WO2019010593A1 - 三螺杆挤条机 - Google Patents

三螺杆挤条机 Download PDF

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Publication number
WO2019010593A1
WO2019010593A1 PCT/CN2017/000434 CN2017000434W WO2019010593A1 WO 2019010593 A1 WO2019010593 A1 WO 2019010593A1 CN 2017000434 W CN2017000434 W CN 2017000434W WO 2019010593 A1 WO2019010593 A1 WO 2019010593A1
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Prior art keywords
screw
gear
shaft
rotating shaft
main
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PCT/CN2017/000434
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English (en)
French (fr)
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李晓红
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李晓红
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Priority to PCT/CN2017/000434 priority Critical patent/WO2019010593A1/zh
Publication of WO2019010593A1 publication Critical patent/WO2019010593A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/425—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders using three or more screws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/252—Drive or actuation means; Transmission means; Screw supporting means

Definitions

  • the invention relates to the field of a squeeze machine, in particular to a three-screw extruder.
  • the extruder uses a screw of a specific shape to rotate in a heated barrel, and the plastic sent from the hopper is pushed forward to uniformly plasticize (ie, melt) the plastic, passing the head and different shapes of the mold.
  • the plastic is extruded into a continuous layer of plastic of various shapes required to be extruded onto the core and cable.
  • the feeding funnels of the extruders on the market are all open-ended.
  • the products need to be extruded to pass through the discharge port, but the hopper is pressed by the forward pressing force during the extrusion process. It will move forward, but the discharge port is small, which will cause the material to move upwards, which will cause the material to overflow from the above, resulting in waste.
  • the extruder used to clean the screw first stop the equipment operation, and then directly clean the screw from the feed port.
  • This cleaning method is very laborious, and it can not be cleaned in many places, resulting in cleaning is not clean, continue to use, give The equipment brings some damage, and the product will also be mixed.
  • the current extruder on the market is a twin-screw extruder, which has a small workload and is inconvenient to clean and maintain the screw. When working, it will cause material to overflow from the inlet, waste material and reduce work efficiency.
  • one end of the screw is fixedly connected to the drive shaft, and the other end is suspended, and the suspended end sinks for a long time, and the other end of the bearing is seriously worn.
  • the present invention proposes a three-screw extruder, which is ingenious and reasonable in design, can effectively prevent material from overflowing from the upper feeding port, is convenient to clean and can be cleaned, and the front end of the screw does not sink, and the length is extended. The service life of the bearing.
  • the three-screw extruder includes a frame, a feeding hopper, a discharge port, a screw, a mixing squeeze box, a gearbox, and a driving motor.
  • the upper right end of the frame is equipped with a driving motor, and a gearbox is arranged in the middle of the upper end of the frame.
  • the upper left end of the rack is equipped with a mixing squeeze box, the mixing squeeze box is equipped with a screw, the upper end of the mixed squeeze box is equipped with a feeding hopper, the left side of the mixing squeeze box is equipped with a discharge port, and the driving motor is connected to the gearbox through the rotating shaft, and the shifting speed is adopted.
  • the box shaft is connected to the screw in the mixing squeeze box.
  • the screw has three screws, a main screw, a left screw and a right screw.
  • the main screw is installed in the middle of the mixing squeeze box, and the left screw and the right screw are respectively mounted on the left and right sides of the main screw, and the main screw includes the first a rotating shaft, a tapered shaft, a second rotating shaft and a blade, wherein the first rotating shaft is connected to the big end of the tapered shaft, and the small end of the tapered shaft is connected to the second rotating shaft, the first rotating shaft is located in the mixing squeeze box, and the second rotating shaft is located in the discharging shaft
  • the tapered axis is located at a transition position between the first rotating shaft and the second rotating shaft, and the blade is wound on the first rotating shaft, the tapered shaft and the second rotating shaft, wherein the pitch and the screw depth of the blade on the tapered shaft are gradually Shrink, the blade is anti To the blade, the main screw rotates counterclockwise when viewed from the direction of the discharge port; the left screw includes a rotating shaft and a blade
  • the front end of the left screw and the right screw are designed with a bearing outer ring seat;
  • the front end of the mixing squeeze box is designed with a cantilever beam,
  • the cantilever beam includes a lock nut, a washer, a suspension shaft and a chuck, and one end of the suspension shaft is Threaded, the other end is designed with an annular boss near the end, the outer end of the annular boss is a fixed inner ring of the bearing,
  • the circular hole is designed in the middle of the chuck, the upper end of the chuck is provided with a card slot, and the threaded end of the suspension shaft passes through the chuck
  • the circular hole, the annular boss of the suspension shaft is stuck outside the circular hole, and the threaded end is fixed on the chuck through the lock nut and the gasket, and the chuck is stuck in the corresponding design slot at the front end of the mixing squeeze box through the card slot,
  • the bearing The inner ring fixed shaft is equipped with a bearing, and the inner ring of the bearing
  • the gearbox comprises a box body, a main gear, a left gear, a right gear and a shift gear.
