WO2017022630A1 - Internal-combustion engine egr control system, internal-combustion engine, and internal-combustion engine egr control method - Google Patents
Internal-combustion engine egr control system, internal-combustion engine, and internal-combustion engine egr control method Download PDFInfo
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- WO2017022630A1 WO2017022630A1 PCT/JP2016/072196 JP2016072196W WO2017022630A1 WO 2017022630 A1 WO2017022630 A1 WO 2017022630A1 JP 2016072196 W JP2016072196 W JP 2016072196W WO 2017022630 A1 WO2017022630 A1 WO 2017022630A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D21/00—Controlling engines characterised by their being supplied with non-airborne oxygen or other non-fuel gas
- F02D21/06—Controlling engines characterised by their being supplied with non-airborne oxygen or other non-fuel gas peculiar to engines having other non-fuel gas added to combustion air
- F02D21/08—Controlling engines characterised by their being supplied with non-airborne oxygen or other non-fuel gas peculiar to engines having other non-fuel gas added to combustion air the other gas being the exhaust gas of engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/04—Introducing corrections for particular operating conditions
- F02D41/10—Introducing corrections for particular operating conditions for acceleration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
Definitions
- the present invention is an internal combustion engine having an EGR (Exhaust Gas Recirculation) system configured with an EGR valve in an EGR passage, and the opening degree of the EGR valve is set using a NOx target value corresponding to the operating state of the engine.
- EGR exhaust Gas Recirculation
- the present invention relates to an EGR control system for an internal combustion engine to be controlled, an internal combustion engine, and an EGR control method for the internal combustion engine.
- an internal combustion engine such as a diesel engine mounted on a vehicle is provided with an EGR system in order to control the concentration of NOx (nitrogen oxide) contained in exhaust gas to a certain concentration or less.
- NOx nitrogen oxide
- the feed-forward control is performed so that the flow rate of the low pressure EGR is constant regardless of the load of the internal combustion engine, and the flow rate of the high pressure EGR is set to the target so that the oxygen concentration in the exhaust gas is constant.
- An exhaust gas recirculation control device for an internal combustion engine that performs feedback control to a value has been proposed (see, for example, Patent Document 1).
- an object of the present invention is an internal combustion engine including an EGR system configured to have an EGR valve in an EGR passage, depending on the operating state of the internal combustion engine.
- the NOx concentration target value is increased without increasing the NOx concentration target value in order to suppress the occurrence of smoke when the engine is operating in an accelerated state. It is an object to provide an EGR control system for an internal combustion engine, an internal combustion engine, and an EGR control method for an internal combustion engine that can perform EGR while avoiding the above.
- An EGR control system for an internal combustion engine for achieving the above object is an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage, and corresponds to a target value of NOx concentration of EGR.
- the control device In an EGR control system for an internal combustion engine provided with a control device that controls the opening degree of the EGR valve based on a target value of the in-cylinder oxygen concentration, the control device is in EGR control and the engine operating state is in an acceleration state.
- at least one of delaying the fuel injection timing of the in-cylinder fuel injection or lowering the fuel injection pressure is performed without increasing the NOx concentration target value set based on the operating state of the engine. Note that this reduction in fuel injection pressure reduces the fuel injection pressure by reducing the common rail pressure when a common rail system is used.
- the delay amount of the fuel injection timing and the pressure decrease amount of the combustion injection pressure are experimentally determined beforehand with respect to an index indicating the acceleration state of the engine, for example, a change amount of the accelerator opening, a change amount of the fuel injection amount, It is calculated and stored as map data or the like, and is calculated by referring to this map data when an acceleration state occurs during EGR control.
- the delay in fuel injection timing and the pressure drop in combustion injection pressure may be only one, but they may be combined, and the optimum ratio of the delay amount and the pressure drop amount in the combination is set experimentally and converted into map data. be able to.
- the fuel injection timing is delayed or the fuel injection pressure is decreased. Since the generation of smoke is avoided, an increase in NOx emission can be prevented, and deterioration of exhaust gas performance can be suppressed. Also, in the EGR control in the acceleration state, it is not necessary to change the NOx concentration target value set for the steady state to the NOx concentration target value for the acceleration time, and therefore, the same control as the steady state EGR control can be performed. .
- An internal combustion engine for achieving the above object is configured to include the EGR control system for the internal combustion engine, and can exhibit the same effects as the EGR system for the internal combustion engine.
- an EGR control method for an internal combustion engine for achieving the above object is an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage, and the EGR NOx concentration target value.
- the EGR control method for an internal combustion engine that controls the opening degree of the EGR valve based on the in-cylinder oxygen concentration target value corresponding to the above, when the engine operating state is in the acceleration state during EGR control, the engine operating state
- at least one of the delay of the fuel injection timing of the in-cylinder fuel injection or the decrease of the fuel injection pressure is performed without increasing the NOx concentration target value set based on the above. According to this method, the same operational effects as the EGR control system for the internal combustion engine can be obtained.
- an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage
- the EGR control system for an internal combustion engine that controls the opening degree of the EGR valve using the NOx concentration target value according to the engine
- the operating state of the engine is in an accelerated state, and in order to suppress the generation of smoke, based on the operating state of the engine Without increasing the set NOx concentration target value, EGR can be performed while avoiding an increase in the NOx emission amount.
- FIG. 1 is a diagram schematically showing a configuration of an EGR system in an internal combustion engine according to an embodiment.
- FIG. 2 is a diagram schematically illustrating a configuration of an EGR control system for an internal combustion engine according to the embodiment.
- FIG. 3 is a diagram showing the input / output relationship of the NOx concentration target value calculation unit in the second control unit of FIG.
- FIG. 4 is a diagram schematically showing a configuration of an EGR control system for an internal combustion engine according to a reference technique.
- the internal combustion engine of the present embodiment is configured to include the EGR control system 40 of the internal combustion engine of the present embodiment, and has the same operational effects as the operational effects of the EGR control system 40 of the internal combustion engine described later. Can do.
- an internal combustion engine (hereinafter referred to as an engine) 10 includes an EGR system 1 and includes an engine body 11, an intake passage 12, an exhaust passage 13, and an EGR passage 14.
- the EGR passage 14 is provided by connecting the exhaust passage 13 and the intake passage 12, and is provided with an EGR cooler 15 and an EGR valve 16 that use engine cooling water as a cooling medium in order from the upstream side.
- fresh air A introduced from the atmosphere is sent to the combustion chamber in the cylinder (cylinder) 11c together with the EGR gas Ge flowing into the intake manifold 11a from the EGR passage 14 as necessary.
- the engine 10 is mixed and compressed with fuel injected from a fuel injection device (not shown), and the fuel burns to generate power in the engine 10.
- the exhaust gas G generated by combustion in the engine 10 flows out from the exhaust manifold 11b to the exhaust passage 13.
- an intake flow sensor (MAF sensor) 21 that detects the intake flow rate
- an intake pressure sensor 22 that detects the intake pressure
- an intake temperature sensor 23 that detects the intake temperature, which constitute the intake system sensor group Sg1.
- an NOx concentration sensor 20 for detecting the NOx concentration in the exhaust gas, which constitutes the exhaust system sensor group Sg2
- an exhaust lambda sensor (exhaust air excess) for detecting the excess air ratio of the exhaust gas. Rate sensor
- a control device 30 for controlling the EGR system 1 of the internal combustion engine is provided.
- the control device 30 calculates the detection values of the sensors 20 to 24 for each preset control time based on the signals transmitted from the sensors 20 to 24 and stores necessary detection value data. To do.
- the control device 30 is normally incorporated in an engine control unit (ECU) that controls the overall operation state of the engine 10, but may be provided independently.
- the control device 30 includes a program for executing the EGR control method of the present embodiment, a memory configured to store various data, and a processor (CPU or the like) for executing the program. May be.
- the control apparatus 30 may be comprised from ASIC (Application
- ASIC Application
- FIG. 4 is a diagram schematically showing the configuration of an EGR control system for an internal combustion engine, and is a diagram showing a reference technique for explaining the present embodiment. This reference technique constitutes a part of the present invention.
- the inventors use the EGR control system 40X as shown in FIG. 4 to set the first NOx concentration target value Nt1 calculated based on the engine operating state such as the engine speed and the fuel injection amount in the actual exhaust gas G. It has been considered to control the opening degree of the EGR valve 16 based on the in-cylinder oxygen concentration so that the NOx concentration becomes equal.
- the control amount C of the target opening degree that controls the opening degree of the EGR valve 16 is a basic control amount (pre-control) calculated by the feedforward control 44 of the fourth control unit 41 based on the in-cylinder oxygen concentration target value Dt.
- the first control unit 41 calculates the NOx concentration based on the detection values from the intake system sensor group Sg1 such as the intake flow rate sensor 21, the intake pressure sensor 22, the intake air temperature sensor 23, and the exhaust lambda sensor 24.
- a value Nc is calculated.
- the NOx concentration sensor 46 uses the NOx concentration sensor.
- the first NOx concentration target value Nt1 is calculated by referring to the map data on the basis of the engine speed and the fuel injection amount, and the second control unit 42X performs the smoke on the first NOx concentration target value Nt1.
