WO2019037309A1 - 一种冷却装置及液冷散热系统 - Google Patents

一种冷却装置及液冷散热系统 Download PDF

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Publication number
WO2019037309A1
WO2019037309A1 PCT/CN2017/111718 CN2017111718W WO2019037309A1 WO 2019037309 A1 WO2019037309 A1 WO 2019037309A1 CN 2017111718 W CN2017111718 W CN 2017111718W WO 2019037309 A1 WO2019037309 A1 WO 2019037309A1
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WIPO (PCT)
Prior art keywords
liquid
cooling
liquid inlet
module
air
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PCT/CN2017/111718
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English (en)
French (fr)
Inventor
王伟
史忠山
武俊川
曹振东
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广东合一新材料研究院有限公司
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Publication of WO2019037309A1 publication Critical patent/WO2019037309A1/zh

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20718Forced ventilation of a gaseous coolant
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20763Liquid cooling without phase change
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20836Thermal management, e.g. server temperature control

Definitions

  • the invention relates to a cooling control system, in particular to a cooling device and a liquid cooling heat dissipation system.
  • data centers are facilities that house a large number of computer systems. These computer systems are arranged to provide computer processing services to the user. Due to the centralized arrangement of a large number of computer devices, the problem of heat dissipation in the data center is prominent. In order to maintain efficient and stable operation of the data center, an excellent and stable heat dissipation system is required.
  • the mainstream heat dissipation method of the data center is mainly air-conditioning and air-cooling, which is a kind of Very mature technology, stable system operation and convenient maintenance, but the disadvantage is that the system consumes too much energy and the running cost is too high.
  • the air cooling mode has limited cooling capacity, which can not increase the server installation density and single machine power.
  • the data center cooling method is moving toward The liquid cooling method is explored.
  • the liquid working medium has larger heat capacity and higher thermal conductivity, it can exchange more heat under the same temperature difference compared with air cooling, so it can increase the installation density and stand-alone power of the server and save space resources.
  • it is also possible to make full use of the environmental cold source to reduce the energy consumption of the cooling system.
  • the advantages of the liquid cooling system have been clarified, but the design of the liquid cooling system is not mature enough, and the system cannot be stably operated in a low energy consumption state, and many of the systems still need to be perfected.
  • one of the objects of the present invention is to provide a cooling device to achieve energy saving and stability effects of the heat dissipation system.
  • Another object of the present invention is to provide a liquid cooling heat dissipation system to achieve energy saving and stability effects of the heat dissipation system.
  • a cooling device for cooling a liquid including a liquid inlet assembly, an air-cooling heat dissipating component, and liquid cooling a component, a liquid discharge assembly, and a control device;
  • the liquid inlet assembly includes an inlet conduit and a first inlet branch and a second inlet branch connected to the inlet conduit, the outlet assembly including a liquid inlet pipe;
  • the first liquid inlet branch is in communication with the liquid outlet pipe through the air cooling heat dissipating component;
  • the second liquid inlet branch passes through the liquid cooling heat dissipating component and the liquid discharging pipe Connected
  • the control device includes a control module and a signal acquisition module, an execution module and a power module electrically connected to the control module;
  • the signal acquisition module is configured to collect temperature information, ambient temperature information and liquid level information of the cooling liquid and Transmitting the temperature information, the ambient temperature information, and the liquid level information to the control module, wherein the control module is configured to control the execution module to start the wind according to the temperature information and the ambient temperature information a cold heat dissipating component and/or the liquid cooling heat dissipating component.
  • the air-cooling heat dissipating component includes an air-cooling heat sink, and the first liquid-intake branch communicates with the liquid-discharging pipeline through the air-cooling heat sink; a circuit chiller, a heat exchanger and a chilled water circulation pump, wherein the second inlet branch communicates with the outlet line through the heat exchanger.
  • the liquid inlet assembly further includes two liquid supply pumps and a first pressure sensor disposed on the liquid inlet line, the first pressure sensor is connected to two of the liquid supply pumps, and the signal is collected.
  • the module is configured to collect first pressure information of the first pressure sensor and send the information to the control module, where the control module is configured to control the execution module to start the supply according to the first pressure information and the liquid level information Liquid pump.
  • the liquid inlet assembly further includes a liquid inlet chamber disposed at one end of the liquid inlet pipeline, wherein the liquid inlet chamber is provided with a first liquid level sensor and a first temperature sensor, and the first liquid level sensor And the first temperature sensor is connected to the signal acquisition module.
  • a first filter is further disposed between the liquid inlet chamber and the liquid supply pump.
