WO2016181756A1 - Liquid crystal display device with touch panel and method for manufacturing such liquid crystal display device - Google Patents
Liquid crystal display device with touch panel and method for manufacturing such liquid crystal display device Download PDFInfo
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- WO2016181756A1 WO2016181756A1 PCT/JP2016/062055 JP2016062055W WO2016181756A1 WO 2016181756 A1 WO2016181756 A1 WO 2016181756A1 JP 2016062055 W JP2016062055 W JP 2016062055W WO 2016181756 A1 WO2016181756 A1 WO 2016181756A1
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- compensation film
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0445—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a liquid crystal display device with a touch panel and a manufacturing method thereof. More specifically, the present invention relates to a liquid crystal display device with a touch panel excellent in front contrast and a manufacturing method thereof.
- liquid crystal display devices equipped with touch panels have become popular and are expected to increase in the future.
- an X electrode pattern extending in the X direction by a transparent conductive layer (also referred to as a transparent electrode) is formed on a transparent substrate, and in the Y direction by another transparent conductive layer.
- the X electrode pattern and the Y electrode pattern come into contact with each other by touching with a finger on the surface of the touch panel, and a change in capacitance at that position is detected by the X and Y electrode patterns.
- FIG. 1 is a schematic diagram showing an example of a liquid crystal display device with a touch panel provided with a conventional out-cell touch panel module.
- a polarizing plate having a polarizer sandwiched between two protective films is arranged adjacent to the liquid crystal cell, and ITO (indium.
- a film sensor also referred to as a touch panel module
- a transparent electrode containing tin oxide and the like and a protective layer for protecting the transparent electrode are provided
- a front plate such as glass or an acrylic plate via an adhesive layer; Bonded.
- the touch panel has a certain thickness.
- the touch panel which is a main member, is required to be thinner.
- a liquid crystal cell is one of the main members of a liquid crystal display device.
- VA vertical alignment
- IPS in-plane switching
- the present inventor combined the so-called mid-cell type or inner-cell type polarizing plate integrated touch panel module with a VA mode type liquid crystal display cell, as expected for the case of using an IPS mode type liquid crystal display cell.
- the front contrast improvement effect could not be obtained.
- the present invention has been made in view of the above-described problems and circumstances, and a solution to the problem is to provide a liquid crystal display device with a touch panel having a VA mode liquid crystal cell excellent in front contrast and a method for manufacturing the same. is there.
- a liquid crystal with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell.
- the polarizing plate integrated touch panel module includes an optical compensation film having a transparent conductive layer on at least one surface, a polarizer, and a protective film in this order from the VA mode liquid crystal cell toward the viewing side. It has been found that the object of the present invention can be solved when the glass transition temperature Tg of the optical compensation film is not less than a specific value.
- a liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell, A polarizing plate integrated touch panel module having the transparent conductive layer, From the VA mode type liquid crystal cell toward the viewer side, it has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer and a protective film in this order, and A liquid crystal display device with a touch panel, wherein the optical compensation film has a glass transition temperature Tg of 155 to 250 ° C.
- liquid crystal display device with a touch panel as set forth in claim 1, wherein the optical compensation film contains any one of a cycloolefin resin, a polyimide resin and a polyarylate resin.
- the fluctuation of the retardation value Ro in the in-plane direction when the optical compensation film is heat-treated at 150 ° C. for 1 hour is within ⁇ 3.0%, and the fluctuation of the retardation value Rt in the thickness direction is 3.
- Item 4 The liquid crystal display device with a touch panel according to any one of items 1 to 3, wherein a thickness of the optical compensation film is in a range of 10 to 40 ⁇ m.
- A represents a pyrazole ring.
- Ar 1 and Ar 2 each represent an aromatic hydrocarbon ring or an aromatic heterocyclic ring and may have a substituent.
- R 1 represents a hydrogen atom, an alkyl group, or an acyl group. Represents a sulfonyl group, an alkyloxycarbonyl group, or an aryloxycarbonyl group, q represents 1 or 2, and n and m each represents an integer of 1 to 3.) 6).
- a method for manufacturing a liquid crystal display device with a touch panel which manufactures the liquid crystal display device with a touch panel according to any one of items 1 to 5, Forming the transparent conductive layer on at least one surface of the optical compensation film, and then performing a heat treatment at 150 ° C. or higher; Bonding a polarizer so as to be sandwiched between an optical compensation film and a protective film on which the transparent conductive layer is formed, to produce a polarizing plate integrated touch panel module; A step of bonding the optical compensation film side of the polarizing plate integrated touch panel module to the VA mode liquid crystal cell, and a method of manufacturing a liquid crystal display device with a touch panel.
- a film having no retardation in the optical compensation film that is, having a retardation value Ro in the in-plane direction and a retardation value Rt in the thickness direction near zero is used. Is desirable.
- a film having a high retardation value Ro and Rt for example, a retardation film in which Ro is in the range of 20 to 70 nm and Rt is in the range of 70 to 200 nm is used. It is desirable to do.
- Such a film having a high retardation value is usually subjected to a stretching treatment in the production process, and the polymer molecules constituting the film are highly oriented to obtain the retardation value.
- the transparent conductive layer is formed after the transparent conductive layer is formed.
- heat treatment also referred to as annealing treatment
- a heat treatment is performed at 150 ° C. for about 30 minutes, but this disturbs the orientation of the polymer molecules in the optical compensation film, resulting in insufficient optical compensation performance, and the front surface. It is presumed that the contrast is lowered.
- the retardation value variation due to the heat treatment is suppressed, and the VA mode is achieved. It is presumed that excellent front contrast, which is a characteristic characteristic of the liquid crystal, can be achieved.
- the optical compensation film is required to be thin with a thickness of 40 ⁇ m or less in order to reduce the thickness of the touch panel.
- an additive capable of increasing the phase difference value by addition in this application, a phase difference increasing agent. It is effective to add it to the film.
- the present inventor has discovered a phase difference increasing agent having a specific structure capable of obtaining a more excellent effect while examining various phase difference increasing agents.
- FIG. 1 Schematic diagram showing an example of the configuration of a conventional liquid crystal display device with an out-cell type touch panel module
- the schematic diagram which shows an example of a structure of the liquid crystal display device with a touch panel which comprises the polarizing plate integrated touch panel module of this invention.
- the schematic diagram which shows another example of a structure of the liquid crystal display device with a touch panel which comprises the polarizing plate integrated touch panel module of this invention.
- the schematic diagram which shows another example of a structure of the liquid crystal display device with a touch panel which comprises the polarizing plate integrated touch panel module of this invention.
- the schematic diagram which shows another example of a structure of the liquid crystal display device with a touch panel which comprises the polarizing plate integrated touch panel module of this invention.
- the schematic diagram which shows another example of a structure of the liquid crystal display device with a touch panel which comprises the polarizing plate integrated touch panel module of this invention.
- the liquid crystal display device with a touch panel of the present invention is a liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell, and the polarization having the transparent conductive layer.
- the plate-integrated touch panel module has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer, and a protective film in this order from the VA mode type liquid crystal cell toward the viewing side, and the optical compensation
- the glass transition temperature Tg of the film is in the range of 155 to 250 ° C. This feature is a technical feature common to the claimed invention.
- the optical compensation film contains any of a cycloolefin resin, a polyimide resin, or a polyarylate resin. From the viewpoint of satisfying the glass transition temperature Tg, it is preferable.
- the fluctuation of the retardation value Ro in the in-plane direction when the optical compensation film is heat-treated at 150 ° C. for 1 hour is within a range of ⁇ 3.0%, and the retardation value Rt in the thickness direction is The fluctuation is within ⁇ 4.0% of the range, so that the optical compensation function is sufficiently developed, the fluctuation of the phase difference due to the heat treatment is suppressed, and the excellent front contrast when the VA mode type liquid crystal cell is used. From a viewpoint that can be achieved, this is a preferable performance.
- the thickness of the optical compensation film is preferably in the range of 10 to 40 ⁇ m, which is a preferable film thickness for thinning the touch panel.
- the structure represented by the general formula (3) It is preferable to contain a nitrogen-containing heterocyclic compound having a from the viewpoint of imparting a desired retardation value and further suppressing retardation fluctuations due to heat treatment.
- the transparent conductive layer is formed on at least one surface of the optical compensation film, and then a heat treatment is performed at 150 ° C. or more, and a polarizer is formed on the transparent conductive layer. Bonding so as to be sandwiched between an optical compensation film and a protective film to produce a polarizing plate integrated touch panel module, and the optical compensation film side of the polarizing plate integrated touch panel module to the VA mode liquid crystal cell It is preferable to provide the process of bonding.
- ⁇ is used to mean that the numerical values described before and after it are included as a lower limit value and an upper limit value.
- the liquid crystal display device with a touch panel of the present invention is a liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell, and the polarization having the transparent conductive layer.
- the board-integrated touch panel module From the VA mode type liquid crystal cell toward the viewer side, it has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer and a protective film in this order, and The optical compensation film has a glass transition temperature Tg in the range of 155 to 250 ° C.
- the liquid crystal display device with a touch panel of the present invention is characterized by including a VA mode type liquid crystal display cell.
- a VA mode type liquid crystal display cell By adopting the VA mode type liquid crystal display cell, a conventional IPS mode type liquid crystal display cell is obtained. Compared with the liquid crystal display device with a touch panel used, the front contrast is improved.
- the glass transition temperature Tg of the optical compensation film needs to be 155 ° C. or higher from the viewpoint of suppressing the fluctuation of the retardation value during the heat treatment and improving the contrast.
- the heat treatment after forming the transparent conductive layer causes a change in retardation value due to disturbance of polymer molecules in the optical compensation film, resulting in a decrease in the optical compensation function, which is a characteristic characteristic of VA mode liquid crystal. Excellent front contrast cannot be obtained.
- various additives are added to the optical compensation film from the viewpoint of improving optical and physical functions, and it is necessary to satisfy the glass transition temperature range in a state of containing them. .
- the glass transition temperature may be lowered depending on the type and addition amount, which is a design consideration.
- the glass transition temperature Tg can be determined by measuring, for example, using a differential scanning calorimeter DSC220 manufactured by Seiko Instruments Inc. according to JIS K-7121. As a specific method, about 10 mg of a sample film is set in a container, and the temperature is raised from room temperature to 250 ° C. at 20 ° C./min and held for 10 minutes under the condition of a nitrogen flow rate of 50 ml / min (first scan). Next, the temperature is lowered to 30 ° C. at a rate of 20 ° C./min and held for 10 minutes (second scan), and further raised to 250 ° C. at 20 ° C./min (third scan) to create a DSC curve. Then, the glass transition temperature Tg is obtained from the DSC curve of the obtained third scan.
- the optical compensation film according to the present invention preferably contains a retardation increasing agent having a structure represented by the general formula (3) for the purpose of further suppressing fluctuations in retardation value during heat treatment. .
- diacetyl cellulose films have large dimensional fluctuations due to humidity, and when a transparent conductive layer is formed on the film, shrinkage and elongation occur during storage, and the electrode Cracking and the like occurred, making it difficult to use.
- the PET film has a too large retardation, so that it is difficult to use it as an optical compensation film for a VA mode liquid crystal display device.
- a polycarbonate (PC) film has a large photoelastic coefficient and is similarly unsuitable as an optical compensation film for a VA mode liquid crystal display device.
- the acrylic resin film has a low glass transition temperature Tg and is not suitable as the optical compensation film of the present invention.
- the liquid crystal display device with a touch panel of the present invention is a liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell, and the polarization having the transparent conductive layer.
- the plate-integrated touch panel module has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer, and a protective film in this order from the VA mode type liquid crystal cell toward the viewing side, and the optical compensation
- the glass transition temperature Tg of the film is in the range of 155 to 250 ° C.
- the optical compensation film contains any of cycloolefin resin, polyimide resin, or polyarylate resin. From the viewpoint of control of the property and phase difference value.
- FIG. 1 is a schematic diagram showing an example of the configuration of a liquid crystal display device with a touch panel provided with a conventional out-cell type touch panel module.
- a liquid crystal display device 10 with a touch panel as a comparative example has a polarizing plate P1 in which a polarizer 2 is sandwiched between a protective film T1 and an optical compensation film T2 on one surface of a liquid crystal cell 1, and a conductive layer base film thereon.
- the touch panel module T having the transparent conductive layer 5 and the protective layer 6 on both sides of 4 is bonded to the polarizing plate P1 through the adhesive layer 3, and the front plate 7 is bonded to the touch panel module T through the adhesive layer 3.
- the other surface of the liquid crystal cell 1 has a polarizing plate P2 in which a polarizer 2 is sandwiched between an optical compensation film T3 and a protective film T4.
- the polarizing plate P1 side is the viewing side
- the polarizing plate P2 side is the backlight side.
- the liquid crystal cell 1 is an IPS mode type.
- FIG. 2 is a schematic diagram showing an example of the configuration of a liquid crystal display device with a touch panel provided with the polarizing plate integrated touch panel module of the present invention.
- the liquid crystal display device 20 with a touch panel of the present invention has a polarizing plate P1 in which a polarizer 2 is sandwiched between a protective film T1 and an optical compensation film T2 on one surface of the liquid crystal cell 1, and the optical compensation film T2 has both sides thereof.
- a polarizing plate integrated touch panel module having a so-called mid cell type or inner cell type structure in which a transparent conductive layer 5 is formed.
- the other surface of the liquid crystal cell 1 has a polarizing plate P2 in which a polarizer 2 is sandwiched between an optical compensation film T3 and a protective film T4.
- the liquid crystal cell 1 is a VA mode type.
- a functional layer (a hard coat layer, an intermediate layer, an antistatic layer, a smoothing layer, an ultraviolet absorption layer, an anti-curl layer, etc.) may be provided between the members as necessary.
- a hard coat layer as a protective layer of the film or forming an antistatic layer is a preferred embodiment.
- the total thickness of the polarizing plate integrated touch panel module according to the present invention is not particularly limited, but is preferably in the range of 7 to 80 ⁇ m, more preferably from the viewpoint of prevention of bending, good resistance value, handleability, and the like. It is in the range of 10 to 60 ⁇ m.
- FIG. 3 is a schematic diagram showing another example of the configuration of the liquid crystal display device with a touch panel provided with the polarizing plate integrated touch panel module of the present invention.
- the transparent conductive layer 5 is formed as an upper layer of the protective film T1 and the optical compensation film T2, respectively.
- FIG. 4 is a schematic diagram showing another example of the configuration of a liquid crystal display device with a touch panel provided with the polarizing plate integrated touch panel module of the present invention.
- the transparent conductive layer 5 is formed as an upper layer of the protective film T1 and a lower layer of the optical compensation film T2.
- FIG. 5 is a schematic view showing another example of the configuration of a liquid crystal display device with a touch panel provided with the polarizing plate integrated touch panel module of the present invention.
- the transparent conductive layer 5 is formed as a single layer and disposed below the optical compensation film T2.
- the transparent conductive layer preferably has a configuration in which an X electrode pattern and a Y electrode pattern are interposed in an insulating layer.
- FIG. 6 is a schematic diagram showing another example of the configuration of a liquid crystal display device with a touch panel provided with the polarizing plate integrated touch panel module of the present invention.
- the transparent conductive layer 5 is formed as a single layer and disposed on the upper layer of the optical compensation film T2. Similarly, the transparent conductive layer in this case has an X electrode pattern and a Y electrode pattern in the layer through an insulating layer.
- the transparent conductive layer in this case has an X electrode pattern and a Y electrode pattern in the layer through an insulating layer.
- the glass transition temperature Tg of the optical compensation film according to the present invention is in the range of 155 to 250 ° C., and the lower limit of Tg needs to be 155 ° C. or higher.
- the optical compensation film usually contains a resin, a plasticizer, various additives, a matting agent, and the like.
- the glass transition temperature Tg as a finished film is 155 ° C. or higher.
- the glass transition temperature Tg needs to be 155 ° C. or higher from the viewpoint of suppressing phase difference variation with respect to the heat treatment when the film forms the transparent conductive layer, and the upper limit of the glass transition temperature Tg is as follows. It is 250 degrees C or less. When Tg exceeds 250 ° C., the adhesion and crack resistance may decrease with an increase in internal stress. Therefore, the present invention is intended for an optical compensation film having a glass transition temperature Tg of up to 250 ° C.
- the preferred resin used in the optical compensation film according to the present invention preferably has a glass transition temperature Tg of 155 ° C. or more as a single resin, and in consideration of the retardation and stability, among them, a cellulose ester resin , Preferably containing any of cycloolefin resin, polyimide resin or polyarylate resin, more preferably containing any of cycloolefin resin, polyimide resin or polyarylate resin, cycloolefin It is particularly preferable to contain a resin.
- Cellulose Ester resin (hereinafter also referred to as cellulose ester) having a glass transition temperature Tg of 155 ° C. or higher when contained in an optical compensation film is a lower fatty acid ester of cellulose. It is preferable. Among them, it is preferable to use a mixed fatty acid ester such as cellulose acetate propionate or cellulose acetate butyrate from the viewpoint of the phase difference and the dimensional stability against humidity.
- the lower fatty acid ester of cellulose particularly preferably used is cellulose acetate propionate (also referred to as CAP in the present application).
- Cellulose acetate propionate and cellulose acetate butyrate have an acyl group having 2 to 4 carbon atoms as a substituent, the substitution degree of acetyl group is X, and the substitution degree of propionyl group or butyryl group is Y Those satisfying the following formulas (I) and (II) are preferred.
- the method for measuring the degree of substitution of the acyl group can be measured according to ASTM-D817-96.
- the number average molecular weight (Mn) is from 100,000 to less than 180,000, Mw is from 200,000 to less than 360,000, and Mw / Mn is in the range of 1.8 to 2.0. It is preferable.
- the number average molecular weight (Mn) and molecular weight distribution (Mw) of cellulose ester can be measured using high performance liquid chromatography.
- the measurement conditions are as follows.
- Cycloolefin resin As the cycloolefin resin, polymers of various cycloolefin monomers can be used. A cycloolefin monomer having a norbornene skeleton is homopolymerized or copolymerized. It is preferable to use the resulting polymer.
- the cycloolefin resin according to the present invention is preferably a polymer obtained by homopolymerization or copolymerization from cycloolefin monomers represented by the following general formulas (A-1) and (A-2). .
- a cycloolefin monomer having a structure represented by the general formula (A-1) will be described.
- R 1 to R 4 each independently represents a hydrogen atom or a halogen atom, or has a linking group containing an oxygen atom, a nitrogen atom, a sulfur atom, or a silicon atom. And represents a substituted or unsubstituted hydrocarbon group having 1 to 30 carbon atoms or a polar group, and p represents a natural number of 0 to 2.
- the polar group refers to a functional group that is polarized by atoms having high electronegativity such as oxygen, sulfur, nitrogen, and halogen.
- Examples of the polar group include a carboxy group, a hydroxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an amino group, an amide group, a cyano group, a halogen atom, and the like, and these polar groups are connected via a linking group such as a methylene group. It may be bonded.
- a substituted or unsubstituted hydrocarbon group having 1 to 30 carbon atoms which may have a linking group containing an oxygen atom, a nitrogen atom, a sulfur atom or a silicon atom, for example, a carbonyl group, an ether group, a silyl ether group
- the polar group include a hydrocarbon group having 1 to 30 carbon atoms in which a divalent organic group having polarity such as a thioether group and an imino group is bonded as a linking group.
- a carboxy group, a hydroxy group, an alkoxycarbonyl group, or an aryloxycarbonyl group is preferable, and an alkoxycarbonyl group or an aryloxycarbonyl group is particularly preferable from the viewpoint of ensuring solubility during solution film formation.
- R 5 is independently a hydrogen atom
- .R 6 represents an alkyl silyl group having a hydrocarbon group, or an alkyl group having 1 to 5 carbon atoms of 1 to 5 carbon atoms
- p represents an integer of 0 to 2.
- R 5 is preferably a hydrocarbon group having 1 to 3 carbon atoms
- R 6 is preferably a carboxy group, a hydroxy group, an alkoxycarbonyl group or an aryloxycarbonyl group, particularly an alkoxycarbonyl group or an aryloxycarbonyl group. It is also preferable from the viewpoint of ensuring solubility during film formation.
- the cycloolefin resin is a polymer obtained by homopolymerization or copolymerization of a cycloolefin monomer having a norbornene skeleton and having a structure represented by the general formulas (A-1) and (A-2). For example, the following can be mentioned.
- Ring-opening polymer of cycloolefin monomer (2) Ring-opening copolymer of cycloolefin monomer and copolymerizable monomer (3) Ring-opening of (1) or (2) above ( Hydrogenated (co) polymer of (co) polymer (4) (co) polymer hydrogenated after cyclization of the ring-opened (co) polymer of (1) or (2) above by Friedel-Craft reaction (5) Saturated polymer of cycloolefin monomer and unsaturated double bond-containing compound (6) Addition type (co) polymer of cycloolefin monomer and hydrogenated (co) polymer (7) Alternate copolymer of cycloolefin monomer and methacrylate or acrylate
- the polymers of (1) to (7) are all known methods, for example, JP-A-2008-107534 and JP-A-2005-227606.
- the catalyst used in the above addition polymerization (5) to (7) for example, those described in paragraphs 0058 to 0063 of JP-A-2005-227606 can be used.
- the alternating copolymerization reaction (7) can be performed, for example, by the method described in paragraphs 0071 and 0072 of JP-A-2005-227606.
- polymers (1) to (3) and (5) are preferred, and the polymers (3) and (5) are more preferred.
- cycloolefin polymer examples include those having structural units represented by the following general formula (B-1) and general formula (B-2).
- Such a cycloolefin-based resin includes only the structural unit represented by the general formula (B-1), the structural unit represented by the general formula (B-2), the general formula (B-1) and the general formula ( A copolymer containing each structural unit of B-2) may also be used.
- the obtained cycloolefin resin is preferable in that it has an excellent glass transition temperature and high transmittance.
- X is a group represented by —CH ⁇ CH— or a group represented by the formula: —CH 2 CH 2 —.
- R 1 to R 4 are each independently A hydrogen atom, a halogen atom, a substituted or unsubstituted hydrocarbon group having 1 to 30 carbon atoms which may have a linking group containing oxygen, nitrogen, sulfur or silicon; Represents a natural number of ⁇ 2.