- the second NOx concentration target value Nt2 is calculated in consideration of the limit.
- the third control unit 43 calculates the in-cylinder oxygen concentration target value Dt
- the fourth control unit 44 calculates a basic control amount that is a target value for feedforward control (pre-control).
- Pre-control amount) Ca is calculated.
- the fifth control unit 45 inputs the in-cylinder oxygen concentration target value Dt and the in-cylinder oxygen concentration calculated value Dc calculated by the first control unit 41 to obtain a target value for feedback control (PID control).
- a certain correction control amount Cb is calculated.
- the adder 47 adds the basic control amount Ca and the correction control amount Cb to calculate the valve control amount C. With this valve control amount C, the opening degree of the EGR valve 16 is adjusted and controlled.
- the first NOx concentration target value Nt1 that is the target value of the NOx concentration in the exhaust gas is calculated by referring to the map data based on the engine speed and the fuel injection amount.
- the first NOx concentration target value Nt1 is set as the NOx concentration target value Nt in the steady state of the engine.
- the NOx concentration target value (first NOx concentration target value Nt1) set based on the engine operating state is increased, whereby the cylinder
- the internal oxygen concentration target value Dt is increased to avoid excessive smoke.
- a lower limit threshold for avoiding smoke generation of the exhaust lambda is set in advance, and the exhaust lambda is set to this lower threshold.
- the NOx concentration target value is increased so as not to become lower, and the first NOx concentration target value Nt1 used for EGR control is set to a larger value.
- the control amount C of the target opening degree for controlling the opening degree of the EGR valve 16 is a basic control amount (pre-control amount) Ca calculated by feedforward control of the fourth control unit 44 based on the in-cylinder oxygen concentration target value Dt.
- the EGR valve 16 is based on the in-cylinder oxygen concentration target value Dt corresponding to the NOx concentration target value Nt1 of EGR. It is the EGR control system 40 of the internal combustion engine provided with the control apparatus 30 which controls the opening degree.
- the first control unit 41 calculates the NOx concentration based on the detection values from the intake system sensor group Sg1 such as the intake flow rate sensor 21, the intake pressure sensor 22, the intake air temperature sensor 23, the exhaust lambda sensor 24, and the like.
- the value Nc is calculated.
- the in-cylinder oxygen concentration calculation value Dc is calculated by taking into account the exhaust gas amount and the oxygen concentration of the internal EGR gas, without calculating only the intake air amount and the oxygen concentration, the exhaust gas amount of the external EGR gas and the inside of the oxygen concentration. It is preferable to calculate.
- the NOx amount generated in the cylinder and the NOx concentration of the exhaust gas exhausted from the cylinder are calculated from the calculated oxygen concentration value Dc in the cylinder and the estimated value of the combustion chamber temperature, and set as the NOx concentration calculated value Nc.
- the NOx correction is performed.
- the first NOx target value Nt1 is calculated by referring to the map data based on the detected value of the exhaust lambda sensor 24, the engine speed Ne and the fuel injection amount q.
- the second NOx target value Nt1 and the detected value of the exhaust lambda sensor 24 are input to the second control unit 42.
- the second control unit 42 when the operation state of the engine 10 is in a steady state, smoke is predicted to be generated at the first NOx target value Nt1 from a preset calculation formula, map data, or the like.
- the NOx concentration that does not cause smoke is set as the second NOx target value Nt2.
- a so-called smoke limit is performed. If there is no possibility that smoke will occur, the first NOx target value Nt1 is set as the second NOx target value Nt2 as it is.
- the second control unit 42 calculates the second NOx target value Nt2.
- the EGR control for suppressing the generation of smoke is based on the operating state of the engine 10 (engine speed Ne or fuel injection amount q (or load Q)).
- the fuel injection pressure Pcr is lowered by lowering the fuel injection pressure Pcr by lowering the pressure of the common rail.
- the second NOx concentration target value Nt2 remains the first NOx concentration target value Nt1
- the correction by the NOx correction coefficient NCf is not performed, and the correction ratio is 1
- Whether the engine operating state is a steady state or an acceleration state is determined by setting, for example, a rate of change ⁇ Ac of an opening degree Ac of an accelerator pedal (not shown) provided in a driver seat of a vehicle equipped with the engine 10 in advance.
- a rate of change ⁇ Ac of an opening degree Ac of an accelerator pedal (not shown) provided in a driver seat of a vehicle equipped with the engine 10 in advance.
- the delay amount ⁇ tf of the fuel injection timing tf and the pressure decrease amount ⁇ Pcr of the combustion injection pressure Pcr are indicators indicating the acceleration state of the engine 10, for example, the change amount ⁇ Ac of the accelerator opening degree Ac and the change amount ⁇ qc of the fuel injection amount q.
- it is obtained experimentally in advance and stored as map data or the like, and is calculated with reference to this map data when an acceleration state occurs during EGR control.
- the delay of the fuel injection timing tf and the pressure drop of the combustion injection pressure pcr may be only one, but they may be combined, and the optimum ratio between the delay amount ⁇ tf and the pressure drop amount ⁇ pcr in the combination is set experimentally. Map data can be converted.
- the NOx concentration Nt is determined by correcting the reference NOx concentration Nt0 by the in-cylinder oxygen concentration D, the correction by the intake manifold temperature (intake air temperature) Ti, and the correction by the engine coolant temperature Tc. It is obtained by correcting with the fuel injection timing tf and correcting with the fuel injection pressure (common rail pressure) Pcr.
- the delay amount ⁇ tf or the pressure drop amount ⁇ pcr is set based on the relationship of the equation (1).
- the third control unit 43 inputs the detection values of the intake pressure sensor 22 and the intake temperature sensor 23, and calculates the in-cylinder oxygen concentration target value Dt with respect to the third NOx target value Nt3.
- the fourth control unit 44 calculates a basic control amount (pre-control amount) Ca that is a target value for feedforward control (pre-control) with respect to the calculated in-cylinder oxygen concentration target value Dt. In calculating the basic control amount Ca, it is preferable to consider the internal EGR gas.
- the oxygen concentration target value Dto of the external EGR is calculated from the in-cylinder oxygen concentration target value Dt, which is the target value of the oxygen concentration in the cylinder, using the determination of the exhaust gas amount and the oxygen concentration of the external EGR gas.
- the EGR gas amount Ge in the external EGR is calculated, and the opening degree of the EGR valve 16 that can supply the EGR gas amount Ge is defined as a pre-control amount Ca.
- the fifth controller 45 calculates the in-cylinder oxygen concentration target value Dt calculated for the third NOx target value Nt3 by the third controller 43 and the in-cylinder calculated by the first controller 41.
- An oxygen concentration calculation value Dc is input to calculate a correction control amount Cb that is a target value for feedback control (PID control).
- the adding unit 47 adds the basic control amount Ca and the correction control amount Cb to calculate the valve control amount C.
- the valve opening amount of the EGR valve 16 is adjusted and controlled by the valve control amount C.
- This EGR control method for an internal combustion engine is an engine (internal combustion engine) 10 having an EGR system 1 constituted by having an EGR valve 16 in an EGR passage 14, and in-cylinder oxygen corresponding to the NOx concentration target value Nt1 of EGR.
- the engine (internal combustion engine) 10 and the internal combustion engine EGR control method configured as described above, even when the operating state of the engine 10 is in the acceleration state, the NOx concentration target value Nt1 is not increased.
- the generation of smoke is avoided by delaying the fuel injection timing tf or lowering the fuel injection pressure Pcr, it is possible to prevent an increase in the NOx emission amount and suppress deterioration of exhaust gas performance.
- the NOx concentration target value Nt1 set for the steady state need not be changed to the NOx concentration target value for the acceleration, and therefore, the same control as the steady state EGR control is performed. it can.
- the operation state of the engine is set based on the operation state of the engine in order to suppress smoke generation in the acceleration state. This is useful in that EGR can be performed without increasing the NOx concentration target value without increasing the NOx emission amount.
- EGR system for internal combustion engine 10
- Engine internal combustion engine
- 11 Engine body 11a Intake manifold 11b Exhaust manifold 11c Cylinder 12 Intake passage 13 Exhaust passage 14
- EGR passage 15 EGR cooler 16
- NOx concentration sensor 21
- Intake pressure sensor 23
- Intake temperature sensor 24
- Exhaust lambda sensor (exhaust excess ratio sensor) 30 control device 40 40X EGR control system 41 of internal combustion engine 1st control part 42, 42X 2nd control part 43 3rd control part 44 4th control part 45 5th control part 46 NOx correction part 47 addition part A fresh air
- C EGR valve opening control amount
- Ca EGR valve opening basic control amount
- Cb EGR valve opening correction control amount
- Dt In-cylinder oxygen concentration target value Dc In-cylinder oxygen concentration calculation value
- G Ga Exhaust gas Ge EGR gas NCf NOx correction coefficient Sg1 Intake system sensor group
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- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
Abstract
A control device 30 is configured in such a way that if the operating state of an engine 10 is a state of acceleration, while under EGR control for suppressing the generation of smoke, a fuel injection timing tf for injection of fuel into a cylinder is delayed, and/or a fuel injection pressure Pcr is reduced, without increasing a NOx concentration target value Nt1 set on the basis of the operating state of the engine 10.
