TW202336469A - Optical laminate, lens part and display method capable of reducing the weight of VR goggles and improving visibility - Google Patents
Optical laminate, lens part and display method capable of reducing the weight of VR goggles and improving visibility Download PDFInfo
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Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/02—Viewing or reading apparatus
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
Abstract
Description
本發明涉及光學積層體、透鏡部及顯示方法。The present invention relates to an optical laminated body, a lens unit, and a display method.
以液晶顯示裝置及電致發光(EL)顯示裝置(例如有機EL顯示裝置)為代表之影像顯示裝置急速普及。影像顯示裝置中,為了實現影像顯示、提高影像顯示之性能,一般係使用偏光構件、相位差構件等光學構件(例如參照專利文獻1)。Image display devices represented by liquid crystal display devices and electroluminescence (EL) display devices (such as organic EL display devices) are rapidly gaining popularity. In image display devices, in order to realize image display and improve image display performance, optical members such as polarizing members and phase difference members are generally used (for example, see Patent Document 1).
近年來,有開發出影像顯示裝置之新用途。例如,有開始將用以實現Virtual Reality(VR)之附顯示器之護目鏡(VR護目鏡)產品化。有在檢討將VR護目鏡利用在各種情況下,因而期望其輕量化、提升視辨性等。輕量化例如可藉由將用於VR護目鏡之透鏡予以薄型化來達成。另一方面,亦期望開發適於使用薄型透鏡之顯示系統的光學構件。 先前技術文獻 專利文獻 In recent years, new uses for image display devices have been developed. For example, goggles with a display (VR goggles) for realizing Virtual Reality (VR) have begun to be commercialized. VR goggles are being considered for use in various situations, so they are expected to be lightweight and improve visibility. Weight reduction can be achieved, for example, by thinning the lenses used in VR goggles. On the other hand, it is also desired to develop optical components suitable for display systems using thin lenses. Prior technical literature patent documents
專利文獻1:日本專利特開2021-103286號公報Patent Document 1: Japanese Patent Application Publication No. 2021-103286
發明欲解決之課題 鑑於上述,本發明主要目的在於提供一種可實現VR護目鏡之輕量化、提升視辨性之光學積層體。 The problem to be solved by the invention In view of the above, the main purpose of the present invention is to provide an optical laminate that can reduce the weight of VR goggles and improve visibility.
用以解決課題之手段 1.本發明實施形態之光學積層體,具備:積層薄膜,其具有基材與表面處理層;及,相位差構件;前述積層薄膜之前述基材與前述相位差構件係配置成相鄰接;前述積層薄膜之前述基材包含(甲基)丙烯酸系樹脂;且該光學積層體之積層體平滑性為1.0arcmin以下。 2.如上述1之光學積層體中,上述積層薄膜之上述基材之表面平滑性亦可為0.7arcmin以下。 3.如上述1或2之光學積層體中,上述積層薄膜之表面平滑性亦可為0.5arcmin以下。 4.如上述1至3中任一項之光學積層體,其積層體平滑性亦可為0.7arcmin以下。 5.如上述1至4中任一項之光學積層體中,上述積層薄膜之上述表面處理層亦可具有抗反射功能。 6.如上述1至5中任一項之光學積層體中,上述相位差構件亦可包含第一相位差層,該第一相位差層展現nx>ny≧nz之折射率特性,且滿足Re(450)<Re(550)<Re(650)之關係。 7.如上述1至6中任一項之光學積層體中,上述相位差構件亦可包含展現nz>nx≧ny之折射率特性的第二相位差層。 8.如上述1至7中任一項之光學積層體中,上述積層薄膜之上述基材在波長400nm下之透射率亦可為20%以下。 9.如上述1至8中任一項之光學積層體,其Re(550)亦可為130nm~160nm。 10.本發明實施形態之透鏡部,係用於對使用者顯示影像之顯示系統者,其具備:反射型偏光構件,其會反射從顯示影像之顯示元件的顯示面朝前方射出且通過偏光構件及第1λ/4構件之光;第一透鏡部,配置於前述顯示元件與前述反射型偏光構件之間的光路上;半反射鏡,配置於前述顯示元件與前述第一透鏡部之間,該半反射鏡會將從前述顯示元件射出之光透射,並將前述反射型偏光構件所反射之光朝前述反射型偏光構件反射;第二透鏡部,配置於前述反射型偏光構件之前方;及如上述1至9中任一項之光學積層體,配置於前述半反射鏡與前述反射型偏光構件之間的光路上。 11.本發明實施形態之顯示方法,具有以下步驟:將隔著偏光構件及第1λ/4構件而射出之顯示影像的光通過半反射鏡及第一透鏡部之步驟;將通過前述半反射鏡及前述第一透鏡部之光通過如上述1至9中任一項之光學積層體之步驟;使得通過前述光學積層體之光在反射型偏光構件朝向前述半反射鏡反射之步驟;藉由前述光學積層體,可將前述反射型偏光構件及前述半反射鏡所反射之光透射前述反射型偏光構件之步驟;及,將透射前述反射型偏光構件之光通過第二透鏡部之步驟。 means to solve problems 1. An optical laminated body according to an embodiment of the present invention, comprising: a laminated film having a base material and a surface treatment layer; and a retardation member; in the laminated film, the base material and the retardation member are arranged adjacent to each other; The laminated film and the base material include (meth)acrylic resin; and the laminated body smoothness of the optical laminated body is 1.0 arcmin or less. 2. In the optical laminated body as described in 1 above, the surface smoothness of the base material of the laminated film may be 0.7 arcmin or less. 3. In the optical laminate according to 1 or 2 above, the surface smoothness of the laminated film may be 0.5 arcmin or less. 4. The optical laminated body according to any one of 1 to 3 above, the smoothness of the laminated body may be 0.7 arcmin or less. 5. In the optical laminated body according to any one of 1 to 4 above, the surface treatment layer of the laminated film may also have an anti-reflective function. 6. In the optical laminate according to any one of 1 to 5 above, the retardation member may also include a first retardation layer that exhibits refractive index characteristics of nx>ny≧nz and satisfies Re The relationship of (450)<Re(550)<Re(650). 7. In the optical laminate according to any one of 1 to 6 above, the retardation member may include a second retardation layer exhibiting refractive index characteristics of nz>nx≧ny. 8. In the optical laminated body according to any one of 1 to 7 above, the transmittance of the base material of the laminated film at a wavelength of 400 nm may be 20% or less. 9. The optical laminate according to any one of 1 to 8 above may have Re (550) of 130 nm to 160 nm. 10. The lens unit according to the embodiment of the present invention is used in a display system that displays an image to a user, and includes a reflective polarizing member that reflects light emitted forward from the display surface of the display element that displays the image and passes through the polarizing member. and the light of the 1st λ/4 member; the first lens portion is arranged on the optical path between the aforementioned display element and the aforementioned reflective polarizing member; the half-mirror is arranged between the aforementioned display element and the aforementioned first lens portion. The half-reflecting mirror transmits the light emitted from the display element and reflects the light reflected by the reflective polarizing member toward the reflective polarizing member; the second lens part is arranged in front of the reflective polarizing member; and if The optical laminate according to any one of the above items 1 to 9 is arranged on the optical path between the half mirror and the reflective polarizing member. 11. The display method according to the embodiment of the present invention has the following steps: passing the light emitted to display the image through the polarizing member and the first λ/4 member through the half-reflecting mirror and the first lens unit; passing the light passing through the half-reflecting mirror and the step of passing the light of the first lens part through the optical laminate in any one of the above 1 to 9; the step of causing the light passing through the optical laminate to be reflected toward the half-mirror by the reflective polarizing member; by the above-mentioned The optical laminate can include the steps of transmitting the light reflected by the reflective polarizing member and the half-mirror through the reflective polarizing member; and the step of passing the light transmitted through the reflective polarizing member through the second lens portion.
發明效果 根據本發明實施形態之光學積層體,可實現VR護目鏡之輕量化、提升視辨性。 Invention effect According to the optical laminate according to the embodiment of the present invention, VR goggles can be lightweight and have improved visibility.
以下參照圖式針對本發明實施形態進行說明,惟本發明不受該等實施形態所限。為了更明確說明圖式,相較於實施形態,有將各部分之寬度、厚度、形狀等示意顯示之情形,但僅為一例,非用以限定解釋本發明。又,關於圖式,有時會對相同或同等之要素賦予相同符號,並省略重複說明。Embodiments of the present invention will be described below with reference to the drawings, but the present invention is not limited to these embodiments. In order to explain the drawings more clearly, the width, thickness, shape, etc. of each part may be schematically shown compared to the embodiment. However, this is only an example and is not intended to limit the interpretation of the present invention. In addition, regarding the drawings, the same or equivalent elements may be assigned the same symbols, and repeated explanations may be omitted.
(用語及符號之定義) 本說明書中之用語及符號之定義如下。 (1)折射率(nx、ny、nz) 「nx」為面內折射率達最大之方向(亦即慢軸方向)的折射率,「ny」為在面內與慢軸正交之方向(亦即快軸方向)的折射率,而「nz」為厚度方向的折射率。 (2)面內相位差(Re) 「Re(λ)」係在23℃下以波長λnm之光測定之面內相位差。例如,「Re(550)」係於23℃下以波長550nm之光測定之面內相位差。Re(λ)可於令層(薄膜)之厚度為d(nm)時,藉由式:Re(λ)=(nx-ny)×d求出。 (3)厚度方向之相位差(Rth) 「Rth(λ)」係於23℃下以波長λnm之光測定之厚度方向之相位差。例如,「Rth(550)」係於23℃下以波長550nm之光測定之厚度方向之相位差。Rth(λ)可於令層(薄膜)厚度為d(nm)時,藉由式:Rth(λ)=(nx-nz)×d求出。 (4)Nz係數 Nz係數可藉由Nz=Rth/Re求出。 (5)角度 本說明書中提及角度時,該角度包含相對於基準方向往順時針方向及逆時針方向兩方向。因此,例如「45°」係指±45°。 (Definition of terms and symbols) The definitions of terms and symbols in this manual are as follows. (1)Refractive index (nx, ny, nz) "nx" is the refractive index in the direction where the in-plane refractive index reaches the maximum (that is, the slow axis direction), "ny" is the refractive index in the direction that is orthogonal to the slow axis in the plane (that is, the fast axis direction), and " nz" is the refractive index in the thickness direction. (2) In-plane phase difference (Re) "Re(λ)" is the in-plane phase difference measured with light of wavelength λnm at 23°C. For example, "Re(550)" is the in-plane phase difference measured using light with a wavelength of 550 nm at 23°C. Re(λ) can be calculated by the formula: Re(λ)=(nx-ny)×d when the thickness of the layer (thin film) is d(nm). (3) Phase difference in thickness direction (Rth) "Rth(λ)" is the phase difference in the thickness direction measured with light of wavelength λnm at 23°C. For example, "Rth(550)" is the phase difference in the thickness direction measured at 23°C using light with a wavelength of 550 nm. Rth(λ) can be calculated by the formula: Rth(λ)=(nx-nz)×d when the layer (film) thickness is d(nm). (4)Nz coefficient The Nz coefficient can be found by Nz=Rth/Re. (5)Angle When an angle is mentioned in this specification, the angle includes both clockwise and counterclockwise directions relative to the reference direction. So, for example, "45°" means ±45°.