  • the front end of the shift gear is a pinion gear and the rear end is a large gear
  • the main gear is arranged on the left side of the box body, and both sides of the main gear It is equipped with a left gear and a right gear.
  • the shift gear is installed between the main gear and the right gear.
  • the left side of the main gear and the left gear are meshed with each other.
  • the right side of the main gear is meshed with the pinion of the shift gear, and the right side of the shift gear passes.
  • the large gear is meshed with the right gear.
  • the discharge port is installed at the front end of the main screw in the mixing squeeze box, the front end of the discharge port is cylindrical, and the connection between the rear end and the mixing squeeze box is a tapered opening.
  • the main screw, the left screw and the right screw respectively abut the gear shafts of the main gear, the left gear and the right gear, and the rear ends of the main screw, the left screw and the right screw are designed with longitudinal shaft holes, and the longitudinal shaft holes are designed with
  • the key shaft slot, the gear shafts of the main gear, the left gear and the right gear are inserted into the corresponding longitudinal shaft holes, and are positioned by the flat key, the longitudinal shaft hole is laterally opened with a tapered hole, and the gear shaft is also correspondingly opened with a cone
  • the hole is pinned by a tapered pin penetrating into the longitudinal shaft hole and the tapered hole of the gear shaft.
  • the invention has the advantages that the design is simple and ingenious, and the utility model has the advantages of convenient design, and the “eight” shape design of the blades on both sides of the screw can effectively prevent the material from overflowing from the upper feeding port and prevent the material from being stuck on both sides of the box body, and the device can be simple and quick.
  • the screw is removed for maintenance and cleaning, and the cleaning is convenient and clean.
  • the design of the cantilever beam ensures that the front end of the screw does not sink and prolongs the service life of the bearing; the pitch and the screw depth of the main screw are large and small, so that the design benefits It is fast in feeding and high in work efficiency.
  • Figure 1 is a side cross-sectional view of the present invention.
  • Figure 2 is a schematic view of the drawing of the present invention.
  • Figure 3 is a schematic illustration of a gearbox of the present invention.
  • Figure 4 is a partially enlarged schematic view of the cantilever beam of the present invention.
  • a three-screw extruder comprises a frame 1, a hopper 2, a discharge port 3, a screw, a mixing squeezing tank 4, a gearbox 5, a drive motor 6, and a drive at the upper right end of the frame 1.
  • Motor 6, the upper end of the frame 1 is equipped with a gearbox 5, the upper left end of the frame 1 is equipped with a mixing squeeze box 4, the mixing squeeze box 4 is equipped with a screw, and the upper end of the mixing squeeze box 4 is equipped with a hopper 2, mixing and squeezing
  • the left side of the magazine 4 is provided with a discharge port 3, and the drive motor 6 is connected to the gearbox 5 via a rotating shaft, and the gearbox 5 is pivotally coupled to the screw in the mixing squeeze box 4.
  • the screw has three screws, a main screw 7, a left screw 8, and a right screw 9, the main screw 7 is installed in the middle of the mixing extruder 4, and the left screw 8 and the right screw 9 are respectively mounted on the main screw 7.
  • the main screw 7 includes a first rotating shaft 71, a tapered shaft 72, a second rotating shaft 73 and blades 74.
