WO2024183713A1 - Display screen and electronic device - Google Patents
Display screen and electronic device Download PDFInfo
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- WO2024183713A1 WO2024183713A1 PCT/CN2024/080082 CN2024080082W WO2024183713A1 WO 2024183713 A1 WO2024183713 A1 WO 2024183713A1 CN 2024080082 W CN2024080082 W CN 2024080082W WO 2024183713 A1 WO2024183713 A1 WO 2024183713A1
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- WIPO (PCT)
- Prior art keywords
- layer
- adjustment
- bending area
- display screen
- area
- Prior art date
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Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
Definitions
- the present application relates to the field of display technology, and in particular to a display screen, and an electronic device comprising the display screen.
- the fan-out area of the display panel is usually set to be flexible so that part of the fan-out area can be bent to the back of the display panel.
- the fan-out area at the back of the display panel is connected to the driver chip and transmits the display signal provided by the driver chip to the front of the display panel to realize the display function.
- MCL micro coating layer
- the present application provides a display screen that can improve the structural rigidity of the metal layer in the bending area and reduce the volume of the display screen; the present application also provides an electronic device including the display screen.
- the present application provides a display screen, including an upper stack, a display panel, and a lower stack, wherein the display panel includes a first non-bending area, a bending area, and a second non-bending area connected in sequence, wherein the first non-bending area and the second non-bending area are respectively attached to opposite sides of the lower stack, and the upper stack is located on a side of the first non-bending area away from the lower stack;
- the display panel includes a substrate, a first metal layer and a packaging adjustment layer stacked in sequence.
- the material modulus of the packaging adjustment layer is between 0.25GPa-118GPa.
- the packaging adjustment layer is used to adjust the neutral layer position of the display panel so that the neutral layer is located within the first metal layer, or the neutral layer is close to the first metal layer.
- the display screen of the present application carries the display panel through the lower stack and protects the display panel through the upper stack, so that the display panel can be bent around the lower stack and attached to the two opposite sides of the lower stack.
- the display panel includes a substrate, a first metal layer and a packaging adjustment layer stacked in sequence.
- the first metal layer in the second non-bending area can be used to receive external signals, and the first metal layer transmits the signal to the first non-bending area through the bending area to realize the display function of the display panel.
- the substrate is used to carry the first metal layer, and the encapsulation adjustment layer can be used to encapsulate and protect the first metal layer. In the bending area, the encapsulation adjustment layer can also be used to adjust the neutral layer position of the display panel.
- the display screen of the present application can adjust the neutral layer to the first metal layer, or the neutral layer is close to the first metal layer by setting the material modulus of the encapsulation adjustment layer between 0.25GPa-118GPa, thereby reducing or eliminating the tensile stress on the first metal layer.
- the display screen of the present application can avoid the phenomenon that the first metal layer is broken due to excessive tensile stress on the first metal layer, thereby ensuring the signal transmission function of the first metal layer in the bending area.
- the display screen of the present application is continuously laid on the substrate and the first metal layer in the first non-bending area, the bending area and the second non-bending area to ensure the signal transmission function of the first metal layer, and the support and protection function of the substrate to the first metal layer.
- the display screen of the present application is provided with a first back film and a second back film spaced apart from each other, subtracting the back film structure of the bending area, so as to adjust the neutral layer position of the bending area.
- the neutral layer in the bending region is located in the first metal layer or the packaging adjustment layer.
- the neutral layer of the bending zone is arranged in the first metal layer to reduce or eliminate the tensile stress borne by the first metal layer in the bending zone, thereby reducing the risk of fracture of the first metal layer in the bending zone.
- the neutral layer of the bending zone is arranged in the packaging adjustment layer so that the first metal layer in the bending zone is subjected to compressive stress. That is, the first metal layer in the bending zone does not bear tensile stress, which can also reduce the risk of fracture of the first metal layer in the bending zone.
- the packaging adjustment layer in the bending region includes a packaging layer and an adjustment layer
- the packaging layer is located between the first metal layer and the adjustment layer
- the packaging layer is used to cover and protect the first metal layer
- the packaging layer and the adjustment layer work together to adjust the position of the neutral layer.
- the thickness of the packaging adjustment layer is between 5-25 ⁇ m.
- a packaging adjustment layer with a thickness of 5-25 ⁇ m is provided to avoid interference between the packaging adjustment layer and the upper stack, thereby ensuring the thickness of the upper stack and avoiding the situation where the packaging adjustment layer is too thick and occupies the space of the upper stack, thereby ensuring the strength of the upper stack.
- the projections of the display panel and the lower stack on the upper stack are respectively contained in the upper stack.
- an upper stacking layer is provided in which projections of the display panel and the lower stacking layer on the upper stacking layer can be respectively received by the upper stacking layer, so that the upper stacking layer can cover and protect the display panel and the lower stacking layer.
- a display area is provided in the first non-bending area, and the display area includes a functional layer, and the functional layer is located on the side of the packaging adjustment layer away from the first metal layer; the functional layer is a composite layer structure, the material of the adjustment layer is the same as at least part of the material in the functional layer, and the adjustment layer and the functional layer are manufactured synchronously.
- the functional layer of the composite layer structure is used to realize the specific function of the display area.
- the material of the adjustment layer is the same as at least part of the material in the functional layer and is manufactured simultaneously, which can reduce the manufacturing cost of the display screen and improve processing efficiency.
- the regulating layer includes a plurality of stacked sub-regulating layers, and a material in the sub-regulating layers is the same as at least one material in the functional layer.
- the adjustment layer may be a composite layer structure including a plurality of sub-adjustment layers, wherein the sub-adjustment layers are made of the same material as at least one of the functional layers, so that the sub-adjustment layers can be manufactured simultaneously with a part of the structure in the functional layer, thereby simplifying the manufacturing process of the display panel.
- the stacking order of the sub-regulating layers is the same as the manufacturing order of the corresponding materials in the functional layer.
- the stacking order of the sub-regulating layer is the same as the manufacturing order of the corresponding materials in the functional layer.
- the material of the functional layer includes organic material
- the material of the adjustment layer is all organic material
- the thickness of the adjustment layer is between 15-25 ⁇ m
- the modulus of the material in the adjustment layer is between 0.25 GPa-12 GPa.
- the functional layer includes at least one of a filter layer, a touch layer, a thin film encapsulation layer, and a microlens array.
- the filter layer is used to reduce the reflected light of the external environment
- the touch layer is used to realize the touch control of the user
- the thin film encapsulation layer is used to prevent the pollution of the external environment
- the microlens array is used to improve the display effect of the display screen.
- the materials of the above functional layers are mostly organic materials, and the modulus of some materials in the above functional layers is relatively high. The use of some materials in the above functional layers to simultaneously make the adjustment layer can improve the modulus of the adjustment layer and reduce the thickness.
- the functional layer includes a filter layer, the filter layer includes a shading layer, a color filter unit, and a filter protection layer; the adjustment layer includes at least one of a first sub-adjustment layer with the same material as the shading layer, a second sub-adjustment layer with the same material as the color filter unit, and a third sub-adjustment layer with the same material as the filter protection layer.
- the materials of the light shielding layer, the color filter unit, and the filter protection layer can be used to simultaneously manufacture the first sub-adjusting layer, the second sub-adjusting layer, and the third sub-adjusting layer, respectively.
- the first sub-adjusting layer partially extends from the bending area into the first non-bending area, and the first sub-adjusting layer in the first non-bending area forms a boundary of the display area.
- the first sub-adjusting layer can be used to form the boundary of the display area.
- the light shielding layer is made by processes such as gluing, exposure and development, and the manufacturing accuracy of the light shielding layer is high, so that the manufacturing accuracy of the boundary of the display area is also improved simultaneously.
- the material modulus of the filter layer is between 1.5 GPa and 12 GPa.
- the color filter unit includes a red filter unit, a green filter unit and a blue filter unit.
- the material modulus of the filter protection layer is 4.6 GPa; the material modulus of the color filter unit is between 1.5 GPa and 3.54 GPa; and the material modulus of the light shielding layer is 12 GPa.
- the functional layer includes a touch layer
- the touch layer includes a stacked touch buffer layer, a touch insulating layer and a touch protection layer
- the adjustment layer includes at least one of a fourth sub-adjustment layer made of the same material as the touch buffer layer, a fifth sub-adjustment layer made of the same material as the touch insulating layer, and a sixth sub-adjustment layer made of the same material as the touch protection layer.
- the materials of the touch buffer layer, the touch insulating layer and the touch protection layer can be used to simultaneously manufacture the fourth sub-adjustment layer, the fifth sub-adjustment layer and the sixth sub-adjustment layer, respectively.
- the material modulus of the touch layer is greater than or equal to 4.6 GPa.
- the material modulus of the touch buffer layer, the touch insulation layer, and the touch protection layer are all 4.6 GPa.
- the functional layer includes a microlens array
- the microlens array includes a first lens layer and a second lens layer with different refractive indices
- the adjustment layer includes a seventh sub-adjustment layer of the same material as the first lens layer, and/or includes an eighth sub-adjustment layer of the same material as the second lens layer.
- the materials of the first lens layer and the second lens layer with different refractive indices can be used to simultaneously manufacture the seventh sub-adjustment layer and The eighth sub-adjustment layer.
- the material modulus of the microlens array is between 0.25 GPa and 5.4 GPa.
- the material modulus of the first lens layer is 0.25 GPa; and the material modulus of the second lens layer is 5.4 GPa.
- the functional layer includes a thin film encapsulation layer
- the thin film encapsulation layer includes an inkjet printing layer
- the adjustment layer includes a ninth sub-adjustment layer made of the same material as the inkjet printing layer.
- the material of the thin film encapsulation layer of the inkjet printing layer can be used to simultaneously manufacture the ninth sub-adjusting layer.
- the material modulus of the thin film encapsulation layer is greater than or equal to 3.4 GPa.
- the material modulus of the inkjet printed layer is 3.4 GPa.
- the substrate, the first metal layer and the packaging adjustment layer are continuously laid in the first non-bending area, the bending area and the second non-bending area.
- the packaging adjustment layer in the first non-bending area and the second non-bending area includes a packaging layer
- the packaging layer includes a stacked first pixel definition layer and a first planar layer, and the first planar layer is located between the first pixel definition layer and the first metal layer.
- the surface of the first metal layer is relatively rough, and the first flat layer is used to provide a relatively flat surface.
- the first pixel definition layer located in the display area is used to realize the positioning of the light-emitting unit.
- the first pixel definition layer located in the bending area is used to cooperate with the thickness and modulus of the substrate, the first metal layer, and the first flat layer to adjust the neutral layer to the first metal layer, or the neutral layer is close to the first metal layer.
- the packaging adjustment layer in the first non-bending area and the second non-bending area includes a packaging layer
- the packaging layer includes a second flat layer
- the functional layer includes a second metal layer
- the second metal layer extends from the first non-bending area to the bending area and is constructed as a part of the adjustment layer.
- the second flat layer is used to achieve insulation between the first metal layer and the second metal layer, and the second metal layer can be patterned in the display area to form a structure such as an electrode or a transmission line.
- the material modulus of the second metal layer is relatively high, and the material of the second metal layer is used to simultaneously make the adjustment layer, so that the thickness of the adjustment layer can be reduced.
- the material modulus of the second planar layer is between 10 GPa and 15 GPa; and/or the material modulus of the second metal layer is between 72 GPa and 118 GPa.
- At least one pressure relief groove is provided in the second metal layer in the bending zone, the length direction of the pressure relief groove is parallel to the bending axis of the bending zone, and the pressure relief groove is used to reduce the bending stress of the second metal layer.
- the second metal layer is also made of metal material.
- the decompression groove is provided on the second metal layer to reduce the bending stress of the second metal layer in the bending area, thereby avoiding fracture caused by excessive bending stress of the second metal layer.
- the adjustment layer also includes a stacked second pixel definition layer and a third flat layer, the third flat layer covers the second metal layer, the third flat layer is located on the side of the second metal layer away from the second flat layer, and the third flat layer is also located between the second pixel definition layer and the second metal layer.
- the package adjustment layer in the bending region includes an adjustment region, the thickness of the adjustment region is between 15 ⁇ m and 25 ⁇ m, and the material modulus of the adjustment region is between 0.25 GPa and 12 GPa.
- the packaging adjustment layer in the first non-bending area includes a first packaging area
- the packaging adjustment layer in the second non-bending area includes a second packaging area.
- the first packaging area, the adjustment area and the second packaging area are connected in sequence along the plane direction of the display panel.
- the first non-bending area and the second non-bending area can be respectively encapsulated by the first encapsulation area and the second encapsulation area, and then the neutral layer can be adjusted by making an independent adjustment area in the bending area. Combined with the thickness and modulus of the adjustment area, the position of the neutral layer is adjusted under the premise of ensuring the overall thickness of the bending area.
- the display panel in the first non-bending area includes a first back film
- the display panel in the second non-bending area includes a second back film
- the first back film and the second back film are respectively attached to opposite sides of the lower stack.
- the first back film and the second back film are used to carry the substrate respectively to improve the structural stability of the display panel in the first non-bending area and the second non-bending area.
- the upper stack includes a support layer and a cover plate stacked in sequence, the support layer is located between the cover plate and the display panel, and the projections of the display panel and the lower stack on the upper stack are accommodated in the support layer.
- a cover plate is provided in the upper stack so that the cover plate can contact the outside world and bear the external pressure.
- a support layer is provided in the upper stack so that the support layer is located between the cover plate and the display panel to support the cover plate.
- the projection on the upper stack is accommodated in the display panel and the lower stack in the support layer so that the support layer protects the display panel and the lower stack.
- an adhesive layer is provided between the upper stack and the display panel, the adhesive layer is contained in the first non-bending area, and the thickness of the adhesive layer is greater than or equal to the thickness of the adjustment layer.
- the upper stack includes a shielding layer, which is located between the supporting layer and the cover plate.
- the shielding layer is located on the side of the bending area close to the display panel.
- the shielding layer also partially extends into the first non-bending area, and the projection of the shielding layer on the adhesive layer partially overlaps with the adhesive layer.
- the projection of the shielding layer on the adhesive layer partially overlaps with the adhesive layer to shield the boundary of the adhesive layer.
- the lower stack includes a stacked liner and a support plate, the support plate is located between the liner and the upper stack, and the projection of the liner in the second non-bending area is accommodated in the second non-bending area.
- a support plate is provided in the lower stack to support the display panel, the adhesive layer and the upper stack.
- a liner plate is provided in the lower stack to be stacked with the support plate, and the liner plate is located between the support plate and the second back film, and the projection of the liner plate in the second non-bending area is accommodated in the second non-bending area, so as to carry a driving chip electrically connected to the first metal layer in the second non-bending area.
- an embodiment of the present application provides an electronic device, including a housing and the display screen provided in the first aspect of the present application, wherein the display screen is embedded in the housing, and the display screen is used to realize the display function of the electronic device.
- the electronic device provided in the second aspect of the present application adopts the display screen provided in the first aspect of the present application, it also has the beneficial effect of being able to enhance the structural rigidity of the metal layer in the bending area and reduce the volume of the display screen.
- FIG1 is a schematic diagram of the structure of an electronic device provided in an embodiment of the present application.
- FIG2 is a schematic diagram of a planar structure of an electronic device provided in an embodiment of the present application.
- FIG3 is a schematic diagram of the A-A cross-sectional structure of an electronic device provided in an embodiment of the present application.
- FIG4 is a schematic diagram of the structure of a display screen provided in an embodiment of the present application.
- FIG5 is a schematic diagram of the structure of a display panel of a display screen provided in an embodiment of the present application.
- FIG6 is a schematic structural diagram of a B-section of a bending region of a display panel provided in an embodiment of the present application.
- FIG7 is a schematic diagram of stress distribution of section B provided in one embodiment of the present application.
- FIG8 is a schematic diagram of an unfolded structure in a display screen manufacturing process provided in an embodiment of the present application.
- FIG9 is another schematic diagram of a structure of a display screen during manufacturing provided in one embodiment of the present application.
- FIG10 is a schematic diagram of the structure of a first metal layer of a display screen provided in one embodiment of the present application.
- FIG11 is a schematic structural diagram of a substrate of a display screen provided in one embodiment of the present application.
- FIG12 is a schematic diagram of the structure of an upper stack of a display screen provided in an embodiment of the present application.
- FIG13 is a schematic diagram of the structure of a lower stack of a display screen provided in one embodiment of the present application.
- FIG14 is a schematic diagram of the structure of an adhesive layer of a display screen provided in one embodiment of the present application.
- FIG15 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG16 is a schematic diagram of the structure of a display screen in the prior art.
- FIG17 is another schematic diagram of the structure of a display screen in the prior art.
- FIG18 is a schematic structural diagram of a B' cross section of a bending zone in the prior art
- FIG19 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG20 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG21 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG22 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG23 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG24 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG25 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG26 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application.
- FIG. 27 is another schematic diagram of the structure of a display screen provided in an embodiment of the present application.
- the following embodiments of the present application provide a display screen, which includes an upper stack, a display panel, a lower stack, and an adhesive layer, wherein the adhesive layer is bonded between the upper stack and the display panel, and the lower stack is used to support the display panel.
- the following embodiments of the present application also provide an electronic device including the display screen, the electronic device including but not limited to a tablet, a computer, a mobile phone, a wearable device, etc.
- the electronic device may include a housing and a display screen, the display screen being embedded in the housing to realize the electronic device. Display function.
- the display panel of the display screen of the present application can be bent around the lower stack and attached to the opposite sides of the lower stack. The following will be described in detail.
- FIG. 1 a schematic structural diagram of an electronic device 200 provided in an embodiment of the present application.
- the electronic device 200 provided in the present application is a mobile phone.
- the electronic device 200 may also be other devices with a display function.
- the electronic device 200 includes a display screen 100 and a housing 201, and the display screen 100 is carried in the housing 201.
- the display screen 100 has a structure electrically connected to a driver chip (not shown in the figure).
- the driver chip sends a signal to control the display screen 100 to emit light outward, thereby realizing the display function of the display screen 100, and further realizing the display function of the electronic device 200 of the present application.
- FIG. 2 is a schematic diagram of a planar structure of an electronic device 200 provided in an embodiment of the present application.
- the display screen 100 includes a display function area 101 and a frame area 102.
- the display function area 101 is located in the central area of the display screen 100, and is used to emit light outward to realize the display function of the electronic device 200 of the present application.
- the frame area 102 is located at the periphery of the display screen 100, and the frame area 102 does not have a display function.
- the display screen 100 further includes a fan-out area 103.
- the fan-out area 103 is used to be electrically connected to a driver chip (not shown) in the electronic device 200.
- the signal sent by the driver chip is transmitted to the display function area 101 through the fan-out area 103, so that the display function area 101 is driven to emit light and display.
- the projection of the fan-out area 103 on the frame area 102 should be contained within the frame area 102.
- the frame area 102 is used to protect the fan-out area 103 to prevent the fan-out area 103 from being damaged by external impact, thereby ensuring effective transmission of signals.
- the fan-out area 103 Since the fan-out area 103 has no display function, it is understandable that the larger the projection area of the fan-out area 103 on the frame area 102, the larger the area occupied by the frame area 102 on the surface of the display screen 100. Correspondingly, the smaller the screen-to-body ratio of the display function area 101 is, the less conducive it is to improve the user experience.
- FIG. 3 Please refer to FIG. 3 for a schematic diagram of the A-A cross-sectional structure of an electronic device 200 provided in an embodiment of the present application.
- the fan-out area 103 can be made of a flexible material, and the flexible fan-out area 103 can be bent.
- the electronic device 200 of the present application is arranged in the display screen 100 by bending the fan-out area 103 to reduce the projection area of the fan-out area 103 on the frame area 102, thereby increasing the screen-to-body ratio of the display function area 101 of the display screen 100 of the present application, thereby improving the display effect of the display screen 100 of the present application.
- FIG. 4 a schematic diagram of the structure of a display screen 100 provided in an embodiment of the present application.
- the display screen 100 provided in the present application includes an upper stack 10, a display panel 20, and a lower stack 30.
- the lower stack 30 has a first surface 30a and a second surface 30b that are opposite to each other.
- the lower stack 30 is used to carry the display panel 20, and the display panel 20 can be bent around the lower stack 30 and attached to the first surface 30a and the second surface 30b of the lower stack 30.
- the upper stack 10 is located on the side of the display panel 20 away from the lower stack 30 to protect the display panel 20.
- the display panel 20 includes a first non-bending area 20a, a bending area 20b, and a second non-bending area 20c connected in sequence.
- the first non-bending area 20a is located on the first surface 30a of the lower laminate 30, and the second non-bending area 20c is located on the second surface 30b of the lower laminate 30.
- the first non-bending area 20a is closer to the upper laminate 10 than the second non-bending area 20c, that is, the upper laminate 10 is located on the side of the first non-bending area 20a away from the lower laminate 30.
- the bending area 20b is connected between the first non-bending area 20a and the second non-bending area 20c.
- the second non-bending area 20c can be electrically connected to a driving chip (not shown in the figure).
- the driving chip inputs a signal into the second non-bending area 20c, the signal can be transmitted to the first non-bending area 20a via the bending area 20b.
- the first non-bending area 20a Based on the structure of the first non-bending area 20a for realizing the display function, when the signal sent by the driving chip is transmitted to the first non-bending area 20a, the first non-bending area 20a can be driven to realize the display function, thereby realizing the display function of the display panel 20.
- the second non-bending area 20c, the bending area 20b, and the portion of the first non-bending area 20a close to the bending area 20b correspond to the structure of the fan-out area 103 of the display screen 100.
- the portion of the first non-bending area 20a away from the bending area 20b corresponds to the structure of the display function area 101 of the display screen 100.
- FIG. 5 is a schematic structural diagram of a display panel 20 of a display screen 100 provided in an embodiment of the present application.
- the display panel 20 includes a substrate 25, a first metal layer 22, and a packaging adjustment layer 21 stacked in sequence.
- the substrate 25 is closer to the lower stack 30 than the first metal layer 22, and the packaging adjustment layer 21 is located on a side away from the lower stack 30.
- the substrate 25, the first metal layer 22, and the packaging adjustment layer 21 are continuously laid in the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c.
- the material modulus of the encapsulation adjustment layer 21 is set between 0.25GPa-118GPa, so that the encapsulation adjustment layer 21 has a higher modulus.
- the encapsulation adjustment layer 21 is used to adjust the position of the neutral layer of the display panel 20. This involves the relevant principles of material mechanics, which will be described in detail below.
- FIG. 6 is a schematic structural diagram of a B-section of a bending region 20 b of a display panel 20 provided in an embodiment of the present application.
- FIG6 shows the unfolded state of the bending zone 20b.
- the bending zone 20b will be subjected to a bending moment when bending, and the bending moment is indicated by an arc arrow, which indicates the bending tendency of the bending zone 20b under the action of the bending moment.
- the bending zone 20b has an upward convex bending tendency.
- the bending zone 20b has a neutral layer L.
- the neutral layer L is a mechanical concept layer, and the bending zone 20b is neither subjected to tensile stress nor compressive stress at the neutral layer L. It can also be understood that the bending zone 20b will not be elongated or shortened due to bending at the neutral layer L.
- the structures on both sides of the neutral layer L of the bending zone 20b are the tensile stress zone S1 and the compressive stress zone S2, respectively.
- the internal stress of the tensile stress zone S1 after bending is tensile stress, and this part of the area will be stretched due to bending; the internal stress of the compressive stress zone S2 after bending is compressive stress, and this part of the area will be compressed due to bending.
- FIG. 7 Please refer to FIG. 7 for a schematic diagram of stress distribution of section B provided in an embodiment of the present application.
- the tensile stress zone S1 located on one side of the neutral layer L is stretched and thus subjected to tensile stress; the compressive stress zone S2 located on the other side of the neutral layer L is stretched and thus subjected to tensile stress.
- Both compressive stress and tensile stress are represented by arrows.
- the starting point of the arrow is on the section M.
