TWI747785B - Forming machine provided with two sets of forming dies and three sets of punching dies - Google Patents
Forming machine provided with two sets of forming dies and three sets of punching dies Download PDFInfo
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Abstract
Description
本發明係有關於一種衝壓成型機具的設計,特別是指一種二模三沖衝壓成型機。The invention relates to the design of a stamping forming machine, in particular to a two-die three-stroke stamping forming machine.
查,在針對零件的製作時,為有效改善車削加工速度過慢之缺失,即會使用冷鍛衝壓成型方式進行大量加工,同時更會視零件加工成型的完成施作,選擇以具有多沖模的衝壓成型機進行;參閱圖1,習知衝壓成型機1包含有一機台11,分設於該機台11上進料單元12、成型模單元13、沖模單元14及夾料單元15(圖中以簡圖表示);其中,該進料單元12具有一裁剪進料件121,可將一輸出之金屬材料2依規格予以裁剪並輸送進料;另,該成型模單元13具有複數設於該本體11上之成型模131,以供該金屬材料2置放;又,該沖模單元14具有與該等成型模131相對數量設置之沖模141,以對該成型模131內之該金屬材料2進行衝壓(圖中係以具有三對應之成型模與沖模標示);至於,該夾料單元15於任二該成型模131間便具有一夾持件151,俾利將欲進行下一道衝壓作業之該金屬材料2予以夾持傳送,而習知具有至少三該成型模131因此該夾持件151為二個設置。In order to effectively improve the lack of slow turning processing speed when making parts, cold forging stamping and forming methods will be used for large-scale processing. At the same time, depending on the completion of the processing and forming of the parts, choose to have multiple punching dies. The punching and forming machine is carried out; referring to Figure 1, the conventional punching and forming machine 1 includes a machine table 11, which is separately provided with a
因此,進行零件的衝壓成型作業時,該裁剪進料件121會依據所設定之規格尺寸對輸出的金屬材料2予以裁剪,並輸送至鄰近之該第一成型模131a上,使對應之該第一沖模141a針對該第一成型模131a上之該金屬材料2進行第一次衝壓,完成後該第一沖模141a便會退出該第一成型模131a處,此時位於該第一、第二成型模131a、131b間之該第一夾持151即會對完成第一次衝壓之該金屬材料2予以夾持,且移動至該第二成型模131b上進行第二次衝壓,甚至再由該第二夾持件151’予以夾持該第二成型模131b中使接受該金屬材料2完成該第二沖模141b的第二次衝壓後,再接續移送至該第三成型模131c中,受到該第三沖模141c的第三次衝壓作業,使該金屬材料2經多道衝壓工序有效成型出零件之外觀。Therefore, when performing the stamping and forming operation of the part, the
然而,雖通過該每一成型模131具有相對應之沖模141,可有效針對該金屬材料2同時進行多道衝壓成型,不過實際使用後發現,該衝壓成型機1需要較大的尺寸空間,方能有效將該等沖模141及該等成型模131設置其上,再加上該等沖模141間必須設置有一該夾持件151設置,故每一次該沖模141衝壓後,必須進行該夾持件151的夾持過料,易導致該金屬材料2於該夾持件151多次夾持過程中產生誤差,影響衝壓加工成型作業,有鑒於此,俾提出本案專利申請。However, although each forming die 131 has a corresponding die 141, it can effectively perform multiple stamping forming of the
因此,本發明之目的是在提供一種二模三沖衝壓成型機,其能利用轉動件的轉動,以在適當調整任二沖模變換相對該成型模單元之二成型模的位置,使該每一成型模座內的金屬材料得以確實受到至少二次的衝壓效果,不但能有效減少夾持過模次數以增進加工速度,更能大幅增加衝壓作業的順暢性。Therefore, the object of the present invention is to provide a two-die three-stroke press forming machine, which can utilize the rotation of a rotating part to appropriately adjust the position of any two punching dies relative to the second forming die of the forming die unit, so that each The metal material in the forming die seat can be surely subjected to at least two stamping effects, which not only can effectively reduce the number of clamping passes to increase the processing speed, but also greatly increase the smoothness of the stamping operation.