Description
本発明は、EGR通路にEGRバルブを有して構成されるEGR(Exhaust Gas Recirculation)システムを備えた内燃機関で、エンジンの運転状態に対応したNOx目標値を使用してEGRバルブの開度を制御する内燃機関のEGR制御システム、内燃機関、及び内燃機関のEGR制御方法に関する。
The present invention is an internal combustion engine having an EGR (Exhaust Gas Recirculation) system configured with an EGR valve in an EGR passage, and the opening degree of the EGR valve is set using a NOx target value corresponding to the operating state of the engine. The present invention relates to an EGR control system for an internal combustion engine to be controlled, an internal combustion engine, and an EGR control method for the internal combustion engine.
一般的に、車両に搭載されるディーゼルエンジン等の内燃機関には、排気ガスに含まれるNOx(窒素酸化物)の濃度を一定濃度以下に制御するために、EGRシステムが備えられる。
Generally, an internal combustion engine such as a diesel engine mounted on a vehicle is provided with an EGR system in order to control the concentration of NOx (nitrogen oxide) contained in exhaust gas to a certain concentration or less.
また、これに関連して、内燃機関の負荷にかかわらず低圧EGRの流量を一定となるようにフィードフォワード制御するとともに、排気中の酸素濃度が一定となるように、高圧EGRの流量をその目標値にフィードバック制御する内燃機関の排気還流制御装置が提案されている(例えば、特許文献1参照)。
In this connection, the feed-forward control is performed so that the flow rate of the low pressure EGR is constant regardless of the load of the internal combustion engine, and the flow rate of the high pressure EGR is set to the target so that the oxygen concentration in the exhaust gas is constant. An exhaust gas recirculation control device for an internal combustion engine that performs feedback control to a value has been proposed (see, for example, Patent Document 1).
しかしながら、この参考技術における過給遅れ対策では、第1NOx濃度目標値Nt1を大きくする変更をしているので、NOx排出量が過渡状態の一時的にではあるが増加することになり、排気ガスが悪化することになり、好ましくないという問題がある。
However, in the supercharging delay countermeasure in this reference technique, since the first NOx concentration target value Nt1 is changed, the NOx emission amount temporarily increases in a transient state, and the exhaust gas is increased. There is a problem that it becomes worse and is not preferable.
本発明の態様は、上記のことを鑑みてなされたものであり、その目的は、EGR通路にEGRバルブを有して構成されるEGRシステムを備えた内燃機関で、内燃機関の運転状態に応じたNOx濃度目標値を使用してEGRバルブの開度を制御する場合に、エンジンの運転状態が加速状態でスモーク発生の抑制のためにNOx濃度目標値を大きくすることなく、NOx排出量の増加を回避してEGRをすることができる内燃機関のEGR制御システム、内燃機関及び内燃機関のEGR制御方法を提供することにある。
An aspect of the present invention has been made in view of the above, and an object of the present invention is an internal combustion engine including an EGR system configured to have an EGR valve in an EGR passage, depending on the operating state of the internal combustion engine. When controlling the opening of the EGR valve using the NOx concentration target value, the NOx concentration target value is increased without increasing the NOx concentration target value in order to suppress the occurrence of smoke when the engine is operating in an accelerated state. It is an object to provide an EGR control system for an internal combustion engine, an internal combustion engine, and an EGR control method for an internal combustion engine that can perform EGR while avoiding the above.
上記の目的を達成するための本発明の態様の内燃機関のEGR制御システムは、EGR通路にEGRバルブを有して構成されるEGRシステムを備えた内燃機関で、EGRのNOx濃度目標値に対応する気筒内酸素濃度目標値に基づいて前記EGRバルブの開度を制御する制御装置を備えた内燃機関のEGR制御システムにおいて、前記制御装置が、EGR制御中でエンジンの運転状態が加速状態にあるときは、エンジンの運転状態に基づいて設定されたNOx濃度目標値を増加させることなく、シリンダ内燃料噴射の燃料噴射時期の遅延又は燃料噴射圧力の低下の少なくとも一方を行うように構成される。なお、この燃料噴射圧力の低下は、コモンレールシステムを使用している場合には、コモンレールの圧力を低下することで燃料噴射圧力を低下させる。
An EGR control system for an internal combustion engine according to an aspect of the present invention for achieving the above object is an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage, and corresponds to a target value of NOx concentration of EGR. In an EGR control system for an internal combustion engine provided with a control device that controls the opening degree of the EGR valve based on a target value of the in-cylinder oxygen concentration, the control device is in EGR control and the engine operating state is in an acceleration state In some cases, at least one of delaying the fuel injection timing of the in-cylinder fuel injection or lowering the fuel injection pressure is performed without increasing the NOx concentration target value set based on the operating state of the engine. Note that this reduction in fuel injection pressure reduces the fuel injection pressure by reducing the common rail pressure when a common rail system is used.
また、燃料噴射時期の遅延量および燃焼噴射圧力の圧力低下量は、エンジンの加速状態を示す指標、例えば、アクセル開度の変化量や燃料噴射量の変化量等に対して、予め実験的に求めてマップデータ等で記憶しておき、EGR制御時に加速状態が発生したときにこのマップデータを参照して算出する。なお、燃料噴射時期の遅延および燃焼噴射圧力の圧力低下は一方のみでもよいが、組み合せでもよく、組み合せの場合の遅延量と圧力低下量の最適な割合は実験的に設定してマップデータ化することができる。
Further, the delay amount of the fuel injection timing and the pressure decrease amount of the combustion injection pressure are experimentally determined beforehand with respect to an index indicating the acceleration state of the engine, for example, a change amount of the accelerator opening, a change amount of the fuel injection amount, It is calculated and stored as map data or the like, and is calculated by referring to this map data when an acceleration state occurs during EGR control. Note that the delay in fuel injection timing and the pressure drop in combustion injection pressure may be only one, but they may be combined, and the optimum ratio of the delay amount and the pressure drop amount in the combination is set experimentally and converted into map data. be able to.
この構成によれば、エンジンの運転状態が加速状態のときでも、エンジンの運転状態に基づいて設定されたNOx濃度目標値を増加することなく、燃料噴射時期の遅延又は燃料噴射圧力の低下で、スモークの発生を回避するので、NOxの排出量の増加を防止でき、排気ガス性能の悪化を抑制することができる。また、加速状態におけるEGR制御においても、定常時用で設定されるNOx濃度目標値を加速時用のNOx濃度目標値に変更しないで済むので、定常状態のEGR制御と同じ制御で行うことができる。
According to this configuration, even when the engine operating state is the acceleration state, without increasing the NOx concentration target value set based on the engine operating state, the fuel injection timing is delayed or the fuel injection pressure is decreased. Since the generation of smoke is avoided, an increase in NOx emission can be prevented, and deterioration of exhaust gas performance can be suppressed. Also, in the EGR control in the acceleration state, it is not necessary to change the NOx concentration target value set for the steady state to the NOx concentration target value for the acceleration time, and therefore, the same control as the steady state EGR control can be performed. .
そして、上記の目的を達成するための内燃機関は、上記の内燃機関のEGR制御システムを備えて構成され、上記の内燃機関のEGRシステムと同様の作用効果を奏することができる。
An internal combustion engine for achieving the above object is configured to include the EGR control system for the internal combustion engine, and can exhibit the same effects as the EGR system for the internal combustion engine.
また、上記の目的を達成するための本発明の態様の内燃機関のEGR制御方法は、EGR通路にEGRバルブを有して構成されるEGRシステムを備えた内燃機関で、EGRのNOx濃度目標値に対応する気筒内酸素濃度目標値に基づいて、前記EGRバルブの開度を制御する内燃機関のEGR制御方法において、EGR制御中でエンジンの運転状態が加速状態にあるときは、エンジンの運転状態に基づいて設定されたNOx濃度目標値を増加させることなく、シリンダ内燃料噴射の燃料噴射時期の遅延又は燃料噴射圧力の低下の少なくとも一方を行うことを特徴とする方法である。この方法によれば、上記の内燃機関のEGR制御システムと同様の作用効果を奏することができる。
Further, an EGR control method for an internal combustion engine according to an aspect of the present invention for achieving the above object is an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage, and the EGR NOx concentration target value. In the EGR control method for an internal combustion engine that controls the opening degree of the EGR valve based on the in-cylinder oxygen concentration target value corresponding to the above, when the engine operating state is in the acceleration state during EGR control, the engine operating state In this method, at least one of the delay of the fuel injection timing of the in-cylinder fuel injection or the decrease of the fuel injection pressure is performed without increasing the NOx concentration target value set based on the above. According to this method, the same operational effects as the EGR control system for the internal combustion engine can be obtained.