- the length of the arrow represents the magnitude of the compressive stress or tensile stress.
- the arrow pointing to the inside of the area represents compressive stress, and the arrow pointing to the outside of the area represents tensile stress.
- the deformation caused by stretching is the same for the structures at the same distance from the neutral layer L.
- the modulus of the structure is increased, the stiffness of the structure with a higher modulus will be greater, and its ability to resist elastic deformation will be stronger. Based on the fact that the deformation that the structure needs to withstand remains unchanged, the structure with a higher modulus undergoes the same deformation and is prone to tensile fracture.
- the deformation caused by compression is the same for the structures at the same distance from the neutral layer L.
- the modulus of the structure is increased, the stiffness of the structure with a higher modulus will be greater, and its ability to resist elastic deformation will be stronger. Based on the fact that the deformation that the structure needs to bear remains unchanged, the structure with a higher modulus will be destroyed by compression if the same deformation occurs.
- the position of the neutral layer L can be calculated based on the relevant theories of material mechanics, and can be calculated with the help of a simulation platform in practical applications.
- the necessary inputs may include: a three-dimensional model of the bending zone 20b, the material modulus and thickness of the encapsulation adjustment layer 21, the material modulus and thickness of the first metal layer 22, the material modulus and thickness of the substrate 25, the bending radius of the bending zone 20b, and the bending arc length.
- its main function is to transmit signals. It can be understood that when the first metal layer 22 is subjected to tensile stress, the first metal layer 22 may break due to excessive tensile stress, thereby making it difficult or impossible to transmit the signal transmitted from the second non-bending area 20c to the first non-bending area 20a.
- the first metal layer 22 is subjected to compressive stress, even if the first metal layer 22 in the bending area 20b is destroyed due to compression, the performance of the material itself will not change, and it can still be used to transmit signals.
- the display screen 100 of the present application improves the material modulus of the encapsulation adjustment layer 21 in the bending zone 20b by setting the material modulus of the encapsulation adjustment layer 21 to be between 0.25GPa-118GPa.
- the encapsulation adjustment layer 21 with a larger modulus cooperates with the substrate 25 so that the neutral layer L in the bending zone 20b can be adjusted to the first metal layer 22, or the neutral layer L is close to the first metal layer 22.
- the overall stress value in the first metal layer 22 is relatively small, and some positions in the first metal layer 22 (the part close to the substrate 25) are subjected to internal compressive stress.
- Such a structure can effectively reduce the risk of fracture of the first metal layer 22 in the bending area 20b.
- the overall stress in the first metal layer 22 is compressive stress, which can also effectively reduce the risk of fracture of the first metal layer 22 in the bending area 20b.
- the overall stress value in the first metal layer 22 is also relatively small, which can further improve the stress condition of the first metal layer 22 and ensure the reliable operation of the first metal layer 22;
- the overall stress in the first metal layer 22 is tensile stress, but the value of the tensile stress is relatively small, which can also control the risk of fracture of the first metal layer 22 in the bending area 20b to be reduced.
- the display screen 100 of the present application can control the neutral layer L to be located in the first metal layer 22, or to be close to the first metal layer, by optimizing the layer structure in the bending zone 20b. This can make the first metal layer 22 withstand smaller tensile stress or no tensile stress, thereby reducing the risk of fracture of the first metal layer 22 in the bending zone 20b.
- the packaging adjustment layer 21 is continuously laid in the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c.
- the substrate 25 and the first metal layer 22 are also continuously laid in the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c.
- the packaging adjustment layer 21 is used to package and protect the first metal layer 22.
- the display panel 20 further includes a back film 23.
- the back film 23 includes a first back film 231 and a second back film 232.
- the first back film 231 and the second back film 232 are spaced apart from each other.
- the first back film 231 is disposed in the first non-bending area 20a, the first back film 231 is located between the substrate 25 and the first surface 30a of the lower stack 30, and the first back film 231 is attached to the first surface 30a of the lower stack 30;
- the second back film 232 is disposed in the second non-bending area 20c, the second back film 232 is located between the substrate 25 and the second surface 30b of the lower stack 30, and the second back film 232 is attached to the second surface 30b of the lower stack 30. That is, the first back film 231 and the second back film 232 are attached to the opposite sides of the lower stack 30, respectively.
- the first back film 231 and the second back film 232 are arranged at intervals, and the display panel 20 located in the bending zone 20b does not have a back film 23 structure. It can be understood that the back film 23 has a certain material modulus and thickness.
- the back film 23 will affect the position of the neutral layer L in the bending zone 20b, so that the neutral layer L moves toward the direction close to the substrate 25.
- the neutral layer L is located on the side close to the substrate 25, most of the areas in the first metal layer 22 are in a tensile state.
- the display screen 100 does not set a back film 23 structure in the bending zone 20b, so that the neutral layer L can move toward the direction of the encapsulation adjustment layer 21, thereby making most of the areas in the first metal layer 22 under pressure, reducing the risk of the first metal layer 22 breaking.
- the interval between the first back film 231 and the second back film 232 can be made by the BF Hatching process.
- a complete back film 23 is directly formed on the side of the display panel 20 away from the upper stack 10 (as shown in FIG8), and then the back film 23 located in the bending area 20b is cut and peeled by laser stripping technology, thereby forming a back film 23 with a first back film 231 and a second back film 232 arranged at intervals (as shown in FIG9).
- the spacing between the first back film 231 and the second back film 232 can also be made by the U-Film process. In this process, before the back film 23 is made on the display panel 20, the back film 23 is cut and opened, and then attached to the side of the display panel 20 away from the upper stack 10, so as to directly form the back film 23 with the first back film 231 and the second back film 232 arranged at intervals (as shown in FIG. 9 ).
- the display screen 100 of the present application can reduce the thickness of the encapsulation adjustment layer 21 by setting the encapsulation adjustment layer 21 with a higher modulus, thereby reducing the space occupied by the encapsulation adjustment layer 21 in the electronic device 200.
- the display screen 100 of the present application sets a packaging adjustment layer 21 with a larger modulus on the side of the first metal layer 22 away from the substrate 25, and removes the back film 23 with a higher modulus and a thicker thickness on the side of the substrate 25, so as to adjust the neutral layer L of the bending area 20b to the first metal layer 22, or the neutral layer L is close to the first metal layer 22, thereby reducing or eliminating the tensile stress borne by the first metal layer 22 in the bending area 20b and reducing the risk of fracture of the first metal layer 22.
- the thickness of the encapsulation adjustment layer 21 is between 5 ⁇ m and 25 ⁇ m.
- the thickness of the encapsulation adjustment layer 21 is relatively thin, which can avoid the interference between the encapsulation adjustment layer 21 and the upper stack 10, thereby ensuring the thickness of the upper stack 10. It avoids the phenomenon that the encapsulation adjustment layer 21 is too thick, occupying the space of the upper stack 10 and thus destroying the strength of the upper stack 10. It can be understood that if the strength of the upper stack 10 is too weak, the fan-out area 103 of the display screen 100 may be damaged, resulting in bright lines, flowery screen and other faults.
- FIG. 10 is a schematic structural diagram of a first metal layer 22 of a display screen 100 provided in an embodiment of the present application.
- the first metal layer 22 of the display panel 20 may include a stacked first titanium metal layer 221, an aluminum metal layer 222, and a second titanium metal layer 223.
- the second titanium metal layer 223 is closer to the substrate 25.
- the material modulus of the first metal layer 22 is in the range of 72 GPa-118 GPa.
- FIG. 11 a schematic structural diagram of a substrate 25 of a display screen 100 provided in an embodiment of the present application.
- the substrate 25 of the display panel 20 includes a first substrate 251, a barrier layer 252, and a second substrate 253 stacked in sequence.
- the first substrate 251 is attached to the first metal layer 22, the second substrate 253 is close to the back film 23, and the back film 23 is partially attached to the second substrate 253.
- the first substrate 251 and the second substrate 253 cooperate with each other to carry the remaining layers and components.
- the barrier layer 252 is located between the first substrate 251 and the second substrate 253 to prevent contamination caused by the diffusion of impurities between the first substrate 251 and the second substrate 253.
- the first substrate 251 and the second substrate 253 may be made of polyimide (PI), and the material modulus of the first substrate 251 and the second substrate 253 is 5.7 GPa.
- the first substrate 251 and the second substrate 253 may also be made of at least one of glass, quartz, sapphire, and transparent resin materials.
- the barrier layer 252 may be made of silicon oxide, and the material modulus of the barrier layer 252 is 78 GPa.
- the barrier layer 252 may also be made of other materials that can be used to prevent the diffusion of impurities between the first substrate 251 and the second substrate 253. The applicant does not make any special restrictions on this.
- FIG. 12 a schematic structural diagram of an upper stack 10 of a display screen 100 provided in an embodiment of the present application.
- the upper stack 10 includes a cover plate 11 and a support layer 12 , wherein the support layer 12 is closer to the display panel 20 than the cover plate 11 .
- the cover plate 11 is used to contact the outside world and bear external pressure.
- the support layer 12 is arranged between the cover plate 11 and the display panel 20 to support the cover plate 11. At the same time, the cooperation between the support layer 12 and the cover plate 11 can also increase the compressive strength of the upper stack 10, avoiding the possibility of bright lines, screen noise and other faults in the display screen 100 of the present application due to the low compressive strength of the upper stack 10.
- the support layer 12 can accommodate the projections of the display panel 20 and the lower stack 30 on the support layer 12, so that the support layer 12 can be used to protect the display panel 20 and the lower stack 30. It can be understood that when the display screen 100 of the present application has a touch function, the support layer 12 also has the function of transmitting the external pressure carried by the cover plate 11 to the display screen 100, so as to realize the touch function of the display screen 100.
- the support layer 12 includes at least one of a polarizer, an ultra-thin glass, and a buffer layer. In other embodiments, the support layer 12 may also be composed of other structures. The applicant does not make any special restrictions on this.
- FIG. 13 a schematic structural diagram of a lower stack 30 of a display screen 100 provided in an embodiment of the present application.
- the lower stack 30 includes a lining plate 31 and a support plate 32.
- the support plate 32 is closer to the first non-bending area 20a than the lining plate 31.
- the support plate 32 is used to support the display panel 20 and the upper stack 10 located on the side of the support plate 32 away from the lining plate 31.
- the lining plate 31 is located between the support plate 32 and the second non-bending area 20c, and is stacked with the support plate 32, and the projection of the lining plate 31 on the second non-bending area 20c is accommodated in the second non-bending area 20c. Based on the second non-bending area 20c, it is electrically connected to the driver chip.
- the lining plate 31 can also be used to carry a driver chip electrically connected to the second non-bending area 20c.
- FIG. 14 Please refer to FIG. 14 for a schematic structural diagram of an adhesive layer 40 of a display screen 100 provided in an embodiment of the present application.
- the display screen 100 of the present application further includes an adhesive layer 40, which is located between the upper stack 10 and the display panel 20, and is used to bond the upper stack 10 and the display panel 20.
- the adhesive layer 40 is contained in the first non-bending area 20a, so as to ensure the bonding effect between the display panel 20 and the upper stack 10 while avoiding occupying the space required by the bending area 20b, thereby affecting the position adjustment of the neutral layer L in the bending area 20b.
- the thickness of the adhesive layer 40 should be greater than or equal to the thickness of the encapsulation adjustment layer 21 to avoid interference between the encapsulation adjustment layer 21 and the upper stack 10.
- the thickness of the adhesive layer 40 can ensure the thickness of the upper stack 10, avoiding the reduction of the compressive strength of the upper stack 10 due to the upper stack 10 being too thin. Since the material of the adhesive layer 40 should be a glue material with bonding function. It can be understood that in order to ensure the bonding effect of the adhesive layer 40, the thickness of the adhesive layer 40 should not be set too thick. Based on the relatively thin thickness of the encapsulation adjustment layer 21, the thickness of the adhesive layer 40 should also be set thinner to reduce the thickness of the display screen 100 of the present application. Exemplarily, the thickness of the adhesive layer 40 can be 25 ⁇ m.
- FIG. 15 Please refer to FIG. 15 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the upper stack 10 of the display screen 100 of the present application further includes a shielding layer 13.
- the shielding layer 13 is located between the support layer 12 and the cover plate 11, and is located on the side of the bending area 20b close to the display panel 20.
- the shielding layer 13 partially extends into the first non-bending area 20a, and the projection of the shielding layer 13 on the adhesive layer 40 partially overlaps with the adhesive layer 40.
- the shielding layer 13 has a shielding effect, so as to shield the boundary of the adhesive layer 40.
- the shielding layer 13 can be made of a photoresist material.
- FIG. 16 is a schematic diagram of the structure of a display screen 100' in the prior art
- FIG. 17 which is another schematic diagram of the structure of a display screen 100' in the prior art.
- the structure of the display screen 100 ′ in the prior art is basically the same as that of the display screen 100 of the present application.
- the display screen 100 ′ includes an upper stack 10 ′, a display panel 20 ′, a lower stack 30 ′, a micro coating layer 40 ′ (micro coating layer, MCL), and an adhesive layer 50 ′.
- the display panel 20 ′ includes a first non-bending area 20a ′, a bending area 20b ′, and a second non-bending area 20c ′ connected in sequence, and the first non-bending area 20a ′ and the second non-bending area 20c ′ are respectively attached to the opposite sides of the lower stack 30 ′, and the upper stack 10 ′ is located on the side of the first non-bending area 20a ′ away from the lower stack 30 ′.
- the adhesive layer 50 ′ is bonded between the upper stack 10 ′ and the display panel 20 ′, and the adhesive layer 50 ′ is contained in the first non-bending area 20a ′, so as to bond the upper stack 10 ′ and the display panel 20 ′.
- the display panel 20' includes a back film 23', a substrate 24', a metal layer 22' and an encapsulation layer 21' stacked in sequence.
- the back film 23' includes a first back film 231' and a second back film 232' spaced apart from each other.
- the first back film 231' is located between the first non-bending area 20a' and the lower stack 30'
- the second back film 232' is located between the second non-bending area 20c' and the lower stack 30'.
- the substrate 24' and the encapsulation layer 21' are arranged on both sides of the metal layer 22'.
- Micro coating 40’ (micro coating layer, MCL) is generally made of photosensitive adhesive (UV adhesive), and the material modulus of the micro coating corresponding to this material is 0.2GPa.
- the micro coating 40' is attached to the display panel 20' of the bending area 20b' and is located on the side of the encapsulation layer 21' away from the metal layer 22', and the two opposite ends of the micro coating 40' extend toward the first non-bending area 20a' and the second non-bending area 20c' respectively. Since the micro coating 40' is generally made of photosensitive adhesive, and the photosensitive adhesive has fluidity. It can be understood that the two opposite ends of the micro coating 40' extend toward the first non-bending area 20a' and the second non-bending area 20c' respectively, which is conducive to ensuring the thickness of the micro coating 40' located in the bending area 20b'.
- the micro coating 40' with a relatively low modulus is thicker, thus occupying more space in the display screen 100'. It can be understood that, as shown in FIG16, when the neutral layer L' of the bending area 20b' is ensured to be located at the metal layer 22', the micro coating 40' is too thick, thus occupying the setting space of the upper stack 10', thereby making the upper stack 10' thinner, and further reducing the compressive strength of the upper stack 10'.
- the thickness of the micro coating 40' is lower than the thickness of the micro coating 40' shown in Figure 16, so that the neutral layer L' of the bending area 20b' is located on the substrate 24', so that the metal layer 22' is subjected to tensile stress.
- the elastic modulus of the metal layer 22' is relatively large, and the corresponding material stiffness is greater.
- the metal layer 22' located in the tensile stress area S1 will stretch when bent under the action of tensile stress. It can be understood that when the bending curvature of the bending area 20b' remains unchanged, the greater the stiffness of the metal layer 22', the greater the tensile stress it bears, and correspondingly, the greater the possibility of fracture.
- the display screen 100 of the present application is provided with a packaging adjustment layer 21 stacked with the first metal layer 22, so that the packaging adjustment layer 21 located in the first non-bending area 20a and the packaging adjustment layer 21 located in the bending area 20b have the same material.
- the packaging adjustment layer 21 is designed to have a modulus between 0.25GPa and 118GPa, which can make the material modulus of the packaging adjustment layer 21 greater than the material modulus of the micro coating 40', and make the thickness of the packaging adjustment layer 21 relatively thin.
- the modulus of the material of the packaging adjustment layer 21 in the bending area 20b is also relatively large.
- the position of the neutral layer L in the bending area 20b changes, thereby reducing the risk of breakage of the first metal layer 22.
- FIG. 19 Please refer to FIG. 19 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the encapsulation adjustment layer 21 includes an encapsulation layer 211 and an adjustment layer 212.
- the encapsulation layer 211 is continuously laid on the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c, and the encapsulation layer 211 covers the surface of the first metal layer 22, so that the encapsulation layer 211 can protect the first metal layer 22. That is, the encapsulation adjustment layer 21 in the bending area 20b includes the encapsulation layer 211 and the adjustment layer 212, and the encapsulation adjustment layer 21 in the first non-bending area 20a and the second non-bending area 20c includes the encapsulation layer 211.
- the adjustment layer 212 is located in the bending area 20b on the side of the packaging layer 211 away from the first metal layer 22.
- the adjustment layer 212 has two opposite ends, which extend toward the first non-bending area 20a and the second non-bending area 20c respectively to ensure that the adjustment layer 212 covers the bending area 20b.
- the material modulus and thickness of the adjustment layer 212 covering the bending zone 20b cooperate with the material modulus and thickness of the packaging layer 211 located in the bending zone 20b to work together to achieve the adjustment of the neutral layer L in the bending zone 20b.
- a display area 20d is provided in the first non-bending area 20a.
- the display area 20d receives the signal and emits light outward under the action of the signal to realize the display function of the display area 20d, thereby realizing the display function of the display screen 100 of the present application.
- the display area 20d includes a functional layer 24, which is located on the side of the encapsulation adjustment layer 21 away from the first metal layer 22.
- the functional layer 24 can be a composite layer structure with multiple layer structures to achieve specific functions of the display area 20d.
- the specific functions may include filtering, increasing light intensity, adjusting light type, touch function, and protection function.
- the material of the adjustment layer 212 is the same as at least part of the material in the functional layer 24, so that during the production process of the display screen 100 of the present application, the adjustment layer 212 and the functional layer 24 can be produced simultaneously, thereby reducing the production cost of the display screen 100 of the present application and improving processing efficiency.
- the material modulus of the encapsulation adjustment layer 21 is between 0.25 GPa and 118 GPa, and the material of the encapsulation adjustment layer 21 may be an organic material or a metal.
- the material of the functional layer 24 includes an organic material
- the material of the adjustment layer 212 is correspondingly an organic material
- the thickness of the adjustment layer 212 is between 15 ⁇ m and 25 ⁇ m
- the modulus of the material in the adjustment layer 212 is between 0.25 GPa and 12 GPa.
- FIG. 20 Please refer to FIG. 20 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the functional layer 24 includes a filter layer 241, a touch layer 242, a thin film encapsulation layer 244, and a microlens array 243 stacked in sequence. It is understandable that in other embodiments, the functional layer 24 may include any one, two, or three of the filter layer 241, the touch layer 242, the thin film encapsulation layer 244, and the microlens array 243.
- the filter layer 241 is used to reduce the reflected light of the external environment
- the touch layer 242 is used to realize the touch control of the user
- the thin film encapsulation layer 244 is used to prevent the pollution of the external environment
- the microlens array 243 is used to improve the display effect of the display screen.
- the materials of the corresponding functional layer 24 are mostly organic materials, and the modulus of some materials in the corresponding functional layer 24 is relatively high. It can be understood that when some materials in the above-mentioned functional layer 24 with a higher modulus are used to simultaneously manufacture the adjustment layer 212, the material of the adjustment layer 212 in the corresponding bending area 20b also has a higher modulus, and the thickness of the corresponding adjustment layer 212 is reduced.
- the adjustment layer 212 may be a composite layer structure and include a plurality of sub-adjustment layers 212a.
- the sub-adjustment layer 212a is made of the same material as at least one of the functional layers 24.
- each sub-adjustment layer 212a can be made synchronously with a structure in the functional layer, without the need to make the structure of the adjustment layer 212 in the bending area 20b alone, thereby simplifying the manufacturing process of the display panel 20.
- each sub-adjustment layer 212a is made synchronously with the corresponding material in the functional layer 24, the stacking order of each sub-adjustment layer 212a in the adjustment layer 212 is the same as the manufacturing order of the corresponding material in the functional layer 24.
- FIG. 21 Please refer to FIG. 21 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the functional layer 24 of the display area 20d includes a filter layer 241.
- the filter layer 241 includes a light shielding layer 2411, a color filter unit 2412, and a filter protection layer 2413.
- the light shielding layer 2411 is arranged on the side of the encapsulation layer 211 away from the first metal layer 22 to block the light incident on the surface of the light shielding layer 2411.
- a plurality of color filter units 2412 are provided and are embedded in the light shielding layer 2411 at intervals to filter light of a color different from that of the color filter unit 2412.
- the filter protection layer 2413 is located on the side of the light shielding layer 2411 away from the encapsulation layer 211 to protect the light shielding layer 2411 and the color filter unit 2412.
- the adjustment layer 212 corresponds to the light shielding layer 2411, the color filter unit 2412, and the filter protection layer 2413 of the filter layer 241, and the first sub-adjustment layer 2121, the second sub-adjustment layer 2122, and the third sub-adjustment layer 2123 are respectively and synchronously manufactured.
- first sub-adjustment layer 2121 and the light shielding layer 2411 are made of the same material
- the second sub-adjustment layer 2122 and the color filter unit 2412 are made of the same material
- the third sub-adjustment layer 2123 and the filter protection layer 2413 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve the position adjustment of the neutral layer L in the bending area 20b.
- the first sub-adjusting layer 2121 can face the first non-bending area 20a and be used to form the boundary of the display area 20d, thereby relying on the light shielding effect of the material of the light shielding layer 2411 to prevent the light emitted by the display area 20d from passing through the boundary of the display area 20d and emitting outward, thereby affecting the display effect of the display screen 100 of the present application.
- the light shielding layer 2411 of the display screen 100 of the present application is manufactured by processes such as coating, exposure and development, and in the manufacturing process of the display screen 100 of the present application, the manufacturing accuracy of the light shielding layer 2411 is relatively high, so that the manufacturing accuracy of the boundary of the display area 20d is also improved simultaneously. It can be understood that in other embodiments, the light shielding layer 2411 can also be manufactured by other process methods with relatively high manufacturing accuracy.
- the shielding layer 13 is usually prepared by mimeographing or the like, and its manufacturing precision is relatively low.
- the first sub-adjusting layer 2121 is used to form the boundary of the display area 20d, which can improve the boundary size precision of the display area 20d.
- the micro coating 40' needs to be extended more into the first non-bending area 20a', so that the boundary of the adhesive layer 50' is relatively far away from the bending area 20b'.
- the distance between the boundary of the adhesive layer 50' and the micro coating 40' is 0.18mm.
- the manufacturing tolerance of the shielding layer 13 (using the mimeograph method, the tolerance is 0.03mm) and the assembly tolerance (the assembly of the upper stack 10' needs to reserve a width of 0.1mm to ensure the shielding effect) are accumulated, which may cause the structure of the shielding layer 13 to deviate by 0.31mm (0.18mm+0.03mm+0.1mm) toward the display area 20d.
- the first sub-adjustment layer 2121 is used to form the boundary of the display area 20d.
- the first sub-adjustment layer 2121 can be made by deposition or evaporation with the light shielding layer 2411. The precision of deposition or evaporation is relatively high. With the thickness of the adjustment layer 212 reduced, the boundary position of the adhesive layer 40 can extend in the direction away from the display area 20d, so that the frame of the display screen 100 of the present application is relatively narrowed.