圖1係顯示本發明一實施形態之顯示系統之概略構成的示意圖。圖1中係示意圖示顯示系統2之各構成要素之配置及形狀等。顯示系統2具備有:顯示元件12、反射型偏光構件14、第一透鏡部16、半反射鏡18、第一相位差構件20、第二相位差構件22及第二透鏡部24。反射型偏光構件14係配置於顯示元件12之顯示面12a側即前方,其可反射從顯示元件12射出之光。第一透鏡部16係配置於顯示元件12與反射型偏光構件14之間的光路上,半反射鏡18係配置於顯示元件12與第一透鏡部16之間。第一相位差構件20係配置於顯示元件12與半反射鏡18之間的光路上,第二相位差構件22係配置於半反射鏡18與反射型偏光構件14之間的光路上。FIG. 1 is a schematic diagram showing the schematic structure of a display system according to an embodiment of the present invention. FIG. 1 is a schematic diagram showing the arrangement and shape of each component of the
有時會將從半反射鏡起或從第一透鏡部起配置於前方之構成要素(圖式例中,為半反射鏡18、第一透鏡部16、第二相位差構件22、反射型偏光構件14及第二透鏡部24)統稱為透鏡部(透鏡部4)。There may be components arranged in front from the half mirror or the first lens unit (in the example of the figure, the
顯示元件12例如為液晶顯示器或有機EL顯示器,且具有用以顯示影像之顯示面12a。要從顯示面12a射出之光例如會通過顯示元件12可包含之偏光構件(代表上為偏光薄膜)後射出,成為第1直線偏光。The
第一相位差構件20包含第1λ/4構件,其可將入射第一相位差構件20之第1直線偏光轉換成第1圓偏光。第一相位差構件不包含第1λ/4構件以外之構件時,第一相位差構件便相當於第1λ/4構件。第一相位差構件20亦可設於顯示元件12上而成一體。The first
半反射鏡18會將從顯示元件12射出之光透射,並將反射型偏光構件14所反射之光朝反射型偏光構件14反射。半反射鏡18係設於第一透鏡部16上而成一體。The
第二相位差構件22包含第2λ/4構件,其可使在反射型偏光構件14及半反射鏡18反射之光透射反射型偏光構件14。第二相位差構件不包含第2λ/4構件以外之構件時,第二相位差構件便相當於第2λ/4構件。第二相位差構件22亦可設於第一透鏡部16上而成一體。The second
從第一相位差構件20所含之第1λ/4構件射出之第1圓偏光會通過半反射鏡18及第一透鏡部16,藉由第二相位差構件22所含之第2λ/4構件轉換成第2直線偏光。從第2λ/4構件射出之第2直線偏光不會透射反射型偏光構件14而朝半反射鏡18反射。此時,入射反射型偏光構件14之第2直線偏光的偏光方向係與反射型偏光構件14之反射軸同方向。因此,入射反射型偏光構件14之第2直線偏光會被反射型偏光構件14反射。The first circularly polarized light emitted from the 1st λ/4 member included in the first
被反射型偏光構件14反射之第2直線偏光藉由第二相位差構件22所含之第2λ/4構件轉換成第2圓偏光,而從第2λ/4構件射出之第2圓偏光係通過第一透鏡部16而被半反射鏡18反射。被半反射鏡18反射之第2圓偏光會通過第一透鏡部16,藉由第二相位差構件22所含之第2λ/4構件轉換成第3直線偏光。第3直線偏光會透射反射型偏光構件14。此時,入射反射型偏光構件14之第3直線偏光的偏光方向係與反射型偏光構件14之透射軸同方向。因此,入射反射型偏光構件14之第3直線偏光會透射反射型偏光構件14。The second linearly polarized light reflected by the reflective polarizing
透射反射型偏光構件14之光會通過第二透鏡部24入射使用者之眼睛26。The light from the
例如,顯示元件12所含之偏光構件之吸收軸與反射型偏光構件14之反射軸可配置成互相大致平行,亦可配置成大致正交。顯示元件12所含之偏光構件之吸收軸與第一相位差構件20所含之第1λ/4構件之慢軸構成的角度例如為40°~50°,可為42°~48°,亦可為約45°。顯示元件12所含之偏光構件之吸收軸與第二相位差構件22所含之第2λ/4構件之慢軸構成的角度例如為40°~50°,可為42°~48°,亦可為約45°。For example, the absorption axis of the polarizing member included in the
第1λ/4構件之面內相位差Re(550)例如為100nm~190nm,可為110nm~180nm,可為130nm~160nm,亦可為135nm~155nm。第1λ/4構件宜展現相位差值隨測定光之波長而變大的逆色散波長特性。第1λ/4構件宜滿足Re(450)<Re(550)<Re(650)之關係。第1λ/4構件之Re(450)/Re(550)例如為0.75以上且小於1,亦可為0.8以上且0.95以下。The in-plane phase difference Re(550) of the first λ/4 member is, for example, 100nm~190nm, 110nm~180nm, 130nm~160nm, or 135nm~155nm. The first λ/4 member should preferably exhibit inverse dispersion wavelength characteristics in which the phase difference value increases with the wavelength of the measurement light. The 1st λ/4 member should satisfy the relationship of Re(450)<Re(550)<Re(650). Re(450)/Re(550) of the first λ/4 member is, for example, 0.75 or more and less than 1, or may be 0.8 or more and 0.95 or less.
第2λ/4構件之面內相位差Re(550)例如為100nm~190nm,可為110nm~180nm,可為130nm~160nm,亦可為135nm~155nm。第2λ/4構件宜展現相位差值隨測定光之波長而變大的逆色散波長特性。第2λ/4構件宜滿足Re(450)<Re(550)<Re(650)之關係。第2λ/4構件之Re(450)/Re(550)例如為0.75以上且小於1,亦可為0.8以上且0.95以下。The in-plane phase difference Re(550) of the 2nd λ/4 member is, for example, 100nm~190nm, 110nm~180nm, 130nm~160nm, or 135nm~155nm. The 2λ/4 member should preferably exhibit inverse dispersion wavelength characteristics in which the phase difference value increases with the wavelength of the measurement light. The 2λ/4 member should satisfy the relationship of Re(450)<Re(550)<Re(650). Re(450)/Re(550) of the second λ/4 member is, for example, 0.75 or more and less than 1, or may be 0.8 or more and 0.95 or less.
透鏡部4中,第一透鏡部16與第二透鏡部24之間可形成空間。此時,配置於第一透鏡部16與第二透鏡部24之間的構件宜設置於第一透鏡部16與第二透鏡部24中之任一者上而成一體。例如,配置於第一透鏡部16與第二透鏡部24之間的構件宜透過接著層而設置於第一透鏡部16與第二透鏡部24中之任一者上而成一體。根據所述形態,例如各構件之處理性可優異。接著層可以接著劑形成,亦可以黏著劑形成。具體上,接著層可為接著劑層,亦可為黏著劑層。接著層之厚度例如為0.05µm~30µm。In the
圖2係顯示圖1中所示之顯示系統之透鏡部之詳細內容之一例的示意剖面圖。具體上,圖2中係顯示第一透鏡部、第二透鏡部及配置於該等之間的構件。透鏡部4具備:第一透鏡部16、設置成與第一透鏡部16相鄰接之第一積層部100、第二透鏡部24及設置成與第二透鏡部24相鄰接之第二積層部200。圖2所示例中,第一積層部100與第二積層部200係隔著間隔配置。雖未圖示,但半反射鏡可設於第一透鏡部16上而成一體。以下,有時會將第一積層部稱為光學積層體。FIG. 2 is a schematic cross-sectional view showing an example of details of the lens portion of the display system shown in FIG. 1 . Specifically, FIG. 2 shows a first lens part, a second lens part, and members arranged between them. The
第一積層部100包含第二相位差構件22、及配置於第一透鏡部16與第二相位差構件22之間的接著層(例如黏著劑層),且藉由接著層41設置於第一透鏡部16上而成一體。第一積層部100更包含有配置於第二相位差構件22之前方的第一保護構件31。第一保護構件31係透過接著層(例如黏著劑層)42積層於第二相位差構件22上,且配置成與第二相位差構件22相鄰。第一保護構件31可位於第一積層部100之最表面。此外,本說明書中,所謂相鄰接係不僅直接相鄰,還包含隔著接著層相鄰之情形。The
圖2所示之例中,第二相位差構件22除了包含第2λ/4構件(第一相位差層)22a外,還包含有展現折射率特性展現nz>nx≧ny之關係的構件(第二相位差層)22b。第二相位差構件22具有第一相位差層22a與第二相位差層22b之積層結構。藉由使用展現nz>nx≧ny之關係的構件22b,可防止漏光(例如斜向之漏光)。如圖2所示,第二相位差構件22中,第2λ/4構件22a宜位於較展現nz>nx≧ny之關係的構件22b更前方。In the example shown in FIG. 2 , the
第2λ/4構件(第一相位差層)22a與展現nz>nx≧ny之關係的構件(第二相位差層)22b宜透過未圖示之接著劑層積層。第二相位差構件22包含有第一相位差層22a、接著劑層及第二相位差層22b。藉由使用接著劑層來積層相位差層,可抑制發生相位差層之破裂或裂痕。且可防止相位差層間之剝落。並可獲得耐久性優異之光學積層體。It is preferable that the 2λ/4 member (first retardation layer) 22a and the member (second retardation layer) 22b showing the relationship nz>nx≧ny are laminated through an adhesive layer (not shown). The
上述第2λ/4構件宜為折射率特性展現nx>ny≧nz之關係。在此「ny=nz」不只ny與nz完全相同之情況,還包含實質上相同之情況。因此,在不損及本發明效果之範圍下可有成為ny<nz之情形。第2λ/4構件之Nz係數宜為0.9~3,較宜為0.9~2.5,更宜為0.9~1.5,尤宜為0.9~1.3。It is preferable that the refractive index characteristics of the above-mentioned 2λ/4 member show the relationship nx>ny≧nz. Here "ny=nz" includes not only the case where ny and nz are exactly the same, but also the case where they are substantially the same. Therefore, ny<nz may be satisfied as long as the effect of the present invention is not impaired. The Nz coefficient of the 2nd λ/4 member is preferably 0.9~3, more preferably 0.9~2.5, more preferably 0.9~1.5, especially 0.9~1.3.
第2λ/4構件係以可滿足上述特性之任意適當之材料形成。第2λ/4構件例如可為樹脂薄膜之延伸薄膜或液晶化合物之定向固化層。The 2λ/4 member is formed of any suitable material that can satisfy the above characteristics. The 2 λ/4 member may be, for example, a stretched film of a resin film or a directionally solidified layer of a liquid crystal compound.
上述樹脂薄膜所含之樹脂可列舉:聚碳酸酯系樹脂、聚酯碳酸酯系樹脂、聚酯系樹脂、聚乙烯縮醛系樹脂、聚芳酯系樹脂、環狀烯烴系樹脂、纖維素系樹脂、聚乙烯醇系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚醚系樹脂、聚苯乙烯系樹脂、丙烯酸系樹脂等。該等樹脂可單獨使用,亦可組合來使用。組合方法可舉例如摻合、共聚。第2λ/4構件展現逆色散波長特性時,可適宜使用含聚碳酸酯系樹脂或聚酯碳酸酯系樹脂(以下有時僅稱為聚碳酸酯系樹脂)之樹脂薄膜。Examples of the resin contained in the above-mentioned resin film include polycarbonate resin, polyester carbonate resin, polyester resin, polyvinyl acetal resin, polyarylate resin, cyclic olefin resin, and cellulose resin. Resin, polyvinyl alcohol resin, polyamide resin, polyimide resin, polyether resin, polystyrene resin, acrylic resin, etc. These resins can be used individually or in combination. Examples of the combination method include blending and copolymerization. When the 2 λ/4 member exhibits reverse dispersion wavelength characteristics, a resin film containing polycarbonate resin or polyester carbonate resin (hereinafter sometimes simply referred to as polycarbonate resin) can be suitably used.