  • two second filters are disposed on the liquid discharge line and connected to the second filter a second pressure sensor
  • the signal acquisition module is configured to collect second pressure information of the second pressure sensor and send the information to the control module
  • the control module is configured to control the second pressure information according to the second pressure information
  • the execution module starts the second filter.
  • the liquid cooling heat dissipating assembly further includes a chilled water tank connected between the chilled water circulation pump and the chiller, wherein the chilled water tank is provided with a second liquid level sensor, the second A liquid level sensor is coupled to the signal acquisition module.
  • the heat exchanger is a plate heat exchanger, and the plate heat exchanger includes a first heat exchange channel and a second heat exchange channel, and the first heat exchange channel is connected to the liquid inlet pipe.
  • the second heat exchange passage is connected to the chiller.
  • first electric valve is connected between the first liquid inlet branch and the liquid inlet line
  • second electric valve is connected between the second liquid inlet branch and the liquid inlet line. The first electric valve and the second electric valve are both connected to the execution module.
  • a liquid cooling heat dissipation system includes a storage tank sequentially connected, a gravity oiling device, a return oil pipeline, and the above-mentioned cooling device, wherein the oil storage tank is connected to the liquid discharge pipeline, and the oil return pipeline and the inlet pipeline Liquid line connection.
  • the invention has the beneficial effects that the control device starts air cooling or water cooling according to the temperature of the cooling liquid and the ambient temperature, reduces the overall energy consumption, and ensures the stability of the system.
  • FIG. 1 is a schematic diagram of a cooling device according to an embodiment of the present invention.
  • FIG 2 is a schematic view of the control device of the cooling device shown in Figure 1;
  • FIG. 3 is a schematic diagram of a liquid cooling heat dissipation system according to an embodiment of the present invention.
  • cooling device 11, liquid inlet component; 111, liquid inlet pipe; 112, first liquid inlet branch; 113, a second liquid inlet branch; 114, a liquid supply pump; 115, a first pressure sensor; 116, a liquid inlet chamber; 1161, a first liquid level sensor; 1162, a first temperature sensor; 1163, a heater; a first filter; 118, a first electric valve; 119, a second electric valve; 12, an air-cooling heat dissipating component; 121, an air-cooling radiator; 1211, a cooling fan; 13, a liquid cooling heat dissipating component; 131, a chiller; 132, heat exchanger; 1321, first heat exchange channel; 1322, second heat exchange channel; 133, chilled water circulation pump; 134, chilled water tank; 1341, second liquid level sensor; 135, flow switch; Component; 141, liquid outlet pipe; 142, second filter; 143, second pressure sensor; 144, third electric valve; 145,
  • a cooling device 1 is used for cooling a liquid, including a liquid inlet assembly 11, an air cooling heat dissipating component 12, a liquid cooling heat dissipating component 13, a liquid discharging component 14, and a control device 15;
  • the liquid inlet assembly 11 includes an inlet conduit 111 and a first inlet branch 112 and a second inlet branch 113 connected to the inlet conduit 111.
  • the outlet assembly 14 includes a liquid outlet conduit 141;
  • the branch circuit 112 communicates with the liquid outlet pipe 141 through the air-cooling heat dissipating component 12; the second liquid inlet branch 113 communicates with the liquid outlet pipe 141 through the liquid cooling heat dissipating component 13;
  • the control device 15 includes a control module 151 and a control module 151.
  • the signal acquisition module 152, the execution module 153 and the power module 154 are connected to each other; the signal acquisition module 152 is configured to collect temperature information, ambient temperature information and liquid level information of the cooling liquid and send the temperature information and the liquid level information to the control module 151.
  • the control module 151 is configured to control the execution module 153 to start the air-cooling heat dissipating component 12 and/or the liquid-cooling heat dissipating component 13 according to the temperature information and the liquid level information.
  • Cooling liquid is used to enter the data center cabinet
  • the heat dissipation and water cooling method are stable and stable, and can achieve stable cooling demand under different ambient temperatures, but the energy consumption is high; the air cooling method has low energy consumption, but is greatly affected by the ambient temperature. When the temperature exceeds the allowable value, the wind The cooling method does not meet the cooling requirements for the cooling liquid.
  • the air-cooling heat dissipating component 12 and the liquid-cooling heat dissipating component 13 of the cooling device 1 provided in this embodiment are connected in parallel, and the signal collecting module 152 detects temperature information and liquid level information of the cooling liquid, and simultaneously collects environmental temperature information, when the ambient temperature and the cooling liquid When the temperature is within the allowable range, the control module 151 controls the air-cooling heat dissipating component 12 to be turned on. When the ambient temperature or the temperature of the cooling liquid exceeds the allowable range, the control module 151 controls the liquid cooling component 13 to be turned on, thereby achieving energy saving and stable effects. .