- the first sub-adjustment layer 2121 is used as the boundary of the display area 20d, eliminating the influence of the distance between the shielding layer 13 and the micro-coating 40', the manufacturing tolerance and assembly tolerance of the shielding layer 13, and the frame width of the display screen 100 of the present application can be reduced by about 0.31mm.
- the material modulus of the filter layer 241 is between 1.5 GPa and 12 GPa.
- the second sub-adjustment layer 2122 may also be a multi-layer structure, wherein each layer structure corresponds to the material of a color filter unit in the color filter unit 2412.
- the color filter unit 2412 includes a red filter unit, a green filter unit, and a blue filter unit.
- the second sub-adjustment layer 2122 is formed by one, two, or three of a red filter material, a green filter material, and a blue filter material.
- the stacking order of each layer of filter material is also the same as the manufacturing order of the filter material in the display area 20d.
- the color filter unit 2412 may also include filter units of other colors.
- the second sub-adjustment layer 2122 may also include a layer structure formed by filter materials of other colors.
- the light shielding layer 2411 is made of acrylic acid; the color filter unit 2412 is made of acrylic acid; and the filter protection layer 2413 is made of acrylic acid or siloxane.
- the material modulus of the light shielding layer 2411 is 12 GPa; the material modulus of the color filter unit 2412 is between 1.5 GPa and 3.54 GPa; and the material modulus of the filter protection layer 2413 is 4.6 GPa.
- FIG. 22 Please refer to FIG. 22 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the functional layer 24 includes a touch layer 242, and the touch layer 242 includes a stacked touch buffer layer 2421, a touch insulating layer 2422, and a touch protection layer 2423.
- the touch buffer layer 2421 is closer to the encapsulation layer 211 than the touch insulating layer 2422 and the touch protection layer 2423.
- the adjustment layer 212 corresponds to the touch buffer layer 2421, the touch insulating layer 2422, and the touch protection layer 2423 of the touch layer 242, and the fourth sub-adjustment layer 2124, the fifth sub-adjustment layer 2125, and the sixth sub-adjustment layer 2126 are respectively and synchronously manufactured.
- the fourth sub-adjustment layer 2124 and the touch buffer layer 2421 are made of the same material
- the fifth sub-adjustment layer 2125 and the touch insulating layer 2422 are made of the same material
- the sixth sub-adjustment layer 2126 is made of the same material.
- the adjustment layer 2126 and the touch protection layer 2423 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve position adjustment of the neutral layer L in the bending area 20 b.
- the material modulus of the touch layer 242 is greater than or equal to 4.6 GPa.
- the touch buffer layer 2421 , the touch insulating layer 2422 , and the touch protection layer 2423 are all made of acrylic acid or siloxane.
- the material modulus of the touch buffer layer 2421 , the touch insulation layer 2422 , and the touch protection layer 2423 are all 4.6 GPa.
- FIG. 23 Please refer to FIG. 23 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the functional layer 24 includes a microlens array 243, and the microlens array 243 includes a first lens layer 2431 and a second lens layer 2432 having different refractive indices.
- the refractive index of the first lens layer 2431 is less than that of the second lens layer 2432, and the first lens layer 2431 is closer to the encapsulation layer 211 than the second lens layer 2432.
- the refractive index of the second lens layer 2432 is less than that of the first lens layer 2431, and the second lens layer 2432 is closer to the encapsulation layer 211 than the first lens layer 2431.
- the adjustment layer 212 corresponds to the first lens layer 2431 and the second lens layer 2432 of the microlens array 243, and the seventh sub-adjustment layer 2127 and the eighth sub-adjustment layer 2128 are respectively and synchronously manufactured. It can be understood that the seventh sub-adjustment layer 2127 and the first lens layer 2431 are made of the same material, and the eighth sub-adjustment layer 2128 and the second lens layer 2432 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve the position adjustment of the neutral layer L in the bending area 20b.
- the material modulus of the microlens array 243 is between 0.25 GPa and 5.4 GPa.
- the first lens layer 2431 and the second lens layer 2432 are both made of acrylic acid or silicone.
- the material modulus of the first lens layer 2431 is 0.25 GPa; and the material modulus of the second lens layer 2432 is 5.4 GPa.
- FIG. 24 Please refer to FIG. 24 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the functional layer 24 includes a thin film encapsulation layer 244, and the thin film encapsulation layer 244 includes an inkjet printing layer 2441.
- the adjustment layer 212 corresponds to the inkjet printing layer 2441 of the thin film encapsulation layer 244, and the ninth sub-adjustment layer 2129 is simultaneously manufactured. It can be understood that the ninth sub-adjustment layer 2129 and the inkjet printing layer 2441 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve the position adjustment of the neutral layer L in the bending area 20b.
- the material modulus of the thin film encapsulation layer 244 is greater than or equal to 3.4 GPa.
- the inkjet printing layer 2441 is prepared using one of acrylic acid, novolac epoxy resin, and silicone.
- the material modulus of the inkjet printed layer 2441 is 3.4 GPa.
- FIG. 25 Please refer to FIG. 25 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the encapsulation layer 211 includes a stacked first pixel definition layer 2111 and a first flat layer 2112.
- the first flat layer 2112 is coated on the relatively rough surface of the first metal layer 22, thereby providing a relatively flat surface.
- the first pixel definition layer 2111 is located on the surface of the first flat layer 2112 away from the first metal layer 22.
- the first pixel definition layer 2111 located in the display area 20d is used to realize the positioning of the light-emitting unit (not shown in the figure).
- the first pixel definition layer 2111 located in the bending zone 20b has a higher material modulus and a certain thickness.
- the material modulus and thickness of the first pixel definition layer 2111 are used to cooperate with the thickness and modulus of the substrate 25, the first metal layer 22, and the first flat layer 2112, so as to adjust the neutral layer L of the bending zone 20b to the first metal layer 22, or the neutral layer L is close to the first metal layer 22.
- the material of the encapsulation adjustment layer 21 can also be metal.
- FIG. 26 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the encapsulation layer 211 includes a second flat layer 2113, and the functional layer 24 includes a second metal layer 245.
- the second flat layer 2113 is located between the first metal layer 22 and the second metal layer 245 to achieve insulation between the first metal layer 22 and the second metal layer 245.
- the second metal layer 245 can be patterned to form structures such as electrodes or pads of the display panel 20.
- the second metal layer 245 can cooperate with the first metal layer 22 to transmit electrical signals in the display area 20d to form a voltage difference, thereby driving the devices in the display area 20d to emit light and display.
- the second metal layer 245 After the second metal layer 245 extends from the first non-bending area 20a to the bending area 20b, it can be constructed as a part of the adjustment layer 212. Since the material modulus of the second metal layer 245 is relatively high, in this embodiment, the material modulus of the adjustment layer 212 can be further improved by simultaneously making the adjustment layer 212 with the material of the second metal layer 245, thereby reducing the thickness of the adjustment layer 212 required for the display screen 100 of the present application.
- the material modulus of the second planar layer 2113 is between 10 GPa and 15 GPa; and/or the material modulus of the second metal layer 245 is between 72 GPa and 118 GPa.
- the second metal layer 245 in the bending region 20b is provided with at least one pressure relief groove 2451.
- the pressure relief groove 2451 is distributed on a side of the second metal layer 245 close to the substrate 25, and the length direction of the pressure relief groove 2451 is parallel to the bending axis of the bending region 20b.
- the second metal layer 245 is made of metal material, when the neutral layer L of the bending area 20b is located near the second metal layer 245, When the second metal layer 245 is on one side of the back film 23, the second metal layer 245 will be subjected to a large bending stress, and the bending stress causes the opposite sides of the second metal layer 245 to be stretched. It can be understood that when the bending stress is too large, it may cause the second metal layer 245 to break. Therefore, the second metal layer 245 in the bending area 20b is provided with a pressure relief groove, which can reduce the bending stress of the second metal layer 245 in the bending area 20b, thereby avoiding the second metal layer 245 from breaking due to excessive bending stress.
- FIG26 appropriately increases the depth of the decompression groove 2451, and expands the width and spacing of the decompression groove 2451.
- the depth of the decompression groove 2451 may be relatively small, and the width and spacing of the decompression groove 2451 are also relatively small.
- the decompression groove 2451 is formed on the surface of the second metal layer 245 close to the substrate 25 as a micro-texture structure to reduce the bending stress of the second metal layer 245 in the bending area 20b.
- the adjustment layer 212 further includes a stacked second pixel definition layer 212b and a third flat layer 212c.
- the third flat layer 212c is located on a side of the second metal layer 245 away from the second flat layer 2113 and covers the second metal layer 245.
- the second pixel definition layer 212b is located on a side of the third flat layer 212c away from the second metal layer 245.
- the third flat layer 212c is coated on the surface of the second metal layer 245 away from the second flat layer 2113 to provide a relatively flat surface.
- the second pixel definition layer 212b is located in the bending zone 20b and has a certain material modulus and thickness, so as to cooperate with the thickness and modulus of the substrate 25, the first metal layer 22, the second flat layer 2113, the second metal layer 245, and the third flat layer 212c, so as to adjust the neutral layer L of the bending zone 20b to the first metal layer 22, or the neutral layer L is close to the first metal layer 22.
- FIG. 27 Please refer to FIG. 27 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
- the encapsulation adjustment layer 21 includes a first encapsulation area 21a, an adjustment area 21b, and a second encapsulation area 21c connected in sequence.
- the first encapsulation area 21a is located in the first non-bending area 20a to encapsulate the first non-bending area 20a and protect the first metal layer 22 located in the first non-bending area 20a.
- the second encapsulation area 21c is located in the second non-bending area 20c to encapsulate the second non-bending area 20c and protect the first metal layer 22 located in the second non-bending area 20c.
- the encapsulation adjustment layer 21 in the bending area 20b is constructed as an adjustment area 21b.
- the adjustment area 21b is independently made in the bending area 20b, connected between the first encapsulation area 21a and the second encapsulation area 21c, and used to adjust the position of the neutral layer L in the bending area 20b.
- the adjustment area 21b can be made by inkjet printing, and the material of the inkjet printing is acrylic acid, phenolic epoxy resin, or siloxane. In another embodiment, the adjustment area 21b can also be made by vapor deposition, and the material of the vapor deposition is silicon oxide or silicon nitride.
- the thickness of the adjustment zone 21b is between 15 ⁇ m and 25 ⁇ m, and the material modulus of the adjustment zone 21b is between 0.25 GPa and 12 GPa. It can be understood that, on the basis of ensuring the overall thickness of the bending zone 20b, the present application can be used to adjust the position of the neutral layer L of the bending zone 20b in combination with the thickness and modulus of the adjustment zone 21b.
- the electronic device 200 of the present application Based on the beneficial effect of reducing the fracture risk of the first metal layer 22 in the bending area 20b of the display screen 100 of the present application, the electronic device 200 of the present application also has the beneficial effect of improving the structural rigidity of the first metal layer 22 in the bending area 20b and reducing the volume of the display screen 100 due to the use of the display screen 100 provided by the present application. In this way, the signal transmission reliability of the electronic device 200 is ensured, the frame is narrowed, and the user experience is improved.
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Abstract
The present application provides a display screen and an electronic device. The display panel comprises an upper stack, a display panel, and a lower stack; the display panel comprises a first non-bending area, a bending area, and a second non-bending area which are connected in sequence; the first non-bending area and the second non-bending area are attached to two opposite surfaces of the lower stack; the upper stack is located on one side of the first non-bending area; the display panel comprises a substrate, a first metal layer, and a packaging and adjustment layer which are stacked; the modulus of the material of the packaging and adjustment layer ranges from 0.25 GPa to 118 GPa; the packaging and adjustment layer is used for adjusting the position of a neutral layer of the display panel in the bending area, so that the neutral layer is located in the first metal layer or is close to the first metal layer. According to the display screen of the present application, the neutral layer in the bending area is adjusted to be located in the first metal layer or be close to the first metal layer, so that the risk of breakage of the first metal layer in the bending area is reduced, and the size of the display screen is reduced.
Description
本申请要求在2023年3月7日提交中国国家知识产权局、申请号为202310246927.2的中国专利申请的优先权,发明名称为“显示屏和电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the State Intellectual Property Office of China on March 7, 2023, with application number 202310246927.2, and priority to the Chinese patent application with the invention name “Display screen and electronic device”, all contents of which are incorporated by reference into this application.
本申请涉及显示技术领域,尤其涉及一种显示屏,以及一种包括所述显示屏的电子设备。The present application relates to the field of display technology, and in particular to a display screen, and an electronic device comprising the display screen.
为了提升电子设备的屏占比,显示面板的扇出区通常设为柔性,以将部分扇出区弯折至显示面板的背部。位于显示面板背部的扇出区与驱动芯片连接,并将驱动芯片提供的显示信号传输至显示面板的正面实现显示功能。In order to increase the screen-to-body ratio of electronic devices, the fan-out area of the display panel is usually set to be flexible so that part of the fan-out area can be bent to the back of the display panel. The fan-out area at the back of the display panel is connected to the driver chip and transmits the display signal provided by the driver chip to the front of the display panel to realize the display function.
扇出区内设有金属线,金属线弯折后产生应力集中,存在断裂风险。在现有技术中通常在弯折区的金属层上制作微涂层(micro coating layer,MCL)结构,以提升金属层的结构刚度。但微涂层的材料模量较小,其厚度相应较大,占用了电子设备的内部空间。There are metal wires in the fan-out area. Stress concentration occurs when the metal wires are bent, which poses a risk of breakage. In the prior art, a micro coating layer (MCL) structure is usually made on the metal layer in the bending area to improve the structural rigidity of the metal layer. However, the material modulus of the micro coating is small, and its thickness is correspondingly large, which occupies the internal space of the electronic device.
发明内容Summary of the invention
本申请提供了一种显示屏,能够提升弯折区内金属层的结构刚度,并缩减显示屏的体积;本申请还提供了一种包括所述显示屏的电子设备。The present application provides a display screen that can improve the structural rigidity of the metal layer in the bending area and reduce the volume of the display screen; the present application also provides an electronic device including the display screen.
第一方面,本申请提供了一种显示屏,包括上叠层、显示面板和下叠层,显示面板包括依次连接的第一非弯折区、弯折区和第二非弯折区,第一非弯折区和第二非弯折区分别贴合于下叠层的相背两面,上叠层位于第一非弯折区背离下叠层一侧;In a first aspect, the present application provides a display screen, including an upper stack, a display panel, and a lower stack, wherein the display panel includes a first non-bending area, a bending area, and a second non-bending area connected in sequence, wherein the first non-bending area and the second non-bending area are respectively attached to opposite sides of the lower stack, and the upper stack is located on a side of the first non-bending area away from the lower stack;
显示面板包括依次层叠的衬底、第一金属层和封装调节层,封装调节层的材料模量介于0.25GPa-118GPa之间,在弯折区内,封装调节层用于调节显示面板的中性层位置,以使中性层位于第一金属层之内,或中性层接近第一金属层。The display panel includes a substrate, a first metal layer and a packaging adjustment layer stacked in sequence. The material modulus of the packaging adjustment layer is between 0.25GPa-118GPa. In the bending area, the packaging adjustment layer is used to adjust the neutral layer position of the display panel so that the neutral layer is located within the first metal layer, or the neutral layer is close to the first metal layer.
本申请显示屏通过下叠层承载显示面板,并通过上叠层保护显示面板,使得显示面板可绕下叠层弯折并贴合于下叠层的相背两面上。其中,显示面板包括依次层叠的衬底、第一金属层和封装调节层。第二非弯折区内的第一金属层可用于接收外部信号,第一金属层经弯折区将信号传递至第一非弯折区内,以实现显示面板的显示功能。The display screen of the present application carries the display panel through the lower stack and protects the display panel through the upper stack, so that the display panel can be bent around the lower stack and attached to the two opposite sides of the lower stack. Among them, the display panel includes a substrate, a first metal layer and a packaging adjustment layer stacked in sequence. The first metal layer in the second non-bending area can be used to receive external signals, and the first metal layer transmits the signal to the first non-bending area through the bending area to realize the display function of the display panel.
衬底则用于承载第一金属层,封装调节层可用于封装并保护第一金属层。在弯折区内,封装调节层还可以用于调节显示面板的中性层位置。本申请显示屏通过设置封装调节层的材料模量介于0.25GPa-118GPa之间,可以将中性层调节至第一金属层内,或中性层靠近第一金属层,从而降低或消除第一金属层所受到的拉应力。本申请显示屏可以避免因第一金属层所受到的拉应力过大,导致第一金属层断裂的现象,进而保证第一金属层在弯折区内的信号传输功能。且封装调节层的材料模量较大,可以控制到封装调节层的厚度,有利于显示屏的小型化。本申请显示屏通过将衬底和第一金属层连续铺设于第一非弯折区、弯折区和第二非弯折区,以保证第一金属层的信号传输功能,以及衬底对第一金属层的支撑保护功能。另一方面,本申请显示屏通过设置相互间隔的第一背膜和第二背膜,减去了弯折区的背膜结构,以便于调整弯折区的中性层位置。The substrate is used to carry the first metal layer, and the encapsulation adjustment layer can be used to encapsulate and protect the first metal layer. In the bending area, the encapsulation adjustment layer can also be used to adjust the neutral layer position of the display panel. The display screen of the present application can adjust the neutral layer to the first metal layer, or the neutral layer is close to the first metal layer by setting the material modulus of the encapsulation adjustment layer between 0.25GPa-118GPa, thereby reducing or eliminating the tensile stress on the first metal layer. The display screen of the present application can avoid the phenomenon that the first metal layer is broken due to excessive tensile stress on the first metal layer, thereby ensuring the signal transmission function of the first metal layer in the bending area. And the material modulus of the encapsulation adjustment layer is large, and the thickness of the encapsulation adjustment layer can be controlled, which is conducive to the miniaturization of the display screen. The display screen of the present application is continuously laid on the substrate and the first metal layer in the first non-bending area, the bending area and the second non-bending area to ensure the signal transmission function of the first metal layer, and the support and protection function of the substrate to the first metal layer. On the other hand, the display screen of the present application is provided with a first back film and a second back film spaced apart from each other, subtracting the back film structure of the bending area, so as to adjust the neutral layer position of the bending area.
在一种实施例中,弯折区的中性层位于第一金属层或封装调节层内。In one embodiment, the neutral layer in the bending region is located in the first metal layer or the packaging adjustment layer.
在本实施例中,通过将弯折区的中性层设于第一金属层内,以减小或消除第一金属层在弯折区内所承受的拉应力,从而降低了弯折区的第一金属层的断裂的风险。通过将弯折区的中性层设于封装调节层内,以使得弯折区的第一金属层承受压应力。也即,弯折区的第一金属层不承受拉应力,也可以降低了弯折区的第一金属层的断裂的风险。In this embodiment, the neutral layer of the bending zone is arranged in the first metal layer to reduce or eliminate the tensile stress borne by the first metal layer in the bending zone, thereby reducing the risk of fracture of the first metal layer in the bending zone. The neutral layer of the bending zone is arranged in the packaging adjustment layer so that the first metal layer in the bending zone is subjected to compressive stress. That is, the first metal layer in the bending zone does not bear tensile stress, which can also reduce the risk of fracture of the first metal layer in the bending zone.
在一种实施例中,弯折区内的封装调节层包括封装层和调节层,封装层位于第一金属层与调节层之间,封装层用于覆盖并保护第一金属层,封装层与调节层共同作用以调节中性层的位置。在一种实施例中,封装调节层的厚度介于5-25μm之间。
In one embodiment, the packaging adjustment layer in the bending region includes a packaging layer and an adjustment layer, the packaging layer is located between the first metal layer and the adjustment layer, the packaging layer is used to cover and protect the first metal layer, and the packaging layer and the adjustment layer work together to adjust the position of the neutral layer. In one embodiment, the thickness of the packaging adjustment layer is between 5-25 μm.
在本实施例中,通过设置厚度介于5-25μm的封装调节层,以避免封装调节层与上叠层的发生干涉的情况,从而保证了上叠层的厚度。避免了因封装调节层过厚,挤占上叠层空间的情况,从而保证上叠层的强度。In this embodiment, a packaging adjustment layer with a thickness of 5-25 μm is provided to avoid interference between the packaging adjustment layer and the upper stack, thereby ensuring the thickness of the upper stack and avoiding the situation where the packaging adjustment layer is too thick and occupies the space of the upper stack, thereby ensuring the strength of the upper stack.
在一种实施例中,显示面板和下叠层在上叠层的投影分别收容于上叠层内。In one embodiment, the projections of the display panel and the lower stack on the upper stack are respectively contained in the upper stack.
在本实施例中,通过设置显示面板和下叠层在上叠层的投影能够分别被上叠层收容的上叠层,以使得上叠层能够覆盖并保护显示面板和下叠层。In this embodiment, an upper stacking layer is provided in which projections of the display panel and the lower stacking layer on the upper stacking layer can be respectively received by the upper stacking layer, so that the upper stacking layer can cover and protect the display panel and the lower stacking layer.
在一种实施例中,第一非弯折区内设有显示区域,显示区域包括功能层,功能层位于封装调节层背离第一金属层一侧;功能层为复合层结构,调节层的材料与功能层中至少部分材料相同,且调节层与功能层同步制作。In one embodiment, a display area is provided in the first non-bending area, and the display area includes a functional layer, and the functional layer is located on the side of the packaging adjustment layer away from the first metal layer; the functional layer is a composite layer structure, the material of the adjustment layer is the same as at least part of the material in the functional layer, and the adjustment layer and the functional layer are manufactured synchronously.
在本实施例中,复合层结构的功能层用于实现显示区域的特定功能,调节层的材料与功能层中至少部分材料相同且同步制作,可以缩减显示屏的制造成本、提升加工效率。In this embodiment, the functional layer of the composite layer structure is used to realize the specific function of the display area. The material of the adjustment layer is the same as at least part of the material in the functional layer and is manufactured simultaneously, which can reduce the manufacturing cost of the display screen and improve processing efficiency.
在一种实施例中,调节层包括层叠的多个子调节层,子调节层中的材料与功能层中的至少一种材料相同。In one embodiment, the regulating layer includes a plurality of stacked sub-regulating layers, and a material in the sub-regulating layers is the same as at least one material in the functional layer.
在本实施例中,调节层可以为复合层结构,包括多个子调节层。子调节层与功能层中的至少一种材料相同,由此子调节层可以与功能层中的部分结构同步制作,简化显示面板的制作工艺。In this embodiment, the adjustment layer may be a composite layer structure including a plurality of sub-adjustment layers, wherein the sub-adjustment layers are made of the same material as at least one of the functional layers, so that the sub-adjustment layers can be manufactured simultaneously with a part of the structure in the functional layer, thereby simplifying the manufacturing process of the display panel.
在一种实施例中,子调节层的层叠顺序与功能层中对应材料的制作顺序相同。In one embodiment, the stacking order of the sub-regulating layers is the same as the manufacturing order of the corresponding materials in the functional layer.
在本实施例中,当子调节层与功能层中的部分结构同步制作时,子调节层的层叠顺序与功能层中对应材料的制作顺序相同。In this embodiment, when the sub-regulating layer is manufactured synchronously with a part of the structure in the functional layer, the stacking order of the sub-regulating layer is the same as the manufacturing order of the corresponding materials in the functional layer.
在一种实施例中,功能层的材料包括有机材料,调节层的材料均为有机材料,且调节层的厚度介于15-25μm之间,调节层中材料的模量介于0.25GPa-12GPa之间。In one embodiment, the material of the functional layer includes organic material, the material of the adjustment layer is all organic material, the thickness of the adjustment layer is between 15-25 μm, and the modulus of the material in the adjustment layer is between 0.25 GPa-12 GPa.
在一种实施例中,功能层包括滤光层、触控层、薄膜封装层和微透镜阵列中的至少一者。In one embodiment, the functional layer includes at least one of a filter layer, a touch layer, a thin film encapsulation layer, and a microlens array.
