TWI629973B - Optical biosensor module and method for making the same - Google Patents
Optical biosensor module and method for making the same Download PDFInfo
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Abstract
一種光學式生醫感測器模組,包含一電路板、一疊置於電路板的收光單元以及疊置於該收光單元的一發光單元。其中發光單元與收光單元間具有對應的擋光結構,以避免發光單元所發出的光直接射至收光單元。本發明還提供一種前述光學式生醫感測器模組的製作方法。 An optical biomedical sensor module comprises a circuit board, a stack of light-receiving units disposed on the circuit board, and a light-emitting unit stacked on the light-receiving unit. The light-emitting unit and the light-receiving unit have a corresponding light-blocking structure to prevent the light emitted by the light-emitting unit from directly hitting the light-receiving unit. The invention also provides a method for fabricating the aforementioned optical biomedical sensor module.
Description
本發明是有關於一種感測器模組,特別是指一種光學式生醫感測器模組及其製作方法。 The invention relates to a sensor module, in particular to an optical biomedical sensor module and a manufacturing method thereof.
隨著現代人注重健康管理的觀念及穿戴裝置的興起,透過檢測光體積變化描記圖(photoplethysmography,PPG)來量測人體心律或血氧等相關健康資訊的感測器已逐步應用在許多穿戴裝置中。 With the modern people's concept of health management and the rise of wearable devices, sensors for measuring health information such as human heart rhythm or blood oxygen by detecting photoplethysmography (PPG) have been gradually applied to many wearable devices. in.
參閱圖1,一種現有的光學式生醫感測器模組1,其包含一印刷電路板(PCB)11、一收光件12與一發光件13設置於該印刷電路板11之相同水平之一設置面111上,及一環圍該收光件12與該發光件13的擋光壁14。在該光學式生醫感測器模組1中,該收光件12即是使用前述光體積變化描記圖(PPG)的感測器。 Referring to FIG. 1 , a conventional optical biomedical sensor module 1 includes a printed circuit board (PCB) 11 , a light receiving member 12 and a light emitting member 13 disposed at the same level of the printed circuit board 11 . A light is disposed on the surface 111 and surrounds the light-receiving member 12 and the light-blocking wall 14 of the light-emitting member 13. In the optical biomedical sensor module 1, the light-receiving member 12 is a sensor using the aforementioned light volume change trace (PPG).
然而,隨著穿戴裝置等數位電子產品不斷地輕薄短小化,該現有的光學式生醫感測器模組1因該收光件12與該發光件13 均是設置在該印刷電路板11相同水平的該設置面111上,而令該現有的光學式生醫感測器模組1的結構應用於穿戴裝置中時難以進一步微小化。 However, as digital electronic products such as wearable devices continue to be thin and light, the existing optical biomedical sensor module 1 is replaced by the light-receiving member 12 and the light-emitting member 13 Both of them are disposed on the mounting surface 111 of the same level of the printed circuit board 11, and it is difficult to further miniaturize the structure of the conventional optical biomedical sensor module 1 when it is applied to a wearable device.
因此,改良該現有的光學式生醫感測器模組1的結構,以縮小元件尺寸並使穿戴裝置的體積更為輕薄短小,是此技術領域的相關技術人員所待突破的問題。 Therefore, improving the structure of the existing optical biomedical sensor module 1 to reduce the size of the components and making the wearable device thinner and thinner is a problem to be solved by those skilled in the art.
因此,本發明的目的,即在提供一種能縮小元件尺寸的光學式生醫感測器模組。 Accordingly, it is an object of the present invention to provide an optical biomedical sensor module that can reduce the size of components.
於是,本發明光學式生醫感測器模組包含一電路板、一收光單元,及一發光單元。該電路板包括一設置面、一第一線路,及一第二線路。該收光單元疊置於該電路板的該設置面上,並包括一具有一背向該設置面的收光面且電連接至該電路板之該第一線路的收光件。該發光單元疊置於該收光件之該收光面上,並包括一具有一背向該收光面的出光面且電連接至該電路板之該第二線路的發光件,及一環圍該發光件的發光件擋光壁。在本發明中,該收光件與該發光件間是不透光,且該發光件擋光壁之一頂面不低於該出光面。 Therefore, the optical biomedical sensor module of the present invention comprises a circuit board, a light receiving unit, and a light emitting unit. The circuit board includes a mounting surface, a first line, and a second line. The light-receiving unit is superposed on the setting surface of the circuit board, and includes a light-receiving member having a light-receiving surface facing away from the installation surface and electrically connected to the first line of the circuit board. The light emitting unit is stacked on the light receiving surface of the light receiving member, and includes a light emitting member having a light emitting surface facing away from the light receiving surface and electrically connected to the second line of the circuit board, and a ring circumference The illuminating member of the illuminating member blocks the wall. In the present invention, the light-receiving member and the illuminating member are opaque, and a top surface of the light-blocking member of the illuminating member is not lower than the illuminating surface.
此外,本發明之另一目的,即在提供一種光學式生醫感測器模組的製作方法。 Further, another object of the present invention is to provide a method of fabricating an optical biomedical sensor module.
於是,本發明光學式生醫感測器模組的製作方法包含一準備步驟、一晶粒疊置步驟,及一發光件擋光壁形成步驟。該準備步驟是準備一包括一設置面的電路板、一具有一收光面的收光件,及一具有一出光面的發光件。該晶粒疊置步驟是依序將該收光件與該發光件分別疊置於該設置面上與該收光面的一固晶區上的一不透光層上。該發光件擋光壁形成步驟是於該收光面上形成一環圍該固晶區與該發光件的發光件擋光壁。 Therefore, the manufacturing method of the optical biomedical sensor module of the present invention comprises a preparation step, a die stacking step, and a light blocking wall forming step. The preparation step is to prepare a circuit board including a setting surface, a light collecting member having a light collecting surface, and a light emitting member having a light emitting surface. The die stacking step sequentially stacks the light-receiving member and the light-emitting member on an opaque layer on the mounting surface and a die-bonding region of the light-receiving surface. The light-blocking light-blocking wall forming step is formed on the light-receiving surface to form a light-blocking wall of the light-emitting member surrounding the solid crystal region and the light-emitting member.
本發明的功效在於,將該發光單元與該收光單元間呈上下疊置的關係,不僅能達到縮小元件尺寸的功效以使穿戴裝置的體積更為短小,還能使該發光單元更接近一使用者,以藉此縮短自該發光件所放射的一入射光行進至該使用者皮膚的光程,從而減少光的損耗並達到省電效果。 The effect of the invention is that the relationship between the light-emitting unit and the light-receiving unit is superimposed, which not only can reduce the size of the component, but also makes the wearable device shorter in size, and can make the light-emitting unit closer to one. The user thereby shortens the optical path of an incident light radiated from the illuminating member to the skin of the user, thereby reducing light loss and achieving a power saving effect.