上述聚碳酸酯系樹脂可使用任意適當之聚碳酸酯系樹脂。例如,聚碳酸酯系樹脂包含源自茀系二羥基化合物之結構單元、源自異山梨醇系二羥基化合物之結構單元及源自選自於由脂環式二醇、脂環式二甲醇、二、三或聚乙二醇、以及伸烷基二醇或螺甘油所構成群組中之至少1種二羥基化合物之結構單元。聚碳酸酯系樹脂宜包含源自茀系二羥基化合物之結構單元、源自異山梨醇系二羥基化合物之結構單元、源自脂環式二甲醇之結構單元以及/或是源自二、三或聚乙二醇之結構單元;更宜包含源自茀系二羥基化合物之結構單元、源自異山梨醇系二羥基化合物之結構單元及源自二、三或聚乙二醇之結構單元。聚碳酸酯系樹脂亦可視需要包含有源自其他二羥基化合物之結構單元。此外,可適宜用於第2λ/4構件之聚碳酸酯系樹脂及第2λ/4構件之形成方法的詳細內容,例如記載於日本專利特開2014-10291號公報、日本專利特開2014-26266號公報、日本專利特開2015-212816號公報、日本專利特表2015-212817號公報、日本專利特表2015-212818號公報中,本說明書即援用該等公報之記載作為參考。Any appropriate polycarbonate resin can be used as the polycarbonate resin. For example, the polycarbonate resin includes a structural unit derived from a fluorine-based dihydroxy compound, a structural unit derived from an isosorbide-based dihydroxy compound, and a structural unit derived from an alicyclic diol, an alicyclic dimethanol, The structural unit of at least one dihydroxy compound in the group consisting of di, tri or polyethylene glycol, and alkylene glycol or spiroglycerol. The polycarbonate resin preferably contains structural units derived from fluorine-based dihydroxy compounds, structural units derived from isosorbide-based dihydroxy compounds, structural units derived from alicyclic dimethanol, and/or derived from di- or tri-hydroxy compounds. Or structural units of polyethylene glycol; more preferably, they include structural units derived from fluorine dihydroxy compounds, structural units derived from isosorbide dihydroxy compounds, and structural units derived from di, tri or polyethylene glycol. The polycarbonate resin may also contain structural units derived from other dihydroxy compounds if necessary. In addition, details of a polycarbonate-based resin suitably used for the 2λ/4 member and a method for forming the 2λ/4 member are described in, for example, Japanese Patent Laid-Open No. 2014-10291 and Japanese Patent Laid-Open No. 2014-26266 Publication No. 2015-212816, Japanese Patent Application Publication No. 2015-212817, and Japanese Patent Application Publication No. 2015-212818, the descriptions of these publications are incorporated into this specification as a reference.
以樹脂薄膜之延伸薄膜構成之第2λ/4構件的厚度例如為10µm~100µm,宜為10µm~70µm,較宜為20µm~60µm。The thickness of the 2nd λ/4 member made of a stretched film of a resin film is, for example, 10µm~100µm, preferably 10µm~70µm, more preferably 20µm~60µm.
上述液晶化合物之定向固化層係液晶化合物在層內於預定方向定向且其定向狀態經固定之層。此外,「定向固化層」之概念包含如後述使液晶單體硬化而得之定向硬化層。以第2λ/4構件來說,代表上係棒狀液晶化合物沿第2λ/4構件之慢軸方向排列之狀態下定向(沿面定向)。棒狀液晶化合物可舉例如液晶聚合物及液晶單體。液晶化合物宜可聚合。液晶化合物若可聚合,便可使液晶化合物於定向後進行聚合,藉此固定液晶化合物的定向狀態。The orientation-solidified layer of the above-mentioned liquid crystal compound is a layer in which the liquid crystal compound is oriented in a predetermined direction within the layer and its orientation state is fixed. In addition, the concept of "directionally hardened layer" includes a directionally hardened layer obtained by hardening a liquid crystal monomer as described later. Taking the 2λ/4 member as an example, it means that the rod-shaped liquid crystal compounds are aligned along the slow axis direction of the 2λ/4 member and are oriented (elevated along the surface). Examples of rod-shaped liquid crystal compounds include liquid crystal polymers and liquid crystal monomers. The liquid crystal compound is preferably polymerizable. If the liquid crystal compound is polymerizable, the liquid crystal compound can be polymerized after alignment, thereby fixing the alignment state of the liquid crystal compound.
上述液晶化合物之定向固化層(液晶定向固化層)可藉由下述方式來形成:對預定基材之表面施行定向處理,並於該表面塗敷含液晶化合物的塗敷液,使該液晶化合物於對應上述定向處理之方向定向,並固定該定向狀態。定向處理可採用任意適當之定向處理。具體上可舉機械性定向處理、物理性定向處理、化學性定向處理。機械性定向處理的具體例可舉磨擦處理、延伸處理。物理性定向處理的具體例可舉磁場定向處理、電場定向處理。化學性定向處理的具體例可舉斜向蒸鍍法、光定向處理。各種定向處理的處理條件可按目的採用任意適當之條件。The directionally solidified layer of the above-mentioned liquid crystal compound (liquid crystal directionally solidified layer) can be formed by subjecting the surface of a predetermined base material to an orientation treatment, and applying a coating liquid containing a liquid crystal compound to the surface, so that the liquid crystal compound Orient in the direction corresponding to the above orientation processing, and fix the orientation state. The directional treatment may employ any suitable directional treatment. Specifically, mechanical orientation treatment, physical orientation treatment, and chemical orientation treatment can be cited. Specific examples of mechanical orientation treatment include friction treatment and stretching treatment. Specific examples of physical orientation processing include magnetic field orientation processing and electric field orientation processing. Specific examples of chemical orientation treatment include oblique evaporation and photo-orientation treatment. The processing conditions for various targeted treatments can be any appropriate conditions depending on the purpose.
液晶化合物的定向可因應液晶化合物的種類在可展現液晶相之溫度下進行處理來進行。藉由進行所述溫度處理,液晶化合物會變為液晶狀態,而該液晶化合物會因應基材表面之定向處理方向而定向。The orientation of the liquid crystal compound can be carried out by treating the liquid crystal compound at a temperature that can exhibit a liquid crystal phase according to the type of the liquid crystal compound. By performing the temperature treatment, the liquid crystal compound will change into a liquid crystal state, and the liquid crystal compound will be oriented according to the direction of the orientation treatment on the surface of the substrate.
在一實施形態中,定向狀態之固定係藉由冷卻依上述方式定向之液晶化合物來進行。當液晶化合物為聚合性或交聯性時,定向狀態之固定係藉由對依上述方式定向之液晶化合物施行聚合處理或交聯處理來進行。In one embodiment, the alignment state is fixed by cooling the liquid crystal compound aligned in the above manner. When the liquid crystal compound is polymerizable or cross-linked, the alignment state is fixed by subjecting the liquid crystal compound oriented in the above manner to polymerization treatment or cross-linking treatment.
上述液晶化合物可使用任意適當之液晶聚合物及/或液晶單體。液晶聚合物及液晶單體各自可單獨使用,亦可組合。液晶化合物之具體例及液晶定向固化層之製作方法記載於例如日本專利特開2006-163343號公報、日本專利特開2006-178389號公報、國際公開第2018/123551號公報中。本說明書即援用該等公報之記載作為參考。Any appropriate liquid crystal polymer and/or liquid crystal monomer may be used as the above liquid crystal compound. The liquid crystal polymer and the liquid crystal monomer can each be used alone or in combination. Specific examples of the liquid crystal compound and methods of producing the liquid crystal alignment solidified layer are described in, for example, Japanese Patent Laid-Open No. 2006-163343, Japanese Patent Laid-Open No. 2006-178389, and International Publication No. 2018/123551. This manual refers to the records in these publications as a reference.
以液晶定向固化層構成之第2λ/4構件的厚度例如為1µm~10µm,宜為1µm~8µm,較宜為1µm~6µm,更宜為1µm~4µm。The thickness of the 2λ/4 member composed of the liquid crystal orientation solidified layer is, for example, 1µm~10µm, preferably 1µm~8µm, more preferably 1µm~6µm, and more preferably 1µm~4µm.
上述折射率特性展現nz>nx≧ny之關係的構件(第二相位差層)之厚度方向的相位差Rth(550)宜為-260nm~-10nm,較宜為-230nm~-15nm,更宜為-215nm~-20nm。在一實施形態中,第二相位差層為折射率展現nx=ny之關係即所謂正C板。在此,「nx=ny」不僅包含nx與ny嚴格上相等之情況,還包含nx與ny實質上相等之情況。例如亦包含Re(550)小於10nm之情形。在另一實施形態中,第二相位差層其折射率展現nx>ny之關係。此時,第二相位差層之面內相位差Re(550)宜為10nm~150nm,較宜為10nm~80nm。The retardation Rth (550) in the thickness direction of the member (second retardation layer) whose refractive index characteristics exhibit the relationship nz>nx≧ny is preferably -260nm~-10nm, more preferably -230nm~-15nm, and more preferably It is -215nm~-20nm. In one embodiment, the refractive index of the second retardation layer exhibits the relationship nx=ny, which is a so-called positive C plate. Here, "nx=ny" includes not only the case where nx and ny are strictly equal, but also the case where nx and ny are substantially equal. For example, it also includes the case where Re(550) is less than 10 nm. In another embodiment, the refractive index of the second phase difference layer exhibits the relationship nx>ny. At this time, the in-plane phase difference Re(550) of the second retardation layer is preferably 10 nm to 150 nm, more preferably 10 nm to 80 nm.
折射率特性展現nz>nx≧ny之關係的構件可以任意適當之材料形成。宜由含固定成垂面定向之液晶材料的薄膜構成。可使垂面定向的液晶材料(液晶化合物)可為液晶單體,亦可為液晶聚合物。所述液晶化合物及薄膜之形成方法的具體例可舉日本專利特開2002-333642號公報之段落[0020]~[0042]中記載之液晶化合物及形成方法。此時,厚度宜為0.1µm~5µm,較宜為0.5µm~4µm。The member whose refractive index characteristics exhibit the relationship nz>nx≧ny can be formed of any appropriate material. It is preferable to consist of a thin film containing liquid crystal material fixed in a homeotropic orientation. The liquid crystal material (liquid crystal compound) capable of vertical alignment can be a liquid crystal monomer or a liquid crystal polymer. Specific examples of the liquid crystal compound and the method for forming the thin film include the liquid crystal compound and the method for forming the liquid crystal compound and the method described in paragraphs [0020] to [0042] of Japanese Patent Application Laid-Open No. 2002-333642. At this time, the thickness should be 0.1µm~5µm, more preferably 0.5µm~4µm.
以另一理想具體例來說,折射率特性展現nz>nx≧ny之關係的構件亦可為以日本專利特開2012-32784號公報中記載之延胡索酸二酯系樹脂形成之相位差薄膜。此時,厚度宜為5µm~50µm,較宜為10µm~35µm。As another ideal specific example, the member whose refractive index characteristics exhibit the relationship nz>nx≧ny may be a retardation film formed of the fumarate diester resin described in Japanese Patent Application Laid-Open No. 2012-32784. At this time, the thickness should be 5µm~50µm, more preferably 10µm~35µm.
第二相位差構件22所含之接著劑層可由任意適當之接著劑形成。接著劑在形成接著劑層之過程中,其狀態係從液體不可逆地變化成固體,其具有於塗佈時具有流動性而藉由硬化處理(例如活性能量線照射、加熱)會硬化之性質。接著劑宜可使用硬化型接著劑。具體而言,接著劑層宜為樹脂之硬化層。硬化型接著劑宜可使用紫外線硬化型接著劑。The adhesive layer contained in the second
上述紫外線硬化型接著劑包含具有(甲基)丙烯醯基之化合物、具有乙烯基之化合物等硬化性單體作為硬化性單體。宜可使用具有(甲基)丙烯醯基之化合物。在此,(甲基)丙烯醯基係指丙烯醯基及/或甲基丙烯醯基。The ultraviolet curing adhesive contains curable monomers such as compounds having (meth)acrylyl groups and compounds having vinyl groups as curable monomers. Preferably, compounds having a (meth)acrylyl group can be used. Here, (meth)acrylyl group means an acrylyl group and/or a methacrylyl group.
相位差構件所含之接著劑層之厚度例如為0.5µm以上且3µm以下,宜為2µm以下,較宜為1.3µm以下,更宜為1.1µm以下,尤宜為0.9µm以下。根據所述厚度,可獲得平滑性極優異之光學積層體。The thickness of the adhesive layer included in the phase difference member is, for example, 0.5 µm or more and 3 µm or less, preferably 2 µm or less, more preferably 1.3 µm or less, more preferably 1.1 µm or less, especially 0.9 µm or less. With this thickness, an optical laminate having extremely excellent smoothness can be obtained.