- X is a group represented by —CH ⁇ CH— or a group represented by the formula: —CH 2 CH 2 —.
- R 5 is independently a hydrogen atom, Represents a hydrocarbon group having 1 to 5 carbon atoms or an alkylsilyl group having an alkyl group having 1 to 5 carbon atoms, wherein R 6 represents a carboxy group, a hydroxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an amino group, an amide; A group, a cyano group, a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom, and p represents an integer of 0 to 2.)
- JP-A-2008-107534 is used for the production method of the cycloolefin resin according to the present application, and the description thereof is omitted.
- the cycloolefin resin can be used alone or in combination of two or more.
- the preferred molecular weight of the cycloolefin resin according to the present invention is that the polystyrene-reduced number average molecular weight (Mn) measured by the gel permeation chromatography (GPC) is 8000 to 100,000, more preferably 10,000 to 80,000, particularly preferably 12000.
- the weight average molecular weight (Mw) is preferably 20,000 to 300,000, more preferably 30,000 to 250,000, and particularly preferably 40,000 to 200,000.
- the glass transition temperature (Tg) of the cycloolefin resin according to the present invention is usually 110 ° C. or higher, preferably 110 to 350 ° C., more preferably 120 to 250 ° C., and particularly preferably 120 to 220 ° C.
- Tg is 110 ° C. or higher because deformation hardly occurs due to use under high temperature conditions or secondary processing such as coating or printing.
- Tg is 350 ° C. or lower, it is possible to avoid the case where the molding process becomes difficult, and it is possible to suppress the possibility that the resin is deteriorated by heat during the molding process.
- the cycloolefin-based resin may be a specific hydrocarbon-based resin described in, for example, Japanese Patent Application Laid-Open No. 9-221577 and Japanese Patent Application Laid-Open No. 10-287732, or a known heat, as long as the effects of the present invention are not impaired.
- Plastic resins, thermoplastic elastomers, rubbery polymers, organic fine particles, inorganic fine particles, etc. may be blended, such as specific wavelength dispersants, plasticizers, antioxidants, release accelerators, rubber particles, UV absorbers, etc.
- An additive may be included.
- the cycloolefin resin commercially available products can be preferably used. Examples of commercially available products include trade names of ARTON (registered trademark) G, ARTON F, ARTON R, and ARTON RX from JSR Corporation. These are available on the market and can be used.
- polyimide resin according to the present invention is preferably a polyimide resin represented by the following formula (P1) obtained by chemically imidizing a polyimide precursor.
- TFMB 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl
- TFMB 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl
- 6FDA 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropanoic acid dianhydride
- the number of moles of diamine and the number of moles of tetracarboxylic dianhydride are charged at substantially equal moles.
- the total monomer concentration during the polymerization is 5 to 40% by mass, preferably 10 to 30% by mass.
- the polymerization solvent is not particularly limited, but N, N-dimethylacetamide, N, N-diethylacetamide, N, N-dimethylformamide, N-methyl-2-pyrrolidone, hexamethylphosphoramide, dimethylsulfoxide, ⁇ - Butyrolactone, 1,3-dimethyl-2-imidazolidinone, 1,2-dimethoxyethane-bis (2-methoxyethyl) Aprotic solvents such as ether, terahydrofuran, 1,4-dioxane, picoline, pyridine, acetone, chloroform, toluene, xylene, phenol, o-cresol, m-cresol, p-cresol, o-chlorophenol, Protic solvents such as m-chlorophenol and p-chlorophenol can be used. These solvents may be used alone or in combination of two or more.
- the polyimide resin represented by the formula (P1) can be produced by a dehydration ring-closing reaction (imidation reaction) of the polyimide precursor obtained by the above method.
- imidation reaction chemical imidization is used in which the resulting polyimide resin exhibits better dimensional stability.
- Chemical imidization can be performed using a dehydrating cyclization agent (chemical imidization agent) comprising an acid anhydride of an organic acid and an organic tertiary amine.
- a dehydration cyclization reagent is added thereto and stirred at 0 to 100 ° C., preferably 20 to 60 ° C. for 0.5 to 48 hours. It can be easily imidized.
- the acid anhydride of the organic acid used at that time is not particularly limited, and acetic anhydride, propionic anhydride, maleic anhydride, phthalic anhydride, etc. can be used, but the cost and ease of post-treatment are not limited. In view of the above, acetic anhydride is preferably used.
- the organic tertiary amine is not particularly limited, and pyridine, 1,5-dimethylpyridine, ⁇ -picoline, ⁇ -picoline, lutidine, isoquinoline, triethylamine, N, N-dimethylaniline and the like can be used.
- the amount of the acid anhydride used in the dehydration cyclization reagent is preferably in the range of 1 to 10 times mol of the theoretical dehydration amount of the polyimide precursor.
- the amount of catalyst used is preferably in the range of 0.1 to 2 moles relative to the acid anhydride. If the chemical imidization is carried out outside these ranges, the imidation reaction may not be completed, or the imidization may not be completed in the reaction solution, resulting in insufficient imidization.
- the reaction solution can be used for coating as it is, or the reaction solution is dropped into a large amount of poor solvent, or a poor solvent is added to the reaction solution to precipitate and wash the polyimide resin.
- a reaction solvent or chemical imidization excess chemical imidization agent is removed, and then dried under reduced pressure to obtain a polyimide resin powder.
- the poor solvent that can be used is not particularly limited as long as it does not dissolve the polyimide resin, but water, methanol, ethanol from the viewpoint of affinity with the reaction solvent and chemical imidizing agent and ease of removal by drying. N-propanol, isopropanol and the like are preferably used.
- the weight average molecular weight of the polyimide resin is not particularly limited, but is preferably 5000 to 2000000, more preferably 10,000 to 1000000, and further preferably 50000 to 500000.
- the weight average molecular weight is 5000 or more, sufficient strength can be obtained in the case of a film, and dimensional stability tends to be improved, so that sufficient dimensional stability can be obtained.
- the said weight average molecular weight means the value of polyethyleneglycol conversion by size exclusion chromatography (SEC).
- the polyarylate resin according to the present invention is preferably a polyarylate resin containing a bisphenol residue and an aromatic dicarboxylic acid residue.
- the bisphenol residue has a structure represented by the general formula (P2).
- X In general formula (P2), X must be a divalent group containing a fluorine atom.
- X in the general formula (P2) a divalent group containing a fluorine atom, it has excellent heat resistance and light transmittance in the visible light region and shorter wavelength region (ultraviolet region).
- a polyarylate resin having flame retardancy superior to that of the prior art and suppressing yellowing due to ultraviolet rays can be obtained.
- X is a divalent group not containing a fluorine atom, the flame retardancy is lowered, yellowing occurs due to ultraviolet irradiation, and the light transmittance is lowered.
- the divalent group containing a fluorine atom is represented by, for example, the general formula (P2a).
- R 1a and R 2a independently represent a trifluoromethyl group (CF 3 group), a difluoromethyl group (CF 2 H group), a monofluoromethyl group (CH 2 F group), or It is a fluorine atom. Among these, it is preferable that R 1a and R 2a are trifluoromethyl groups. R 1 and R 2 represent a substituent bonded to the benzene ring in the general formula (P2).
- R 1 and R 2 in the general formula (P2) independently have 1 carbon atom. Or a hydrocarbon group, a halogenated alkyl group or a halogen atom. Among these, a chlorine atom, a bromine atom, a methyl group, an ethyl group, a phenyl group, and a cyclohexyl group are preferable, and a bromine atom and a methyl group are more preferable.
- p and q represent the number of substituents R 1 and R 2 bonded to the benzene ring, respectively, and are independently integers of 0 to 4.
- Examples of the bisphenol that gives the structure represented by the general formula (P2) include 2,2-bis (4-hydroxyphenyl) hexafluoropropane [BisAF], 2,2-bis (3,5-dimethyl-4-). And hydroxyphenyl) hexafluoropropane and 2,2-bis (tetramethyl-4-hydroxyphenyl) hexafluoropropane.
- BisAF is preferable because it is easily available industrially.
- the bisphenol residue may contain a residue of bisphenol other than bisphenol that gives the structure of the general formula (P2) as long as the effects of the present invention are not impaired.
- bisphenols that give such residues include 2,2-bis (4-hydroxyphenyl) propane [BisA], 2,2-bis (3-methyl-4-hydroxyphenyl) propane [BisC], 9 , 9-bis (3-methyl-4-hydroxyphenyl) fluorene [BCF], 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 1,1-bis (4-hydroxyphenyl)- 1-phenylethane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 1,1-bis (4-hydroxyphenyl) ethane, 1,1-bis (3,5-dimethyl-4-hydroxyphenyl) ethane, 1,1-bis (3-methyl-4-hydroxyphenyl) ethane, bis (4-hydroxyphenyl) methane, bis (3,5-dimethyl) 4-hydroxypheny
- the bisphenol residue represented by the general formula (P2) Is preferably 50 to 100 mol%, more preferably 80 to 100 mol%, and even more preferably 100 mol%.
- the aromatic dicarboxylic acid residue preferably has a structure represented by the general formula (P3).
- P3 By having the structure represented by the general formula (P3) together with the structure represented by the general formula (P2), excellent heat resistance, flame retardancy, visible light region and shorter wavelength region (ultraviolet light) Area) and the suppression of yellowing by ultraviolet rays can be realized at the same time.
- the aromatic dicarboxylic acid residue does not have the structure of the general formula (P2), the light transmittance in a short wavelength region (ultraviolet region) is lowered, or yellowing is easily caused by ultraviolet rays.
- the polyarylate resin when only terephthalic acid that gives a structure not represented by the general formula (P3) is used for the aromatic dicarboxylic acid, the polyarylate resin has a reduced light transmittance in the short wavelength region (ultraviolet region) and is yellowed by ultraviolet rays. It becomes easy to do.
- R 3 and R 4 represent a substituent bonded to the benzene ring in General Formula (P3).
- R 3 and R 4 are independently carbon atoms having 1 to 6 carbon atoms because aromatic dicarboxylic acids that give the structure represented by the general formula (P3) are industrially easily available or easily synthesized.
- r and s represent the number of substituents bonded to the benzene ring, and are independently an integer of 0 to 4.
- Examples of the aromatic dicarboxylic acid that gives the structure represented by the general formula (P3) include diphenyl ether-2,2′-dicarboxylic acid, diphenyl ether-2,3′-dicarboxylic acid, and diphenyl ether-2,4′-dicarboxylic acid.
- diphenyl ether-4,4′-dicarboxylic acid is preferable because it is easily available industrially.
- the aromatic dicarboxylic acid residue may contain a residue of an aromatic dicarboxylic acid other than the aromatic dicarboxylic acid that gives the structure of the general formula (P3) as long as the effects of the present invention are not impaired.
- Examples of the aromatic dicarboxylic acid that gives such a residue include terephthalic acid, isophthalic acid, and orthophthalic acid. Of these, isophthalic acid is preferable. By using isophthalic acid in combination, yellowing due to ultraviolet rays can be suppressed.
- aromatic dicarboxylic acid residues (isophthalic acid) having a structure represented by the general formula (P3)
- the ratio of the aromatic dicarboxylic acid residue having the structure represented by the general formula (P3) and the isophthalic acid residue) is preferably 35 to 100 mol%, It is more preferably 50 to 100 mol%, further preferably 80 to 100 mol%, and most preferably 100 mol%.
- the ratio of the aromatic dicarboxylic acid residue having the structure represented by the general formula (P3) to the total aromatic dicarboxylic acid residue present in the polyarylate resin is 35 to 100 mol% is preferable, and 100 mol% is more preferable.
- the polyarylate resin according to the present invention preferably contains an end group for sealing the end of the molecule.
- the terminal group is preferably a monohydric phenol residue, a monohydric acid chloride residue, a monohydric alcohol residue, and / or a monohydric carboxylic acid residue in that the acid value can be reduced. More preferred are monohydric phenol residues and monohydric alcohol residues.
- the residue of the aliphatic diol, the residue of the alicyclic diol, the residue of the aliphatic dicarboxylic acid, the residue of the alicyclic dicarboxylic acid is added to the polyarylate resin. It may contain a group.
- the aliphatic diol include ethylene glycol and propylene glycol.
- the alicyclic diol include 1,4-cyclohexanediol, 1,3-cyclohexanediol, and 1,2-cyclohexanediol.
- the aliphatic dicarboxylic acid include adipic acid and sebacic acid.
- Examples of the alicyclic dicarboxylic acid include 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, and 1,2-cyclohexanedicarboxylic acid.
- Examples of the method for producing the polyarylate resin according to the present invention include a method of reacting in an organic solvent such as an interfacial polymerization method or a solution polymerization method, or a method of reacting in a molten state such as melt polymerization. From the viewpoint of the polymerizability and the appearance of the resulting resin, it is preferable to use an interfacial polymerization method that allows a reaction in an organic solvent, particularly a reaction at a low temperature.
- the weight average molecular weight of the polyarylate-based resin is preferably 12000 or more, and more preferably 50000 or more.
- the retardation increasing agent is a retardation value Rt in the thickness direction of an optical compensation film containing 3 parts by mass of the compound with respect to 100 parts by mass of the resin used for the optical compensation film. (Measured at 23 ° C., 55% RH, wavelength 590 nm) is a compound having a function of 1.1 times or more compared to an uncompensated optical compensation film.
- the retardation increasing agent according to the present invention is not particularly limited.
- a disk having an aromatic ring described in paragraphs [0143] to [0179] of JP-A-2006-113239 which is well known in the art, is known.
- -Like compounds (1,3,5-triazine compounds, etc.)
- rod-like compounds described in paragraphs [0106] to [0112] of JP-A-2006-113239, paragraphs [0118] to [0133] of JP-A-2012-214682 Pyrimidine compounds described in JP-A-2011-140637
- epoxy ester compounds described in paragraphs [0022] to [0028] polyester compounds described in paragraphs [0044] to [0058] of international publication 2012/014571, etc.
- Properties required for the retardation increasing agent according to the present invention include excellent compatibility with a resin, excellent retardation when a film is thinned, excellent precipitation resistance, and high humidity.
- it is excellent in resistance to fluctuations in retardation value due to the entry and exit of moisture, but by adding the retardation increasing agent, the orientation of the retardation increasing agent itself is disturbed during the heat treatment, and the retardation derived from the compound. It is preferable that the fluctuation in phase difference can be offset by the polymer molecules constituting the film.
- the retardation increasing agent according to the present invention is preferably a nitrogen-containing heterocyclic compound having a structure represented by the following general formula (1).
- the nitrogen-containing heterocyclic compound according to the present invention is a nitrogen-containing heterocyclic compound having a pyrrole ring, a pyrazole ring, a triazole ring, or an imidazole ring among nitrogen-containing heterocyclic compounds having a structure represented by the following general formula (1).
- a ring compound is preferable from the viewpoint of having a favorable interaction on the retardation increasing function and the orientation of the resin molecules during the heat treatment.
- a 1 , A 2 and B are each independently an alkyl group (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group, 2- An ethenyl group), a cycloalkyl group (cyclohexyl group, cyclopentyl group, 4-n-dodecylcyclohexyl group, etc.), an aromatic hydrocarbon ring or an aromatic heterocycle.
- an aromatic hydrocarbon ring or an aromatic heterocycle is preferable, and a 5-membered or 6-membered aromatic hydrocarbon ring or an aromatic heterocycle is particularly preferable.
- the structure of the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring is not limited, but for example, benzene ring, pyrrole ring, pyrazole ring, imidazole ring, 1,2,3-triazole ring, 1,2 , 4-triazole ring, tetrazole ring, furan ring, oxazole ring, isoxazole ring, oxadiazole ring, isoxadiazole ring, thiophene ring, thiazole ring, isothiazole ring, thiadiazole ring, isothiadiazole ring, etc. .
- the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring represented by A 1 , A 2 and B may have a substituent.
- substituents include a halogen atom ( Fluorine atom, chlorine atom, bromine atom, iodine atom, etc.), alkyl group (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group, 2-ethylhexyl group, etc.), cycloalkyl Groups (cyclohexyl group, cyclopentyl group, 4-n-dodecylcyclohexyl group, etc.), alkenyl groups (vinyl group, allyl group, etc.), cycloalkenyl groups (2-cyclopenten-1-yl, 2-cyclohexen-1-yl group, etc.) ), Alkynyl groups (ethynyl
- a 1 , A 2 and B represent a benzene ring, a pyrrole ring, a pyrazole ring, an imidazole ring, a 1,2,3-triazole ring or a 1,2,4-triazole ring. It is preferable because an optical compensation film having excellent optical property fluctuation effects and excellent durability can be obtained.
- T 1 and T 2 each independently represents a pyrrole ring, a pyrazole ring, an imidazole ring, a 1,2,3-triazole ring or a 1,2,4-triazole ring.
- a pyrazole ring, a triazole ring, or an imidazole ring is preferable because a resin composition that is particularly excellent in the effect of suppressing variation in retardation during heat treatment and has excellent durability can be obtained. It is particularly preferred.
- the pyrazole ring, 1,2,3-triazole ring, 1,2,4-triazole ring and imidazole ring represented by T 1 and T2 may be tautomers. Specific structures of the pyrrole ring, pyrazole ring, imidazole ring, 1,2,3-triazole ring or 1,2,4-triazole ring are shown below.
- R 5 represents a hydrogen atom or a non-aromatic substituent.
- examples of the non-aromatic substituent represented by R 5 include the same groups as the non-aromatic substituent among the substituents that A 1 in the general formula (1) may have.
- the substituent represented by R 5 is a substituent having an aromatic group, A 1 and T 1 or B and T 1 are easily twisted, and A 1 , B and T 1 can form an interaction with the resin. Therefore, it is difficult to suppress fluctuations in optical characteristics.
- R 5 is preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an acyl group having 1 to 5 carbon atoms, and particularly preferably a hydrogen atom.
- T 1 and T 2 may have a substituent, and examples of the substituent include a substituent that A 1 and A 2 in the general formula (1) may have Similar groups can be mentioned.
- L 1 , L 2 , L 3 and L 4 each independently represent a single bond or a divalent linking group, and are 5 or 6 via 2 or less atoms. Membered aromatic hydrocarbon rings or aromatic heterocycles are linked.
- the term “via two or less atoms” refers to the minimum number of atoms existing between the connected substituents among the atoms constituting the linking group.
- the divalent linking group having 2 or less linking atoms is not particularly limited, but includes an alkylene group, an alkenylene group, an alkynylene group, O, (C ⁇ O), NR, S, and (O ⁇ S ⁇ O). It is a divalent linking group selected from the group consisting of or a linking group in which two of them are combined.
- R represents a hydrogen atom or a substituent.
- substituent represented by R include an alkyl group (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group, 2-ethylhexyl group, etc.), cycloalkyl group ( Cyclohexyl group, cyclopentyl group, 4-n-dodecylcyclohexyl group, etc.), aromatic hydrocarbon ring group (phenyl group, p-tolyl group, naphthyl group, etc.), aromatic heterocyclic group (2-furyl group, 2-thienyl group, etc.) Group, 2-pyrimidinyl group, 2-benzothiazolyl group, 2-pyridyl group, etc.), cyano group and the like.
- the divalent linking group represented by L 1 , L 2 , L 3 and L 4 may have a substituent, and the substituent is not
- L 1 , L 2 , L 3 and L 4 can interact with the resin by increasing the planarity of the compound having the structure represented by the general formula (1). Since it becomes stronger and fluctuations in optical properties are suppressed, a single bond or O, (C ⁇ O) —O, O— (C ⁇ O), (C ⁇ O) —NR or NR— (C ⁇ O) ), And more preferably a single bond.
- n represents an integer of 0 to 5.
- the plurality of A 2 , T 2 , L 3 , and L 4 in the general formula (1) may be the same or different.
- n is preferably an integer of 1 to 3, more preferably an integer of 1 or 2.
- the compound having a structure represented by the general formula (1) is preferably a compound having a structure represented by the general formula (2).
- a 1 , A 2 , T 1 , T 2 , L 1 , L 2 , L 3 and L 4 are respectively A 1 , A 2 , T 1 , T 2 , L in the general formula (1). 1, L 2, L 3 and .A 3 and T 3 L 4 as synonymous, the .L 5 and L 6 represent the same group as a 1 and T 1, respectively, in the general formula (1), the general And represents the same group as L 1 in Formula (1), m represents an integer of 0 to 4.) A smaller m is superior in compatibility with the resin, and therefore m is preferably an integer of 0 to 2, more preferably an integer of 0 to 1.
- the compound having a structure represented by the general formula (1) is preferably a triazole compound having a structure represented by the following general formula (1.1).
- the triazole compound having a structure represented by the general formula (1.1) is preferably a triazole compound having a structure represented by the following general formula (1.2).
- Z represents the structure of the following general formula (1.2a).
- Q represents an integer of 2 to 3.
- At least two Zs represent at least one Z substituted on a benzene ring. Bonded to ortho or meta position.
- R 10 represents a hydrogen atom, an alkyl group or an alkoxy group.
- P represents an integer of 1 to 5.
- * represents a bonding position with a benzene ring.
- T 1 represents a 1,2,4-triazole ring.
- the compound having the structure represented by the general formula (1), (2), (1.1) or (1.2) may form a hydrate, a solvate or a salt.
- the hydrate may contain an organic solvent
- the solvate may contain water. That is, “hydrate” and “solvate” include mixed solvates containing both water and organic solvents. Salts include acid addition salts formed with inorganic or organic acids.
- inorganic acids include, but are not limited to, hydrohalic acids (hydrochloric acid, hydrobromic acid, etc.), sulfuric acid, phosphoric acid, and the like.
- organic acids include acetic acid, trifluoroacetic acid, propionic acid, butyric acid, oxalic acid, citric acid, benzoic acid, alkylsulfonic acid (methanesulfonic acid, etc.), allylsulfonic acid (benzenesulfonic acid, 4-toluene) Sulfonic acid, 1,5-naphthalenedisulfonic acid, and the like), but are not limited thereto.
- hydrochloride, acetate, propionate and butyrate are preferable.