2‧‧‧電路板 2‧‧‧ boards
20‧‧‧設置面 20‧‧‧Setting surface
21‧‧‧第一線路 21‧‧‧First line
211‧‧‧電極墊 211‧‧‧electrode pad
22‧‧‧第二線路 22‧‧‧second line
221‧‧‧電極墊 221‧‧‧electrode pads
3‧‧‧收光單元 3‧‧‧Lighting unit
31‧‧‧收光件 31‧‧‧Lighting parts
311‧‧‧收光面 311‧‧‧ Receiving surface
420‧‧‧空間 420‧‧‧ space
421‧‧‧頂面 421‧‧‧ top surface
422‧‧‧外圍面 422‧‧‧ peripheral surface
423‧‧‧內圍面 423‧‧‧ inner enclosure
43‧‧‧第一導線 43‧‧‧First wire
44‧‧‧第二導線 44‧‧‧second wire
45‧‧‧發光件透明封裝膠 45‧‧‧Lighting transparent encapsulant
451‧‧‧頂面 451‧‧‧ top surface
500‧‧‧準備步驟 500‧‧‧Preparation steps
312‧‧‧固晶區 312‧‧‧ Gujing District
313‧‧‧收光區 313‧‧‧Lighting area
314‧‧‧底面 314‧‧‧ bottom
32‧‧‧收光件擋光壁 32‧‧‧Light-receiving block
320‧‧‧空間 320‧‧‧ space
321‧‧‧頂面 321‧‧‧ top surface
33‧‧‧第一電極墊 33‧‧‧First electrode pad
34‧‧‧第二電極墊 34‧‧‧Second electrode pad
35‧‧‧導線 35‧‧‧Wire
36‧‧‧收光件透明封裝膠 36‧‧‧Light-receiving transparent encapsulant
37‧‧‧不透光層 37‧‧‧Opacity layer
361‧‧‧頂面 361‧‧‧ top surface
4‧‧‧發光單元 4‧‧‧Lighting unit
41‧‧‧發光件 41‧‧‧Lighting parts
411‧‧‧出光面 411‧‧‧Glossy
413‧‧‧N型接觸墊 413‧‧‧N type contact pad
414‧‧‧P型接觸墊 414‧‧‧P type contact pad
42‧‧‧發光件擋光壁 42‧‧‧Lighting block
501‧‧‧晶粒疊置步驟 501‧‧‧ die stacking step
502‧‧‧第一打線步驟 502‧‧‧First line step
503‧‧‧發光件擋光壁形成步驟 503‧‧‧Lighting block light blocking wall forming step
5031‧‧‧下部形成次步驟 5031‧‧‧Second step formation
5032‧‧‧上部形成次步驟 5032‧‧‧Second step in the formation of the upper part
504‧‧‧第二打線步驟 504‧‧‧Second wire step
505‧‧‧收光件擋光壁形成步驟 505‧‧‧Light-receiving member light blocking wall forming step
506‧‧‧灌膠步驟 506‧‧‧ potting step
C‧‧‧中心點 C‧‧‧ center point
D‧‧‧真皮層 D‧‧‧ Dermis
L‧‧‧假想線 L‧‧‧ imaginary line
P1‧‧‧內部 P 1 ‧‧‧ internal
P2‧‧‧延伸部 P 2 ‧‧‧Extension
X‧‧‧距離 X ‧‧‧ distance
y‧‧‧高度 y ‧‧‧height
Y‧‧‧距離 Y ‧‧‧ distance
θ‧‧‧夾角 Θ‧‧‧ angle
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一局部剖面示意圖,說明一種現有的光學式生醫感測器模組;圖2是一俯視示意圖,說明本發明光學式生醫感測器模組的一第一實施例; 圖3是沿圖2之一直線III-III所取得的一局部剖面示意圖,輔助說明該第一實施例之細部元件間的連接關係與相對位置;圖4是一俯視示意圖,說明本發明光學式生醫感測器模組的一第二實施例;圖5是沿圖4之一直線V-V所取得的一局部剖面示意圖,輔助說明該第二實施例之細部元件間的連接關係與相對位置;圖6是一俯視示意圖,說明本發明光學式生醫感測器模組的一第三實施例;圖7是沿圖6之一直線VII-VII所取得的一局部剖面示意圖,輔助說明該第三實施例之細部元件間的連接關係與相對位置;圖8是一局部剖面示意圖,說明該第三實施例的另一態樣;圖9是一側視局部剖面示意圖,說明本發明該第一、第二及第三實施例之一發光單元與一收光單元間的相對位置及其尺寸關係;圖10是一俯視示意圖,說明本發明光學式生醫感測器模組的一第四實施例;圖11是沿圖10之一直線XI-XI所取得的一局部剖面示意圖,輔助說明該第四實施例之細部元件間的連接關係與相對位置;圖12是一流程示意圖,說明本發明光學式生醫感測器模組之製作流程;圖13是一流程示意圖,說明本發明該第一實施例的製作流程; 及圖14是一流程示意圖,說明本發明該第二實施例的製作流程。 Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a partial cross-sectional view showing a conventional optical biomedical sensor module; FIG. 2 is a A top view of a first embodiment of the optical biomedical sensor module of the present invention; 3 is a partial cross-sectional view taken along line III-III of FIG. 2, which assists in explaining the connection relationship and relative position between the detailed elements of the first embodiment; FIG. 4 is a top plan view showing the optical type of the present invention. A second embodiment of the medical sensor module; FIG. 5 is a partial cross-sectional view taken along line VV of FIG. 4, which assists in explaining the connection relationship and relative position between the detailed components of the second embodiment; FIG. Is a top view showing a third embodiment of the optical biomedical sensor module of the present invention; FIG. 7 is a partial cross-sectional view taken along line VII-VII of FIG. 6 to assist the third embodiment. FIG. 8 is a partial cross-sectional view showing another aspect of the third embodiment; FIG. 9 is a side cross-sectional view showing the first and second aspects of the present invention. And a relative position between the light-emitting unit and a light-receiving unit of the third embodiment; and FIG. 10 is a top plan view showing a fourth embodiment of the optical biomedical sensor module of the present invention; 11 is along Figure 10 is a partial cross-sectional view taken along line XI-XI, which assists in explaining the connection relationship and relative position between the detailed components of the fourth embodiment; Figure 12 is a flow diagram illustrating the optical biomedical sensor of the present invention Process flow of the module; FIG. 13 is a schematic flow chart showing the manufacturing process of the first embodiment of the present invention; 14 is a schematic flow chart showing the manufacturing process of the second embodiment of the present invention.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
參閱圖2與圖3,本發明光學式生醫感測器模組的一第一實施例。該光學式生醫感測器模組包含一電路板2、一疊置於該電路板2上的收光單元3,及一疊置於該收光單元3上的發光單元4。 Referring to Figures 2 and 3, a first embodiment of the optical biomedical sensor module of the present invention. The optical biomedical sensor module comprises a circuit board 2, a light-receiving unit 3 stacked on the circuit board 2, and a light-emitting unit 4 stacked on the light-receiving unit 3.
具體地說,該電路板2包括一設置面20,及間隔設置於該設置面20且分別電連接至該收光單元3與該發光單元4的一第一線路21與一第二線路22。 Specifically, the circuit board 2 includes a mounting surface 20 and a first line 21 and a second line 22 that are spaced apart from the mounting surface 20 and electrically connected to the light receiving unit 3 and the light emitting unit 4, respectively.
該收光單元3疊置於該電路板2的該設置面20上,並包括一收光件31、一收光件擋光壁32、一對第一電極墊33,及一對第二電極墊34。該收光件31電連接至該電路板2的第一線路21並具有一收光面311。該收光面311背向該設置面20,且包括一固晶區312與一收光區313。該收光區313是位於該收光面311之未被該發光單元4所佔據的一區域。該收光件擋光壁32設置於該設置面20且環圍該收光件31。本實施態樣中,該收光件31為一垂直式晶片,該收光單元3的該對第一電極墊33,其一是位於該固晶區312外而設置 在該收光面311上,另一是位於鄰接該電路板2之該設置面20處,更者,亦可直接固晶(die bonding)於該第一線路21的一電極墊211上。該收光單元3的該對第二電極墊34是間隔地設置在該收光面311上以與該第一電極墊33間隔地設置,且各第二電極墊34具有一位於該固晶區312內的內部P1及一自各內部P1延伸至該固晶區312外的延伸部P2。適用於本實施例的該收收件31是一能接收並檢測光體積變化描記圖(PPG)訊號的感測器。 The light-receiving unit 3 is stacked on the setting surface 20 of the circuit board 2, and includes a light-receiving member 31, a light-receiving member light blocking wall 32, a pair of first electrode pads 33, and a pair of second electrodes. Pad 34. The light collecting member 31 is electrically connected to the first line 21 of the circuit board 2 and has a light collecting surface 311. The light receiving surface 311 faces away from the setting surface 20 and includes a die bonding area 312 and a light collecting area 313. The light-receiving area 313 is an area on the light-receiving surface 311 that is not occupied by the light-emitting unit 4. The light-receiving member light blocking wall 32 is disposed on the setting surface 20 and surrounds the light-receiving member 31. In this embodiment, the light-receiving member 31 is a vertical type wafer, and the pair of first electrode pads 33 of the light-receiving unit 3 are disposed outside the die-bonding region 312 and disposed on the light-receiving surface 311. The other is located at the mounting surface 20 adjacent to the circuit board 2, and more preferably, it is directly bonded to an electrode pad 211 of the first line 21. The pair of second electrode pads 34 of the light-receiving unit 3 are disposed on the light-receiving surface 311 at intervals to be spaced apart from the first electrode pad 33, and each of the second electrode pads 34 has a location in the die-bonding region The inner portion P 1 and the inner portion P 1 extend from the inner portion P 1 to the extension portion P 2 outside the die bonding region 312. The receiver 31 suitable for use in the present embodiment is a sensor capable of receiving and detecting a light volume change trace (PPG) signal.
詳細地說,於本實施例中,該收光件31與該電路板2的電連接其一是藉由該收光單元3的一導線35連接位於該收光面311上的該第一電極墊33與該電路板2的該第一線路21的一電極墊211,另一是藉由位於該收光件31之背向該收光面311的一底面314的該第一電極墊33與該電路板2的該第一線路21的另一電極墊211以封裝銲料(如銲錫)相接合,從而使該收光件31與該電路板2電連接。 In detail, in the embodiment, the electrical connection between the light-receiving member 31 and the circuit board 2 is connected to the first electrode on the light-receiving surface 311 by a wire 35 of the light-receiving unit 3 The pad 33 and an electrode pad 211 of the first line 21 of the circuit board 2, and the other is provided by the first electrode pad 33 located on a bottom surface 314 of the light-receiving member 31 facing away from the light-receiving surface 311. The other electrode pad 211 of the first line 21 of the circuit board 2 is bonded with a solder (such as solder) to electrically connect the light-receiving member 31 to the circuit board 2.