上述第一保護構件代表上包含基材。基材之厚度宜為5µm~80µm,較宜為10µm~50µm,更宜為15µm~40µm。基材之表面平滑性宜為0.7arcmin以下,較宜為0.6arcmin以下,更宜為0.5arcmin以下,尤宜為0.45arcmin以下。在上述顯示系統中,影像會在透鏡部(例如藉由凸透鏡)被放大,從而光學積層體之平滑性可能會大幅影響視辨性。藉由可能位於積層部之最表面的保護構件之基材具有優異之平滑性,使用其所得之光學積層體的平滑性亦可極優異。又,根據所述光學積層體,可在上述顯示系統中實現顯著優異之視辨性。例如,可實現無變形之清晰的影像。基材之表面平滑性例如為0.1arcmin以上。此外,表面平滑性可藉由使照射光聚焦於對象之表面來測定。The above-mentioned first protective member typically includes a base material. The thickness of the substrate should be 5µm~80µm, more preferably 10µm~50µm, more preferably 15µm~40µm. The surface smoothness of the base material is preferably 0.7 arcmin or less, more preferably 0.6 arcmin or less, more preferably 0.5 arcmin or less, especially 0.45 arcmin or less. In the above display system, the image will be amplified by the lens part (for example, through a convex lens), so the smoothness of the optical laminate may significantly affect the visibility. Since the base material of the protective member that may be located on the outermost surface of the laminate portion has excellent smoothness, the optical laminate obtained by using it can also have extremely excellent smoothness. Furthermore, according to the optical laminate, remarkably excellent visibility can be achieved in the above display system. For example, clear images without distortion can be achieved. The surface smoothness of the base material is, for example, 0.1 arcmin or more. In addition, surface smoothness can be measured by focusing illumination light on the surface of the object.
基材可以任意適當之薄膜構成。作為構成基材之薄膜之主成分的材料可列舉例如:三醋酸纖維素(TAC)等之纖維素系樹脂、聚酯系、聚乙烯醇系、聚碳酸酯系、聚醯胺系、聚醯亞胺系、聚醚碸系、聚碸系、聚苯乙烯系、聚降𦯉烯系等之環烯烴系、聚烯烴系、(甲基)丙烯酸系及乙酸酯系等之樹脂。在此,(甲基)丙烯酸意指丙烯酸及/或甲基丙烯酸。在一實施形態中,基材宜以(甲基)丙烯酸系樹脂構成。藉由採用(甲基)丙烯酸系樹脂,可利用擠製成形將平滑性優異(例如滿足上述表面平滑性)之基材製膜。而且可獲得平滑性優異之保護構件。The base material can be composed of any suitable film. Examples of materials that constitute the main component of the film constituting the base material include cellulose-based resins such as triacetylcellulose (TAC), polyester-based, polyvinyl alcohol-based, polycarbonate-based, polyamide-based, and polyamide-based resins. Resins such as imine series, polyether series, polystyrene series, polystyrene series, polynorphenyl series, cyclic olefin series, polyolefin series, (meth)acrylic series and acetate series. Here, (meth)acrylic acid means acrylic acid and/or methacrylic acid. In one embodiment, the base material is preferably composed of (meth)acrylic resin. By using (meth)acrylic resin, a base material having excellent smoothness (for example, satisfying the above-mentioned surface smoothness) can be formed into a film by extrusion molding. Furthermore, a protective member excellent in smoothness can be obtained.
例如,基材在波長400nm下之透射率例如亦可為20%以下。For example, the transmittance of the base material at a wavelength of 400 nm may be 20% or less.
第一保護構件宜以具有基材與形成於基材上之表面處理層的積層薄膜構成。積層薄膜之厚度宜為10µm~80µm,較宜為15µm~60µm,更宜為20µm~45µm。表面處理層之厚度宜為0.5µm~10µm,較宜為1µm~7µm,更宜為2µm~5µm。The first protective member is preferably composed of a laminated film having a base material and a surface treatment layer formed on the base material. The thickness of the laminated film is preferably 10µm~80µm, more preferably 15µm~60µm, and more preferably 20µm~45µm. The thickness of the surface treatment layer should be 0.5µm~10µm, more preferably 1µm~7µm, more preferably 2µm~5µm.
表面處理層代表上包含硬塗層。硬塗層代表上係藉由於基材塗佈硬塗層形成材料並使塗佈層硬化來形成。硬塗層形成材料代表上包含作為層形成成分之硬化性化合物。硬化性化合物之硬化機制可舉例如熱硬化型、光硬化型。硬化性化合物可舉例如單體、寡聚物、預聚物。宜可使用多官能單體或寡聚物作為硬化性化合物。多官能單體或寡聚物可列舉例如具有2個以上(甲基)丙烯醯基之單體或寡聚物、胺甲酸酯(甲基)丙烯酸酯或胺甲酸酯(甲基)丙烯酸酯之寡聚物、環氧系單體或寡聚物、聚矽氧系單體或寡聚物。The surface treatment layer represents a hard coat layer. The hard coat layer is typically formed by applying a hard coat forming material to a base material and hardening the coating layer. The hard coat layer forming material typically contains a curable compound as a layer forming component. Examples of the curing mechanism of the curable compound include thermosetting type and photocuring type. Examples of the curable compound include monomers, oligomers, and prepolymers. Preferably, polyfunctional monomers or oligomers can be used as the curing compound. Examples of polyfunctional monomers or oligomers include monomers or oligomers having two or more (meth)acrylyl groups, urethane (meth)acrylate, or urethane (meth)acrylic acid. Ester oligomers, epoxy monomers or oligomers, polysiloxane monomers or oligomers.
硬塗層之厚度宜為0.5µm~10µm,較宜為1µm~7µm,更宜為2µm~5µm。The thickness of the hard coating should be 0.5µm~10µm, more preferably 1µm~7µm, more preferably 2µm~5µm.
表面處理層宜包含機能層。機能層宜作為抗反射層發揮功能。在理想實施形態中,表面處理層係從上述基材側起依序包含上述硬塗層與抗反射層。機能層之厚度宜為0.05µm~10µm,較宜為0.1µm~5µm,更宜為0.1µm~2µm。The surface treatment layer should include a functional layer. The functional layer should function as an anti-reflective layer. In a preferred embodiment, the surface treatment layer includes the hard coat layer and the anti-reflective layer in order from the base material side. The thickness of the functional layer is preferably 0.05µm~10µm, more preferably 0.1µm~5µm, and more preferably 0.1µm~2µm.
具有表面處理層之第一保護構件可配置成表面處理層位於前方側。具體而言,表面處理層可位於第一積層部之最表面。表面處理層可具有任意適當之功能。表面處理層例如由抑制在與空氣之界面的光損耗之觀點及提升視辨性之觀點來看,宜具有抗反射功能。在一實施形態中,第一保護構件在波長420nm至680nm之範圍中的5°正常反射率光譜之最大值宜為2.0%以下,較宜為1.2%以下,更宜為1.0%以下,尤宜為0.8%以下。在此,5°正常反射率例如可使用下述方式測定:使用黏著劑將測定對象貼附於黑壓克力板而製作出測定試樣,測定裝置係使用光譜光度計(Hitachi High-Tech公司製,商品名「U-4100」),且將光對測定試樣的入射角設為5°。The first protective member having the surface treatment layer may be configured such that the surface treatment layer is located on the front side. Specifically, the surface treatment layer may be located on the outermost surface of the first build-up part. The surface treatment layer can have any appropriate function. The surface treatment layer preferably has an anti-reflection function from the viewpoint of suppressing light loss at the interface with air and improving visibility. In one embodiment, the maximum value of the 5° normal reflectance spectrum of the first protective member in the wavelength range of 420 nm to 680 nm is preferably 2.0% or less, more preferably 1.2% or less, more preferably 1.0% or less, especially is less than 0.8%. Here, the 5° normal reflectance can be measured, for example, by attaching the measurement object to a black acrylic plate using an adhesive to prepare a measurement sample. The measurement device uses a spectrophotometer (Hitachi High-Tech Co., Ltd. (manufactured by U-4100 under the trade name "U-4100"), and the incident angle of light to the measurement sample was set to 5°.
第一保護構件之表面平滑性宜為0.5arcmin以下,較宜為0.4arcmin以下。實質上,第一保護構件之表面平滑性例如為0.1arcmin以上。光學積層體100之積層體平滑性為1.0arcmin以下,宜為0.9arcmin以下,較宜為0.8arcmin以下,更宜為0.7arcmin以下。光學積層體藉由滿足所述積層體平滑性,可抑制漫射光發生,而可抑制影像變得不清晰。光學積層體100之積層體平滑性例如為0.1arcmin以上。此外,積層體平滑性可藉由對對象照射照射光,檢測構成對象(積層體)之各構件的反射及透射情形而得。The surface smoothness of the first protective member is preferably 0.5 arcmin or less, more preferably 0.4 arcmin or less. In essence, the surface smoothness of the first protective member is, for example, 0.1 arcmin or more. The laminated body smoothness of the optical
光學積層體100可具有高透射率。例如,光學積層體100之視感度校正單體透射率之Y值例如為90%以上,宜為93%以上,較宜為94%以上,更宜為95%以上。透射率例如可為使用紫外線可見光光譜光度計(日本分光公司製,V-7100)測定之單體透射率Ts。在此,Ts係以JIS Z 8701之2度視野(C光源)進行測定並進行視感度校正後之Y值。The optical
光學積層體100之面內相位差Re(550)例如為100nm~190nm,可為110nm~180nm,可為130nm~160nm,亦可為135nm~155nm。The in-plane phase difference Re(550) of the optical
第二積層部200包含有反射型偏光構件14、及配置於反射型偏光構件14與第二透鏡部24之間的接著層(例如黏著劑層)。例如由提升視辨性之觀點來看,第二積層部200更包含有配置於反射型偏光構件14與第二透鏡部24之間的吸收型偏光構件28。吸收型偏光構件28係透過接著層(例如黏著劑層)44積層於反射型偏光構件14之前方。反射型偏光構件14之反射軸與吸收型偏光構件28之吸收軸可配置成互相大致平行,且反射型偏光構件14之透射軸與吸收型偏光構件28之透射軸可配置成互相大致平行。藉由透過接著層積層,反射型偏光構件14與吸收型偏光構件28會被固定,而可防止反射軸與吸收軸(透射軸與透射軸)之軸配置偏移。又,可抑制可能形成於反射型偏光構件14與吸收型偏光構件28之間的空氣層造成之不良影響。The
第二積層部200更包含有配置於反射型偏光構件14之後方的第二保護構件32。第二保護構件32係透過接著層(例如黏著劑層)43積層於反射型偏光構件14上。第二保護構件32可位於第二積層部200之最表面。第一保護構件31與第二保護構件32係隔著空間配置成相對向。第二保護構件與上述第一保護構件同樣地,代表上可為具有基材與表面處理層之積層薄膜。此時,表面處理層可位於第二積層部之最表面。關於第二保護構件之詳細內容,可應用與上述第一保護構件相同之說明。具體而言,關於第二保護構件之反射特性與其效果、平滑性、厚度及構成材料,可應用與上述第一保護構件相同之說明。The
在圖2所示之例中,第二積層部200更包含有配置於吸收型偏光構件28與第二透鏡部24之間的第三相位差構件30。第三相位差構件30係透過接著層(例如黏著劑層)45積層於吸收型偏光構件28上。又,第三相位差構件30係透過接著層(例如黏著劑層)46積層於第二透鏡部24上,第二積層部200係設於第二透鏡部24上而成一體。第三相位差構件30例如包含第3λ/4構件。吸收型偏光構件28之吸收軸與第三相位差構件30所含之第3λ/4構件之慢軸構成的角度例如為40°~50°,可為42°~48°,亦可為約45°。藉由設置所述構件,例如可防止來自第二透鏡部16側之外光反射。第三相位差構件不包含第3λ/4構件以外之構件時,第三相位差構件便相當於第3λ/4構件。In the example shown in FIG. 2 , the
上述反射型偏光構件可在將與其透射軸平行之偏光(代表上為直線偏光)維持其偏光狀態之狀態下透射,並反射其以外之偏光狀態的光。反射型偏光構件代表上係以具有多層結構之薄膜(有時稱為反射型偏光薄膜)構成。此時,反射型偏光構件之厚度例如為10µm~150µm,宜為20µm~100µm,更宜為30µm~60µm。The reflective polarizing member can transmit polarized light parallel to its transmission axis (typically linear polarization) while maintaining its polarized state, and can reflect light in other polarized states. Reflective polarizing components are typically composed of films with a multi-layer structure (sometimes called reflective polarizing films). At this time, the thickness of the reflective polarizing member is, for example, 10µm~150µm, preferably 20µm~100µm, and more preferably 30µm~60µm.
