hydrophilic colloid binder preferably comprises at least 20wt%, more preferably at least 40wt% acid-processed gelatin. When the hydrophilic colloid binder comprises at least 20wt% of acid-processed gelatin is less than about 20wt%, and alkali-processed gelatin, enzyme-processed gelatin or a gelatin derivative is not present as part of the hydrophilic colloid binder, compositions used to apply the outer-most layer to the substrate set (solidify) particularly well, improving the likelihood that a uniform and smoothly coated surface will result. - The said outer-most layer preferably comprises 0.2 to 1.5g/m2 of hydrophilic colloid binder.
- The photographic paper of the present invention preferably comprises 4 to 10g/m2, preferably 5 to 8g/m2, of hydrophilic colloid binder.
- Optionally the outer-most layer comprises one or more further ingredients, for example a matting agent, hardening agent, lubricant, surface active agent and/or or pH-regulator.
- Examples of suitable matting agents include certain organic compounds, e.g. water-dispersible vinyl polymers, e.g. polymethylacrylate, polymethylmethacrylate and/or polystyrene, and certain inorganic compounds, e.g. silver halide, strontium barium sulphate, magnesium oxide and/or titanium oxide.
- In an especially preferred in an embodiment the outer-most layer further comprises polymethyl methacrylate (PMMA), especially PMMA having a mean size of 3 to 10 microns (e.g. 4 microns), preferably in an amount of 2 to 50mg/m2 (e.g. 10mg/m2).
- As lubricants one may use, for example, a wax, liquid paraffin, a higher fatty acid esters, a polyfluorinated hydrocarbon or derivative thereof, a silicone such as polyalkylpolysiloxane, polyarylsiloxane, polyalkylarylpolysiloxane and/or an alkyleneoxide adduct thereof.
- In one embodiment the outer-most layer comprises one or more hardening agents. Such hardening agents may be included to enhance the physical strength of an outer-most layer. Specific examples of suitable hardening agents include aldehyde compounds, e.g. formaldehyde and glutaraldehyde; ketone compounds, e.g. diacetyl and cyclopentanedione; compounds containing reactive halogens, e.g. bis(2-chloroethylurea) and 2-hydroxy-4,6-dichloro-1,3,5-triazine; the compounds described in
US 3,288,775 ,US 2,732,303 ,GB 974,723 GB 1,167,207 US 3,635,718 ,US 3,232,763 andGB 994,869 US 2,732,316 andUS 2,586,168 ; isocyanates, e.g. as described inUS 3,103,437 ; aziridine compounds, e.g. as described inUS 3,017,280 andUS 2,983,611 ; the acid derivatives described inUS 2,725,294 andUS 2,725,295 ; carbodiimide compounds, e.g. as described inUS 3,100,704 ; epoxy compounds, e.g. as described inUS 3,091,537 ; isooxazole compounds, e.g. as described inUS 3,321,313 andUS 3,543,292 ; halocarboxyaldehydes, e.g. mucochloric acid; dioxane derivatives, e.g. dihydroxydioxane and dichlorodioxane; and inorganic hardening agents, e.g. chrome alum and zirconium sulfate. Moreover, in place of the above compounds, hardening agent precursors such as alkali metal bisulfite-aldehyde adducts, methylol derivatives of hydantoin and primary aliphatic nitroalcohols can be used. A particularly preferred hardening agent is 1-oxy-3,5-dichloro-s-triazine and salts thereof, e.g. the sodium salt. -
- R
- is greater than 0.00013;
- Hmol
- is the total number of moles of hardening agent; and
- HCg
- is the weight in grams of hydrophilic colloid binder.
- The above preference for R is particularly so when the outer-most layer comprises a hardening agent. While the above preference is expressed in terms of the outer-most layer, there is also a preference for the photographic paper as a whole (i.e. not just the outer-most layer) to have a ratio (R) of hardening agent to hydrophilic colloid binder as defined above.
- In the above equation, the weight of hydrophilic colloid binder is in grams on a 100% solids basis. For example, when the hydrophilic colloid binder is a gelatin, as is preferred, the weight of any water present in the binder is not included when calculating the weight of hydrophilic colloid binder in grams. One may calculate the weight of hydrophilic colloid binder on a 100% solids basis by, for example, drying it to remove any water or organic solvents to find its strength and multiplying the strength against the amount used.
- Preferably R has a value of 0.00014 to 0.00018.
- When R has the values mentioned above the resultant photographic paper will often benefit from an improved ability to peel-apart from another sheet of photographic paper, without significantly damaging images, after being stored together in a face-to-face manner. We refer to this as "improved peeling behaviour".
- Surface active agents can also be included in the outer-most layer, individually or as a mixture thereof, e.g., in an amount of from about 0.5 to 50mg, preferably 1 to 20mg, per g of hydrophilic colloidal binder. They are generally used as a coating aid for preventing the occurrence of difficulties such as unevenness in coating, but they are sometimes employed for other purposes, for example, for improving emulsification and dispersion, for preventing the formation of static charges. These surface active agents can be classified as natural surface active agents, e.g. such as saponin; nonionic surface active agents, e.g. such as alkylene oxide, glycerol and glycidol nonionic surface active agents; cationic surface active agents, e.g. such as higher alkylamines, quaternary ammonium salts, pyridinium and other heterocyclic onium salts, phosphoniums and sulfoniums; anionic surface active agents containing acid groups, e.g. such as carboxylic acid, sulfonic acid, phosphoric acid, sulfuric ester or phosphoric ester groups; and amphoteric surface active agents, e.g. such as amino acids, aminosulfonic acids, or sulfuric or phosphoric esters of aminoalcohols.
- The surface active agents which can be used are described in, for example,
US 2,271,623 ,2,240,472 ,3,441,413 ,3,442,654 ,3,475,174 and3,545,974 ,German Patent Application (OLS) No. 1,942,665 andGB 1,077,317 GB 1,198,450 - The photographic paper of this invention optionally contains the following components and can be prepared by the production methods described below.