在本实施例中,滤光层用于降低外界环境的反射光,触控层用于实现用户的触摸控制,薄膜封装层用于防止外界环境的污染,微透镜阵列用于提高显示屏的显示效果。上述功能层的材料多为有机材料,且上述功能层中部分材料的模量较高,采用上述功能层中的部分材料同步制作调节层,可以提升调节层的模量并减低厚度。In this embodiment, the filter layer is used to reduce the reflected light of the external environment, the touch layer is used to realize the touch control of the user, the thin film encapsulation layer is used to prevent the pollution of the external environment, and the microlens array is used to improve the display effect of the display screen. The materials of the above functional layers are mostly organic materials, and the modulus of some materials in the above functional layers is relatively high. The use of some materials in the above functional layers to simultaneously make the adjustment layer can improve the modulus of the adjustment layer and reduce the thickness.
在一种实施例中,功能层包括滤光层,滤光层包括遮光层、彩色滤光单元、和滤光保护层;调节层包括与遮光层材料相同的第一子调节层、与彩色滤光单元材料相同的第二子调节层、以及与滤光保护层材料相同的第三子调节层中的至少一者。In one embodiment, the functional layer includes a filter layer, the filter layer includes a shading layer, a color filter unit, and a filter protection layer; the adjustment layer includes at least one of a first sub-adjustment layer with the same material as the shading layer, a second sub-adjustment layer with the same material as the color filter unit, and a third sub-adjustment layer with the same material as the filter protection layer.
在本实施例中,遮光层、彩色滤光单元、和滤光保护层的材料分别可以用于同步制作第一子调节层、第二子调节层、和第三子调节层。In this embodiment, the materials of the light shielding layer, the color filter unit, and the filter protection layer can be used to simultaneously manufacture the first sub-adjusting layer, the second sub-adjusting layer, and the third sub-adjusting layer, respectively.
在一种实施例中,第一子调节层自弯折区部分伸入第一非弯折区,第一非弯折区内的第一子调节层形成为显示区域的边界。In one embodiment, the first sub-adjusting layer partially extends from the bending area into the first non-bending area, and the first sub-adjusting layer in the first non-bending area forms a boundary of the display area.
在本实施例中,基于第一子调节层的材料与遮光层的材料相同,且遮光层具有遮光效果,第一子调节层可用于形成显示区域的边界。同时,遮光层采用涂胶曝光显影等工艺制作,且遮光层的制作精度较高,使得显示区域的边界制造精度也同步提升。In this embodiment, since the material of the first sub-adjusting layer is the same as that of the light shielding layer, and the light shielding layer has a light shielding effect, the first sub-adjusting layer can be used to form the boundary of the display area. At the same time, the light shielding layer is made by processes such as gluing, exposure and development, and the manufacturing accuracy of the light shielding layer is high, so that the manufacturing accuracy of the boundary of the display area is also improved simultaneously.
在一种实施例中,滤光层的材料模量介于1.5GPa-12GPa之间。In one embodiment, the material modulus of the filter layer is between 1.5 GPa and 12 GPa.
在一种实施例中,彩色滤光单元包括红色滤光单元、绿色滤光单元和蓝色滤光单元。In one embodiment, the color filter unit includes a red filter unit, a green filter unit and a blue filter unit.
在一种实施例中,滤光保护层的材料模量为4.6GPa;彩色滤光单元的材料模量介于1.5GPa-3.54GPa之间;遮光层的材料模量为12GPa。In one embodiment, the material modulus of the filter protection layer is 4.6 GPa; the material modulus of the color filter unit is between 1.5 GPa and 3.54 GPa; and the material modulus of the light shielding layer is 12 GPa.
在一种实施例中,功能层包括触控层,触控层包括层叠的触控缓冲层、触控绝缘层和触控保护层;调节层包括与触控缓冲层材料相同的第四子调节层、与触控绝缘层材料相同的第五子调节层、以及与触控保护层材料相同的第六子调节层中的至少一者。In one embodiment, the functional layer includes a touch layer, the touch layer includes a stacked touch buffer layer, a touch insulating layer and a touch protection layer; the adjustment layer includes at least one of a fourth sub-adjustment layer made of the same material as the touch buffer layer, a fifth sub-adjustment layer made of the same material as the touch insulating layer, and a sixth sub-adjustment layer made of the same material as the touch protection layer.
在本实施例中,触控缓冲层、触控绝缘层和触控保护层的材料分别可以用于同步制作第四子调节层、第五子调节层、第六子调节层。In this embodiment, the materials of the touch buffer layer, the touch insulating layer and the touch protection layer can be used to simultaneously manufacture the fourth sub-adjustment layer, the fifth sub-adjustment layer and the sixth sub-adjustment layer, respectively.
在一种实施例中,触控层的材料模量大于或等于4.6GPa。In one embodiment, the material modulus of the touch layer is greater than or equal to 4.6 GPa.
在一种实施例中,触控缓冲层、触控绝缘层和触控保护层的材料模量均为4.6GPa。In one embodiment, the material modulus of the touch buffer layer, the touch insulation layer, and the touch protection layer are all 4.6 GPa.
在一种实施例中,功能层包括微透镜阵列,微透镜阵列包括折射率不同的第一透镜层和第二透镜层;调节层包括与第一透镜层材料相同的第七子调节层,和/或,包括与第二透镜层材料相同的第八子调节层。In one embodiment, the functional layer includes a microlens array, the microlens array includes a first lens layer and a second lens layer with different refractive indices; the adjustment layer includes a seventh sub-adjustment layer of the same material as the first lens layer, and/or includes an eighth sub-adjustment layer of the same material as the second lens layer.
在本实施例中,折射率不同的第一透镜层和第二透镜层的材料分别可以用于同步制作第七子调节层和
第八子调节层。In this embodiment, the materials of the first lens layer and the second lens layer with different refractive indices can be used to simultaneously manufacture the seventh sub-adjustment layer and The eighth sub-adjustment layer.
在一种实施例中,微透镜阵列的材料模量介于0.25GPa-5.4GPa之间。In one embodiment, the material modulus of the microlens array is between 0.25 GPa and 5.4 GPa.
在一种实施例中,第一透镜层的材料模量为0.25GPa;第二透镜层的材料模量为5.4GPa。In one embodiment, the material modulus of the first lens layer is 0.25 GPa; and the material modulus of the second lens layer is 5.4 GPa.
在一种实施例中,功能层包括薄膜封装层,薄膜封装层包括喷墨打印层,调节层包括与喷墨打印层材料相同的第九子调节层。In one embodiment, the functional layer includes a thin film encapsulation layer, the thin film encapsulation layer includes an inkjet printing layer, and the adjustment layer includes a ninth sub-adjustment layer made of the same material as the inkjet printing layer.
在本实施例中,喷墨打印层的薄膜封装层的材料可以用于同步制作第九子调节层。In this embodiment, the material of the thin film encapsulation layer of the inkjet printing layer can be used to simultaneously manufacture the ninth sub-adjusting layer.
在一种实施例中,薄膜封装层的材料模量大于或等于3.4GPa。In one embodiment, the material modulus of the thin film encapsulation layer is greater than or equal to 3.4 GPa.
在一种实施例中,喷墨打印层的材料模量为3.4GPa。In one embodiment, the material modulus of the inkjet printed layer is 3.4 GPa.
在一种实施例中,衬底、第一金属层和封装调节层均连续铺设于第一非弯折区、弯折区和第二非弯折区内。In one embodiment, the substrate, the first metal layer and the packaging adjustment layer are continuously laid in the first non-bending area, the bending area and the second non-bending area.
在一种实施例中,第一非弯折区和第二非弯折区内的封装调节层包括封装层,且封装层包括层叠的第一像素定义层和第一平坦层,第一平坦层位于第一像素定义层与第一金属层之间。In one embodiment, the packaging adjustment layer in the first non-bending area and the second non-bending area includes a packaging layer, and the packaging layer includes a stacked first pixel definition layer and a first planar layer, and the first planar layer is located between the first pixel definition layer and the first metal layer.
在本实施例中,第一金属层的表面相对粗糙,第一平坦层用于提供相对平整的表面。位于显示区域内的第一像素定义层,用于实现发光单元的定位。位于弯折区内的第一像素定义层,用于与衬底、第一金属层、和第一平坦层的厚度和模量相互配合,得以将中性层调整至第一金属层内,或中性层靠近于第一金属层。In this embodiment, the surface of the first metal layer is relatively rough, and the first flat layer is used to provide a relatively flat surface. The first pixel definition layer located in the display area is used to realize the positioning of the light-emitting unit. The first pixel definition layer located in the bending area is used to cooperate with the thickness and modulus of the substrate, the first metal layer, and the first flat layer to adjust the neutral layer to the first metal layer, or the neutral layer is close to the first metal layer.
在一种实施例中,第一非弯折区和第二非弯折区内的封装调节层包括封装层,封装层包括第二平坦层,功能层包括第二金属层,第二金属层自第一非弯折区延伸至弯折区内并构造为调节层的一部分。In one embodiment, the packaging adjustment layer in the first non-bending area and the second non-bending area includes a packaging layer, the packaging layer includes a second flat layer, the functional layer includes a second metal layer, the second metal layer extends from the first non-bending area to the bending area and is constructed as a part of the adjustment layer.
在本实施例中,第二平坦层用于实现第一金属层与第二金属层之间的绝缘,第二金属层可以在显示区域内经图案化构造为电极或传输线等结构。且第二金属层的材料模量相对较高,利用第二金属层的材料同步制作调节层,可以减小调节层的厚度。In this embodiment, the second flat layer is used to achieve insulation between the first metal layer and the second metal layer, and the second metal layer can be patterned in the display area to form a structure such as an electrode or a transmission line. In addition, the material modulus of the second metal layer is relatively high, and the material of the second metal layer is used to simultaneously make the adjustment layer, so that the thickness of the adjustment layer can be reduced.
在一种实施例中,第二平坦层的材料模量介于10GPa-15GPa之间;和/或第二金属层的材料模量范围介于72GPa-118GPa之间。In one embodiment, the material modulus of the second planar layer is between 10 GPa and 15 GPa; and/or the material modulus of the second metal layer is between 72 GPa and 118 GPa.
在一种实施例中,弯折区内的第二金属层开设有至少一处减压槽,减压槽的长度方向平行于弯折区的弯折轴线,减压槽用于减小第二金属层的弯折应力。In one embodiment, at least one pressure relief groove is provided in the second metal layer in the bending zone, the length direction of the pressure relief groove is parallel to the bending axis of the bending zone, and the pressure relief groove is used to reduce the bending stress of the second metal layer.
在本实施例中,第二金属层也为金属材料制作,在第二金属层上设置减压槽能够减小弯折区内的第二金属层的弯折应力,避免因第二金属层弯折应力过大导致断裂。In this embodiment, the second metal layer is also made of metal material. The decompression groove is provided on the second metal layer to reduce the bending stress of the second metal layer in the bending area, thereby avoiding fracture caused by excessive bending stress of the second metal layer.
在一种实施例中,调节层还包括层叠的第二像素定义层和第三平坦层,第三平坦层覆盖第二金属层,第三平坦层位于第二金属层背离第二平坦层一侧,第三平坦层还位于第二像素定义层与第二金属层之间。In one embodiment, the adjustment layer also includes a stacked second pixel definition layer and a third flat layer, the third flat layer covers the second metal layer, the third flat layer is located on the side of the second metal layer away from the second flat layer, and the third flat layer is also located between the second pixel definition layer and the second metal layer.
在一种实施例中,弯折区内的封装调节层包括调节区,调节区的厚度介于15μm-25μm之间,调节区的材料模量介于0.25GPa-12GPa之间。In one embodiment, the package adjustment layer in the bending region includes an adjustment region, the thickness of the adjustment region is between 15 μm and 25 μm, and the material modulus of the adjustment region is between 0.25 GPa and 12 GPa.
在一种实施例中,第一非弯折区内的封装调节层包括第一封装区,第二非弯折区内的封装调节层包括第二封装区,第一封装区、调节区和第二封装区沿显示面板的平面方向依次连接。In one embodiment, the packaging adjustment layer in the first non-bending area includes a first packaging area, and the packaging adjustment layer in the second non-bending area includes a second packaging area. The first packaging area, the adjustment area and the second packaging area are connected in sequence along the plane direction of the display panel.
在本实施例中,可以通过第一封装区和第二封装区分别封装第一非弯折区和第二非弯折区,进而通过在弯折区制作独立的调节区以实现中性层的调节。结合调节区的厚度和模量限定,在保证弯折区整体厚度的前提下调节中性层的位置。In this embodiment, the first non-bending area and the second non-bending area can be respectively encapsulated by the first encapsulation area and the second encapsulation area, and then the neutral layer can be adjusted by making an independent adjustment area in the bending area. Combined with the thickness and modulus of the adjustment area, the position of the neutral layer is adjusted under the premise of ensuring the overall thickness of the bending area.
在一种实施例中,第一非弯折区内的显示面板包括第一背膜,第二非弯折区内的显示面板包括第二背膜,第一背膜和第二背膜分别贴合于下叠层的相背两面。In one embodiment, the display panel in the first non-bending area includes a first back film, and the display panel in the second non-bending area includes a second back film, and the first back film and the second back film are respectively attached to opposite sides of the lower stack.
在本实施例中,第一背膜和第二背膜用于分别承载衬底,以提升显示面板在第一非弯折区和第二非弯折区内的结构稳定性。在一种实施例中,上叠层包括依次层叠的支撑层和盖板,支撑层位于盖板与显示面板之间,显示面板和下叠层在上叠层的投影收容于支撑层内。In this embodiment, the first back film and the second back film are used to carry the substrate respectively to improve the structural stability of the display panel in the first non-bending area and the second non-bending area. In one embodiment, the upper stack includes a support layer and a cover plate stacked in sequence, the support layer is located between the cover plate and the display panel, and the projections of the display panel and the lower stack on the upper stack are accommodated in the support layer.
在本实施例中,通过在上叠层内设置盖板,以使得盖板能够与外界接触,并承接外部压力。再通过在上叠层设置支撑层,并使得支撑层位于盖板和显示面板之间,以用于对盖板起到支撑作用。另一方面,通过将在上叠层的投影收容于支撑层内的显示面板和下叠层,以使得支撑层对显示面板和下叠层起到保护作用。In this embodiment, a cover plate is provided in the upper stack so that the cover plate can contact the outside world and bear the external pressure. A support layer is provided in the upper stack so that the support layer is located between the cover plate and the display panel to support the cover plate. On the other hand, the projection on the upper stack is accommodated in the display panel and the lower stack in the support layer so that the support layer protects the display panel and the lower stack.
在一种实施例中,上叠层和显示面板之间设有粘接层,粘接层收容于第一非弯折区内,粘接层的厚度大于或等于调节层的厚度。In one embodiment, an adhesive layer is provided between the upper stack and the display panel, the adhesive layer is contained in the first non-bending area, and the thickness of the adhesive layer is greater than or equal to the thickness of the adjustment layer.
在本实施例中,通过设置厚度大于或等于调节层厚度的粘接层,并使得粘接层收容于第一非弯折区内,以避免调节层与上叠层之间出现干涉的情况,从而保证了上叠层的厚度,避免了因上叠层过薄,而导致的
上叠层抗压强度降低。In this embodiment, by providing an adhesive layer with a thickness greater than or equal to the thickness of the adjustment layer, and making the adhesive layer contained in the first non-bending area, interference between the adjustment layer and the upper stack is avoided, thereby ensuring the thickness of the upper stack and avoiding the occurrence of a problem caused by the upper stack being too thin. The compressive strength of the upper laminate is reduced.
在一种实施例中,上叠层包括遮蔽层,遮蔽层位于支撑层和盖板之间,遮蔽层位于靠近显示面板的弯折区一侧,遮蔽层还部分伸入第一非弯折区,遮蔽层在粘接层上的投影与粘接层部分重合。In one embodiment, the upper stack includes a shielding layer, which is located between the supporting layer and the cover plate. The shielding layer is located on the side of the bending area close to the display panel. The shielding layer also partially extends into the first non-bending area, and the projection of the shielding layer on the adhesive layer partially overlaps with the adhesive layer.
在本实施例中,遮蔽层在粘接层上的投影与粘接层部分重合以遮挡粘接层的边界。In this embodiment, the projection of the shielding layer on the adhesive layer partially overlaps with the adhesive layer to shield the boundary of the adhesive layer.
在一种实施例中,下叠层包括层叠的衬板和支撑板,支撑板位于衬板与上叠层之间,衬板在第二非弯折区内的投影收容于第二非弯折区内。In one embodiment, the lower stack includes a stacked liner and a support plate, the support plate is located between the liner and the upper stack, and the projection of the liner in the second non-bending area is accommodated in the second non-bending area.
在本实施例中,通过在下叠层内设置支撑板,以用于支撑显示面板、粘接层和上叠层。同时,再通过在下叠层设置与支撑板相互层叠的衬板,并使得衬板位于支撑板和第二背膜之间,且使得衬板在第二非弯折区内的投影收容于第二非弯折区,以用于搭载与第二非弯折区内的第一金属层电性连接的驱动芯片。In this embodiment, a support plate is provided in the lower stack to support the display panel, the adhesive layer and the upper stack. At the same time, a liner plate is provided in the lower stack to be stacked with the support plate, and the liner plate is located between the support plate and the second back film, and the projection of the liner plate in the second non-bending area is accommodated in the second non-bending area, so as to carry a driving chip electrically connected to the first metal layer in the second non-bending area.
第二方面,本申请实施例提供了一种电子设备,包括壳体和本申请第一方面所提供的显示屏,显示屏嵌设于壳体,显示屏用于实现电子设备的显示功能。In a second aspect, an embodiment of the present application provides an electronic device, including a housing and the display screen provided in the first aspect of the present application, wherein the display screen is embedded in the housing, and the display screen is used to realize the display function of the electronic device.
可以理解的,由于本申请第二方面所提供的电子设备,采用了本申请第一方面所提供的显示屏,同样具有能够提升弯折区内金属层的结构刚度,并缩减显示屏的体积的有益效果。It can be understood that since the electronic device provided in the second aspect of the present application adopts the display screen provided in the first aspect of the present application, it also has the beneficial effect of being able to enhance the structural rigidity of the metal layer in the bending area and reduce the volume of the display screen.
图1是本申请一种实施例中所提供的电子设备的结构示意图;FIG1 is a schematic diagram of the structure of an electronic device provided in an embodiment of the present application;
图2是本申请一种实施例中所提供的电子设备的平面结构示意图;FIG2 is a schematic diagram of a planar structure of an electronic device provided in an embodiment of the present application;
图3是本申请一种实施例中所提供的电子设备的A-A截面结构示意图;FIG3 is a schematic diagram of the A-A cross-sectional structure of an electronic device provided in an embodiment of the present application;
图4是本申请一种实施例中所提供的显示屏的结构示意图;FIG4 is a schematic diagram of the structure of a display screen provided in an embodiment of the present application;
图5是本申请一种实施例中所提供的显示屏的显示面板的结构示意图;FIG5 is a schematic diagram of the structure of a display panel of a display screen provided in an embodiment of the present application;
图6是本申请一种实施例中所提供的显示面板的弯折区的B截面的结构示意图;FIG6 is a schematic structural diagram of a B-section of a bending region of a display panel provided in an embodiment of the present application;
图7是本申请一种实施例中所提供的B截面的应力分布示意图;FIG7 is a schematic diagram of stress distribution of section B provided in one embodiment of the present application;
图8是本申请一种实施例中所提供的显示屏制作过程中的一种展开结构示意图;FIG8 is a schematic diagram of an unfolded structure in a display screen manufacturing process provided in an embodiment of the present application;
图9是本申请一种实施例中所提供的显示屏制作过程中的另一展开结构示意图;FIG9 is another schematic diagram of a structure of a display screen during manufacturing provided in one embodiment of the present application;
图10是本申请一种实施例中所提供的显示屏的第一金属层的结构示意图;FIG10 is a schematic diagram of the structure of a first metal layer of a display screen provided in one embodiment of the present application;
图11是本申请一种实施例中所提供的显示屏的衬底的结构示意图;FIG11 is a schematic structural diagram of a substrate of a display screen provided in one embodiment of the present application;
图12是本申请一种实施例中所提供的显示屏的上叠层的结构示意图;FIG12 is a schematic diagram of the structure of an upper stack of a display screen provided in an embodiment of the present application;
图13是本申请一种实施例中所提供的显示屏的下叠层的结构示意图;FIG13 is a schematic diagram of the structure of a lower stack of a display screen provided in one embodiment of the present application;
图14是本申请一种实施例中所提供的显示屏的粘接层的结构示意图;FIG14 is a schematic diagram of the structure of an adhesive layer of a display screen provided in one embodiment of the present application;
图15是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG15 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图16是现有技术中的显示屏的结构示意图;FIG16 is a schematic diagram of the structure of a display screen in the prior art;
图17是现有技术中的显示屏的另一结构示意图;FIG17 is another schematic diagram of the structure of a display screen in the prior art;
图18是现有技术中的弯折区的B’截面的结构示意图;FIG18 is a schematic structural diagram of a B' cross section of a bending zone in the prior art;
图19是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG19 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图20是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG20 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图21是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG21 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图22是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG22 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图23是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG23 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图24是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG24 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图25是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG25 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图26是本申请一种实施例中所提供的显示屏的另一结构示意图;FIG26 is another schematic diagram of the structure of a display screen provided in one embodiment of the present application;
图27是本申请一种实施例中所提供的显示屏的另一结构示意图。FIG. 27 is another schematic diagram of the structure of a display screen provided in an embodiment of the present application.
本申请以下实施例提供了一种显示屏,该显示屏包括上叠层、显示面板、下叠层、以及粘接层,粘接层粘接于上叠层和显示面板之间,下叠层用于承载显示面板。The following embodiments of the present application provide a display screen, which includes an upper stack, a display panel, a lower stack, and an adhesive layer, wherein the adhesive layer is bonded between the upper stack and the display panel, and the lower stack is used to support the display panel.
本申请以下实施例还提供了一种包括所述显示屏的电子设备,该电子设备包括但不限于平板、电脑、手机、可穿戴设备等。该电子设备可以包括壳体和显示屏,显示屏嵌设于壳体内,以用于实现电子设备的
显示功能。当显示屏嵌设于壳体内时,为了提升电子设备的屏占比,本申请显示屏的显示面板可绕下叠层弯折并贴合于下叠层的相背两面。以下将具体描述。The following embodiments of the present application also provide an electronic device including the display screen, the electronic device including but not limited to a tablet, a computer, a mobile phone, a wearable device, etc. The electronic device may include a housing and a display screen, the display screen being embedded in the housing to realize the electronic device. Display function. When the display screen is embedded in the housing, in order to increase the screen-to-body ratio of the electronic device, the display panel of the display screen of the present application can be bent around the lower stack and attached to the opposite sides of the lower stack. The following will be described in detail.
请参阅图1所示的本申请一种实施例中所提供的电子设备200的结构示意图。Please refer to FIG. 1 for a schematic structural diagram of an electronic device 200 provided in an embodiment of the present application.
如图1所示,本申请所提供的电子设备200为手机,在另一些实施例中,电子设备200还可以为其它具有显示功能的设备。As shown in FIG. 1 , the electronic device 200 provided in the present application is a mobile phone. In other embodiments, the electronic device 200 may also be other devices with a display function.
在本实施例中,电子设备200包括显示屏100和壳体201,显示屏100承载于壳体201内。可以理解的,显示屏100具有与驱动芯片(图中未示出)电性连接的结构,当显示屏100与驱动芯片电性连接时,驱动芯片发出信号,以控制显示屏100向外发出光线,从而实现显示屏100的显示功能,进而实现本申请电子设备200的显示功能。In this embodiment, the electronic device 200 includes a display screen 100 and a housing 201, and the display screen 100 is carried in the housing 201. It can be understood that the display screen 100 has a structure electrically connected to a driver chip (not shown in the figure). When the display screen 100 is electrically connected to the driver chip, the driver chip sends a signal to control the display screen 100 to emit light outward, thereby realizing the display function of the display screen 100, and further realizing the display function of the electronic device 200 of the present application.