圖3係顯示反射型偏光薄膜所含之多層結構之一例的示意立體圖。多層結構14a交替具有具雙折射性之層A與實質上不具雙折射性之層B。構成多層結構之層的總數亦可為50~1000。舉例而言,A層之x軸方向的折射率nx大於y軸方向的折射率ny,而B層之x軸方向的折射率nx與y軸方向的折射率ny係實質上相同;A層與B層之折射率差在x軸方向上大,在y軸方向上則實質上為零。結果x軸方向會成為反射軸,y軸方向會成為透射軸。A層與B層在x軸方向上之折射率差宜為0.2~0.3。FIG. 3 is a schematic perspective view showing an example of a multi-layer structure included in a reflective polarizing film. The
上述A層代表上係以藉由延伸展現雙折射性之材料構成。所述材料可舉萘二甲酸聚酯(例如聚萘二甲酸乙二酯)、聚碳酸酯及丙烯酸系樹脂(例如聚甲基丙烯酸甲酯)。上述B層代表上係以即使延伸而實質上也不會展現雙折射性之材料構成。所述材料可舉例如萘二甲酸與對苯二甲酸之共聚酯。上述多層結構可組合共擠製與延伸來形成。例如,將構成A層之材料與構成B層之材料擠製後,進行多層化(例如使用倍增器)。接著,將所得多層積層體予以延伸。圖式例之x軸方向可對應延伸方向。The above-mentioned A layer is typically made of a material that exhibits birefringence through extension. Examples of the material include naphthalenedicarboxylic acid polyester (such as polyethylene naphthalate), polycarbonate and acrylic resin (such as polymethyl methacrylate). The B layer is typically made of a material that does not exhibit substantial birefringence even when stretched. Examples of the material include copolyesters of naphthalenedicarboxylic acid and terephthalic acid. The above-mentioned multi-layer structure can be formed by a combination of co-extrusion and stretching. For example, the material constituting layer A and the material constituting layer B are extruded and then multi-layered (for example, using a multiplier). Next, the obtained multi-layered laminate is stretched. The x-axis direction of the diagram example can correspond to the extension direction.
反射型偏光薄膜之市售物可舉例如3M公司製之商品名「DBEF」、「APF」、日東電工公司製之商品名「APCF」。Commercially available reflective polarizing films include, for example, the trade names "DBEF" and "APF" manufactured by 3M Company, and the trade name "APCF" manufactured by Nitto Denko Corporation.
反射型偏光構件(反射型偏光薄膜)之正交透射率(Tc)例如可為0.01%~3%。反射型偏光構件(反射型偏光薄膜)之單體透射率(Ts)例如為43%~49%,宜為45%~47%。反射型偏光構件(反射型偏光薄膜)之偏光度(P)例如可為92%~99.99%。The cross transmittance (Tc) of the reflective polarizing member (reflective polarizing film) can be, for example, 0.01%~3%. The single transmittance (Ts) of the reflective polarizing member (reflective polarizing film) is, for example, 43% to 49%, preferably 45% to 47%. The polarization degree (P) of the reflective polarizing member (reflective polarizing film) can be, for example, 92% to 99.99%.
上述正交透射率、單體透射率及偏光度例如可使用紫外線可見光光譜光度計來測定。偏光度P可使用紫外線可見光光譜光度計測定單體透射率Ts、平行透射率Tp及正交透射率Tc,並從所得Tp及Tc利用下述式來求算。此外,Ts、Tp及Tc係以JIS Z 8701之2度視野(C光源)進行測定並進行視感度校正後之Y值。 偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2×100 The above-mentioned orthogonal transmittance, single transmittance, and polarization degree can be measured using an ultraviolet-visible light spectrophotometer, for example. The degree of polarization P can be measured using an ultraviolet-visible light spectrophotometer to measure the single transmittance Ts, the parallel transmittance Tp, and the orthogonal transmittance Tc, and calculate it from the obtained Tp and Tc using the following formula. In addition, Ts, Tp and Tc are Y values measured using the 2-degree visual field (C light source) of JIS Z 8701 and corrected for visual sensitivity. Polarization P(%)={(Tp-Tc)/(Tp+Tc)}1/2×100
上述吸收型偏光構件代表上可包含含二色性物質之樹脂薄膜(有時稱為吸收型偏光膜)。吸收型偏光膜之厚度例如為1µm以上且20µm以下,可為2µm以上且15µm以下,可為12µm以下,可為10µm以下,可為8µm以下,亦可為5µm以下。The above-mentioned absorptive polarizing member may typically include a resin film containing a dichroic substance (sometimes referred to as an absorptive polarizing film). The thickness of the absorptive polarizing film may be, for example, 1 µm or more and 20 µm or less, 2 µm or more and 15 µm or less, 12 µm or less, 10 µm or less, 8 µm or less, or 5 µm or less.
上述吸收型偏光膜可由單層樹脂薄膜製作,亦可使用二層以上之積層體來製作。The above-mentioned absorptive polarizing film can be made of a single-layer resin film or a laminate of two or more layers.
由單層樹脂薄膜製作時,例如可藉由對聚乙烯醇(PVA)系薄膜、部分縮甲醛化PVA系薄膜、乙烯・乙酸乙烯酯共聚物系部分皂化薄膜等之親水性高分子薄膜,施行利用碘或二色性染料等之二色性物質進行之染色處理、延伸處理等,而獲得吸收型偏光膜。其中,宜為將PVA系薄膜用碘染色並進行單軸延伸所得之吸收型偏光膜。When made from a single-layer resin film, for example, hydrophilic polymer films such as polyvinyl alcohol (PVA)-based films, partially formalized PVA-based films, and ethylene vinyl acetate copolymer-based partially saponified films can be processed. Dyeing treatment, stretching treatment, etc. using dichroic substances such as iodine or dichroic dyes are used to obtain an absorptive polarizing film. Among them, an absorption-type polarizing film obtained by dyeing a PVA-based film with iodine and uniaxially stretching it is preferred.
上述利用碘進行之染色,例如可藉由將PVA系薄膜浸漬於碘水溶液中來進行。上述單軸延伸之延伸倍率宜為3~7倍。延伸可在染色處理後進行,亦可邊染色邊進行。又,亦可延伸後再染色。視需要,對PVA系薄膜施行膨潤處理、交聯處理、洗淨處理、乾燥處理等。The above-described dyeing with iodine can be performed, for example, by immersing a PVA-based film in an iodine aqueous solution. The extension ratio of the above-mentioned uniaxial extension is preferably 3 to 7 times. Extending can be done after dyeing or while dyeing. Also, it can be dyed after stretching. If necessary, the PVA film is subjected to swelling treatment, cross-linking treatment, washing treatment, drying treatment, etc.
作為使用上述二層以上之積層體來製作時的積層體,可列舉以下積層體:樹脂基材與積層於該樹脂基材之PVA系樹脂層(PVA系樹脂薄膜)的積層體;或者樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層的積層體。使用樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層的積層體而得之吸收型偏光膜,例如可藉由以下步驟來製作:將PVA系樹脂溶液塗佈於樹脂基材並使其乾燥,於樹脂基材上形成PVA系樹脂層,而獲得樹脂基材與PVA系樹脂層的積層體;及,將該積層體延伸及染色,而將PVA系樹脂層製成吸收型偏光膜。本實施形態中,宜於樹脂基材之單側形成含鹵化物與聚乙烯醇系樹脂之聚乙烯醇系樹脂層。延伸在代表上包含使積層體浸漬於硼酸水溶液中來延伸。並且視需求,延伸可更包含在硼酸水溶液中進行延伸前將積層體在高溫(例如95℃以上)下進行空中延伸。並且,在本實施形態中,宜將積層體供於乾燥收縮處理,該乾燥收縮處理係將積層體邊往長邊方向輸送邊加熱藉此使其於寬度方向收縮2%以上。代表上,本實施形態之製造方法包含對積層體依序施行空中輔助延伸處理、染色處理、水中延伸處理及乾燥收縮處理。藉由導入輔助延伸,即便是在將PVA塗佈於熱塑性樹脂上之情況下仍可提高PVA之結晶性,而可達成高光學特性。又,同時事先提高PVA之定向性,可在後續的染色步驟或延伸步驟中浸漬於水中時,防止PVA之定向性降低或溶解等問題,而可達成高光學特性。並且,將PVA系樹脂層浸漬於液體中時,相較於PVA系樹脂層不含鹵化物之情況,更可抑制聚乙烯醇分子之定向紊亂及定向性之降低。藉此,可提升經由染色處理及水中延伸處理等將積層體浸漬於液體中來進行的處理步驟而得之吸收型偏光膜的光學特性。並且,透過乾燥收縮處理使積層體於寬度方向收縮,可提升光學特性。所得樹脂基材/吸收型偏光膜之積層體可直接使用(即,可將樹脂基材作為吸收型偏光膜之保護層),亦可於從樹脂基材/吸收型偏光膜之積層體剝離樹脂基材後的剝離面、或於與剝離面相反側的面積層符合目的之任意適當的保護層來使用。所述吸收型偏光膜之製造方法之詳細內容記載於例如日本專利特開2012-73580號公報、日本專利第6470455號中。本說明書中係引用該等公報整體之記載作為參考。Examples of the laminated body when produced using the above-mentioned two or more laminated bodies include the following laminated bodies: a laminated body of a resin base material and a PVA-based resin layer (PVA-based resin film) laminated on the resin base material; or a resin-based laminated body. A laminate consisting of a material and a PVA-based resin layer coated on the resin base material. An absorption-type polarizing film using a laminate of a resin base material and a PVA-based resin layer coated on the resin base material can be produced, for example, by the following steps: applying a PVA-based resin solution to the resin base material and dry it to form a PVA-based resin layer on the resin base material to obtain a laminated body of the resin base material and the PVA-based resin layer; and extend and dye the laminated body to make the PVA-based resin layer into an absorption-type polarized light membrane. In this embodiment, it is preferable to form a polyvinyl alcohol-based resin layer containing a halide and a polyvinyl alcohol-based resin on one side of the resin base material. Stretching typically includes immersing the laminate in a boric acid aqueous solution to stretch. And if necessary, stretching may further include stretching the laminate in the air at a high temperature (for example, above 95° C.) before stretching in a boric acid aqueous solution. Furthermore, in this embodiment, it is preferable to subject the laminated body to a drying and shrinking process in which the laminated body is heated while being conveyed in the longitudinal direction to shrink the laminated body by 2% or more in the width direction. Typically, the manufacturing method of this embodiment includes sequentially performing an air-assisted stretching process, a dyeing process, an underwater stretching process, and a drying shrinkage process on the laminate. By introducing auxiliary stretching, the crystallinity of PVA can be improved even when PVA is coated on thermoplastic resin, and high optical properties can be achieved. In addition, by improving the orientation of PVA in advance, it can prevent problems such as reduction in orientation or dissolution of PVA when immersed in water in the subsequent dyeing step or stretching step, thereby achieving high optical properties. In addition, when the PVA-based resin layer is immersed in a liquid, compared with the case where the PVA-based resin layer does not contain halides, the orientation disorder and decrease in orientation of polyvinyl alcohol molecules can be suppressed. Thereby, the optical characteristics of the absorptive polarizing film obtained by immersing the laminate in a liquid, such as dyeing treatment and water stretching treatment, can be improved. In addition, the optical properties can be improved by shrinking the laminate in the width direction through drying and shrinkage treatment. The obtained laminate of the resin base material/absorptive polarizing film can be used directly (that is, the resin base material can be used as a protective layer of the absorptive polarizing film), or the resin can be peeled off from the laminate of the resin base material/absorptive polarizing film. Use any suitable protective layer that meets the purpose on the peeling surface behind the base material or on the area opposite to the peeling surface. Details of the manufacturing method of the absorptive polarizing film are described in, for example, Japanese Patent Application Laid-Open No. 2012-73580 and Japanese Patent No. 6470455. The entire description of these publications is cited in this specification as a reference.