- salts are those in which the acidic moiety present in the parent compound is a metal ion (eg, an alkali metal salt, such as sodium or potassium salt, an alkaline earth metal salt, such as calcium or magnesium salt, an ammonium salt, an alkali metal ion, alkaline earth And salts formed when substituted with organic bases (ethanolamine, diethanolamine, triethanolamine, morpholine, piperidine, etc.) It is not limited. Of these, sodium salts and potassium salts are preferred.
- a metal ion eg, an alkali metal salt, such as sodium or potassium salt, an alkaline earth metal salt, such as calcium or magnesium salt, an ammonium salt, an alkali metal ion, alkaline earth
- organic bases ethanolamine, diethanolamine, triethanolamine, morpholine, piperidine, etc.
- sodium salts and potassium salts are preferred.
- Examples of the solvent contained in the solvate include any common organic solvent. Specifically, alcohol (eg, methanol, ethanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, t-butanol), ester (eg, ethyl acetate), hydrocarbon (eg, toluene, hexane) , Heptane), ether (eg, tetrahydrofuran), nitrile (eg, acetonitrile), ketone (acetone) and the like.
- alcohol eg, methanol, ethanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, t-butanol
- ester eg, ethyl acetate
- hydrocarbon eg, toluene, hexane
- Heptane Heptane
- ether eg, tetrahydrofuran
- nitrile
- solvates of alcohols eg, methanol, ethanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, t-butanol.
- solvents may be a reaction solvent used at the time of synthesizing the compound, a solvent used at the time of crystallization purification after synthesis, or a mixture thereof.
- two or more kinds of solvents may be included at the same time, or a form containing water and a solvent (for example, water and alcohol (for example, methanol, ethanol, t-butanol, etc.)) may be used.
- a solvent for example, water and alcohol (for example, methanol, ethanol, t-butanol, etc.)
- the molecular weight of the compound having the structure represented by the general formula (1), (2), (1.1) or (1.2) is not particularly limited, but the smaller the compound, the better the compatibility with the resin and the greater As the effect of suppressing fluctuations in the optical value with respect to changes in environmental humidity is higher, the range of 150 to 2000 is preferable, 200 to 1500 is more preferable, and 300 to 1000 is more preferable.
- the nitrogen-containing heterocyclic compound according to the present invention is particularly preferably a compound having a structure represented by the following general formula (3).
- A represents a pyrazole ring.
- Ar 1 and Ar 2 each represent an aromatic hydrocarbon ring or an aromatic heterocyclic ring and may have a substituent.
- R 1 represents a hydrogen atom, an alkyl group, or an acyl group. Represents a sulfonyl group, an alkyloxycarbonyl group, or an aryloxycarbonyl group, q represents 1 or 2, and n and m each represents an integer of 1 to 3.
- the aromatic hydrocarbon ring or aromatic heterocyclic ring represented by Ar 1 and Ar 2 may be the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring mentioned in the general formula (1), respectively. preferable. Examples of the substituent for Ar 1 and Ar 2 include the same substituents as those shown for the compound having the structure represented by the general formula (1).
- R 1 examples include halogen atoms (fluorine atom, chlorine atom, bromine atom, iodine atom, etc.), alkyl groups (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group).
- halogen atoms fluorine atom, chlorine atom, bromine atom, iodine atom, etc.
- alkyl groups methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group.
- Q represents 1 or 2
- n and m represent integers of 1 to 3.
- the compounds having a 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocycle used in the present invention are, among others, those represented by the general formulas (1), (2), (1.1) and (1.2).
- a compound having the structure represented is preferable, and a compound having a structure represented by the general formula (3) is more preferable.
- the compound having a 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring that can be used in the present invention is a compound described in paragraphs [0140] to [0214] of International Publication No. 2014/109350. Can be given as a specific example.
- this invention is not limited at all by the said specific example. Further, specific examples may be tautomers, and may form hydrates, solvates or salts.
- the compound having the structure represented by the general formulas (1) to (3) according to the present invention can be contained in the optical compensation film by appropriately adjusting the amount. 0.1 to 10% by mass, preferably 1 to 5% by mass, particularly preferably 2 to 5% by mass.
- the addition amount varies depending on the type of resin and the type of the compound, but the optimum value can be determined by the addition amount at which the optical compensation film of the present invention exhibits a desired retardation value. Within this range, the phase difference fluctuation can be reduced even during the heat treatment without impairing the mechanical strength of the optical compensation film of the present invention.
- the compound having the structure represented by the general formulas (1) to (3) it may be added as a powder to the resin forming the optical compensation film. You may add to resin which forms a compensation film.
- the optical compensation film according to the present invention includes a plasticizer, an antioxidant, a matting agent, a light stabilizer, an optical anisotropy control agent, an antistatic agent, a release agent, and the like. May be included. Details of the main additives are described below.
- a plasticizer is generally an additive that has the effect of improving brittleness, decreasing melt viscosity, or imparting flexibility by adding it to a polymer. Therefore, the glass transition temperature Tg of the optical compensation film may be lowered. Therefore, the glass transition temperature Tg of the optical compensation film is preferably used within the range of the present invention.
- plasticizers such as phthalate ester, fatty acid ester, trimellitic ester, phosphate ester, polyester, sugar ester, and acrylic polymer can be used as the plasticizer.
- the addition amount of the plasticizer is preferably in the range of 0.1 to 10% by mass, more preferably in the range of 0.5 to 5% by mass with respect to the resin.
- the optical compensation film according to the present invention can contain an ultraviolet absorber.
- ultraviolet absorbers examples include oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds, and the like, but less benzotriazole compounds Compounds are preferred. Further, ultraviolet absorbers described in JP-A-10-182621 and JP-A-8-337574 and polymer ultraviolet absorbers described in JP-A-6-148430 are preferably used.
- the ultraviolet absorber As an ultraviolet absorber used in the present invention, from the viewpoint of preventing deterioration of a polarizer or a liquid crystal display cell, the ultraviolet absorber has an excellent ability to absorb ultraviolet rays having a wavelength of 370 nm or less, and from the viewpoint of display properties of the liquid crystal display cell, a wavelength of 400 nm or more It is preferable to have a characteristic of less visible light absorption.
- the addition amount of the ultraviolet absorber is preferably in the range of 0.1 to 5% by mass, more preferably in the range of 0.5 to 5% by mass with respect to the resin.
- benzotriazole-based ultraviolet absorber examples include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-di-t -Butylphenyl) benzotriazole, 2- (2'-hydroxy-3'-t-butyl-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-butyl Phenyl) -5-chlorobenzotriazole, 2- [2′-hydroxy-3 ′-(3 ′′, 4 ′′, 5 ′′, 6 ′′ -tetrahydrophthalimidomethyl) -5′-methylphenyl] benzotriazole, 2,2 -Methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol], 2- (2'-hydroxy- '-T-butyl-5'-methylphenyl) -5-
- TINUVIN 928 As a commercial product, “TINUVIN 928”, “TINUVIN 171”, “TINUVIN 326”, “TINUVIN 328” (above, trade name, manufactured by BASF Japan Ltd.) are preferable. Can be used.
- Antioxidants for example, have a role of delaying or preventing the optical compensation film from being decomposed by halogen as a residual solvent in the optical compensation film or phosphoric acid as a phosphoric acid plasticizer. It is preferable to make it.
- a hindered phenol compound is preferably used.
- 2,6-di-t-butyl-p-cresol, pentaerythrityl-tetrakis [3- (3,5-di- -T-butyl-4-hydroxyphenyl) propionate] triethylene glycol-bis [3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3 -(3,5-di-t-butyl-4-hydroxyphenyl) propionate], 2,4-bis- (n-octylthio) -6- (4-hydroxy-3,5-di-t-butylanilino)- 1,3,5-triazine, 2,2-thio-diethylenebis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], oct Decyl-3- (3,5-di-t-butyl-4-hydroxyphenyl
- 2,6-di-t-butyl-p-cresol, pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], triethylene glycol-bis [3 -(3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] is preferred.
- hydrazine-based metal deactivators such as N, N′-bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionyl] hydrazine and tris (2,4-di- A phosphorus processing stabilizer such as t-butylphenyl) phosphite may be used in combination.
- the addition amount of the antioxidant is preferably in the range of 0.1 to 5% by mass, more preferably in the range of 0.5 to 3% by mass with respect to the resin.
- [Matting agent] In the optical compensation film according to the present invention, it is also preferable to add fine particles as a matting agent in order to prevent the produced film from being scratched or having poor transportability when handled.
- Fine particles include inorganic compound fine particles and resin fine particles.
- fine particles of inorganic compounds include silicon dioxide, titanium dioxide, aluminum oxide, zirconium oxide, calcium carbonate, calcium carbonate, talc, clay, calcined kaolin, calcined calcium silicate, hydrated calcium silicate, aluminum silicate, silicic acid Examples thereof include magnesium and calcium phosphate. Fine particles containing silicon are preferable in terms of low turbidity, and silicon dioxide is particularly preferable.
- the average primary particle size of the fine particles is preferably in the range of 5 to 400 nm, and more preferably in the range of 10 to 300 nm. These may be mainly contained as secondary aggregates having a particle size in the range of 0.05 to 0.3 ⁇ m. If the particles have an average particle size in the range of 80 to 400 nm, the primary particles are not aggregated. It is also preferable that it is contained.
- the content of these fine particles in the film is preferably in the range of 0.01 to 1% by mass, and particularly preferably in the range of 0.05 to 0.5% by mass.
- fine particles of silicon dioxide are commercially available under the trade names of, for example, Aerosil R972, R972V, R974, R812, 200, 200V, 300, R202, OX50, TT600 (manufactured by Nippon Aerosil Co., Ltd.). Can do.
- Zirconium oxide fine particles are commercially available, for example, under the trade names Aerosil R976 and R811 (manufactured by Nippon Aerosil Co., Ltd.) and can be used.
- resin fine particles examples include silicone resin, fluororesin and acrylic resin.
- Silicone resins are preferable, and those having a three-dimensional network structure are particularly preferable.
- Tospearl 103, 105, 108, 120, 145, 3120, and 240 are commercially available and can be used.
- Aerosil 812 and Aerosil R972V are particularly preferably used because they have a large effect of reducing the friction coefficient while keeping the haze of the film low.
- the dynamic friction coefficient of at least one surface is in the range of 0.2 to 1.0.
- Solution casting film forming method The method for producing the optical compensation film of the present invention is preferably carried out by a solution casting film forming method (hereinafter also referred to as a solution casting method), and a known method is suitably used. Can be adopted.
- a solution casting film forming method hereinafter also referred to as a solution casting method
- a known method is suitably used. Can be adopted.
- Examples of the solvent used in the solution casting method include chlorinated solvents such as chloroform and dichloromethane; aromatic solvents such as toluene, xylene, benzene, and mixed solvents thereof; methanol, ethanol, isopropanol, n-butanol, Examples thereof include alcohol solvents such as 2-butanol; methyl cellosolve, ethyl cellosolve, butyl cellosolve, dimethylformamide, dimethyl sulfoxide, dioxane, cyclohexanone, tetrahydrofuran, acetone, methyl ethyl ketone (MEK), ethyl acetate, and diethyl ether. These solvents may be used alone or in combination of two or more.
- chlorinated solvents such as chloroform and dichloromethane
- aromatic solvents such as toluene, xylene, benzene, and mixed solvents thereof
- the solvent used in the present invention is preferably a mixed solvent of a good solvent and a poor solvent.
- the good solvent include dichloromethane as a chlorinated organic solvent, and methyl acetate and acetic acid as a non-chlorine organic solvent.
- the poor solvent is preferably an alcohol solvent, and the alcohol solvent is preferably selected from methanol, ethanol and butanol from the viewpoint of improving peelability and enabling high-speed casting.
- the good solvent is preferably used in an amount of 55% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more based on the total amount of the solvent.
- an optical compensation film by a solution casting method, for example, a dope containing a compound having a structure represented by the cycloolefin resin and the general formula (3) and a solvent is prepared, and the dope is supported on the support. Cast on top.
- the concentration of the cycloolefin resin in the dope is preferably higher because the drying load after casting on the metal support can be reduced, but the concentration of the cycloolefin resin is too high.
- the load at the time of filtration increases, resulting in poor filtration accuracy.
- the concentration that achieves both of these is preferably 10 to 35% by mass, and more preferably 15 to 25% by mass.
- the metal support in the casting (casting) step preferably has a mirror-finished surface, and a stainless steel belt or a drum whose surface is plated with a casting is preferably used as the metal support.
- the cast width can be 1 ⁇ 4m.
- the surface temperature of the metal support in the casting step is appropriately determined at 0 to 100 ° C., more preferably 5 to 30 ° C., and is set to a temperature at which the solvent does not boil and foam. Higher temperatures are preferable because the web can be dried faster, but if the temperature is too high, the web may foam or flatness may deteriorate.
- the web is gelled by cooling and peeled from the drum in a state containing a large amount of residual solvent.
- the method for controlling the temperature of the metal support is not particularly limited, and there are a method of blowing warm air or cold air, and a method of contacting hot water with the back side of the metal support. It is preferable to use warm water because heat transfer is performed efficiently, so that the time until the temperature of the metal support becomes constant is short.
- hot air considering the temperature drop of the web due to the latent heat of vaporization of the solvent, hot air above the boiling point of the solvent may be used, and air at a temperature higher than the target temperature may be used while preventing foaming. .
- the amount of residual solvent when peeling the web from the metal support is preferably 10 to 150% by mass, more preferably 20 to 40% by mass or 60 to 130% by mass. Particularly preferred is 20 to 30% by mass or 70 to 120% by mass.
- Residual solvent amount is defined by the following formula.
- Residual solvent amount (% by mass) ⁇ (MN) / N ⁇ ⁇ 100 Note that M is the mass of a sample collected during or after the production of the web or film, and N is the mass after heating M at 115 ° C. for 1 hour.
- the web is peeled off from the metal support, and further dried, so that the residual solvent amount is preferably 1% by mass or less, more preferably 0.1% by mass or less.
- the content is preferably 0 to 0.01% by mass or less.
- a roller drying method (a method in which webs are alternately passed through a plurality of upper and lower rollers) and a tenter method for drying while transporting the web are employed.
- the optical compensation film according to the present invention is preferably stretched from the viewpoint of adjusting the smoothness and retardation of the film.
- the film is preferably stretched in the longitudinal direction and / or the lateral direction or the oblique direction.
- the stretching operation may be performed in multiple stages. Moreover, when performing biaxial stretching, simultaneous biaxial stretching may be performed and you may implement in steps.
- stepwise means that, for example, stretching in different stretching directions can be sequentially performed, stretching in the same direction is divided into multiple stages, and stretching in different directions is added to any one of the stages. Is also possible.
- the residual solvent amount at the start of stretching is preferably in the range of 2 to 50% by mass.
- the film thickness deviation is small and preferable from the viewpoint of flatness, and if it is within 50% by mass, the surface unevenness is reduced and the flatness is improved.
- the film may be stretched in the longitudinal direction and / or the lateral direction, preferably in the lateral direction so that the film thickness after stretching is in a desired range.
- the film can be stretched in a temperature range of (TgL-200 ° C) to (TgH + 50 ° C). preferable. If it extends in the said temperature range, since a extending
- rupture and was excellent in planarity and the coloring property of the film itself is obtained.
- the stretching temperature is more preferably in the range of (TgL ⁇ 150 ° C.) to (TgH + 40 ° C.).
- a self-supporting film peeled from a support can be stretched in the longitudinal direction by regulating the running speed with a stretching roller.
- the draw ratio in the longitudinal direction is preferably 1.03 to 2.00 times, more preferably 1.10 to 1.80 times, still more preferably 1.20 to 1.60 times in the temperature range of 30 to 250 ° C. is there.
- the entire drying process or a part of the processing as described in JP-A-62-46625 is carried out by holding the both ends of the film with a clip or a pin in the width direction.
- a method of drying while drying (referred to as a tenter method), among which a tenter method using a clip is preferably used.
- the film stretched in the longitudinal direction or the unstretched film is preferably introduced into the tenter in a state where both ends in the width direction are held by the clip, and stretched in the width direction while running with the tenter clip.
- the stretching ratio in the width direction is not particularly limited, but is preferably 1.03 to 2.00 times, more preferably 1.10 to 1.80 times, and still more preferably 1.20 to 1.0 times in a temperature range of 30 to 300 ° C. 1.60 times.
- stretching in the width direction stretching in the width direction of the film at a stretching speed of 50 to 1000% / min is preferable from the viewpoint of improving the flatness of the film.
- the stretching speed is 50% / min or more, the planarity is improved and the film can be processed at high speed, which is preferable from the viewpoint of production aptitude, and if it is within 1000% / min, the film is broken. Can be processed without any problem.
- More preferable stretching speed is in the range of 100 to 500% / min.
- the stretching speed is defined by the following formula.
- Stretching speed (% / min) [(d 1 / d 2 ) ⁇ 1] ⁇ 100 (%) / t
- d 1 is the width dimension in the stretching direction of the resin film after stretching
- d 2 is the width dimension in the stretching direction of the resin film before stretching
- t is the time (min) required for stretching. .
- the stretching step usually, after stretching, holding and relaxation are performed. That is, in this step, it is preferable to perform a stretching step for stretching the film, a holding step for holding the film in a stretched state, and a relaxation step for relaxing the film in the stretched direction in this order.
- the drawing at the draw ratio achieved in the drawing step is held at the drawing temperature in the drawing step.
- the relaxation stage the stretching in the stretching stage is held in the holding stage, and then the stretching is relaxed by releasing the tension for stretching.
- the relaxation step may be performed at a temperature lower than the stretching temperature in the stretching step.
- Unexamined-Japanese-Patent No. 2005-321543 and Unexamined-Japanese-Patent No. 2013-120208 can be referred.
- the stretched film is heated and dried.
- a means for preventing the mixing of used hot air by installing a nozzle that can exhaust used hot air (air containing solvent or wet air) is also preferably used.
- the hot air temperature is more preferably in the range of 40 to 350 ° C.
- the drying time is preferably about 5 seconds to 30 minutes, more preferably 10 seconds to 15 minutes.
- the heating and drying means is not limited to hot air, and for example, infrared rays, heating rollers, microwaves, etc. can be used. From the viewpoint of simplicity, it is preferable to dry with hot air or the like while transporting the film with rollers arranged in a staggered manner.
- the drying temperature is more preferably in the range of 40 to 350 ° C. in consideration of the residual solvent amount, the stretching ratio during conveyance, and the like.
- the drying step it is preferable to dry the film until the residual solvent amount is 0.5% by mass or less.
- the winding process is a process of winding the obtained film and cooling it to room temperature.
- the winding machine may be a commonly used one, and can be wound by a winding method such as a constant tension method, a constant torque method, a taper tension method, a program tension control method with a constant internal stress, or the like.
- the thickness of the optical compensation film according to the present invention varies depending on the purpose of use, but is usually in the range of 5 to 500 ⁇ m, preferably in the range of 10 to 150 ⁇ m, and preferably 10 to 80 ⁇ m for a liquid crystal display device, In view of recent thinning, the range of 10 to 40 ⁇ m is particularly preferable.
- the optical compensation film In order to reduce the thickness of the optical compensation film to 40 ⁇ m or less, it is generally necessary to increase the content of an additive such as a retardation increasing agent in order to maintain the performance of the retardation film. Although it becomes a problem, since the compound having the structure represented by the general formula (3) according to the present invention is excellent in bleed-out resistance, it can be thinned.
- the thickness of the film may be adjusted by adjusting the solid content concentration contained in the dope, the slit gap of the die base, the extrusion pressure from the die, the metal support speed, and the like.
- the width of the transparent resin film obtained as described above is preferably in the range of 0.5 to 4 m, more preferably in the range of 0.6 to 3 m, and still more preferably in the range of 0.8 to 2.5 m.
- the length is preferably wound in the range of 100 to 10000 m per roll, more preferably in the range of 500 to 9000 m, and still more preferably in the range of 1000 to 8000 m.
- the optical compensation film according to the present invention can realize desired optical characteristics by appropriately adjusting the process conditions such as the polymer structure to be used, the kind and amount of additives, the draw ratio, the residual volatile content at the time of peeling. .
- the optical compensation film according to the present invention has a desired retardation value by performing a stretching treatment or preferably a stretching treatment by containing a retardation increasing agent.
- the in-plane retardation value Ro and the thickness direction retardation value Rt were measured using an automatic birefringence meter Axoscan (Axo Scan Mueller Matrix Polarimeter: manufactured by Axometrics) in an environment of 23 ° C. and 55% RH. at a wavelength of 590 nm, subjected to three-dimensional refractive index measured, resulting refractive indices n x, n y, it can be calculated from n z.
- the retardation value Ro in the in-plane direction of the optical compensation film represented by the following formulas (i) and (ii) is in the range of 40 to 60 nm.
- the phase difference value Rt is preferably in the range of 110 to 140 nm from the viewpoint of improving the visibility such as viewing angle and contrast when the VA liquid crystal display device is provided.
- the optical compensation film can be adjusted within the range of the retardation value by stretching while adjusting the stretching ratio at least in the width direction.
- n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film.
- n y in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x.
- nz represents the refractive index in the thickness direction z of the film.
- d represents the thickness (nm) of the film.
- the optical compensation film according to the present invention has a variation in the in-plane retardation value Ro of ⁇ 3.0% when heat-treated at 150 ° C. for 1 hour, and the retardation in the thickness direction It is preferable that the variation of the value Rt is within a range of ⁇ 4.0%.
- the fluctuation of the retardation value before and after the film sample is left in a thermostat such as an oven at 150 ° C. for 1 hour can be obtained by the following formula.
- Variation in retardation value Ro or Rt ⁇ (Ro value or Rt value after heat treatment ⁇ Ro value or Rt value before heat treatment) / (Ro value or Rt value before heat treatment) ⁇ ⁇ 100 (%)
- the selection of the resin according to the present invention and the addition (type and addition amount) of the retardation increasing agent are combined. Is an effective method, and can be achieved by appropriately adjusting and adjusting.
- melt casting film forming method The method for producing the optical compensation film of the present invention can also be performed by a melt casting film forming method (hereinafter also referred to as a melt casting method).