  • the air-cooling heat dissipating component 12 includes an air-cooling heat sink 121, and the first liquid-intake branch 112 communicates with the liquid-discharging pipe 141 through the air-cooling heat sink 121; the liquid-cooling heat-dissipating component 13 includes the sequential connection and the circuit
  • a first electric valve 118 is connected, and a second electric valve 119 is connected between the second liquid inlet branch 113 and the inlet line 111.
  • the first electric valve 118 and the second electric valve 119 are both connected to the execution module 153.
  • the execution module 153 controls the flow of the cooling liquid through the air-cooling radiator 121 or the heat exchanger 132 by switching the first electric valve 118 and the second electric valve 119.
  • the liquid inlet assembly 11 further includes two liquid supply pumps 114 and a first pressure sensor 115 disposed on the liquid inlet line 111.
  • the first pressure sensor 115 is connected to the two liquid supply pumps 114, and the signal acquisition module 152 is used for collecting the first
  • the first pressure information of a pressure sensor 115 is sent to the control module 151, and the control module 151 is configured to control the execution module 153 to activate the liquid supply pump 114 according to the first pressure information and the liquid level information.
  • the signal acquisition module 152 feeds back the first pressure information of the first pressure sensor 115 to the control module 151, the execution module 153 is connected to the frequency converter (not shown), and the execution module 153 controls the frequency converter to adjust the input frequency to maintain the entire cooling device.
  • the supply pressure is stable, and the frequency conversion can be automatically adjusted according to the flow load of the cooling liquid.
  • the input frequency and power of the device achieve maximum energy saving effect.
  • the two liquid supply pumps 114 are used as the primary and backup devices respectively.
  • the control module 151 determines whether the liquid supply pump 114 is faulty according to the first pressure information. If the liquid supply pump 114 fails to operate normally, the first pressure information collected by the signal acquisition module 152 is collected. An abnormality occurs as a basis for judging the operation of the liquid supply pump 114.
  • the execution module 153 automatically switches the pipeline valves of the main pump and the standby pump to start the standby pump operation, and promptly eliminates the standby pump during operation.
  • the main pump fails and the operating system switches to the main pump.
  • the liquid inlet assembly 11 further includes an inlet chamber 116 disposed at one end of the inlet conduit 111.
  • the inlet chamber 116 is provided with a first liquid level sensor 1161 and a first temperature sensor 1162, a first level sensor 1161 and a first temperature. Sensors 1162 are all coupled to signal acquisition module 152.
  • the signal acquisition module 152 collects the liquid level information of the first liquid level sensor 1161 and sends it to the control module 151.
  • the execution module 153 controls the liquid supply pump 114. start up.
  • the control module 151 controls the execution module 153 to activate the air-cooling heat dissipating component 12 or the liquid-cooling heat dissipating component 13 according to the temperature information of the first temperature sensor 1162 and the ambient temperature.
  • the heater 1163 is further disposed in the liquid inlet chamber 116. When the cooling liquid is stabilized below 10 degrees, the cooling liquid is heated, and when the cooling liquid is stabilized to 10 degrees, the heating is stopped, thereby ensuring that the entire cooling device 1 is at a reasonable temperature. Work within the scope to ensure the stability of the system.
  • a first filter 117 is further disposed between the inlet chamber 116 and the liquid supply pump 114. The number of the first filters 117 is two, and the two first filters 117 are respectively connected to the two liquid supply pumps 114. The filter 117 performs primary filtration on the cooling liquid to ensure stable operation of the system.
  • the second liquid filter 142 and the second pressure sensor 143 connected to the second filter 142 are disposed on the liquid outlet pipe 141, and the signal collecting module 152 is configured to collect the second pressure information of the second pressure sensor 143 and send it to the second pressure sensor 143.
  • the control module 151 is configured to control the execution module 153 to activate the second filter 142 according to the second pressure information.
  • the second filter 142 is used for secondary filtering of the cooling liquid, the two second filters 142 are used as the primary and the standby, respectively, and the two second filters 142 are each connected to the third electrical
  • the moving valve 144 when the second pressure information of the second pressure sensor 143 exceeds the set value, indicates that the second filter 142 being used is faulty, requires repair and replacement, and the executing module 153 is activated by switching the two third electric valves 144.
  • Another second filter 142 operates while stopping the second filter 142 being used.
  • One of the second filters 142 serves as a main filter. When the main filter fails, the backup filter works. After the main filter is replaced, the operating system switches to the main filter and periodically replaces the spare filter.