请参阅图2所示的本申请一种实施例中所提供的电子设备200的平面结构示意图。Please refer to FIG. 2 which is a schematic diagram of a planar structure of an electronic device 200 provided in an embodiment of the present application.
如图2所示,显示屏100包括显示功能区域101和边框区域102。其中,显示功能区域101位于显示屏100的中心区域,以用于向外发出光线,实现本申请电子设备200的显示功能。边框区域102位于显示屏100的外围,边框区域102不具有显示功能。As shown in FIG2 , the display screen 100 includes a display function area 101 and a frame area 102. The display function area 101 is located in the central area of the display screen 100, and is used to emit light outward to realize the display function of the electronic device 200 of the present application. The frame area 102 is located at the periphery of the display screen 100, and the frame area 102 does not have a display function.
显示屏100还包括扇出区103。其中,扇出区103用于与电子设备200中的驱动芯片(图中未示出)电性连接,驱动芯片发出的信号经扇出区103传输至显示功能区域101内,使驱动显示功能区域101发光显示。The display screen 100 further includes a fan-out area 103. The fan-out area 103 is used to be electrically connected to a driver chip (not shown) in the electronic device 200. The signal sent by the driver chip is transmitted to the display function area 101 through the fan-out area 103, so that the display function area 101 is driven to emit light and display.
为了便于描述扇出区103的位置,图2扩大了扇出区103的边界。在实际的电子设备200中,扇出区103在边框区域102上的投影应当收容于边框区域102内。2 enlarges the boundary of the fan-out area 103 to facilitate description of the position of the fan-out area 103. In an actual electronic device 200, the projection of the fan-out area 103 on the frame area 102 should be contained within the frame area 102.
边框区域102用于保护扇出区103,以避免外部冲击破坏扇出区103,进而保证信号的有效传输。The frame area 102 is used to protect the fan-out area 103 to prevent the fan-out area 103 from being damaged by external impact, thereby ensuring effective transmission of signals.
基于扇出区103不具有显示功能。可以理解的,扇出区103在边框区域102上的投影面积越大,边框区域102在显示屏100的表面所占据的面积越大。相对应的,显示功能区域101的屏占比越小,不利于提升用户体验。Since the fan-out area 103 has no display function, it is understandable that the larger the projection area of the fan-out area 103 on the frame area 102, the larger the area occupied by the frame area 102 on the surface of the display screen 100. Correspondingly, the smaller the screen-to-body ratio of the display function area 101 is, the less conducive it is to improve the user experience.
请参阅图3所示的本申请一种实施例中所提供的电子设备200的A-A截面结构示意图。Please refer to FIG. 3 for a schematic diagram of the A-A cross-sectional structure of an electronic device 200 provided in an embodiment of the present application.
如图3所示,扇出区103可以采用柔性材料制备,柔性的扇出区103可弯折。本申请电子设备200通过将扇出区103弯折设置于显示屏100内,以减小扇出区103在边框区域102上的投影面积,进而增大了本申请显示屏100的显示功能区域101的屏占比,从而提升了本申请显示屏100的显示效果。As shown in FIG3 , the fan-out area 103 can be made of a flexible material, and the flexible fan-out area 103 can be bent. The electronic device 200 of the present application is arranged in the display screen 100 by bending the fan-out area 103 to reduce the projection area of the fan-out area 103 on the frame area 102, thereby increasing the screen-to-body ratio of the display function area 101 of the display screen 100 of the present application, thereby improving the display effect of the display screen 100 of the present application.
具体的,关于扇出区103的弯折情况,以及与对应显示功能区域101的连接情况。请参阅图4所示的本申请一种实施例中所提供的显示屏100的结构示意图。Specifically, regarding the bending condition of the fan-out area 103 and the connection condition with the corresponding display function area 101. Please refer to FIG. 4 for a schematic diagram of the structure of a display screen 100 provided in an embodiment of the present application.
如图4所示,本申请所提供的显示屏100包括上叠层10、显示面板20、以及下叠层30。其中,下叠层30具有相互背离的第一表面30a和第二表面30b,下叠层30用于承载显示面板20,并使得显示面板20可绕下叠层30弯折并分别贴合于下叠层30的第一表面30a和第二表面30b上。上叠层10位于显示面板20背离下叠层30的一侧,以用于保护显示面板20。As shown in FIG4 , the display screen 100 provided in the present application includes an upper stack 10, a display panel 20, and a lower stack 30. The lower stack 30 has a first surface 30a and a second surface 30b that are opposite to each other. The lower stack 30 is used to carry the display panel 20, and the display panel 20 can be bent around the lower stack 30 and attached to the first surface 30a and the second surface 30b of the lower stack 30. The upper stack 10 is located on the side of the display panel 20 away from the lower stack 30 to protect the display panel 20.
显示面板20包括依次连接的第一非弯折区20a、弯折区20b、以及第二非弯折区20c。第一非弯折区20a位于下叠层30的第一表面30a上,第二非弯折区20c位于下叠层30的第二表面30b上。第一非弯折区20a相较于第二非弯折区20c更靠近于上叠层10,也即上叠层10位于第一非弯折区20a背离下叠层30的一侧。弯折区20b连接于第一非弯折区20a和第二非弯折区20c之间。The display panel 20 includes a first non-bending area 20a, a bending area 20b, and a second non-bending area 20c connected in sequence. The first non-bending area 20a is located on the first surface 30a of the lower laminate 30, and the second non-bending area 20c is located on the second surface 30b of the lower laminate 30. The first non-bending area 20a is closer to the upper laminate 10 than the second non-bending area 20c, that is, the upper laminate 10 is located on the side of the first non-bending area 20a away from the lower laminate 30. The bending area 20b is connected between the first non-bending area 20a and the second non-bending area 20c.
其中,第二非弯折区20c可以与驱动芯片(图中未示出)电性连接,当驱动芯片将信号输入第二非弯折区20c时,信号能经由弯折区20b传输至第一非弯折区20a内。基于第一非弯折区20a具有实现显示功能的结构。当驱动芯片所发出的信号传输至第一非弯折区20a内时,能够驱动第一非弯折区20a实现显示功能,从而实现显示面板20的显示功能。The second non-bending area 20c can be electrically connected to a driving chip (not shown in the figure). When the driving chip inputs a signal into the second non-bending area 20c, the signal can be transmitted to the first non-bending area 20a via the bending area 20b. Based on the structure of the first non-bending area 20a for realizing the display function, when the signal sent by the driving chip is transmitted to the first non-bending area 20a, the first non-bending area 20a can be driven to realize the display function, thereby realizing the display function of the display panel 20.
可以理解的,在本实施例中,第二非弯折区20c、弯折区20b、以及靠近弯折区20b的部分第一非弯折区20a对应到显示屏100的扇出区103的结构。而第一非弯折区20a远离弯折区20b的部分则对应到显示屏100的显示功能区域101的结构。It can be understood that in this embodiment, the second non-bending area 20c, the bending area 20b, and the portion of the first non-bending area 20a close to the bending area 20b correspond to the structure of the fan-out area 103 of the display screen 100. The portion of the first non-bending area 20a away from the bending area 20b corresponds to the structure of the display function area 101 of the display screen 100.
请参阅图5所示的本申请一种实施例中所提供的显示屏100的显示面板20的结构示意图。Please refer to FIG. 5 , which is a schematic structural diagram of a display panel 20 of a display screen 100 provided in an embodiment of the present application.
如图5所示,显示面板20包括依次层叠的衬底25、第一金属层22、以及封装调节层21。其中,衬底25相较于第一金属层22更靠近于下叠层30,封装调节层21位于远离下叠层30的一侧。衬底25、第一金属层22和封装调节层21均连续铺设于第一非弯折区20a、弯折区20b和第二非弯折区20c。As shown in FIG5 , the display panel 20 includes a substrate 25, a first metal layer 22, and a packaging adjustment layer 21 stacked in sequence. The substrate 25 is closer to the lower stack 30 than the first metal layer 22, and the packaging adjustment layer 21 is located on a side away from the lower stack 30. The substrate 25, the first metal layer 22, and the packaging adjustment layer 21 are continuously laid in the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c.
在本申请显示屏100中,设置封装调节层21的材料模量介于0.25GPa-118GPa之间,以使封装调节层21具有较高的模量。在弯折区20b内,封装调节层21用于调节显示面板20的中性层的位置。其中涉及到材料力学的相关原理,以下将详细描述。
In the display screen 100 of the present application, the material modulus of the encapsulation adjustment layer 21 is set between 0.25GPa-118GPa, so that the encapsulation adjustment layer 21 has a higher modulus. In the bending area 20b, the encapsulation adjustment layer 21 is used to adjust the position of the neutral layer of the display panel 20. This involves the relevant principles of material mechanics, which will be described in detail below.
请参阅图6所示的本申请一种实施例中所提供的显示面板20的弯折区20b的B截面的结构示意图。Please refer to FIG. 6 , which is a schematic structural diagram of a B-section of a bending region 20 b of a display panel 20 provided in an embodiment of the present application.
为了便于表述,图6呈现的弯折区20b展开的状态。如图6所示,弯折区20b在弯折时会受到弯矩,该弯矩使用弧线箭头标识,该弧线箭头表示在弯矩的作用下,弯折区20b具有的弯曲趋势。在本实施例中,弯折区20b具有向上凸的弯折趋势。弯折区20b具有中性层L。中性层L为力学概念层,弯折区20b在中性层L位置既不受拉应力,也不受压应力。也可以理解为弯折区20b在中性层L处不会因弯曲而伸长或缩短。如图6所示,弯折区20b的中性层L的两侧结构分别为承拉应力区S1和承压应力区S2。其中,承拉应力区S1在弯折后内部应力表现为拉应力,该部分区域会因弯曲而被拉伸;承压应力区S2在弯折后内部应力表现为压应力,该部分区域会因弯曲而被压缩。距离中性层L越远的结构,其内部应力相应增大,被拉伸或被压缩的程度也随之增大。For ease of description, FIG6 shows the unfolded state of the bending zone 20b. As shown in FIG6 , the bending zone 20b will be subjected to a bending moment when bending, and the bending moment is indicated by an arc arrow, which indicates the bending tendency of the bending zone 20b under the action of the bending moment. In this embodiment, the bending zone 20b has an upward convex bending tendency. The bending zone 20b has a neutral layer L. The neutral layer L is a mechanical concept layer, and the bending zone 20b is neither subjected to tensile stress nor compressive stress at the neutral layer L. It can also be understood that the bending zone 20b will not be elongated or shortened due to bending at the neutral layer L. As shown in FIG6 , the structures on both sides of the neutral layer L of the bending zone 20b are the tensile stress zone S1 and the compressive stress zone S2, respectively. Among them, the internal stress of the tensile stress zone S1 after bending is tensile stress, and this part of the area will be stretched due to bending; the internal stress of the compressive stress zone S2 after bending is compressive stress, and this part of the area will be compressed due to bending. The farther the structure is from the neutral layer L, the greater its internal stress will be, and the degree of stretching or compression will also increase accordingly.
请参阅图7所示的本申请一种实施例中所提供的B截面的应力分布示意图。Please refer to FIG. 7 for a schematic diagram of stress distribution of section B provided in an embodiment of the present application.
根据材料力学的相关原理,位于中性层L一侧的承拉应力区S1区域被拉伸,因而受到拉应力;位于中性层L的另一侧的承压应力区S2区域被拉伸,因而受到拉应力。压应力与拉应力均使用箭头表示,箭头的起点在截面M上,箭头的长度代表压应力或拉应力的大小,箭头指向该区域内部表示压应力,箭头指向该区域外部表示拉应力。如图7所示,越远离中性层L的位置,压应力或拉应力越大,这体现在越远离中性层L的位置,箭头的长度越长。表示压应力的箭头的末端与表示拉应力的箭头的末端的连线与截面M相交,交点处表示中性层L的位置。According to the relevant principles of material mechanics, the tensile stress zone S1 located on one side of the neutral layer L is stretched and thus subjected to tensile stress; the compressive stress zone S2 located on the other side of the neutral layer L is stretched and thus subjected to tensile stress. Both compressive stress and tensile stress are represented by arrows. The starting point of the arrow is on the section M. The length of the arrow represents the magnitude of the compressive stress or tensile stress. The arrow pointing to the inside of the area represents compressive stress, and the arrow pointing to the outside of the area represents tensile stress. As shown in Figure 7, the farther away from the neutral layer L, the greater the compressive stress or tensile stress, which is reflected in the fact that the farther away from the neutral layer L, the longer the length of the arrow. The line connecting the end of the arrow representing the compressive stress and the end of the arrow representing the tensile stress intersects with the section M, and the intersection represents the position of the neutral layer L.
如图7所示,对于被拉伸的结构承拉应力区S1,在距离中性层L相同距离的结构,其因拉伸而产生的形变量相同。但若将该结构的模量增大,则具有较高模量的结构的刚度也就越大,其抵抗弹性形变的能力也就越强。基于该结构所需承受的形变量不变,具有较高模量的结构发生相同的形变量,易于出现拉伸断裂。As shown in FIG7 , for the tensile stress zone S1 of the stretched structure, the deformation caused by stretching is the same for the structures at the same distance from the neutral layer L. However, if the modulus of the structure is increased, the stiffness of the structure with a higher modulus will be greater, and its ability to resist elastic deformation will be stronger. Based on the fact that the deformation that the structure needs to withstand remains unchanged, the structure with a higher modulus undergoes the same deformation and is prone to tensile fracture.
而对于被压缩的结构承压应力区S2,在距离中性层L相同距离的结构,其因压缩而产生的形变量相同。但若将该结构的模量增大,则其具有较高模量的结构的刚度也就越大,其抵抗弹性形变的能力也就越强。基于该结构所需承受的形变量不变,具有较高模量的结构发生相同的形变量,从而会因压缩而破坏。As for the compressed structural pressure stress zone S2, the deformation caused by compression is the same for the structures at the same distance from the neutral layer L. However, if the modulus of the structure is increased, the stiffness of the structure with a higher modulus will be greater, and its ability to resist elastic deformation will be stronger. Based on the fact that the deformation that the structure needs to bear remains unchanged, the structure with a higher modulus will be destroyed by compression if the same deformation occurs.
中性层L的位置可以基于材料力学的相关理论计算得出,在实际应用中可以借助仿真平台进行计算。在利用仿真平台对显示屏100的弯折区20b进行仿真计算时,必要的输入可以包括:弯折区20b的三维模型、封装调节层21的材料模量和厚度、第一金属层22的材料模量和厚度、衬底25的材料模量和厚度、弯折区20b的弯折半径以及弯折弧长。The position of the neutral layer L can be calculated based on the relevant theories of material mechanics, and can be calculated with the help of a simulation platform in practical applications. When the simulation platform is used to simulate the bending zone 20b of the display screen 100, the necessary inputs may include: a three-dimensional model of the bending zone 20b, the material modulus and thickness of the encapsulation adjustment layer 21, the material modulus and thickness of the first metal layer 22, the material modulus and thickness of the substrate 25, the bending radius of the bending zone 20b, and the bending arc length.
申请人经过大量仿真计算后发现,使用弹性模量较大的封装调节层21,能够使得弯折区20b的中性层L位于第一金属层22内,或中性层L靠近于第一金属层22。基于位于弯折区20b的第一金属层22,其主要作用为传输信号。可以理解的,当第一金属层22承受拉应力时,第一金属层22可能会因拉应力过大而发生断裂,从而使得从第二非弯折区20c内传输的信号难以或无法传输至第一非弯折区20a内。而当第一金属层22承受压应力时,即使弯折区20b内的第一金属层22因压缩而被破坏,其材料本身的性能不会发生变化,其依旧能够用于传输信号。After a large number of simulation calculations, the applicant found that the use of a packaging adjustment layer 21 with a larger elastic modulus can make the neutral layer L of the bending area 20b located in the first metal layer 22, or the neutral layer L is close to the first metal layer 22. Based on the first metal layer 22 located in the bending area 20b, its main function is to transmit signals. It can be understood that when the first metal layer 22 is subjected to tensile stress, the first metal layer 22 may break due to excessive tensile stress, thereby making it difficult or impossible to transmit the signal transmitted from the second non-bending area 20c to the first non-bending area 20a. When the first metal layer 22 is subjected to compressive stress, even if the first metal layer 22 in the bending area 20b is destroyed due to compression, the performance of the material itself will not change, and it can still be used to transmit signals.
根据上述理论可知。本申请显示屏100通过设置封装调节层21的材料模量介于0.25GPa-118GPa之间,提升了弯折区内20b的封装调节层21的材料模量。在弯折区20b内,具有较大模量的封装调节层21与衬底25相互配合,以使得弯折区20b的中性层L能够调节至第一金属层22内,或中性层L靠近于第一金属层22。According to the above theory, the display screen 100 of the present application improves the material modulus of the encapsulation adjustment layer 21 in the bending zone 20b by setting the material modulus of the encapsulation adjustment layer 21 to be between 0.25GPa-118GPa. In the bending zone 20b, the encapsulation adjustment layer 21 with a larger modulus cooperates with the substrate 25 so that the neutral layer L in the bending zone 20b can be adjusted to the first metal layer 22, or the neutral layer L is close to the first metal layer 22.
当中性层L位于第一金属层22内时,第一金属层22内整体的应力数值相对较小,且部分第一金属层22内部分位置(靠近衬底25的部分)内部承压应力,这样的结构能有效降低弯折区20b内的第一金属层22的断裂风险;When the neutral layer L is located in the first metal layer 22, the overall stress value in the first metal layer 22 is relatively small, and some positions in the first metal layer 22 (the part close to the substrate 25) are subjected to internal compressive stress. Such a structure can effectively reduce the risk of fracture of the first metal layer 22 in the bending area 20b.
当中性层L位于封装调节层21内时,第一金属层22内整体的应力均为压应力,同样可以有效降低弯折区20b内的第一金属层22的断裂风险。同时,若中性层L在封装调节层21内靠近第一金属层22时,第一金属层22内整体的应力数值也相对较小,可以进一步改善第一金属层22的受力情况,保证第一金属层22可靠工作;When the neutral layer L is located in the packaging adjustment layer 21, the overall stress in the first metal layer 22 is compressive stress, which can also effectively reduce the risk of fracture of the first metal layer 22 in the bending area 20b. At the same time, if the neutral layer L is close to the first metal layer 22 in the packaging adjustment layer 21, the overall stress value in the first metal layer 22 is also relatively small, which can further improve the stress condition of the first metal layer 22 and ensure the reliable operation of the first metal layer 22;
当中性层L位于衬底25内、且中性层L靠近第一金属层22时,第一金属层22内整体的应力均为拉应力,但拉应力的数值相对较小,也能控制到弯折区20b内的第一金属层22的断裂风险降低。When the neutral layer L is located in the substrate 25 and is close to the first metal layer 22, the overall stress in the first metal layer 22 is tensile stress, but the value of the tensile stress is relatively small, which can also control the risk of fracture of the first metal layer 22 in the bending area 20b to be reduced.
由此,本申请显示屏100通过对弯折区20b内的层结构优化,能够控制到中性层L位于第一金属层22内,或控制到中性层L靠近第一金属层,都能使得第一金属层22承受较小的拉应力或者不会受到拉应力,以降低弯折区20b内的第一金属层22的断裂风险。Therefore, the display screen 100 of the present application can control the neutral layer L to be located in the first metal layer 22, or to be close to the first metal layer, by optimizing the layer structure in the bending zone 20b. This can make the first metal layer 22 withstand smaller tensile stress or no tensile stress, thereby reducing the risk of fracture of the first metal layer 22 in the bending zone 20b.
如图5所示,封装调节层21连续铺设于第一非弯折区20a、弯折区20b和第二非弯折区20c内。衬底25、第一金属层22也均连续铺设于第一非弯折区20a、弯折区20b和第二非弯折区20c内。其中,在第一非弯折区
20a和第二非弯折区20c内,封装调节层21均用于封装并保护第一金属层22。As shown in FIG5 , the packaging adjustment layer 21 is continuously laid in the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c. The substrate 25 and the first metal layer 22 are also continuously laid in the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c. In the first non-bending area 20a and the second non-bending area 20c, the packaging adjustment layer 21 is used to package and protect the first metal layer 22.
在一种实施例中,显示面板20还包括背膜23。背膜23包括第一背膜231和第二背膜232。第一背膜231和第二背膜232相互间隔。其中,第一背膜231设置于第一非弯折区20a内,第一背膜231位于衬底25与下叠层30的第一表面30a之间,且第一背膜231贴合于下叠层30的第一表面30a;第二背膜232设置于第二非弯折区20c内,第二背膜232位于衬底25与下叠层30的第二表面30b之间,且第二背膜232贴合于下叠层30的第二表面30b。也即,第一背膜231和第二背膜232分别贴合于下叠层30的相背两面。In one embodiment, the display panel 20 further includes a back film 23. The back film 23 includes a first back film 231 and a second back film 232. The first back film 231 and the second back film 232 are spaced apart from each other. The first back film 231 is disposed in the first non-bending area 20a, the first back film 231 is located between the substrate 25 and the first surface 30a of the lower stack 30, and the first back film 231 is attached to the first surface 30a of the lower stack 30; the second back film 232 is disposed in the second non-bending area 20c, the second back film 232 is located between the substrate 25 and the second surface 30b of the lower stack 30, and the second back film 232 is attached to the second surface 30b of the lower stack 30. That is, the first back film 231 and the second back film 232 are attached to the opposite sides of the lower stack 30, respectively.
第一背膜231和第二背膜232的间隔设置,且位于弯折区20b内的显示面板20不具有背膜23结构。可以理解的,背膜23具有一定的材料模量和厚度。当弯折区20b内的显示面板20设有背膜23的结构时,背膜23会影响弯折区20b的中性层L位置,使得中性层L朝向靠近衬底25的方向移动。相应的,当中性层L位于靠近衬底25一侧时,第一金属层22中的大部分区域处于承拉的状态。而本实施例中显示屏100通过在弯折区20b内不设置背膜23结构,可以使得中性层L朝向封装调节层21的方向移动,进而使得第一金属层22中的大部分区域处于承压的状态,减低了第一金属层22断裂的风险。The first back film 231 and the second back film 232 are arranged at intervals, and the display panel 20 located in the bending zone 20b does not have a back film 23 structure. It can be understood that the back film 23 has a certain material modulus and thickness. When the display panel 20 in the bending zone 20b is provided with a back film 23 structure, the back film 23 will affect the position of the neutral layer L in the bending zone 20b, so that the neutral layer L moves toward the direction close to the substrate 25. Correspondingly, when the neutral layer L is located on the side close to the substrate 25, most of the areas in the first metal layer 22 are in a tensile state. In this embodiment, the display screen 100 does not set a back film 23 structure in the bending zone 20b, so that the neutral layer L can move toward the direction of the encapsulation adjustment layer 21, thereby making most of the areas in the first metal layer 22 under pressure, reducing the risk of the first metal layer 22 breaking.
在本申请显示屏100的制作过程中,第一背膜231和第二背膜232的间隔制作可采用BF Hatching工艺。其中,在该工艺中,在制作显示面板20时,直接在显示面板20背离上叠层10的一侧形成完整的背膜23(如图8所示),再利用激光剥离技术,将位于弯折区20b的背膜23切割剥离,从而形成具有间隔排布的第一背膜231和第二背膜232的背膜23(如图9所示)。In the manufacturing process of the display screen 100 of the present application, the interval between the first back film 231 and the second back film 232 can be made by the BF Hatching process. In this process, when manufacturing the display panel 20, a complete back film 23 is directly formed on the side of the display panel 20 away from the upper stack 10 (as shown in FIG8), and then the back film 23 located in the bending area 20b is cut and peeled by laser stripping technology, thereby forming a back film 23 with a first back film 231 and a second back film 232 arranged at intervals (as shown in FIG9).
