TW201444016A - Mounting method and mounting device - Google Patents

Abstract

An objective of the present invention is to provide a mounting method and a mounting device whereby, even if the range wherein a chip component is mounted upon a substrate increases, the chip component is mounted with high precision upon a prescribed location of the substrate. Specifically, provided are a mounting method and a mounting device wherein, after alignment marks of a chip component and alignment marks of a substrate are recognized with an image recognition means and an alignment of the chip and the substrate is carried out, a mounting offset, whereby a degree of location misalignment arising when the chip component is pressure mounted is offset, is set as a function of a location within a substrate retaining stage surface whereupon the substrate is retained, and a pressure force at time of bonding.

Description

Installation method and installation device

The present invention relates to a mounting method and mounting apparatus for mounting a wafer component such as an electronic component to a substrate placed on a substrate holding platform and having a substrate made of ceramic, resin, glass or the like.

In general, a mounting device for mounting a wafer component such as an electronic component on a substrate includes, for example, a bonding head that vacuum-holds the wafer component, a mechanism that moves the bonding head in the vertical direction, and a substrate holding platform that adsorbs and holds the substrate. A mechanism for moving the substrate holding platform in the horizontal direction and the rotating direction, and a two-view camera that can be moved forward and backward to the space of the bonding head and the substrate holding platform, and can simultaneously image the bonding head side and the substrate holding platform side. The mounting device allows the 2-view camera to enter the space, simultaneously reads the alignment mark written on the wafer component held by the bonding head, and the alignment mark written on the substrate, and performs the wafer part and the substrate based on the read information. The position of the mounting position on the top is aligned. Then, after the two-view camera is retracted, the head is lowered to bond the wafer component to the mounting position on the substrate (for example, Patent Document 1).

[Previous Technical Literature] [Patent Literature]

Patent Document 1: Japanese Patent Laid-Open Publication No. 2004-22949

In recent years, the purpose of increasing the productivity is to increase the size of the substrate. Or there is a tendency to place more substrates on the substrate holding platform, so that the substrate holding platform is advanced in size. On the other hand, with the increase in the size of the substrate holding platform, even if the mounting range is increased, the requirement for high-precision mounting in which the allowable range of positional deviation is 1 μm or less is still increasing.

As a result, new problems associated with a larger installation range have arisen. That is, even if the two-view camera is positioned between the bonding head and the substrate platform with a positional deviation of 1 μm or less, there is a positional deviation in a state in which it is actually mounted on the substrate. Those who shift more than a few μm. The positional offset is reproduced if the mounting position in the substrate holding platform surface is the same as the pressing force at the time of mounting. Therefore, in the actual mass production step, it is ensured by offsetting the offset for offsetting the position. Installation accuracy. However, since the offset varies depending on the substrate, the wafer, and the pressing force at the time of mounting, it is individually set according to the trial and error under each mounting condition.

Here, the alignment mark written on the wafer part and the alignment mark written on the substrate are both on the joint surface side, so in order to observe the alignment mark after installation, it is necessary to perform the perspective by X-ray, and only the installation is measured. The post position offset requires a lot of work.

As such, the method of setting the offset under each of the mounting conditions is wasteful in time, and the wafer parts and substrates before the condition setting are also in vain.

The present invention has been made in view of such circumstances, and an object of the present invention is to provide a mounting method for determining the offset when the position of the substrate holding platform surface and the pressing conditions at the time of mounting are mounted, and the mounting is performed. The functional installation of the method.

In order to solve the above problems, the invention described in claim 1 is an installation method in which an image recognition device recognizes an alignment mark of a wafer component and an alignment mark on the substrate, thereby performing a pair of the wafer component and the substrate. And then pressing and mounting the wafer component on the substrate, wherein the mounting offset of the positional offset generated when the wafer component is pressed and assembled after the alignment is set to the substrate holding platform surface of the holding substrate Inside location And the function of the applied pressure at the time of joining.

The invention according to claim 1 is characterized in that the positional displacement amount of the pressing force of a plurality of conditions for holding a plurality of positions in the plane of the substrate with respect to the substrate is obtained. Based on this result, a function indicating the relationship between the position in the surface of the substrate holding platform and the pressing force at the time of joining and the positional shift amount is derived.

The invention according to claim 2 is the mounting method according to the second aspect of the present invention, characterized in that the positional offset of the pressing force for determining a plurality of conditions at a plurality of positions in the plane of the substrate is determined. At the time, a transparent wafer part recorded with an alignment mark is used.