  • the first rotating shaft 71 is connected to the big end of the tapered shaft 72, and the small end of the tapered shaft 72 is connected.
  • the first rotating shaft 71 is located in the mixing squeeze box 4, the second rotating shaft 73 is located in the discharge opening 3, and the tapered shaft 72 is located at a transition position between the first rotating shaft 71 and the second rotating shaft 73, and the blade 74 Winding on the first rotating shaft 71, the tapered shaft 72 and the second rotating shaft 73, wherein the pitch and the screw depth of the blade on the tapered shaft 72 are tapered, and the vane 74 is a reverse vane, viewed from the discharge port
  • the main screw rotates counterclockwise; the left screw 8 includes a rotating shaft 81 and two blades, and the blades have two groups, one set of forward blades 82 are mounted at the rear end of the rotating shaft 81, and the other set of reverse blades 83 are mounted at the front end of the rotating shaft 81.
  • the forward blade 82 and the reverse blade 83 are connected in the middle of the rotating shaft to form an "eight" shape;
  • the right screw 9 includes the rotating shaft 91 and the blade, the blade There are two groups, one set of reverse blades 93 are mounted on the rear end of the rotating shaft, and the other set of forward blades 92 are mounted on the front end of the rotating shaft, and the forward blades 92 and the reverse blades 93 are connected in the middle of the rotating shaft to form an "eight" shape; Both the left screw 8 and the right screw 9 rotate inwardly and rotate toward the center of the main screw 7.
  • the front end of the left screw 8 and the right screw 9 are designed with a bearing outer ring seat 10; the front end of the mixing squeeze box 4 is designed with a cantilever beam 11, and the cantilever beam 11 includes a lock nut 12 and a gasket. 13.
  • the suspension shaft 14 and the chuck 15, the suspension shaft 14 is threaded at one end, and the other end is provided with an annular boss 16 near the end, and the outer end of the annular boss 16 is a fixed shaft of the bearing inner ring, and the middle of the chuck 15 is designed round.
  • the hole, the upper end of the chuck 15 is provided with a card slot, the threaded end of the suspension shaft 14 passes through the circular hole of the chuck 15, the annular boss 16 of the suspension shaft 14 is stuck outside the circular hole, and the threaded end passes through the lock nut 12 and the gasket 13
  • Fixed on the chuck 15, the chuck 15 is stuck in the corresponding design slot in the front end of the mixing squeeze box 4 through the card slot, the bearing inner ring fixed shaft is equipped with a bearing 17, and the bearing inner ring is mounted on the bearing inner ring fixed shaft;
  • the front end of the left screw 8 and the right screw 9 are designed with a bearing outer ring seat 10, and the bearing outer ring is mounted in the bearing outer ring seat, and the bearing is located between the bearing outer ring seat 10 and the bearing inner ring fixed shaft.
  • the gearbox 5 includes a casing 51, a main gear 52, a left gear 53, a right gear 54, and a shift gear 55.
  • the shift gear 55 is designed with a pinion 56 at the front end and a large gear 57 at the rear end.
  • the main body 51 is mounted on the left side of the body 51, the main tooth
  • the left side of the wheel 52 is equipped with a left gear 53 and a right gear 54.
  • the shift gear 55 is mounted between the main gear 52 and the right gear 54.
  • the left side of the main gear 52 and the left gear 53 are meshed with each other, and the right side of the main gear 52 and the shift gear
  • the pinion 56 of the 55 is meshingly coupled, and the right side of the shifting gear 55 is meshed with the right gear 54 via the large gear 57.
  • the discharge port 3 is installed at the front end of the main screw 7 in the mixing squeeze box 4, the front end of the discharge port 3 is cylindrical, and the connection between the rear end and the mixing squeeze box 4 is a tapered opening.
  • the main screw 7, the left screw 8, and the right screw 9 respectively abut each other with the gear shafts of the main gear 52, the left gear 53, and the right gear 54, respectively, after the main screw 7, the left screw 8, and the right screw 9.
  • the end is designed with a longitudinal shaft hole
  • the longitudinal shaft hole is designed with a flat key groove.