在另一种实施例中,第一背膜231和第二背膜232的间隔制作也可采用U-Film工艺。其中,在该工艺中,在将背膜23制作于显示面板20之前,先对背膜23进行切割开孔,而后再贴合于显示面板20背离上叠层10的一侧,从而直接形成具有间隔排布的第一背膜231和第二背膜232的背膜23(如图9所示)。In another embodiment, the spacing between the first back film 231 and the second back film 232 can also be made by the U-Film process. In this process, before the back film 23 is made on the display panel 20, the back film 23 is cut and opened, and then attached to the side of the display panel 20 away from the upper stack 10, so as to directly form the back film 23 with the first back film 231 and the second back film 232 arranged at intervals (as shown in FIG. 9 ).
在调整弯折区20b内中性层L位置时,封装调节层21的材料模量越大,对应设置的封装调节层21厚度越薄。可以理解的,本申请显示屏100通过设置具有较高模量的封装调节层21,能够减薄封装调节层21的厚度,从而降低封装调节层21所占据的电子设备200内的空间。When adjusting the position of the neutral layer L in the bending area 20b, the greater the material modulus of the encapsulation adjustment layer 21, the thinner the thickness of the corresponding encapsulation adjustment layer 21. It can be understood that the display screen 100 of the present application can reduce the thickness of the encapsulation adjustment layer 21 by setting the encapsulation adjustment layer 21 with a higher modulus, thereby reducing the space occupied by the encapsulation adjustment layer 21 in the electronic device 200.
由此,本申请显示屏100通过在第一金属层22背离衬底25的一侧设置模量较大的封装调节层21,并去除衬底25一侧具有较高模量和较厚厚度的背膜23,以便于将弯折区20b的中性层L调整至第一金属层22内,或中性层L靠近于第一金属层22,从而减小或消除弯折区20b内的第一金属层22所承受的拉应力,降低第一金属层22的断裂风险。Therefore, the display screen 100 of the present application sets a packaging adjustment layer 21 with a larger modulus on the side of the first metal layer 22 away from the substrate 25, and removes the back film 23 with a higher modulus and a thicker thickness on the side of the substrate 25, so as to adjust the neutral layer L of the bending area 20b to the first metal layer 22, or the neutral layer L is close to the first metal layer 22, thereby reducing or eliminating the tensile stress borne by the first metal layer 22 in the bending area 20b and reducing the risk of fracture of the first metal layer 22.
在一种实施例中,封装调节层21的厚度介于5μm-25μm之间。In one embodiment, the thickness of the encapsulation adjustment layer 21 is between 5 μm and 25 μm.
封装调节层21的厚度相对较薄,可以避免封装调节层21与上叠层10的发生干涉的情况,从而保证了上叠层10的厚度。避免了因封装调节层21过厚,挤占上叠层10的空间进而破坏上叠层10强度的现象。可以理解的,上叠层10的强度过小,可能导致显示屏100的扇出区103受损,出现亮线、花屏等故障。The thickness of the encapsulation adjustment layer 21 is relatively thin, which can avoid the interference between the encapsulation adjustment layer 21 and the upper stack 10, thereby ensuring the thickness of the upper stack 10. It avoids the phenomenon that the encapsulation adjustment layer 21 is too thick, occupying the space of the upper stack 10 and thus destroying the strength of the upper stack 10. It can be understood that if the strength of the upper stack 10 is too weak, the fan-out area 103 of the display screen 100 may be damaged, resulting in bright lines, flowery screen and other faults.
请参阅图10所示的本申请一种实施例中所提供的显示屏100的第一金属层22的结构示意图。Please refer to FIG. 10 , which is a schematic structural diagram of a first metal layer 22 of a display screen 100 provided in an embodiment of the present application.
如图10所示,在一种实施例中,显示面板20的第一金属层22可以包括层叠的第一钛金属层221、铝金属层222、以及第二钛金属层223。其中,第二钛金属层223更靠近于衬底25。在本实施例中,第一金属层22的材料模量介于范围介于72GPa-118GPa之间。As shown in FIG10 , in one embodiment, the first metal layer 22 of the display panel 20 may include a stacked first titanium metal layer 221, an aluminum metal layer 222, and a second titanium metal layer 223. The second titanium metal layer 223 is closer to the substrate 25. In this embodiment, the material modulus of the first metal layer 22 is in the range of 72 GPa-118 GPa.
请参阅图11所示的本申请一种实施例中所提供的显示屏100的衬底25的结构示意图。Please refer to FIG. 11 for a schematic structural diagram of a substrate 25 of a display screen 100 provided in an embodiment of the present application.
如图11所示,显示面板20的衬底25包括依次层叠的第一基板251、阻挡层252、以及第二基板253。其中,第一基板251贴合于第一金属层22,第二基板253靠近于背膜23,且背膜23与第二基板253部分贴合,第一基板251和第二基板253相互配合,以用于承载其余各层结构和部件。阻挡层252位于第一基板251和第二基板253之间,以用于防止第一基板251和第二基板253之间的杂质扩散而带来的污染。As shown in FIG11 , the substrate 25 of the display panel 20 includes a first substrate 251, a barrier layer 252, and a second substrate 253 stacked in sequence. The first substrate 251 is attached to the first metal layer 22, the second substrate 253 is close to the back film 23, and the back film 23 is partially attached to the second substrate 253. The first substrate 251 and the second substrate 253 cooperate with each other to carry the remaining layers and components. The barrier layer 252 is located between the first substrate 251 and the second substrate 253 to prevent contamination caused by the diffusion of impurities between the first substrate 251 and the second substrate 253.
在本实施例中,第一基板251和第二基板253可采用聚酰亚胺(polyimide,PI)制造,对应的,第一基板251和第二基板253的材料模量为5.7GPa。在另一些实施例中,第一基板251和第二基板253也可采用玻璃、石英、蓝宝石、透明树脂材料中的至少一者制造。在本实施例中,阻挡层252可采用氧化硅制造,对应的,阻挡层252的材料模量为78GPa。在另一些实施例中,阻挡层252也可采用其它可以用来防止第一基板251和第二基板253之间的杂质扩散的材料。申请人对此不做特别限定。In this embodiment, the first substrate 251 and the second substrate 253 may be made of polyimide (PI), and the material modulus of the first substrate 251 and the second substrate 253 is 5.7 GPa. In other embodiments, the first substrate 251 and the second substrate 253 may also be made of at least one of glass, quartz, sapphire, and transparent resin materials. In this embodiment, the barrier layer 252 may be made of silicon oxide, and the material modulus of the barrier layer 252 is 78 GPa. In other embodiments, the barrier layer 252 may also be made of other materials that can be used to prevent the diffusion of impurities between the first substrate 251 and the second substrate 253. The applicant does not make any special restrictions on this.
请参阅图12所示的本申请一种实施例中所提供的显示屏100的上叠层10的结构示意图。Please refer to FIG. 12 for a schematic structural diagram of an upper stack 10 of a display screen 100 provided in an embodiment of the present application.
如图12所示,上叠层10包括盖板11和支撑层12。其中,支撑层12相较于盖板11更靠近于显示面板20。As shown in FIG12 , the upper stack 10 includes a cover plate 11 and a support layer 12 , wherein the support layer 12 is closer to the display panel 20 than the cover plate 11 .
盖板11用于与外界接触,并承载外部压力。支撑层12设置于盖板11和显示面板20之间,以用于对盖板11起支撑作用。同时,支撑层12和盖板11的相互配合,还可以增加上叠层10的抗压强度,避免因上叠层10的抗压强度太低,使得本申请显示屏100可能出现亮线、花屏等故障。
The cover plate 11 is used to contact the outside world and bear external pressure. The support layer 12 is arranged between the cover plate 11 and the display panel 20 to support the cover plate 11. At the same time, the cooperation between the support layer 12 and the cover plate 11 can also increase the compressive strength of the upper stack 10, avoiding the possibility of bright lines, screen noise and other faults in the display screen 100 of the present application due to the low compressive strength of the upper stack 10.
另一方面,支撑层12能够收容显示面板20和下叠层30在支撑层12上的投影,以使得支撑层12能够用于保护显示面板20和下叠层30。可以理解的,当本申请显示屏100具有触控功能时,支撑层12还具有将盖板11所承载的外部压力传输至显示屏100内的作用,以实现显示屏100的触控功能的作用。On the other hand, the support layer 12 can accommodate the projections of the display panel 20 and the lower stack 30 on the support layer 12, so that the support layer 12 can be used to protect the display panel 20 and the lower stack 30. It can be understood that when the display screen 100 of the present application has a touch function, the support layer 12 also has the function of transmitting the external pressure carried by the cover plate 11 to the display screen 100, so as to realize the touch function of the display screen 100.
在本实施例中,支撑层12包括偏光片、超薄玻璃和缓冲层中的至少一者。在另一些实施例中,支撑层12也可以由其它结构构成。申请人对此不做特别限定。In this embodiment, the support layer 12 includes at least one of a polarizer, an ultra-thin glass, and a buffer layer. In other embodiments, the support layer 12 may also be composed of other structures. The applicant does not make any special restrictions on this.
请参阅图13所示的本申请一种实施例中所提供的显示屏100的下叠层30的结构示意图。Please refer to FIG. 13 for a schematic structural diagram of a lower stack 30 of a display screen 100 provided in an embodiment of the present application.
如图13所示,下叠层30包括衬板31和支撑板32。其中,支撑板32相较于衬板31更靠近于第一非弯折区20a。支撑板32用于支撑位于支撑板32背离衬板31一侧的显示面板20和上叠层10。衬板31位于支撑板32和第二非弯折区20c之间,并与支撑板32相互层叠,且衬板31在第二非弯折区20c上的投影收容于第二非弯折区20c内。基于第二非弯折区20c与驱动芯片电性连接。衬板31还可以用于搭载与第二非弯折区20c电性连接的驱动芯片。As shown in Figure 13, the lower stack 30 includes a lining plate 31 and a support plate 32. Among them, the support plate 32 is closer to the first non-bending area 20a than the lining plate 31. The support plate 32 is used to support the display panel 20 and the upper stack 10 located on the side of the support plate 32 away from the lining plate 31. The lining plate 31 is located between the support plate 32 and the second non-bending area 20c, and is stacked with the support plate 32, and the projection of the lining plate 31 on the second non-bending area 20c is accommodated in the second non-bending area 20c. Based on the second non-bending area 20c, it is electrically connected to the driver chip. The lining plate 31 can also be used to carry a driver chip electrically connected to the second non-bending area 20c.
请参阅图14所示的本申请一种实施例中所提供的显示屏100的粘接层40的结构示意图。Please refer to FIG. 14 for a schematic structural diagram of an adhesive layer 40 of a display screen 100 provided in an embodiment of the present application.
如图14所示,本申请显示屏100还包括粘接层40,粘接层40位于上叠层10和显示面板20之间,以用于粘接上叠层10和显示面板20。其中,粘接层40收容于第一非弯折区20a内,以在保证显示面板20和上叠层10的粘接效果的同时,避免占据弯折区20b所需的空间,从而影响弯折区20b的中性层L的位置调整。As shown in FIG14 , the display screen 100 of the present application further includes an adhesive layer 40, which is located between the upper stack 10 and the display panel 20, and is used to bond the upper stack 10 and the display panel 20. The adhesive layer 40 is contained in the first non-bending area 20a, so as to ensure the bonding effect between the display panel 20 and the upper stack 10 while avoiding occupying the space required by the bending area 20b, thereby affecting the position adjustment of the neutral layer L in the bending area 20b.
同时,请配合参阅图5,粘接层40的厚度应大于或等于封装调节层21的厚度,以避免封装调节层21与上叠层10之间出现干涉的情况。粘接层40的厚度可以保证上叠层10的厚度,避免了因上叠层10过薄,而导致的上叠层10的抗压强度降低。由于粘接层40的材料应当为具有粘接功能的胶材。可以理解的,为了保证粘接层40的粘接效果,粘接层40的厚度不应设置过厚。基于封装调节层21的厚度相对较薄,粘接层40的厚度也应偏薄设置,以降低本申请显示屏100的厚度。示例性的,粘接层40的厚度可以是25μm。At the same time, please refer to Figure 5. The thickness of the adhesive layer 40 should be greater than or equal to the thickness of the encapsulation adjustment layer 21 to avoid interference between the encapsulation adjustment layer 21 and the upper stack 10. The thickness of the adhesive layer 40 can ensure the thickness of the upper stack 10, avoiding the reduction of the compressive strength of the upper stack 10 due to the upper stack 10 being too thin. Since the material of the adhesive layer 40 should be a glue material with bonding function. It can be understood that in order to ensure the bonding effect of the adhesive layer 40, the thickness of the adhesive layer 40 should not be set too thick. Based on the relatively thin thickness of the encapsulation adjustment layer 21, the thickness of the adhesive layer 40 should also be set thinner to reduce the thickness of the display screen 100 of the present application. Exemplarily, the thickness of the adhesive layer 40 can be 25μm.
请参阅图15所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 15 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图15所示,本申请显示屏100的上叠层10还包括遮蔽层13。其中,遮蔽层13位于支撑层12和盖板11之间,并位于靠近显示面板20的弯折区20b的一侧。遮蔽层13部分伸入第一非弯折区20a,且使得遮蔽层13在粘接层40上的投影,与粘接层40部分重合。可以理解的,遮蔽层13具有遮挡效果,以用于遮挡粘接层40的边界。在一种可能的实施例中,遮蔽层13可以采用光阻材料制作。As shown in FIG15 , the upper stack 10 of the display screen 100 of the present application further includes a shielding layer 13. The shielding layer 13 is located between the support layer 12 and the cover plate 11, and is located on the side of the bending area 20b close to the display panel 20. The shielding layer 13 partially extends into the first non-bending area 20a, and the projection of the shielding layer 13 on the adhesive layer 40 partially overlaps with the adhesive layer 40. It can be understood that the shielding layer 13 has a shielding effect, so as to shield the boundary of the adhesive layer 40. In a possible embodiment, the shielding layer 13 can be made of a photoresist material.
请参阅图16所示的现有技术中的显示屏100’的结构示意图,以及图17所示的现有技术中的显示屏100’的另一结构示意图。Please refer to FIG. 16 which is a schematic diagram of the structure of a display screen 100' in the prior art, and FIG. 17 which is another schematic diagram of the structure of a display screen 100' in the prior art.
请配合参阅图5,可以理解的,现有技术中的显示屏100’与本申请显示屏100的结构基本相同。在现有技术中,显示屏100’包括上叠层10’、显示面板20’、下叠层30’、微涂层40’(micro coating layer,MCL)、以及粘接层50’。显示面板20’包括依次连接的第一非弯折区20a’、弯折区20b’和第二非弯折区20c’,第一非弯折区20a’和第二非弯折区20c’分别贴合于下叠层30’的相背两面,上叠层10’位于第一非弯折区20a’背离所述下叠层30’一侧。粘接层50’粘接于上叠层10’与显示面板20’之间,且粘接层50’收容于第一非弯折区20a’内,以用于粘接上叠层10’和显示面板20’。Please refer to FIG. 5 , and it can be understood that the structure of the display screen 100 ′ in the prior art is basically the same as that of the display screen 100 of the present application. In the prior art, the display screen 100 ′ includes an upper stack 10 ′, a display panel 20 ′, a lower stack 30 ′, a micro coating layer 40 ′ (micro coating layer, MCL), and an adhesive layer 50 ′. The display panel 20 ′ includes a first non-bending area 20a ′, a bending area 20b ′, and a second non-bending area 20c ′ connected in sequence, and the first non-bending area 20a ′ and the second non-bending area 20c ′ are respectively attached to the opposite sides of the lower stack 30 ′, and the upper stack 10 ′ is located on the side of the first non-bending area 20a ′ away from the lower stack 30 ′. The adhesive layer 50 ′ is bonded between the upper stack 10 ′ and the display panel 20 ′, and the adhesive layer 50 ′ is contained in the first non-bending area 20a ′, so as to bond the upper stack 10 ′ and the display panel 20 ′.
显示面板20’包括依次层叠的背膜23’、衬底24’、金属层22’和封装层21’,背膜23’包括相互间隔的第一背膜231’和第二背膜232’,第一背膜231’位于第一非弯折区20a’与下叠层30’之间,第二背膜232’位于第二非弯折区20c’与下叠层30’之间。衬底24’与封装层21’分列金属层22’的两侧。The display panel 20' includes a back film 23', a substrate 24', a metal layer 22' and an encapsulation layer 21' stacked in sequence. The back film 23' includes a first back film 231' and a second back film 232' spaced apart from each other. The first back film 231' is located between the first non-bending area 20a' and the lower stack 30', and the second back film 232' is located between the second non-bending area 20c' and the lower stack 30'. The substrate 24' and the encapsulation layer 21' are arranged on both sides of the metal layer 22'.
基于微涂层40’(micro coating layer,MCL)一般采用光敏胶(UV胶)制作,且该材料所对应的微涂层的材料模量为0.2GPa。Micro coating 40’ (micro coating layer, MCL) is generally made of photosensitive adhesive (UV adhesive), and the material modulus of the micro coating corresponding to this material is 0.2GPa.
微涂层40’与弯折区20b’的显示面板20’贴合,并位于封装层21’背离金属层22’的一侧,且微涂层40’的相对两端分别朝向第一非弯折区20a’和第二非弯折区20c’延伸。基于微涂层40’一般采用光敏胶制作,且光敏胶具有流动性。可以理解的,微涂层40’的相对两端分别朝向第一非弯折区20a’和第二非弯折区20c’延伸,有利于保证位于弯折区20b’的微涂层40’的厚度。The micro coating 40' is attached to the display panel 20' of the bending area 20b' and is located on the side of the encapsulation layer 21' away from the metal layer 22', and the two opposite ends of the micro coating 40' extend toward the first non-bending area 20a' and the second non-bending area 20c' respectively. Since the micro coating 40' is generally made of photosensitive adhesive, and the photosensitive adhesive has fluidity. It can be understood that the two opposite ends of the micro coating 40' extend toward the first non-bending area 20a' and the second non-bending area 20c' respectively, which is conducive to ensuring the thickness of the micro coating 40' located in the bending area 20b'.
在现有技术中,模量相对较低的微涂层40’的厚度较厚,从而会占据显示屏100’内的较多空间。可以理解的,如图16所示,当保证弯折区20b’的中性层L’的位置位于金属层22’时,微涂层40’的厚度过厚,从而会占据上叠层10’的设置空间,从而使得上叠层10’减薄,进而降低了上叠层10’的抗压强度。In the prior art, the micro coating 40' with a relatively low modulus is thicker, thus occupying more space in the display screen 100'. It can be understood that, as shown in FIG16, when the neutral layer L' of the bending area 20b' is ensured to be located at the metal layer 22', the micro coating 40' is too thick, thus occupying the setting space of the upper stack 10', thereby making the upper stack 10' thinner, and further reducing the compressive strength of the upper stack 10'.
请参阅图18所示的现有技术中的弯折区20b’的B’截面的结构示意图,其中,图18所示为图17所示的弯折区20b’的B’截面。Please refer to the structural schematic diagram of the B’ section of the bending zone 20b’ in the prior art shown in Figure 18, wherein Figure 18 shows the B’ section of the bending zone 20b’ shown in Figure 17.
为了保证微涂层40’的设计不会占据上叠层10’空间。如图17和图18所示,微涂层40’的厚度低于图16所示的微涂层40’的厚度,从而使得弯折区20b’的中性层L’位于衬底24’上,使得金属层22’承受拉应力。基于
金属层22’的弹性模量相对较大,对应的材料刚度越大。当金属层22’随着显示面板20’的弯折而逐渐形成弯折区20b’时,位于承拉应力区S1区域的金属层22’会在拉应力的作用下,在弯曲时伸长。可以理解的,在弯折区20b’的弯曲弧度不变的情况下,金属层22’的刚度越大,所承受的拉应力就越大,对应的,发生断裂的可能性就越大。In order to ensure that the design of the micro coating 40' does not occupy the space of the upper stack 10'. As shown in Figures 17 and 18, the thickness of the micro coating 40' is lower than the thickness of the micro coating 40' shown in Figure 16, so that the neutral layer L' of the bending area 20b' is located on the substrate 24', so that the metal layer 22' is subjected to tensile stress. The elastic modulus of the metal layer 22' is relatively large, and the corresponding material stiffness is greater. When the metal layer 22' gradually forms the bending area 20b' as the display panel 20' is bent, the metal layer 22' located in the tensile stress area S1 will stretch when bent under the action of tensile stress. It can be understood that when the bending curvature of the bending area 20b' remains unchanged, the greater the stiffness of the metal layer 22', the greater the tensile stress it bears, and correspondingly, the greater the possibility of fracture.
可以理解的,金属层22’发生断裂,会导致从第二非弯折区20c’所传输的信号,难以或无法传输至第一非弯折区20a’中,从而影响第一非弯折区20a’的显示功能,进而影响显示屏100’的显示功能。It is understandable that if the metal layer 22’ breaks, it will make it difficult or impossible to transmit the signal transmitted from the second non-bending area 20c’ to the first non-bending area 20a’, thereby affecting the display function of the first non-bending area 20a’ and further affecting the display function of the display screen 100’.
由此,本申请显示屏100通过设置与第一金属层22层叠的封装调节层21,以使得位于第一非弯折区20a内的封装调节层21,和位于弯折区20b内的封装调节层21具有相同的材料。可以理解的,封装调节层21将模量设计为0.25GPa-118GPa之间,能够使得封装调节层21的材料模量大于微涂层40’的材料模量,并使得封装调节层21的厚度相对减薄。Therefore, the display screen 100 of the present application is provided with a packaging adjustment layer 21 stacked with the first metal layer 22, so that the packaging adjustment layer 21 located in the first non-bending area 20a and the packaging adjustment layer 21 located in the bending area 20b have the same material. It can be understood that the packaging adjustment layer 21 is designed to have a modulus between 0.25GPa and 118GPa, which can make the material modulus of the packaging adjustment layer 21 greater than the material modulus of the micro coating 40', and make the thickness of the packaging adjustment layer 21 relatively thin.
基于第一非弯折区20a内的封装调节层21所采用的材料的模量相对较大,在弯折区20b内的封装调节层21的材料的模量也相对较大,并在封装调节层21的厚度的配合下,使得弯折区20b的中性层L的位置发生变化,从而降低第一金属层22断裂的风险。Based on the relatively large modulus of the material used for the packaging adjustment layer 21 in the first non-bending area 20a, the modulus of the material of the packaging adjustment layer 21 in the bending area 20b is also relatively large. With the cooperation of the thickness of the packaging adjustment layer 21, the position of the neutral layer L in the bending area 20b changes, thereby reducing the risk of breakage of the first metal layer 22.
请参阅图19所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 19 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图19所示,在一种实施例中,封装调节层21包括封装层211和调节层212。其中,封装层211连续铺设于第一非弯折区20a、弯折区20b和第二非弯折区20c,并使得封装层211覆盖于第一金属层22的表面,以使得封装层211能够保护第一金属层22。也即,弯折区20b内的封装调节层21包括封装层211和调节层212,第一非弯折区20a和第二非弯折区20c内的封装调节层21包括封装层211。As shown in FIG. 19 , in one embodiment, the encapsulation adjustment layer 21 includes an encapsulation layer 211 and an adjustment layer 212. The encapsulation layer 211 is continuously laid on the first non-bending area 20a, the bending area 20b, and the second non-bending area 20c, and the encapsulation layer 211 covers the surface of the first metal layer 22, so that the encapsulation layer 211 can protect the first metal layer 22. That is, the encapsulation adjustment layer 21 in the bending area 20b includes the encapsulation layer 211 and the adjustment layer 212, and the encapsulation adjustment layer 21 in the first non-bending area 20a and the second non-bending area 20c includes the encapsulation layer 211.