The invention according to claim 4 is the mounting device having the function of the mounting method according to any one of claims 1 to 3, wherein the mounting device has a bonding head for holding and holding the wafer component, and the bonding head is a mechanism for moving in the vertical direction, a substrate holding platform for holding the substrate, and a mechanism for moving the bonding head and the substrate holding platform in the horizontal direction and the rotating direction, and being retractably provided in the space of the bonding head and the substrate holding platform A two-view recognition device that can image the bonding head side and the substrate holding platform side at the same time.

By using the present invention, it is possible to easily obtain offsetting the offset of the positional displacement generated when the wafer parts are press-fitted after alignment, so that the productivity of the mounting step is improved.

1‧‧‧Flip Chip Mounting Device

2‧‧‧ wafer parts

3‧‧‧ protruding electrode

4‧‧‧Substrate

5‧‧‧Electrode

6‧‧‧ Bonding head

7‧‧‧Substrate retention platform

8‧‧‧2 field of view camera

9‧‧‧ Platform heater

10‧‧‧ model agency

11‧‧‧Rack

12‧‧‧Control Department

20‧‧‧simulated wafer parts

40‧‧‧Simulation substrate

A1, A2, ..., D7, D8‧‧‧ multiple positions in the plane of the substrate holding platform 7

Alignment mark of MB‧‧‧simulated substrate

Alignment marks for MC‧‧‧simulated wafer parts

X‧‧‧The direction of movement of the substrate holding platform 7

Y‧‧‧The direction of movement of the substrate holding platform 7

△X‧‧‧X direction offset

△Y‧‧‧Y direction offset

θ‧‧‧The direction of movement of the substrate holding platform 7

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front elevational view showing the main part of a flip chip mounting apparatus for carrying out a mounting method according to an embodiment of the present invention.

Fig. 2 is a view for explaining a substrate to be mounted for the present invention.

Fig. 3 is a view for explaining a dummy substrate and a dummy wafer used in an embodiment of the present invention.

Fig. 4 is a view showing a place where the positional displacement of the dummy substrate and the dummy wafer is evaluated in accordance with an embodiment of the present invention.

Fig. 5 is a view for explaining a positional shift of alignment marks in an embodiment of the present invention.

Fig. 6 is a view for explaining a data group obtained according to an embodiment of the present invention.

Fig. 7 is a flow chart showing the operation and calculation of the apparatus in an embodiment of the present invention.

Fig. 8 is a view for explaining the structure of a substrate holding stage used in the first embodiment of the present invention.

Fig. 9 is a view for explaining a dummy substrate used in the first embodiment of the present invention.

Figure 10 is the actual measurement data obtained in Example 1 of the present invention.

Figure 11 is a view showing the data obtained from the approximation of Example 1 of the present invention.

Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

Fig. 1 is a front elevational view showing the main part of the basic function of the mounting device. This device is a flip chip mounting device 1 that bonds the bump electrode 3 of the wafer component 2 and the electrode 5 of the substrate 4, for example, as shown in Fig. 2, the wafer component 2 is mounted at a plurality of positions on the substrate 4. The main part of the mounting device is composed of a bonding head 6 for adsorbing and holding the wafer component 2, a substrate holding platform 7 for adsorbing the holding substrate 4, and a two-view camera 8 as an identification device. The bonding head 6 and the substrate holding platform 7 are provided. The two-view camera 8 functions in accordance with an instruction from the control unit 12.

The bonding head 6 can be moved up and down, and the substrate holding stage 7 can be moved in the X, Y, and θ directions, and the position of the substrate 4 and the wafer component 2 to be mounted is disposed below the bonding head 6. The two-view camera 8 is configured to be insertable and retractable so as to be insertable between the bonding head 6 and the substrate platform 7, and the alignment mark is recorded on the protruding electrode forming surface of the wafer component 2 and the electrode forming surface of the substrate, respectively. 8 Reading the two alignment marks to move either or both of the bonding head 6 or the substrate holding platform 7 for precise positional alignment. After the precise position alignment, the bonding head 6 is lowered and pressurized and heated as needed to bond the protruding electrode 3 of the wafer component 2 to the electrode 5 of the substrate 4, but before lowering the bonding head 6, only As the substrate holding platform 7 The position of the in-plane and the offset obtained by the function of the pressing force finely adjust the position of the substrate holding platform 7. Further, a method of deriving a function for obtaining an offset will be described later.