本発明の内燃機関のEGR制御システム、内燃機関、及び内燃機関のEGR制御方法によれば、EGR通路にEGRバルブを有して構成されるEGRシステムを備えた内燃機関で、内燃機関の運転状態に応じたNOx濃度目標値を使用してEGRバルブの開度を制御する内燃機関のEGR制御システムにおいて、エンジンの運転状態が加速状態でスモーク発生の抑制のために、エンジンの運転状態に基づいて設定されたNOx濃度目標値を大きくすることなく、NOx排出量の増加を回避してEGRをすることができる。
According to an EGR control system for an internal combustion engine, an internal combustion engine, and an EGR control method for an internal combustion engine according to the present invention, an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage, In the EGR control system for an internal combustion engine that controls the opening degree of the EGR valve using the NOx concentration target value according to the engine, the operating state of the engine is in an accelerated state, and in order to suppress the generation of smoke, based on the operating state of the engine Without increasing the set NOx concentration target value, EGR can be performed while avoiding an increase in the NOx emission amount.
以下、本発明に係る実施の形態の内燃機関のEGR制御システム、内燃機関、及び内燃機関のEGR制御方法について、図面を参照しながら説明する。なお、本実施の形態の内燃機関は、本実施の形態の内燃機関のEGR制御システム40を備えて構成され、後述する内燃機関のEGR制御システム40が奏する作用効果と同様の作用効果を奏することができる。
Hereinafter, an EGR control system for an internal combustion engine, an internal combustion engine, and an EGR control method for an internal combustion engine according to embodiments of the present invention will be described with reference to the drawings. The internal combustion engine of the present embodiment is configured to include the EGR control system 40 of the internal combustion engine of the present embodiment, and has the same operational effects as the operational effects of the EGR control system 40 of the internal combustion engine described later. Can do.
図1に示すように、本実施の形態の内燃機関(以下エンジン)10は、EGRシステム1を備えて構成され、エンジン本体11と吸気通路12と排気通路13とEGR通路14を備えている。このEGR通路14は、排気通路13と吸気通路12とを接続して設けられ、上流側より順に、エンジン冷却水を冷却媒体とするEGRクーラー15、EGRバルブ16が設けられている。
As shown in FIG. 1, an internal combustion engine (hereinafter referred to as an engine) 10 according to the present embodiment includes an EGR system 1 and includes an engine body 11, an intake passage 12, an exhaust passage 13, and an EGR passage 14. The EGR passage 14 is provided by connecting the exhaust passage 13 and the intake passage 12, and is provided with an EGR cooler 15 and an EGR valve 16 that use engine cooling water as a cooling medium in order from the upstream side.
そして、大気から導入される新気Aが、必要に応じて、EGR通路14から吸気マニホールド11aに流入するEGRガスGeを伴って、気筒(シリンダ)11c内の燃焼室に送られ、燃焼室にて燃料噴射装置(図示しない)より噴射された燃料と混合圧縮されて、燃料が燃焼することで、エンジン10に動力を発生させる。そして、エンジン10で燃焼により発生した排気ガスGが、排気マニホールド11bから排気通路13に流出するが、その一部はEGR通路14にEGRガスGeとして流れ、残りの排気ガスGa(=G-Ge)は、排気浄化処理装置(図示しない)により浄化処理された後、マフラー(図示しない)を経由して大気へ放出される。
Then, fresh air A introduced from the atmosphere is sent to the combustion chamber in the cylinder (cylinder) 11c together with the EGR gas Ge flowing into the intake manifold 11a from the EGR passage 14 as necessary. The engine 10 is mixed and compressed with fuel injected from a fuel injection device (not shown), and the fuel burns to generate power in the engine 10. Then, the exhaust gas G generated by combustion in the engine 10 flows out from the exhaust manifold 11b to the exhaust passage 13. A part of the exhaust gas G flows into the EGR passage 14 as EGR gas Ge, and the remaining exhaust gas Ga (= G−Ge). ) Is purified by an exhaust purification device (not shown) and then released to the atmosphere via a muffler (not shown).
また、吸気通路12には、吸気系センサ群Sg1を構成する、吸気流量を検出する吸気流量センサ(MAFセンサ)21、吸気圧力を検出する吸気圧力センサ22及び吸気温度を検出する吸気温度センサ23が設けられるとともに、排気通路13には、排気系センサ群Sg2を構成する、排気ガス中のNOx濃度を検出するNOx濃度センサ20と、排気の空気過剰率を検出する排気ラムダセンサ(排気空気過剰率センサ)24が設けられる。これらのセンサ20~24の信号は、予め設定された制御時間毎に、後述する制御装置30に送信される。
Further, in the intake passage 12, an intake flow sensor (MAF sensor) 21 that detects the intake flow rate, an intake pressure sensor 22 that detects the intake pressure, and an intake temperature sensor 23 that detects the intake temperature, which constitute the intake system sensor group Sg1. Are provided in the exhaust passage 13, and an NOx concentration sensor 20 for detecting the NOx concentration in the exhaust gas, which constitutes the exhaust system sensor group Sg2, and an exhaust lambda sensor (exhaust air excess) for detecting the excess air ratio of the exhaust gas. Rate sensor) 24 is provided. The signals of these sensors 20 to 24 are transmitted to the control device 30 described later at every preset control time.
また、内燃機関のEGRシステム1を制御する制御装置30が備えられる。この制御装置30は、上記のセンサ20~24より送信された信号に基づいて、予め設定された制御時間毎に、センサ20~24の検出値を算出するとともに、必要な検出値のデータを記憶する。この制御装置30は、通常は、エンジン10の運転状態全般を制御するエンジンコントロールユニット(ECU)に組み込まれるが、独立して設けてもよい。なお、制御装置30は、本実施の形態のEGR制御方法を実行するためのプログラムや各種データを記憶するように構成されたメモリとプログラムを実行するためのプロセッサ(CPU等)などから構成されていてもよい。また、制御装置30は、本実施の形態のEGR制御方法を実行するように設計されたASIC(Application Specific Integrated Circuit)などから構成されていてもよい。
Further, a control device 30 for controlling the EGR system 1 of the internal combustion engine is provided. The control device 30 calculates the detection values of the sensors 20 to 24 for each preset control time based on the signals transmitted from the sensors 20 to 24 and stores necessary detection value data. To do. The control device 30 is normally incorporated in an engine control unit (ECU) that controls the overall operation state of the engine 10, but may be provided independently. The control device 30 includes a program for executing the EGR control method of the present embodiment, a memory configured to store various data, and a processor (CPU or the like) for executing the program. May be. Moreover, the control apparatus 30 may be comprised from ASIC (Application | Specific * Integrated * Circuit) etc. which were designed so that the EGR control method of this Embodiment may be performed.
以下、実施の形態に係る内燃機関のEGR制御方法を図2乃至図4を参照しながら説明する。図4は、内燃機関のEGR制御システムの構成を模式的に示す図であり、本実施の形態を説明するための参考技術を示した図である。なお、この参考技術は本発明の一部を構成するものである。
Hereinafter, an EGR control method for an internal combustion engine according to an embodiment will be described with reference to FIGS. FIG. 4 is a diagram schematically showing the configuration of an EGR control system for an internal combustion engine, and is a diagram showing a reference technique for explaining the present embodiment. This reference technique constitutes a part of the present invention.
発明者らは、図4に示すようなEGR制御システム40Xで、エンジン回転数及び燃料噴射量等のエンジン運転状態に基づいて算出される第1NOx濃度目標値Nt1に、実際の排気ガスG中のNOx濃度がなるように、気筒内酸素濃度に基づいて、EGRバルブ16の開度を制御することを考えてきた。
The inventors use the EGR control system 40X as shown in FIG. 4 to set the first NOx concentration target value Nt1 calculated based on the engine operating state such as the engine speed and the fuel injection amount in the actual exhaust gas G. It has been considered to control the opening degree of the EGR valve 16 based on the in-cylinder oxygen concentration so that the NOx concentration becomes equal.
すなわち、EGRバルブ16の開度を制御する目標開度の制御量Cは、気筒内酸素濃度目標値Dtを基に第4制御部41のフィードフォワード制御44で算出される基本制御量(プリ制御量)Caに、気筒内酸素濃度目標値Dtと、各種センサからの入力を基に算出される気筒内酸素濃度の計算値Dcとの差(誤差)ΔD(=Dt-Dc)を基に第5制御部45のフィードバック制御(PID制御)45で算出される補正制御量Cbを加算してバルブ制御量Cが算出される(C=Ca+Cb)。
That is, the control amount C of the target opening degree that controls the opening degree of the EGR valve 16 is a basic control amount (pre-control) calculated by the feedforward control 44 of the fourth control unit 41 based on the in-cylinder oxygen concentration target value Dt. (Quantity) Ca based on the difference (error) ΔD (= Dt−Dc) between the cylinder oxygen concentration target value Dt and the calculated value Dc of the cylinder oxygen concentration calculated based on the input from various sensors. 5 The valve control amount C is calculated by adding the correction control amount Cb calculated by the feedback control (PID control) 45 of the control unit 45 (C = Ca + Cb).