吸收型偏光構件(吸收型偏光膜)之正交透射率(Tc)宜為0.5%以下,較宜為0.1%以下,更宜為0.05%以下。吸收型偏光構件(吸收型偏光膜)之單體透射率(Ts)例如為41.0%~45.0%,宜為42.0%以上。吸收型偏光構件(吸收型偏光膜)之偏光度(P)例如為99.0%~99.997%,宜為99.9%以上。The cross transmittance (Tc) of the absorptive polarizing member (absorbent polarizing film) is preferably 0.5% or less, more preferably 0.1% or less, and more preferably 0.05% or less. The single transmittance (Ts) of the absorptive polarizing member (absorptive polarizing film) is, for example, 41.0% to 45.0%, preferably 42.0% or more. The degree of polarization (P) of the absorptive polarizing member (absorptive polarizing film) is, for example, 99.0% to 99.997%, preferably 99.9% or more.
上述第3λ/4構件之面內相位差Re(550)例如為100nm~190nm,可為110nm~180nm,可為130nm~160nm,亦可為135nm~155nm。第3λ/4構件宜展現相位差值隨測定光之波長而變大的逆色散波長特性。第3λ/4構件之Re(450)/Re(550)例如為0.75以上且小於1,亦可為0.8以上且0.95以下。第3λ/4構件宜為折射率特性展現nx>ny≧nz之關係。第3λ/4構件之Nz係數宜為0.9~3,較宜為0.9~2.5,更宜為0.9~1.5,尤宜為0.9~1.3。The in-plane phase difference Re(550) of the above-mentioned third λ/4 member is, for example, 100nm~190nm, may be 110nm~180nm, may be 130nm~160nm, or may be 135nm~155nm. The 3λ/4 member should preferably exhibit inverse dispersion wavelength characteristics in which the phase difference value increases with the wavelength of the measurement light. Re(450)/Re(550) of the third λ/4 member is, for example, 0.75 or more and less than 1, or may be 0.8 or more and 0.95 or less. The 3λ/4 member should preferably exhibit the relationship nx>ny≧nz for its refractive index characteristics. The Nz coefficient of the third λ/4 member should be 0.9~3, more preferably 0.9~2.5, more preferably 0.9~1.5, especially 0.9~1.3.
第3λ/4構件係以可滿足上述特性之任意適當之材料形成。第3λ/4構件例如可為樹脂薄膜之延伸薄膜或液晶化合物之定向固化層。關於以樹脂薄膜之延伸薄膜或液晶化合物之定向固化層構成之第3λ/4構件,可應用與上述第2λ/4構件相同之說明。第2λ/4構件與第3λ/4構件可為構成(例如形成材料、厚度、光學特性等)相同之構件,亦可為不同構成之構件。The 3λ/4 member is formed of any suitable material that can satisfy the above characteristics. The 3λ/4 member may be, for example, a stretched film of a resin film or a directionally solidified layer of a liquid crystal compound. Regarding the third λ/4 member composed of a stretched film of a resin film or an orientationally solidified layer of a liquid crystal compound, the same description as that of the above-mentioned 2λ/4 member can be applied. The 2nd λ/4 member and the 3rd λ/4 member may have the same structure (for example, formation material, thickness, optical properties, etc.), or may have different structures.
上述各構件之積層所用之黏著劑層之厚度各自可設定成任意適當之厚度。上述各構件之積層所用之黏著劑層各自之厚度宜為3µm以上且20µm以下,可為15µm以下,可為10µm以下,亦可為7µm以下。根據所述厚度,可抑制黏著劑層表面之凹凸程度,從而積層部之平滑性可優異。The thickness of the adhesive layer used for laminating each of the above-mentioned components can be set to any appropriate thickness. The thickness of the adhesive layer used in the lamination of each of the above components is preferably 3 µm or more and 20 µm or less, and may be 15 µm or less, 10 µm or less, or 7 µm or less. According to this thickness, the degree of unevenness on the surface of the adhesive layer can be suppressed, and the smoothness of the laminate portion can be excellent.
黏著劑層可以任意適當之黏著劑構成。具體例可舉丙烯酸系黏著劑、橡膠系黏著劑、聚矽氧系黏著劑、聚酯系黏著劑、胺甲酸酯系黏著劑、環氧系黏著劑及聚醚系黏著劑。藉由調整形成黏著劑之基底樹脂的單體的種類、數量、組合及摻混比、以及交聯劑的摻混量、反應溫度、反應時間等,可調製出具有符合目的之所期望特性的黏著劑。黏著劑之基底樹脂可單獨使用,亦可組合二種以上來使用。基底樹脂宜可使用丙烯酸系樹脂。具體而言,黏著劑層宜以丙烯酸系黏著劑構成。The adhesive layer can be composed of any suitable adhesive. Specific examples include acrylic adhesives, rubber adhesives, silicone adhesives, polyester adhesives, urethane adhesives, epoxy adhesives, and polyether adhesives. By adjusting the type, quantity, combination and blending ratio of the monomers that form the base resin of the adhesive, as well as the blending amount of the cross-linking agent, reaction temperature, reaction time, etc., it is possible to prepare a product with the desired characteristics that meets the purpose. Adhesive. The base resin of the adhesive can be used alone or in combination of two or more. It is preferable to use acrylic resin as the base resin. Specifically, the adhesive layer is preferably composed of an acrylic adhesive.
例如,黏著劑層可藉由塗敷包含基底樹脂、交聯劑等添加劑及溶劑之黏著劑組成物並乾燥而形成。黏著劑組成物可直接塗敷於被黏著體上,亦可塗敷於另外準備之基材薄膜等基體上。乾燥代表上係藉由加熱來進行。For example, the adhesive layer can be formed by applying an adhesive composition including a base resin, additives such as a cross-linking agent, and a solvent, and drying the adhesive composition. The adhesive composition can be directly applied to the adherend, or it can also be applied to a separately prepared base material film or other substrate. Drying is typically performed by heating.
例如,藉由調整黏著劑組成物之塗敷膜的膜厚,可獲得平滑性優異之黏著劑層。膜厚若太厚,藉由加熱,於塗敷膜會因溫度差造成液體流動,而會形成表面凹凸程度大的黏著劑層。For example, by adjusting the film thickness of the coating film of the adhesive composition, an adhesive layer excellent in smoothness can be obtained. If the film thickness is too thick, heating will cause the liquid to flow due to the temperature difference in the coating film, and an adhesive layer with a large surface unevenness will be formed.
又,例如藉由控制黏著劑組成物之塗敷膜的乾燥條件,可獲得平滑性優異之黏著劑層。具體上,藉由在乾燥時調整對塗敷膜吹送風之風量、風速,可獲得平滑性優異之黏著劑層。對塗敷膜吹送風之風量、風速若過大,便會於塗敷膜產生波浪,而會形成表面凹凸程度大的黏著劑層。在一實施形態中,宜將塗敷膜在65℃~110℃之溫度環境下將風速調整成2m/分鐘~15m/分鐘之範圍內後進行乾燥,較宜調整成至2m/分鐘~8m/分鐘後進行乾燥。例如,宜於塗敷後在進行乾燥之烘箱的入口附近調整成所述溫度及風速。具體而言,可從烘箱入口至烘箱中央部調整成所述溫度及風速。Furthermore, for example, by controlling the drying conditions of the coating film of the adhesive composition, an adhesive layer with excellent smoothness can be obtained. Specifically, by adjusting the air volume and wind speed blown to the coating film during drying, an adhesive layer with excellent smoothness can be obtained. If the air volume and wind speed blown to the coating film are too large, waves will be generated on the coating film and an adhesive layer with a large surface unevenness will be formed. In one embodiment, it is advisable to dry the coating film in a temperature environment of 65°C to 110°C with the wind speed adjusted to a range of 2m/min to 15m/min, preferably to 2m/min to 8m/min. Dry after minutes. For example, it is suitable to adjust the temperature and wind speed to the above-mentioned temperature and wind speed near the entrance of a drying oven after coating. Specifically, the temperature and wind speed can be adjusted from the oven inlet to the center of the oven.
實施例 以下,藉由實施例來具體說明本發明,惟本發明不受該等實施例所限。此外,厚度、相位差值及表面平滑性係藉由下述測定方法測定之值。又,只要無特別明記,「份」及「%」即為重量基準。 <厚度> 10µm以下的厚度係使用掃描型電子顯微鏡(日本電子公司製,製品名「JSM-7100F」)進行測定。大於10µm的厚度係使用數位測微器(Anritsu公司製,產品名「KC-351C」)進行測定。 <相位差值> 使用穆勒矩陣偏光儀(Axometrics公司製,製品名「Axoscan」),在23℃下測定在各波長下之相位差值。 <表面平滑性> 使用掃描型白色干涉計(Zygo公司製,製品名「NewView9000」)進行測定。具體而言,係於附防振台之測定台上載置測定試料,並使用單一白色LED照明產生干涉條紋,將具有基準面的干涉物鏡(1.4倍)沿Z方向(厚度方向)掃描,藉此選擇性取得在12.4mm□之視野範圍中之測定對象最表面的平滑性(表面平滑性)。 測定對象為黏著劑層時,係於載玻片(松浪硝子工業公司製,製品名「S200200」)貼合黏著劑層,測定露出之黏著面的平滑性。測定對象為薄膜時,係於上述玻璃形成厚度5µm之凹凸少的丙烯酸系黏著劑層,並以不使異物或氣泡、變形的條痕進入之方式將測定對象之薄膜層合於該黏著面,測定與黏著劑層相反側之表面之平滑性。此外,上述厚度5µm之凹凸少的丙烯酸系黏著劑層之表面平滑性為0.30arcmin。 關於解析,係角度的指標「Slope magnitude RMS」乘以2倍後所得之值(相當於2σ),並將其定義為表面平滑性(單位:arcmin)。 Example Hereinafter, the present invention will be specifically described through examples, but the present invention is not limited by these examples. In addition, the thickness, phase difference value and surface smoothness are values measured by the following measurement methods. In addition, unless otherwise stated, "parts" and "%" are based on weight. <Thickness> The thickness of 10 µm or less is measured using a scanning electron microscope (manufactured by JEOL Ltd., product name "JSM-7100F"). Thickness greater than 10µm is measured using a digital micrometer (manufactured by Anritsu Co., Ltd., product name "KC-351C"). <Phase difference> The phase difference value at each wavelength was measured at 23°C using a Mueller matrix polarimeter (manufactured by Axometrics, product name "Axoscan"). <Surface Smoothness> Measurement was performed using a scanning white interferometer (manufactured by Zygo, product name "NewView9000"). Specifically, the measurement sample is placed on a measurement table with an anti-vibration table, a single white LED is used to illuminate the interference fringes, and an interference objective lens (1.4 times) with a reference plane is scanned in the Z direction (thickness direction). Selectively obtains the smoothness (surface smoothness) of the outermost surface of the measurement object within a field of view of 12.4mm□. When the measurement object is an adhesive layer, the adhesive layer is attached to a slide glass (manufactured by Matsunami Glass Industry Co., Ltd., product name "S200200"), and the smoothness of the exposed adhesive surface is measured. When the measurement object is a film, an acrylic adhesive layer with a thickness of 5 µm and less unevenness is formed on the above-mentioned glass, and the film to be measured is laminated on the adhesive surface in a manner that prevents foreign matter, air bubbles, and deformation streaks from entering. The smoothness of the surface opposite to the adhesive layer is measured. In addition, the surface smoothness of the acrylic adhesive layer with a thickness of 5 µm and few unevenness is 0.30 arcmin. Regarding analysis, the value obtained by multiplying the angle index "Slope magnitude RMS" by 2 times (equivalent to 2σ) is defined as surface smoothness (unit: arcmin).