該發光單元4疊置於該收光面311上,並包括一發光件41、一發光件擋光壁42,及設置於該發光件41上的一N型接觸墊413及一P型接觸墊414。該發光件41電連接至該電路板2之該第二線路22並具有一背向該收光面311的出光面411。較佳地,該發光件41是固晶(die bonding)於該固晶區312上,並藉由該N型接觸墊413及該P型接觸墊414電連接於該第二線路22。該發光件擋光壁42設置 於該收光面311上,且環圍該發光件41與該收光面311的固晶區312。要說明的是,該發光件41主要是由發光二極體(LED)磊晶結構所構成,該發光件41的光色與數量並無特別限制,可視用途調整該發光件41的光色及增減該發光件41的數量。 The light-emitting unit 4 is stacked on the light-receiving surface 311, and includes a light-emitting member 41, a light-blocking member 42, and an N-type contact pad 413 and a P-type contact pad disposed on the light-emitting member 41. 414. The illuminating member 41 is electrically connected to the second line 22 of the circuit board 2 and has a light-emitting surface 411 facing away from the light-receiving surface 311. Preferably, the light-emitting member 41 is die-bonded to the die-bonding region 312, and is electrically connected to the second line 22 by the N-type contact pad 413 and the P-type contact pad 414. The illuminating member light blocking wall 42 is disposed The light receiving surface 311 is surrounded by the solid crystal region 312 of the light-emitting member 41 and the light-receiving surface 311. It should be noted that the illuminating member 41 is mainly composed of a light-emitting diode (LED) epitaxial structure, and the color and quantity of the illuminating member 41 are not particularly limited, and the color of the illuminating member 41 can be adjusted for visual use. The number of the illuminating members 41 is increased or decreased.
詳細地說,於本實施例中,該發光件41為水平式晶片,所以該N型接觸墊413及該P型接觸墊414是設置於該發光件41該出光面411上,並以一固晶膠(圖未示)讓該發光件41固晶於該等第二電極墊34上的該等內部P1上,並透過一對第一導線43分別連接該發光件41的該N型接觸墊413與該P型接觸墊414及位於該固晶區312內的相對應之該對第二電極墊34的該內部P1,再透過一對第二導線44分別連接該固晶區312外的該對第二電極墊34的該延伸部P2與該電路板2的該第二線路22的相對應兩電極墊221,從而使該發光件41與該電路板2電連接。其中要特別注意的,該收光件31與該發光件41間必須是不透光的,更者,該固晶區312內的該發光件41所發出的一入射光不可以由該固晶區312直接穿透至該收光面311,本實施例之不透光結構主要是該對第二電極墊34的該內部P1所構成,該對第二電極墊34的材料為無法令該發光件41的該入射光穿透,或能反射該入射光的導電材料如金或銀,更者,還可包含不透光的該固晶膠,如銀膠。要說明的是,該發光件41與該收光件31間的接合態樣並不以前述為限,其也可以是先在該收光件31 的該固晶區312上形成一分散式布拉格反射鏡(distributed bragg reflector,DBR)後,再於其上形成該對第二電極墊34並使該發光件41的一相反於該出光面411的另一面固晶於該對第二電極墊34的該內部P1上,同樣也能達成反射該入射光的目的。 In detail, in the embodiment, the illuminating member 41 is a horizontal type of wafer, so that the N-type contact pad 413 and the P-type contact pad 414 are disposed on the light-emitting surface 411 of the illuminating member 41, and are solidified. The crystal glue (not shown) allows the light-emitting member 41 to be crystallized on the inner portions P 1 of the second electrode pads 34, and is connected to the N-type contacts of the light-emitting member 41 through a pair of first wires 43 respectively. The pad 413 and the P-type contact pad 414 and the corresponding internal P 1 of the pair of second electrode pads 34 located in the die bonding region 312 are further connected to the outside of the die bonding region 312 through a pair of second wires 44 respectively. The extension portion P 2 of the pair of second electrode pads 34 and the corresponding two electrode pads 221 of the second line 22 of the circuit board 2, thereby electrically connecting the light emitting member 41 to the circuit board 2. It should be noted that the light-receiving member 31 and the light-emitting member 41 must be opaque. Moreover, an incident light emitted by the light-emitting member 41 in the die-bonding region 312 cannot be formed by the solid crystal. directly through the region 312 to 311 of the receiving surface, a light-tight structure of this embodiment is that the interior of the primary embodiment of the second electrode pad P 1 of 34 constituted, the material of the second electrode pad 34 is not enabling the The incident light of the illuminating member 41 penetrates, or a conductive material such as gold or silver which can reflect the incident light, and moreover, the solid crystal adhesive which is opaque, such as silver paste. It should be noted that the bonding state between the light-emitting member 41 and the light-receiving member 31 is not limited to the foregoing, and it may also be that a decentralized Prague is formed on the die-bonding region 312 of the light-receiving member 31. After the distributed brag reflector (DBR), the pair of second electrode pads 34 are formed thereon, and the other surface of the light-emitting member 41 opposite to the light-emitting surface 411 is crystallized on the pair of second electrode pads 34. The internal P 1 can also achieve the purpose of reflecting the incident light.
此處要特別說明的是,該發光件41於該固晶區312的連接關係並不限於該第一實施例的連接方式。舉例來說,該發光件41可藉由一不透光固晶膠直接固晶於該收光件31的收光面311上;或,先於該收光件31的收光面311上設置一不透光層(圖未示)後,再將該發光件41設置於該不透光層層(如黑膠層)上;或,當該發光件41為水平結構(horizontal)時,可先於該收光件31的收光面311上設置一散熱佳的金屬層(圖未示)後,再將該發光件41設置於該金屬層上,並於該收光件31上設置一對與該金屬層相間隔的電極墊,而透過一對導線連接該發光件41與該對電極墊;或,當該發光件41為垂直結構(vertical)時,可直接於該收光件31上設置一對相間隔的電極墊,而將該發光件41設置於其中一該電極墊上,再透過導線連接該發光件41與其中另一該電極墊;或,當該發光件41為覆晶結構(flip chip)態樣時,藉由先在該收光件31上形成一對鄰近且相間隔的電極墊,再將該發光件41覆晶於該對電極墊上。由於發光件41固晶方式為所屬技術領域人員所周知,且非本發明之重點,於此不加以贅述。 It is to be noted that the connection relationship of the illuminating member 41 to the die bonding region 312 is not limited to the connection mode of the first embodiment. For example, the illuminating member 41 can be directly fixed on the light-receiving surface 311 of the light-receiving member 31 by an opaque solid crystal adhesive; or, it can be disposed on the light-receiving surface 311 of the light-receiving member 31. After the opaque layer (not shown), the illuminating member 41 is disposed on the opaque layer (such as a black rubber layer); or, when the illuminating member 41 is horizontal, A light-dissipating metal layer (not shown) is disposed on the light-receiving surface 311 of the light-receiving member 31, and then the light-emitting member 41 is disposed on the metal layer, and a light-receiving member 31 is disposed on the light-receiving member 31. The light-emitting member 41 and the pair of electrode pads are connected to the electrode pad separated from the metal layer by a pair of wires; or, when the light-emitting member 41 is vertical, directly to the light-receiving member 31 A pair of spaced electrode pads are disposed on the one of the electrode pads, and the light emitting member 41 is connected to the other of the electrode pads through a wire; or when the light emitting member 41 is flip chip In the case of a flip chip, a pair of adjacent and spaced electrode pads are formed on the light-receiving member 31, and the light-emitting member 41 is flipped on the pair. Mat. Since the solid crystal mode of the light-emitting member 41 is well known to those skilled in the art and is not the focus of the present invention, it will not be described herein.
值得一提的是,為了保護該收光單元3、該發光單元4,及其相關的電連接結構與線路(如本實施例中的該對第一電極墊33、該對第二電極墊34,及該些導線35、43、44),該收光單元3與該發光單元4還分別包括一收光件透明封裝膠36及一發光件透明封裝膠45。該發光件透明封裝膠45是填充於該發光件擋光壁42所圍繞的一空間420,以包覆該發光件41並覆蓋該收光件31的該固晶區312。該收光件透明封裝膠36是填充於該收光件擋光壁32與該發光件擋光壁42所共同界定出的一空間320以包覆裸露在該發光件擋光壁42以外的部分的該收光件31,特別是該收光面311的該收光區313,並覆蓋該設置面20。 It is worth mentioning that in order to protect the light-receiving unit 3, the light-emitting unit 4, and its associated electrical connection structure and circuit (such as the pair of first electrode pads 33 and the pair of second electrode pads 34 in this embodiment) And the wires 35, 43, 44), the light-receiving unit 3 and the light-emitting unit 4 further comprise a light-receiving member transparent encapsulant 36 and a light-emitting member transparent encapsulant 45, respectively. The light-emitting member transparent encapsulant 45 is filled in a space 420 surrounded by the light-blocking member 42 to cover the light-emitting member 41 and cover the die-bonding region 312 of the light-receiving member 31. The light-receiving member transparent encapsulant 36 is filled in a space 320 defined by the light-receiving member light blocking wall 32 and the light-emitting member light blocking wall 42 to cover a portion exposed outside the light-blocking member 42 The light-receiving member 31, in particular, the light-receiving region 313 of the light-receiving surface 311 covers the installation surface 20.