- Silver halide emulsions for light-sensitive emulsion layer(s) are usually prepared by mixing a solution of a water-soluble silver salt (such as silver nitrate) with a solution of a water-soluble halide (such as potassium bromide or sodium chloride) in the presence of a solution of a water-soluble high molecular weight material such as gelatin. Silver halides which can be used include silver chloride, silver bromide, as well as mixed silver halides such as silver chlorobromide, silver bromoiodide or silver chlorobromoiodide. The silver halide grains can be prepared using conventional methods. Of course, the grains can be advantageously prepared using the so-called single or double jet method, controlled double jet method, and the like. Moreover, two or more of silver halide photographic emulsions, separately prepared, can be mixed, if desired.
- The crystal structure of the silver halide grains can optionally be uniform throughout the grain, can have a stratified structure in which the interior and outer portion are different, or can be of the so-called conversion type as described in
British Pat. No. 635,841 US Pat. No. 622,318 . In addition, the silver halides can be of the type in which a latent image is formed mainly on the surface of the grains or of the type in which a latent image is formed in the interior of the grains thereof. - The above photographic emulsions are described, e.g., in C.E.K. Mees & T.H. James, The Theory of the Photographic Process, 3rd Ed., Macmillan, New York (1966); P. Grafkides, Chimie Photographique, Paul Montel, Paris (1957); etc., and can be prepared using various methods which are usually employed such as an ammonia process, a neutral process or an acid process.
- Especially preferred are the silver halide grains as prepared and described in
US 6,949,334 . - The silver halide grains may, after the formation thereof, be washed with water to remove the water-soluble salts produced as by-products (for example, potassium nitrate when silver bromide is prepared using silver nitrate and potassium bromide) from the system and then heat treated in the presence of a chemical sensitizer such as sodium thiosulfate, N,N,N'-trimethylthiourea, gold(I) thiocyanate complex, gold(I) thiosulfate complex, stannous chloride or hexamethylenetetramine to increase the sensitivity without coarsening the grains. Conventional sensitizing methods are described in Mees and James, supra, and Grafkides, supra.
- Hydrophilic colloids which can be used as a vehicle for silver halide include gelatin, colloidal albumin, casein, cellulose derivatives such as carboxymethyl cellulose or hydroxyethyl cellulose, polysaccharides such as agar-agar, sodium alginate or starch derivatives, and synthetic hydrophilic colloids such as polyvinyl alcohol, poly-N-vinylpyrrolidone, polyacrylic acid copolymers or polyacrylamide, and the derivatives thereof and the partially hydrolyzed products thereof. If desired, a compatible mixture of two or more of these hydrophilic colloids can be used. Of the above-described hydrophilic colloids, gelatin is most generally used, but gelatin can be, partially or completely, replaced with a synthetic high molecular weight material. Furthermore, the gelatin can be replaced with a so-called gelatin derivative, e.g. as described above.
- In the photographic emulsion layer(s) and other layers which may be used in this invention, synthetic polymer compounds such as a latex of water-dispersible vinyl compound polymers, particularly, compounds increasing the dimensional stability of the photographic material can be incorporated as such or as a mixture (e.g., of different polymers), or in combination with hydrophilic colloids which are permeable to water. Many such polymers are known, and are described, e.g., in
US Pat. Nos. 2,375,005 ,3,607,290 and3,645,740 ,British Pat. Nos. 1,186,699 1,307,373 - The photographic papers of the present invention generally contain one or more light-sensitive, silver halide emulsion layers between the outer-most layer and a base layer. The silver halide emulsion layer(s) can be sensitized in a conventional manner. Suitable chemical sensitizers include, e.g., gold compounds, e.g. such as chloroaurate or auric trichloride as described in
US Pat. Nos. 2,399,083 ,2,540,085 ,2,597,856 ,2,597,915 and6,949,334 ; salts of noble metals, e.g. such as platinum, palladium, iridium, rhodium or ruthenium as described inUS Pat. Nos. 2,448,060 ,2,540,086 ,2,566,245 ,2,566,263 ,2,598,079 and6,949,334 and sulfur compounds capable of forming silver sulfide by reacting with a silver salt, e.g. as described inUS Pat. Nos. 1,574,944 ,2,410,689 ,3,189,458 and3,501,313 ; stannous salts, e.g. as described inUS Pat. Nos. 2,487,850 and2,518,698 ; amines; and other reducing compounds. Preferred techniques are gold sensitization, sulfide and/or Iridium sensitization as described inUS 6,949,334 with general formula (i) on page 12. For the gold sensitization, auro (I) complex having various inorganic gold compounds or inorganic ligands, and auro (I) compound having organic ligands can be used if desired. - For the inorganic gold compound, chloroauric acid or the salt thereof can be used for instance. For the auro (I) complex having inorganic ligands, auro dithiocyanate compounds such as potassium auro (I) dithiocyanate and auro dithiosulfate compound such as trisodium auro (I) dithiosulfate can be used, for example.