- optical compensation film according to the present invention is produced by the melt casting method.
- the composition containing a resin used for melt extrusion is usually preferably kneaded in advance and pelletized.
- the pelletization may be performed by a known method. For example, dried resin and additives are fed to an extruder with a feeder, kneaded using a single or twin screw extruder, extruded into a strand from a die, water-cooled or It can be done by air cooling and cutting.
- the resin may easily absorb moisture, it is preferable to dry it at 70 to 140 ° C. for 3 hours or more with a dehumidifying hot air dryer or a vacuum dryer so that the moisture content is 200 ppm or less, and further 100 ppm or less.
- Additives may be fed into the extruder and fed into the extruder, or may be fed through individual feeders. In order to mix a small amount of additives such as an antioxidant uniformly, it is preferable to mix them in advance.
- Mixing of the antioxidants may be performed by mixing solids, and if necessary, the antioxidant may be dissolved in a solvent, impregnated with a thermoplastic resin and mixed, or mixed by spraying. May be.
- a vacuum nauter mixer or the like is preferable because drying and mixing can be performed simultaneously. Further, if the contact with air, such as the exit from the feeder unit or die, it is preferable that the atmosphere such as dehumidified air and dehumidified N 2 gas.
- the extruder is preferably processed at as low a temperature as possible so as to be able to be pelletized so that the shear force is suppressed and the resin does not deteriorate (molecular weight reduction, coloring, gel formation, etc.).
- a twin screw extruder it is preferable to rotate in the same direction using a deep groove type screw. From the uniformity of kneading, the meshing type is preferable.
- Film formation is performed using the pellets obtained as described above. It is also possible to feed the raw material powder directly to the extruder with a feeder and form a film as it is without pelletization.
- the pellets produced are extruded using a single-screw or twin-screw extruder, the melting temperature Tm during extrusion is set to about 200 to 300 ° C., filtered through a leaf disk type filter or the like to remove foreign matter, and then the T-die Are coextruded into a film, solidified on a cooling roller, and cast while pressing with an elastic touch roller.
- Tm is the temperature of the die exit portion of the extruder.
- defects are also referred to as die lines, but in order to reduce surface defects such as die lines, it is preferable to have a structure in which the resin retention portion is minimized in the piping from the extruder to the die. . It is preferable to use a die that has as few scratches as possible inside the lip.
- the inner surface that comes into contact with the molten resin is preferably subjected to surface treatment that makes it difficult for the molten resin to adhere to the surface by reducing the surface roughness or using a material with low surface energy.
- a hard chrome plated or ceramic sprayed material is polished so that the surface roughness is 0.2 S or less.
- the cooling roller is a roller having a structure in which a heat medium or a cooling medium whose temperature can be controlled flows with a highly rigid metal roller, and the size is not limited, but the film is melt extruded.
- the diameter of the cooling roller is usually about 100 mm to 1 m.
- the surface material of the cooling roller includes carbon steel, stainless steel, aluminum, titanium and the like. Further, in order to increase the hardness of the surface or improve the releasability from the resin, it is preferable to perform a surface treatment such as hard chrome plating, nickel plating, amorphous chrome plating, or ceramic spraying.
- the surface roughness of the cooling roller surface is preferably 0.1 ⁇ m or less in terms of Ra, and more preferably 0.05 ⁇ m or less.
- the smoother the roller surface the smoother the surface of the resulting film.
- Examples of the elastic touch roller include JP-A-03-124425, JP-A-08-224772, JP-A-07-1000096, JP-A-10-272676, WO97 / 028950, and JP-A-11-235747.
- a thin-film metal sleeve-covered silicon rubber roller can be used.
- the touch panel module according to the present invention is characterized in that a transparent conductive layer is formed on the optical compensation film according to the present invention.
- the shape of the transparent electrode pattern is a touch panel module (for example, a capacitance type).
- the pattern is not particularly limited as long as it is a pattern that operates satisfactorily as a touch panel module.
- JP 2011-511357 A, JP 2010-164938 A, JP 2008-310550 A, and JP 2003-511799 A Examples include patterns described in Japanese Patent Publication No. 2010-541109.
- the touch panel module according to the present invention basically includes a transparent conductive layer patterned on the X-axis or Y-axis formed on the optical compensation film, and Y formed on the optical compensation film or other protective film.
- a transparent conductive layer patterned on the axis or the X-axis is superposed, a polarizer, a protective film or the like is laminated using an adhesive layer as appropriate, and a cover glass is provided on the outermost surface if necessary.
- the liquid crystal display device with a touch panel of the present invention can be manufactured by combining the touch panel with a VA mode type liquid crystal display device.
- the transparent conductive layer according to the present invention preferably has a sheet resistance value of 0.01 to 150 ⁇ / ⁇ in the transparent conductive layer. More preferably, the transparent conductive layer has a resistance value in the range of 0.1 to 100 ⁇ / ⁇ . When the resistance value of the transparent conductive layer is 0.01 ⁇ / ⁇ or more, durability against environmental fluctuations such as high temperature and high humidity is obtained, and when the resistance value is 150 ⁇ / ⁇ or less, it is preferable from the viewpoint of curling. .
- the transparent conductive layer according to the present invention is not particularly limited as long as it satisfies the above resistance value, but a transparent conductive material such as ITO (indium-tin oxide) or IZO (indium-zinc oxide) is used.
- ITO is preferably used from the viewpoints of conductivity and transparency.
- the transparent conductive layer using ITO uses a wet process such as a coating method, an inkjet method, a coating method, or a dip method, or a dry process such as a vapor deposition method (resistance heating, EB method, etc.), a sputtering method, or a CVD method. The method may be mentioned, but it is preferable to form by a vapor deposition method.
- the heating temperature is in the range of 150 to 250 ° C.
- the heating time is in the range of 1 to 60 minutes.
- Conditions may be optimized depending on the configuration and characteristics of the base material that supports the transparent conductive layer. However, when a cycloolefin resin is used as the base material, the heating temperature is in the range of 150 to 180 ° C., and the heating time is 5 to 30. It is preferably in the range of minutes.
- the transparent conductive layer which consists of a metal fine wire (metal nanowire, metal mesh).
- Metal nanowire refers to a conductive substance whose material is metal, the shape is needle-like or thread-like, and the diameter is nanometer size.
- the metal nanowire may be linear or curved. If a transparent conductive layer composed of metal nanowires is used, the metal nanowires can be shaped like a mesh, so that a good electrical conduction path can be formed even with a small amount of metal nanowires. A transparent conductive layer having a small thickness can be obtained. Furthermore, when the metal nanowire has a mesh shape, a transparent conductive film having a high light transmittance can be obtained by forming openings in the mesh space.
- the ratio between the thickness d and the length L of the metal nanowire is preferably in the range of 10 to 100,000, more preferably in the range of 50 to 100,000, particularly preferably. Is in the range of 100 to 10,000.
- intersects favorably and high electroconductivity can be expressed with a small amount of metal nanowire.
- a transparent conductive film having a high light transmittance can be obtained.
- the “thickness of the metal nanowire” means the diameter when the cross section of the metal nanowire is circular, and the short diameter when the cross section of the metal nanowire is elliptical. If it is square, it means the longest diagonal.
- the thickness and length of the metal nanowire can be confirmed by a scanning electron microscope or a transmission electron microscope.
- the thickness of the metal nanowire is preferably less than 500 nm, more preferably less than 200 nm, particularly preferably in the range of 10 to 100 nm, and most preferably in the range of 10 to 50 nm. If it is such a range, a transparent conductive layer with high light transmittance can be formed.
- the length of the metal nanowire is preferably in the range of 2.5 to 1000 ⁇ m, more preferably in the range of 10 to 500 ⁇ m, and particularly preferably in the range of 20 to 100 ⁇ m. If it is such a range, a highly conductive transparent conductive layer can be obtained.
- any appropriate metal can be used as the metal constituting the metal nanowire as long as it is a highly conductive metal.
- a metal which comprises the said metal nanowire silver, gold
- silver or copper is preferable from the viewpoint of conductivity.
- any appropriate method can be adopted as a method for producing the metal nanowire.
- a method of reducing silver nitrate in a solution a method in which an applied voltage or current is applied to the precursor surface from the tip of the probe, a metal nanowire is pulled out at the probe tip, and the metal nanowire is continuously formed.
- silver nanowires can be synthesized by liquid phase reduction of a silver salt such as silver nitrate in the presence of a polyol such as ethylene glycol and polyvinylpyrrolidone.
- Uniform sized silver nanowires are, for example, Xia, Y. et al. etal. , Chem. Mater. (2002), 14, 4736-4745, Xia, Y. et al. etal. , Nano letters (2003) 3 (7), 955-960, mass production is possible.
- the transparent conductive layer can be formed by coating the composition for forming a transparent conductive layer containing the metal nanowire on the optical compensation film or protective film according to the present invention. More specifically, after applying the dispersion liquid (composition for forming a transparent conductive layer) in which the metal nanowires are dispersed in a solvent on the optical compensation film or the protective film, the coating layer is dried, A transparent conductive layer can be formed.
- the solvent examples include water, alcohol solvents, ketone solvents, ether solvents, hydrocarbon solvents, aromatic solvents and the like. From the viewpoint of reducing the environmental load, it is preferable to use water.
- the dispersion concentration of the metal nanowires in the composition for forming a transparent conductive layer containing the metal nanowires is preferably in the range of 0.1 to 1% by mass. If it is such a range, the transparent conductive layer excellent in electroconductivity and light transmittance can be formed.
- the transparent conductive layer forming composition containing the metal nanowire may further contain any appropriate additive depending on the purpose.
- the additive include a corrosion inhibitor that prevents corrosion of metal nanowires, and a surfactant that prevents aggregation of metal nanowires.
- the kind, number, and amount of additives used can be appropriately set according to the purpose.
- the said composition for transparent conductive layer formation may contain arbitrary appropriate binder resins as needed, as long as the effect of this invention is acquired.
- any appropriate method can be adopted as a method for applying the composition for forming a transparent conductive layer containing the metal nanowires.
- the coating method include spray coating, bar coating, roll coating, die coating, inkjet coating, screen coating, dip coating, letterpress printing method, intaglio printing method, and gravure printing method.
- any appropriate drying method for example, natural drying, air drying, heat drying
- the drying temperature is typically in the range of 100 to 200 ° C.
- the drying time is typically in the range of 1 to 10 minutes.
- the heating temperature is in the range of 150 to 250 ° C.
- the heating time is in the range of 1 to 60 minutes.
- Conditions may be optimized depending on the configuration and characteristics of the base material that supports the transparent conductive layer. However, when a cycloolefin resin is used as the base material, the heating temperature is in the range of 150 to 180 ° C., and the heating time is 5 to 30. It is preferably in the range of minutes.
- the thickness of the transparent conductive layer is preferably in the range of 0.01 to 10 ⁇ m, more preferably in the range of 0.05 to 3 ⁇ m, and particularly preferably Is in the range of 0.1 to 1 ⁇ m. If it is such a range, the transparent conductive layer excellent in electroconductivity and light transmittance can be obtained.
- the total light transmittance of the transparent conductive layer is preferably 85% or more, more preferably 90% or more, and further preferably 95% or more.
- the transparent conductive layer including a metal mesh is formed by forming fine metal wires in a lattice pattern on the transparent substrate.
- Any appropriate metal can be used as the metal constituting the metal mesh as long as it is a highly conductive metal.
- a metal which comprises the said metal mesh silver, gold
- copper is preferable, and a migration phenomenon is unlikely to occur, which is preferable from the viewpoint of suppressing disconnection during keystroke.
- the transparent conductive layer containing a metal mesh can be formed by any appropriate method.
- the transparent conductive layer is formed by applying a photosensitive composition containing silver salt (a composition for forming a transparent conductive layer) onto the laminate, and then performing an exposure process and a development process to form a fine metal wire in a predetermined pattern. It can obtain by forming.
- the transparent conductive layer can also be obtained by printing a paste containing metal fine particles (a composition for forming a transparent conductive layer) in a predetermined pattern.
- a transparent conductive layer and a method for forming the transparent conductive layer are described in, for example, Japanese Patent Application Laid-Open No. 2012-18634, and the description thereof is incorporated herein by reference.
- a transparent conductive layer and a method for forming the transparent conductive layer described in JP-A-2003-331654 can be given.
- the thickness of the transparent conductive layer is preferably in the range of 0.1 to 30 ⁇ m, more preferably in the range of 0.1 to 9 ⁇ m.
- the transmittance of the transparent conductive layer is preferably 80% or more, more preferably 85% or more, and further preferably 90% or more.
- Adhesive layer used in the present invention contains an adhesive, and the adhesive contains a thermosetting resin, an ultraviolet (UV) curable resin, or a chemically curable resin, and is optical. In addition to being transparent, those showing moderate viscoelasticity and adhesive properties are preferred.
- Specific adhesives include adhesives or adhesives such as acrylic copolymers, epoxy resins, polyurethane, silicone polymers, polyethers, butyral resins, polyamide resins, polyvinyl alcohol resins, synthetic rubbers, etc. Can be mentioned.
- the adhesive is a film formed and cured by a thermosetting method, a photocuring method, a chemical reaction, etc., among which an acrylic copolymer and an epoxy resin most control the physical properties of the adhesive. It is easy to use and excellent in transparency, weather resistance, durability and the like, and can be preferably used.
- the above-mentioned pressure-sensitive adhesive may be a one-component type or a type in which two or more components are mixed before use.
- the pressure-sensitive adhesive may be a solvent system using an organic solvent as a medium, or an aqueous system such as an emulsion type, a colloidal dispersion type, or an aqueous solution type that is a medium containing water as a main component. It may be a solvent type.
- the concentration of the pressure-sensitive adhesive liquid may be appropriately determined depending on the film thickness after adhesion, coating machine, coating conditions, and the like, and is usually 0.1 to 50% by mass.
- the thickness of the adhesive layer can be appropriately formed in the range of 0.1 to 100 ⁇ m, preferably 0.5 to 50 ⁇ m, particularly preferably 0.5 to 30 ⁇ m.
- the pressure-sensitive adhesive generally has a viscosity at 25 ° C. of 1000 to 6000 mPa / sec, preferably 2000 to 4000 mPa / sec, for example 3000 to 4000 mPa / sec.
- the viscosity is, for example, a value read by using a B-type viscometer BH II manufactured by Tokimec (Tokyo Keiki) and rotating the rotor for 30 seconds after standing.
- the Young's modulus (E) of the adhesive resin after being completely cured is preferably 1 to 100 MPa, for example 5 to 20 MPa.
- Acrylic adhesives include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, n-hexyl (meth) acrylate, (meth) acrylic 1 or 2 or more kinds of alkyl esters of 1 to 20 carbon atoms, such as 2-ethylbutyl acid, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, decyl (meth) acrylate, and the alkyl acrylate Copolymerization with functional monomers such as (meth) acrylic acid, itaconic acid, maleic acid, maleic anhydride, 2-hydroxyethyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate that can be copolymerized with esters
- isocyanate crosslinker epoxy crosslinker, aziridine crosslinker, metal
- the epoxy resin adhesive examples include a resin composition obtained by modifying an ultraviolet light curable epoxy resin with a silicone elastomer and adding precipitated silica as an inorganic filler.
- a resin composition obtained by modifying an ultraviolet light curable epoxy resin with a silicone elastomer and adding precipitated silica as an inorganic filler For example, “NORLANDD optical adhesion” by Edmund Optics is available. Agent NOA68 "or" Super Elastic Resin "manufactured by Sony Chemical & Information Device Corporation can be used.
- a photopolymerization initiator In order to accelerate photocuring of the pressure-sensitive adhesive, it is preferable to further contain a photopolymerization initiator.
- the photopolymerization initiator examples include alkylphenone series, acetophenone, benzophenone, hydroxybenzophenone, Michler's ketone, ⁇ -amyloxime ester, thioxanthone, and derivatives thereof, but are not particularly limited thereto. It is not a thing.
- Commercially available products may be used, and preferred examples include Irgacure 184, Irgacure 907, and Irgacure 651 manufactured by BASF Japan.
- the adhesive layer As a method for providing the adhesive layer, it is preferable to provide the above-mentioned adhesive-containing composition by coating, for example, bar coating method, knife coating method, roll coating method, blade coating method, die coating method, gravure coating method, curtain coating method. And a conventionally known method such as an inkjet method.
- thermosetting it is preferable to apply heating at 80 ° C. or higher in a dryer, and the heating time is appropriately set.
- any light source that generates ultraviolet rays can be used without limitation.
- a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a carbon arc lamp, a metal halide lamp, a xenon lamp, or the like can be used.
- Irradiation conditions vary depending on each lamp, but the irradiation amount of active rays is usually 50 to 1000 mJ / cm 2 , preferably 50 to 300 mJ / cm 2 .
- the heat treatment temperature after UV curing is preferably 80 ° C. or higher.
- a release sheet is laminated on the surface until it is bonded to another member.
- release sheet is typically composed of a base sheet having peelability on the surface.
- the base sheet include films such as polyester resin, polyethylene resin, polypropylene resin, polystyrene resin, and polycarbonate resin, films in which fillers such as fillers are blended with these films, and synthetic paper.
- paper base materials such as glassine paper, clay coat paper, and quality paper, are mentioned.
- Polarizing plate The polarizing plate according to the present invention has an optical compensation film having the transparent conductive layer on at least one surface, a polarizer, and a protective film in this order from the VA mode type liquid crystal cell toward the viewing side. ing.
- Polarizer A polarizer is an element that allows only light having a plane of polarization in a certain direction to pass, and examples thereof include a polyvinyl alcohol-based polarizing film.
- Polyvinyl alcohol polarizing films include those obtained by dyeing iodine on polyvinyl alcohol films and those obtained by dyeing dichroic dyes.
- the polarizer can be obtained by uniaxially stretching a polyvinyl alcohol film and then dyeing or dying a polyvinyl alcohol film and then uniaxially stretching, preferably by further performing a durability treatment with a boron compound.
- the film thickness of the polarizer is preferably in the range of 5 to 30 ⁇ m, and more preferably in the range of 5 to 15 ⁇ m.
- polyvinyl alcohol film examples include an ethylene unit content of 1 to 4 mol%, a degree of polymerization of 2000 to 4000, a degree of saponification of 99.0 to 99 described in JP2003-248123A, JP2003-342322A, and the like. 99 mol% ethylene-modified polyvinyl alcohol is preferably used.
- positioned on the opposite side to the surface which bonded the optical compensation film of the polarizer is a film which functions as a protective film of a polarizer.
- the above-mentioned optical compensation film may be used.
- Door can be.
- resin films such as polyethylene terephthalate, polyethylene naphthalate, and polycarbonate, polyarylate, polyethersulfone, polysulfone, fluorene ring-modified polycarbonate, alicyclic modified polycarbonate, acryloyl compound, and the like can be given.
- resin substrates films such as polyethylene terephthalate (abbreviation: PET), polybutylene terephthalate, polyethylene naphthalate (abbreviation: PEN), polycarbonate (abbreviation: PC) are flexible in terms of cost and availability. It is preferably used as a resin base material.
- the thickness of the protective film is not particularly limited, but can be about 10 to 200 ⁇ m, preferably in the range of 10 to 100 ⁇ m, more preferably in the range of 10 to 70 ⁇ m.
- the polarizing plate is manufactured by bonding the optical compensation film and the protective film according to the present invention to a polarizer using a completely saponified polyvinyl alcohol aqueous solution (water glue) or the above-mentioned adhesive. It is preferable.
- the optical compensation film according to the present invention is preferably provided on the liquid crystal cell side of the polarizer.
- the pretreatment step for bonding it is preferable to perform an easy adhesion treatment on the adhesive surface of the optical compensation film or the protective film with the polarizer.
- the easy adhesion treatment include saponification treatment, corona treatment, and plasma treatment. Is mentioned.
- the polarizing plate integrated touch panel module according to the present invention can optionally include other layers as necessary.
- the other layers include a hard coat layer, an antistatic layer, an antiglare layer, an antireflection layer, and a color filter layer.
- the hard coat layer may be formed on the protective layer on the viewing side in order to improve scratch resistance, or may be formed on the surface of the optical compensation film as a protective layer when forming the transparent conductive layer.
- the hard coat layer may contain an ultraviolet curable urethane acrylate resin, an ultraviolet curable polyester acrylate resin, an ultraviolet curable epoxy acrylate resin, an ultraviolet curable polyol acrylate resin, an ultraviolet curable epoxy resin, or the like. Among them, it is preferable to contain an ultraviolet curable acrylate resin.
- the sheet resistance value is 1 ⁇ 10 11 ⁇ / ⁇ or less, preferably 1 ⁇ 10 10 ⁇ / ⁇ or less, more preferably 1 ⁇ 10 9 ⁇ / ⁇ or less.
- the antistatic agent include metal oxides, surfactant-type antistatic agents, silicone-based antistatic agents, organic boric acid-based antistatic agents, polymeric antistatic agents, and antistatic polymer materials.
- a conjugated polymer, an ionic polymer, a conductive polymer, or the like can be used.
- the liquid crystal display device with a touch panel according to the present invention is characterized by using a VA mode (MVA, PVA) type liquid crystal, and provides a liquid crystal display device with a touch panel excellent in front contrast, which is an advantage of the VA mode. can do.
- VA mode type liquid crystal known ones can be used without limitation.
- a liquid crystal display device normally two polarizing plates, a polarizing plate on the viewing side and a polarizing plate on the backlight side, are bonded to a liquid crystal cell via an adhesive layer, and the optical compensation film according to the present invention is used.
- the polarizing plate provided is disposed on the viewing side and functions as a polarizing plate integrated touch panel module.
- the polarizing plate on the backlight side is preferably a polarizing plate in which an optical compensation film, a polarizer and a protective film are laminated in this order from the liquid crystal cell side, and the optical compensation film of the present invention or other It is preferable to use an optical compensation film.
- an optical compensation film it can be preferably selected from the above-mentioned commercially available cellulose ester films.
- the protective film can be preferably selected from the above-mentioned commercially available cellulose ester films, and further a polyester film, an acrylic film, a polycarbonate film, or the like can be used.