  • a flow sensor 145 is disposed on the liquid outlet pipe 141, and the flow sensor 145 is connected to the signal acquisition module 152.
  • the control module 151 further controls the water cooling or air cooling mode according to the information fed back by the flow sensor 145.
  • the liquid cooling heat dissipating assembly 13 further includes a chilled water tank 134 connected between the chilled water circulating pump 133 and the chiller 131.
  • the chilled water tank 134 is provided with a second liquid level sensor 1341, and the second liquid level
  • the sensor 1341 is connected to the signal acquisition module 152, and the control module 151 controls the operating state of the chilled water circulation pump 133 based on the information of the second liquid level sensor 1341.
  • a flow switch 135 is connected between the chilled water circulation pump 133 and the heat exchanger 132 for controlling the circulation and closing of the chilled water circuit.
  • the liquid cooling heat dissipating assembly 13 further includes a water replenishing device (not shown) for replenishing the chiller 131.
  • the heat exchanger 132 is a plate heat exchanger, and the plate heat exchanger includes a first heat exchange channel 1321 and a second heat exchange channel 1322.
  • the first heat exchange channel 1321 is connected to the liquid inlet pipe 111, and the second heat exchange channel 1322 is The chiller 131 is connected.
  • the cooling liquid and the chilled water exchange heat through the first heat exchange passage 1321 and the second heat exchange passage 1322, thereby achieving the effect of lowering the temperature of the cooling liquid.
  • the air-cooling heat sink 121 includes a plurality of heat-dissipating fans 1211, and a suitable number of heat-dissipating fans are turned on according to the temperature of the cooling liquid to achieve the purpose of reducing energy consumption.
  • the execution module 153 controls the air-cooling heat dissipation mode to switch to the water-cooling heat dissipation mode, the liquid-cooling heat dissipation component 13 is activated, and the air-cooling heat dissipation component 12 is turned off.
  • the module 151 determines to turn on the zero-group cooling fan, the group of cooling fans, the two sets of cooling fans or the plurality of cooling fans according to the temperature of the cooling liquid, and each working state corresponds to a cooling liquid temperature.
  • the air-cooled oil radiator 121 operates in the state of the zero-group cooling fan, and when the heat of the cooling liquid absorption service data center cabinet slowly rises above the working upper limit temperature of the zero-group cooling fan, the system A set of cooling fans will be activated.
  • the execution module 153 will open the second group of cooling fans to operate the air-cooling radiator 121 at the maximum load.
  • the execution module 153 switches the valve to open the liquid cooling heat dissipating component 13; and so on, when the cooling liquid temperature continues When descending, the execution module 153 also turns off the cooling fan 1211 step by step to reduce energy consumption.
  • the liquid cooling heat dissipation system includes a storage tank 2, a gravity oiling device 3, a return oil pipeline 4, and the above-mentioned cooling device 1, the oil storage tank 2 and the liquid outlet pipeline.
  • the oil return line 4 is connected to the liquid inlet line 111
  • the cooling liquid is insulating silicone oil.
  • the insulating silicone oil cooled by the cooling device 1 is driven by the oil pump to cool the data center cabinet from the oil storage tank 2 through the gravity oil discharging device 3.
  • the heat of the data center cabinet is absorbed, and then the gravity is sucked and the siphoning action of the oil return line 4 flows through the liquid inlet pipe 111 to the liquid inlet chamber 116.
  • the control device 15 controls the insulating silicone oil to flow according to the temperature of the cooling liquid and the ambient temperature information.
  • a liquid inlet branch 112 or a second liquid inlet branch 113 simultaneously opens the corresponding air-cooling heat dissipating component 12 or the liquid cooling heat dissipating component 13, and the cooled silicone oil enters the oil storage tank 2, and continues to cool the data center cabinet, thereby completing a cycle.
  • the first pressure sensor 115 feeds back the collected pressure information to the frequency converter, and the frequency converter drives the oil pump through the PID control mode to ensure the constant pressure operation of the oil pump outlet, thereby further effectively saving energy.
  • the cooling device and the liquid cooling heat dissipation system provided by the invention control the air cooling or water cooling according to the temperature of the cooling liquid and the ambient temperature, thereby reducing the overall energy consumption and ensuring the stability of the system. Sex.

