PRESSURISED DISPENSING OF FLUID
Field of the invention This invention relates to devices and systems for the pressurised dispensing of fluid, in particular from a container provided with a valve or tap.
Background to the invention
Containers for dispensing fluids under pressure are known which use compressed gases or hydrocarbons to put pressure on a secondary container which is housed in a primary container. The space between the primary and secondary containers normally contains the compressed gas or the hydrocarbons which have been introduced under pressure by means of an appropriate gassing system.
The use of propellants, especially hydrocarbons, requires special on-site handling and safety requirements. In conventional systems, gases are pressure fed into the primary container. Such operations have to be located in areas where an explosion, if it occurs, will not have too serious an effect on the environment and the risk to life and property is minimised.
Statements of the invention
According to the present invention there is provided a pressurised discharge device comprising an outer container housing an inner container within which is located a product to be dispensed from the container through release means, such as a valve or a tap, the inner container being responsive to pressure generated between the inner and outer containers so as to force fluid contained witi in the inner container through the release means to the exterior of the container, there being located between the outer and inner containers a pressure generating gas formed by interaction between at least one reactant and a liquid, both of which are loaded into the device between the inner and outer containers.
In a preferred embodiment of the invention the inner container is formed of a flexible material. For example the inner container is a flexible bag, such as a plastics bag or an aluminium bag.
In an alternative embodiment of the invention the inner container is a solid walled container with an open end sealed by a movable piston, the piston being able to move as a result of pressure generated within the outer container.
In a further alternative embodiment of the invention the inner container may be, for instance, a secondary bladder
The inner container should have the ability to hold and dispense a solution or other fluid with varying viscosity once the reactant and the liquid have interacted to create the pressure.
The outer container may be made of any suitable material, for instance, tinplate, aluminium, plastics or glass.
The inner container and the outer container may be fitted with a snap-fit closure, a threaded closure, a crimped-on closure, a glued-on closure, a heat-seal closure or they may be sonically sealed together.
The reactant may be in the form of a gas, a solid or a liquid.
Preferably the reactant is a solid.
The solid reactant may be, for instance, a pellet of any suitable size or form, for instance, in the form of a tablet, a capsule , a gel, a powder.
The powder is preferably retained within a sachet.
Preferably the tablet comprises sodium bicarbonate (sodium hydrogen carbonate) and citric acid.
Alternatively, two (or more) pellets or tablets may be provided each containing a reactant. For instance, one tablet may contain sodium bicarbonate and another citric acid.
The activating substance is any fluid or fluid composition suitable for interacting with the reactant to cause a gas generating reaction. Preferably the activating substance is a liquid, for example water or an alternative aqueous solution. Alternatively the fluid is a gas.
In a further alternative, carbon dioxide pellets are used to produce the pressure generating gas.
Immediately following the placing of the tablet (or tablets) within the container, the container is closed and the fluid in the tablet will begin to create the pressure required to dispense a product which is located within the inner bag-like container. Alternatively the product may be injected into the inner container shortly after the closing or sealing of the system.
The purpose of the tablet is to create a pressure immediately upon the tablet and solution coming into contact, the pressure being sufficient to dispense a product from the inner container when the user so wishes.
In an alternative embodiment, the solid reactant or reactants may be located in a sachet which is initially attached to the rolled up inner bag. When the inner bag is filled, it unrolls, rapturing the sachet and releasing its contents into water or other liquid in the outer container. In a further alternative embodiment the outer surface of the inner bag is coated e.g. by spraying with reactant material. Again when the inner bag unrolls within the outer container, the coating makes contact with the liquid in the container and gas generation results.
In a further alternative embodiment, a dry acid is brought into contact with a solution which is located in a pack in the container before a bag on valve is added or is fed, for instance, through a bypass valve or self-sealing valve in the wall of the outer container.
Typically, the maximum pressure reached at ambient temperature is 80 psi. The reaction then stops until pressure is released or carbon dioxide is dissolved into the solution.
A further alternative embodiment relies on the contents of the inner container generating a sufficient pressure to bring together the solid reactant and fluid activating substance placed separately in the outer container. The device in the outer container may, for instance, comprise a single cell or multiple cells.
A single-celled device placed into the outer container may contain the solid reactant whilst the fluid activating substance may be introduced into the outer container via the valve/tap mechanism or valve/self sealing mechanism. Upon filling of the inner container with a substance the consequent pressure increase in the outer container results in the fracture/collapse/disruption of the cell, bringing together the solid reactant and the fluid activating substance and thereby generating an increased pressure in the outer container.