- Example 1 As the cellulose ester resin, cycloolefin resin, polyimide resin, polyarylate resin, and acrylic resin used in the examples, the following resins were used.
- Cycloolefin resin (COP): ARTON G7810, manufactured by JSR Corporation Cellulose acetate propionate (CAP): acetyl group substitution degree 1.5, propionyl group substitution degree 1.0, total acyl group substitution degree 2.5, (Weight average molecular weight 250,000)
- Polyimide resin (PI) A polyimide resin was synthesized by the following method.
- ⁇ Polyimide resin A polyimide having a structure represented by the formula (P1)> (Polymerization of polyimide precursor) Using a reactor equipped with a stainless separable flask as a reaction vessel, two paddle blades as a stirring device in the separable flask, and a device having a cooling capacity of 20.9 kJ / min as a cooling device A polyamic acid was produced. During the polymerization reaction, in order to prevent moisture from being mixed, the polymerization reaction was carried out by flowing nitrogen gas dehydrated by passing through silica gel at 0.05 L / min.
- the viscosity of the polyamic acid solution was kept for 1 hour in an aqueous solution kept at 23 ° C., and the viscosity at that time was measured with a B-type viscometer. 7 was measured at a rotational speed of 4 rpm.
- concentration of the aromatic diamine compound and aromatic tetracarboxylic dianhydride in this reaction solution is 30 mass% with respect to all the reaction liquids.
- the polyimide resin solution was placed in a funnel having a hole diameter of about 5 mm and extracted by dropping in 5 L of methanol. At the time of extraction, extraction was performed while stirring methanol at high speed with a stirring blade rotated at 1500 rpm or more.
- the polyimide in the solution was hung in the methanol solution so that the diameter of the dripped polyimide solution was 1 mm or less near the methanol interface while adjusting the height between the funnel and the liquid surface of the methanol so as to form a fiber.
- the resin may be in a fibrous form, but by continuing stirring, what once becomes a fibrous form in the solution is decomposed and divided into fibers of 5 mm or less in the solution.
- Polyarylate resin (PA) A polyarylate resin was synthesized by the following method.
- the aqueous phase was agitated in advance, and the organic phase was added to the aqueous phase under strong agitation and allowed to undergo an interfacial polymerization reaction at 15 ° C. for 2 hours.
- Triacetyl cellulose (TAC): degree of acetyl group substitution 2.85, weight average molecular weight 250,000)
- Acrylic resin (Ac) Dianal BR85 (Mitsubishi Rayon Co., Ltd., weight average molecular weight: 280,000) [Additive] As additives, the following compounds were used as the retardation increasing compounds A1 to A5, polyester plasticizer B1 and acrylic resin B2.
- Polyester plasticizer B1 A polyester plasticizer was synthesized by the following procedure.
- Acrylic resin B2 An acrylic resin was synthesized according to the following procedure.
- a SUS polymerization reactor with an internal volume of 40 liters equipped with a stirrer, 24 liters of deionized water was added, and 30 g of an anionic polymer compound aqueous solution was added as a dispersion stabilizer, and 36 g of sodium sulfate was added as a dispersion stabilizer, and stirred and dissolved. I let you.
- a container equipped with another stirrer methyl methacrylate (MMA) and acryloylmorpholine (ACMO) are added so that MMA is 73.1% by mass and ACMO is 22.4% by mass (total charged moles).
- MMA methyl methacrylate
- ACMO acryloylmorpholine
- the monomer mixture was charged with 12 g of 2,2′-azobisisobutyronitrile as a polymerization initiator, 24 g of n-octyl mercaptan as a chain transfer agent, As a mold, 24 g of stearyl alcohol was added and stirred and dissolved.
- the monomer mixture in which the polymerization initiator, the chain transfer agent and the release agent thus obtained were dissolved was converted into a 40-liter SUS polymerization reactor (deionized water, dispersed) equipped with the stirrer described above. Stabilizer and dispersion stabilizing aid are housed) and stirred at 175 rpm for 15 minutes while purging with nitrogen.
- the polymerization was started by heating to 80 ° C., and after completion of the polymerization exothermic peak, a heat treatment was performed at 115 ° C. for 10 minutes to complete the polymerization.
- the obtained bead polymer was filtered, washed with water, and dried at 80 ° C. for 24 hours to obtain an acrylic resin B2 of methyl methacrylate (MMA) and acryloylmorpholine (ACMO) having a weight average molecular weight of 60,000.
- MMA methyl methacrylate
- ACMO acryloylmorpholine
- Example 1 Preparation of optical compensation film 101> (Preparation of fine particle additive solution) Fine particles (Aerosil R812: manufactured by Nippon Aerosil Co., Ltd., primary average particle diameter: 7 nm, apparent specific gravity 50 g / L) 4 parts by mass Dichloromethane 48 parts by mass Ethanol 48 parts by mass After stirring and mixing with a dissolver for 50 minutes, dispersed with Manton Gorin Went.
- Fine particles (Aerosil R812: manufactured by Nippon Aerosil Co., Ltd., primary average particle diameter: 7 nm, apparent specific gravity 50 g / L) 4 parts by mass Dichloromethane 48 parts by mass Ethanol 48 parts by mass After stirring and mixing with a dissolver for 50 minutes, dispersed with Manton Gorin Went.
- dispersion was performed with an attritor so that the secondary particles had a predetermined particle size. This was filtered through Finemet NF manufactured by Nippon Seisen Co., Ltd. to prepare a fine particle additive solution.
- a main dope 1 having the following composition was prepared.
- dichloromethane was added to the pressure dissolution tank at a flow rate of 400 kg / min and ethanol at a flow rate of 20 kg / min.
- cycloolefin-based resin COP
- the fine particle additive solution was added, and this was heated to 80 ° C. and completely dissolved while stirring. The heating temperature was raised from room temperature at 5 ° C./min, dissolved in 30 minutes, and then lowered at 3 ° C./min.
- the dope viscosity was 10,000 CP and the water content was 0.50%. This was designated as Azumi Filter Paper No.
- the main dope 1 was prepared by using 244 (filtration accuracy 0.005 mm) and filtering at a filtration flow rate of 300 L / m 2 ⁇ h and a filtration pressure of 1.0 ⁇ 10 6 Pa.
- the solvent was evaporated until the amount of residual solvent in the cast (cast) film reached 75%, and then peeled off from the stainless steel belt support with a peeling tension of 130 N / m.
- the peeled cycloolefin resin film was stretched 20% in the width direction using a tenter while applying heat at 160 ° C. The residual solvent at the start of stretching was 15%.
- drying was completed while the drying zone was conveyed by a number of rollers. The drying temperature was 130 ° C. and the transport tension was 100 N / m. After drying, it was slit into a width of 1.5 m, a knurling process having a width of 10 mm and a height of 10 ⁇ m was applied to both ends of the film, wound up into a roll, and an optical compensation film 101 having a dry film thickness of 45 ⁇ m was obtained.
- optical compensation film 102 was produced in the same manner except that the following main dope 2 was prepared and used, and the film thickness was changed to 10 ⁇ m.
- Optical compensation films 103 to 108 were produced in the same manner as in the production of the optical compensation film 102 except that the type, amount, and thickness of the additive were changed as shown in Table 1.
- optical compensation film 109 was produced in the same manner except that the following main dope 3 was prepared and used.
- optical compensation film 110 was produced in the same manner except that the following main dope 4 was prepared and used.
- optical compensation film 113 was produced in the same manner except that the following main dope 5 was prepared and used.
- optical compensation film 115 was produced in the same manner except that the following main dope 6 was prepared and used, and the film thickness was changed to 45 ⁇ m.
- optical compensation film 116 ⁇ Preparation of optical compensation film 116>
- the following main dope 7 was prepared and used, and an optical compensation film 116 was produced in the same manner except that the film thickness was changed to 45 ⁇ m.
- optical compensation film 118 ⁇ Preparation of optical compensation film 118>
- the following main dope 8 was prepared and used, and the optical compensation film 118 was produced in the same manner except that the film was stretched by 5% in the longitudinal direction and the width direction to have a film thickness of 45 ⁇ m.
- TAC Triacetyl cellulose
- the silver nanowires used were Y. Sun, B.M. Gates, B.B. Mayers, & Y. Xia, “Crystalline silver nanobe by soft solution processing”, Nano letters, (2002), 2 (2) 165-168, followed by a method using a polyol in the presence of polyvinyl pyrrolidone (PVP).
- PVP polyvinyl pyrrolidone
- the dispersion composition (ClearOmTM, Ink-A AQ, manufactured by Cambrios Technologies Corporation) is dried on one surface of the optical compensation films 101 to 119 using a slot die coater, so that the film thickness becomes 1.5 ⁇ m. After coating and drying as described above, pressure treatment was performed at a pressure of 2000 kN / m 2 to form a transparent conductive layer.
- a transparent conductive layer was formed on the other surface of the optical compensation film in the same manner as described above, and then heat treatment (annealing treatment) was performed at 150 ° C. for 30 minutes in order to reduce the resistance value.
- polarizing plate and polarizing plate integrated touch panel module see FIG. 2>
- a roll-shaped polyvinyl alcohol film having a thickness of 80 ⁇ m was continuously stretched 5 times in an aqueous iodine solution and dried to obtain a polarizer having a thickness of 20 ⁇ m.
- the produced polarizer is sandwiched between one side of the produced optical compensation films 101 to 119 provided with a transparent conductive layer and Konica Minolta Tack KC4UA (manufactured by Konica Minolta Co., Ltd.) as a protective film. Then, the polarizing plate integrated touch panel modules 101 to 119 were manufactured by bonding with each other through the following ultraviolet curable adhesive solution.
- UV curable adhesive solution 1 After mixing the following components, defoaming was performed to prepare an ultraviolet curable adhesive liquid 1. Triarylsulfonium hexafluorophosphate was blended as a 50% propylene carbonate solution, and the solid content of triarylsulfonium hexafluorophosphate was shown below.
- 3,4-Epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate 45 parts by mass Epolide GT-301 (Daicel's alicyclic epoxy resin) 40 parts by mass 1,4-butanediol diglycidyl ether 15 parts by mass Triarylsulfonium hexafluorophosphate 2.3 parts by mass 9,10-dibutoxyanthracene 0.1 parts by mass 1,4-diethoxynaphthalene 2.0 parts by mass
- the surface of the optical compensation film and the protective film was subjected to corona discharge treatment at a corona output intensity of 2.0 kW and a line speed of 18 m / min, and the above prepared UV curable adhesive was applied to the corona discharge treatment surface.
- the liquid 1 was coated with a bar coater so that the film thickness after curing was about 3 ⁇ m to form an ultraviolet curable adhesive layer.
- the polarizing plate is irradiated with ultraviolet rays from the protective film side using an ultraviolet irradiation device with a belt conveyor (the lamp uses a D bulb manufactured by Fusion UV Systems) so that the integrated light amount becomes 750 mJ / cm 2 ,
- the UV curable adhesive layer was cured.
- the polarizing plate integrated touch panel module including the optical compensation films 117 to 119 produced above is carefully peeled off from the commercially available IPS mode liquid crystal display device with a touch panel, and the polarizing plate is placed on the IPS mode liquid crystal cell.
- the optical compensation film side was bonded to prepare liquid crystal display devices 117 to 119 with a touch panel.
- an optical compensation film Konica Minolta Tack KC8UCR3
- polarizer / protective film Konica Minolta KC4UA, both manufactured by Konica Minolta Co., Ltd.
- Retardation value of optical compensation film The in-plane retardation value Ro and the retardation value Rt in the thickness direction of the optical compensation film are an automatic birefringence meter Axoscan (Axo Scan Mueller Matrix Polarimeter: manufactured by Axometrics) using, an environment of 23 °C ⁇ 55% RH, the optical wavelength of 590 nm, subjected to three-dimensional refractive index measured, resulting refractive indices n x, n y, from n z, the following formula (i) and ( Calculated according to ii).
- n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film.
- n y in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x.
- nz represents the refractive index in the thickness direction z of the film.
- d represents the thickness (nm) of the film.
- the glass transition temperature Tg was determined by measuring using a differential scanning calorimeter DSC220 manufactured by Seiko Instruments Inc. according to JIS K-7121. About 10 mg of the optical compensation film sample is set, and the temperature is raised from room temperature to 250 ° C. at 20 ° C./min for 10 minutes under the condition of a nitrogen flow rate of 50 ml / min (first scan), then 20 ° C./min. The temperature was lowered to 30 ° C. at a speed of 10 ° C. and held for 10 minutes (second scan), further raised to 20 ° C./250° C. (third scan), a DSC curve was created, and the obtained third scan The glass transition temperature Tg was determined from the DSC curve.
- Front contrast The front contrast of each of the manufactured liquid crystal display devices 101 to 119 with a touch panel was measured.
- the front contrast was measured by a front contrast measuring device (EZ-contrast) manufactured by ELDIM, and the amount of light during white display and black display was measured to obtain the ratio.
- EZ-contrast front contrast measuring device manufactured by ELDIM
- the VA mode liquid crystal display device with a touch panel using the optical compensation films 101 to 114 according to the present invention is superior in front contrast as compared with the IPS mode liquid crystal display devices 117 to 119.
- optical compensation films 115 and 116 having an optical compensation film having a glass transition temperature Tg of less than 155 ° C. have large phase difference fluctuations, inferior front contrast, and lower contrast than IPS mode type liquid crystal display devices. It was.
- Example 2 ⁇ Production of touch panel module> An ITO film having a thickness of 20 nm was formed as a transparent conductive layer on one side of the optical compensation films 104, 110, 112 and 114 according to the present invention produced in Example 1 by sputtering, and etching was performed in the X direction. A first electrode pattern was formed.
- SiO 2 is formed as an insulating layer disposed between the electrode patterns by sputtering to a thickness of 200 nm, and an ITO film is formed thereon by sputtering so as to have a thickness of 20 nm. Then, a second electrode pattern was formed in the Y direction by etching. Further thereon, SiO 2 was deposited as an insulating layer to a thickness of 200 nm by sputtering. Next, in order to reduce the resistance value, heat treatment (annealing treatment) is performed at 150 ° C. for 30 minutes, and the optical compensation films 201 to 201 having transparent conductive layers corresponding to the optical compensation films 104, 110, 112, and 114, respectively. 204 was produced.
- annealing treatment annealing treatment
- polarizing plate and polarizing plate integrated touch panel module see FIG. 6>
- the polarizer produced in Example 1 was sandwiched between the side of the optical compensation films 201 to 204 provided with the transparent conductive layer and Konica Minolta Tack KC4UA (manufactured by Konica Minolta Co., Ltd.) as a protective film.
- the polarizing plate integrated touch panel modules 201 to 204 were manufactured by bonding with each other through the ultraviolet curable adhesive solution 1 of FIG.
- a polarizing plate integrated touch panel module 201-204 having the optical compensation films 201-204 produced above is bonded to the optical compensation film side on which the transparent conductive layer is not formed on the self-made VA mode type liquid crystal cell, and a touch panel is provided.
- Liquid crystal display devices 201 to 204 were produced.
- a polarizing plate having a configuration of an optical compensation film (Konica Minolta Tack KC8UCR3) / polarizer / protective film (Konica Minolta KC4UA, both manufactured by Konica Minolta Co., Ltd.) is used for optical compensation. It bonded through the adhesive layer so that the film side might become a liquid crystal cell side.
- the liquid crystal display device with a touch panel of the present invention has a thin film and excellent front contrast by having an optical compensation film having a transparent conductive layer on at least one surface according to the present invention, a polarizer, and a protective film in this order.
- a liquid crystal display device with a touch panel including a liquid crystal cell can be provided.
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Abstract
Description
前記透明導電層を有する偏光板一体型タッチパネルモジュールが、
前記VAモード型液晶セルから視認側に向かって、少なくとも一方の面に透明導電層を有する光学補償フィルム、偏光子及び保護フィルムをこの順に有し、かつ、
前記光学補償フィルムのガラス転移温度Tgが155~250℃の範囲内であることを特徴とするタッチパネル付き液晶表示装置。 1. A liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell,
A polarizing plate integrated touch panel module having the transparent conductive layer,
From the VA mode type liquid crystal cell toward the viewer side, it has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer and a protective film in this order, and
A liquid crystal display device with a touch panel, wherein the optical compensation film has a glass transition temperature Tg of 155 to 250 ° C.
6.第1項から第5項までのいずれか一項に記載のタッチパネル付き液晶表示装置を製造するタッチパネル付き液晶表示装置の製造方法であって、
前記光学補償フィルムの少なくとも一方の面に前記透明導電層を形成した後、150℃以上で熱処理する工程と、
偏光子を前記透明導電層を形成した光学補償フィルムと保護フィルムとで挟持するように貼合して、偏光板一体型タッチパネルモジュールを作製する工程と、
前記偏光板一体型タッチパネルモジュールの前記光学補償フィルム側を前記VAモード型液晶セルに貼合する工程と、を備えることを特徴とするタッチパネル付き液晶表示装置の製造方法。
6). A method for manufacturing a liquid crystal display device with a touch panel, which manufactures the liquid crystal display device with a touch panel according to any one of
Forming the transparent conductive layer on at least one surface of the optical compensation film, and then performing a heat treatment at 150 ° C. or higher;
Bonding a polarizer so as to be sandwiched between an optical compensation film and a protective film on which the transparent conductive layer is formed, to produce a polarizing plate integrated touch panel module;
A step of bonding the optical compensation film side of the polarizing plate integrated touch panel module to the VA mode liquid crystal cell, and a method of manufacturing a liquid crystal display device with a touch panel.
本発明のタッチパネル付き液晶表示装置は、VAモード型液晶セルの視認側に、透明導電層を有する偏光板一体型タッチパネルモジュールを具備するタッチパネル付き液晶表示装置であって、前記透明導電層を有する偏光板一体型タッチパネルモジュールが、
前記VAモード型液晶セルから視認側に向かって、少なくとも一方の面に透明導電層を有する光学補償フィルム、偏光子及び保護フィルムをこの順に有し、かつ、
前記光学補償フィルムのガラス転移温度Tgが155~250℃の範囲内であることを特徴とする。 << Outline of Liquid Crystal Display Device with Touch Panel of the Present Invention >>
The liquid crystal display device with a touch panel of the present invention is a liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell, and the polarization having the transparent conductive layer. The board-integrated touch panel module
From the VA mode type liquid crystal cell toward the viewer side, it has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer and a protective film in this order, and
The optical compensation film has a glass transition temperature Tg in the range of 155 to 250 ° C.
本発明のタッチパネル付き液晶表示装置は、VAモード型液晶セルの視認側に、透明導電層を有する偏光板一体型タッチパネルモジュールを具備するタッチパネル付き液晶表示装置であって、前記透明導電層を有する偏光板一体型タッチパネルモジュールが、前記VAモード型液晶セルから視認側に向かって、少なくとも一方の面に透明導電層を有する光学補償フィルム、偏光子及び保護フィルムをこの順に有し、かつ、前記光学補償フィルムのガラス転移温度Tgが155~250℃の範囲内であることを特徴とし、前記光学補償フィルムが、シクロオレフィン系樹脂、ポリイミド系樹脂又はポリアリレート系樹脂のいずれかを含有することが、耐熱性と位相差値の制御の観点から好ましい。 <Configuration of Liquid Crystal Display Device with Touch Panel of the Present Invention>
The liquid crystal display device with a touch panel of the present invention is a liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell, and the polarization having the transparent conductive layer. The plate-integrated touch panel module has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer, and a protective film in this order from the VA mode type liquid crystal cell toward the viewing side, and the optical compensation The glass transition temperature Tg of the film is in the range of 155 to 250 ° C., and the optical compensation film contains any of cycloolefin resin, polyimide resin, or polyarylate resin. From the viewpoint of control of the property and phase difference value.
以下、本発明の偏光板一体型タッチパネルモジュールを構成する各要素について詳細に説明する。 In the configuration of FIG. 6, the transparent
本発明に係る光学補償フィルムのガラス転移温度Tgは、155~250℃の範囲内であり、Tgの下限としては155℃以上であることが必要である。光学補償フィルムは通常、樹脂、可塑剤、各種添加剤、及びマット剤などを含有するが、本発明ではでき上がりのフィルムとしてのガラス転移温度Tgが155℃以上であることを特徴とする。 [1] Optical Compensation Film The glass transition temperature Tg of the optical compensation film according to the present invention is in the range of 155 to 250 ° C., and the lower limit of Tg needs to be 155 ° C. or higher. The optical compensation film usually contains a resin, a plasticizer, various additives, a matting agent, and the like. In the present invention, the glass transition temperature Tg as a finished film is 155 ° C. or higher.
光学補償フィルムに含有されたときに、ガラス転移温度Tgが155℃以上であるセルロースエステル樹脂(以下、セルロースエステルともいう。)は、セルロースの低級脂肪酸エステルであることが好ましい。中でも位相差が出やすく湿度に対する寸法の安定性の観点から、セルロースアセテートプロピオネートやセルロースアセテートブチレート等の混合脂肪酸エステルを用いることが好ましい。 [1.1] Cellulose Ester Resin Cellulose ester resin (hereinafter also referred to as cellulose ester) having a glass transition temperature Tg of 155 ° C. or higher when contained in an optical compensation film is a lower fatty acid ester of cellulose. It is preferable. Among them, it is preferable to use a mixed fatty acid ester such as cellulose acetate propionate or cellulose acetate butyrate from the viewpoint of the phase difference and the dimensional stability against humidity.
式(II) 1.0≦X≦2.0かつ0.1≦Y≦1.0
であることが好ましい。 Formula (I) 2.0 ≦ X + Y ≦ 3.0
Formula (II) 1.0 ≦ X ≦ 2.0 and 0.1 ≦ Y ≦ 1.0
It is preferable that
カラム:Shodex K806、K805、K803G
(昭和電工(株)製を3本接続して使用した)
カラム温度:25℃
試料濃度:0.1質量%
検出器:RI Model 504(GLサイエンス社製)
ポンプ:L6000(日立製作所(株)製)
流量:1.0ml/min
校正曲線:標準ポリスチレンSTK standard ポリスチレン(東ソー(株)製)Mw=500~1000000迄の13サンプルによる校正曲線を使用した。13サンプルは、ほぼ等間隔に用いることが好ましい。 Solvent: dichloromethane Column: Shodex K806, K805, K803G
(Used by connecting three Showa Denko Co., Ltd.)