詳細地說,當該光學式生醫感測器模組是面向一使用者(圖未示)的皮膚設置時,該發光件41能發出入射至該使用者的皮膚內的該入射光(圖未示),令該入射光於該皮膚內轉換成一光訊號(圖未示)後以經由該皮膚反射該光訊號至該收光面311的該收光區313,以讓該收光件31接收並分析該光訊號。於本實施例中,該發光件41的該出光面411是低於該收光件擋光壁32的一頂面321與該發光件擋光壁42的一頂面421,該發光件擋光壁42的該頂面421是高於該收光件擋光壁32的該頂面321,且該收光件擋光壁32與該發光件擋光壁42分別是由該入射光無法穿透的膠材所構成。較佳地,該發光單元4相對該收光單元3的高度關係由該設置面20至該發光單元 4之該發光件擋光壁42的頂面421的高度不超過該收光件擋光壁32之由該設置面20至其頂面321的高度兩倍以上。更佳地,基於避免溢膠考量,該發光單元4相對該收光單元3的高度關係是由該設置面20至該發光件擋光壁42的頂面421的高度高於該收光件擋光壁32之由該設置面20至其頂面321的高度至少3%以上。 In detail, when the optical biomedical sensor module is disposed facing the skin of a user (not shown), the illuminating member 41 can emit the incident light incident into the skin of the user (Fig. The incident light is converted into an optical signal (not shown) in the skin to reflect the optical signal to the light receiving area 313 of the light receiving surface 311 via the skin to allow the light collecting member 31 to pass. Receive and analyze the optical signal. In the embodiment, the light emitting surface 411 of the illuminating member 41 is lower than a top surface 321 of the light blocking member 32 and a top surface 421 of the light blocking wall 42. The illuminating member blocks the light. The top surface 421 of the wall 42 is higher than the top surface 321 of the light-receiving member light blocking wall 32, and the light-receiving member light blocking wall 32 and the light-emitting member light blocking wall 42 are respectively penetrated by the incident light. Made of glue. Preferably, the height relationship of the light-emitting unit 4 relative to the light-receiving unit 3 is from the setting surface 20 to the light-emitting unit The height of the top surface 421 of the light-blocking member 42 is not more than twice the height of the light-receiving member wall 32 from the setting surface 20 to the top surface 321 thereof. More preferably, the height relationship of the light-emitting unit 4 relative to the light-receiving unit 3 is based on the height of the top surface 421 of the light-blocking wall 42 of the light-emitting member being higher than the light-receiving member. The height of the light wall 32 from the installation surface 20 to the top surface 321 thereof is at least 3% or more.
由此可知,於本實施例中,藉由讓該發光件擋光壁42具有最高的高度(即,高於該收光件擋光壁32與該發光件41的該出光面411),使自該發光件41所發出的該入射光不至於直接側向地入射至該收光件31的該收光面311,因而影響該收光件31接收該光訊號,能有效地提升該收光件31的收光效能。要說明的是,適用於該第一實施例的該收光件擋光壁32與該發光件擋光壁42的該膠材可以是模壓成型材料(sheet molding compound,SMC)。舉例來說,模壓成型材料(SMC)可以是環氧模壓樹脂(epoxy molding compound,EMC)、環氧樹脂(epoxy resin)、矽氧樹脂(silicone)、液晶高分子聚合物(liquid crystal polymer,LCP)、聚鄰苯二酰胺(polyphthalamide,PPA),或聚對苯二甲酸1,4-環己烷二甲醇酯(PCT)。另外要說明的是,當使用前述不同材料作為該收光件擋光壁32與該發光件擋光壁42時,其厚度的範圍也有所不同。舉例來說,當使用液晶高分子聚合物(LCP)時,其厚度較佳為0.2mm;而當使用環氧樹脂時,其厚度較佳為0.3mm。 Therefore, in the embodiment, the light-blocking wall 42 has the highest height (ie, higher than the light-receiving member 32 and the light-emitting surface 411 of the light-emitting member 41). The incident light emitted from the illuminating member 41 is not directly incident on the light-receiving surface 311 of the light-receiving member 31, thereby affecting the light-receiving member 31 to receive the optical signal, thereby effectively enhancing the light-receiving The light-receiving performance of the piece 31. It should be noted that the glue material suitable for the light-receiving member light blocking wall 32 of the first embodiment and the light-blocking member 42 may be a sheet molding compound (SMC). For example, the molding material (SMC) may be an epoxy molding compound (EMC), an epoxy resin, a silicone, or a liquid crystal polymer (LCP). ), polyphthalamide (PPA), or polybutylene terephthalate (PCT). It should be noted that when the above different materials are used as the light-receiving member light blocking wall 32 and the light-emitting member light blocking wall 42, the thickness range is also different. For example, when a liquid crystal polymer (LCP) is used, the thickness thereof is preferably 0.2mm; when epoxy resin is used, the thickness is preferably 0.3mm.
此處值得一提的是,由於該發光單元4的該發光件41是疊置於該收光單元3的該收光件31上。換句話說,該發光件41是更靠近於該使用者的皮膚。因此,能縮短該發光件41所發出的該入射光至使用者皮膚的光程,從而減少光的損耗,使整體光學式生醫感測器模組達到省電功效。 It is worth mentioning here that the light-emitting member 41 of the light-emitting unit 4 is superposed on the light-receiving member 31 of the light-receiving unit 3. In other words, the illuminating member 41 is closer to the skin of the user. Therefore, the optical path of the incident light emitted by the illuminating member 41 to the user's skin can be shortened, thereby reducing the loss of light, and the overall optical biomedical sensor module can achieve power saving effect.
此處值得一提的是,為了達到良好的訊雜比(SNR),該收光單元3的該收光件透明封裝膠36可含有染料。更具體地來說,當該收光件透明封裝膠36含有染料時,可使該光訊號行進至該收光件31前,先過濾掉不必要的雜訊從而提升整體模組的訊雜比。 It is worth mentioning here that in order to achieve a good signal-to-noise ratio (SNR), the light-receiving member transparent encapsulant 36 of the light-receiving unit 3 may contain a dye. More specifically, when the light-receiving member transparent encapsulant 36 contains a dye, the optical signal can be moved to the light-receiving member 31 to filter out unnecessary noise to improve the overall module's signal-to-noise ratio. .
其中,該發光件透明封裝膠45係構成該發光單元4的一出光面(亦即頂面451),該收光件透明封裝膠36係構成該收光單元3的一入光面(亦即頂面361),更佳地,該發光件透明封裝膠45的該頂面451係朝該發光件41凹陷,且該收光件透明封裝膠36的該頂面361朝該收光件擋光壁32與該發光件擋光壁42所共同界定的該空間320凹陷(圖3只顯示頂面361、451為平面,非凹陷的曲面)。對該入射光而言,呈凹陷狀的該發光件透明封裝膠45的該頂面451可被視為一凹透鏡,用以增加該發光件41的該入射光離開該發光件透明封裝膠45的發散角。此外,對由該使用者的皮膚反射至該收光件31的該光訊號而言,呈凹陷狀該收光件透明封裝膠36的該頂面361可被視為一凸透鏡,用以提升收光效果。更者,該發光件透明封裝 膠45之凹陷的頂面451高於該收光件透明封裝膠36之凹陷的頂面361。 The light-emitting member transparent encapsulant 45 constitutes a light-emitting surface (ie, the top surface 451) of the light-emitting unit 4, and the light-receiving member transparent encapsulant 36 constitutes a light-incident surface of the light-receiving unit 3 (ie, The top surface 361 of the light-emitting member transparent encapsulant 45 is recessed toward the light-emitting member 41, and the top surface 361 of the light-receiving member transparent encapsulant 36 blocks the light-receiving member. The space 320, which is defined by the wall 32 and the light-blocking wall 42 of the illuminator, is recessed (Fig. 3 only shows that the top surfaces 361, 451 are planar, non-recessed curved surfaces). For the incident light, the top surface 451 of the light-emitting member transparent encapsulant 45 in a concave shape can be regarded as a concave lens for increasing the incident light of the light-emitting member 41 from the transparent transparent adhesive 45 of the light-emitting member. Divergence angle. In addition, for the optical signal reflected by the user's skin to the light-receiving member 31, the top surface 361 of the light-receiving member transparent encapsulant 36 may be regarded as a convex lens for lifting. Light effect. Moreover, the illuminating member is transparently packaged The recessed top surface 451 of the glue 45 is higher than the recessed top surface 361 of the light-receiving member transparent encapsulant 36.