调节层212在弯折区20b内位于封装层211背离第一金属层22的一侧。调节层212具有相对的两端,两端分别朝向第一非弯折区20a和第二非弯折区20c延伸,以确保调节层212对弯折区20b的覆盖。The adjustment layer 212 is located in the bending area 20b on the side of the packaging layer 211 away from the first metal layer 22. The adjustment layer 212 has two opposite ends, which extend toward the first non-bending area 20a and the second non-bending area 20c respectively to ensure that the adjustment layer 212 covers the bending area 20b.
可以理解的,覆盖弯折区20b的调节层212的材料模量和厚度,与位于弯折区20b的封装层211的材料模量和厚度相互配合,以共同作用以实现对弯折区20b的中性层L的调节。It can be understood that the material modulus and thickness of the adjustment layer 212 covering the bending zone 20b cooperate with the material modulus and thickness of the packaging layer 211 located in the bending zone 20b to work together to achieve the adjustment of the neutral layer L in the bending zone 20b.
在一种实施例中,如图19所示,第一非弯折区20a内设有显示区域20d。当信号从弯折区20b内的第一金属层22传输至第一非弯折区20a内时,显示区域20d接收该信号,并在该信号的作用下向外发出光线,以实现显示区域20d的显示功能,从而实现本申请显示屏100的显示功能。In one embodiment, as shown in Fig. 19, a display area 20d is provided in the first non-bending area 20a. When a signal is transmitted from the first metal layer 22 in the bending area 20b to the first non-bending area 20a, the display area 20d receives the signal and emits light outward under the action of the signal to realize the display function of the display area 20d, thereby realizing the display function of the display screen 100 of the present application.
显示区域20d包括功能层24,功能层24位于封装调节层21背离第一金属层22的一侧。功能层24可以为复合层结构,具有多个层结构,以用于实现显示区域20d的特定功能。示例性的,该特定功能可以包括滤光、增加光线强度、调整光型、触控功能、保护功能。The display area 20d includes a functional layer 24, which is located on the side of the encapsulation adjustment layer 21 away from the first metal layer 22. The functional layer 24 can be a composite layer structure with multiple layer structures to achieve specific functions of the display area 20d. Exemplarily, the specific functions may include filtering, increasing light intensity, adjusting light type, touch function, and protection function.
可以理解的,调节层212的材料与功能层24中的至少部分材料相同,使得在本申请显示屏100的制作过程中,能够实现调节层212和功能层24的同步制作,从而缩减了本申请显示屏100的制作成本,提升了加工效率。It can be understood that the material of the adjustment layer 212 is the same as at least part of the material in the functional layer 24, so that during the production process of the display screen 100 of the present application, the adjustment layer 212 and the functional layer 24 can be produced simultaneously, thereby reducing the production cost of the display screen 100 of the present application and improving processing efficiency.
封装调节层21的材料模量介于0.25GPa-118GPa之间,封装调节层21的材料可以为有机材料,也可以为金属。The material modulus of the encapsulation adjustment layer 21 is between 0.25 GPa and 118 GPa, and the material of the encapsulation adjustment layer 21 may be an organic material or a metal.
在一种实施例中,功能层24的材料包括有机材料,调节层212的材料对应为有机材料,且调节层212的厚度介于15μm-25μm之间,调节层212中材料的模量介于0.25GPa-12GPa之间。In one embodiment, the material of the functional layer 24 includes an organic material, the material of the adjustment layer 212 is correspondingly an organic material, and the thickness of the adjustment layer 212 is between 15 μm and 25 μm, and the modulus of the material in the adjustment layer 212 is between 0.25 GPa and 12 GPa.
请参阅图20所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 20 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图20所示,功能层24包括依次层叠的滤光层241、触控层242、薄膜封装层244和微透镜阵列243。可以理解的,在另一些实施例中,功能层24可以包括滤光层241、触控层242、薄膜封装层244和微透镜阵列243中的任意一者、两者或三者。其中,滤光层241用于降低外界环境的反射光,触控层242用于实现用户的触摸控制,薄膜封装层244用于防止外界环境的污染,微透镜阵列243用于提高显示屏的显示效果。As shown in FIG20 , the functional layer 24 includes a filter layer 241, a touch layer 242, a thin film encapsulation layer 244, and a microlens array 243 stacked in sequence. It is understandable that in other embodiments, the functional layer 24 may include any one, two, or three of the filter layer 241, the touch layer 242, the thin film encapsulation layer 244, and the microlens array 243. Among them, the filter layer 241 is used to reduce the reflected light of the external environment, the touch layer 242 is used to realize the touch control of the user, the thin film encapsulation layer 244 is used to prevent the pollution of the external environment, and the microlens array 243 is used to improve the display effect of the display screen.
在本实施例中,当功能层24采用滤光层241、触控层242、薄膜封装层244和微透镜阵列243时,对应的功能层24的材料多为有机材料,且对应的功能层24中部分材料的模量较高,可以理解的,当采用上述具有较高模量的功能层24中的部分材料同步制作调节层212时,对应的弯折区20b的调节层212的材料也具有较高的模量,且对应的调节层212的厚度减低。In this embodiment, when the functional layer 24 adopts the filter layer 241, the touch layer 242, the thin film encapsulation layer 244 and the microlens array 243, the materials of the corresponding functional layer 24 are mostly organic materials, and the modulus of some materials in the corresponding functional layer 24 is relatively high. It can be understood that when some materials in the above-mentioned functional layer 24 with a higher modulus are used to simultaneously manufacture the adjustment layer 212, the material of the adjustment layer 212 in the corresponding bending area 20b also has a higher modulus, and the thickness of the corresponding adjustment layer 212 is reduced.
在一种实施例中,调节层212可以为复合层结构,且包括多个子调节层212a。请配合参阅图20,子调节层212a与功能层24中的至少一种材料相同。由此各个子调节层212a可以分别与功能层中的一种结构同步制作,无需单独在弯折区20b中制作调节层212的结构,简化了显示面板20的制作工艺。可以理解的,当各个子调节层212a与对应的功能层24中材料同步制作时,调节层212中各个子调节层212a层叠的顺序与功能层24中对应材料的制作顺序相同。
In one embodiment, the adjustment layer 212 may be a composite layer structure and include a plurality of sub-adjustment layers 212a. Please refer to FIG. 20 , the sub-adjustment layer 212a is made of the same material as at least one of the functional layers 24. Thus, each sub-adjustment layer 212a can be made synchronously with a structure in the functional layer, without the need to make the structure of the adjustment layer 212 in the bending area 20b alone, thereby simplifying the manufacturing process of the display panel 20. It is understandable that when each sub-adjustment layer 212a is made synchronously with the corresponding material in the functional layer 24, the stacking order of each sub-adjustment layer 212a in the adjustment layer 212 is the same as the manufacturing order of the corresponding material in the functional layer 24.
请参阅图21所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 21 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图21所示。显示区域20d的功能层24包括滤光层241。滤光层241包括遮光层2411、彩色滤光单元2412、以及滤光保护层2413。其中,遮光层2411设置于封装层211背离第一金属层22的一侧,以用于遮挡射向遮光层2411表面的光线。彩色滤光单元2412设有多个,且间隔嵌设于遮光层2411内,以用于过滤与彩色滤光单元2412的颜色相异的光线。滤光保护层2413位于遮光层2411背离封装层211的一侧,以用于保护遮光层2411和彩色滤光单元2412。As shown in FIG. 21 . The functional layer 24 of the display area 20d includes a filter layer 241. The filter layer 241 includes a light shielding layer 2411, a color filter unit 2412, and a filter protection layer 2413. The light shielding layer 2411 is arranged on the side of the encapsulation layer 211 away from the first metal layer 22 to block the light incident on the surface of the light shielding layer 2411. A plurality of color filter units 2412 are provided and are embedded in the light shielding layer 2411 at intervals to filter light of a color different from that of the color filter unit 2412. The filter protection layer 2413 is located on the side of the light shielding layer 2411 away from the encapsulation layer 211 to protect the light shielding layer 2411 and the color filter unit 2412.
在本实施例中,调节层212对应滤光层241的遮光层2411、彩色滤光单元2412、以及滤光保护层2413,分别同步制作第一子调节层2121、第二子调节层2122、以及第三子调节层2123。可以理解的,第一子调节层2121与遮光层2411采用相同的材料,第二子调节层2122与彩色滤光单元2412采用相同的材料,第三子调节层2123与滤光保护层2413采用相同的材料,以利用功能层24中具有较高模量的材料,实现弯折区20b中性层L的位置调节。In this embodiment, the adjustment layer 212 corresponds to the light shielding layer 2411, the color filter unit 2412, and the filter protection layer 2413 of the filter layer 241, and the first sub-adjustment layer 2121, the second sub-adjustment layer 2122, and the third sub-adjustment layer 2123 are respectively and synchronously manufactured. It can be understood that the first sub-adjustment layer 2121 and the light shielding layer 2411 are made of the same material, the second sub-adjustment layer 2122 and the color filter unit 2412 are made of the same material, and the third sub-adjustment layer 2123 and the filter protection layer 2413 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve the position adjustment of the neutral layer L in the bending area 20b.
如图21所示,由于遮光层2411能够遮挡射向遮光层2411表面的光线,且第一子调节层2121的材料与遮光层2411的材料相同。因此,第一子调节层2121可以朝向第一非弯折区20a,并用于形成显示区域20d的边界,从而依靠遮光层2411的材料的遮光效果,避免显示区域20d所发出的光线穿过显示区域20d边界向外射出,从而影响本申请显示屏100的显示效果。As shown in FIG. 21 , since the light shielding layer 2411 can shield the light irradiating the surface of the light shielding layer 2411, and the material of the first sub-adjusting layer 2121 is the same as that of the light shielding layer 2411, the first sub-adjusting layer 2121 can face the first non-bending area 20a and be used to form the boundary of the display area 20d, thereby relying on the light shielding effect of the material of the light shielding layer 2411 to prevent the light emitted by the display area 20d from passing through the boundary of the display area 20d and emitting outward, thereby affecting the display effect of the display screen 100 of the present application.
另一方面,本申请显示屏100的遮光层2411采用涂胶曝光显影等工艺制作,且在本申请显示屏100的制作过程中,对于遮光层2411的制作精度较高,从而使得显示区域20d的边界的制造精度也同步提升。可以理解的,在另一些实施例中,遮光层2411也可采用其它具有较高制作精度的工艺方法制作。On the other hand, the light shielding layer 2411 of the display screen 100 of the present application is manufactured by processes such as coating, exposure and development, and in the manufacturing process of the display screen 100 of the present application, the manufacturing accuracy of the light shielding layer 2411 is relatively high, so that the manufacturing accuracy of the boundary of the display area 20d is also improved simultaneously. It can be understood that in other embodiments, the light shielding layer 2411 can also be manufactured by other process methods with relatively high manufacturing accuracy.
在现有技术中,可能采用类似图15所示的遮蔽层13的结构作为显示区域20d的边界。遮蔽层13通常采用油印等方式制备,其制造精度相对较低。而本实施例中采用第一子调节层2121形成显示区域20d的边界,可以提升显示区域20d的边界尺寸精度。In the prior art, a structure similar to the shielding layer 13 shown in FIG. 15 may be used as the boundary of the display area 20d. The shielding layer 13 is usually prepared by mimeographing or the like, and its manufacturing precision is relatively low. In this embodiment, the first sub-adjusting layer 2121 is used to form the boundary of the display area 20d, which can improve the boundary size precision of the display area 20d.
在现有技术中,为了保证微涂层40’的厚度,需要将微涂层40’较多的延伸至第一非弯折区20a’内,从而使得粘接层50’的边界相对远离弯折区20b’。示例性的,粘接层50’的边界距离微涂层40’的距离为0.18mm。此时,若采用类似图15所示的遮蔽层13的结构作为显示区域20d的边界,遮蔽层13的制作公差(采用油印的方式,公差0.03mm)和装配公差(上叠层10’的装配,需要预留0.1mm的宽度以保证遮挡效果)相积累,可能造成遮蔽层13的结构朝向显示区域20d的方向偏移0.31mm(0.18mm+0.03mm+0.1mm)。In the prior art, in order to ensure the thickness of the micro coating 40', the micro coating 40' needs to be extended more into the first non-bending area 20a', so that the boundary of the adhesive layer 50' is relatively far away from the bending area 20b'. Exemplarily, the distance between the boundary of the adhesive layer 50' and the micro coating 40' is 0.18mm. At this time, if a structure similar to the shielding layer 13 shown in Figure 15 is used as the boundary of the display area 20d, the manufacturing tolerance of the shielding layer 13 (using the mimeograph method, the tolerance is 0.03mm) and the assembly tolerance (the assembly of the upper stack 10' needs to reserve a width of 0.1mm to ensure the shielding effect) are accumulated, which may cause the structure of the shielding layer 13 to deviate by 0.31mm (0.18mm+0.03mm+0.1mm) toward the display area 20d.
而本实施例采用第一子调节层2121形成显示区域20d的边界,第一子调节层2121可以随遮光层2411通过沉积或蒸镀的方式制作。沉积或蒸镀的精度相对较高,配合调节层212的厚度减小,粘接层40的边界位置可以朝向远离显示区域20d的方向延展,从而使得本申请显示屏100的边框相对收窄。也即,采用第一子调节层2121作为显示区域20d的边界,省去了上述遮蔽层13与微涂层40’的距离、遮蔽层13的制造公差和装配公差等影响,本申请显示屏100的边框宽度得以减小约0.31mm。In this embodiment, the first sub-adjustment layer 2121 is used to form the boundary of the display area 20d. The first sub-adjustment layer 2121 can be made by deposition or evaporation with the light shielding layer 2411. The precision of deposition or evaporation is relatively high. With the thickness of the adjustment layer 212 reduced, the boundary position of the adhesive layer 40 can extend in the direction away from the display area 20d, so that the frame of the display screen 100 of the present application is relatively narrowed. That is, the first sub-adjustment layer 2121 is used as the boundary of the display area 20d, eliminating the influence of the distance between the shielding layer 13 and the micro-coating 40', the manufacturing tolerance and assembly tolerance of the shielding layer 13, and the frame width of the display screen 100 of the present application can be reduced by about 0.31mm.
在一种实施例中,滤光层241的材料模量介于1.5GPa-12GPa之间。In one embodiment, the material modulus of the filter layer 241 is between 1.5 GPa and 12 GPa.
在一种实施例中,第二子调节层2122也可以为多层结构,其中各层结构分别对应到彩色滤光单元2412中的一种颜色滤光单元的材料制作。示例性的,彩色滤光单元2412包括红色滤光单元、绿色滤光单元和蓝色滤光单元。第二子调节层2122则由红色滤光材料、绿色滤光材料、以及蓝色滤光材料中的一者、两者或三者形成。其中,当第二子调节层2122为两种或三种滤光材料形成的多层结构时,各层滤光材料的层叠顺序也与显示区域20d中滤光材料的制作顺序相同。可以理解的,在另一些实施例中,彩色滤光单元2412还可以包括其它颜色的滤光单元。相对应的,第二子调节层2122也可以包括由其它颜色的滤光材料形成的层结构。In one embodiment, the second sub-adjustment layer 2122 may also be a multi-layer structure, wherein each layer structure corresponds to the material of a color filter unit in the color filter unit 2412. Exemplarily, the color filter unit 2412 includes a red filter unit, a green filter unit, and a blue filter unit. The second sub-adjustment layer 2122 is formed by one, two, or three of a red filter material, a green filter material, and a blue filter material. Among them, when the second sub-adjustment layer 2122 is a multi-layer structure formed by two or three filter materials, the stacking order of each layer of filter material is also the same as the manufacturing order of the filter material in the display area 20d. It can be understood that in other embodiments, the color filter unit 2412 may also include filter units of other colors. Correspondingly, the second sub-adjustment layer 2122 may also include a layer structure formed by filter materials of other colors.
在一种实施例中,遮光层2411采用丙烯酸制备;彩色滤光单元2412采用丙烯酸制备;滤光保护层2413采用丙烯酸或硅氧烷制备。In one embodiment, the light shielding layer 2411 is made of acrylic acid; the color filter unit 2412 is made of acrylic acid; and the filter protection layer 2413 is made of acrylic acid or siloxane.
在一种实施例中,遮光层2411的材料模量为12GPa;彩色滤光单元2412的材料模量介于1.5GPa-3.54GPa之间;滤光保护层2413的材料模量为4.6GPa。In one embodiment, the material modulus of the light shielding layer 2411 is 12 GPa; the material modulus of the color filter unit 2412 is between 1.5 GPa and 3.54 GPa; and the material modulus of the filter protection layer 2413 is 4.6 GPa.
请参阅图22所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 22 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图22所示,功能层24包括触控层242,触控层242包括层叠的触控缓冲层2421、触控绝缘层2422、以及触控保护层2423。其中,触控缓冲层2421相较于触控绝缘层2422和触控保护层2423,更靠近于封装层211。As shown in FIG22 , the functional layer 24 includes a touch layer 242, and the touch layer 242 includes a stacked touch buffer layer 2421, a touch insulating layer 2422, and a touch protection layer 2423. The touch buffer layer 2421 is closer to the encapsulation layer 211 than the touch insulating layer 2422 and the touch protection layer 2423.
在本实施例中,调节层212对应触控层242的触控缓冲层2421、触控绝缘层2422、以及触控保护层2423,分别同步制作第四子调节层2124、第五子调节层2125、以及第六子调节层2126。可以理解的,第四子调节层2124与触控缓冲层2421采用相同的材料,第五子调节层2125与触控绝缘层2422采用相同的材料,第六子
调节层2126与触控保护层2423采用相同的材料,以利用功能层24中具有较高模量的材料,实现弯折区20b中性层L的位置调节。In this embodiment, the adjustment layer 212 corresponds to the touch buffer layer 2421, the touch insulating layer 2422, and the touch protection layer 2423 of the touch layer 242, and the fourth sub-adjustment layer 2124, the fifth sub-adjustment layer 2125, and the sixth sub-adjustment layer 2126 are respectively and synchronously manufactured. It can be understood that the fourth sub-adjustment layer 2124 and the touch buffer layer 2421 are made of the same material, the fifth sub-adjustment layer 2125 and the touch insulating layer 2422 are made of the same material, and the sixth sub-adjustment layer 2126 is made of the same material. The adjustment layer 2126 and the touch protection layer 2423 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve position adjustment of the neutral layer L in the bending area 20 b.
在一种实施例中,触控层242的材料模量大于或等于4.6GPa。In one embodiment, the material modulus of the touch layer 242 is greater than or equal to 4.6 GPa.
在一种实施例中,触控缓冲层2421、触控绝缘层2422和触控保护层2423均采用丙烯酸或硅氧烷制备。In one embodiment, the touch buffer layer 2421 , the touch insulating layer 2422 , and the touch protection layer 2423 are all made of acrylic acid or siloxane.
在一种实施例中,触控缓冲层2421、触控绝缘层2422和触控保护层2423的材料模量均为4.6GPa。In one embodiment, the material modulus of the touch buffer layer 2421 , the touch insulation layer 2422 , and the touch protection layer 2423 are all 4.6 GPa.
请参阅图23所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 23 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图23所示,功能层24包括微透镜阵列243,微透镜阵列243包括折射率不同的第一透镜层2431和第二透镜层2432。在本实施例中,第一透镜层2431的折射率小于第二透镜层2432的折射率,且第一透镜层2431相较于第二透镜层2432更靠近于封装层211。可以理解的,在另一种实施例中,第二透镜层2432的折射率小于第一透镜层2431的折射率,且第二透镜层2432相较于第一透镜层2431更靠近于封装层211。As shown in FIG23 , the functional layer 24 includes a microlens array 243, and the microlens array 243 includes a first lens layer 2431 and a second lens layer 2432 having different refractive indices. In this embodiment, the refractive index of the first lens layer 2431 is less than that of the second lens layer 2432, and the first lens layer 2431 is closer to the encapsulation layer 211 than the second lens layer 2432. It can be understood that in another embodiment, the refractive index of the second lens layer 2432 is less than that of the first lens layer 2431, and the second lens layer 2432 is closer to the encapsulation layer 211 than the first lens layer 2431.
在本实施例中,调节层212对应微透镜阵列243的第一透镜层2431和第二透镜层2432,分别同步制作第七子调节层2127和第八子调节层2128。可以理解的,第七子调节层2127与第一透镜层2431采用相同的材料,第八子调节层2128与第二透镜层2432采用相同的材料,以利用功能层24中具有较高模量的材料,实现弯折区20b中性层L的位置调节。In this embodiment, the adjustment layer 212 corresponds to the first lens layer 2431 and the second lens layer 2432 of the microlens array 243, and the seventh sub-adjustment layer 2127 and the eighth sub-adjustment layer 2128 are respectively and synchronously manufactured. It can be understood that the seventh sub-adjustment layer 2127 and the first lens layer 2431 are made of the same material, and the eighth sub-adjustment layer 2128 and the second lens layer 2432 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve the position adjustment of the neutral layer L in the bending area 20b.
在一种实施例中,微透镜阵列243的材料模量介于0.25GPa-5.4GPa之间。In one embodiment, the material modulus of the microlens array 243 is between 0.25 GPa and 5.4 GPa.
在一种实施例中,第一透镜层2431和第二透镜层2432均采用丙烯酸或硅氧烷制备。In one embodiment, the first lens layer 2431 and the second lens layer 2432 are both made of acrylic acid or silicone.
在一种实施例中,第一透镜层2431的材料模量为0.25GPa;第二透镜层2432的材料模量为5.4GPa。In one embodiment, the material modulus of the first lens layer 2431 is 0.25 GPa; and the material modulus of the second lens layer 2432 is 5.4 GPa.
请参阅图24所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 24 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图24所示,功能层24包括薄膜封装层244,薄膜封装层244包括喷墨打印层2441。在本实施例中,调节层212对应薄膜封装层244的喷墨打印层2441,同步制作第九子调节层2129。可以理解的,第九子调节层2129与喷墨打印层2441采用相同的材料,以利用功能层24中具有较高模量的材料,实现弯折区20b中性层L的位置调节。As shown in FIG24 , the functional layer 24 includes a thin film encapsulation layer 244, and the thin film encapsulation layer 244 includes an inkjet printing layer 2441. In this embodiment, the adjustment layer 212 corresponds to the inkjet printing layer 2441 of the thin film encapsulation layer 244, and the ninth sub-adjustment layer 2129 is simultaneously manufactured. It can be understood that the ninth sub-adjustment layer 2129 and the inkjet printing layer 2441 are made of the same material, so as to utilize the material with a higher modulus in the functional layer 24 to achieve the position adjustment of the neutral layer L in the bending area 20b.
在一种实施例中,薄膜封装层244的材料模量大于或等于3.4GPa。In one embodiment, the material modulus of the thin film encapsulation layer 244 is greater than or equal to 3.4 GPa.
在一种实施例中,喷墨打印层2441采用丙烯酸、酚醛环氧树脂、硅氧烷中的一者制备。In one embodiment, the inkjet printing layer 2441 is prepared using one of acrylic acid, novolac epoxy resin, and silicone.
在一种实施例中,喷墨打印层2441的材料模量为3.4GPa。In one embodiment, the material modulus of the inkjet printed layer 2441 is 3.4 GPa.
请参阅图25所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 25 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图25所示,封装层211包括层叠的第一像素定义层2111和第一平坦层2112。其中,第一平坦层2112涂覆于相对粗糙的第一金属层22表面,从而提供相对平整的表面。第一像素定义层2111位于第一平坦层2112背离第一金属层22的表面。其中,位于显示区域20d的第一像素定义层2111,用于实现发光单元(图中未示出)的定位。As shown in FIG. 25 , the encapsulation layer 211 includes a stacked first pixel definition layer 2111 and a first flat layer 2112. The first flat layer 2112 is coated on the relatively rough surface of the first metal layer 22, thereby providing a relatively flat surface. The first pixel definition layer 2111 is located on the surface of the first flat layer 2112 away from the first metal layer 22. The first pixel definition layer 2111 located in the display area 20d is used to realize the positioning of the light-emitting unit (not shown in the figure).