After the completion of the series of mounting operations, the bonding head 6 is raised, and the new wafer component 2 is transferred by the bonding head 6 and the substrate holding platform 7 is moved by the wafer adsorption reversal tool (not shown), and then the wafer is to be mounted. The position of the substrate of the part is disposed below the bonding head. Then, as in the previous description, an operation from the positional alignment using the two-view camera to the one of the joining series is performed.

Further, after the mounting operation of all the positions of the substrate 4 to which the wafer component 2 is to be mounted is completed, the holding and holding by the substrate holding stage 7 is released, and the substrate after the mounting is completed by a substrate transfer tool (not shown) 4 The metal substrate 4 is carried out and carried in, and is held by the substrate holding platform 7.

Next, a method of deriving a function for obtaining an offset will be described. First, use an example to illustrate how to obtain the data that is the basis for the derived function. 3 is a plurality of positions (A1, A2, ..., D7, D8 in FIG. 4) in the plane of the substrate holding platform 7, and the recording used when grasping the positional displacement generated when pressurizing is correct. The dummy wafer component 20 of the quasi-marker MC and the dummy substrate 40 on which the alignment mark MB is recorded. First, after the substrate holding platform 7 adsorbs and holds the dummy substrate 40, the alignment mark MC of the dummy wafer component 20 and the dummy substrate 40 are aligned using the two-view camera 8 in any of the plurality of positions. The position of the mark MB is aligned, and after the two-view camera 8 is retracted, a specific pressing force is applied, and the bonding of the dummy wafer component 20 and the dummy substrate 40 is performed using a transparent adhesive. Then, the positional shift amount of the alignment mark MC of the dummy wafer part 20 and the alignment mark MB of the dummy substrate 40 in the bonding state is actually measured using the identification device.

Here, in order to clearly identify the respective alignment marks, it is desirable that the dummy wafer part 20 is transparent to visible light. It is assumed that even if the dummy wafer component 20 is opaque to visible light or the like, X-rays or infrared rays are used, and the alignment marks after bonding can be identified. However, since it is necessary to see X-rays or infrared rays in perspective, the device becomes a large one. on the other hand, If the analog wafer component 20 is transparent to visible light, the visible light camera can also identify the aligned alignment mark from the upper side, so that a universal camera can also obtain a higher resolution. Moreover, since the two-view camera 8 can also be switched, the device cost can be suppressed.

As shown in FIG. 5, the offset amount actually measured is obtained as the shift amount ΔX in the X direction and the shift amount Δ2 direction component in the Y direction, and the position (x, y) on each of the substrate planes is obtained. The relationship between the pressure and the pressure is recorded and recorded. Also, the above information is obtained. Recording is performed at a plurality of positions (A1, A2, ..., D7, D8 in Fig. 4) in the plane of the substrate holding stage 7, and the pressing force is changed at the same plurality of positions to perform the same content with the new analog substrate 40. In order to obtain information. Record, thereby obtaining the data group as shown in FIG. 6.

By using the data group, the positional shift amount is obtained by setting the position in the in-plane of the substrate holding stage 7 and the pressing force as an approximation of the variable, thereby predicting an arbitrary position in the plane of the substrate holding stage 7, and arbitrarily The amount of positional offset when the pressure is applied. Therefore, since the offset cancels the positional shift amount, the arbitrary position of the substrate holding stage 7 and the offset amount of any applied pressure are also obtained. That is, the offset can be set as a function of the position in the plane of the substrate holding stage 7 and the pressing force at the time of joining.

A flowchart of the above offset calculation is shown in FIG. 7, but a function such as automatically performing the series of operations and operations may be incorporated into the control unit 12.

Moreover, it is preferable that the setting of the plurality of points in the plane of the substrate holding stage 7 is equal to about three times the size of the mounting device and the wafer component to be mounted. Since the interval between the actual mounting operations is not smaller than that of the wafer components, the necessity of making a smaller interval than the wafer components is low, and the accuracy of the approximation is lowered because the interval is too large, so that a suitable offset cannot be obtained.

As described above, the embodiment in which the substrate is held at the position in the plane of the plate and the pressing force is offset is described. However, since the demand for higher precision mounting is increased, there is a positional deviation in the mounting stage as a factor of installation temperature or the like. Move to the possibility of a problem. In such cases, the effects of factors such as location and temperature other than pressure are also investigated. The factor acts as a variable of the function of the offset.