[實施例1] (λ/4構件之製作) 使用由2台具備有攪拌葉片及控制成100℃之回流冷卻器的直立式反應器構成之批次聚合裝置進行聚合。饋入雙[9-(2-苯氧基羰基乙基)茀-9-基]甲烷29.60質量份(0.046mol)、異山梨醇(ISB)29.21質量份(0.200mol)、螺甘油(SPG)42.28質量份(0.139mol)、碳酸二苯酯(DPC)63.77質量份(0.298mol)及作為觸媒的乙酸鈣一水合物1.19×10 -2質量份(6.78×10 -5mol)。將反應器內進行減壓氮取代後,以熱介質加溫,並於內溫達100℃之時間點開始攪拌。於升溫開始40分鐘後使內溫達到220℃,控制維持該溫度的同時開始減壓,在達到220℃後以90分鐘使其成為13.3kPa。將隨聚合反應副生成之苯酚蒸氣導入100℃之回流冷卻器,使苯酚蒸氣中所含些許量之單體成分返回反應器,並將未凝聚之苯酚蒸氣導入45℃的凝聚器中回收。將氮導入第1反應器暫時使其回復到大氣壓後,將第1反應器內之經寡聚化的反應液移至第2反應器。接著,開始進行第2反應器內的升溫及減壓,並以50分鐘使內溫成為240℃、壓力成為0.2kPa。然後,進行聚合直到達到預定之攪拌功率。在達到預定功率之時間點將氮導入反應器中使壓力回復,並將所生成之聚酯碳酸酯系樹脂擠出至水中,裁切束狀物而獲得丸粒。 [Example 1] (Preparation of λ/4 member) Polymerization was performed using a batch polymerization apparatus consisting of two vertical reactors equipped with stirring blades and a reflux cooler controlled to 100°C. Feed in 29.60 parts by mass (0.046 mol) of bis[9-(2-phenoxycarbonylethyl)fluoren-9-yl]methane, 29.21 parts by mass (0.200 mol) of isosorbide (ISB), and spiroglycerol (SPG) 42.28 parts by mass (0.139 mol), 63.77 parts by mass (0.298 mol) of diphenyl carbonate (DPC) and 1.19×10 -2 parts by mass (6.78×10 -5 mol) of calcium acetate monohydrate as a catalyst. After the reactor was replaced with nitrogen under reduced pressure, it was heated with a heat medium, and stirring was started when the internal temperature reached 100°C. The internal temperature was brought to 220°C 40 minutes after the start of the temperature rise, and the pressure was reduced while maintaining the temperature. After reaching 220°C, it was adjusted to 13.3 kPa in 90 minutes. The phenol vapor generated by the polymerization reaction is introduced into the reflux cooler at 100°C, so that a small amount of monomer components contained in the phenol vapor is returned to the reactor, and the uncondensed phenol vapor is introduced into the condensator at 45°C for recovery. After introducing nitrogen into the first reactor and temporarily returning it to atmospheric pressure, the oligomerized reaction liquid in the first reactor is moved to the second reactor. Next, the temperature increase and pressure reduction in the second reactor were started, and the internal temperature was adjusted to 240° C. and the pressure to 0.2 kPa over 50 minutes. Then, polymerization is performed until a predetermined stirring power is reached. At the time point when the predetermined power is reached, nitrogen is introduced into the reactor to restore the pressure, the generated polyester carbonate resin is extruded into water, and the bundles are cut to obtain pellets.
將所得聚酯碳酸酯系樹脂(丸粒)在80℃下真空乾燥5小時後,使用具備單軸擠製機(東芝機械公司製,缸筒設定溫度:250℃)、T型模(寬200mm,設定溫度:250℃)、冷卻輥(設定溫度:120~130℃)及捲取機之薄膜製膜裝置,製作出厚度135μm之長條狀樹脂薄膜。將所得長條狀樹脂薄膜以延伸溫度143℃、延伸倍率2.8倍往寬度方向延伸,而獲得厚度47μm之延伸薄膜。所得延伸薄膜之Re(550)為143nm,Re(450)/Re(550)為0.86,Nz係數為1.12。The obtained polyester carbonate resin (pellets) was vacuum-dried at 80°C for 5 hours, and then used a single-screw extruder (manufactured by Toshiba Machine Co., Ltd., cylinder set temperature: 250°C) and a T-die (width 200mm). , set temperature: 250℃), cooling roller (set temperature: 120~130℃) and film forming device of the winding machine to produce a long resin film with a thickness of 135μm. The obtained long resin film was stretched in the width direction at a stretching temperature of 143°C and a stretching ratio of 2.8 times to obtain a stretched film with a thickness of 47 μm. The Re(550) of the obtained stretched film was 143 nm, the Re(450)/Re(550) was 0.86, and the Nz coefficient was 1.12.
(正C板之形成) 將下述化學式(1)(式中之數字65及35表示單體單元之莫耳%,權宜上以嵌段聚合物表示:重量平均分子量5000)所示之側鏈型液晶聚合物20重量份、展現向列型液晶相之聚合性液晶(BASF公司製:商品名PaliocolorLC242)80重量份及光聚合引發劑(Ciba Specialty Chemicals公司製:商品名IRGACURE 907)5重量份溶解於環戊酮200重量份中,而調製出液晶塗敷液。接著,利用棒塗機將該塗敷液塗敷於已施行垂直定向處理之PET基材後,以80℃加熱乾燥4分鐘,藉此使液晶定向。對該液晶層照射紫外線使液晶層硬化,藉此於基材上形成厚度為4µm且Rth(550)為-100nm之正C板。 [化學式1] (Formation of positive C plate) The side chain represented by the following chemical formula (1) (numbers 65 and 35 in the formula represent mol% of monomer units, expediently expressed as a block polymer: weight average molecular weight 5000) 20 parts by weight of a liquid crystal polymer, 80 parts by weight of a polymerizable liquid crystal exhibiting a nematic liquid crystal phase (manufactured by BASF: trade name PaliocolorLC242), and 5 parts by weight of a photopolymerization initiator (manufactured by Ciba Specialty Chemicals: trade name IRGACURE 907) It was dissolved in 200 parts by weight of cyclopentanone to prepare a liquid crystal coating liquid. Next, the coating liquid was applied to the vertically oriented PET substrate using a bar coater, and then heated and dried at 80° C. for 4 minutes to orient the liquid crystal. The liquid crystal layer was irradiated with ultraviolet rays to harden the liquid crystal layer, thereby forming a positive C plate with a thickness of 4 μm and an Rth (550) of -100 nm on the base material. [Chemical formula 1]
(保護構件之製作)
將下述硬塗層形成材料塗佈於具有內酯環結構之丙烯酸薄膜(厚度40µm,表面平滑性0.45arcmin)並以90℃加熱1分鐘,再以高壓水銀燈對加熱後之塗佈層照射累積光量300mJ/cm
2之紫外線使塗佈層硬化,而製作出形成有厚度4µm之硬塗層的丙烯酸薄膜(厚度44µm,硬塗層側之表面平滑性0.4arcmin)。
接著,以線棒將下述抗反射層形成用塗敷液A塗敷於上述硬塗層上,並將已塗敷之塗敷液以80℃加熱1分鐘使其乾燥,而形成塗膜。利用高壓水銀燈對乾燥後之塗膜照射累積光量300mJ/cm
2之紫外線,使塗膜硬化,而形成厚度140nm之抗反射層A。
接著,以線棒將下述抗反射層形成用塗敷液B塗敷於抗反射層A上,並將已塗敷之塗敷液以80℃加熱1分鐘使其乾燥,而形成塗膜。利用高壓水銀燈對乾燥後之塗膜照射累積光量300mJ/cm
2之紫外線,使塗膜硬化,而形成厚度105nm之抗反射層B。
依上述方式而獲得保護構件(厚度44µm,抗反射層側之表面平滑性0.4arcmin)。
(Preparation of protective member) The following hard coat forming material is applied to an acrylic film with a lactone ring structure (thickness 40µm, surface smoothness 0.45arcmin) and heated at 90°C for 1 minute, and then heated with a high-pressure mercury lamp The coating layer was irradiated with ultraviolet rays with a cumulative light intensity of 300 mJ/cm 2 to harden the coating layer, and an acrylic film with a hard coat layer of 4 µm thickness was produced (
(硬塗層形成材料) 混合胺甲酸酯丙烯酸酯寡聚物(新中村化學公司製,「NK Oligo UA-53H」)50份、以新戊四醇三丙烯酸酯為主成分之多官能丙烯酸酯(大阪有機化學工業公司製,商品名「Viscoat #300」)30份、丙烯酸4-羥丁酯(大阪有機化學工業公司製)20份、調平劑(DIC公司製,「GRANDIC PC4100」)1份及光聚合引發劑(Ciba Japan公司製,「IRGACURE 907」)3份,並以甲基異丁基酮稀釋使固體成分濃度成為50%,而調製出硬塗層形成材料。 (hard coat forming material) 50 parts of mixed urethane acrylate oligomer (manufactured by Shin-Nakamura Chemical Co., Ltd., "NK Oligo UA-53H"), multifunctional acrylate mainly composed of neopentylerythritol triacrylate (Osaka Organic Chemical Industry Co., Ltd. (made under the trade name "Viscoat #300"), 30 parts of 4-hydroxybutyl acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd.), 1 part of leveling agent (manufactured by DIC Corporation, "GRANDIC PC4100") and photopolymerization initiator ("IRGACURE 907" manufactured by Ciba Japan Co., Ltd.) and diluted with methyl isobutyl ketone so that the solid content concentration became 50%, to prepare a hard coating forming material.
(抗反射層形成用塗敷液A)
混合多官能丙烯酸酯(荒川化學工業股份公司製,商品名「OPSTAR KZ6728」,固體成分20重量%)100重量份、調平劑(DIC公司製,「GRANDIC PC4100」)3重量份及光聚合引發劑(BASF公司製,商品名「OMNIRAD907」,固體成分100重量%)3重量份。於該混合物中,使用乙酸丁酯作為稀釋溶劑,使固體成分成為12重量%並攪拌,而調製出抗反射層形成用塗敷液A。
(Coating liquid A for antireflection layer formation)
(抗反射層形成用塗敷液B)
混合以新戊四醇三丙烯酸酯為主成分之多官能丙烯酸酯(大阪有機化學工業股份公司製,商品名「Viscoat #300」,固體成分100重量%)100重量份、中空奈米二氧化矽粒子(日揮觸媒化成工業股份公司製,商品名「THRULYA 5320」,固體成分20重量%,重量平均粒徑75nm)150重量份、實心奈米二氧化矽粒子(日產化學工業股份公司製,商品名「MEK-2140Z-AC」,固體成分30重量%,重量平均粒徑10nm)50重量份、含氟元素之添加劑(信越化學工業股份公司製,商品名「KY-1203」,固體成分20重量%)12重量份及光聚合引發劑(BASF公司製,商品名「OMNIRAD907」,固體成分100重量%)3重量份。於該混合物中,添加以60:25:15重量比混合TBA(三級丁醇)、MIBK(甲基異丁基酮)及PMA(丙二醇單甲基醚乙酸酯)而成之混合溶劑作為稀釋溶劑,使整體之固體成分成為4重量%,並攪拌而調製出抗反射層形成用塗敷液B。
(Coating liquid B for antireflection layer formation)
(黏著劑層之形成) 於具備攪拌葉片、溫度計、氮氣導入管及冷卻器之四口燒瓶中,饋入含有丙烯酸丁酯94.9重量份、丙烯酸5重量份及丙烯酸2-羥乙酯0.1重量份之單體混合物。並相對於該單體混合物100重量份,將作為聚合引發劑之二苯甲醯基過氧化物0.3重量份與乙酸乙酯一同饋入,一邊緩慢地攪拌一邊導入氮氣將燒瓶內進行氮取代後,將燒瓶內之液溫保持在60℃進行7小時聚合反應。接著,於所得反應液中添加乙酸乙酯將固體成分濃度調整成30重量%,而調製出重量平均分子量(Mw)220萬之丙烯酸系聚合物溶液。 相對於所得丙烯酸系聚合物溶液之固體成分100重量份,摻混三羥甲丙烷/二異氰酸甲苯酯加成物(商品名:Coronate L,東曹(Tosoh)公司製)0.6重量份與矽烷耦合劑(商品名:KBM403,信越化學工業公司製)0.075重量份,而調製出丙烯酸系黏著劑。 將所得丙烯酸系黏著劑組成物塗敷於基材薄膜並乾燥,而形成厚度為12µm之黏著劑層及厚度為15µm之黏著劑層。表面平滑性皆為0.25arcmin。 (Formation of adhesive layer) A monomer mixture containing 94.9 parts by weight of butyl acrylate, 5 parts by weight of acrylic acid, and 0.1 part by weight of 2-hydroxyethyl acrylate was fed into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas inlet pipe and a cooler. And with respect to 100 parts by weight of this monomer mixture, 0.3 parts by weight of benzyl peroxide as a polymerization initiator was fed together with ethyl acetate, and nitrogen was introduced while stirring slowly to replace the nitrogen in the flask. , maintaining the liquid temperature in the flask at 60°C for 7 hours of polymerization reaction. Next, ethyl acetate was added to the obtained reaction liquid to adjust the solid content concentration to 30% by weight, thereby preparing an acrylic polymer solution with a weight average molecular weight (Mw) of 2.2 million. Per 100 parts by weight of the solid content of the obtained acrylic polymer solution, 0.6 parts by weight of trimethylolpropane/toluene diisocyanate adduct (trade name: Coronate L, manufactured by Tosoh Corporation) and 0.075 part by weight of silane coupling agent (trade name: KBM403, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) to prepare an acrylic adhesive. The obtained acrylic adhesive composition was applied to the base film and dried to form an adhesive layer with a thickness of 12 µm and an adhesive layer with a thickness of 15 µm. Surface smoothness is 0.25arcmin.