可以理解的,位于弯折区20b的第一像素定义层2111具有较高的材料模量和一定的厚度,第一像素定义层2111的材料模量和厚度,用于与衬底25、第一金属层22、和第一平坦层2112的厚度和模量相互配合,得以将弯折区20b的中性层L调整至第一金属层22内,或中性层L靠近于第一金属层22。It can be understood that the first pixel definition layer 2111 located in the bending zone 20b has a higher material modulus and a certain thickness. The material modulus and thickness of the first pixel definition layer 2111 are used to cooperate with the thickness and modulus of the substrate 25, the first metal layer 22, and the first flat layer 2112, so as to adjust the neutral layer L of the bending zone 20b to the first metal layer 22, or the neutral layer L is close to the first metal layer 22.
前述中提到,封装调节层21的材料还可以为金属。请参阅图26所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。As mentioned above, the material of the encapsulation adjustment layer 21 can also be metal. Please refer to FIG. 26 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图26所示,封装层211包括第二平坦层2113,功能层24包括第二金属层245。其中,在显示区域20d内,第二平坦层2113位于第一金属层22和第二金属层245之间,以用于实现第一金属层22和第二金属层245之间的绝缘。As shown in FIG26 , the encapsulation layer 211 includes a second flat layer 2113, and the functional layer 24 includes a second metal layer 245. In the display area 20d, the second flat layer 2113 is located between the first metal layer 22 and the second metal layer 245 to achieve insulation between the first metal layer 22 and the second metal layer 245.
同时,在显示区域20d内,第二金属层245经图案化后,可以构造为显示面板20的电极或焊盘等结构。第二金属层245可以与第一金属层22相互配合,在显示区域20d内分别传输电信号以形成电压差,进而驱动显示区域20d内的器件发光显示。At the same time, in the display area 20d, the second metal layer 245 can be patterned to form structures such as electrodes or pads of the display panel 20. The second metal layer 245 can cooperate with the first metal layer 22 to transmit electrical signals in the display area 20d to form a voltage difference, thereby driving the devices in the display area 20d to emit light and display.
而第二金属层245自第一非弯折区20a延伸至弯折区20b内后,可以构造为调节层212的一部分。由于第二金属层245的材料模量相对较高。在本实施例中,利用第二金属层245的材料同步制作调节层212,可以进一步提升调节层212的材料模量,从而减小本申请显示屏100所需的调节层212的厚度。After the second metal layer 245 extends from the first non-bending area 20a to the bending area 20b, it can be constructed as a part of the adjustment layer 212. Since the material modulus of the second metal layer 245 is relatively high, in this embodiment, the material modulus of the adjustment layer 212 can be further improved by simultaneously making the adjustment layer 212 with the material of the second metal layer 245, thereby reducing the thickness of the adjustment layer 212 required for the display screen 100 of the present application.
在一种实施例中,第二平坦层2113的材料模量介于10GPa-15GPa之间;和/或第二金属层245的材料模量范围介于72GPa-118GPa之间。In one embodiment, the material modulus of the second planar layer 2113 is between 10 GPa and 15 GPa; and/or the material modulus of the second metal layer 245 is between 72 GPa and 118 GPa.
在一种实施例中,如图26所示,弯折区20b内的第二金属层245开设有至少一处减压槽2451。其中减压槽2451分布于第二金属层245靠近衬底25的一侧,且减压槽2451的长度方向与弯折区20b的弯折轴线相平行。In one embodiment, as shown in FIG26 , the second metal layer 245 in the bending region 20b is provided with at least one pressure relief groove 2451. The pressure relief groove 2451 is distributed on a side of the second metal layer 245 close to the substrate 25, and the length direction of the pressure relief groove 2451 is parallel to the bending axis of the bending region 20b.
在本实施例中,由于第二金属层245采用了金属材料。当弯折区20b的中性层L位于第二金属层245靠近
背膜23的一侧时,第二金属层245会承受较大的弯折应力,该弯折应力使得第二金属层245的相对两侧受拉伸长。可以理解的,当弯折应力过大时,可能会导致第二金属层245断裂。由此,在弯折区20b内的第二金属层245设置减压槽,能够减小弯折区20b内的第二金属层245的弯折应力,从而避免因第二金属层245的弯折应力过大,而导致断裂。In this embodiment, since the second metal layer 245 is made of metal material, when the neutral layer L of the bending area 20b is located near the second metal layer 245, When the second metal layer 245 is on one side of the back film 23, the second metal layer 245 will be subjected to a large bending stress, and the bending stress causes the opposite sides of the second metal layer 245 to be stretched. It can be understood that when the bending stress is too large, it may cause the second metal layer 245 to break. Therefore, the second metal layer 245 in the bending area 20b is provided with a pressure relief groove, which can reduce the bending stress of the second metal layer 245 in the bending area 20b, thereby avoiding the second metal layer 245 from breaking due to excessive bending stress.
为了便于描述,图26适当增大了减压槽2451的深度,以及扩大了减压槽2451的宽度和间隔距离。对于实际的显示屏100结构,减压槽2451的深度可能相对较小,减压槽2451的宽度和间隔距离也相对较小,减压槽2451在第二金属层245靠近衬底25的表面上形成为类似微纹理的结构,以降低第二金属层245在弯折区20b内所承受的弯折应力。For ease of description, FIG26 appropriately increases the depth of the decompression groove 2451, and expands the width and spacing of the decompression groove 2451. For the actual display screen 100 structure, the depth of the decompression groove 2451 may be relatively small, and the width and spacing of the decompression groove 2451 are also relatively small. The decompression groove 2451 is formed on the surface of the second metal layer 245 close to the substrate 25 as a micro-texture structure to reduce the bending stress of the second metal layer 245 in the bending area 20b.
在一种实施例中,如图26所示,调节层212还包括层叠的第二像素定义层212b和第三平坦层212c。其中,第三平坦层212c位于第二金属层245背离第二平坦层2113的一侧,并覆盖第二金属层245。第二像素定义层212b位于第三平坦层212c背离第二金属层245的一侧。In one embodiment, as shown in FIG26 , the adjustment layer 212 further includes a stacked second pixel definition layer 212b and a third flat layer 212c. The third flat layer 212c is located on a side of the second metal layer 245 away from the second flat layer 2113 and covers the second metal layer 245. The second pixel definition layer 212b is located on a side of the third flat layer 212c away from the second metal layer 245.
基于第二金属层245具有相对粗糙的表面。第三平坦层212c涂覆于第二金属层245背离第二平坦层2113的表面,以提供相对平整的表面。Since the second metal layer 245 has a relatively rough surface, the third flat layer 212c is coated on the surface of the second metal layer 245 away from the second flat layer 2113 to provide a relatively flat surface.
可以理解的,第二像素定义层212b位于弯折区20b内,且具有一定的材料模量和厚度,以便于与衬底25、第一金属层22、第二平坦层2113、第二金属层245、和第三平坦层212c的厚度和模量相互配合,得以将弯折区20b的中性层L调整至第一金属层22内,或中性层L靠近于第一金属层22。It can be understood that the second pixel definition layer 212b is located in the bending zone 20b and has a certain material modulus and thickness, so as to cooperate with the thickness and modulus of the substrate 25, the first metal layer 22, the second flat layer 2113, the second metal layer 245, and the third flat layer 212c, so as to adjust the neutral layer L of the bending zone 20b to the first metal layer 22, or the neutral layer L is close to the first metal layer 22.
请参阅图27所示的本申请一种实施例中所提供的显示屏100的另一结构示意图。Please refer to FIG. 27 for another structural schematic diagram of a display screen 100 provided in an embodiment of the present application.
如图27所示,封装调节层21包括依次连接的第一封装区21a、调节区21b、以及第二封装区21c。其中,第一封装区21a位于第一非弯折区20a内,以用于封装第一非弯折区20a,并保护位于第一非弯折区20a的第一金属层22。第二封装区21c位于第二非弯折区20c内,以用于封装第二非弯折区20c,并保护位于第二非弯折区20c的第一金属层22。As shown in FIG27 , the encapsulation adjustment layer 21 includes a first encapsulation area 21a, an adjustment area 21b, and a second encapsulation area 21c connected in sequence. The first encapsulation area 21a is located in the first non-bending area 20a to encapsulate the first non-bending area 20a and protect the first metal layer 22 located in the first non-bending area 20a. The second encapsulation area 21c is located in the second non-bending area 20c to encapsulate the second non-bending area 20c and protect the first metal layer 22 located in the second non-bending area 20c.
在本实施例中,弯折区20b内的封装调节层21构造为调节区21b。调节区21b独立制作于弯折区20b内,调节区21b连接于第一封装区21a和第二封装区21c之间,调节区21b用于调节弯折区20b的中性层L位置。In this embodiment, the encapsulation adjustment layer 21 in the bending area 20b is constructed as an adjustment area 21b. The adjustment area 21b is independently made in the bending area 20b, connected between the first encapsulation area 21a and the second encapsulation area 21c, and used to adjust the position of the neutral layer L in the bending area 20b.
在一种实施例中,调节区21b可采用喷墨打印制作,且喷墨打印的材料为丙烯酸、酚醛环氧树脂、或硅氧烷。在另一种实施例中,调节区21b也可以采用气相沉积制作,且气相沉积的材料为氧化硅或氮化硅。In one embodiment, the adjustment area 21b can be made by inkjet printing, and the material of the inkjet printing is acrylic acid, phenolic epoxy resin, or siloxane. In another embodiment, the adjustment area 21b can also be made by vapor deposition, and the material of the vapor deposition is silicon oxide or silicon nitride.
在一种实施例中,调节区21b的厚度介于15μm-25μm之间,调节区21b的材料模量介于0.25GPa-12GPa之间。可以理解的,在保证弯折区20b的整体厚度的基础上,本申请结合调节区21b的厚度和模量,能够用于调节弯折区20b的中性层L的位置。In one embodiment, the thickness of the adjustment zone 21b is between 15 μm and 25 μm, and the material modulus of the adjustment zone 21b is between 0.25 GPa and 12 GPa. It can be understood that, on the basis of ensuring the overall thickness of the bending zone 20b, the present application can be used to adjust the position of the neutral layer L of the bending zone 20b in combination with the thickness and modulus of the adjustment zone 21b.
基于本申请显示屏100具备的能够降低弯折区20b内的第一金属层22的断裂风险的有益效果,本申请电子设备200因采用了本申请所提供的显示屏100,其同样也具备有能够提升弯折区20b内的第一金属层22的结构刚度,并缩减显示屏100的体积的有益效果。由此保证了电子设备200的信号传输可靠性,并缩窄了边框,提示用户体验。Based on the beneficial effect of reducing the fracture risk of the first metal layer 22 in the bending area 20b of the display screen 100 of the present application, the electronic device 200 of the present application also has the beneficial effect of improving the structural rigidity of the first metal layer 22 in the bending area 20b and reducing the volume of the display screen 100 due to the use of the display screen 100 provided by the present application. In this way, the signal transmission reliability of the electronic device 200 is ensured, the frame is narrowed, and the user experience is improved.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。
The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims (23)
- 一种显示屏,其特征在于,包括上叠层、显示面板和下叠层,所述显示面板包括依次连接的第一非弯折区、弯折区和第二非弯折区,所述第一非弯折区和所述第二非弯折区分别贴合于所述下叠层的相背两面,所述上叠层位于所述第一非弯折区背离所述下叠层一侧;A display screen, characterized in that it comprises an upper stack, a display panel and a lower stack, the display panel comprises a first non-bending area, a bending area and a second non-bending area connected in sequence, the first non-bending area and the second non-bending area are respectively attached to opposite sides of the lower stack, and the upper stack is located on the side of the first non-bending area away from the lower stack;所述显示面板包括依次层叠的衬底、第一金属层和封装调节层,所述封装调节层的材料模量介于0.25GPa-118GPa之间,在所述弯折区内,所述封装调节层用于调节所述显示面板的中性层位置,以使所述中性层位于所述第一金属层之内,或所述中性层接近所述第一金属层。The display panel includes a substrate, a first metal layer and a packaging adjustment layer stacked in sequence, the material modulus of the packaging adjustment layer is between 0.25GPa-118GPa, and in the bending area, the packaging adjustment layer is used to adjust the neutral layer position of the display panel so that the neutral layer is located within the first metal layer, or the neutral layer is close to the first metal layer.
- 根据权利要求1所述的显示屏,其特征在于,所述弯折区内的所述封装调节层包括封装层和调节层,所述封装层位于所述第一金属层与所述调节层之间,所述封装层用于覆盖并保护所述第一金属层,所述封装层与所述调节层共同作用以调节所述中性层的位置。The display screen according to claim 1 is characterized in that the encapsulation adjustment layer in the bending area includes an encapsulation layer and an adjustment layer, the encapsulation layer is located between the first metal layer and the adjustment layer, the encapsulation layer is used to cover and protect the first metal layer, and the encapsulation layer and the adjustment layer work together to adjust the position of the neutral layer.
- 根据权利要求2所述的显示屏,其特征在于,所述第一非弯折区内设有显示区域,所述显示区域包括功能层,所述功能层位于所述封装调节层背离所述第一金属层一侧;The display screen according to claim 2, characterized in that a display area is provided in the first non-bending area, the display area comprises a functional layer, and the functional layer is located on a side of the packaging adjustment layer away from the first metal layer;所述功能层为复合层结构,所述调节层的材料与所述功能层中至少部分材料相同,且所述调节层与所述功能层同步制作。The functional layer is a composite layer structure, the material of the adjustment layer is the same as at least part of the material of the functional layer, and the adjustment layer and the functional layer are manufactured synchronously.
- 根据权利要求3所述的显示屏,其特征在于,所述调节层包括层叠的多个子调节层,所述子调节层中的材料与所述功能层中的至少一种材料相同。The display screen according to claim 3, characterized in that the adjustment layer comprises a plurality of stacked sub-adjustment layers, and the material in the sub-adjustment layers is the same as at least one material in the functional layer.
- 根据权利要求3或4所述的显示屏,其特征在于,所述功能层的材料包括有机材料,所述调节层的材料均为有机材料,且所述调节层的厚度介于15μm-25μm之间,所述调节层中材料的模量介于0.25GPa-12GPa之间。The display screen according to claim 3 or 4 is characterized in that the material of the functional layer includes organic material, the material of the adjustment layer is all organic material, the thickness of the adjustment layer is between 15 μm and 25 μm, and the modulus of the material in the adjustment layer is between 0.25 GPa and 12 GPa.
- 根据权利要求3-5任一项所述的显示屏,其特征在于,所述功能层包括滤光层、触控层、薄膜封装层和微透镜阵列中的至少一者。The display screen according to any one of claims 3 to 5, characterized in that the functional layer comprises at least one of a filter layer, a touch layer, a thin film encapsulation layer and a microlens array.
- 根据权利要求6所述的显示屏,其特征在于,所述功能层包括所述滤光层,所述滤光层包括遮光层、彩色滤光单元、和滤光保护层;The display screen according to claim 6, characterized in that the functional layer includes the filter layer, and the filter layer includes a light shielding layer, a color filter unit, and a filter protection layer;所述调节层包括与所述遮光层材料相同的第一子调节层、与所述彩色滤光单元材料相同的第二子调节层、以及与所述滤光保护层材料相同的第三子调节层中的至少一者。The adjustment layer includes at least one of a first sub-adjustment layer made of the same material as the light shielding layer, a second sub-adjustment layer made of the same material as the color filter unit, and a third sub-adjustment layer made of the same material as the filter protection layer.
- 根据权利要求7所述的显示屏,其特征在于,所述第一子调节层自所述弯折区部分伸入所述第一非弯折区,所述第一非弯折区内的所述第一子调节层形成为所述显示区域的边界。The display screen according to claim 7, characterized in that the first sub-adjustment layer extends from the bending area portion into the first non-bending area, and the first sub-adjustment layer in the first non-bending area forms a boundary of the display area.
- 根据权利要求6-8任一项所述的显示屏,其特征在于,所述功能层包括所述触控层,所述触控层包括层叠的触控缓冲层、触控绝缘层和触控保护层;The display screen according to any one of claims 6 to 8, characterized in that the functional layer includes the touch layer, and the touch layer includes a stacked touch buffer layer, a touch insulation layer and a touch protection layer;所述调节层包括与所述触控缓冲层材料相同的第四子调节层、与所述触控绝缘层材料相同的第五子调节层、以及与所述触控保护层材料相同的第六子调节层中的至少一者。The adjustment layer includes at least one of a fourth sub-adjustment layer made of the same material as the touch buffer layer, a fifth sub-adjustment layer made of the same material as the touch insulation layer, and a sixth sub-adjustment layer made of the same material as the touch protection layer.
- 根据权利要求6-9任一项所述的显示屏,其特征在于,所述功能层包括所述微透镜阵列,所述微透镜阵列包括折射率不同的第一透镜层和第二透镜层;The display screen according to any one of claims 6 to 9, characterized in that the functional layer includes the microlens array, and the microlens array includes a first lens layer and a second lens layer with different refractive indices;所述调节层包括与所述第一透镜层材料相同的第七子调节层,和/或,包括与所述第二透镜层材料相同的第八子调节层。The adjustment layer includes a seventh adjustment sub-layer made of the same material as that of the first lens layer, and/or includes an eighth adjustment sub-layer made of the same material as that of the second lens layer.
- 根据权利要求6-10任一项所述的显示屏,其特征在于,所述功能层包括薄膜封装层,所述薄膜封装层包括喷墨打印层,所述调节层包括与所述喷墨打印层材料相同的第九子调节层。The display screen according to any one of claims 6 to 10, characterized in that the functional layer includes a thin film encapsulation layer, the thin film encapsulation layer includes an inkjet printing layer, and the adjustment layer includes a ninth sub-adjustment layer made of the same material as the inkjet printing layer.
- 根据权利要求2-11任一项所述的显示屏,其特征在于,所述第一非弯折区和所述第二非弯折区内的所述封装调节层包括所述封装层,且所述封装层包括层叠的第一像素定义层和第一平坦层,所述第一平坦层位于所述第一像素定义层与所述第一金属层之间。The display screen according to any one of claims 2 to 11 is characterized in that the packaging adjustment layer in the first non-bending area and the second non-bending area includes the packaging layer, and the packaging layer includes a stacked first pixel definition layer and a first flat layer, and the first flat layer is located between the first pixel definition layer and the first metal layer.
- 根据权利要求2-4任一项所述的显示屏,其特征在于,所述第一非弯折区和所述第二非弯折区内的所述封装调节层包括所述封装层,且所述封装层包括第二平坦层,所述功能层包括第二金属层,所述第二金属层自所述第一非弯折区延伸至所述弯折区内并构造为所述调节层的一部分。The display screen according to any one of claims 2 to 4 is characterized in that the packaging adjustment layer in the first non-bending area and the second non-bending area includes the packaging layer, and the packaging layer includes a second flat layer, the functional layer includes a second metal layer, and the second metal layer extends from the first non-bending area to the bending area and is constructed as a part of the adjustment layer.
- 根据权利要求13所述的显示屏,其特征在于,所述第二平坦层的材料模量介于10GPa-15GPa之间;和/或The display screen according to claim 13, characterized in that the material modulus of the second flat layer is between 10 GPa and 15 GPa; and/or所述第二金属层的材料模量范围介于72GPa-118GPa之间。The material modulus of the second metal layer ranges from 72 GPa to 118 GPa.
- 根据权利要求13或14所述的显示屏,其特征在于,所述弯折区内的所述第二金属层开设有至少一处减压槽,所述减压槽的长度方向平行于所述弯折区的弯折轴线,所述减压槽用于减小所述第二金属层的弯折应力。 The display screen according to claim 13 or 14 is characterized in that the second metal layer in the bending zone is provided with at least one decompression groove, the length direction of the decompression groove is parallel to the bending axis of the bending zone, and the decompression groove is used to reduce the bending stress of the second metal layer.
- 根据权利要求13-15任一项所述的显示屏,其特征在于,所述调节层还包括层叠的第二像素定义层和第三平坦层,所述第三平坦层覆盖所述第二金属层,所述第三平坦层位于所述第二金属层背离所述第二平坦层一侧,所述第三平坦层还位于所述第二像素定义层与所述第二金属层之间。The display screen according to any one of claims 13 to 15 is characterized in that the adjustment layer also includes a stacked second pixel definition layer and a third flat layer, the third flat layer covers the second metal layer, the third flat layer is located on the side of the second metal layer away from the second flat layer, and the third flat layer is also located between the second pixel definition layer and the second metal layer.
- 根据权利要求1所述的显示屏,其特征在于,所述弯折区内的所述封装调节层包括调节区,所述调节区的厚度介于15μm-25μm之间,所述调节区的材料模量介于0.25GPa-12GPa之间。The display screen according to claim 1 is characterized in that the encapsulation adjustment layer in the bending area includes an adjustment area, the thickness of the adjustment area is between 15 μm and 25 μm, and the material modulus of the adjustment area is between 0.25 GPa and 12 GPa.
- 根据权利要求1-17任一项所述的显示屏,其特征在于,所述第一非弯折区内的所述显示面板包括第一背膜,所述第二非弯折区内的所述显示面板包括第二背膜,所述第一背膜和所述第二背膜分别贴合于所述下叠层的相背两面。The display screen according to any one of claims 1-17 is characterized in that the display panel in the first non-bending area includes a first back film, and the display panel in the second non-bending area includes a second back film, and the first back film and the second back film are respectively adhered to opposite sides of the lower stack.
- 根据权利要求1-18任一项所述的显示屏,其特征在于,所述上叠层包括依次层叠的支撑层和盖板,所述支撑层位于所述盖板与所述显示面板之间,所述显示面板和所述下叠层在所述上叠层的投影收容于所述支撑层内。The display screen according to any one of claims 1 to 18 is characterized in that the upper stack comprises a supporting layer and a cover plate stacked in sequence, the supporting layer is located between the cover plate and the display panel, and the projections of the display panel and the lower stack on the upper stack are accommodated in the supporting layer.
- 根据权利要求19所述的显示屏,其特征在于,所述上叠层和所述显示面板之间设有粘接层,所述粘接层收容于所述第一非弯折区内,所述粘接层的厚度大于或等于所述调节层的厚度。The display screen according to claim 19 is characterized in that an adhesive layer is provided between the upper stack and the display panel, the adhesive layer is accommodated in the first non-bending area, and the thickness of the adhesive layer is greater than or equal to the thickness of the adjustment layer.
- 根据权利要求20所述的显示屏,其特征在于,所述上叠层包括遮蔽层,所述遮蔽层位于所述支撑层和所述盖板之间,所述遮蔽层位于靠近所述显示面板的所述弯折区一侧,所述遮蔽层还部分伸入所述第一非弯折区,所述遮蔽层在所述粘接层上的投影与所述粘接层部分重合。The display screen according to claim 20 is characterized in that the upper stack includes a shielding layer, the shielding layer is located between the supporting layer and the cover plate, the shielding layer is located on the side of the bending area close to the display panel, the shielding layer also partially extends into the first non-bending area, and the projection of the shielding layer on the adhesive layer partially overlaps with the adhesive layer.
- 根据权利要求1-21任一项所述的显示屏,其特征在于,所述下叠层包括层叠的衬板和支撑板,所述支撑板位于所述衬板与所述上叠层之间,所述衬板在所述第二非弯折区内的投影收容于所述第二非弯折区内。The display screen according to any one of claims 1-21 is characterized in that the lower stack includes a stacked backing plate and a support plate, the support plate is located between the backing plate and the upper stack, and the projection of the backing plate in the second non-bending area is contained in the second non-bending area.
- 一种电子设备,其特征在于,包括壳体和权利要求1-22任一项所述的显示屏,所述显示屏嵌设于所述壳体,所述显示屏用于实现所述电子设备的显示功能。 An electronic device, characterized in that it comprises a housing and a display screen according to any one of claims 1 to 22, wherein the display screen is embedded in the housing, and the display screen is used to realize a display function of the electronic device.
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