於是,本發明二模三沖衝壓成型機,包含有一本體,以及分設於該本體上之進料單元、成型模單元、沖模單元及夾料單元;其中,該沖模單元具有一移動座,一設於該移動座上之轉動件,以及至少三個間隔分設於該轉動件上之沖模,且至少任二該沖模與該成型模單元之二相鄰的成型模座相對,同時該等沖模可在該轉動件的轉動下,以調整不同任二該沖模變換相對該二成型模座的位置;因此,藉由該移動座上具有該轉動件的設計,使得該轉動件得以於轉動過程中調整變換設於上之任二該沖模來與該二成型模座對應,以使得位於該等成型座上之該每一金屬材料接受至少二種不同該沖模的衝壓作業,如此不但得以減少該每一金屬材料的移動,有效增進加工速度外,更能大大有效提升多次衝壓成型的成功率,以減少在衝壓成型作業時的夾持過模次數,有效免除移動過程中無法確實精準定位之缺失,藉以達到衝壓成型作業的順暢性。Therefore, the two-die three-stroke press forming machine of the present invention includes a body, and a feeding unit, a forming die unit, a punching die unit, and a clamping unit separately arranged on the body; wherein, the punching die unit has a movable seat, a A rotating part arranged on the movable seat, and at least three dies arranged on the rotating part at intervals, and at least any two of the dies are opposed to the two adjacent forming die bases of the forming die unit, and the dies are at the same time Under the rotation of the rotating part, the position of any two different punching dies relative to the two forming mold bases can be adjusted; therefore, by the design of the rotating part on the movable base, the rotating part can be rotated during the rotation process. Adjust and transform any two of the punching dies set above to correspond to the two forming mold bases, so that each metal material located on the forming bases accepts at least two different punching operations of the punching die, which not only reduces each The movement of a metal material can effectively increase the processing speed, and can greatly improve the success rate of multiple stamping forming, so as to reduce the number of clamping and passing molds during stamping and forming operations, and effectively avoid the lack of accurate positioning during the moving process. , In order to achieve the smoothness of stamping and forming operations.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。 The foregoing and other technical content, features, and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings.
參閱圖2,本發明之一較佳實施例包含有一本體31,以及分設於該本體31上之進料單元32、成型模單元33、沖模單元34及夾料單元35;其中,該進料單元32可將一金屬材料4予以輸送進料,同時具有一裁切進料件321,該裁切進料件321可將所輸出之該金屬材料4依據所需規格予以裁剪,並同時進行輸送進料;另,該成型模單元33位於該進料單元之一側,以承接該進料單元32所輸出之金屬材料4,且與該沖模單元34相對應,同時該成型模單元33具有至少二相鄰之成型模座331,且該每一成型模座331可供裁切後之該金屬材料4容置,以下將至少二個該成型模座331分別區分為第一及第二成型模座331、331’為例說明;至於,該沖模單元34具有一設於該本體31上之移動座341,一設於該移動座341上之轉動件342,以及至少三個間隔分設於該轉動件342上之沖模343,同時在該轉動件342轉動的控制下,以調整變換不同任二該沖模343與該二成型模331呈對應,使該二成型模331上之金屬材料4經多道不同沖模的衝壓,以下將至少三個該沖模343分別區分為第一、第二及第三沖模343、343A、343B為例說明,同時前述該等沖模343與成型模座331則可依據欲成型之零件態樣呈不同型態規範的設計;至於該夾料單元35位於二該成型模座331間,以於二該成型模座331間挾持該金屬材料4進行不同衝壓工序。
2, a preferred embodiment of the present invention includes a