- Further, auro (I) thiolate compound described in
US 3,503,749 , gold compounds described inJP-A Nos. 8-69074 8-69075 9-269554 US Pat. Nos. 5,620,841 ,5,912,112 ,5,620,841 ,5,939,245 and5,912,111 can also be used. - Various compounds can be added to the emulsion layer(s) of the photographic paper in order to prevent a reduction in sensitivity and the occurrence of fog during production of the photographic paper, during storage, and during processing. Many such compounds are known, for example, 4-hydroxy-6-methyl-1,3,3a, 7-tetraazaindene, 3-methylbenzothiazole, 1-phenyl-5-mercaptotetrazole, 5-arylamino-1,2,3,4-thiatriazole, as well as a large number of heterocyclic compounds, mercury-containing compounds, mercapto compounds, metal salts, and the like. Examples of such compounds which can be used are described in C.E.K. Mees & T.H. James, supra and the original references cited therein, and also in the following patents:
US Pat. Nos. 1,758,576 ,2,110,178 ,2,131,038 ,2,173,628 andGB 893,428 403,789 1,173,609 1,200,188 EP 447,647 JP-A No. 11-109576 JP-A No. 11-327094 JP-A No. 11-143011 US Pat. No. 5,556,741 (descriptions in column 4, line 56 to column 11, line 22 of the specification of theUS Pat. No. 556,741 can be applied preferably also in the present invention and can be incorporated as a portion of the specification of the present application), and water soluble reducing agents represented by the general formulae (I) to (III) inJP-A No. 11-102045 - The light-sensitive emulsion layer(s) can be, if desired, spectrally sensitized or supersensitized using cyanine dyes such as cyanine, merocyanine or carbocyanine individually or in admixture, or in combination with, e.g., styryl dyes. Such colour sensitization techniques are known in the art.
- The light-sensitive emulsion layers can be hardened if desired using a hardening agent. Examples of suitable hardening agents are mentioned above.
- The emulsion layer(s) optionally contain surface active agents, individually or in admixture.
- Preferably the base layer has a silky, luster or matt appearance.
- Preferably the base layer has a specular gloss of less than 60%, more preferably from 20 to 50%, when measured at an angle of 60 degrees by the method of JIS Z8741.
- Preferably base layer comprises a paper, especially a laminated paper. Preferably the base layer comprises a structured, laminated paper.
- Preferably the base layer comprises multiple pits and/or peaks. In this way, the base layer will have a non-glossy appearance (e.g. a silky, lustre or matte appearance). One may obtain a suitable base layer (e.g. a base layer having the desired specular gloss, roughness, pits, structure or lamination) by, for example, extrusion coating a polymer onto a paper base layer. The extrusion material (i.e. the polymer), which is typically in the form of granules, grains or powder, may be compacted, melted and homogenized in an extruder. The molten extrusion material may then be applied to a paper substrate by means of an extrusion die, which is adapted to the width of a paper web. The paper may be pretreated to achieve good bonding strength with the polymer. Flame pretreatment, corona treatment, an ozone shower or primer application may also be used to improve adhesion of the polymer to the paper. The extruded polymer film may then be cooled by means of a chill roll. The surface profile of this chill roll also has a significant influence on the surface of the resultant base layer and one may use surface rollers having a rough surface profile in order to obtain a base layer having the desired roughness, specular gloss and so forth.
- The structure of the surface of the base layer can be made "highly structured" (i.e. low gloss and high roughness) in a controlled manner simply by selecting a chill roll having the desired surface profile. The structured surface of the resultant base layer is a mirror image of the surface of the chill roll.
- Chill rolls having a rough surface profile may be produced by chrome plating a chill roll body and then sandblasting the chrome surface to create surface roughness. This forms a multitude of recesses, usually very fine, on the surface of the chill roll. Depending on the type and size of the sandblasting material and the duration of the treatment, silky, lustre or matte surface can be produced.
- Thus the base layer preferably comprises a paper substrate and a polymer wherein the polymer is bonded to the paper and provides a textured surface profile thereon.
- Preferably the base layer has an average surface roughness (Sa) of from 0.9 to 5µm, more preferably 1.0 to 4µm and especially 1.1 to 3.9µm, wherein the average surface roughness (Sa) is as determined by the method of ISO 25178-1-2016.
- Preferred base layers are not glossy photographic paper derived from glossy supports generally do not make a noise when turned in a photo album, for example they have a silk, lustre or matte finish. The base layer is optionally coated or laminated with a polymer of an alpha-olefin, particularly having 2 to 10 carbon atoms, for example, polyethylene, polypropylene, ethylene-butene copolymers, etc., or synthetic resin films the surface of which has been roughened to improve the adhesion to other high molecular weight materials and improve printability. If desired the lamination of the polymer on the paper is done via a multi-layer using a co-extrusion technique having pigment in an intermediate polymer layer.
- Preferred base layers are photographic grade base papers, optionally laminated on one or both sides with a polyethylene resin, preferably with a ratio of resin weight of top-side resin to back-side ranging from 0.70:1 to 1.30:1 and even more preferably between 0.85:1 and 1.15:1.
- The base layer preferably has a thickness of 70 to 250 microns (e.g. 130 or 147 or 160 or 227 microns).
- The base layer can be further coloured with a dye or a pigment if desired.
- If the adhesion between the base layer and the light-sensitive emulsion layer(s) is insufficient, a layer having good adhesion to both of these elements can be employed as a subbing layer. For further improving the adhesive property of the base layer, the surface of the base layer can be subjected to a pre-treatment such as a corona discharge, an ultraviolet irradiation, an ozone treatment, a flame treatment, and the like.
- Examples of commercially available paper base layers from Schoeller having the required surface roughness Sa (µm) and the standard deviation SD (µm) in include the lustre, matte and pyramid papers described in Table 1 below (obtained from Schoeller):
Table 1 Surface Commercial name (depending on thickness) Sa (µm) Thickness (µm) Laminated top side (g/m2) Laminated back side (g/m2) Lustre SALLF 1.90 70-240 18-24 18-24 SPFLG STLLH SULLF Matte SAMLF 0.99 70-240 18-24 18-24 SPFME SULMF Pyram id SPFSH 3.78 227 17-24 17-24 - Sa means surface roughness in µm.
- Laminated top side (g/m2) means the amount of polyethylene laminated on the base paper topside in g/m2.
- Laminated back side (g/m2) means the amount of polyethylene laminated on the base paper topside in g/m2.