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  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
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Abstract

一种冷却装置(1),包括进液组件(11)、风冷散热组件(12)、液冷散热组件(13)、出液组件(14)及控制装置(15);进液组件(11)包括进液管路(111)、第一进液支路(112)和第二进液支路(113),出液组件(14)包括出液管路(141);风冷散热组件(12)包括风冷散热器(121),第一进液支路(112)通过风冷散热器(121)与出液管路(141)连通;液冷散热组件(13)包括冷水机(131)、换热器(132)及冷冻水循环泵(133),第二进液支路(113)通过换热器(132)与出液管路(141)连通;控制装置(15)包括控制模块(151)、信号采集模块(152)和执行模块(153);信号采集模块(152)用于采集冷却液体的温度信息、环境温度信息和液位信息,控制模块(151)用于控制执行模块(153)启动风冷散热组件(12)和/或液冷散热组件(13)。控制装置(15)根据冷却液体的温度和环境温度控制启动风冷散热或者水冷散热,降低整体能耗,且保证系统的稳定性。

Description

一种冷却装置及液冷散热系统 技术领域
本发明涉及一种冷却控制系统,尤其涉及一种冷却装置及液冷散热系统。
背景技术
目前,数据中心是容纳大量计算机系统的设施。这些计算机系统被布置为向用户提供计算机处理服务。由于大量计算机设备集中布置,从而造成了数据中心的散热问题比较突出,为维持数据中心的高效稳定运行,需要优异稳定的散热系统,目前数据中心主流散热方式主要是空调风冷,这是一种非常成熟的技术,系统运行稳定,方便维护,但是缺点是系统耗能太高,运行成本太高,同时风冷方式冷却能力有限,无法提高服务器安装密度和单机功率;目前数据中心冷却方式正在向液冷方式探索,由于液态工质热容更大、导热系数更高,与风冷相比可以在相同温差下,换更多的热量,因此可以提高服务器的安装密度和单机功率,节省空间资源,同时还有可能充分利用环境冷源,让冷却系统降低能耗。目前液冷系统拥有优势已经明了,但是目前液冷系统的设计还不够成熟,不能使系统在低能耗状态稳定运行,系统还有许多仍待完善。
发明内容
为了克服现有技术的不足,本发明的目的之一在于提供一种冷却装置,以实现散热系统节能和稳定的效果。
本发明的目的之二在于提供一种液冷散热系统,以实现散热系统节能和稳定的效果。
本发明的目的之一采用如下技术方案实现:
一种冷却装置,用于冷却液体,包括进液组件、风冷散热组件、液冷散热 组件、出液组件及控制装置;所述进液组件包括进液管路及与所述进液管路连接的第一进液支路和第二进液支路,所述出液组件包括出液管路;所述第一进液支路通过所述风冷散热组件与所述出液管路连通;所述第二进液支路通过所述液冷散热组件与所述出液管路连通;
所述控制装置包括控制模块以及与所述控制模块电连接的信号采集模块、执行模块和电源模块;所述信号采集模块用于采集所述冷却液体的温度信息、环境温度信息和液位信息并将所述温度信息、所述环境温度信息和所述液位信息发送到所述控制模块,所述控制模块用于根据所述温度信息和所述环境温度信息控制所述执行模块启动所述风冷散热组件和/或所述液冷散热组件。
进一步地,所述风冷散热组件包括风冷散热器,所述第一进液支路通过所述风冷散热器与所述出液管路连通;所述液冷散热组件包括依次连接且组成回路的冷水机、换热器及冷冻水循环泵,所述第二进液支路通过所述换热器与所述出液管路连通。
进一步地,所述进液组件还包括设置于所述进液管路上的两个供液泵及第一压力传感器,所述第一压力传感器与两个所述供液泵连接,所述信号采集模块用于采集所述第一压力传感器的第一压力信息并发送到所述控制模块,所述控制模块用于根据所述第一压力信息和所液位信息控制所述执行模块启动所述供液泵。
进一步地,所述进液组件还包括设置于所述进液管路一端的进液腔,所述进液腔内设置有第一液位传感器及第一温度传感器,所述第一液位传感器及所述第一温度传感器均与所述信号采集模块连接。
进一步地,所述进液腔与所述供液泵之间还设有第一过滤器。
进一步地,所述出液管路上设置有两个第二过滤器及与所述第二过滤器连 接的第二压力传感器,所述信号采集模块用于采集所述第二压力传感器的第二压力信息并发送到所述控制模块,所述控制模块用于根据所述第二压力信息控制所述执行模块启动所述第二过滤器。