Column temperature: 25 ° C
Sample concentration: 0.1% by mass
Detector: RI Model 504 (GL Science Co., Ltd.)
Pump: L6000 (manufactured by Hitachi, Ltd.)
Flow rate: 1.0 ml / min
Calibration curve: Standard polystyrene STK standard polystyrene (manufactured by Tosoh Co., Ltd.) A calibration curve with 13 samples from Mw = 500 to 1000000 was used. The 13 samples are preferably used at approximately equal intervals.
シクロオレフィン系樹脂としては、種々のシクロオレフィン単量体の重合体を用いることができるが、ノルボルネン骨格を有するシクロオレフィン単量体を単独重合又は共重合して得られる重合体を用いることが好ましい。 [1.2] Cycloolefin resin As the cycloolefin resin, polymers of various cycloolefin monomers can be used. A cycloolefin monomer having a norbornene skeleton is homopolymerized or copolymerized. It is preferable to use the resulting polymer.
上記極性基は、酸素、硫黄、窒素、ハロゲンなど電気陰性度の高い原子によって分極が生じている官能基のことをいう。上記極性基としては、カルボキシ基、ヒドロキシ基、アルコキシカルボニル基、アリールオキシカルボニル基、アミノ基、アミド基、シアノ基、ハロゲン原子などが挙げられ、これら極性基はメチレン基などの連結基を介して結合していてもよい。また、酸素原子、窒素原子、イオウ原子又はケイ素原子を含む連結基を有していてもよい置換又は非置換の炭素原子数1~30の炭化水素基、例えばカルボニル基、エーテル基、シリルエーテル基、チオエーテル基、イミノ基など極性を有する2価の有機基が連結基となって結合している炭素原子数1~30の炭化水素基なども極性基として挙げられる。これらの中では、カルボキシ基、ヒドロキシ基、アルコキシカルボニル基又はアリールオキシカルボニル基が好ましく、特にアルコキシカルボニル基又はアリールオキシカルボニル基であることが、溶液製膜時の溶解性を確保する観点で好ましい。
The polar group refers to a functional group that is polarized by atoms having high electronegativity such as oxygen, sulfur, nitrogen, and halogen. Examples of the polar group include a carboxy group, a hydroxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an amino group, an amide group, a cyano group, a halogen atom, and the like, and these polar groups are connected via a linking group such as a methylene group. It may be bonded. In addition, a substituted or unsubstituted hydrocarbon group having 1 to 30 carbon atoms which may have a linking group containing an oxygen atom, a nitrogen atom, a sulfur atom or a silicon atom, for example, a carbonyl group, an ether group, a silyl ether group Also, examples of the polar group include a hydrocarbon group having 1 to 30 carbon atoms in which a divalent organic group having polarity such as a thioether group and an imino group is bonded as a linking group. Among these, a carboxy group, a hydroxy group, an alkoxycarbonyl group, or an aryloxycarbonyl group is preferable, and an alkoxycarbonyl group or an aryloxycarbonyl group is particularly preferable from the viewpoint of ensuring solubility during solution film formation.
本発明においては、一般式(A-2)で表されるように、置換基R5及びR6が片側炭素に置換されたシクロオレフィン単量体を用いることで、分子の対称性が崩れたためか溶媒揮発時の樹脂と添加剤同士の拡散運動を促進し、それに伴い添加剤の製膜フィルム表面への移動を促すことから、添加剤の偏在の観点から好ましい。
In the present invention, as represented by the general formula (A-2), by using a cycloolefin monomer in which the substituents R 5 and R 6 are substituted on one side carbon, the molecular symmetry is lost. It is preferable from the viewpoint of uneven distribution of the additive because the diffusion movement between the resin and the additive at the time of solvent volatilization is promoted and the movement of the additive to the film-forming film surface is promoted accordingly.
(1)シクロオレフィン単量体の開環重合体
(2)シクロオレフィン単量体と共重合性単量体との開環共重合体
(3)上記(1)又は(2)の開環(共)重合体の水素添加(共)重合体
(4)上記(1)又は(2)の開環(共)重合体をフリーデルクラフト反応により環化したのち、水素添加した(共)重合体
(5)シクロオレフィン単量体と不飽和二重結合含有化合物との飽和重合体
(6)シクロオレフィン系単量体の付加型(共)重合体及びその水素添加(共)重合体
(7)シクロオレフィン系単量体とメタクリレート、又はアクリレートとの交互共重合体
上記(1)~(7)の重合体は、いずれも公知の方法、例えば特開2008-107534号公報や特開2005-227606号公報に記載の方法で得ることができる。例えば、上記(2)の開環共重合に用いられる触媒や溶媒は、例えば特開2008-107534号公報の段落0019~0024に記載のものを使用できる。上記(3)及び(6)の水素添加に用いられる触媒は、例えば特開2008-107534号公報の段落0025~0028に記載のものを使用できる。上記(4)のフリーデルクラフツ反応に用いられる酸性化合物は、例えば特開2008-107534号公報の段落0029に記載のものを使用できる。上記(5)~(7)の付加重合に用いられる触媒は、例えば特開2005-227606号公報の段落0058~0063に記載のものを使用できる。上記(7)の交互共重合反応は、例えば特開2005-227606号公報の段落0071及び0072に記載の方法で行うことができる。 The cycloolefin resin is a polymer obtained by homopolymerization or copolymerization of a cycloolefin monomer having a norbornene skeleton and having a structure represented by the general formulas (A-1) and (A-2). For example, the following can be mentioned.
(1) Ring-opening polymer of cycloolefin monomer (2) Ring-opening copolymer of cycloolefin monomer and copolymerizable monomer (3) Ring-opening of (1) or (2) above ( Hydrogenated (co) polymer of (co) polymer (4) (co) polymer hydrogenated after cyclization of the ring-opened (co) polymer of (1) or (2) above by Friedel-Craft reaction (5) Saturated polymer of cycloolefin monomer and unsaturated double bond-containing compound (6) Addition type (co) polymer of cycloolefin monomer and hydrogenated (co) polymer (7) Alternate copolymer of cycloolefin monomer and methacrylate or acrylate The polymers of (1) to (7) are all known methods, for example, JP-A-2008-107534 and JP-A-2005-227606. It can be obtained by the method described in the publication. For example, as the catalyst and solvent used in the ring-opening copolymerization (2) above, for example, those described in paragraphs 0019 to 0024 of JP-A-2008-107534 can be used. As the catalyst used for hydrogenation in the above (3) and (6), for example, those described in paragraphs 0025 to 0028 of JP-A-2008-107534 can be used. As the acidic compound used in the Friedel-Crafts reaction of (4) above, for example, those described in paragraph 0029 of JP-A-2008-107534 can be used. As the catalyst used in the above addition polymerization (5) to (7), for example, those described in paragraphs 0058 to 0063 of JP-A-2005-227606 can be used. The alternating copolymerization reaction (7) can be performed, for example, by the method described in paragraphs 0071 and 0072 of JP-A-2005-227606.
本明細書では、本願に係るシクロオレフィン系樹脂の製造方法等については、特開2008-107534号公報の記載を援用するものとし、その説明を省略する。
In the present specification, the description of JP-A-2008-107534 is used for the production method of the cycloolefin resin according to the present application, and the description thereof is omitted.
本発明に係るシクロオレフィン系樹脂の好ましい分子量は、前記ゲルパーミエーションクロマトグラフィー(GPC)で測定したポリスチレン換算の数平均分子量(Mn)は8000~100000、さらに好ましくは10000~80000、特に好ましくは12000~50000であり、重量平均分子量(Mw)は20000~300000、さらに好ましくは30000~250000、特に好ましくは40000~200000の範囲のものが好適である。 The cycloolefin resin can be used alone or in combination of two or more.
The preferred molecular weight of the cycloolefin resin according to the present invention is that the polystyrene-reduced number average molecular weight (Mn) measured by the gel permeation chromatography (GPC) is 8000 to 100,000, more preferably 10,000 to 80,000, particularly preferably 12000. The weight average molecular weight (Mw) is preferably 20,000 to 300,000, more preferably 30,000 to 250,000, and particularly preferably 40,000 to 200,000.
一方、Tgが350℃以下とすることで、成形加工が困難になる場合を回避し、成形加工時の熱によって樹脂が劣化する可能性を抑制することができる。
シクロオレフィン系樹脂には、本発明の効果を損なわない範囲で、例えば特開平9-221577号公報、特開平10-287732号公報に記載されている、特定の炭化水素系樹脂、又は公知の熱可塑性樹脂、熱可塑性エラストマー、ゴム質重合体、有機微粒子、無機微粒子などを配合してもよく、特定の波長分散剤、可塑剤、酸化防止剤、剥離促進剤、ゴム粒子、紫外線吸収剤などの添加剤を含んでもよい。
また、シクロオレフィン系樹脂は、市販品を好ましく用いることができ、市販品の例としては、JSR(株)からアートン(ARTON:登録商標)G、アートンF、アートンR、及びアートンRXという商品名で発売されており、これらを使用することができる。 The glass transition temperature (Tg) of the cycloolefin resin according to the present invention is usually 110 ° C. or higher, preferably 110 to 350 ° C., more preferably 120 to 250 ° C., and particularly preferably 120 to 220 ° C. The case where Tg is 110 ° C. or higher is preferred because deformation hardly occurs due to use under high temperature conditions or secondary processing such as coating or printing.
On the other hand, when Tg is 350 ° C. or lower, it is possible to avoid the case where the molding process becomes difficult, and it is possible to suppress the possibility that the resin is deteriorated by heat during the molding process.
The cycloolefin-based resin may be a specific hydrocarbon-based resin described in, for example, Japanese Patent Application Laid-Open No. 9-221577 and Japanese Patent Application Laid-Open No. 10-287732, or a known heat, as long as the effects of the present invention are not impaired. Plastic resins, thermoplastic elastomers, rubbery polymers, organic fine particles, inorganic fine particles, etc. may be blended, such as specific wavelength dispersants, plasticizers, antioxidants, release accelerators, rubber particles, UV absorbers, etc. An additive may be included.
As the cycloolefin resin, commercially available products can be preferably used. Examples of commercially available products include trade names of ARTON (registered trademark) G, ARTON F, ARTON R, and ARTON RX from JSR Corporation. These are available on the market and can be used.
本発明に係るポリイミド系樹脂は、ポリイミド前駆体を化学イミド化することにより得られる下記式(P1)で表されるポリイミド系樹脂であることが好ましい。 [1.3] Polyimide resin The polyimide resin according to the present invention is preferably a polyimide resin represented by the following formula (P1) obtained by chemically imidizing a polyimide precursor.
本発明で用いる式(P1)で表される構造を有するポリイミド前駆体の製造方法の一例について以下に示す。 [Polymerization of polyimide precursor]
An example of a method for producing a polyimide precursor having a structure represented by the formula (P1) used in the present invention is shown below.
エーテル、テロラヒドロフラン、1,4-ジオキサン、ピコリン、ピリジン、アセトン、クロロホルム、トルエン、キシレン等の非プロトン性溶媒及び、フェノール、o-クレゾール、m-クレゾール、p-クレゾール、o-クロロフェノール、m-クロロフェノール、p-クロロフェノール等のプロトン性溶媒が使用可能である。またこれらの溶媒は単独でも、2種類以上混合して用いてもよい。 The polymerization solvent is not particularly limited, but N, N-dimethylacetamide, N, N-diethylacetamide, N, N-dimethylformamide, N-methyl-2-pyrrolidone, hexamethylphosphoramide, dimethylsulfoxide, γ- Butyrolactone, 1,3-dimethyl-2-imidazolidinone, 1,2-dimethoxyethane-bis (2-methoxyethyl)
Aprotic solvents such as ether, terahydrofuran, 1,4-dioxane, picoline, pyridine, acetone, chloroform, toluene, xylene, phenol, o-cresol, m-cresol, p-cresol, o-chlorophenol, Protic solvents such as m-chlorophenol and p-chlorophenol can be used. These solvents may be used alone or in combination of two or more.
式(P1)で表されるポリイミド系樹脂は、上記の方法で得られたポリイミド前駆体の脱水閉環反応(イミド化反応)により製造することができる。イミド化反応には、得られるポリイミド系樹脂がより優れた寸法安定性を示す化学イミド化を用いる。化学イミド化は、有機酸の酸無水物と有機3級アミンからなる脱水環化剤(化学イミド化剤)を用いて行うことができる。例えば、ポリイミド前駆体ワニスをそのまま用いるか若しくは溶媒で適度に希釈後、これに脱水環化試剤を投入し、0~100℃、好ましくは20~60℃で0.5~48時間撹拌することで容易にイミド化することができる。 [Production method of polyimide resin]
The polyimide resin represented by the formula (P1) can be produced by a dehydration ring-closing reaction (imidation reaction) of the polyimide precursor obtained by the above method. For the imidization reaction, chemical imidization is used in which the resulting polyimide resin exhibits better dimensional stability. Chemical imidization can be performed using a dehydrating cyclization agent (chemical imidization agent) comprising an acid anhydride of an organic acid and an organic tertiary amine. For example, by using the polyimide precursor varnish as it is or after appropriately diluting with a solvent, a dehydration cyclization reagent is added thereto and stirred at 0 to 100 ° C., preferably 20 to 60 ° C. for 0.5 to 48 hours. It can be easily imidized.
本発明に係るポリアリレート系樹脂は、ビスフェノール残基及び芳香族ジカルボン酸残基を含むポリアリレート系樹脂であることが好ましい。
ビスフェノール残基は、一般式(P2)で表される構造を有する。 [1.3] Polyarylate resin The polyarylate resin according to the present invention is preferably a polyarylate resin containing a bisphenol residue and an aromatic dicarboxylic acid residue.
The bisphenol residue has a structure represented by the general formula (P2).
R1及びR2は、一般式(P2)中のベンゼン環に結合する置換基を表す。 In general formula (P2a), R 1a and R 2a independently represent a trifluoromethyl group (CF 3 group), a difluoromethyl group (CF 2 H group), a monofluoromethyl group (CH 2 F group), or It is a fluorine atom. Among these, it is preferable that R 1a and R 2a are trifluoromethyl groups.
R 1 and R 2 represent a substituent bonded to the benzene ring in the general formula (P2).
p及びqは、それぞれベンゼン環に結合する置換基R1及びR2の数を表し、独立して、0~4の整数である。例えば、p及びqが0の場合、一般式(P2)中におけるベンゼン環に結合するすべての水素原子がR1及びR2に置換されていないことを表す。pが2~4の場合、複数のR1は、互いに同じ置換基でもよく、異なる置換基でもよい。qが2~4の場合、複数のR2は、互いに同じ置換基でもよく、異なる置換基でもよい。一般式(P2)で表される構造を与えるビスフェノールを工業的に入手し易い、又は合成し易いことから、p及びqは0であるのが好ましい。 Since bisphenol giving the structure represented by the general formula (P2) is easily industrially available or easily synthesized, R 1 and R 2 in the general formula (P2) independently have 1 carbon atom. Or a hydrocarbon group, a halogenated alkyl group or a halogen atom. Among these, a chlorine atom, a bromine atom, a methyl group, an ethyl group, a phenyl group, and a cyclohexyl group are preferable, and a bromine atom and a methyl group are more preferable.
p and q represent the number of substituents R 1 and R 2 bonded to the benzene ring, respectively, and are independently integers of 0 to 4. For example, if p and q is 0, all of the hydrogen atoms bonded to the benzene ring in the general formula (P2) represents that which is not substituted with R 1 and R 2. When p is 2 to 4, a plurality of R 1 may be the same or different from each other. When q is 2 to 4, the plurality of R 2 may be the same or different from each other. Since bisphenol giving the structure represented by the general formula (P2) is easily industrially available or easily synthesized, p and q are preferably 0.
r及びsは、ベンゼン環に結合する置換基の数を表し、独立して、0~4の整数である。例えば、r及びsが0の場合、一般式(P2)中におけるベンゼン環に結合するすべての水素原子がR3及びR4に置換されていないことを表す。rが2~4の場合、複数のR3は、互いに同じ置換基でもよく、異なる置換基でもよい。sが2~4の場合、複数のR4は、互いに同じ置換基でもよく、異なる置換基でもよい。 R 3 and R 4 are independently carbon atoms having 1 to 6 carbon atoms because aromatic dicarboxylic acids that give the structure represented by the general formula (P3) are industrially easily available or easily synthesized. A hydrogen group, a halogenated alkyl group or a halogen atom; Among these, chlorine, bromine, methyl group, ethyl group, phenyl group, and cyclohexyl group are preferable, and bromine and methyl group are more preferable.
r and s represent the number of substituents bonded to the benzene ring, and are independently an integer of 0 to 4. For example, when r and s are 0, it represents that all hydrogen atoms bonded to the benzene ring in the general formula (P2) are not substituted with R 3 and R 4 . When r is 2 to 4, the plurality of R 3 may be the same or different from each other. When s is 2 to 4, the plurality of R 4 may be the same or different from each other.
本願でいう位相差上昇剤とは、光学補償フィルムに用いる樹脂100質量部に対して当該化合物を3質量部含有した光学補償フィルムの厚さ方向の位相差値Rt(23℃・55%RH、波長590nmで測定。)が、未添加の光学補償フィルムと比べて1.1倍以上の値を示す機能を有する化合物をいう。 [2] Retardation increasing agent In the present application, the retardation increasing agent is a retardation value Rt in the thickness direction of an optical compensation film containing 3 parts by mass of the compound with respect to 100 parts by mass of the resin used for the optical compensation film. (Measured at 23 ° C., 55% RH, wavelength 590 nm) is a compound having a function of 1.1 times or more compared to an uncompensated optical compensation film.
本発明に係る位相差上昇剤は、下記一般式(1)で表される構造を有する含窒素複素環化合物であることが好ましい。 [Nitrogen-containing heterocyclic compounds]
The retardation increasing agent according to the present invention is preferably a nitrogen-containing heterocyclic compound having a structure represented by the following general formula (1).
一般式(1)で表される構造を有する化合物は、一般式(2)で表される構造を有する化合物であることが好ましい。 <Compound having a structure represented by the general formula (2)>
The compound having a structure represented by the general formula (1) is preferably a compound having a structure represented by the general formula (2).
mが小さい方が樹脂との相溶性に優れるため、mは0~2の整数であることが好ましく、0~1の整数であることがより好ましい。 (In the formula, A 1 , A 2 , T 1 , T 2 , L 1 , L 2 , L 3 and L 4 are respectively A 1 , A 2 , T 1 , T 2 , L in the general formula (1). 1, L 2, L 3 and .A 3 and T 3 L 4 as synonymous, the .L 5 and L 6 represent the same group as a 1 and T 1, respectively, in the general formula (1), the general And represents the same group as L 1 in Formula (1), m represents an integer of 0 to 4.)
A smaller m is superior in compatibility with the resin, and therefore m is preferably an integer of 0 to 2, more preferably an integer of 0 to 1.
一般式(1)で表される構造を有する化合物は、下記一般式(1.1)で表される構造を有するトリアゾール化合物であることが好ましい。 <Compound having structure represented by general formula (1.1)>
The compound having a structure represented by the general formula (1) is preferably a triazole compound having a structure represented by the following general formula (1.1).
さらに、上記一般式(1.1)で表される構造を有するトリアゾール化合物は、下記一般式(1.2)で表される構造を有するトリアゾール化合物であることが好ましい。 (Wherein, A 1, B, L 1 and L 2, .k representing the A 1, B, the same group as L 1 and L 2 in formula (1) represents an integer of 1-4 T 1 represents a 1,2,4-triazole ring.)
Furthermore, the triazole compound having a structure represented by the general formula (1.1) is preferably a triazole compound having a structure represented by the following general formula (1.2).
前記一般式(1)、(2)、(1.1)又は(1.2)で表される構造を有する化合物は、水和物、溶媒和物若しくは塩を形成してもよい。なお、本発明において、水和物は有機溶媒を含んでいてもよく、また溶媒和物は水を含んでいてもよい。即ち、「水和物」及び「溶媒和物」には、水と有機溶媒のいずれも含む混合溶媒和物が含まれる。塩としては、無機又は有機酸で形成された酸付加塩が含まれる。無機酸の例として、ハロゲン化水素酸(塩酸、臭化水素酸など)、硫酸、リン酸などが含まれ、またこれらに限定されない。また、有機酸の例には、酢酸、トリフルオロ酢酸、プロピオン酸、酪酸、シュウ酸、クエン酸、安息香酸、アルキルスルホン酸(メタンスルホン酸など)、アリルスルホン酸(ベンゼンスルホン酸、4-トルエンスルホン酸、1,5-ナフタレンジスルホン酸など)などが挙げられ、またこれらに限定されない。これらのうち好ましくは、塩酸塩、酢酸塩、プロピオン酸塩、酪酸塩である。 (In the formula, R 10 represents a hydrogen atom, an alkyl group or an alkoxy group. P represents an integer of 1 to 5. * represents a bonding position with a benzene ring. T 1 represents a 1,2,4-triazole ring. Represents.)
The compound having the structure represented by the general formula (1), (2), (1.1) or (1.2) may form a hydrate, a solvate or a salt. In the present invention, the hydrate may contain an organic solvent, and the solvate may contain water. That is, “hydrate” and “solvate” include mixed solvates containing both water and organic solvents. Salts include acid addition salts formed with inorganic or organic acids. Examples of inorganic acids include, but are not limited to, hydrohalic acids (hydrochloric acid, hydrobromic acid, etc.), sulfuric acid, phosphoric acid, and the like. Examples of organic acids include acetic acid, trifluoroacetic acid, propionic acid, butyric acid, oxalic acid, citric acid, benzoic acid, alkylsulfonic acid (methanesulfonic acid, etc.), allylsulfonic acid (benzenesulfonic acid, 4-toluene) Sulfonic acid, 1,5-naphthalenedisulfonic acid, and the like), but are not limited thereto. Of these, hydrochloride, acetate, propionate and butyrate are preferable.