參閱圖4與圖5,本發明該光學式生醫感測器模組的一第二實施例,大致是相同於該第一實施例,其不同處是在於,該第二實施例之收光單元3僅包括該對第一電極墊33,並未包括該對第二電極墊34(見圖3),該發光單元4則僅藉由該對第一導線43與該第二線路22電連接(見圖3)。詳細地說,於該第二實施例中,該發光件41直接固晶於該收光面311的固晶區312之一不透光層37上,該發光件41與該不透光層37直接被該發光件擋光壁42環繞,也就是說,該發光件41之一周面與該不透光層37之一周面與發光件擋光壁42相連接,該對第一導線43是分別由該發光件41上的該N型接觸墊413及該P型接觸墊414穿過該發光件擋光壁42而直接連接於該電路板2的該第二線路22之該等電極墊221。其中,該不透光層37可以為一不透光固晶膠、黑膠、金屬散熱層,或前述各層之堆疊結構。 Referring to FIG. 4 and FIG. 5, a second embodiment of the optical biomedical sensor module of the present invention is substantially the same as the first embodiment, and the difference lies in the light collection of the second embodiment. The unit 3 includes only the pair of first electrode pads 33, and does not include the pair of second electrode pads 34 (see FIG. 3). The light-emitting unit 4 is electrically connected only to the second line 22 by the pair of first wires 43. (See Figure 3). In detail, in the second embodiment, the illuminating member 41 is directly crystallized on the opaque layer 37 of the solid crystal region 312 of the light receiving surface 311, and the illuminating member 41 and the opaque layer 37 are The light-emitting member 42 is directly surrounded by the light-blocking wall 42. That is, one circumferential surface of the light-emitting member 41 and one circumferential surface of the light-impermeable layer 37 are connected to the light-emitting member light blocking wall 42. The pair of first wires 43 are respectively separated. The N-type contact pads 413 and the P-type contact pads 414 on the light-emitting member 41 are directly connected to the electrode pads 221 of the second line 22 of the circuit board 2 through the light-emitting member light blocking walls 42. The opaque layer 37 may be an opaque solid crystal glue, a black rubber, a metal heat dissipation layer, or a stacked structure of the foregoing layers.
參閱圖6與圖7,本發明該光學式生醫感測器模組的一第三實施例,大致是相同於該第一實施例,其主要不同處是在於,該發光單元4無須藉由如圖3所示的該對第一導線43與該對第二電極墊34電連接。具體地說,該收光單元3的該對第二電極墊34是彼此間隔地設置在該收光面311上,則該發光件41是覆晶(flip chip)於該對第二電極墊34上,也就是說,該發光件41上的該N型接觸墊 413及該P型接觸墊414(見圖2)是分別朝下設置,並分別與該對第二電極墊34的內部P1電性連接,且各第二電極墊34具有延伸至該固晶區312外的該延伸部P2,該第二實施例可藉由該對延伸部P2電連接至該電路板2的該第二線路(圖6與圖7未顯示出該第二線路)。其中,該對延伸部P2與該第二線路的連接方式可以為如該第一實施例中藉由該對第二導線44分別連接該固晶區312外的該對第二電極墊34之該對延伸部P2與該電路板2的該第二線路22;或,該收光件31內部形成一與該對第二電極墊34連接的成對內連接線路(圖未示);或,該收光件31外表面形成一3D印刷電路(圖未示),由該對延伸部P2經該收光面311與該收光件31之周面延伸至該收光件31的該底面314,以與該電路板2的該第二線路22的相對應的該等電極墊221電連接。配合參閱圖8,於本實施例中的另一實施態樣,較佳地,該收光件透明封裝膠36的頂面361也可低於該發光件41的出光面411。更者,該發光件透明封裝膠45所定義之該發光單元4的出光面高於該收光單元3的該收光件透明封裝膠36所定義的入光面(收光面)。要說明的是,於本實施例中,該發光單元4可以為該發光件41、該發光件擋光壁42與該發光件透明封裝膠45一體成形的結構,例如一晶片級封裝(chip scale package,CSP)元件。 Referring to FIG. 6 and FIG. 7 , a third embodiment of the optical biomedical sensor module of the present invention is substantially the same as the first embodiment, and the main difference is that the light emitting unit 4 does not need to be The pair of first wires 43 as shown in FIG. 3 are electrically connected to the pair of second electrode pads 34. Specifically, the pair of second electrode pads 34 of the light-receiving unit 3 are disposed on the light-receiving surface 311 at intervals, and the light-emitting member 41 is flip chipped on the pair of second electrode pads 34. Above, that is, the N-type contact pad 413 and the P-type contact pad 414 (see FIG. 2) on the illuminating member 41 are respectively disposed downward, and respectively connected to the interior P 1 of the pair of second electrode pads 34. electrically connected, and each second electrode pad 34 having the extending portion extending to the outside of the mounting area 312 P 2, the second embodiment may be connected by the pair of extending portions P 2 of the electrically to the circuit board 2 The second line (the second line is not shown in Figures 6 and 7). Wherein the pair of second electrodes, the pair of second connecting portion extending from the second line P may be as the first embodiment by the second pair of wires 44 are respectively connected to the first mounting area 312 of the outer pad 34 The pair of extensions P 2 and the second line 22 of the circuit board 2; or the inside of the light-receiving member 31 forms a pair of internal connection lines (not shown) connected to the pair of second electrode pads 34; The outer surface of the light-receiving member 31 is formed with a 3D printed circuit (not shown), and the pair of extending portions P 2 extend through the peripheral surface of the light-receiving surface 311 and the light-receiving member 31 to the light-receiving member 31. The bottom surface 314 is electrically connected to the corresponding electrode pads 221 of the second line 22 of the circuit board 2. With reference to FIG. 8 , in another embodiment of the present embodiment, preferably, the top surface 361 of the light-receiving member transparent encapsulant 36 may also be lower than the light-emitting surface 411 of the light-emitting member 41 . Moreover, the light-emitting surface of the light-emitting unit 4 defined by the light-emitting member transparent encapsulant 45 is higher than the light-incident surface (light-receiving surface) defined by the light-receiving member transparent encapsulant 36 of the light-receiving unit 3. It should be noted that, in this embodiment, the light-emitting unit 4 may be a structure in which the light-emitting member 41, the light-blocking member 42 and the light-emitting member transparent adhesive 45 are integrally formed, for example, a chip scale package. Package, CSP) component.
此處需補充說明的是,參閱圖9,本發明該光學式生醫感測器模組該第一實施例至該第三實施例的該發光件41是疊置於該
收光件31上,且為了避免該發光件41的設置阻擋了由皮膚反射的光訊號進入該收光件31中。因此,於該等實施例中,可視該發光件41的尺寸來選用決定該收光件31的尺寸,使該收光件31之收光面311上的收光區313足以接收來自皮膚所反射的該光訊號。詳細地說,於該等實施例中的該收光區313具有一由該發光件擋光壁42之一外圍面422背向該發光件擋光壁42之一內圍面423延伸至該收光件31的一邊緣的距離X,該發光件擋光壁42具有一自該收光面311至該發光件擋光壁42之該頂面421的高度y,且定義該收光面311至該使用者的皮膚的一真皮層D的一厚度深為一距離Y;其中,該出光面411的一中心點C至該發光件擋光壁42之該內圍面423與其頂面421之一連接處的一假想線L是與該出光面411夾有一夾角θ。由圖9顯示可知,該距離X可表示如下關係式(1):X=2×x 1+x 2…………………………(1)其中,定義一與該距離X相關的常數因子K,該發光件41具有一可視角(view angle;θ v ),x 1與x 2的關係可由該距離Y、該高度y,及該常數因子K表示如下關係式(2):
參閱圖10與圖11,本發明該光學式生醫感測器模組的一第四實施例,大致是相同於該第三實施例,其主要不同處是在於,該發光件41的該出光面411、該收光件擋光壁32的該頂面321,及該發光件擋光壁42的該頂面421是等高。詳細地說,本實施中,於該收光件31底面形成一該對第一電極墊33,則該收光單元3是以位於該收光件31之底面314上的該對第一電極墊33分別與該電路板2的該第一線路21的相對應該等電極墊211電連接;且該收光件31內部形成一與該對第二電極墊34連接的成對內連接線路,則該覆晶(flip chip)式發光件41係藉由其位於底面的該N型接觸墊413及該P型接觸墊414(參閱見圖2)固晶於相對應的該對第二電極墊34上,再藉由該對第二電極墊34延伸至該收光件31底面的成對內連接線路與該電路板2的該第二線路22的相對應該等電極墊221電連接。配合參閱圖11,本實施例中,該收光件透明封裝膠36的頂面361與該發光件41的出光面411齊平,也就是說,該發光單元4的出光面與該收光單元3的透明封裝膠36所定義的入光面(收光面)齊平。更者,於本實施例中,該發光單元4可以為該發光件41與該發 光件擋光壁42一體成形的結構,例如一晶片級封裝(chip scale package,CSP)元件。 Referring to FIG. 10 and FIG. 11 , a fourth embodiment of the optical biomedical sensor module of the present invention is substantially the same as the third embodiment, and the main difference is that the light output of the light emitting member 41 is The surface 411, the top surface 321 of the light-receiving member light blocking wall 32, and the top surface 421 of the light-emitting member light blocking wall 42 are of equal height. In detail, in the present embodiment, a pair of first electrode pads 33 are formed on the bottom surface of the light-receiving member 31, and the light-receiving unit 3 is the pair of first electrode pads located on the bottom surface 314 of the light-receiving member 31. 33 is electrically connected to the corresponding electrode pad 211 of the first line 21 of the circuit board 2; and a pair of inner connecting lines connected to the pair of second electrode pads 34 are formed inside the light collecting member 31. The flip chip type illuminating member 41 is fixed on the corresponding pair of second electrode pads 34 by the N-type contact pads 413 and the P-type contact pads 414 (see FIG. 2) located at the bottom surface thereof. And the pair of inner connecting lines extending to the bottom surface of the light receiving member 31 by the pair of second electrode pads 34 are electrically connected to the opposite electrode pads 221 of the second line 22 of the circuit board 2. Referring to FIG. 11 , in the embodiment, the top surface 361 of the light-receiving member transparent encapsulant 36 is flush with the light-emitting surface 411 of the light-emitting member 41 , that is, the light-emitting surface of the light-emitting unit 4 and the light-receiving unit. The light-incident surface (light-receiving surface) defined by the transparent encapsulant 36 of 3 is flush. Moreover, in this embodiment, the light emitting unit 4 can be the light emitting member 41 and the hair The light-blocking wall 42 is integrally formed, such as a chip scale package (CSP) component.