- The average surface roughness (Sa) of the base layer is measured by the method of ISO 25178-1-2016, e.g. using interferometry. Sa may be determined by calculating the arithmetic average of the absolute values of the height values z of all in the x, y-plane of the viewing area lying between measured points. In each case three measurements may be performed and the mean value of the individual measurements given in µm. A suitable device for measuring average surface roughness (Sa) is a Bruker Contour GT-K 3D profilometer in combination with "Vision 64" software. An area of 2mm x 2mm of the paper base layer may be examined at a magnification of 10.9 x, optionally using the conditions described in the Examples below.
- The outer-most layer and light-sensitive emulsion layer(s)may be applied to a base layer by any suitable technique, including dip coating, air-knife coating, curtain coating, and extrusion coating. If desired, two or more layers can be coated at the same time using the techniques as described in
US Pat. Nos. 2,761,791 ,3,508,947 ,2,941,898 and3,526,528 . - Preferably the outer-most layer and the underlying light-sensitive emulsion layer(s) are applied to the base layer simultaneously, preferably using a slide coater or curtain coater, preferably at a coating speed higher than 200 m/min.
- The photographic papers optionally further comprise an intermediate layer, a filter layer, a subbing layer, an antihalation layer, etc.
- The photographic papers of this invention may be developed, after exposure, to form colour images, to give what are often referred to as photographs. Development processing may include several steps (for example, a combination of bleaching, fixing, bleach-fixing, stabilizing, washing, etc.) and can be effected at a temperature below about 20°C, or higher temperatures, and, if desired, at above about 30°C, and preferably at about 32°C to 60°C. Again, the steps need not always be effected at the same temperature, and they can be carried out at higher or lower temperatures.
- Colour developers are alkaline aqueous solutions containing a compound whose oxidized product reacts with a colour coupler to form a dye, that is, containing, as a developing agent, p-phenylenediamines such as N,N-diethyl-p-phenylenediamine, N,N-diethy-3-methyl-p-phenylenediamine, 4-amino-3-methyl-N-ethyl-N-methanesulfonamidoethylaniline, 4-amino-3-methyl-N-ethyl-N-.beta.-hydroxyethylaniline and N-ethyl-N-.beta.-hydroxyethyl-p-phenylenediamine, or salts thereof such as the hydrochlorides, sulfates and sulfites thereof. The alkaline aqueous solution has a pH higher than about 8, preferably from 9 to 12. The compounds as described in
US Pat. Nos. 2,193,015 and2,592,364 can also been used as a developing agent. The colour developers can contain, in addition to the above developing agent, a salt such as sodium sulfate; a pH modifier such as sodium hydroxide, sodium carbonate or sodium phosphate; a buffer, for example, an acid such as acetic acid or boric acid, or a salt thereof; and a development accelerator, for example, various pyridinium compounds, cationic compounds, potassium nitrate and sodium nitrate as described inUS Pat. Nos. 2,648,604 and3,671,247 , polyethylene glycol condensates and the derivatives thereof as described inUS Pat. Nos. 2,533,990 ,2,577,127 and2,950,970 , nonionic compounds such as polythioethers represented by the compounds as described inBritish Pat. Nos. 1,020,033 1,020,032 US 3,068,097 , as well as organic amines such as pyridine or ethanolamine, benzyl alcohol, hydrazines, etc. Moreover, the colour developers can contain an antifogging agent, for example, alkali metal bromides, alkali metal iodides, nitrobenzimidazoles as described inUS Pat. Nos. 2,496,940 and2,656,271 , as well as mercaptobenzimidazole, 5-methylbenztriazole, 1-phenyl-5-mercaptotetrazole, compounds for rapid processing as described inUS Pat. Nos. 3,113,864 ,3,342,596 ,3,295,976 ,3,615,522 and3,597,199 , thiosulfonyl compounds as described inGB 972,211 US Pat. Nos. 3,161,513 and3,161,514 , andBritish Pat. Nos. 1,030,442 1,144,481 1,251,558 US 3,536,487 ; and an antioxidant such as a sulfite, hydrogen sulfite, hydroxylamine hydrochloride or formaldehyde-alkanolamine sulfite adducts. - All of the additives exemplified for each of the processing steps described above and the amount thereof employed are known in the art of colour photographic processing methods.
- After colour development, the photographic papers are usually bleached and fixed. Bleach and fixation can be combined and, thus, a bleach-fix bath can be used. Many compounds can be used as a bleaching agent, but of these compounds, generally ferricyanide salts, dichromate salts, water-soluble iron (III) salts, water-soluble cobalt (III) salts, water-soluble copper (II) salts, water-soluble quinones, nitrosophenols, complex salts of an organic acid and a polyvalent cation such as iron (III), cobalt (III) or copper (II) (for example, metal complex salts of aminopolycarboxylic acids such as ethylenediaminetetraacetic acid, nitrilotriacetic acid, iminodiacetic acid or N-hydroxyethylethylenediaminetriacetic acid, malonic acid, tartaric acid, malic acid, diglycolic acid, or dithioglycolid acid, 2,6-dipicolinic acid copper complex salt, etc.), peroxy acids such a alkyl peroxy acids, persulfate salts, permanganate salts or hydrogen peroxide, hydrochlorides, chlorine, bromine, etc., are used, either individually or in an appropriate combination. In addition, bleach accelerators as described in
US Pat. Nos. 3,042,520 and3,241,966 and the like can also be employed. - In the fixation step, any known fixing solutions can be used. For example, ammonium thiosulfate, sodium thiosulfate or potassium thiosulfate can be used as a fixing agent in an amount of about 50 to 200g/litre and, in addition, a stabilizing agent such as sulfite salts or metabisulfite salts, a hardening agent such as potassium alum, a pH buffer such as acetate salts or borate salts, and the like can be present in the fixing solution. The fixing solutions have a pH of about 3 to 12, usually a pH of about 3 to 8.