  • the gear shafts of the main gear 52, the left gear 53 and the right gear 54 are inserted into the corresponding longitudinal shaft holes, and are positioned by the flat key, the longitudinal shaft hole
  • the pin is inserted into the tapered hole of the longitudinal shaft hole and the gear shaft.
  • the feeding door 21 designed on one side of the feeding hopper is opened, the material is put into the mixing squeeze box from the feeding door 21 on one side of the feeding hopper, the motor is started, the motor drives the gearbox, and the gearbox is in the gearbox.
  • the transmission of the gear changes the speed ratio so that the screw speed on both sides is faster than the speed of the main screw. By changing the teeth of the gear, the speed of the screw on both sides can be set.
  • both sides The screw rotates from the outside to the inside, that is, the screws on both sides turn up the material on the side, and the material is pressed to the middle main screw through the blade of the “eight” shape design, so that the material can be prevented from being stuck on the side and can be effective at the same time. Press the material down in the middle to prevent the material from overflowing.
  • the pitch and the screw depth of the main screw are very large at first, and gradually become smaller when reaching the discharge port. The advantage of this design is that the feed is fast, the pitch of the main screw is located in the discharge port and The screw depth is constant, so as to ensure that the extruded strip product meets the requirements.
  • the design of the cantilever beam of the invention adds a support bearing to the screw on both sides, and the design is cleverly designed to solve the screw sinking phenomenon, and