进一步地,所述液冷散热组件还包括冷冻水箱,所述冷冻水箱连接于所述冷冻水循环泵和所述冷水机之间,所述冷冻水箱内设置有第二液位传感器,所述第二液位传感器与所述信号采集模块连接。
进一步地,所述换热器为板式换热器,所述板式换热器包括第一换热通道和第二换热通道,所述第一换热通道与所述进液管路连接,所述第二换热通道与所述冷水机连接。
进一步地,所述第一进液支路与所述进液管路之间连接有第一电动阀,所述第二进液支路与所述进液管路之间连接有第二电动阀,所述第一电动阀和所述第二电动阀均与所述执行模块连接。
本发明的目的之二采用如下技术方案实现:
一种液冷散热系统,包括依次连接的储油箱、重力淋油装置、回油管路及上述的冷却装置,所述储油箱与所述出液管路连接,所述回油管路与所述进液管路连接。
相比现有技术,本发明的有益效果在于:控制装置根据冷却液体的温度和环境温度启动风冷散热或者水冷散热,降低整体能耗,且保证系统的稳定性。
附图说明
图1为本发明实施例提供的冷却装置示意图;
图2为图1所示冷却装置的控制装置的示意图;
图3为本发明实施例提供的液冷散热系统示意图。
图中:1、冷却装置;11、进液组件;111、进液管路;112、第一进液支路; 113、第二进液支路;114、供液泵;115、第一压力传感器;116、进液腔;1161、第一液位传感器;1162、第一温度传感器;1163、加热器;117、第一过滤器;118、第一电动阀;119、第二电动阀;12、风冷散热组件;121、风冷散热器;1211、散热风机;13、液冷散热组件;131、冷水机;132、换热器;1321、第一换热通道;1322、第二换热通道;133、冷冻水循环泵;134、冷冻水箱;1341、第二液位传感器;135、流动开关;14、出液组件;141、出液管路;142、第二过滤器;143、第二压力传感器;144、第三电动阀;145、流量传感器;15、控制装置;151、控制模块;152、信号采集模块;153、执行模块;154、电源模块;2、储油箱;3、重力淋油装置;4、回油管路。
具体实施方式
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。
如图1-3所示,本发明实施例提供的冷却装置1,用于冷却液体,包括进液组件11、风冷散热组件12、液冷散热组件13、出液组件14及控制装置15;进液组件11包括进液管路111及与进液管路111连接的第一进液支路112和第二进液支路113,出液组件14包括出液管路141;第一进液支路112通过风冷散热组件12与出液管路141连通;第二进液支路113通过液冷散热组件13与出液管路141连通;控制装置15包括控制模块151以及与控制模块151电连接的信号采集模块152、执行模块153和电源模块154;信号采集模块152用于采集冷却液体的温度信息、环境温度信息和液位信息并将该温度信息和液位信息发送到控制模块151,控制模块151用于根据该温度信息和液位信息控制执行模块153启动风冷散热组件12和/或液冷散热组件13。冷却液体用于对数据中心柜进 行散热,水冷散热方式效果持续稳定,可在不同环境温度下实现稳定冷却需求,但是能耗高;风冷散热方式能耗低,但受环境温度影响较大,当温度超过允许值时,风冷散热方式无法满足对冷却液体的冷却需求。本实施例提供的冷却装置1的风冷散热组件12和液冷散热组件13并联连接,信号采集模块152检测冷却液体的温度信息和液位信息,同时采集环境温度信息,当环境温度和冷却液体的温度在允许范围内时,控制模块151控制开启风冷散热组件12,当环境温度或者冷却液体温度超过允许范围时,控制模块151控制开启液冷散热组件13,以此达到节能和稳定的效果。
作为优选的实施方式,风冷散热组件12包括风冷散热器121,第一进液支路112通过风冷散热器121与出液管路141连通;液冷散热组件13包括依次连接且组成回路的冷水机131、换热器132及冷冻水循环泵133,第二进液支路113通过换热器132与出液管路141连通;第一进液支路112与进液管路111之间连接有第一电动阀118,第二进液支路113与进液管路111之间连接有第二电动阀119,第一电动阀118和第二电动阀119均与执行模块153连接。执行模块153通过切换第一电动阀118和第二电动阀119控制冷却液体流经风冷散热器121或者换热器132。