より詳細に説明すると、吸気流量センサ21、吸気圧力センサ22、吸気温度センサ23、排気ラムダセンサ24などの吸気系センサ群Sg1からの検出値を基に、第1制御部41で、NOx濃度算出値Ncが算出される。それと共に、NOx濃度検出値Ndを基本としてNOx濃度算出値Ncによる算出値を補正する値を用いて、制御用の算出値を補正するとの考えに基づいて、NOx補正部46で、NOx濃度センサ20の検出値であるNOx濃度検出値Ndが入力され、このNOx濃度検出値NdとNOx濃度算出値NcとからNOx補正係数(補正比率)Ncf=Nd/Ncが算出される。
More specifically, the first control unit 41 calculates the NOx concentration based on the detection values from the intake system sensor group Sg1 such as the intake flow rate sensor 21, the intake pressure sensor 22, the intake air temperature sensor 23, and the exhaust lambda sensor 24. A value Nc is calculated. At the same time, based on the idea that the calculated value for control is corrected using the value for correcting the calculated value based on the NOx concentration calculated value Nc based on the detected NOx concentration value Nd, the NOx concentration sensor 46 uses the NOx concentration sensor. The NOx concentration detection value Nd, which is 20 detection values, is input, and the NOx correction coefficient (correction ratio) Ncf = Nd / Nc is calculated from the NOx concentration detection value Nd and the NOx concentration calculation value Nc.
一方、エンジン回転数及び燃料噴射量に基づいてマップデータを参照する等して、第1NOx濃度目標値Nt1が算出され、この第1NOx濃度目標値Nt1に対して、第2制御部42Xで、スモークリミットを考慮して第2NOx濃度目標値Nt2が算出され、更に、内燃機関の運転状態が定常状態であるときに、NOx補正係数Ncfを乗じて、第3NOx濃度目標値Nt3(=Nt2×Ncf=Nt2×Nd/Nc)が算出される。また、内燃機関の運転状態が加速状態であるときには、NOx補正係数NCfによる補正を行わず、補正比率を1として、第3NOx濃度目標値Nt3が算出される(Nt3=Nt2×1=Nt2)。
On the other hand, the first NOx concentration target value Nt1 is calculated by referring to the map data on the basis of the engine speed and the fuel injection amount, and the second control unit 42X performs the smoke on the first NOx concentration target value Nt1. The second NOx concentration target value Nt2 is calculated in consideration of the limit. Further, when the operating state of the internal combustion engine is in a steady state, the NOx correction coefficient Ncf is multiplied to obtain a third NOx concentration target value Nt3 (= Nt2 × Ncf = Nt2 × Nd / Nc) is calculated. Further, when the operating state of the internal combustion engine is in the acceleration state, the third NOx concentration target value Nt3 is calculated with the correction ratio being 1 without performing correction by the NOx correction coefficient NCf (Nt3 = Nt2 × 1 = Nt2).
この第3NOx濃度目標値Nt3に対して、第3制御部43で、気筒内酸素濃度目標値Dtが算出され、第4制御部44でフィードフォワード制御(プリ制御)の目標値である基本制御量(プリ制御量)Caが算出される。それと共に、第5制御部45で、気筒内酸素濃度目標値Dtと第1制御部41で算出された気筒内酸素濃度算出値Dcとを入力して、フィードバック制御(PID制御)の目標値である補正制御量Cbが算出される。加算部47で、この基本制御量Caと補正制御量Cbとが加算されてバルブ制御量Cが算出される。このバルブ制御量CでEGRバルブ16の開度が調整制御される。
With respect to the third NOx concentration target value Nt3, the third control unit 43 calculates the in-cylinder oxygen concentration target value Dt, and the fourth control unit 44 calculates a basic control amount that is a target value for feedforward control (pre-control). (Pre-control amount) Ca is calculated. At the same time, the fifth control unit 45 inputs the in-cylinder oxygen concentration target value Dt and the in-cylinder oxygen concentration calculated value Dc calculated by the first control unit 41 to obtain a target value for feedback control (PID control). A certain correction control amount Cb is calculated. The adder 47 adds the basic control amount Ca and the correction control amount Cb to calculate the valve control amount C. With this valve control amount C, the opening degree of the EGR valve 16 is adjusted and controlled.
そして、このEGR制御においては、エンジン回転数及び燃料噴射量に基づいてマップデータを参照する等して、排気ガス中のNOx濃度の目標値である第1NOx濃度目標値Nt1が算出されているが、この第1NOx濃度目標値Nt1はエンジンの定常状態におけるNOx濃度目標値Ntで設定されており、エンジンの運転状態が加速状態のときには、このNOx濃度目標値NtでEGRを行うと、ターボ式過給機の過給遅れ(ターボ遅れ)等により、シリンダ内に送り込まれる新気量及び酸素量が不足し、燃焼状態が悪化してスモークが発生することが予想される。
In the EGR control, the first NOx concentration target value Nt1 that is the target value of the NOx concentration in the exhaust gas is calculated by referring to the map data based on the engine speed and the fuel injection amount. The first NOx concentration target value Nt1 is set as the NOx concentration target value Nt in the steady state of the engine. When the engine operating state is in the acceleration state, if the EGR is performed with this NOx concentration target value Nt, the turbo excess It is expected that the amount of fresh air and oxygen sent into the cylinder will be insufficient due to the supercharging delay (turbo delay) of the charger, and the combustion state will deteriorate and smoke will be generated.
これに対して、参考技術においては、エンジンの運転状態が加速状態のときでは、エンジンの運転状態に基づいて設定されたNOx濃度目標値(第1NOx濃度目標値Nt1)を増加させることで、気筒内酸素濃度目標値Dtを大きくして、過度なスモークの発生を回避している。言い換えれば、過給遅れに伴う排気ラムダ(排気ガスの空気過剰率)の減少を考慮して、排気ラムダのスモーク発生回避のための下限の閾値を予め設けておき、排気ラムダがこの下限の閾値より低くならないようにNOx濃度目標値を大きくして、EGR制御に使用する第1NOx濃度目標値Nt1をより大きい値にしている。
In contrast, in the reference technique, when the engine operating state is the acceleration state, the NOx concentration target value (first NOx concentration target value Nt1) set based on the engine operating state is increased, whereby the cylinder The internal oxygen concentration target value Dt is increased to avoid excessive smoke. In other words, in consideration of a decrease in exhaust lambda (exhaust air excess ratio) due to a delay in supercharging, a lower limit threshold for avoiding smoke generation of the exhaust lambda is set in advance, and the exhaust lambda is set to this lower threshold. The NOx concentration target value is increased so as not to become lower, and the first NOx concentration target value Nt1 used for EGR control is set to a larger value.
次に、図2および図3を参照しながら本実施の形態を説明する。
EGRバルブ16の開度を制御する目標開度の制御量Cは、気筒内酸素濃度目標値Dtを基に第4制御部44のフィードフォワード制御で算出される基本制御量(プリ制御量)Caに、気筒内酸素濃度目標値Dtと、各種センサからの入力を基に算出される気筒内酸素濃度の計算値Dcとの差(誤差)ΔD(=Dt-Dc)を基に第5制御部45のフィードバック制御(PID制御)で算出される補正制御量Cbを加算してバルブ制御量Cが算出される(C=Ca+Cb)。 Next, the present embodiment will be described with reference to FIGS.
The control amount C of the target opening degree for controlling the opening degree of theEGR valve 16 is a basic control amount (pre-control amount) Ca calculated by feedforward control of the fourth control unit 44 based on the in-cylinder oxygen concentration target value Dt. In addition, the fifth control unit is based on the difference (error) ΔD (= Dt−Dc) between the cylinder oxygen concentration target value Dt and the calculated value Dc of the cylinder oxygen concentration calculated based on inputs from various sensors. The valve control amount C is calculated by adding the correction control amount Cb calculated in the feedback control (PID control) 45 (C = Ca + Cb).
EGRバルブ16の開度を制御する目標開度の制御量Cは、気筒内酸素濃度目標値Dtを基に第4制御部44のフィードフォワード制御で算出される基本制御量(プリ制御量)Caに、気筒内酸素濃度目標値Dtと、各種センサからの入力を基に算出される気筒内酸素濃度の計算値Dcとの差(誤差)ΔD(=Dt-Dc)を基に第5制御部45のフィードバック制御(PID制御)で算出される補正制御量Cbを加算してバルブ制御量Cが算出される(C=Ca+Cb)。 Next, the present embodiment will be described with reference to FIGS.
The control amount C of the target opening degree for controlling the opening degree of the
つまり、EGR通路14にEGRバルブ16を有して構成されるEGRシステム1を備えたエンジン10で、EGRのNOx濃度目標値Nt1に対応する気筒内酸素濃度目標値Dtに基づいて、EGRバルブ16の開度を制御する制御装置30を備えた内燃機関のEGR制御システム40である。
That is, in the engine 10 including the EGR system 1 configured to include the EGR valve 16 in the EGR passage 14, the EGR valve 16 is based on the in-cylinder oxygen concentration target value Dt corresponding to the NOx concentration target value Nt1 of EGR. It is the EGR control system 40 of the internal combustion engine provided with the control apparatus 30 which controls the opening degree.
より詳細に説明すると、第1制御部41では、吸気流量センサ21、吸気圧力センサ22、吸気温度センサ23、排気ラムダセンサ24などの吸気系センサ群Sg1からの検出値を基に、NOx濃度算出値Ncを算出する。
More specifically, the first control unit 41 calculates the NOx concentration based on the detection values from the intake system sensor group Sg1 such as the intake flow rate sensor 21, the intake pressure sensor 22, the intake air temperature sensor 23, the exhaust lambda sensor 24, and the like. The value Nc is calculated.