同樣地,為避免該發光件41的設置阻礙自皮膚所反射的光訊號進入該收光件31中,亦可視該發光件41的尺寸來決定該收光件31的尺寸,以令該收光件31之收光面31上的收光區313具有該足以接收來自皮膚所反射的該光訊號的距離X。於該第四實施例中,由於該夾角小於30度,因此,以前述關係式(2)計算該距離X時,該常數因子K等於90度-該可視角θ v /2。 Similarly, in order to prevent the arrangement of the illuminating member 41 from obstructing the light signal reflected from the skin from entering the light-receiving member 31, the size of the light-receiving member 31 may be determined according to the size of the illuminating member 41. The light-receiving area 313 on the light-receiving surface 31 of the piece 31 has a distance X sufficient to receive the light signal reflected from the skin. In the fourth embodiment, since the included angle is less than 30 degrees, when the distance X is calculated by the above relation (2), the constant factor K is equal to 90 degrees - the viewable angle θ v /2.
為了更清楚地呈現出該等實施例之該光學式生醫感測器模組各元件間的連接關係,以下進一步地分別說明該等實施例的一製作流程。 In order to more clearly show the connection relationship between the components of the optical biomedical sensor module of the embodiments, a production flow of the embodiments will be further described below.
參閱圖12,本發明光學式生醫感測器模組之製作流程,大致上依序包含一準備步驟500、一晶粒疊置步驟501、一發光件擋光壁形成步驟503、一收光件擋光壁形成步驟505,及一灌膠(encapsulating)步驟506。 Referring to FIG. 12, the manufacturing process of the optical biomedical sensor module of the present invention substantially includes a preparation step 500, a die stacking step 501, a light-blocking light-blocking wall forming step 503, and a light-receiving step. A light blocking wall forming step 505, and an encapsulating step 506.
該準備步驟500是準備具有該設置面20、該第一線路21與該第二線路22的該電路板2、該收光面具有不透光之該固晶區的收光件31,及至少一發光件41。 The preparation step 500 is to prepare the circuit board 2 having the setting surface 20, the first line 21 and the second line 22, the light-receiving member 31 having the crystal-receiving area opaque to the light-receiving surface, and at least A illuminating member 41.
該晶粒疊置步驟501是依序先將該收光件31固定該電路板2的該設置面20,再將該發光件41固定在有不透光之該固晶區的 該收光件31上。本實施例中,不透光之該固晶區係藉由該對第二電極墊34所構成,其亦可藉由或搭配不透光固晶膠或另行配置不透光層層(如黑膠層或金屬層)於該固晶區。 The die stacking step 501 is to first fix the light-receiving member 31 to the setting surface 20 of the circuit board 2, and then fix the light-emitting member 41 to the solid crystal region having opacity. The light collecting member 31 is on. In this embodiment, the solid crystal region that is opaque is formed by the pair of second electrode pads 34, and may also be provided by or in combination with an opaque solid crystal glue or an opaque layer (such as black). A glue layer or a metal layer is in the die bond region.
該發光件擋光壁形成步驟503是透過自動點膠機(dispensing robot dispenser)或自動點膠機搭配打件/貼件(pick&place)機台將該發光件擋光壁42形成於該收光面311上且環圍不透光的固晶區,亦即包含發光件41以及不透光層,使得該發光件所發出的光無法直接發射至收光面。其中該發光件擋光壁成形步驟503亦直接可搭配一具有發光件擋光壁的發光件。 The light-emitting member light-blocking wall forming step 503 is formed on the light-receiving surface by a dispensing robot dispenser or an automatic dispenser and a pick & place machine. The solid crystal region on the 311 and surrounding the opaque light, that is, the illuminating member 41 and the opaque layer are included, so that the light emitted by the illuminating member cannot be directly emitted to the light collecting surface. The illuminating member light blocking wall forming step 503 can also directly match a illuminating member having a light blocking wall of the illuminating member.
該收光件擋光壁形成步驟505是透過模壓成型方式或自動點膠機搭配打件/貼件(pick&place)機台將該收光件擋光壁32形成於該電路板2的該設置面20上而環圍該收光件31,其中要特別注意的是該收光件擋光壁亦可於提供該電路板2時,已成形於該電路板上。 The light-receiving member light-blocking wall forming step 505 is formed on the setting surface of the circuit board 2 through a press molding method or an automatic dispenser with a pick & place machine. The light-receiving member 31 is surrounded by 20, wherein it is particularly noted that the light-blocking wall of the light-receiving member can also be formed on the circuit board when the circuit board 2 is provided.
該灌膠步驟506是分別於該收光件擋光壁32與該發光件擋光壁42各自所圍繞的空間320、420中灌入該收光件透明封裝膠36與該發光件透明封裝膠45,以分別包覆該收光件31與該發光件41。其中當該發光件為具有擋光壁的發光件時,其表面可能已經有了發光件透明封裝膠45於其上,則僅需於收光件擋光壁與發光件擋光壁間所定義的空間灌入收光件透明封裝膠36即可。 The filling step 506 is to fill the light-receiving member transparent encapsulant 36 and the transparent encapsulant of the illuminating member into the spaces 320 and 420 surrounded by the light-receiving member light blocking wall 32 and the illuminating member light blocking wall 42 respectively. 45, respectively, covering the light-receiving member 31 and the light-emitting member 41. Wherein, when the illuminating member is a illuminating member having a light blocking wall, the surface of the illuminating member may already have a transparent encapsulant 45 thereon, and only needs to be defined between the light blocking wall of the light receiving member and the light blocking wall of the illuminating member. The space is filled into the light-receiving member transparent encapsulant 36.
此外,依據收光件與發光件形式的不同有其不同選項的電性連接手法選擇性的於該流程步驟中;也就是說,提供表面具有一對該第一電極墊33及一對該第二電極墊34的該收光單元之該收光件31;該對第一電極墊33與該電路板2之該第二線路22的該電極墊221電連接,該對第二電極墊34與該電路板2之該第一線路21的該電極墊211電連接,該電路板2的該第一線路21的該電極墊211上與該收光件31之該收光面311上的該對第二電極墊34電連接。 In addition, an electrical connection method having different options according to different forms of the light-receiving member and the light-emitting member is selectively selected in the process step; that is, the providing surface has a pair of the first electrode pads 33 and a pair of the first The light-receiving member 31 of the light-receiving unit of the two-electrode pad 34; the pair of first electrode pads 33 are electrically connected to the electrode pad 221 of the second line 22 of the circuit board 2, the pair of second electrode pads 34 and The electrode pad 211 of the first line 21 of the circuit board 2 is electrically connected to the pair of the electrode pads 211 of the first line 21 of the circuit board 2 and the light-receiving surface 311 of the light-receiving member 31. The second electrode pad 34 is electrically connected.
此外,關於挑選合適的發光件41與收光件31,主要考量為避免該發光件41的設置阻礙自皮膚所反射的光訊號進入該收光件31中,即須視該發光件41的尺寸來決定該收光件31的尺寸,以令該收光件31之收光面31上的收光區313具有該足以接收來自皮膚所反射的該光訊號的距離X。 In addition, regarding the selection of the suitable illuminating member 41 and the light-receiving member 31, the main consideration is to prevent the arrangement of the illuminating member 41 from obstructing the light signal reflected from the skin from entering the light-receiving member 31, that is, the size of the illuminating member 41 is required. The size of the light-receiving member 31 is determined such that the light-receiving area 313 on the light-receiving surface 31 of the light-receiving member 31 has the distance X sufficient to receive the light signal reflected from the skin.