Ar1及びAr2で表される芳香族炭化水素環又は芳香族複素環は、それぞれ一般式(1)で挙げた5員若しくは6員の芳香族炭化水素環又は芳香族複素環であることが好ましい。また、Ar1及びAr2の置換基としては、前記一般式(1)で表される構造を有する化合物で示したのと同様な置換基が挙げられる。
The aromatic hydrocarbon ring or aromatic heterocyclic ring represented by Ar 1 and Ar 2 may be the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring mentioned in the general formula (1), respectively. preferable. Examples of the substituent for Ar 1 and Ar 2 include the same substituents as those shown for the compound having the structure represented by the general formula (1).
本発明に係る前記一般式(1)~(3)で表される構造を有する化合物は、適宜量を調整して光学補償フィルムに含有することができるが、添加量としては光学補償フィルム中に、0.1~10質量%含むことが好ましく、特に、1~5質量%含むことが好ましく、2~5質量%含むことが特に好ましい。添加量は樹脂の種類、当該化合物の種類によって異なるものであるが、本発明の光学補償フィルムが所望の位相差値を示す添加量によって最適値を決定することができる。この範囲内であれば、本発明の光学補償フィルムの機械強度を損なうことなく、熱処理時も位相差変動を低減することができる。 <About the method of using the compound having the structure represented by the general formulas (1) to (3)>
The compound having the structure represented by the general formulas (1) to (3) according to the present invention can be contained in the optical compensation film by appropriately adjusting the amount. 0.1 to 10% by mass, preferably 1 to 5% by mass, particularly preferably 2 to 5% by mass. The addition amount varies depending on the type of resin and the type of the compound, but the optimum value can be determined by the addition amount at which the optical compensation film of the present invention exhibits a desired retardation value. Within this range, the phase difference fluctuation can be reduced even during the heat treatment without impairing the mechanical strength of the optical compensation film of the present invention.
本発明に係る光学補償フィルムには、前記添加剤以外に可塑剤、酸化防止剤、マット剤、光安定剤、光学異方性制御剤、帯電防止剤、剥離剤などを含んでもよい。以下に主要な添加剤の詳細を記す。 [3] Other Additives In addition to the additives, the optical compensation film according to the present invention includes a plasticizer, an antioxidant, a matting agent, a light stabilizer, an optical anisotropy control agent, an antistatic agent, a release agent, and the like. May be included. Details of the main additives are described below.
可塑剤とは、一般的には高分子中に添加することによって脆弱性を改良したり、溶融粘度を低下させたり、柔軟性を付与したりする効果のある添加剤であるが、添加することによって光学補償フィルムのガラス転移温度Tgを低下させる場合があるため、光学補償フィルムのガラス転移温度Tgを本発明の範囲内に制御する範囲で用いることが好ましい。 [Plasticizer]
A plasticizer is generally an additive that has the effect of improving brittleness, decreasing melt viscosity, or imparting flexibility by adding it to a polymer. Therefore, the glass transition temperature Tg of the optical compensation film may be lowered. Therefore, the glass transition temperature Tg of the optical compensation film is preferably used within the range of the present invention.
本発明に係る光学補償フィルムは、紫外線吸収剤を含有することができる。 [Ultraviolet absorber]
The optical compensation film according to the present invention can contain an ultraviolet absorber.
酸化防止剤は、例えば、光学補償フィルム中の残留溶媒のハロゲンやリン酸系可塑剤のリン酸等により光学補償フィルムが分解するのを遅らせたり、防いだりする役割を有するので、フィルム中に含有させることが好ましい。 [Antioxidant]
Antioxidants, for example, have a role of delaying or preventing the optical compensation film from being decomposed by halogen as a residual solvent in the optical compensation film or phosphoric acid as a phosphoric acid plasticizer. It is preferable to make it.
本発明に係る光学補償フィルムには、作製されたフィルムがハンドリングされる際に、傷が付いたり、搬送性が悪化することを防止するために、マット剤として、微粒子を添加することも好ましい。 [Matting agent]
In the optical compensation film according to the present invention, it is also preferable to add fine particles as a matting agent in order to prevent the produced film from being scratched or having poor transportability when handled.
本発明に係る光学補償フィルムの製造方法として、シクロオレフィン系樹脂を用いた例で説明する。 [4] Method for Producing Optical Compensation Film An example using a cycloolefin resin will be described as a method for producing an optical compensation film according to the present invention.
本発明の光学補償フィルムの製造方法は、溶液流延製膜法(以下、溶液流延法ともいう。)で行うことが好ましく、公知の方法を適宜採用することができる。 [4.1] Solution casting film forming method The method for producing the optical compensation film of the present invention is preferably carried out by a solution casting film forming method (hereinafter also referred to as a solution casting method), and a known method is suitably used. Can be adopted.
なお、Mはウェブ又はフィルムを製造中又は製造後の任意の時点で採取した試料の質量で、NはMを115℃で1時間の加熱後の質量である。 Residual solvent amount (% by mass) = {(MN) / N} × 100
Note that M is the mass of a sample collected during or after the production of the web or film, and N is the mass after heating M at 115 ° C. for 1 hour.
・長手方向に延伸→幅手方向に延伸→長手方向に延伸→長手方向に延伸
・幅手方向に延伸→幅手方向に延伸→長手方向に延伸→長手方向に延伸
また、同時二軸延伸には、一方向に延伸し、もう一方を、張力を緩和して収縮する場合も含まれる。 Thus, for example, the following stretching steps are possible:
-Stretch in the longitudinal direction-> Stretch in the width direction-> Stretch in the longitudinal direction-> Stretch in the longitudinal direction-Stretch in the width direction-> Stretch in the width direction-> Stretch in the longitudinal direction-> Stretch in the longitudinal direction Includes stretching in one direction and contracting the other while relaxing the tension.
(上記式において、d1は延伸後の樹脂フィルムの前記延伸方向の幅寸法であり、d2は延伸前の樹脂フィルムの前記延伸方向の幅寸法であり、tは延伸に要する時間(min)である。)
延伸工程では、通常、延伸した後、保持・緩和が行われる。すなわち、本工程は、フィルムを延伸する延伸段階、フィルムを延伸状態で保持する保持段階及びフィルムを延伸した方向に緩和する緩和段階をこれらの順序で行うことが好ましい。保持段階では、延伸段階で達成された延伸倍率での延伸を、延伸段階における延伸温度で保持する。緩和段階では、延伸段階における延伸を保持段階で保持した後、延伸のための張力を解除することによって、延伸を緩和する。緩和段階は、延伸段階における延伸温度以下で行えば良い。 Stretching speed (% / min) = [(d 1 / d 2 ) −1] × 100 (%) / t
(In the above formula, d 1 is the width dimension in the stretching direction of the resin film after stretching, d 2 is the width dimension in the stretching direction of the resin film before stretching, and t is the time (min) required for stretching. .)
In the stretching step, usually, after stretching, holding and relaxation are performed. That is, in this step, it is preferable to perform a stretching step for stretching the film, a holding step for holding the film in a stretched state, and a relaxation step for relaxing the film in the stretched direction in this order. In the holding step, the drawing at the draw ratio achieved in the drawing step is held at the drawing temperature in the drawing step. In the relaxation stage, the stretching in the stretching stage is held in the holding stage, and then the stretching is relaxed by releasing the tension for stretching. The relaxation step may be performed at a temperature lower than the stretching temperature in the stretching step.
式(ii):Rt={(nx+ny)/2-nz}×d(nm)
〔式(i)及び式(ii)において、nxは、フィルムの面内方向において屈折率が最大になる方向xにおける屈折率を表す。nyは、フィルムの面内方向において、前記方向xと直交する方向yにおける屈折率を表す。nzは、フィルムの厚さ方向zにおける屈折率を表す。dは、フィルムの厚さ(nm)を表す。〕
また、本発明に係る光学補償フィルムは、150℃で1時間熱処理されたときの面内方向の位相差値Roの変動が、±3.0%の範囲内であり、厚さ方向の位相差値Rtの変動が±4.0%の範囲内であることが好ましい。 Formula (i): Ro = (n x −n y ) × d (nm)
Formula (ii): Rt = {(n x + n y ) / 2−n z } × d (nm)
In [Equation (i) and Formula (ii), n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film. n y, in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x. nz represents the refractive index in the thickness direction z of the film. d represents the thickness (nm) of the film. ]
Further, the optical compensation film according to the present invention has a variation in the in-plane retardation value Ro of ± 3.0% when heat-treated at 150 ° C. for 1 hour, and the retardation in the thickness direction It is preferable that the variation of the value Rt is within a range of ± 4.0%.
光学補償フィルムの上記熱処理によるRo値の変動及びRt値の変動を前記範囲内に制御するには、本発明に係る樹脂の選択及び前記位相差上昇剤の添加(種類、添加量)を組み合わせることが有効な方法であり、適宜組み合わせて調整することによって達成することができる。 Variation in retardation value Ro or Rt = {(Ro value or Rt value after heat treatment−Ro value or Rt value before heat treatment) / (Ro value or Rt value before heat treatment)} × 100 (%)
In order to control the fluctuation of the Ro value and the fluctuation of the Rt value due to the heat treatment of the optical compensation film within the above range, the selection of the resin according to the present invention and the addition (type and addition amount) of the retardation increasing agent are combined. Is an effective method, and can be achieved by appropriately adjusting and adjusting.
本発明の光学補償フィルムの製造方法は、溶融流延製膜法(以下、溶融流延法ともいう。)で行うこともできる。 [4.2] Melt casting film forming method The method for producing the optical compensation film of the present invention can also be performed by a melt casting film forming method (hereinafter also referred to as a melt casting method).
溶融押出に用いる、樹脂を含む組成物は、通常あらかじめ混錬してペレット化しておくことが好ましい。 [Melted pellet manufacturing process]
The composition containing a resin used for melt extrusion is usually preferably kneaded in advance and pelletized.
まず、作製したペレットを1軸や2軸タイプの押出機を用いて、押し出す際の溶融温度Tmを200~300℃程度とし、リーフディスクタイプのフィルターなどでろ過し異物を除去した後、Tダイからフィルム状に共押出し、冷却ローラー上で固化し、弾性タッチローラーと押圧しながら流延する。 [Process for extruding molten mixture from die to cooling roller]
First, the pellets produced are extruded using a single-screw or twin-screw extruder, the melting temperature Tm during extrusion is set to about 200 to 300 ° C., filtered through a leaf disk type filter or the like to remove foreign matter, and then the T-die Are coextruded into a film, solidified on a cooling roller, and cast while pressing with an elastic touch roller.
本発明に係るタッチパネルモジュールは、本発明に係る光学補償フィルム上に透明導電層を形成することが特徴であるが、透明電極パターンの形状はタッチパネルモジュール(例えば、静電容量方式タッチパネルモジュール)として良好に動作するパターンであれば特に限定はされないが、例えば、特表2011-511357号公報、特開2010-164938号公報、特開2008-310550号公報、特表2003-511799号公報、特表2010-541109号公報に記載のパターンが挙げられる。 [5] Touch Panel Module The touch panel module according to the present invention is characterized in that a transparent conductive layer is formed on the optical compensation film according to the present invention. The shape of the transparent electrode pattern is a touch panel module (for example, a capacitance type). The pattern is not particularly limited as long as it is a pattern that operates satisfactorily as a touch panel module. For example, JP 2011-511357 A, JP 2010-164938 A, JP 2008-310550 A, and JP 2003-511799 A. Examples include patterns described in Japanese Patent Publication No. 2010-541109.
本発明に係る透明導電層は、透明導電層のシート抵抗値として0.01~150Ω/□の範囲内であることが好ましい。より好ましくは、透明導電層の抵抗値が0.1~100Ω/□の範囲内である。透明導電層の抵抗値が0.01Ω/□以上であると、高温、高湿等の環境変動に耐久性が得られ、抵抗値が150Ω/□以下であると、カールを抑制できる観点から好ましい。 [5.1] Transparent conductive layer The transparent conductive layer according to the present invention preferably has a sheet resistance value of 0.01 to 150 Ω / □ in the transparent conductive layer. More preferably, the transparent conductive layer has a resistance value in the range of 0.1 to 100Ω / □. When the resistance value of the transparent conductive layer is 0.01Ω / □ or more, durability against environmental fluctuations such as high temperature and high humidity is obtained, and when the resistance value is 150Ω / □ or less, it is preferable from the viewpoint of curling. .
本発明に係る透明導電層は、上記抵抗値を満たすものであれば材料に特に制限はないが、ITO(インジウム-スズ酸化物)又はIZO(インジウム-亜鉛酸化物)などの透明導電材料を用いることが好ましく、特に導電性、透明性の観点からITOが用いることが好ましい。ITOを用いる透明導電層は、塗布法、インクジェット法、コーティング法、ディップ法などのウェットプロセスを用いる方法や、蒸着法(抵抗加熱、EB法など)、スパッタ法、CVD法などのドライプロセスを用いる方法などが挙げられるが、蒸着法により形成することが好ましい。 [Transparent conductive material]
The transparent conductive layer according to the present invention is not particularly limited as long as it satisfies the above resistance value, but a transparent conductive material such as ITO (indium-tin oxide) or IZO (indium-zinc oxide) is used. In particular, ITO is preferably used from the viewpoints of conductivity and transparency. The transparent conductive layer using ITO uses a wet process such as a coating method, an inkjet method, a coating method, or a dip method, or a dry process such as a vapor deposition method (resistance heating, EB method, etc.), a sputtering method, or a CVD method. The method may be mentioned, but it is preferable to form by a vapor deposition method.
また、金属細線(金属ナノワイヤー、金属メッシュ)からなる透明導電層を用いることも好ましい。 [Metal nanowires]
Moreover, it is also preferable to use the transparent conductive layer which consists of a metal fine wire (metal nanowire, metal mesh).
金属メッシュを含む透明導電層は、上記透明基材上に、金属細線が格子状のパターンに形成されてなる。上記金属メッシュを構成する金属としては、導電性の高い金属である限り、任意の適切な金属が用いられ得る。上記金属メッシュを構成する金属としては、例えば、銀、金、銅、ニッケル等が挙げられる。また、これらの金属にメッキ処理(例えば、金メッキ処理)を行った材料を用いてもよい。中でも好ましくは銅であり、マイグレーション現象が起こりにくく、打鍵時の断線抑制の観点からも好ましい。 [Metal mesh]
The transparent conductive layer including a metal mesh is formed by forming fine metal wires in a lattice pattern on the transparent substrate. Any appropriate metal can be used as the metal constituting the metal mesh as long as it is a highly conductive metal. As a metal which comprises the said metal mesh, silver, gold | metal | money, copper, nickel etc. are mentioned, for example. Moreover, you may use the material which performed the plating process (for example, gold plating process) to these metals. Among these, copper is preferable, and a migration phenomenon is unlikely to occur, which is preferable from the viewpoint of suppressing disconnection during keystroke.
本発明に用いられる粘着層は粘着剤を含有し、当該粘着剤は熱硬化性樹脂や紫外線(UV)硬化性樹脂、又は化学的硬化性樹脂を含有し、光学的に透明であることはもとより、適度な粘弾性や粘着特性を示すものが好ましい。 [5.2] Adhesive layer The adhesive layer used in the present invention contains an adhesive, and the adhesive contains a thermosetting resin, an ultraviolet (UV) curable resin, or a chemically curable resin, and is optical. In addition to being transparent, those showing moderate viscoelasticity and adhesive properties are preferred.
本発明に係る偏光板は、VAモード型液晶セルから視認側に向かって、少なくとも一方の面に前記透明導電層を有する光学補償フィルム、偏光子及び保護フィルムをこの順に有している。 [6] Polarizing plate The polarizing plate according to the present invention has an optical compensation film having the transparent conductive layer on at least one surface, a polarizer, and a protective film in this order from the VA mode type liquid crystal cell toward the viewing side. ing.
偏光子は、一定方向の偏波面の光だけを通す素子であり、その例には、ポリビニルアルコール系偏光フィルムが含まれる。 [6.1] Polarizer A polarizer is an element that allows only light having a plane of polarization in a certain direction to pass, and examples thereof include a polyvinyl alcohol-based polarizing film.
偏光子の光学補償フィルムを貼合した面とは反対側に配置されるフィルムは、偏光子の保護フィルムとして機能するフィルムであることが好ましい。 [6.2] Protective film It is preferable that the film arrange | positioned on the opposite side to the surface which bonded the optical compensation film of the polarizer is a film which functions as a protective film of a polarizer.
偏光板の作製は、本発明に係る光学補償フィルム及び保護フィルムを完全ケン化型ポリビニルアルコール水溶液(水糊)又は前記粘着剤を用いて偏光子に貼り合わせることが好ましい。本発明に係る光学補償フィルムは液晶表示装置において、偏光子の液晶セル側に設けられることが好ましい。 [6.3] Manufacturing method of polarizing plate The polarizing plate is manufactured by bonding the optical compensation film and the protective film according to the present invention to a polarizer using a completely saponified polyvinyl alcohol aqueous solution (water glue) or the above-mentioned adhesive. It is preferable. In the liquid crystal display device, the optical compensation film according to the present invention is preferably provided on the liquid crystal cell side of the polarizer.
本発明に係る偏光板一体型タッチパネルモジュールは、必要に応じて、任意にその他の層を備えることができる。上記その他の層としては、例えば、ハードコート層、帯電防止層、アンチグレア層、反射防止層、カラーフィルター層等が挙げられる。 [7] Other Layers The polarizing plate integrated touch panel module according to the present invention can optionally include other layers as necessary. Examples of the other layers include a hard coat layer, an antistatic layer, an antiglare layer, an antireflection layer, and a color filter layer.
本発明のタッチパネル付き液晶表示装置は、VAモード(MVA、PVA)型液晶を用いることが特徴であり、VAモードの利点である正面コントラストに優れるタッチパネル付き液晶表示装置を提供することができる。VAモード型液晶については、公知のものを制限なく使用することができる。 [8] Liquid Crystal Display Device The liquid crystal display device with a touch panel according to the present invention is characterized by using a VA mode (MVA, PVA) type liquid crystal, and provides a liquid crystal display device with a touch panel excellent in front contrast, which is an advantage of the VA mode. can do. As the VA mode type liquid crystal, known ones can be used without limitation.
実施例に用いるセルロースエステル系樹脂、シクロオレフィン系樹脂、ポリイミド系樹脂、ポリアリレート系樹脂及びアクリル系樹脂として、下記に挙げる樹脂を用いた。 Example 1
As the cellulose ester resin, cycloolefin resin, polyimide resin, polyarylate resin, and acrylic resin used in the examples, the following resins were used.
シクロオレフィン系樹脂(COP):ARTON G7810、JSR(株)製
セルロースアセテートプロピオネート(CAP):アセチル基置換度1.5、プロピオニル基置換度1.0、総アシル基置換度2.5、重量平均分子量25万)
ポリイミド系樹脂(PI):下記方法にてポリイミド系樹脂を合成した。 [resin]
Cycloolefin resin (COP): ARTON G7810, manufactured by JSR Corporation Cellulose acetate propionate (CAP): acetyl group substitution degree 1.5, propionyl group substitution degree 1.0, total acyl group substitution degree 2.5, (Weight average molecular weight 250,000)
Polyimide resin (PI): A polyimide resin was synthesized by the following method.
(ポリイミド前駆体の重合)
反応容器としてステンレス製セパラブルフラスコを備え、該セパラブルフラスコ内の撹拌装置として2枚のパドル翼を備え、冷却装置として20.9kJ/minの冷却能力を持つ装置を備えた反応装置を用いてポリアミック酸を製造した。重合反応中は水分の混入を防ぐために、シリカゲル中を通過させて脱水を行った窒素ガスを0.05L/minで流して重合反応を行った。 <Polyimide resin A: polyimide having a structure represented by the formula (P1)>
(Polymerization of polyimide precursor)
Using a reactor equipped with a stainless separable flask as a reaction vessel, two paddle blades as a stirring device in the separable flask, and a device having a cooling capacity of 20.9 kJ / min as a cooling device A polyamic acid was produced. During the polymerization reaction, in order to prevent moisture from being mixed, the polymerization reaction was carried out by flowing nitrogen gas dehydrated by passing through silica gel at 0.05 L / min.
上記溶液にDMFを加え固形分濃度を15質量%とし、イミド化促進剤としてピリジン(pkBH+;5.17)を60g(イミド化促進剤/ポリアミック酸中アミド基のモル比=3)添加して、完全に分散させる。分散させた溶液中に無水酢酸を1分間に1gの速度で30.6g(脱水剤/ポリアミック酸中アミド基のモル比=1.2)を添加してさらに30分間撹拌した。撹拌後に内部温度を100℃に上昇させて5時間過熱撹拌を行った。 (Chemical imidation to polyimide resin)
DMF was added to the above solution to adjust the solid concentration to 15% by mass, and 60 g of pyridine (pkBH +; 5.17) as an imidization accelerator (molar ratio of imidization accelerator / amide group in polyamic acid = 3) was added. Disperse completely. To the dispersed solution, 30.6 g of acetic anhydride (dehydrating agent / molar ratio of amide group in polyamic acid = 1.2) was added at a rate of 1 g per minute and stirred for another 30 minutes. After stirring, the internal temperature was raised to 100 ° C. and superheated stirring was performed for 5 hours.
ポリイミド樹脂の溶液を穴の直径が約5mmのロートに入れて、5Lのメタノール中に垂らして抽出を行った。抽出時、メタノールを1500回転以上に回転した撹拌羽で高速に撹拌しながら抽出を行った。垂らしたポリイミド溶液の直径はメタノール界面付近で1mm以下になるように、ロートとメタノールの液面の間の高さを調節しながら繊維状になるようにメタノール溶液中に垂らした、溶液中でポリイミド樹脂は、繊維状になる場合もあるが、撹拌を続けることで溶液中に一度繊維状になったものが分解されて5mm以下の繊維に溶液中で分断される。 (Extraction of polyimide resin)
The polyimide resin solution was placed in a funnel having a hole diameter of about 5 mm and extracted by dropping in 5 L of methanol. At the time of extraction, extraction was performed while stirring methanol at high speed with a stirring blade rotated at 1500 rpm or more. The polyimide in the solution was hung in the methanol solution so that the diameter of the dripped polyimide solution was 1 mm or less near the methanol interface while adjusting the height between the funnel and the liquid surface of the methanol so as to form a fiber. The resin may be in a fibrous form, but by continuing stirring, what once becomes a fibrous form in the solution is decomposed and divided into fibers of 5 mm or less in the solution.