进液组件11还包括设置于进液管路111上的两个供液泵114及第一压力传感器115,第一压力传感器115与两个供液泵114连接,信号采集模块152用于采集第一压力传感器115的第一压力信息并发送到控制模块151,控制模块151用于根据第一压力信息和液位信息控制执行模块153启动供液泵114。信号采集模块152将第一压力传感器115的第一压力信息反馈到控制模块151,执行模块153与变频器(图中未示出)连接,执行模块153控制变频器调整输入频率,维持整个冷却装置1供给压力稳定,可以根据冷却液体的流量负荷自动调整变频 器的输入频率和功率,达到最大节能效果。两个供液泵114分别作为主用和备用设备,控制模块151根据第一压力信息判断供液泵114是否出现故障,如果供液泵114无法正常工作,信号采集模块152采集的第一压力信息出现异常,以此作为判断供液泵114出现工作的依据,当主泵出现故障,执行模块153会自动切换主泵和备用泵的管路阀门,启动备用泵工作,在备用泵运行期间,及时排除主泵故障,操作系统切换到主泵工作。
进液组件11还包括设置于进液管路111一端的进液腔116,进液腔116内设置有第一液位传感器1161及第一温度传感器1162,第一液位传感器1161及第一温度传感器1162均与信号采集模块152连接。信号采集模块152采集第一液位传感器1161的液位信息并发送到控制模块151,当控制模块151检测到进液腔116内的液位达到预设值时,执行模块153控制供液泵114启动。控制模块151根据第一温度传感器1162的温度信息及环境温度控制执行模块153启动风冷散热组件12或液冷散热组件13。进液腔116内还设置加热器1163,当冷却液体稳定低于10度时,对冷却液体进行加热,当冷却液体稳定达到10度时,停止加热,从而可以保证整个冷却装置1在合理的温度范围内工作,保证系统的稳定性。进液腔116与供液泵114之间还设有第一过滤器117,第一过滤器117的数量为两个,两个第一过滤器117分别与两个供液泵114连接,第一过滤器117对冷却液体进行初级过滤,保证系统稳定运行。
出液管路141上设置有两个第二过滤器142及与第二过滤器142连接的第二压力传感器143,信号采集模块152用于采集第二压力传感器143的第二压力信息并发送到控制模块151,控制模块151用于根据第二压力信息控制执行模块153启动第二过滤器142。第二过滤器142用于对冷却液体进行次级过滤,两个第二过滤器142分别作为主用和备用,两个第二过滤器142各连接一个第三电 动阀144,当第二压力传感器143的第二压力信息超过设定值时,说明正在使用的第二过滤器142出现故障,需要维修更换,执行模块153通过切换两个第三电动阀144启动另一个第二过滤器142工作,同时停止正在使用的第二过滤器142。其中一个第二过滤器142作为主过滤器,主过滤器出现故障时,备用过滤器工作,主过滤器更换之后,操作系统切换到主过滤器,定期更换备用过滤器。进一步地,出液管路141上设置还有流量传感器145,流量传感器145与信号采集模块152连接,控制模块151还根据流量传感器145反馈的信息控制启动水冷散热方式或风冷散热方式。
作为优选的实施方式,液冷散热组件13还包括冷冻水箱134,冷冻水箱134连接于冷冻水循环泵133和冷水机131之间,冷冻水箱134内设置有第二液位传感器1341,第二液位传感器1341与信号采集模块152连接,控制模块151根据第二液位传感器1341的信息控制冷冻水循环泵133的工作状态。冷冻水循环泵133与换热器132之间连接有流动开关135,用于控制冷冻水回路的流通和闭合。液冷散热组件13还包括补水装置(图中未示出),用于对冷水机131补水。换热器132为板式换热器,板式换热器包括第一换热通道1321和第二换热通道1322,第一换热通道1321与进液管路111连接,第二换热通道1322与冷水机131连接。冷却液体和冷冻水通过第一换热通道1321和第二换热通道1322交换热量,从而达到降低冷却液体温度的效果。
作为优选的实施方式,风冷散热器121包括多个散热风机1211,根据冷却液体的温度开启合适数量的散热风机,达到降低能耗的目的。当环境温度或者冷却液体温度超过设定值时,执行模块153控制风冷散热方式切换到水冷散热方式,液冷散热组件13启动,风冷散热组件12关闭。当环境温度或者冷却液体温度下降到设定值时,风冷散热组件12开启,液冷散热组件13关闭,控制 模块151根据冷却液体温度判断开启零组散热风机、一组散热风机、两组散热风机或多组散热风机等,每种工作状态对应一个冷却液体温度。例如,当供给冷却液体温度较低时,风冷油散热器121工作在零组散热风机的状态,当冷却液体吸收服数据中心柜的热量缓慢升温超过了零组散热风机的工作上限温度,系统就会启动一组散热风机,当供给冷却液体的温度继续上升超过了一组散热风机工作设定温度上限,执行模块153就会开启第二组散热风机,使风冷散热器121工作在最大负荷状态,如果冷却液体的温度继续升高超过了风冷散热器121最大冷却负荷工作状态下的最高值,执行模块153就会切换阀门,开启液冷散热组件13;依次类推,当冷却液体温度持续下降时,执行模块153也会逐级关闭散热风机1211,以降低能源消耗。