  • the invention is convenient for cleaning, only the screws for fixing the mixing squeeze box to the frame are removed, and the taper pins connecting the main screw and the screw on both sides and the gearbox are opened, and the screw and the mixing squeeze box can be taken together.
  • the rack is removed, and the screws on both sides can also be taken out and cleaned through the cantilever beam end.
  • the main screw needs to remove the discharge port for cleaning, easy to clean, and easy to clean, and the installation is convenient and fast, so that the equipment can work normally. It ensures that the material will not be mixed after refueling, and it also prolongs the service life of the equipment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

一种三螺杆挤条机，它包括机架（1）、投料斗（2）、出料口（3）、螺杆、混合挤料箱（4）、变速箱（5）、驱动电机（6），机架（1）右上端装有驱动电机（6），机架（1）上端中间装有变速箱（5），机架（1）左上端装有混合挤料箱（4），混合挤料箱（4）内装有螺杆，混合挤料箱（4）上端装有投料斗（2），混合挤料箱（4）的左侧装有出料口（3），驱动电机（6）通过转轴连接变速箱（5），变速箱（5）转轴连接混合挤料箱(4)内的螺杆。该三螺杆挤条机两侧螺杆的叶片"八"字状设计，能够有效的防止物料从上面进料口溢出且防止物料卡在箱体两侧，能够简单快捷的把螺杆拆下来维护清洗，清洗方便且能够清洗干净，悬臂梁的设计保证了螺杆前端不会下沉，延长了轴承的使用寿命；主螺杆的螺距和螺深先大后小，这样设计好处是进料快，工作效率高。

Description

三螺杆挤条机 技术领域
本发明涉及挤条机领域，具体涉及一种三螺杆挤条机。
背景技术
挤条机是利用特定形状的螺杆，在加热的机筒中旋转，将由料斗中送来的塑料向前挤压，使塑料均匀地塑化(即熔融)，通过机头和不同形状的模具，使塑料挤压成连续性的所需要各种形状的塑料层，挤包在线芯和电缆上。目前市场上挤条机的送料漏斗的都是全开放式的，在生产加工过程中，需要挤压产品，使其通过出料口，但是挤压过程中料斗在向前的挤压力作用下，会向前运动，但是出料口小，导致会让料向上运动，会导致料从上面溢出，造成浪费，还需要人不停地清理维护，浪费大量人力，导致生产成本加大。以往挤条机对螺杆进行清洗，先停止设备运行，然后直接从进料口中对螺杆进行清洗，这种清洗方法，很费力，而且很多地方清洗不到，导致清洗不干净，就继续使用，给设备带来一定的损害，对产品也会参杂。而且目前市场上的挤条机是双螺杆挤条机，工作量小，而且不方便对螺杆清洗维护保养，工作时会导致料从进料口中溢出，浪费材料，工作效率降低。而且螺杆一端固定连接驱动轴，另一端都是悬空的，长时间就会悬空端下沉，另一端轴承磨损严重。
发明内容
为了解决上述发明问题，本发明提出了一种三螺杆挤条机，设计巧妙合理，能够有效的防止物料从上面进料口溢出，清洗方便且能够清洗干净，螺杆前端不会下沉，延长了轴承的使用寿命。
为了达到上述发明目的，本发明提出了以下技术方案：
三螺杆挤条机，它包括机架、投料斗、出料口、螺杆、混合挤料箱、变速箱、驱动电机，机架右上端装有驱动电机，机架上端中间装有变速箱，机架左上端装有混合挤料箱，混合挤料箱内装有螺杆，混合挤料箱上端装有投料斗，混合挤料箱的左侧装有出料口，驱动电机通过转轴连接变速箱，变速箱转轴连接混合挤料箱内的螺杆。