Alternatively a multi-celled device placed in the outer container may contain the individual gas producing ingredients (ie the solid reactants and the fluid activating substance) arranged separately within cells in a manner such that on the filling of the inner container with a substance, the consequent pressure increase in the outer container results in the fracture/collapse/disruption of these cells, bringing together the solid reactants and the fluid activating substance, thereby generating an increased pressure in the outer container. For example, the cells may be bounded by frangible membranes.
In a further alternative embodiment of the invention a solid reactant, in any form, is placed in the outer container. This solid reactant can be activated by introducing fluid by any method previously described above, for example through the valve/tap mechanism or the valve/self sealing mechanism.
Detailed description of the invention
The invention will now be further described, by way of examples only, and with reference to the accompanying drawing which is a longitudinal section through a device, in the form of a container, according to the present invention.
Referring to the accompanying drawing, a device in accordance with the present invention includes a primary container 2 and a secondary container 3. Primary container 2 has had added to it gas pressure producing tablets, by example, sodium bicarbonate and citric acid, as well as a quantity of water.
As illustrated the secondary container 3 is fitted inside the primary container 2 and the former has a dispensing valve or tap 6. The two containers are sealed together.
Gas created from the interaction between the tablets 4, 5 and the water acts to pressurise the primary container 2 throughout the void 8. Pressure is thereby exerted on secondary container 3.
The secondary container 3 is filled with a product 7 which is dispensed via the outlet 1. Releasing pressure on the secondary container 3 by the attached valve, or in some other way, allows a product to be dispensed from the secondary container 3.
The gas producing tablets 4,5 can be introduced to the primary container 2 before, during or after filling of the secondary container depending on the process being used.
The speed of gas pressure production may be controlled by the use of surface coatings on the tablets in order to assist in other requirements of the process, for
example, a pressure build-up may be required before filling secondary container 3 to prevent the bursting of secondary container 3 during filling.
The gas producing ingredients may be introduced to the primary container 2 directly through the open end of primary container 2 prior to introduction of secondary container 3.
The gas producing ingredients: the solid reactant and fluid activating substance as described above may be introduced either as a pre-mixed composition or as separate ingredients to the primary container 2 through a feature in the valve/tap mechanism 6 which bypasses the filling route to secondary container 3.
Preferably the fluid activating substance is introduced as a water or another aqueous solution through the valve/tap mechanism 6. This is advantageous over the prior art of this part of the valve enabling pressurising gas to be introduced through the valve/tap mechanism 6.
Alternatively the gas producing ingredients: the solid reactant and the fluid activating substance as described above, may be introduced either as a pre-mixed composition or as separate ingredients to the primary container 2 through the valve/self-sealing feature 9. Preferably the activating substance is introduced as a water or another aqueous activating substance through the valve/self-sealing feature 9.
In a further embodiment of the invention the solid reactant may be introduced through the valve/self-sealing feature 9 and the fluid activating substance introduced through the valve/tap mechanism 6 or vice versa.
A tablet comprising sodium bicarbonate (4.82g) and citric acid (2.86g) has a size 9mm thick by 21mm and 23mm in diameter. It was introduced into a conventional pressurised container having a fitted valve. The container size was 45mm x 29mm and had a brimful capacity of 270ml. 10ml of water was loaded into this container.
The pressure created in the container was 60 psi or 4.15 bar. Further tests using the same tablet size reveal that the smaller the container the greater the pressure, the converse being observed with a larger container.
The duration of maintenance of pressure within such a container was observed. A standard aerosol container was filled with ingredients such as those described above and an appropriate valve secured to the container. The pressure was checked periodically over a period of several months and was observed to have been maintained.
In an alternative embodiment using a tablet containing 3.2 lg sodium bicarbonate and 1.90g citric acid, the pressure reached in a similar container was 40 psi.
Using similar components to those described above and with the addition of a bag-on valve which was filled to the appropriate level for the type of container, the pressure increases proportionately to the pressure originally generated and this was observed to be the case over a range of containers in various materials such as tinplate, aluminium, glass or plastics.
It was observed that the system described above is safe, environmentally friendly, non-flammable and flexible. Excellent pressure levels are maintained and even pressure regeneration experienced throughout the product dispensing life, as compared with current gassing devices which suffer from a sharp drop off in pressure with time.