如图3所示,本发明实施例提供的液冷散热系统,包括依次连接的储油箱2、重力淋油装置3、回油管路4及上述的冷却装置1,储油箱2与出液管路141连接,回油管路4与进液管路111连接,冷却液体为绝缘硅油,经过冷却装置1冷却的绝缘硅油在油泵的驱动下,从储油箱2经过重力淋油装置3冷却数据中心柜,吸收数据中心柜的热量,然后依靠重力和回油管路4的虹吸作用,经过进液管路111流到进液腔116,控制装置15根据冷却液体的温度和环境温度信息控制绝缘硅油流经第一进液支路112或者第二进液支路113,同时开启相应的风冷散热组件12或者液冷散热组件13,被冷却的硅油进入储油箱2,继续冷却数据中心柜,从而完成一个循环,以达到节能和稳定的目的。作为优选的实施方式,第一压力传感器115将采集到的压力信息反馈到变频器,变频器通过PID控制方式驱动油泵,保证油泵出口恒压运行,进一步起到有效节能的作用。
本发明提供的冷却装置和液冷散热系统,控制装置根据冷却液体的温度和环境温度控制启动风冷散热或者水冷散热,降低整体能耗,且保证系统的稳定 性。
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。

Claims (10)

  1. 一种冷却装置,用于冷却液体,其特征在于,包括进液组件、风冷散热组件、液冷散热组件、出液组件及控制装置;所述进液组件包括进液管路及与所述进液管路连接的第一进液支路和第二进液支路,所述出液组件包括出液管路;所述第一进液支路通过所述风冷散热组件与所述出液管路连通;所述第二进液支路通过所述液冷散热组件与所述出液管路连通;
    所述控制装置包括控制模块以及与所述控制模块电连接的信号采集模块、执行模块和电源模块;所述信号采集模块用于采集所述冷却液体的温度信息、环境温度信息和液位信息并将所述温度信息、所述环境温度信息和所述液位信息发送到所述控制模块,所述控制模块用于根据所述温度信息和所述环境温度信息控制所述执行模块启动所述风冷散热组件和/或所述液冷散热组件。
  2. 根据权利要求1所述的冷却装置,其特征在于,所述风冷散热组件包括风冷散热器,所述第一进液支路通过所述风冷散热器与所述出液管路连通;所述液冷散热组件包括依次连接且组成回路的冷水机、换热器及冷冻水循环泵,所述第二进液支路通过所述换热器与所述出液管路连通。
  3. 根据权利要求2所述的冷却装置,其特征在于,所述进液组件还包括设置于所述进液管路上的两个供液泵及第一压力传感器,所述第一压力传感器与两个所述供液泵连接,所述信号采集模块用于采集所述第一压力传感器的第一压力信息并发送到所述控制模块,所述控制模块用于根据所述第一压力信息和所述液位信息控制所述执行模块启动所述供液泵。
  4. 根据权利要求3所述的冷却装置,其特征在于,所述进液组件还包括设置于所述进液管路一端的进液腔,所述进液腔内设置有第一液位传感器及第一温度传感器,所述第一液位传感器及所述第一温度传感器均与所述信号采集模块 连接。
  5. 根据权利要求4所述的冷却装置,其特征在于,所述进液腔与所述供液泵之间还设有第一过滤器。
  6. 根据权利要求1所述的冷却装置,其特征在于,所述出液管路上设置有两个第二过滤器及与所述第二过滤器连接的第二压力传感器,所述信号采集模块用于采集所述第二压力传感器的第二压力信息并发送到所述控制模块,所述控制模块用于根据所述第二压力信息控制所述执行模块启动所述第二过滤器。
  7. 根据权利要求2所述的冷却装置,其特征在于,所述液冷散热组件还包括冷冻水箱,所述冷冻水箱连接于所述冷冻水循环泵和所述冷水机之间,所述冷冻水箱内设置有第二液位传感器,所述第二液位传感器与所述信号采集模块连接。
  8. 根据权利要求7所述的冷却装置,其特征在于,所述换热器为板式换热器,所述板式换热器包括第一换热通道和第二换热通道,所述第一换热通道与所述进液管路连接,所述第二换热通道与所述冷水机连接。
  9. 根据权利要求1所述的冷却装置,其特征在于,所述第一进液支路与所述进液管路之间连接有第一电动阀,所述第二进液支路与所述进液管路之间连接有第二电动阀,所述第一电动阀和所述第二电动阀均与所述执行模块连接。
  10. 一种液冷散热系统,其特征在于,包括依次连接的储油箱、重力淋油装置、回油管路及权利要求1至9任一所述的冷却装置,所述储油箱与所述出液管路连接,所述回油管路与所述进液管路连接。
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