參閱圖9,於發光件擋光壁形成步驟503中將該發光件擋光壁42設置於該收光件31上時,即會預留該距離X,也就是會讓該發光件擋光壁42的該外圍面422延伸至該收光件31的該邊緣的距離X,並讓該發光件擋光壁42具有高度y,且該收光面311至該使用者的皮膚的該真皮層D的該厚度深為距離Y,該出光面411的該中心點C至該發光件擋光壁42之該內圍面423與其頂面421的連接處的假想線L是與該出光面411夾有該夾角θ。如圖9顯示可知,該距離X表示成X=2×x 1+x 2,其中,與該發光件41的可視角θ v ,x 1與x 2 的關係可由該距離Y、該高度y,及該距離X的相關常數因子K表示成 Referring to FIG. 9, when the light-blocking member 42 is disposed on the light-receiving member 31 in the light-blocking member wall forming step 503, the distance X is reserved, that is, the light-blocking member is blocked. The peripheral surface 422 of the 42 extends to the distance X of the edge of the light-receiving member 31, and the light-blocking wall 42 has a height y , and the light-receiving surface 311 reaches the dermis layer D of the skin of the user. The thickness is deeper than the distance Y , and the imaginary line L of the center point C of the light-emitting surface 411 to the junction of the inner peripheral surface 423 of the light-emitting member light-blocking wall 42 and the top surface 421 thereof is sandwiched by the light-emitting surface 411. The angle θ. As shown in FIG. 9, the distance X is expressed as X = 2 × x 1 + x 2 , wherein the relationship between the view angle θ v , x 1 and x 2 of the illuminating member 41 can be obtained by the distance Y and the height y . And the correlation constant factor K of the distance X is expressed as
當該夾角θ大於30度時,該常數因子K等於該夾角θ,當該夾角θ小於等於30度時,該常數因子K等於90度-該可視角θ v /2,因而可得知該收光區313需預留多少距離X,使該收光件31能有效地接收由該使用者皮膚所反射的該光訊號。 When the angle θ is greater than 30 degrees, the constant factor K is equal to the angle θ. When the angle θ is less than or equal to 30 degrees, the constant factor K is equal to 90 degrees - the view angle θ v /2, so that the How many distances X need to be reserved for the light zone 313, so that the light-receiving member 31 can effectively receive the light signal reflected by the user's skin.
更進一步的說,參閱圖13與同時參閱圖2與圖3,本發明製作該第一實施例的製作流程,大致是相同於圖12的製作流程,其不同之處在於,該晶粒疊置步驟501、該發光件擋光壁形成步驟503,及該收光件擋光壁形成步驟505,且還包含一實施於該晶粒疊置步驟501後的一第一打線(wire bonding)步驟502,及一實施於該發光件擋光壁形成步驟503的第二打線步驟504。具體地說,該晶粒疊置步驟501是依序將該收光件31之底面314上的第一電極墊33與該發光件41,分別疊置於該電路板2的該設置面20上的該第一線路21的該電極墊211上與該收光件31之該收光面311上的該對第二電極墊34的該內部P1上,以令該發光件41位於該收光面311的固晶區312內,且令該出光面411背向該收光面311。具體地來說,該對第二電極墊34為該第一實施例的不透光層,且該晶粒疊置步驟501是透過固晶法令位於該收光件31底面314上的該第一電極墊33與該發光件41,分別疊置於該設置面20上的該第一線路21的該電極 墊211上與該收光面31上的該對第二電極墊34的該內部P1上。 Furthermore, referring to FIG. 13 and referring to FIG. 2 and FIG. 3 simultaneously, the manufacturing process of the first embodiment of the present invention is substantially the same as the manufacturing process of FIG. 12, except that the die stacking is performed. Step 501, the light-emitting member light-blocking wall forming step 503, and the light-receiving member light-blocking wall forming step 505, and further comprising a first wire bonding step 502 implemented after the die-stacking step 501 And a second wire bonding step 504 implemented in the light-blocking light-blocking wall forming step 503. Specifically, the die stacking step 501 is to sequentially stack the first electrode pad 33 and the light emitting member 41 on the bottom surface 314 of the light-receiving member 31 on the setting surface 20 of the circuit board 2, respectively. The electrode pad 211 of the first line 21 and the inner portion P 1 of the pair of second electrode pads 34 on the light-receiving surface 311 of the light-receiving member 31 are arranged such that the light-emitting member 41 is located at the light-receiving portion 41. The surface 311 of the surface 311 is disposed in the solid crystal region 312, and the light-emitting surface 411 is turned away from the light-receiving surface 311. Specifically, the pair of second electrode pads 34 are the opaque layer of the first embodiment, and the die stacking step 501 is performed by the solid crystal method on the bottom surface 314 of the light collecting member 31. electrode pad 33 and the light emitting element 41, are overlaid on the first line disposed on the surface 20 of the electrode 21 and the pad 211 for receiving the inner surface of the second electrode pad P 1 of 34 on 31 on.
該第一打線步驟502是以打線方式將該對第一導線43分別連接至該發光件41之出光面411上的該N型接觸墊413及該P型接觸墊414與該對第二電極墊34的該延伸部P2。 The first bonding step 502 is to connect the pair of first wires 43 to the N-type contact pads 413 and the P-type contact pads 414 and the pair of second electrode pads respectively on the light-emitting surface 411 of the light-emitting member 41. The extension P 2 of 34.
該發光件擋光壁形成步驟503是透過自動點膠機(dispensing robot dispenser)或自動點膠機搭配打件/貼件(pick&place)機台將該發光件擋光壁42形成於該收光面311上且環圍該發光件41、該對第二電極墊34的該內部P1與該對第一導線43,以讓該對第二電極墊34的該延伸部P2裸露於該發光件擋光壁42外。 The light-emitting member light-blocking wall forming step 503 is formed on the light-receiving surface by a dispensing robot dispenser or an automatic dispenser and a pick & place machine. 311 and surrounding the illuminating member 41, the inner portion P 1 of the pair of second electrode pads 34 and the pair of first wires 43 to expose the extending portion P 2 of the pair of second electrode pads 34 to the illuminating member The light blocking wall 42 is outside.
該第二打線步驟504是以打線方式將該收光單元3的該導線35與該發光單元4的該對第二導線44,分別連接於該收光面311之固晶區312外的該第一電極墊33及該電路板2的該第一線路21,與位於該固晶區312外的該對第二電極墊34的該延伸部P2及該電路板2的該第二線路22。 The second wire bonding step 504 connects the wire 35 of the light-receiving unit 3 and the pair of second wires 44 of the light-emitting unit 4 to the outside of the solid crystal region 312 of the light-receiving surface 311 by wire bonding. An electrode pad 33 and the first line 21 of the circuit board 2, the extension portion P 2 of the pair of second electrode pads 34 outside the die bonding region 312, and the second line 22 of the circuit board 2.
該收光件擋光壁形成步驟505是透過模壓成型方式或自動點膠機搭配打件/貼件(pick&place)機台將該收光件擋光壁32形成於該電路板2的該設置面20上而環圍該收光件31。 The light-receiving member light-blocking wall forming step 505 is formed on the setting surface of the circuit board 2 through a press molding method or an automatic dispenser with a pick & place machine. 20 is attached to the light collecting member 31.
參閱圖14並同時參閱圖4與圖5,本發明該第二實施例的製作流程,大致相同於圖12的的製作流程,其不同處是在於,該發 光件擋光壁形成步驟503被分成先後實施的一下部形成次步驟5031、一上部形成次步驟5032,及一介於該下部形成次步驟5031與該上部形成次步驟5032間的第二打線步驟504。 Referring to FIG. 14 and referring to FIG. 4 and FIG. 5 simultaneously, the manufacturing process of the second embodiment of the present invention is substantially the same as the manufacturing process of FIG. 12, and the difference is that the hair is The light member blocking wall forming step 503 is divided into a sub-step forming substep 5031, an upper forming sub-step 5032, and a second bonding step 504 between the lower forming sub-step 5031 and the upper forming sub-step 5032. .
具體地說,於該晶粒疊置步驟501完成後,先執行該發光件擋光壁形成步驟503的下部形成次步驟5031,透過自動點膠機將該發光件擋光壁42的一下部形成於該收光面311上且環圍該發光件41。 Specifically, after the die stacking step 501 is completed, the lower portion of the light-emitting member light-blocking wall forming step 503 is performed to form a sub-step 5031, and the lower portion of the light-blocking member 42 is formed by an automatic dispenser. The light-emitting surface 41 is surrounded by the light-receiving surface 311.
該第二打線步驟504,是以打線的方式將該收光單元3的該導線35與該發光單元4該對第一導線43,分別連接於該收光面311之固晶區312外的該第一電極墊33及該電路板2的該第一線路21,與該發光件41之該出光面411上的該N型接觸墊413、該P型接觸墊414及該電路板2的該第二線路22,以令該對第一導線43跨過預先形成的該發光件擋光壁42的該下部。 The second bonding step 504 is performed by connecting the wire 35 of the light-receiving unit 3 and the pair of first wires 43 of the light-emitting unit 4 to the outside of the solid crystal region 312 of the light-receiving surface 311. The first electrode pad 33 and the first line 21 of the circuit board 2, the N-type contact pad 413 on the light-emitting surface 411 of the light-emitting member 41, the P-type contact pad 414, and the first portion of the circuit board 2 The second line 22 is such that the pair of first wires 43 span the previously formed lower portion of the light-blocking wall 42 of the illuminator.