參閱圖3a-圖3b,首先可針對所欲衝壓成型之零件的加工程序進行設定,可設定是要在該第一成型模座331由不同之該沖模343進行二次衝壓鍛打,亦或在該第二成型模座331’上由不同該沖模343進行
二次衝壓鍛打(以下即以在該第二成型模座上進行二次不同衝壓為例說明),設定完成後便可進行衝壓作業的進行,即由該進料單元32將該金屬材料4予以進料,同時該裁切進料件321便會根據設定所需衝壓成型之零件尺寸予以裁切,且將裁切後該金屬材料4進料至該第一成型模座331上,這時該轉動件342上之該等沖模343會在該轉動件342的轉動下,以調整該第一、第二沖模343、343A與該第一、第二成型模座331、331,呈對應,而該第三沖模343B則非與任一該成型模座331、331’呈對應,而後該移動座341便會在驅動力的作動下,帶動該第一、第二沖模343、343A往該對應之該第一、第二成型模座331、331’處進行衝壓,以使初次位於該第一成型模座331內之該金屬材料4受到第一次衝壓,而呈現出局部具有零件外觀型態的顯示,當完成第一次衝壓作業後,該等沖模343便會在該移動座341帶動下進行退出,以脫離該等成型模單元33處,這時該夾料單元35便立即會針對該第一成型模座331上已完成第一次衝壓之該金屬材料4予以挾持,並移動至該第二成型模座331’上,且該第一成型模座331上亦受到該裁切進料件321之進料補充,這時該第一、第二沖模343、343A便會在該移動座341帶動下往該對應之該第一、第二成型模座331、331’處移動,再次進行衝壓後退出時,而該轉動件342在該等沖模343退出的過程中隨即便會進行轉動,以立即變換該第三沖模343B對應該第二成型模座331’之位置(如圖4a-圖4b所示),在該轉動件342的轉動調整下,使完成位置變換的該第三沖模343B在該移動座341的移動中,快速針對該第二成型模座331’中的該金屬材料4進行二次不同之沖模的衝壓鍛打,如此即完成該金屬材料4經由二模三沖的衝壓出所需成型之零件的整體外觀。Referring to Figures 3a-3b, firstly, you can set the processing program for the parts to be stamped and formed. It can be set to perform secondary stamping and forging on the first forming die
是以,通過該轉動件342上可適當調整變換該等沖模343與該等成型模座331對應,以便同時進行不同沖模的多次衝壓鍛打設計,不但能使衝壓成型作業過程中減少夾持過模次數,以達作業更加準確性與順暢性外,更有利於針對無法由該夾料單元35夾持多次過模之該金屬材料4,直接由其一該成型模座331進行接料後,再同步進行不同沖模的衝壓鍛打二次,更可針對有不同頭型需求、亦或有方向性及需具定位功能等需衝壓鍛打成型之零件,皆可通過本發明的設計來完成與勝任特殊加工作業的需求,如此不但得以減少該每一金屬材料4的移動誤差之不良品產生外,更可減少夾具設置,有效增進加工速度,且更能大大有效提升多次衝壓成型的成功率,以減少移動過程中無法確實精準定位之缺失,藉以衝壓成型作業的順暢性。Therefore, through the
歸納前述,本發明二模三沖衝壓成型機,其主要藉由該移動座上之該轉動件上至少三個間隔分設於該轉動件上之沖模的設計,通過適當控制由該轉動件的轉動,以適當調整變換任二該沖模相對該成型模單元之二成型模座的位置,得以在減少夾持移動的狀況下,使得位於該每一成型模座內的金屬材料得以確實受到至少二次的衝壓效果,不但能有效增進加工速度,以及在衝壓成型作業過程中減少夾持過模次數,更能大幅增加衝壓成型作業的順暢性。To summarize the foregoing, the two-die three-stroke press forming machine of the present invention mainly uses the design of at least three dies on the rotating part on the movable seat that are separately arranged on the rotating part, and by appropriately controlling the rotation of the rotating part Rotate to properly adjust and change the position of any two punching die relative to the second molding die base of the molding die unit, so that the metal material in each molding die base can be reliably received at least two times while reducing the clamping movement. The second stamping effect can not only effectively increase the processing speed, but also reduce the number of clamping and over-molding during the stamping and forming operation, and it can greatly increase the smoothness of the stamping and forming operation.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above is only to illustrate the preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the description of the invention , Should still fall within the scope of the invention patent.