Example 1

(Example 1)

Fig. 8 is a view showing the structure of the substrate holding stage 7 used in the first embodiment. The substrate holding stage 7 for holding and holding the substrate 4 is disposed above the stage heater 9 for heating the substrate, and a copying mechanism 10 is provided between the stage heater 9 and the mount 11. The movement of the substrate holding platform 7 in the XY direction is caused by the movement of the mount 11. Here, the dimension of each element in the X direction × Y direction is 260 mm × 130 mm for the stage heater 9, and the substrate holding platform 7 is 250 mm × 120 mm, and the diameter of the mechanism 10 is 114 mm. In the mounting using the substrate holding stage 7, there is no difference in positional deviation due to the difference in the position in the Y direction, and it is known that the positional shift occurs depending on the position in the X direction with respect to ΔY being substantially zero. X. The X-direction offset is obtained at each position in the X direction by trial and error before mass production. Therefore, an attempt is made to function the offset of the substrate holding platform 7.

9 is a simulation substrate 40 used at this time, and has a size of 240 mm × 64 mm. However, since the positional shift amount does not change due to the position of the substrate holding stage 7 in the Y direction, only the X direction is obtained. The position offset of each position. In FIG. 9, the position of No. 6 is the center of the X-direction of the substrate holding platform, and this point is set to zero, and the positional offset between the analog wafer component 20 and the dummy substrate 40 is performed at intervals of 20 mm each of the left and right sides of 100 mm. Determination. At the time of measurement, the dummy wafer component 20 and the dummy substrate 40 use a transparent glass article, so that it is easier to identify both the alignment mark MC of the dummy wafer component 20 and the alignment mark MB of the dummy substrate 40. Further, in the alignment stage, the amount of shift between the centers of the two alignment marks is set to 0.1 μm or less. Further, the pressing force was carried out under three conditions of 50 (N), 100 (N) and 150 (N). As a result, the obtained result is shown in FIG. From the results of FIG. 10, the amount of positional shift when the pressing force is changed within the range of 50 (N) to 150 (N) is obtained by an approximate expression, and FIG. 11 is obtained.

Therefore, the offset is set according to the positional deviation when the pressure 120 (N) is obtained from FIG. The bonding of the dummy wafer component 20 and the dummy substrate 40 was performed, and it was confirmed that the positional shift amount at all points was 0.5 μm or less.

[Industrial availability]

According to the mounting method of the present invention, it is possible to easily obtain the offset which has been obtained with trial and error under each production condition, thereby improving the production efficiency, and thus it is applicable to all fields requiring high precision for mounting the substrate of the wafer component. .

1‧‧‧Flip Chip Mounting Device

2‧‧‧ wafer parts

3‧‧‧ protruding electrode

4‧‧‧Substrate

5‧‧‧Electrode

6‧‧‧ Bonding head

7‧‧‧Substrate retention platform

8‧‧‧2 field of view camera

12‧‧‧Control Department

X‧‧‧The direction of movement of the substrate holding platform 7

Y‧‧‧The direction of movement of the substrate holding platform 7

θ‧‧‧The direction of movement of the substrate holding platform 7

Claims (4)

An installation method for identifying an alignment mark of a wafer part and an alignment mark of a substrate by an image recognition device, thereby performing alignment of the wafer part and the substrate, and then pressing and mounting the wafer part on the substrate, It is characterized in that the mounting offset for offsetting the positional displacement generated when the wafer component is pressed and attached after alignment is set as a function of maintaining the position of the substrate holding plate surface of the substrate and the pressing force at the time of bonding. The mounting method of claim 1, wherein the positional deviation of the pressing force of the plurality of conditions with respect to the plurality of positions in the surface of the substrate holding platform is obtained, and based on the result, the position and the bonding indicating the surface of the substrate holding platform are derived. A function of the relationship between the pressure and the positional offset. In the mounting method of claim 2, wherein the positional offset of the pressing force of the plurality of conditions with respect to the plurality of positions in the plane of the substrate is determined, a transparent wafer component on which the alignment mark is recorded is used. A mounting device having a mounting device for holding and holding a wafer component, a mechanism for moving the bonding head in the up and down direction, a substrate holding platform for holding the substrate, and a bonding head and a substrate a mechanism for moving the platform relative to the horizontal direction and the rotation direction, and a second field of view recognition device capable of retracting the space between the bonding head and the substrate holding platform and simultaneously imaging the head side and the substrate holding platform side, and The mounting device has a function of performing the mounting method according to any one of claims 1 to 3.