アクリル系樹脂(Ac):ダイヤナールBR85(三菱レイヨン社製、重量平均分子量:28万)
[添加剤]
添加剤として、位相差上昇剤 化合物A1~化合物A5、ポリエステル系可塑剤B1及びアクリル系樹脂B2は、下記化合物を用いた。 Triacetyl cellulose (TAC): degree of acetyl group substitution 2.85, weight average molecular weight 250,000)
Acrylic resin (Ac): Dianal BR85 (Mitsubishi Rayon Co., Ltd., weight average molecular weight: 280,000)
[Additive]
As additives, the following compounds were used as the retardation increasing compounds A1 to A5, polyester plasticizer B1 and acrylic resin B2.
<光学補償フィルム101の作製>
(微粒子添加液の調製)
微粒子(アエロジルR812:日本アエロジル株式会社製、一次平均粒子
径:7nm、見掛け比重50g/L) 4質量部
ジクロロメタン 48質量部
エタノール 48質量部
以上をディゾルバーで50分間撹拌混合した後、マントンゴーリンで分散を行った。 Example 1
<Preparation of optical compensation film 101>
(Preparation of fine particle additive solution)
Fine particles (Aerosil R812: manufactured by Nippon Aerosil Co., Ltd., primary average particle diameter: 7 nm, apparent specific gravity 50 g / L) 4 parts by mass Dichloromethane 48 parts by mass Ethanol 48 parts by mass After stirring and mixing with a dissolver for 50 minutes, dispersed with Manton Gorin Went.
シクロオレフィン系樹脂(COP):ARTON G7810、JSR(
株)製 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
微粒子添加液 3質量部
次いで、無端ベルト流延装置を用い、上記ドープを温度33℃、1500mm幅でステンレスベルト支持体上に均一に流延した。ステンレスベルトの温度は30℃に制御した。 <Composition of
Cycloolefin resin (COP): ARTON G7810, JSR (
Co., Ltd. 100 parts by mass Dichloromethane 200 parts by
光学補償フィルム101の作製において、下記主ドープ2を調製して用い、膜厚を10μmにした以外は同様にして光学補償フィルム102を作製した。 <Preparation of optical compensation film 102>
In the production of the optical compensation film 101, an optical compensation film 102 was produced in the same manner except that the following
シクロオレフィン系樹脂(COP):ARTON G7810、JSR(
株)製 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
添加剤A1 4質量部
微粒子添加液 3質量部
なお、延伸倍率は光学補償フィルムが表1に記載の位相差値になるように調整した。 <Composition of
Cycloolefin resin (COP): ARTON G7810, JSR (
Co., Ltd. 100 parts by mass Dichloromethane 200 parts by
光学補償フィルム102の作製において、添加剤の種類、添加量、膜厚を表1記載のように変化させた以外は同様にして、光学補償フィルム103~108を作製した。 <Preparation of base film A103-108>
Optical compensation films 103 to 108 were produced in the same manner as in the production of the optical compensation film 102 except that the type, amount, and thickness of the additive were changed as shown in Table 1.
光学補償フィルム101の作製において、下記主ドープ3を調製して用いた以外は同様にして光学補償フィルム109を作製した。 <Preparation of optical compensation film 109>
In the production of the optical compensation film 101, an optical compensation film 109 was produced in the same manner except that the following
セルロースアセテートプロピオネート(CAP) 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
微粒子添加液 3質量部
<光学補償フィルム110の作製>
光学補償フィルム109の作製において、添加剤A2を5質量部添加し、延伸倍率を表1に記載の位相差値になるように調整し、膜厚を変化した以外は同様にして光学補償フィルム110を作製した。 <Composition of
Cellulose acetate propionate (CAP) 100 parts by mass Dichloromethane 200 parts by
In the production of the
光学補償フィルム101の作製において、下記主ドープ4を調製して用いた以外は同様にして光学補償フィルム110を作製した。 <Preparation of optical compensation film 111>
In the production of the optical compensation film 101, an optical compensation film 110 was produced in the same manner except that the following
ポリイミド系樹脂(PI) 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
微粒子添加液 3質量部
<光学補償フィルム112の作製>
光学補償フィルム111の作製において、添加剤A2を2質量部添加し、延伸倍率を光学補償フィルムが表1に記載の位相差値になるように調整し、膜厚を変化した以外は同様にして光学補償フィルム112を作製した。 <Composition of
Polyimide resin (PI) 100 parts by mass Dichloromethane 200 parts by
In the production of the
光学補償フィルム101の作製において、下記主ドープ5を調製して用いた以外は同様にして光学補償フィルム113を作製した。 <Preparation of optical compensation film 113>
In the production of the optical compensation film 101, an optical compensation film 113 was produced in the same manner except that the following
ポリアリレート系樹脂(PA) 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
微粒子添加液 3質量部
<光学補償フィルム114の作製>
光学補償フィルム113の作製において、添加剤A2を2質量部添加し、延伸倍率を光学補償フィルムが表1に記載の位相差値になるように調整し、膜厚を変化した以外は同様にして光学補償フィルム114を作製した。 <Composition of
Polyarylate resin (PA) 100 parts by mass Dichloromethane 200 parts by
In the production of the
光学補償フィルム102の作製において、下記主ドープ6を調製して用い、膜厚を45μmにした以外は同様にして光学補償フィルム115を作製した。 <Preparation of optical compensation film 115>
In the production of the optical compensation film 102, an optical compensation film 115 was produced in the same manner except that the following
シクロオレフィン系樹脂(COP):ARTON G7810、JSR(
株)製 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
添加剤B1 6質量部
微粒子添加液 3質量部
なお、延伸倍率は表1に記載の位相差値になるように調整した。 <Composition of
Cycloolefin resin (COP): ARTON G7810, JSR (
Co., Ltd. 100 parts by mass Dichloromethane 200 parts by
光学補償フィルム110の作製において、下記主ドープ7を調製して用い、膜厚を45μmにした以外は同様にして光学補償フィルム116を作製した。 <Preparation of optical compensation film 116>
In the production of the optical compensation film 110, the following
セルロースアセテートプロピオネート(CAP) 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
添加剤B1 6.5質量部
微粒子添加液 3質量部
<光学補償フィルム117の作製>
光学補償フィルム101の作製において、長手方向及び幅手方向に5%づつ延伸し、膜厚を45μmにした以外は同様にして光学補償フィルム117を作製した。 <Composition of
Cellulose acetate propionate (CAP) 100 parts by mass Dichloromethane 200 parts by
In the production of the optical compensation film 101, an optical compensation film 117 was produced in the same manner except that the optical compensation film 101 was stretched by 5% in the longitudinal direction and the width direction and the film thickness was changed to 45 μm.
光学補償フィルム116の作製において、下記主ドープ8を調製して用い、長手方向及び幅手方向に5%づつ延伸し、膜厚を45μmにした以外は同様にして光学補償フィルム118を作製した。 <Preparation of optical compensation film 118>
In the production of the optical compensation film 116, the following main dope 8 was prepared and used, and the optical compensation film 118 was produced in the same manner except that the film was stretched by 5% in the longitudinal direction and the width direction to have a film thickness of 45 μm.
トリアセチルセルロース(TAC) 100質量部
ジクロロメタン 200質量部
エタノール 10質量部
添加剤B2 10質量部
微粒子添加液 3質量部
<光学補償フィルム119の作製>
光学補償フィルム116の作製において、下記主ドープ9を調製して用い、膜厚を45μmにした以外は同様にして光学補償フィルム118を作製した。 <Composition of main dope 8>
Triacetyl cellulose (TAC) 100 parts by mass Dichloromethane 200 parts by
In the production of the optical compensation film 116, the following main dope 9 was prepared and used, and an optical compensation film 118 was produced in the same manner except that the film thickness was changed to 45 μm.
アクリル系樹脂(Ac):ダイヤナールBR85(三菱レイヨン社製)
100質量部
ジクロロメタン 200質量部
エタノール 10質量部
微粒子添加液 3質量部
<透明導電層の作製>
用いた銀ナノワイヤーは、Y.Sun、B.Gates、B.Mayers、& Y.Xia,“Crystalline silver nanowires by soft solution processing” 、Nano letters 、(2002)、2(2) 165~168に記載されるポリオールを用いた方法の後、ポリビニルピロリドン(PVP)の存在下で、エチレングリコールに硫酸銀を溶解し、これを還元することによって合成された銀ナノワイヤーである。すなわち本発明においてはCambrios Technologies Corporation 米国仮出願第60/815,627号に記載される修正されたポリオール方法によって、合成されたナノワイヤーを用いた。 <Composition of main dope 9>
Acrylic resin (Ac): Dianal BR85 (manufactured by Mitsubishi Rayon Co., Ltd.)
100 parts by mass Dichloromethane 200 parts by
The silver nanowires used were Y. Sun, B.M. Gates, B.B. Mayers, & Y. Xia, “Crystalline silver nanobe by soft solution processing”, Nano letters, (2002), 2 (2) 165-168, followed by a method using a polyol in the presence of polyvinyl pyrrolidone (PVP). It is a silver nanowire synthesized by dissolving silver sulfate and reducing it. That is, in the present invention, nanowires synthesized by the modified polyol method described in Cambrios Technologies Corporation US Provisional Application No. 60 / 815,627 were used.
厚さ80μmのロール状ポリビニルアルコールフィルムをヨウ素水溶液中で連続して5倍に延伸し、乾燥して厚さ20μmの偏光子を得た。 <Preparation of polarizing plate and polarizing plate integrated touch panel module: see FIG. 2>
A roll-shaped polyvinyl alcohol film having a thickness of 80 μm was continuously stretched 5 times in an aqueous iodine solution and dried to obtain a polarizer having a thickness of 20 μm.
下記の各成分を混合した後、脱泡して、紫外線硬化型接着剤液1を調製した。なお、トリアリールスルホニウムヘキサフルオロホスフェートは、50%プロピレンカーボネート溶液として配合し、下記にはトリアリールスルホニウムヘキサフルオロホスフェートの固形分量を表示した。 [Preparation of UV curable adhesive solution 1]
After mixing the following components, defoaming was performed to prepare an ultraviolet curable
ンカルボキシレート 45質量部
エポリードGT-301(ダイセル社製の脂環式エポキシ樹脂)
40質量部
1,4-ブタンジオールジグリシジルエーテル 15質量部
トリアリールスルホニウムヘキサフルオロホスフェート 2.3質量部
9,10-ジブトキシアントラセン 0.1質量部
1,4-ジエトキシナフタレン 2.0質量部
なお、偏光板作製は、光学補償フィルム及び保護フィルムの表面に、コロナ出力強度2.0kW、ライン速度18m/分でコロナ放電処理を施し、コロナ放電処理面に、上記調製した紫外線硬化型接着剤液1を、硬化後の膜厚が約3μmとなるようにバーコーターで塗工して紫外線硬化型接着剤層を形成した。 3,4-Epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate 45 parts by mass Epolide GT-301 (Daicel's alicyclic epoxy resin)
40 parts by
上記作製した光学補償フィルム101~116を具備する偏光板一体型タッチパネルモジュールを、自作したVAモード型液晶セルに偏光板の光学補償フィルム側を貼合し、タッチパネル付き液晶表示装置101~116を作製した。 <Manufacture of a liquid crystal display device with a touch panel equipped with a polarizing plate integrated touch panel module: see FIG. 2>
The polarizing plate-integrated touch panel module having the optical compensation films 101 to 116 produced as described above is bonded to the optical compensation film side of the polarizing plate on a self-made VA mode liquid crystal cell to produce liquid crystal display devices 101 to 116 with a touch panel. did.
〔1〕光学補償フィルムの位相差値
光学補償フィルムの面内位相差値Ro及び厚さ方向の位相差値Rtは、自動複屈折率計アクソスキャン(Axo Scan Mueller Matrix Polarimeter:アクソメトリックス社製)を用いて、23℃・55%RHの環境下、590nmの光波長において、三次元屈折率測定を行い、得られた屈折率nx、ny、nzから、下記式(i)及び(ii)によって算出した。 ≪Evaluation≫
[1] Retardation value of optical compensation film The in-plane retardation value Ro and the retardation value Rt in the thickness direction of the optical compensation film are an automatic birefringence meter Axoscan (Axo Scan Mueller Matrix Polarimeter: manufactured by Axometrics) using, an environment of 23 ℃ · 55% RH, the optical wavelength of 590 nm, subjected to three-dimensional refractive index measured, resulting refractive indices n x, n y, from n z, the following formula (i) and ( Calculated according to ii).
式(ii):Rt={(nx+ny)/2-nz}×d(nm)
〔式(i)及び式(ii)において、nxは、フィルムの面内方向において屈折率が最大になる方向xにおける屈折率を表す。nyは、フィルムの面内方向において、前記方向xと直交する方向yにおける屈折率を表す。nzは、フィルムの厚さ方向zにおける屈折率を表す。dは、フィルムの厚さ(nm)を表す。〕
〔2〕光学補償フィルムの位相差値変動
上記光学補償フィルム試料をオーブン内に150℃で1時間放置して熱処理を行い、その前後での位相差値の変動を下記式で求めた。 Formula (i): Ro = (n x −n y ) × d (nm)
Formula (ii): Rt = {(n x + n y ) / 2−n z } × d (nm)
In [Equation (i) and Formula (ii), n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film. n y, in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x. nz represents the refractive index in the thickness direction z of the film. d represents the thickness (nm) of the film. ]
[2] Phase Compensation Variation of Optical Compensation Film The optical compensation film sample was left in an oven at 150 ° C. for 1 hour for heat treatment, and the variation in retardation value before and after that was determined by the following equation.
〔3〕光学補償フィルムのガラス転移温度
ガラス転移温度Tgは、JIS K-7121に従って、セイコーインスツル(株)製の示差走査熱量計DSC220を用いて測定して、求めた。光学補償フィルム試料を10mg程度セットし、窒素流量50ml/minの条件下で、20℃/minで室温から250℃まで昇温して10分間保持し(第1スキャン)、次に20℃/minの速度で30℃まで降温して10分間保持し(第2スキャン)、さらに20℃/minで250℃まで昇温し(第3スキャン)、DSC曲線を作成し、得られた第3スキャンのDSC曲線からガラス転移温度Tgを求めた。 Variation in retardation value Ro or Rt = {(Ro value or Rt value after heat treatment−Ro value or Rt value before heat treatment) / (Ro value or Rt value before heat treatment)} × 100 (%)
[3] Glass Transition Temperature of Optical Compensation Film The glass transition temperature Tg was determined by measuring using a differential scanning calorimeter DSC220 manufactured by Seiko Instruments Inc. according to JIS K-7121. About 10 mg of the optical compensation film sample is set, and the temperature is raised from room temperature to 250 ° C. at 20 ° C./min for 10 minutes under the condition of a nitrogen flow rate of 50 ml / min (first scan), then 20 ° C./min. The temperature was lowered to 30 ° C. at a speed of 10 ° C. and held for 10 minutes (second scan), further raised to 20 ° C./250° C. (third scan), a DSC curve was created, and the obtained third scan The glass transition temperature Tg was determined from the DSC curve.
作製したタッチパネル付き液晶表示装置101~119について、それぞれの正面コントラストを測定した。正面コントラストの測定は、ELDIM社製の正面コントラスト測定装置(EZ-contrast)により行い、白表示時と黒表示時の光量を測定し、その比を求めた。 [4] Front contrast The front contrast of each of the manufactured liquid crystal display devices 101 to 119 with a touch panel was measured. The front contrast was measured by a front contrast measuring device (EZ-contrast) manufactured by ELDIM, and the amount of light during white display and black display was measured to obtain the ratio.
<タッチパネルモジュールの作製>
実施例1で作製した本発明に係る光学補償フィルム104、110、112及び114の片面にスパッタリング法により透明導電層としてITO膜を厚さが20nmになるように成膜し、エッチングでX方向の第1電極パターンを形成した。 Example 2
<Production of touch panel module>
An ITO film having a thickness of 20 nm was formed as a transparent conductive layer on one side of the optical compensation films 104, 110, 112 and 114 according to the present invention produced in Example 1 by sputtering, and etching was performed in the X direction. A first electrode pattern was formed.
実施例1で作製した偏光子を、上記光学補償フィルム201~204の透明導電層を設けた側と、保護フィルムとしてコニカミノルタタックKC4UA(コニカミノルタ(株)製)とで挟持して、実施例1の紫外線硬化型接着剤液1を介して、接着し偏光板一体型タッチパネルモジュール201~204を作製した。 <Preparation of polarizing plate and polarizing plate integrated touch panel module: see FIG. 6>
The polarizer produced in Example 1 was sandwiched between the side of the optical compensation films 201 to 204 provided with the transparent conductive layer and Konica Minolta Tack KC4UA (manufactured by Konica Minolta Co., Ltd.) as a protective film. The polarizing plate integrated touch panel modules 201 to 204 were manufactured by bonding with each other through the ultraviolet curable
上記作製した光学補償フィルム201~204を具備する偏光板一体型タッチパネルモジュール201~204を、自作したVAモード型液晶セルに透明導電層が形成されていない光学補償フィルム側を貼合し、タッチパネル付き液晶表示装置201~204を作製した。 <Manufacture of a liquid crystal display device with a touch panel equipped with a polarizing plate integrated touch panel module: see FIG. 6>
A polarizing plate integrated touch panel module 201-204 having the optical compensation films 201-204 produced above is bonded to the optical compensation film side on which the transparent conductive layer is not formed on the self-made VA mode type liquid crystal cell, and a touch panel is provided. Liquid crystal display devices 201 to 204 were produced.
2 偏光子
T1 保護フィルム
T2 光学補償フィルム
P1 偏光板(視認側)
3 粘着層
4 導電層基材フィルム
5 透明導電層
6 保護層
7 前面板
T タッチパネルモジュール
T3 光学補償フィルム
T4 保護フィルム
P2 偏光板(バックライト側)
10 比較例のタッチパネル付き液晶表示装置
20 本発明のタッチパネル付き液晶表示装置 DESCRIPTION OF
3
10 Liquid Crystal Display Device with Touch Panel of Comparative Example 20 Liquid Crystal Display Device with Touch Panel of the Present Invention
Claims (6)
- VAモード型液晶セルの視認側に、透明導電層を有する偏光板一体型タッチパネルモジュールを具備するタッチパネル付き液晶表示装置であって、
前記透明導電層を有する偏光板一体型タッチパネルモジュールが、
前記VAモード型液晶セルから視認側に向かって、少なくとも一方の面に透明導電層を有する光学補償フィルム、偏光子及び保護フィルムをこの順に有し、かつ、
前記光学補償フィルムのガラス転移温度Tgが155~250℃の範囲内であることを特徴とするタッチパネル付き液晶表示装置。 A liquid crystal display device with a touch panel comprising a polarizing plate integrated touch panel module having a transparent conductive layer on the viewing side of the VA mode liquid crystal cell,
A polarizing plate integrated touch panel module having the transparent conductive layer,
From the VA mode type liquid crystal cell toward the viewer side, it has an optical compensation film having a transparent conductive layer on at least one surface, a polarizer and a protective film in this order, and
A liquid crystal display device with a touch panel, wherein the optical compensation film has a glass transition temperature Tg of 155 to 250 ° C. - 前記光学補償フィルムが、シクロオレフィン系樹脂、ポリイミド系樹脂又はポリアリレート系樹脂のいずれかを含有することを特徴とする請求項1に記載のタッチパネル付き液晶表示装置。 The liquid crystal display device with a touch panel according to claim 1, wherein the optical compensation film contains any one of a cycloolefin resin, a polyimide resin, and a polyarylate resin.
- 前記光学補償フィルムが、150℃で1時間熱処理されたときの面内方向の位相差値Roの変動が、±3.0%の範囲内であり、厚さ方向の位相差値Rtの変動が±4.0%の範囲内であることを特徴とする請求項1又は請求項2に記載のタッチパネル付き液晶表示装置。 The fluctuation of the retardation value Ro in the in-plane direction when the optical compensation film is heat-treated at 150 ° C. for 1 hour is within ± 3.0%, and the fluctuation of the retardation value Rt in the thickness direction is The liquid crystal display device with a touch panel according to claim 1 or 2, wherein the content is within a range of ± 4.0%.
- 前記光学補償フィルムの厚さが、10~40μmの範囲内であることを特徴とする請求項1から請求項3までのいずれか一項に記載のタッチパネル付き液晶表示装置。 The liquid crystal display device with a touch panel according to any one of claims 1 to 3, wherein a thickness of the optical compensation film is in a range of 10 to 40 µm.
- 前記光学補償フィルムが、位相差上昇剤として、下記一般式(3)で表される構造を有する含窒素複素環化合物を含有することを特徴とする請求項1から請求項4までのいずれか一項に記載のタッチパネル付き液晶表示装置。
- 請求項1から請求項5までのいずれか一項に記載のタッチパネル付き液晶表示装置を製造するタッチパネル付き液晶表示装置の製造方法であって、
前記光学補償フィルムの少なくとも一方の面に前記透明導電層を形成後、150℃以上で熱処理する工程と、
偏光子を前記透明導電層を形成した光学補償フィルムと保護フィルムとで挟持するように貼合して、偏光板一体型タッチパネルモジュールを作製する工程と、
前記偏光板一体型タッチパネルモジュールの前記光学補償フィルム側を前記VAモード型液晶セルに貼合する工程と、を備えることを特徴とするタッチパネル付き液晶表示装置の製造方法。 It is a manufacturing method of the liquid crystal display with a touch panel which manufactures the liquid crystal display with a touch panel as described in any one of Claims 1-5,
A step of heat-treating at least 150 ° C. after forming the transparent conductive layer on at least one surface of the optical compensation film;
Bonding a polarizer so as to be sandwiched between an optical compensation film and a protective film on which the transparent conductive layer is formed, to produce a polarizing plate integrated touch panel module;
A step of bonding the optical compensation film side of the polarizing plate integrated touch panel module to the VA mode liquid crystal cell, and a method of manufacturing a liquid crystal display device with a touch panel.
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