該發光件擋光壁形成步驟503的上部形成次步驟5032是透過自動點膠機,於該發光件擋光壁42的該下部上形成該發光件擋光壁42的一上部從而取得該發光件擋光壁42。 The upper portion of the illuminating member wall forming step 503 is formed by the automatic dispensing machine. An upper portion of the illuminating member 42 is formed on the lower portion of the illuminating member 42 to obtain the illuminating member. Light blocking wall 42.
再同時參閱圖6與圖7,本發明該第三實施例的製作流程與該第一實施例(圖13)的製作流程大致相同,其不同處是在於,該晶粒疊置步驟501與該第二打線步驟504,且該第三實施例無實施該第一打線步驟502。具體地說,該第三實施例之該晶粒疊置步驟 501中的該發光件41是採用覆晶方式直接覆晶於該收光件31的該對第二電極墊34上。進一步地就該發光件41與該電路板2間的電連接關係來說,其已於前述製作流程說明過,於此不再多加贅述。因此,本發明該第三實施例之製作流程無需實施該第一打線步驟502,且該第二打線步驟504則是僅將該收光單元3的該導線35連接於該收光件31之固晶區312外的該第一電極墊33與該電路板2的該第一線路21。 Referring to FIG. 6 and FIG. 7 simultaneously, the manufacturing process of the third embodiment of the present invention is substantially the same as the manufacturing process of the first embodiment (FIG. 13), and the difference is that the die stacking step 501 and the The second wire bonding step 504, and the third embodiment does not implement the first wire bonding step 502. Specifically, the die stacking step of the third embodiment The light-emitting member 41 in 501 is directly flipped on the pair of second electrode pads 34 of the light-receiving member 31 by flip chip. Further, regarding the electrical connection relationship between the illuminating member 41 and the circuit board 2, it has been described in the foregoing manufacturing process, and details are not described herein again. Therefore, the manufacturing process of the third embodiment of the present invention does not need to implement the first wire bonding step 502, and the second wire bonding step 504 is only to connect the wire 35 of the light receiving unit 3 to the light receiving member 31. The first electrode pad 33 outside the crystal region 312 and the first line 21 of the circuit board 2.
再同時參閱圖10與圖11,該第四實施例的製作流程與該第三實施例的製作流程大致相同,其不同處是在於,該第四實施例之該晶粒疊置步驟501,且是未實施該第二打線步驟504。具體地說,該第四實施例的該晶粒疊置步驟501之該收光件31是以該底面314上的該對第一電極墊33直接與該電路板2的該第一線路21的該等電極墊211電連接。 Referring to FIG. 10 and FIG. 11 simultaneously, the manufacturing process of the fourth embodiment is substantially the same as the manufacturing process of the third embodiment, and the difference is that the die stacking step 501 of the fourth embodiment, and This second wire bonding step 504 is not implemented. Specifically, the light-receiving member 31 of the die-stacking step 501 of the fourth embodiment is directly connected to the first line 21 of the circuit board 2 by the pair of first electrode pads 33 on the bottom surface 314. The electrode pads 211 are electrically connected.
整合本發明上述各段的詳細說明可知,本發明該等實施例將該發光單元4疊置於該收光件31的該收光面311上,使該發光件41與收光件31呈上下疊置關係,不僅能縮減各實施例之二維空間以達到縮小元件尺寸的功效並使穿戴裝置的體積更為短小,還能使面向該使用者皮膚的該發光件41更接近該使用者,從而縮短該入射光的光程並減少光的損耗以達到省電效果。 In the embodiment of the present invention, the light-emitting unit 4 is stacked on the light-receiving surface 311 of the light-receiving member 31, so that the light-emitting member 41 and the light-receiving member 31 are vertically The overlapping relationship not only reduces the two-dimensional space of each embodiment to achieve the effect of reducing the size of the component, but also makes the wearing device shorter, and enables the illuminating member 41 facing the user's skin to be closer to the user. Thereby, the optical path of the incident light is shortened and the loss of light is reduced to achieve a power saving effect.
此外,該第一實施例至該第三實施例一方面讓該發光件擋 光壁42的頂面421高於該收光件擋光壁32的頂面321與該發光件41之出光面411,令該發光件擋光壁42之頂面421相較於收光單元3與該發光單元4之發光件41具有最高的高度,能使該發光件41所發出的該入射光不會直接側向地入射至該收光件31的該收光面311以干擾該收光件31所接收該光訊號。另一方面,該等實施例令該收光件31與該發光件41間呈不透光,能避免該發光件41所發出的入射光直接往該收光件31的收光面311入射,亦減少對該收光件31的訊號干擾。 In addition, the first embodiment to the third embodiment allow the illuminating member to block The top surface 421 of the light-emitting member 42 is higher than the top surface 321 of the light-blocking member 32 and the light-emitting surface 411 of the light-emitting member 41. The top surface 421 of the light-blocking wall 42 is compared with the light-receiving unit 3 The light-emitting member 41 of the light-emitting unit 4 has the highest height, so that the incident light emitted by the light-emitting member 41 is not directly incident on the light-receiving surface 311 of the light-receiving member 31 to interfere with the light-receiving. The optical signal received by the device 31. On the other hand, in the embodiments, the light-receiving member 31 and the light-emitting member 41 are opaque, and the incident light emitted from the light-emitting member 41 can be prevented from directly entering the light-receiving surface 311 of the light-receiving member 31. The signal interference to the light-receiving member 31 is also reduced.
又,該等實施例更令該收光件透明封裝膠36內含有染料,以藉此達到過濾掉不必要的雜訊等功效。再者,呈凹陷狀的該收光件透明封裝膠36的頂面361與該發光件透明封裝膠45的頂面451,還可分別增加該發光件41所發射的入射光離開該發光件透明封裝膠45的發散角與提升該收光件31的收光效果。 Moreover, in the embodiments, the light-receiving member transparent encapsulant 36 contains a dye to thereby filter out unnecessary noise and the like. In addition, the top surface 361 of the light-receiving member transparent encapsulant 36 and the top surface 451 of the transparent encapsulant 45 of the light-emitting member may also increase the incident light emitted by the light-emitting member 41 from the transparent portion. The divergence angle of the encapsulant 45 and the light-receiving effect of the light-receiving member 31 are improved.
綜上所述,本發明該光學式生醫感測器模組令該發光單元4與該收光單元3呈上下疊置關係,可縮減模組的元件尺寸以使穿戴裝置的體積更為短小,也可縮短該發光件41與該使用者間的光程以降低光耗並節省用電;又,令該發光件透明封裝膠45所定義之該發光單元4的出光面不低於該收光單元3的收光件透明封裝膠36所定義的入光面(收光面),又令該發光件擋光壁42頂面421不低於該出光面411與該收光件擋光壁32頂面321,並令該收光件31與發光 件41間呈不透光,能避免該發光件41之入射光側向行進或朝該收光面311行進以減少對該收光件31的訊號干擾;此外,含有染料的該第一收光件封裝膠36亦可過濾雜訊,而呈凹陷狀的收光件、發光件透明封裝膠36、45的頂面361、451更可分別增加發光件41之入射光的發射視角與提升收光件31的收光效果,故確實能達成本發明的目的。 In summary, the optical biomedical sensor module of the present invention has the light-emitting unit 4 and the light-receiving unit 3 in a superimposed relationship, which can reduce the component size of the module to make the wearable device shorter in size. The optical path between the illuminating member 41 and the user can be shortened to reduce the light consumption and save power. Moreover, the illuminating surface of the illuminating unit 4 defined by the illuminating member transparent encapsulant 45 is not lower than the receiving surface. The light-receiving member of the light unit 3 is transparent to the light-incident surface (light-receiving surface) defined by the transparent encapsulant 36, and the top surface 421 of the light-blocking member 42 is not lower than the light-emitting surface 411 and the light-blocking wall of the light-receiving member. 32 top surface 321 and let the light-receiving member 31 and light The light is opaque between the members 41, so that the incident light of the illuminating member 41 can be prevented from traveling laterally or toward the light receiving surface 311 to reduce signal interference with the light absorbing member 31. In addition, the first light receiving the dye The encapsulant 36 can also filter the noise, and the recessed light-receiving member and the top surface 361, 451 of the transparent encapsulant 36, 45 of the illuminating member can respectively increase the emission angle of view of the incident light of the illuminating member 41 and enhance the light-receiving. The light-receiving effect of the piece 31 is such that the object of the present invention can be achieved.
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the simple equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still Within the scope of the invention patent.
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TW105137745A TWI629973B (en) | 2016-11-18 | 2016-11-18 | Optical biosensor module and method for making the same |
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US20110057129A1 (en) * | 2009-09-10 | 2011-03-10 | Avago Technologies Ecbu (Singapore) Pte. Ltd. | Package-on-Package (POP) Optical Proximity Sensor |
TW201401527A (en) * | 2012-06-22 | 2014-01-01 | Txc Corp | Light sensing chip package structure |
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US20110057129A1 (en) * | 2009-09-10 | 2011-03-10 | Avago Technologies Ecbu (Singapore) Pte. Ltd. | Package-on-Package (POP) Optical Proximity Sensor |
TW201401527A (en) * | 2012-06-22 | 2014-01-01 | Txc Corp | Light sensing chip package structure |
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