- Suitable bleaching agents, fixing agents and bleach-fix baths are described, e.g., in
US 3,582,322 . - Image-stabilizing baths can also be employed according to the techniques as described in
US Pat. Nos. 2,515,121 ,2,518,686 and3,140,177 . - Suitable processing steps as utilizing low replenishment rates in a short latent image time within 12 seconds after exposure of the photographic paper with laser (digital) scanning as described in
US 6,949,334 can also be employed. - According to a second aspect of the present invention there is provided a method for preparing a photographic paper comprising applying a composition to a base layer having an average surface roughness (Sa) of at least 0.7µm and one or more light-sensitive emulsion layers, wherein the composition comprises a hydrophilic colloid binder and colloidal silica in a weight ratio of 0.05:1 to 0.28:1; the colloidal silica has a mean particle size of 2 to 70nm; and the amount of colloidal silica provided by the composition is in the range of 8mg/m2 to 225g/m2 of colloidal silica.
- In this method the composition is preferably applied to the outermost light-sensitive emulsion layer at a coating speed higher than 200m/min, more preferably higher than 300m/min.
- The composition is preferably applied to the outermost light-sensitive emulsion layer using a slide coater or curtain coater. In a preferred embodiment the composition and at least one light-sensitive emulsion layer (preferably at least three light-sensitive emulsion layers) are applied to the base layer simultaneously optionally along with the abovementioned composition (which forms the outermost layer).
- The composition preferably comprises a liquid medium, a hydrophilic colloid binder and colloidal silica in a weight ratio of 0.05:1 to 0.28:1 (preferably 0.06 to 0.10) to (0.13 to 0.27) preferably wherein the colloidal silica has a mean particle size of 2.5 to 9nm. Typical liquid media include water and mixtures comprising water and one or more water-miscible organic solvents.
- Preferably the composition has a viscosity at 20°C of 30 to 75cP, more preferably 40 to 60 cP.
-
- R
- is greater than 0.00013;
- Hmol
- is the total number of moles of hardening agent in the photographic paper; and
- HCg
- is the weight in grams of hydrophilic colloid binder in the photographic paper.
- The method preferably further comprises the step of drying the composition after it has been applied to the base layer.
- According to a third aspect of the present invention there is provided an album-book comprising one or more photographs comprising photographic paper according to the first aspect of the present invention.
- To make full use of the advantages of the present invention, the album-book preferably comprises at least two of said photographs positioned such that the photographs are in face-to-face contact when the album book is closes. Usually there is no need to include an interleaf foil separating the faces of the photographs, although such an interleaf foil may be included if desired.
- The invention is further explained by reference to the following non-limiting examples. Unless otherwise indicated herein, all parts, percents, ratios and the like are by weight.
- In the Examples the average surface roughness (Sa) of the base layers was measured using a Bruker Contour GT-K 3D profilometer in combination with "Vision 64" software set up as follows (no Pt coating was necessary):
Measurement Options VSI/VSX mode Magnification 10.9x Objective 20x FoV 0.55x Speed 1x Back scan / length 25µm / 30µm Threshold 0.5% Illumination / Intensity Green / 5.00% Stitching 2×2mm Terms removal (F-Operator) Tilt only (Plane Fit) Gaussian Regression Filter Long Wavelength Pass, Order = 0, Type = Regular, Long Wavelength Cutoff (L-filter) 0.02mm N (amount of measurements) 3 - The average surface roughness (Sa) means the average roughness (in µm) as determined through filtering using the interferometer and software described above.
- The base layers used in the Examples had the properties described in Table 2 below:
Table 2 Base layer Sa (µm) Stand. Dev*. of Sa (µm) Type Thickness (µm) Laminated top side (g/m2) Laminated backside (g/m2) LR-Glossy 0.60 0.05 SULGF 130 22 16 LR-Lustre 1.90 0.06 SULLF 130 19 20 LR-Matte 0.99 0.07 SULMF 130 19 20 LR-Pyram id 3.78 0.02 SPFSH 227 19 21 * The standard deviation (Stand. Dev.) of Sa was determined from three measurements. - In Table 2, Sa, Laminated top side (g/m2) and Laminated back side (g/m2) have the meanings described above in relation to Table 1. The base layers were all obtained from Schoeller under the names indicated in the first and third columns of Table 2.
- In the following experiments, base layers having an average surface roughness (Sa) of at least 0.7µm were deemed to be 'rough'.
- The test for squeaking sounds was performed as follows: The intensity of the squeaking sound has a direct relationship with the amplitude of the coefficient of kinetic friction (COF) in relative motion.
- This COF was measured using a friction tester (a Thwing-Albert FP-2260).
- A first piece of the photographic paper under test of dimensions 100mm * 250mm was placed onto a flat surface. A weight of mass 0.4Kg and square base of dimensions 6.4cm x 6.4cm with a second piece of the photographic paper on the bottom was dragged along the first piece of photographic paper at a speed of 10mm/min. The first 20mm was mainly dominated by static friction, followed by steady movement after the 20mm dominated by the kinetic coefficient of friction. The first piece of photographic paper (attached to the bottom of the weight) and the second piece of photographic paper were therefore in face-to-face contact. The resultant noise was related to the amplitude of de kinetic coefficient of friction, which is directly related to the standard deviation.
- A standard deviation of more than 0.06 was deemed to be 'noisy' or 'squeaking'. In Table 4 below, a value of 0 indicates a fail (i.e. noisy due to a standard deviation of more than 0.06) and a value of 1 indicates a pass (i.e. not noisy due to a standard deviation of 0.06 or less).
- The extent to which various photographic papers stick together was evaluated by the following blocking test.