所述的螺杆有三个螺杆，主螺杆、左螺杆和右螺杆，主螺杆装在混合挤料箱的中间，左螺杆和右螺杆分别装在主螺杆的左右两边，所述的主螺杆包括第一转轴、渐缩轴、第二转轴和叶片，第一转轴连接渐缩轴的大端，渐缩轴的小端连接第二转轴，第一转轴位于混合挤料箱内，第二转轴位于出料口内，渐缩轴位于第一转轴和第二转轴之间的过渡位置，叶片绕装在第一转轴、渐缩轴和第二转轴上，其中渐缩轴上的叶片的螺距和螺深呈渐缩状，叶片是反 向叶片，从出料口方向看主螺杆作逆时针旋转；所述的左螺杆包括转轴和叶片，叶片有两组，一组正向叶片装在转轴后端，另一组反向叶片装在转轴的前端，正向叶片和反向叶片在转轴中间相接形成“八”字状；所述的右螺杆包括转轴和叶片，叶片有两组，一组反向叶片装在转轴后端，另一组正向叶片装在转轴的前端，正向叶片和反向叶片在转轴中间相接形成“八”字状；所述的左螺杆和右螺杆都是向内旋转，向主螺杆所在中心旋转。
所述的左螺杆和右螺杆前端设计有轴承外圈槽座；所述的混合挤料箱前端设计有悬臂梁，悬臂梁包括锁紧螺母、垫片、悬轴和卡盘，悬轴一端是螺纹，另一端靠近端部设计有环形凸台，环形凸台的外侧端部是轴承内圈固定轴，卡盘中间设计圆孔，卡盘上端开有卡槽，悬轴螺纹端穿过卡盘圆孔，悬轴的环形凸台卡在圆孔外，且螺纹端通过锁紧螺母和垫片固定在卡盘上，卡盘通过卡槽卡在混合挤料箱前端对应设计槽孔内，轴承内圈固定轴上装有轴承，轴承内圈装在轴承内圈固定轴上；所述的左螺杆和右螺杆前端设计有轴承外圈槽座，轴承外圈装在轴承外圈槽座内，轴承位于轴承外圈槽座和轴承内圈固定轴之间。
所述的变速箱包括箱体、主齿轮、左齿轮、右齿轮和变速齿轮，变速齿轮上设计前端是小齿轮和后端是大齿轮，箱体中间靠左装有主齿轮，主齿轮两侧装有左齿轮、右齿轮，变速齿轮装在主齿轮和右齿轮之间，主齿轮左侧与左齿轮相互啮合连接，主齿轮右侧与变速齿轮的小齿轮啮合连接，变速齿轮的右侧通过大齿轮与右齿轮啮合连接。
所述的出料口装在混合挤料箱内的主螺杆前端，出料口前端是圆柱状，后端与混合挤料箱连接处是渐缩口。
所述的主螺杆、左螺杆和右螺杆分别对应主齿轮、左齿轮和右齿轮的齿轮轴相互对接，主螺杆、左螺杆和右螺杆的后端设计有纵向轴孔，纵向轴孔内设计有平键槽，主齿轮、左齿轮和右齿轮的齿轮轴插入对应的纵向轴孔内，且通过平键定位，所述的纵向轴孔上横向开有锥形孔，齿轮轴上也对应开有锥形孔，通过锥形销穿入纵向轴孔和齿轮轴的锥形孔内进行销紧。
本发明的优点是设计简单巧妙，使用方便，两侧螺杆的叶片“八”字状设计，能够有效的防止物料从上面进料口溢出且防止物料卡在箱体两侧，本装置能够简单快捷的把螺杆拆下来维护清洗，清洗方便且能够清洗干净，悬臂梁的设计保证了螺杆前端不会下沉，延长了轴承的使用寿命；主螺杆的螺距和螺深先大后小，这样设计好处是进料快，工作效率高。
附图说明
图1是本发明的侧视剖视图。
图2是本发明的附图示意图。
图3是本发明的变速箱示意图。
图4是本发明的悬臂梁局部放大示意图。
具体实施方式
为了对本发明进一步说明，下面结合说明书附图来介绍：
参照附图1，三螺杆挤条机，它包括机架1、投料斗2、出料口3、螺杆、混合挤料箱4、变速箱5、驱动电机6，机架1右上端装有驱动电机6，机架1上端中间装有变速箱5，机架1左上端装有混合挤料箱4，混合挤料箱4内装有螺杆，混合挤料箱4上端装有投料斗2，混合挤料箱4的左侧装有出料口3，驱动电机6通过转轴连接变速箱5，变速箱5转轴连接混合挤料箱4内的螺杆。
参照图2，所述的螺杆有三个螺杆，主螺杆7、左螺杆8和右螺杆9，主螺杆7装在混合挤料箱4的中间，左螺杆8和右螺杆9分别装在主螺杆7的左右两边，所述的主螺杆7包括第一转轴71、渐缩轴72、第二转轴73和叶片74，第一转轴71连接渐缩轴72的大端，渐缩轴72的小端连接第二转轴73，第一转轴71位于混合挤料箱4内，第二转轴73位于出料口3内，渐缩轴72位于第一转轴71和第二转轴73之间的过渡位置，叶片74绕装在第一转轴71、渐缩轴72和第二转轴73上，其中渐缩轴72上的叶片的螺距和螺深呈渐缩状，叶片74是反向叶片，从出料口方向看主螺杆作逆时针旋转；所述的左螺杆8包括转轴81和叶片，叶片有两组，一组正向叶片82装在转轴81后端，另一组反向叶片83装在转轴81的前端，正向叶片82和反向叶片83在转轴中间相接形成“八”字状；所述的右螺杆9包括转轴91和叶片，叶片有两组，一组反向叶片93装在转轴后端，另一组正向叶片92装在转轴的前端，正向叶片92和反向叶片93在转轴中间相接形成“八”字状；所述的左螺杆8和右螺杆9都是向内旋转，向主螺杆7所在中心旋转。