(習知)
1:衝壓成型機
11:機台
12:進料單元
13:成型模單元
14:沖模單元
15:夾料單元
121:裁剪進料件
131a、131b、131c:成型模
141a、141b、141c:沖模
151、151’:夾持件
2:金屬材料
(本發明)
3:衝壓成型機
31:本體
32:進料單元
33:成型模單元
34:沖模單元
35:夾料單元
(Acquaintance)
1: Stamping machine
11: Machine
12: Feeding unit
13: Forming die unit
14: Die unit
15: Clipping unit
121:
321:裁切進料件 321: Cutting feed parts
331、331’:成型模座 331, 331’: Forming mold base
341:移動座 341: mobile seat
342:轉動件 342: Rotating Parts
343、343A、343B:沖模 343, 343A, 343B: die
4:金屬材料 4: metal materials
圖1是習知衝壓成型機之示意圖。 圖2是本發明一較佳實施例之示意圖。 圖3a-圖3b是該較佳實施例之其一局部構件動作示意圖。 圖4a-圖4b是該較佳實施例之另一局部構件動作示意圖。 Figure 1 is a schematic diagram of a conventional stamping and forming machine. Figure 2 is a schematic diagram of a preferred embodiment of the present invention. Figures 3a-3b are schematic diagrams showing the action of a partial component of the preferred embodiment. 4a-4b are schematic diagrams showing the action of another partial component of the preferred embodiment.
3:衝壓成型機 3: Stamping machine
31:本體 31: Body
32:進料單元 32: Feeding unit
33:成型模單元 33: Forming die unit
34:沖模單元 34: Die unit
35:夾料單元 35: clamping unit
321:裁切進料件 321: Cutting feed parts
331、331’:成型模座 331, 331’: Forming mold base
341:移動座 341: mobile seat
342:轉動件 342: Rotating Parts
343、343A、343B:沖模 343, 343A, 343B: die
4:金屬材料 4: metal materials
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Citations (7)
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EP0579217B1 (en) * | 1992-07-14 | 1997-05-28 | Amada Metrecs Company, Limited | Multiple tool for punch press |
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JP2011143469A (en) * | 2009-12-18 | 2011-07-28 | Amada Co Ltd | Punching press |
EP2498929A1 (en) * | 2009-11-10 | 2012-09-19 | Mate Precision Tooling, Inc. | Multiple punch and die assembly |
CN104028611A (en) * | 2014-06-25 | 2014-09-10 | 济南铸造锻压机械研究所有限公司 | Scalable die combining system realizing right-angle cutting of numerical control turret punch press |
TWI702095B (en) * | 2019-05-08 | 2020-08-21 | 清展科技股份有限公司 | Rotating die device |
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2021
- 2021-04-28 TW TW110115263A patent/TWI747785B/en active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0579217B1 (en) * | 1992-07-14 | 1997-05-28 | Amada Metrecs Company, Limited | Multiple tool for punch press |
CN101622086A (en) * | 2006-10-18 | 2010-01-06 | 通快机床两合公司 | Be used to cut and/or the rotatable process tool of the retargetable of the plate workpiece that is shaped |
US8627753B2 (en) * | 2006-10-18 | 2014-01-14 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Reorientable rotatable processing tool |
EP2498929A1 (en) * | 2009-11-10 | 2012-09-19 | Mate Precision Tooling, Inc. | Multiple punch and die assembly |
TWM378794U (en) * | 2009-12-18 | 2010-04-21 | Tai Yen Prec Industry Co Ltd | Continuous stamping die device with rotation function |
JP2011143469A (en) * | 2009-12-18 | 2011-07-28 | Amada Co Ltd | Punching press |
CN104028611A (en) * | 2014-06-25 | 2014-09-10 | 济南铸造锻压机械研究所有限公司 | Scalable die combining system realizing right-angle cutting of numerical control turret punch press |
TWI702095B (en) * | 2019-05-08 | 2020-08-21 | 清展科技股份有限公司 | Rotating die device |
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