- Samples of developed photographic paper were each cut into 3.5 cm by 3.5 cm squares and two squares of each developed photographic paper were placed on each other (face-to-face). A weight of 200 g was placed on top of the two squares of photographic paper and stored for 24 hours in a conditioned room at 52°C and 85% relative humidity. With the weight still in place, the squares of photographic paper were then put for 1 hour in a conditioned room at 25°C and 60% relative humidity. From these squares of developed photographic paper the blocking (i.e. the extent to which the two face-to-face squares stuck together) was evaluated by the following procedure:
The two squares of developed photographic paper were pulled apart and the level of damage to the faces which had been in contact were scored as follows with 5 being the heaviest damage and 1. being no detectable damage: - 5: Severely damaged: The base layer of the developed photographic paper was completely torn to give a totally unacceptable level of damage.
- 4: Damaged: About 50% of the base layer of the developed photographic paper was torn and the emulsion layers were damaged to give a very poor and unacceptable result.
- 3: The base layer of the developed photographic paper was NOT torn. However the emulsion layers were visibly damaged to give a poor and unacceptable result.
- 2: The base layer of the developed photographic paper was NOT torn. Damage to the emulsion damage could not be detected with the naked eye but was visible using a microscope. This was deemed to be a good result.
- 1: The base layer of the developed photographic paper was NOT torn and no damage to the emulsion layers was detected, even using a microscope. This was deemed to be a very good result.
- The four base layers described in Table 2 above (LR-Pyramid, LR-Lustre, LR- Matte and LR-Glossy, all from Schoeller) were each coated, in one step, with 7 emulsion layers using a slide coater operated at a speed 300 m/min. The first six emulsion layers were identical in each case and were as described below. However the outer-most (seventh) layer was varied as described below in Table 3 in order to compare the performance of photographic papers comprising an outer-most layer according to the present invention with comparative photographic papers falling outside of the claims.
- The silicas used in the Examples and Comparative Examples were colloidal silicas obtained from H.C. Starck under the trade name Levasil™.
- The hardening agent used in the Examples and Comparative Examples is sodium 1-oxy-3,5-dichloro-s-triazine.
-
- The composition of each layer is shown below. The numbers show coating amounts (g/m2). In the case of the silver halide emulsion, the coating amount is in terms of silver.
-
Examples and Comparative Examples Component Amount All Silver chlorobromoiodide Emulsion A# (containing gold-sulfur sensitized cubic grains and being a 3:7 (by mole on a silver basis) mixture of large-sized Emulsion A-1 and a small-sized Emulsion A-2) 0.24 Gelatin 1.25 Yellow coupler (Ex Y 1) 0.34 Colour image stabilizer (Cpd-1) 0.07 Colour image stabilizer (Cpd-2) 0.04 Colour image stabilizer (Cpd-3) 0.07 Colour image stabilizer (Cpd-8) 0.02 Solvent (Solv-1) 0.21 #= Preparation Emulsion A is disclosed on columns 94/95/96 in US Pat No. 6,921,631 . -
Examples and Comparative Examples Component Amount All Gelatin 1.15 Colour mixing inhibitor (Cpd-4) 0.10 Colour mixing image stabilizer(Cpd-5) 0.018 Colour image stabilizer(Cpd-6) 0.13 Colour image stabilizer (Cpd-7) 0.07 Dye-1 0.001 Dye-2 0.001 Dye-3 0.0015 Dye-4 0.0035 Solvent (Solv-1) 0.04 Solvent (Solv-2) 0.12 Solvent (Solv-5) 0.11 All Hardening agent 0.038 -
Examples and Comparative Examples Component Amount All Silver chlorobromoiodide Emulsion C* 0.14 (containing gold-sulfur sensitized cubic grains and being a 1:3 (by mole on a silver basis) mixture of large-sized Emulsion C-1 and a small-sized Emulsion C-2) 0.14 Gelatin 0.46 Magenta coupler (Ex M) 0.15 Ultraviolet absorber (UV-A) 0.14 Colour image stabilizer (Cpd-2) 0.003 Colour image stabilizer (Cpd-5) 0.002 Colour image stabilizer (Cpd-6) 0.09 Colour image stabilizer (Cpd-8) 0.02 Colour image stabilizer (Cpd-9) 0.01 Colour image stabilizer (Cpd-10) 0.01 Colour image stabilizer (Cpd-11) 0.0001 Solvent (Solv-3) 0.09 Solvent (Solv-4) 0.18 Solvent (Solv-5) 0.27 *= Preparation Emulsion C is disclosed in columns 96/97 in US 6,921,631 . -
Examples and Comparative Examples Component Amount All Gelatin 0.68 Colour mixing inhibitor (Cpd-4) 0.06 Colour image stabilizer (Cpd-5) 0.011 Colour image stabilizer (Cpd-6) 0.08 Colour image stabilizer (Cpd-7) 0.04 Dye-1 0.001 Dye-2 0.001 Dye-3 0.0015 Dye-4 0.0035 Solvent (Solv-1) 0.02 Solvent (Solv-2) 0.07 Solvent (Solv-5) 0.065 All Hardening agent 0.068 -
Examples and Comparative Examples Component Amount All Silver chlorobromoiodide Emulsion E$ (containing gold-sulfur sensitized cubic grains and being a 5:5 (by mole on a silver basis) mixture of large-sized Emulsion E-1 and a small-sized Emulsion E-2) 0.10 Gelatin 1.11 Cyan coupler (ExC-1) 0.02 Cyan coupler (ExC-3) 0.01 Cyan coupler (ExC-4) 0.11 Cyan coupler (ExC-5) 0.01 Colour image stabilizer (Cpd-1) 0.01 Colour image stabilizer (Cpd-6) 0.06 Colour image stabilizer (Cpd-7) 0.02 Colour image stabilizer (Cpd-9) 0.04 Colour image stabilizer (Cpd-10) 0.01 Colour image stabilizer (Cpd-14) 0.01 Colour image stabilizer (Cpd-15) 0.12 Colour image stabilizer (Cpd-16) 0.01 Colour image stabilizer (Cpd-17) 0.01 Colour image stabilizer (Cpd-18) 0.07 Colour image stabilizer (Cpd-20) 0.01 Ultraviolet absorber (UV-7) 0.01 Solvent (Solv-5) 0.15 $= Preparation Emulsion E is disclosed in columns 97/98 in US 6,921,631 . -
Examples and Comparative Examples Component Amount All Gelatin 0.46 Ultraviolet absorber (UV-B) 0.35 Compound (S1-4) 0.0015 Solvent (Solv-7) 0.18 All Hardening agent 0.046 - Fifty six compositions were prepared by mixing the ingredients indicated in Table 3 below (i.e. the 8 compositions A to H, each independently containing one of the 7 colloidal silicas indicated in the final row, making 8 x 7 compositions in total = 56). These 56 compositions were then applied to the sixth layer mentioned above on each of the base layers such that the resultant, outer-most layer, after drying, comprised the amounts of hydrophilic colloid binder and colloidal silica indicated in Table 4 below (in g/m2). Thus the outer-most layers each comprised colloidal silica having a mean particle size of 3, 9, 12, 17, 34, 70 or 100nm. The compositions had a pH of 9.5 at 40°C.