このシリンダ内酸素濃度算出値Dcの算出に際しては内部EGRガスを考慮することが好ましい。つまり、気筒内で発生するNOx量に関係するのは、気筒内の全排気ガス量に対する気筒内酸素濃度算出値Dcであるので、気筒内の全排気ガス量に対する気筒内酸素濃度算出値Dcを、吸気量と酸素濃度、外部EGRガスの排気ガス量と酸素濃度内部とだけで算出せずに、内部EGRガスの排気ガス量と酸素濃度と考慮に入れて、気筒内酸素濃度算出値Dcを算出することが好ましい。
It is preferable to consider the internal EGR gas when calculating the in-cylinder oxygen concentration calculation value Dc. That is, since the NOx amount generated in the cylinder is related to the in-cylinder oxygen concentration calculation value Dc with respect to the total exhaust gas amount in the cylinder, the in-cylinder oxygen concentration calculation value Dc with respect to the total exhaust gas amount in the cylinder is The in-cylinder oxygen concentration calculation value Dc is calculated by taking into account the exhaust gas amount and the oxygen concentration of the internal EGR gas, without calculating only the intake air amount and the oxygen concentration, the exhaust gas amount of the external EGR gas and the inside of the oxygen concentration. It is preferable to calculate.
そして、この気筒内酸素濃度算出値Dcと燃焼室温度の推定値などから気筒内で発生するNOx量及び気筒内から排出される排気ガスのNOx濃度を算出し、NOx濃度算出値Ncとする。
Then, the NOx amount generated in the cylinder and the NOx concentration of the exhaust gas exhausted from the cylinder are calculated from the calculated oxygen concentration value Dc in the cylinder and the estimated value of the combustion chamber temperature, and set as the NOx concentration calculated value Nc.
それと共に、NOx濃度センサ20で検出されるNOx濃度検出値Ndを基本としてNOx濃度算出値Ncによる算出値を補正値を用いて、制御用の算出値を補正するとの考えに基づいて、NOx補正部46で、NOx濃度センサ20の検出値であるNOx濃度検出値Ndが入力され、このNOx濃度検出値NdとNOx濃度算出値NcとからNOx補正係数(補正比率)Ncf=Nd/Ncを算出する。
At the same time, based on the idea that the calculated value for control is corrected using the calculated value based on the calculated NOx concentration value Nc based on the detected NOx concentration value Nd detected by the NOx concentration sensor 20, the NOx correction is performed. The NOx concentration detection value Nd, which is a detection value of the NOx concentration sensor 20, is input to the unit 46, and a NOx correction coefficient (correction ratio) Ncf = Nd / Nc is calculated from the NOx concentration detection value Nd and the NOx concentration calculation value Nc. To do.
一方、排気ラムダセンサ24の検出値と、エンジン回転数Ne及び燃料噴射量qに基づいてマップデータを参照する等して、第1NOx目標値Nt1が算出される。第2制御部42には、第1NOx目標値Nt1と排気ラムダセンサ24の検出値が入力される。第2制御部42では、エンジン10の運転状態が定常状態では、この第1NOx目標値Nt1ではスモークが発生することが、予め設定してある計算式やマップデータ等から予測される場合には、スモークが発生しないようなNOx濃度を第2NOx目標値Nt2とする。所謂スモークリミットを行う。なお、スモークが発生する可能性が無い場合は、そのまま、第1NOx目標値Nt1を第2NOx目標値Nt2とする。これにより第2制御部42は第2NOx目標値Nt2を算出する。
On the other hand, the first NOx target value Nt1 is calculated by referring to the map data based on the detected value of the exhaust lambda sensor 24, the engine speed Ne and the fuel injection amount q. The second NOx target value Nt1 and the detected value of the exhaust lambda sensor 24 are input to the second control unit 42. In the second control unit 42, when the operation state of the engine 10 is in a steady state, smoke is predicted to be generated at the first NOx target value Nt1 from a preset calculation formula, map data, or the like. The NOx concentration that does not cause smoke is set as the second NOx target value Nt2. A so-called smoke limit is performed. If there is no possibility that smoke will occur, the first NOx target value Nt1 is set as the second NOx target value Nt2 as it is. Thus, the second control unit 42 calculates the second NOx target value Nt2.
更に、内燃機関の運転状態が定常状態であるときには、NOx補正係数Ncfを乗じて、第3NOx目標値Nt3(=Nt2×Ncf=Nt2×Nd/Nc)を算出する。
Furthermore, when the operating state of the internal combustion engine is in a steady state, the NOx correction coefficient Ncf is multiplied to calculate a third NOx target value Nt3 (= Nt2 × Ncf = Nt2 × Nd / Nc).
そして、エンジン10の運転状態が加速状態にあるときは、スモークの発生を抑制するためのEGR制御で、エンジン10の運転状態(エンジン回転数Neや燃料噴射量q(若しくは負荷Q))に基づいて設定された第1NOx濃度目標値Nt1を増加させることなく、シリンダ内燃料噴射の燃料噴射時期tfの遅延又は燃料噴射圧力Pcrの低下の少なくとも一方を行うように構成される。なお、この燃料噴射圧力Pcrの低下は、コモンレールシステムを使用している場合には、コモンレールの圧力を低下することで燃料噴射圧力Pcrを低下させる。
When the operating state of the engine 10 is in the acceleration state, the EGR control for suppressing the generation of smoke is based on the operating state of the engine 10 (engine speed Ne or fuel injection amount q (or load Q)). Thus, at least one of delaying the fuel injection timing tf of in-cylinder fuel injection or decreasing the fuel injection pressure Pcr is performed without increasing the first NOx concentration target value Nt1 set in the above. When the common rail system is used, the fuel injection pressure Pcr is lowered by lowering the fuel injection pressure Pcr by lowering the pressure of the common rail.
また、加速状態であるときには、第2NOx濃度目標値Nt2を第1NOx濃度目標値Nt1のままとし、NOx補正係数NCfによる補正を行わず、補正比率を1として、第3NOx目標値Nt3を算出する(Nt3=Nt2×1=Nt2=Nt1)。
Further, in the acceleration state, the second NOx concentration target value Nt2 remains the first NOx concentration target value Nt1, the correction by the NOx correction coefficient NCf is not performed, and the correction ratio is 1, and the third NOx target value Nt3 is calculated ( Nt3 = Nt2 × 1 = Nt2 = Nt1).
このエンジン運転状態が定常状態であるか加速状態で有るかは、例えば、このエンジン10を備えた車両の運転席に備えたアクセルペダル(図示しない)の開度Acの変化率ΔAcが予め設定又は算出される閾値ΔAc0を超えたときは加速状態であるとしたり、エンジン10の気筒11c内への燃料噴射量qの変化率Δqが予め設定又は算出される閾値Δqcを超えたときは加速状態であるとしたりすることで判定できる。
Whether the engine operating state is a steady state or an acceleration state is determined by setting, for example, a rate of change ΔAc of an opening degree Ac of an accelerator pedal (not shown) provided in a driver seat of a vehicle equipped with the engine 10 in advance. When the calculated threshold value ΔAc0 is exceeded, an acceleration state is assumed, and when the rate of change Δq of the fuel injection amount q into the cylinder 11c of the engine 10 exceeds a preset or calculated threshold value Δqc, the acceleration state is established. Judgment can be made by assuming.
また、燃料噴射時期tfの遅延量Δtfおよび燃焼噴射圧力Pcrの圧力低下量ΔPcrは、エンジン10の加速状態を示す指標、例えば、アクセル開度Acの変化量ΔAcや燃料噴射量qの変化量Δqc等に対して、予め実験的に求めてマップデータ等で記憶しておき、EGR制御時に加速状態が発生したときにこのマップデータを参照して算出する。
Further, the delay amount Δtf of the fuel injection timing tf and the pressure decrease amount ΔPcr of the combustion injection pressure Pcr are indicators indicating the acceleration state of the engine 10, for example, the change amount ΔAc of the accelerator opening degree Ac and the change amount Δqc of the fuel injection amount q. For example, it is obtained experimentally in advance and stored as map data or the like, and is calculated with reference to this map data when an acceleration state occurs during EGR control.
また、燃料噴射時期tfの遅延および燃焼噴射圧力pcrの圧力低下は一方のみでもよいが、組み合せでもよく、組み合せの場合の遅延量Δtfと圧力低下量Δpcrの最適な割合は実験的に設定してマップデータ化することができる。
Further, the delay of the fuel injection timing tf and the pressure drop of the combustion injection pressure pcr may be only one, but they may be combined, and the optimum ratio between the delay amount Δtf and the pressure drop amount Δpcr in the combination is set experimentally. Map data can be converted.