参照图4，所述的左螺杆8和右螺杆9前端设计有轴承外圈槽座10；所述的混合挤料箱4前端设计有悬臂梁11，悬臂梁11包括锁紧螺母12、垫片13、悬轴14和卡盘15，悬轴14一端是螺纹，另一端靠近端部设计有环形凸台16，环形凸台16的外侧端部是轴承内圈固定轴，卡盘15中间设计圆孔，卡盘15上端开有卡槽，悬轴14螺纹端穿过卡盘15圆孔，悬轴14的环形凸台16卡在圆孔外，且螺纹端通过锁紧螺母12和垫片13固定在卡盘15上，卡盘15通过卡槽卡在混合挤料箱4前端对应设计槽孔内，轴承内圈固定轴上装有轴承17，轴承内圈装在轴承内圈固定轴上；所述的左螺杆8和右螺杆9前端设计有轴承外圈槽座10，轴承外圈装在轴承外圈槽座内，轴承位于轴承外圈槽座10和轴承内圈固定轴之间。
参照图3，所述的变速箱5包括箱体51、主齿轮52、左齿轮53、右齿轮54和变速齿轮55，变速齿轮55上设计前端是小齿轮56和后端是大齿轮57，箱体51中间靠左装有主齿轮52，主齿 轮52两侧装有左齿轮53、右齿轮54，变速齿轮55装在主齿轮52和右齿轮54之间，主齿轮52左侧与左齿轮53相互啮合连接，主齿轮52右侧与变速齿轮55的小齿轮56啮合连接，变速齿轮55的右侧通过大齿轮57与右齿轮54啮合连接。
所述的出料口3装在混合挤料箱4内的主螺杆7前端，出料口3前端是圆柱状，后端与混合挤料箱4连接处是渐缩口。
参照图1，所述的主螺杆7、左螺杆8和右螺杆9分别对应主齿轮52、左齿轮53和右齿轮54的齿轮轴相互对接，主螺杆7、左螺杆8和右螺杆9的后端设计有纵向轴孔，纵向轴孔内设计有平键槽，主齿轮52、左齿轮53和右齿轮54的齿轮轴插入对应的纵向轴孔内，且通过平键定位，所述的纵向轴孔上横向开有锥形孔，齿轮轴上也对应开有锥形孔，通过
Figure PCTCN2017000434-appb-000001
穿入纵向轴孔和齿轮轴的锥形孔内进行销紧。
本发明使用时，把投料斗一侧设计的投料门21打开，把物料从投料斗的一侧的投料门21内投放到混合挤料箱内，启动电机，电机驱动变速箱，变速箱内的齿轮的传动，改变速比，使得两侧的螺杆转速比主螺杆转速快，通过对齿轮的齿牙的改变，对两侧螺杆的转速可以进行设定，在设定好的转速下，两侧螺杆由外向内旋转，即两侧螺杆都把靠边物料上翻起来，通过“八”字状设计的叶片把物料向中间主螺杆压送，这样就能够防止物料卡在边上，同时能够有效的把物料往中间下压，防止物料溢出，主螺杆的螺距和螺深刚开始很大，到达出料口时渐渐变小，这样设计的好处是进料快，主螺杆位于出料口内的螺距和螺深是恒定的，这样就保证挤出条状产品符合要求，本发明悬臂梁的设计给两侧螺杆装加了一个支撑轴承，设计巧妙，解决了螺杆下沉现象，而且本发明方便清洗，只需要把混合挤料箱固定在机架上的螺钉拆除，把主螺杆和两侧螺杆与变速箱连接的锥形销打开，就可以把螺杆和混合挤料箱一并从机架上拆下，两侧螺杆也可以通过悬臂梁端取出清洗，主螺杆需要把出料口拆除取出清洗，清洗方便，而且很容易清洗干净，安装也方便快捷，这样保证设备能够正常工作，保证换料后不会混料现象，同时也延长了设备的使用寿命。

Claims (6)

  1. 三螺杆挤条机，其特征是它包括机架、投料斗、出料口、螺杆、混合挤料箱、变速箱、驱动电机，机架右上端装有驱动电机，机架上端中间装有变速箱，机架左上端装有混合挤料箱，混合挤料箱内装有螺杆，混合挤料箱上端装有投料斗，混合挤料箱的左侧装有出料口，驱动电机通过转轴连接变速箱，变速箱转轴连接混合挤料箱内的螺杆。