Table 3 All units in g/m2 Composition Components A B C D E F G H Gelatin (Acid processed) (a hydrophilic colloid binder) 0.86 0.86 0.86 0.86 0.86 0.86 0.86 0.86 Acryl-modified copolymer of polyvinyl alcohol (modification degree: 17%) (a hydrophilic colloid binder) 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 Polymethyl methacrylate mean particle size 4µm 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 Surface active agents (Cmp-13) 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 Liquid paraffin 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 Coloidal silicas: 0.004 0.008 0.04 0.08 0.175 0.225 0.3 0.5 A1-H1=100nm A2-H2=70nm A3-H3=34nm A4-H4=17nm A5-H5=12nm A6-H6= 9nm A7-H7= 3nm - The extent to which various photographic papers comprising an outer-most layer derived from the 56 compositions described in Table 3 made a noise when turned, bent and/or moved in a photobook was evaluated in the test described above as the "Noise Test". The results on are shown in Tables 4 to 9 below in which 1 indicates "not noisy" and 0 indicates "noisy:
Table 4: Noise Results on LR-Lustre Base Layer (Sa of 1.9µm) Composition used to form the outer-most layer Amount of colloidal silica in outer-most layer (mg/m2) Average diameter of colloidal silica particles (nm) 100 70 34 17 12 9 3 Result of noise test A 4 0 1 1 1 1 1 1 B 8 0 1 1 1 1 1 1 C 40 0 1 1 1 1 1 1 D 80 0 1 1 1 1 1 1 E 175 0 1 1 1 1 1 1 F 225 0 1 1 1 1 1 1 G 300 0 0 0 0 0 0 0 H 500 0 0 0 0 0 0 0 Table 5: Noise Results on LR-Matte Base Layer (Sa of 0.99µm) Composition used to form the outer-most layer Amount of colloidal silica in outer-most layer (mg/m2) Mean particle size of colloidal silica (nm) 100 70 34 17 12 9 3 Result of noise test A 4 0 1 1 1 1 1 1 B 8 0 1 1 1 1 1 1 C 40 0 1 1 1 1 1 1 D 80 0 1 1 1 1 1 1 E 175 0 1 1 1 1 1 1 F 225 0 1 1 1 1 1 1 G 300 0 0 0 0 0 0 0 H 500 0 0 0 0 0 0 0 Table 6: Noise Results on LR-Glossy Base Layer (Sa of 0.6µm) Composition used to form the outer-most layer Amount of colloidal silica in outer-most layer (mg/m2) Mean particle size of colloidal silica (nm) 100 70 34 17 12 9 3 Result of noise test A 4 1 1 1 1 1 1 1 B 8 1 1 1 1 1 1 1 C 40 1 1 1 1 1 1 1 D 80 1 1 1 1 1 1 1 E 175 1 1 1 1 1 1 1 F 225 1 1 1 1 1 1 1 G 300 1 1 1 1 1 1 1 H 500 1 1 1 1 1 1 1 Note: the results in Table 6 show that glossy base layers do not suffer from noise problems. - The results in the blocking test were scored 1 to 5 as described above in which 1 is the best result (photographic papers were not damaged) and 5 is the worst result:
Table 7: Blocking Results on LR-Lustre Base Layer (Sa of 1.9µm) Composition used to form the outer-most layer Amount of colloidal silica in outer-most layer (mg/m2) Mean particle size of colloidal silica (nm) 70 34 17 12 9 3 Result of blocking test A 4 3 3 2 2 2 2 B 8 2 2 2 2 2 2 C 40 1 1 1 1 1 1 D 80 1 1 1 1 1 1 E 175 1 1 1 1 1 1 F 225 1 1 1 1 1 1 G 300 1 1 1 1 1 1 H 500 1 1 1 1 1 1 Table 8: Blocking Results on LR-Matte Base Layer (Sa of 0.99µm) Composition used to form the outer-most layer Amount of colloidal silica in outer-most layer (mg/m2) Mean particle size of colloidal silica (nm) 70 34 17 12 9 3 Result of blocking test A 4 3 3 2 2 2 2 B 8 2 2 2 2 2 2 C 40 1 1 1 1 1 1 D 80 1 1 1 1 1 1 E 175 1 1 1 1 1 1 F 225 1 1 1 1 1 1 G 300 1 1 1 1 1 1 H 500 1 1 1 1 1 1 Table 9: Blocking Results on LR-Glossy Base Layer (Sa of 0.6µm) Composition used to form the outer-most layer Amount of colloidal silica in outer-most layer (mg/m2) Mean particle size of colloidal silica (nm) 70 34 17 12 9 3 Result of blocking test A 4 5 5 5 5 5 4 B 8 5 5 5 4 4 4 C 40 5 5 4 4 4 4 D 80 5 4 4 4 3 2 E 175 5 3 3 2 2 2 F 225 5 3 3 1 1 1 G 300 5 3 3 1 1 1 H 500 5 4 3 1 1 1 - The structural formulae of the compounds used herein are provided below:
(ExY-1): Yellow coupler
(ExM) Magenta Coupler 40:40:20 (by mole) mixture of (1), (2) and (3):(ExC-1) Cyan coupler (Cpd-1) (ExC-3) Cyan coupler (ExC-4) Cyan coupler (ExC-5) Cyan coupler (Cpd-1) Colour image stabiliser (Cpd-3) Colour image stabilizer (Cpd-8) Colour image stabilizer (Cpd-4) Colour mixing stabilizer (Cpd-9) Colour image stabilizer (Cpd-5) Colour image stabilizer (Cpd-10) Colour image stabilizer (Cmp-13) (Cpd-18) 7:3 (by mole) mixture of and (Cpd-14) (Cpd-20) (Cpd-15) (Solv-1) (Cpd-16) (Solv-2) (Cpd-17) (Solv-3) (Solv-4) O=P(OC6H13(n))3 (Solv-5) (UV-5) Ultraviolet Absorbent (Solv-7) (UV-6) Ultraviolet Absorbent (S1-4) (UV-7) Ultraviolet Absorbent (UV-1) Ultraviolet Absorbent UV-A: 7:2:2 (by weight) mixture of UV-1, UV-2 and UV-3 (UV-2) Ultraviolet Absorbent UV-B: 13:3:3:5:3 (by weight) mixture of UV-1, UV-2, UV-3, UV-5 and UV-6 (UV-3) Ultraviolet Absorbent