なお、この燃料噴射時期tfの遅延量Δtfと燃焼噴射圧力pcrの圧力低下量Δpcrと、NOx濃度Ntとの関係については、図3のNOx濃度目標値算出部42aの入出力関係で示すように、基準NOx濃度Nt0、シリンダ内酸素濃度をD、基準シリンダ内酸素濃度をD0、燃料噴射時期をtf、基準燃料噴射量をtf0、燃料噴射圧力をPcr、基準燃料噴射圧力をPcr0、エンジン冷却水の水温をTc、基準水温をTc0、吸気マニホールド温度をTi、基準吸気マニホールド温度をTi0とすると、遅延量Δtf(=θf-θf0)、圧力低下量ΔPcr(=Pcr-Pcr0)、水温差ΔTc(=Tc-Tc0)と、補正指数のα2、αT、補正係数のβf、βcr、βcを用いて、(1)式に示すような関係を用いる。なお、これらの補正指数のα2、αT、補正係数のβf、βcr、βcは予め実験などにより設定される値である。
Note that the relationship between the delay amount Δtf of the fuel injection timing tf, the pressure drop amount Δpcr of the combustion injection pressure pcr, and the NOx concentration Nt is shown by the input / output relationship of the NOx concentration target value calculation unit 42a in FIG. , Reference NOx concentration Nt0, cylinder oxygen concentration D, reference cylinder oxygen concentration D0, fuel injection timing tf, reference fuel injection amount tf0, fuel injection pressure Pcr, reference fuel injection pressure Pcr0, engine coolant , Tc0, reference water temperature Tc0, intake manifold temperature Ti, reference intake manifold temperature Ti0, delay amount Δtf (= θf−θf0), pressure drop amount ΔPcr (= Pcr−Pcr0), water temperature difference ΔTc ( = Tc−Tc0), correction indices α2, αT, and correction coefficients βf, βcr, βc, and the relationship shown in the equation (1) is used. These correction indexes α2, αT and correction coefficients βf, βcr, βc are values set in advance by experiments or the like.
つまり、この(1)式では、NOx濃度Ntは、基準NOx濃度Nt0をシリンダ内酸素濃度Dによる補正、吸気マニホールド温度(吸気温度)Tiによる補正、エンジン冷却水の水温Tcによる補正に加えて、燃料噴射時期tfによる補正と燃料噴射圧力(コモンレール圧力]Pcrによる補正をすることで求められる。
In other words, in this equation (1), the NOx concentration Nt is determined by correcting the reference NOx concentration Nt0 by the in-cylinder oxygen concentration D, the correction by the intake manifold temperature (intake air temperature) Ti, and the correction by the engine coolant temperature Tc. It is obtained by correcting with the fuel injection timing tf and correcting with the fuel injection pressure (common rail pressure) Pcr.
言い換えれば、NOx濃度Ntを固定にした状態で、シリンダ内酸素濃度Dが変化しても、遅延量Δtfまたは圧力低下量Δpcrの一方の変化又は両方の変化で対応できることを示しており、本実施の形態では、この(1)式の関係に基づいて、遅延量Δtfまたは圧力低下量Δpcrを設定する。
In other words, even if the in-cylinder oxygen concentration D changes while the NOx concentration Nt is fixed, it is indicated that one or both of the delay amount Δtf and the pressure drop amount Δpcr can be dealt with. In this embodiment, the delay amount Δtf or the pressure drop amount Δpcr is set based on the relationship of the equation (1).
そして、第3制御部43では、吸気圧力センサ22及び吸気温度センサ23の検出値を入力して、この第3NOx目標値Nt3に対して、気筒内酸素濃度目標値Dtを算出する。第4制御部44で、この算出された気筒内酸素濃度目標値Dtに対して、フィードフォワード制御(プリ制御)の目標値である基本制御量(プリ制御量)Caを算出する。この基本制御量Caの算出に際しても、内部EGRガスを考慮することが好ましい。
Then, the third control unit 43 inputs the detection values of the intake pressure sensor 22 and the intake temperature sensor 23, and calculates the in-cylinder oxygen concentration target value Dt with respect to the third NOx target value Nt3. The fourth control unit 44 calculates a basic control amount (pre-control amount) Ca that is a target value for feedforward control (pre-control) with respect to the calculated in-cylinder oxygen concentration target value Dt. In calculating the basic control amount Ca, it is preferable to consider the internal EGR gas.
なお、この第4制御部44では、EGRバルブ16の前後に設けた差圧センサ(図示しない)で検出したEGRバルブ16の前後差圧、EGRバルブ16の下流のEGR通路14に設けた温度センサ(図示しない)で検出したEGRガスGeの温度等を用いて、より正確なEGRガスGeの流量とEGRバルブ16の開度の関係を求めておくことが好ましい。
In the fourth control unit 44, the differential pressure across the EGR valve 16 detected by a differential pressure sensor (not shown) provided before and after the EGR valve 16, the temperature sensor provided in the EGR passage 14 downstream of the EGR valve 16 It is preferable to obtain a more accurate relationship between the flow rate of the EGR gas Ge and the opening degree of the EGR valve 16 using the temperature of the EGR gas Ge detected in (not shown).
つまり、気筒内で発生するNOx量に関係する気筒内の全排気ガス量に対する気筒内酸素濃度目標値Dtを、気筒内の排気ガス量と酸素濃度が、内部EGRガスの排気ガス量と酸素濃度と、外部EGRガスの排気ガス量と酸素濃度と決まることを利用して、気筒内の酸素濃度の目標値である気筒内酸素濃度目標値Dtから、外部EGRの酸素濃度目標値Dtoを算出し、外部EGRにおけるEGRガス量Geを算出して、このEGRガス量Geを供給できるEGRバルブ16の開度をプリ制御量Caとする。
That is, the in-cylinder oxygen concentration target value Dt with respect to the total exhaust gas amount in the cylinder related to the NOx amount generated in the cylinder, the exhaust gas amount and oxygen concentration in the cylinder, and the exhaust gas amount and oxygen concentration in the internal EGR gas And the oxygen concentration target value Dto of the external EGR is calculated from the in-cylinder oxygen concentration target value Dt, which is the target value of the oxygen concentration in the cylinder, using the determination of the exhaust gas amount and the oxygen concentration of the external EGR gas. Then, the EGR gas amount Ge in the external EGR is calculated, and the opening degree of the EGR valve 16 that can supply the EGR gas amount Ge is defined as a pre-control amount Ca.
また、それと並行して、第5制御部45で、第3制御部43で第3NOx目標値Nt3に対して算出された気筒内酸素濃度目標値Dtと第1制御部41で算出された気筒内酸素濃度算出値Dcとを入力して、フィードバック制御(PID制御)の目標値である補正制御量Cbを算出する。そして、加算部47で、この基本制御量Caと補正制御量Cbとを加算してバルブ制御量Cを算出する。このバルブ制御量CでEGRバルブ16の開度を調整制御する。
In parallel with this, the fifth controller 45 calculates the in-cylinder oxygen concentration target value Dt calculated for the third NOx target value Nt3 by the third controller 43 and the in-cylinder calculated by the first controller 41. An oxygen concentration calculation value Dc is input to calculate a correction control amount Cb that is a target value for feedback control (PID control). Then, the adding unit 47 adds the basic control amount Ca and the correction control amount Cb to calculate the valve control amount C. The valve opening amount of the EGR valve 16 is adjusted and controlled by the valve control amount C.
次に、上記の内燃機関のEGR制御システム40を用いた、本実施の形態の内燃機関のEGR制御方法について説明する。この内燃機関のEGR制御方法は、EGR通路14にEGRバルブ16を有して構成されるEGRシステム1を備えたエンジン(内燃機関)10で、EGRのNOx濃度目標値Nt1に対応する気筒内酸素濃度目標値Dtに基づいて、EGRバルブ16の開度を制御する内燃機関のEGR制御方法であり、この内燃機関のEGR制御方法において、エンジン11の運転状態が加速状態にあるときは、スモークの発生を抑制するためのEGR制御で、NOx濃度目標値Nt1を増加させることなく、シリンダ内燃料噴射の燃料噴射時期tfの遅延又は燃料噴射圧力Pcrの低下の少なくとも一方を行う方法である。
Next, the EGR control method for the internal combustion engine of the present embodiment using the EGR control system 40 for the internal combustion engine will be described. This EGR control method for an internal combustion engine is an engine (internal combustion engine) 10 having an EGR system 1 constituted by having an EGR valve 16 in an EGR passage 14, and in-cylinder oxygen corresponding to the NOx concentration target value Nt1 of EGR. This is an EGR control method for an internal combustion engine that controls the opening of the EGR valve 16 based on the concentration target value Dt. In this EGR control method for the internal combustion engine, when the operating state of the engine 11 is in an acceleration state, the smoke In this EGR control for suppressing the generation, at least one of delaying the fuel injection timing tf of the in-cylinder fuel injection or decreasing the fuel injection pressure Pcr is performed without increasing the NOx concentration target value Nt1.
上記の構成の内燃機関のEGR制御システム40、エンジン(内燃機関)10、及び内燃機関のEGR制御方法によれば、エンジン10の運転状態が加速状態のときでも、NOx濃度目標値Nt1の増加ではなく、燃料噴射時期tfの遅延又は燃料噴射圧力Pcrの低下で、スモークの発生を回避するので、NOxの排出量の増加を防止でき、排気ガス性能の悪化を抑制することができる。また、加速状態におけるEGR制御においても、定常時用で設定されるNOx濃度目標値Nt1を加速時用のNOx濃度目標値に変更しないで済むので、定常状態のEGR制御と同じ制御で行うことができる。
According to the EGR control system 40, the engine (internal combustion engine) 10, and the internal combustion engine EGR control method configured as described above, even when the operating state of the engine 10 is in the acceleration state, the NOx concentration target value Nt1 is not increased. In addition, since the generation of smoke is avoided by delaying the fuel injection timing tf or lowering the fuel injection pressure Pcr, it is possible to prevent an increase in the NOx emission amount and suppress deterioration of exhaust gas performance. Further, in the EGR control in the acceleration state, the NOx concentration target value Nt1 set for the steady state need not be changed to the NOx concentration target value for the acceleration, and therefore, the same control as the steady state EGR control is performed. it can.