  2. 根据权利要求1所述的三螺杆挤条机，其特征是所述的螺杆有三个螺杆，主螺杆、左螺杆和右螺杆，主螺杆装在混合挤料箱的中间，左螺杆和右螺杆分别装在主螺杆的左右两边，所述的主螺杆包括第一转轴、渐缩轴、第二转轴和叶片，第一转轴连接渐缩轴的大端，渐缩轴的小端连接第二转轴，第一转轴位于混合挤料箱内，第二转轴位于出料口内，渐缩轴位于第一转轴和第二转轴之间的过渡位置，叶片绕装在第一转轴、渐缩轴和第二转轴上，其中渐缩轴上的叶片的螺距和螺深呈渐缩状，叶片是反向叶片，从出料口方向看主螺杆作逆时针旋转；所述的左螺杆包括转轴和叶片，叶片有两组，一组正向叶片装在转轴后端，另一组反向叶片装在转轴的前端，正向叶片和反向叶片在转轴中间相接形成“八”字状；所述的右螺杆包括转轴和叶片，叶片有两组，一组反向叶片装在转轴后端，另一组正向叶片装在转轴的前端，正向叶片和反向叶片在转轴中间相接形成“八”字状；所述的左螺杆和右螺杆都是向内旋转，向主螺杆所在中心旋转。
  3. 根据权利要求1或2所述的三螺杆挤条机，其特征是所述的左螺杆和右螺杆前端设计有轴承外圈槽座；所述的混合挤料箱前端设计有悬臂梁，悬臂梁包括锁紧螺母、垫片、悬轴和卡盘，悬轴一端是螺纹，另一端靠近端部设计有环形凸台，环形凸台的外侧端部是轴承内圈固定轴，卡盘中间设计圆孔，卡盘上端开有卡槽，悬轴螺纹端穿过卡盘圆孔，悬轴的环形凸台卡在圆孔外，且螺纹端通过锁紧螺母和垫片固定在卡盘上，卡盘通过卡槽卡在混合挤料箱前端对应设计槽孔内，轴承内圈固定轴上装有轴承，轴承内圈装在轴承内圈固定轴上；所述的左螺杆和右螺杆前端设计有轴承外圈槽座，轴承外圈装在轴承外圈槽座内，轴承位于轴承外圈槽座和轴承内圈固定轴之间。
  4. 根据权利要求1所述的三螺杆挤条机，其特征是所述的变速箱包括箱体、主齿轮、左齿轮、右齿轮和变速齿轮，变速齿轮上设计前端是小齿轮和后端是大齿轮，箱体中间靠左装有主齿轮，主齿轮两侧装有左齿轮、右齿轮，变速齿轮装在主齿轮和右齿轮之间，主齿轮左侧与左齿轮相互啮合连接，主齿轮右侧与变速齿轮的小齿轮啮合连接，变速齿轮的右侧通过大齿轮与右齿轮啮合连接。
  5. 根据权利要求1或2所述的三螺杆挤条机，其特征是所述的出料口装在混合挤料箱内的 主螺杆前端，出料口前端是圆柱状，后端与混合挤料箱连接处是渐缩口。
  6. 根据权利要求1或2或4所述的三螺杆挤条机，其特征是所述的主螺杆、左螺杆和右螺杆分别对应主齿轮、左齿轮和右齿轮的齿轮轴相互对接，主螺杆、左螺杆和右螺杆的后端设计有纵向轴孔，纵向轴孔内设计有平键槽，主齿轮、左齿轮和右齿轮的齿轮轴插入对应的纵向轴孔内，且通过平键定位，所述的纵向轴孔上横向开有锥形孔，齿轮轴上也对应开有锥形孔，通过锥形销穿入纵向轴孔和齿轮轴的锥形孔内进行销紧。
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CN1134684A (zh) * 1993-11-12 1996-10-30 康佩斯调合和挤压设备有限公司 用于可增塑混合料的多螺杆连续混合机
CN201633185U (zh) * 2009-12-10 2010-11-17 北京化工大学 一字型排列的锥形三螺杆挤出机
CN102189664A (zh) * 2011-04-06 2011-09-21 北京化工大学 螺杆一字型排列的差速三螺杆挤出机
CN202045724U (zh) * 2011-01-10 2011-11-23 朱海良 一种挤条机
CN203994641U (zh) * 2014-08-22 2014-12-10 如皋市通达机械制造有限公司 四螺杆挤条机
CN104228037A (zh) * 2014-08-22 2014-12-24 如皋市通达机械制造有限公司 三螺杆挤条机
CN204054608U (zh) * 2014-08-22 2014-12-31 如皋市通达机械制造有限公司 三螺杆挤条机

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CN1134684A (zh) * 1993-11-12 1996-10-30 康佩斯调合和挤压设备有限公司 用于可增塑混合料的多螺杆连续混合机
CN201633185U (zh) * 2009-12-10 2010-11-17 北京化工大学 一字型排列的锥形三螺杆挤出机
CN202045724U (zh) * 2011-01-10 2011-11-23 朱海良 一种挤条机
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