Claims (13)
- A photographic paper comprising a base layer having an average surface roughness (Sa) of at least 0.7µm and an outer-most layer comprising a hydrophilic colloid binder and colloidal silica, wherein:(i) the weight ratio of colloidal silica to hydrophilic colloid binder in the outer-most layer is 0.05:1 to 0.28:1;(ii) the amount of colloidal silica present in the outer-most layer is in the range of 8mg/m2 to 225mg/m2; and(iii) the colloidal silica has a mean particle size of 2 to 70nm;wherein the average surface roughness (Sa) is as determined by the method of ISO 25178-1-2016.
- A photographic paper according to claim 1 wherein the base layer has a specular gloss of less than 50%, when measured at an angle of 60 degrees by the method of JIS Z8741.
- A photographic paper according to any one of the preceding claims wherein the base layer is a laminated paper support.
- A photographic paper according to any one of the preceding claims wherein the base layer comprises a paper substrate and a polymer wherein the polymer is bonded to the paper and provides a textured surface profile thereon.
- A lustre or matte photographic paper according to any one of the preceding claims.
- A method for preparing a photographic paper comprising applying a composition to a base layer having an average surface roughness (Sa) of at least 0.7µm and one or more light-sensitive emulsion layers, wherein: the composition comprises a hydrophilic colloid binder and colloidal silica in a weight ratio of 0.05:1 to 0.28:1; the colloidal silica has a mean particle size of 2 to 70nm; and the amount of colloidal silica provided by the composition is in the range of 8mg/m2 to 225mg/m2 of colloidal silica.
- A method according to claim 6 wherein the composition further comprises a hardening agent and the hydrophilic colloid binder in the ratio (R) satisfying the following equation:R is greater than 0.00013;Hmol is the number of moles of hardening agent in the compositions; andHCg is the weight in grams of hydrophilic colloid binder in the composition.
- A method according to claim 6 or 7 wherein the composition is applied to the base layer at a coating speed higher than 200 m/min.
- A method according to any one of claims 6 to 8 wherein the composition is applied to the base layer using a slide coater or curtain coater.
- A method according to any one of claims 6 to 9 wherein the composition and at least one light-sensitive emulsion layer are applied to the support simultaneously.
- An album-book comprising one or more photographs comprising photographic paper according to any one of claims 1 to 5.
- An album-book according to claim 11 comprising at least two of said photographs positioned such that the photographs are in face-to-face contact when the album book is closed.
- An album-book according to claim 11 or 12 which is free from interleaf foils.
Applications Claiming Priority (2)
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GBGB2006061.2A GB202006061D0 (en) | 2020-04-24 | 2020-04-24 | Photographic paper |
PCT/EP2021/057426 WO2021213762A1 (en) | 2020-04-24 | 2021-03-23 | Photographic paper |
Publications (2)
Publication Number | Publication Date |
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EP4139527A1 EP4139527A1 (en) | 2023-03-01 |
EP4139527B1 true EP4139527B1 (en) | 2024-05-22 |
Family
ID=71080278
Family Applications (1)
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EP21715208.1A Active EP4139527B1 (en) | 2020-04-24 | 2021-03-23 | Photographic paper |
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US (1) | US20230244134A1 (en) |
EP (1) | EP4139527B1 (en) |
JP (1) | JP2023522272A (en) |
CN (1) | CN115427631B (en) |
GB (1) | GB202006061D0 (en) |
WO (1) | WO2021213762A1 (en) |
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-
2020
- 2020-04-24 GB GBGB2006061.2A patent/GB202006061D0/en not_active Ceased
-
2021
- 2021-03-23 JP JP2022564220A patent/JP2023522272A/en active Pending
- 2021-03-23 US US17/995,870 patent/US20230244134A1/en active Pending
- 2021-03-23 CN CN202180029709.2A patent/CN115427631B/en active Active
- 2021-03-23 WO PCT/EP2021/057426 patent/WO2021213762A1/en active Application Filing
- 2021-03-23 EP EP21715208.1A patent/EP4139527B1/en active Active
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CN115427631A (en) | 2022-12-02 |
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US20230244134A1 (en) | 2023-08-03 |
GB202006061D0 (en) | 2020-06-10 |
CN115427631B (en) | 2024-06-04 |
WO2021213762A1 (en) | 2021-10-28 |
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