(光學積層體之製作) 透過紫外線硬化型接著劑(硬化後之厚度1µm)將上述正C板貼合於上述λ/4構件(延伸薄膜)上,而獲得相位差構件。 於所得相位差構件之λ/4構件側,透過上述黏著劑層(厚度:12µm)貼合上述保護構件(形成有硬塗層及抗反射層之丙烯酸薄膜)。在此,係貼合成使保護構件之丙烯酸薄膜位於λ/4構件側。 接著,於相位差構件之正C板側貼合上述黏著劑層(厚度:15µm)而獲得光學積層體。 (Production of optical laminates) The above-mentioned positive C plate is bonded to the above-mentioned λ/4 member (stretched film) through an ultraviolet curable adhesive (thickness after curing: 1 µm) to obtain a phase difference member. On the λ/4 member side of the obtained retardation member, the above-mentioned protective member (acrylic film formed with a hard coat layer and an anti-reflective layer) is bonded through the above-mentioned adhesive layer (thickness: 12 μm). Here, the acrylic film of the protective member is attached so that it is located on the λ/4 member side. Next, the above-mentioned adhesive layer (thickness: 15 μm) was bonded to the positive C plate side of the retardation member to obtain an optical laminated body.
[實施例2] 除了變更黏著劑層之形成條件而形成表面平滑性0.4arcmin之黏著劑層外,以與實施例1相同方式而獲得光學積層體。 [Example 2] An optical laminated body was obtained in the same manner as in Example 1, except that the formation conditions of the adhesive layer were changed to form an adhesive layer with a surface smoothness of 0.4 arcmin.
[比較例1] 在製作保護構件時,使用TAC薄膜(厚度60µm,表面平滑性0.5arcmin)來取代具有內酯環結構之丙烯酸薄膜,及將硬塗層之厚度設為12µm,而獲得厚度72µm且抗反射層側之表面平滑性0.5arcmin之保護構件,除此之外以與實施例2相同方式而獲得光學積層體。 [Comparative example 1] When making protective components, use TAC film (thickness 60µm, surface smoothness 0.5arcmin) to replace the acrylic film with lactone ring structure, and set the thickness of the hard coating to 12µm to obtain a thickness of 72µm and an anti-reflective layer side An optical laminated body was obtained in the same manner as in Example 2 except that the surface smoothness of the protective member was 0.5 arcmin.
針對實施例及比較例所得之光學積層體進行以下評估。將評估結果顯示於表1。 (1)積層體平滑性 使用相位移式雷射干涉計(Zygo公司製,製品名「DynaFiz」)測定積層體平滑性。具體而言,係以不使異物或氣泡、變形的條痕進入之方式,將光學積層體層合於載玻片(松浪硝子工業公司製,製品名「S200200」)上。接著,為了去除微小氣泡的影響,利用加壓脫泡裝置(高壓釜)進行了脫泡。脫泡條件設為50℃、0.5MPa、30分鐘。脫泡後,在室溫下自然冷卻30分鐘以上,而獲得測定試料。 於附防振台之測定台載置測定試樣,使用單一波長(波長633nm)之雷射,使其與已確保平坦度之基準器進行干涉,測定預定區域(30mmφ之圓)內之相對位移。關於解析,係挑選出0.1/mm~1/mm頻率之值所得之角度的指標「Slope magnitude RMS」乘以2倍後所得之值(相當於2σ),並將其定義為積層體平滑性(單位:arcmin)。 (2)透映 使用光學透鏡(Thorabs公司製,商品名「LA1145」)與點光源(Hamamatsu Photonics公司製,型號「L8425-01」),評估光學積層體之透映(透鏡透射光)。 具體而言,係在光學透鏡之平坦側以不使異物或氣泡、變形的條痕進入表面之方式,層合切割成45mmφ之圓形的光學積層體。接著,為了去除微小氣泡的影響,利用加壓脫泡裝置(高壓釜)進行了脫泡。脫泡條件設為50℃、0.5MPa、30分鐘。脫泡後,在室溫下自然冷卻30分鐘以上,而獲得測定試料。 依序設置點光源、光學透鏡(測定試料)及螢幕,將透過光學透鏡之點光源的光映射於螢幕上,評估該透映。在此,係藉由保持具將透鏡保持於從光學透鏡之凸側入射點光源之光的位置。從點光源至螢幕為止之距離設為1050mm,從光學透鏡至螢幕為止之距離設為130mm。 此外,透映係藉由10名評估者以肉眼觀察映射於螢幕之透過光學透鏡之光,判斷有無皺褶・波狀起伏來評估。將判斷為無皺紋、波狀起伏之評估者數量顯示於表1。 The following evaluation was performed on the optical laminates obtained in Examples and Comparative Examples. The evaluation results are shown in Table 1. (1)Laminated body smoothness The smoothness of the laminated body was measured using a phase shift laser interferometer (manufactured by Zygo, product name: "DynaFiz"). Specifically, the optical laminate is laminated on a slide glass (manufactured by Matsunami Glass Industry Co., Ltd., product name "S200200") in a manner that prevents foreign matter, air bubbles, and deformed streaks from entering. Next, in order to remove the influence of microbubbles, degassing was performed using a pressure degassing device (autoclave). The degassing conditions were set to 50°C, 0.5MPa, and 30 minutes. After defoaming, the sample was naturally cooled at room temperature for 30 minutes or more to obtain a measurement sample. The measurement sample is placed on a measurement table with an anti-vibration table, and a laser with a single wavelength (wavelength 633nm) is used to interfere with a reference instrument that has ensured flatness, and the relative displacement within a predetermined area (30mmφ circle) is measured. . Regarding the analysis, the value obtained by multiplying the angle index "Slope magnitude RMS" by selecting the value of the frequency from 0.1/mm to 1/mm and multiplying it by 2 times (equivalent to 2σ) is defined as the smoothness of the laminated body ( Unit: arcmin). (2) Reflection An optical lens (manufactured by Thorabs, trade name "LA1145") and a point light source (manufactured by Hamamatsu Photonics, model "L8425-01") were used to evaluate the transmission (lens transmitted light) of the optical laminate. Specifically, optical laminates cut into circular shapes of 45 mmφ are laminated on the flat side of the optical lens in a manner that prevents foreign matter, air bubbles, and deformed streaks from entering the surface. Next, in order to remove the influence of microbubbles, degassing was performed using a pressure degassing device (autoclave). The degassing conditions were set to 50°C, 0.5MPa, and 30 minutes. After defoaming, the sample was naturally cooled at room temperature for 30 minutes or more to obtain a measurement sample. A point light source, an optical lens (measurement sample), and a screen are set up in order, and the light from the point light source that passes through the optical lens is mapped on the screen, and the reflection is evaluated. Here, the lens is held by a holder at a position where light from the point light source is incident from the convex side of the optical lens. The distance from the point light source to the screen is set to 1050mm, and the distance from the optical lens to the screen is set to 130mm. In addition, the transparency is evaluated by 10 evaluators using the naked eye to observe the light reflected on the screen through the optical lens and determine whether there are wrinkles and undulations. The number of evaluators who judged that there were no wrinkles or undulations is shown in Table 1.
[表1] [Table 1]
本發明不受上述實施形態所限,可進行各種變形。例如,可以實質上與上述實施形態所示構成相同之構成、可發揮相同作用效果之構成或可達成相同目的之構成作取代。The present invention is not limited to the above-described embodiment, and various modifications are possible. For example, it may be replaced by a structure that is substantially the same as that shown in the above-mentioned embodiment, a structure that can produce the same effects, or a structure that can achieve the same purpose.
產業上之可利用性 本發明實施形態之光學積層體例如可用於VR護目鏡等之顯示體。 industrial availability The optical laminated body according to the embodiment of the present invention can be used for a display body such as VR goggles, for example.
2:顯示系統
4:透鏡部
12:顯示元件
12a:顯示面
14:反射型偏光構件
14a:多層結構
16:第一透鏡部
18:半反射鏡
20:第一相位差構件
22:第二相位差構件
22a:第一相位差層
22b:第二相位差層
24:第二透鏡部
26:使用者之眼睛
28:吸收型偏光構件
30:第三相位差構件
31:第一保護構件
32:第二保護構件
41:接著層
42:接著層
43:接著層
44:接著層
45:接著層
46:接著層
100:第一積層部(光學積層體)
200:第二積層部
A,B:層
2:Display system
4: Lens department
12:
圖1係顯示本發明一實施形態之顯示系統之概略構成的示意圖。 圖2係顯示圖1中所示之顯示系統之透鏡部之詳細內容之一例的示意剖面圖。 圖3係顯示反射型偏光薄膜所含之多層結構之一例的示意立體圖。 FIG. 1 is a schematic diagram showing the schematic structure of a display system according to an embodiment of the present invention. FIG. 2 is a schematic cross-sectional view showing an example of details of the lens portion of the display system shown in FIG. 1 . FIG. 3 is a schematic perspective view showing an example of a multi-layer structure included in a reflective polarizing film.
2:顯示系統 2:Display system
4:透鏡部 4: Lens department
12:顯示元件 12:Display components
12a:顯示面 12a:Display surface
14:反射型偏光構件 14: Reflective polarizing component
16:第一透鏡部 16: First lens part
18:半反射鏡 18: Half mirror
20:第一相位差構件 20: First phase difference member
22:第二相位差構件 22: Second phase difference member
24:第二透鏡部 24: Second lens unit
26:使用者之眼睛 26:User's Eyes
Claims (11)
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JP2022-077634 | 2022-05-10 | ||
JP2022077632A JP7516455B2 (en) | 2022-05-10 | 2022-05-10 | Lens portion, laminate, display, manufacturing method of display, and display method |
JP2022077677A JP2023166852A (en) | 2022-05-10 | 2022-05-10 | Lens portion, laminate, display body, method for manufacturing display body, and display method |
JP2022077631A JP2023134316A (en) | 2022-03-14 | 2022-05-10 | Lens part, laminated body, display body, display body production method, and display method |
JP2022-077632 | 2022-05-10 | ||
JP2022-077657 | 2022-05-10 | ||
JP2022077659A JP2023166841A (en) | 2022-05-10 | 2022-05-10 | Display system, display method, display body, and method for manufacturing display body |
JP2022-077631 | 2022-05-10 | ||
JP2022-077633 | 2022-05-10 | ||
JP2022-077659 | 2022-05-10 | ||
JP2022-077658 | 2022-05-10 | ||
JP2022077634A JP7516457B2 (en) | 2022-05-10 | 2022-05-10 | Lens portion, laminate, display, manufacturing method of display, and display method |
JP2022-077677 | 2022-05-10 | ||
JP2022077676A JP2023166851A (en) | 2022-05-10 | 2022-05-10 | Lens portion, laminate, display body, method for manufacturing display body, and display method |
JP2022-077676 | 2022-05-10 | ||
JP2022077678A JP2023166853A (en) | 2022-05-10 | 2022-05-10 | Lens portion, laminate, display body, method for manufacturing display body, and display method |
JP2022077658A JP2023166840A (en) | 2022-05-10 | 2022-05-10 | Display system, display method, display body, and method for manufacturing display body |
JP2022-077678 | 2022-05-10 | ||
JP2022077679A JP7516458B2 (en) | 2022-05-10 | 2022-05-10 | Lens portion, laminate, display, manufacturing method of display, and display method |
JP2022077657A JP2023134317A (en) | 2022-03-14 | 2022-05-10 | Display system, display method, display body, and display body production method |
JP2022-077679 | 2022-05-10 | ||
JP2022077633A JP7516456B2 (en) | 2022-05-10 | 2022-05-10 | Display method |
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