本出願は、2015年7月31日付で出願された日本国特許出願(2015-151752)に基づくものであり、その内容はここに参照として取り込まれる。
This application is based on a Japanese patent application (2015-151752) filed on July 31, 2015, the contents of which are incorporated herein by reference.
本発明の内燃機関のEGR制御システム、内燃機関、及び内燃機関のEGR制御方法によれば、エンジンの運転状態が加速状態でスモーク発生の抑制のために、エンジンの運転状態に基づいて設定されたNOx濃度目標値を大きくすることなく、NOx排出量の増加を回避してEGRをすることができる点で有用である。
According to the EGR control system for an internal combustion engine, the internal combustion engine, and the EGR control method for an internal combustion engine according to the present invention, the operation state of the engine is set based on the operation state of the engine in order to suppress smoke generation in the acceleration state. This is useful in that EGR can be performed without increasing the NOx concentration target value without increasing the NOx emission amount.
1 内燃機関のEGRシステム
10 エンジン(内燃機関)
11 エンジン本体
11a 吸気マニホールド
11b 排気マニホールド
11c 気筒
12 吸気通路
13 排気通路
14 EGR通路
15 EGRクーラー
16 EGRバルブ
20 NOx濃度センサ
21 吸気流量センサ(MAFセンサ)
22 吸気圧力センサ
23 吸気温度センサ
24 排気ラムダセンサ(排気過剰率センサ)
30 制御装置
40、40X 内燃機関のEGR制御システム
41 第1制御部
42、42X 第2制御部
43 第3制御部
44 第4制御部
45 第5制御部
46 NOx補正部
47 加算部
A 新気
C EGRバルブの開度の制御量
Ca EGRバルブの開度の基本制御量
Cb EGRバルブの開度の補正制御量
Dt 気筒内酸素濃度目標値
Dc 気筒内酸素濃度算出値
G、Ga 排気ガス
Ge EGRガス
NCf NOx補正係数
Sg1 吸気系センサ群 1 EGR system forinternal combustion engine 10 Engine (internal combustion engine)
11Engine body 11a Intake manifold 11b Exhaust manifold 11c Cylinder 12 Intake passage 13 Exhaust passage 14 EGR passage 15 EGR cooler 16 EGR valve 20 NOx concentration sensor 21 Intake flow rate sensor (MAF sensor)
22Intake pressure sensor 23 Intake temperature sensor 24 Exhaust lambda sensor (exhaust excess ratio sensor)
30 control device 40, 40X EGR control system 41 of internal combustion engine 1st control part 42, 42X 2nd control part 43 3rd control part 44 4th control part 45 5th control part 46 NOx correction part 47 addition part A fresh air C EGR valve opening control amount Ca EGR valve opening basic control amount Cb EGR valve opening correction control amount Dt In-cylinder oxygen concentration target value Dc In-cylinder oxygen concentration calculation value G, Ga Exhaust gas Ge EGR gas NCf NOx correction coefficient Sg1 Intake system sensor group
10 エンジン(内燃機関)
11 エンジン本体
11a 吸気マニホールド
11b 排気マニホールド
11c 気筒
12 吸気通路
13 排気通路
14 EGR通路
15 EGRクーラー
16 EGRバルブ
20 NOx濃度センサ
21 吸気流量センサ(MAFセンサ)
22 吸気圧力センサ
23 吸気温度センサ
24 排気ラムダセンサ(排気過剰率センサ)
30 制御装置
40、40X 内燃機関のEGR制御システム
41 第1制御部
42、42X 第2制御部
43 第3制御部
44 第4制御部
45 第5制御部
46 NOx補正部
47 加算部
A 新気
C EGRバルブの開度の制御量
Ca EGRバルブの開度の基本制御量
Cb EGRバルブの開度の補正制御量
Dt 気筒内酸素濃度目標値
Dc 気筒内酸素濃度算出値
G、Ga 排気ガス
Ge EGRガス
NCf NOx補正係数
Sg1 吸気系センサ群 1 EGR system for
11
22
30
Claims (6)
- EGR通路にEGRバルブを有して構成されるEGRシステムを備えた内燃機関を制御するEGR制御システムにおいて、
EGRのNOx濃度目標値に対応する気筒内酸素濃度目標値に基づいて前記EGRバルブの開度を制御する制御装置を備え、
前記制御装置が、EGR制御中でエンジンの運転状態が加速状態にあるときは、エンジンの運転状態に基づいて設定されたNOx濃度目標値を増加させることなく、シリンダ内燃料噴射の燃料噴射時期の遅延又は燃料噴射圧力の低下の少なくとも一方を実行するように構成されたことを特徴とするEGR制御システム。 In an EGR control system for controlling an internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage,
A control device for controlling the opening degree of the EGR valve based on the in-cylinder oxygen concentration target value corresponding to the NOx concentration target value of EGR;
When the control device is in EGR control and the engine operating state is in the acceleration state, the fuel injection timing of the fuel injection in the cylinder is not increased without increasing the NOx concentration target value set based on the engine operating state. An EGR control system configured to perform at least one of a delay and a decrease in fuel injection pressure. - 前記制御装置が、EGR制御中でエンジンの運転状態が加速状態にあるときは、エンジンの運転状態に基づいて設定されたNOx濃度目標値を増加させることなく、シリンダ内燃料噴射の燃料噴射時期の遅延又は燃料噴射圧力の低下の両方を行うように構成されたことを特徴とする請求項1に記載のEGR制御システム。 When the control device is in EGR control and the engine operating state is in the acceleration state, the fuel injection timing of the fuel injection in the cylinder is not increased without increasing the NOx concentration target value set based on the engine operating state. The EGR control system according to claim 1, wherein the EGR control system is configured to perform both a delay or a decrease in fuel injection pressure.
- 前記制御装置は、エンジンの加速状態を示す指標と、シリンダ内燃料噴射の燃料噴射時期の遅延量又は燃料噴射圧力の圧力低下量との関係を記憶したマップデータを参照して、シリンダ内燃料噴射の燃料噴射時期の遅延量又は燃料噴射圧力の圧力低下量を算出することを特徴とする請求項1に記載のEGR制御システム。 The control device refers to map data storing a relationship between an index indicating an acceleration state of the engine and a delay amount of the fuel injection timing of the in-cylinder fuel injection or a pressure drop amount of the fuel injection pressure. 2. The EGR control system according to claim 1, wherein a delay amount of the fuel injection timing or a pressure drop amount of the fuel injection pressure is calculated.
- エンジンの加速状態を示す前記指標とは、アクセル開度の変化量と燃料噴射量の変化量の少なくとも一方を含むことを特徴とする請求項3に記載のEGR制御システム。 4. The EGR control system according to claim 3, wherein the index indicating the acceleration state of the engine includes at least one of a change amount of an accelerator opening and a change amount of a fuel injection amount.
- 請求項1に記載のEGR制御システムを備えたことを特徴とする内燃機関。 An internal combustion engine comprising the EGR control system according to claim 1.
- EGR通路にEGRバルブを有して構成されるEGRシステムを備えた内燃機関で、EGRのNOx濃度目標値に対応する気筒内酸素濃度目標値に基づいて、前記EGRバルブの開度を制御する内燃機関のEGR制御方法において、
EGR制御中でエンジンの運転状態が加速状態にあるときは、エンジンの運転状態に基づいて設定されたNOx濃度目標値を増加させることなく、シリンダ内燃料噴射の燃料噴射時期の遅延又は燃料噴射圧力の低下の少なくとも一方を行うことを特徴とする内燃機関のEGR制御方法。 An internal combustion engine having an EGR system configured to have an EGR valve in an EGR passage and controlling an opening degree of the EGR valve based on an in-cylinder oxygen concentration target value corresponding to an EGR NOx concentration target value In the EGR control method of the engine,
When the engine operating state is in the acceleration state during the EGR control, the fuel injection timing delay or the fuel injection pressure of the in-cylinder fuel injection is not increased without increasing the NOx concentration target value set based on the engine operating state. An EGR control method for an internal combustion engine, characterized in that at least one of the reductions is performed.
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JPH09151761A (en) * | 1995-12-01 | 1997-06-10 | Toyota Motor Corp | Fuel control device for internal combustion engine |
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JPH04203453A (en) * | 1990-11-30 | 1992-07-24 | Nissan Motor Co Ltd | Control device of diesel engine |
JPH09151761A (en) * | 1995-12-01 | 1997-06-10 | Toyota Motor Corp | Fuel control device for internal combustion engine |
JPH1136994A (en) * | 1997-07-17 | 1999-02-09 | Mazda Motor Corp | Exhaust reflux controller of direct injection type engine with turbocharger |
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