RU2634562C2 - Method for producing "superalloy" based on titanium, aluminium, iron, chromium, copper and silicon from water suspension of particles containing compounds of these ore elements, and device for its implementation - Google Patents

Abstract

FIELD: metallurgy.

SUBSTANCE: group of inventions relates to the production of a superalloy consisting of titanium, aluminium, iron, chromium, copper and silicon from water aqueous suspension of ore particles containing titanium, aluminium, iron, chromium, copper and silicon compounds. The method comprises generation of magnetic fields placed on portions of the processed raw materials, reduction of metals from ores with continuous mixing of the raw materials, followed by accumulation and formation of the product in the form of an annular columnar structural formation of the superalloy. The device comprises a horizontal housing consisting of two parts, one of which is removable and is made in the form of a hinged removable cap, connected by means of annular flat flanges with its fixed base in the form of a cylindrical shell.

EFFECT: possibility of producing the mentioned alloy directly from crude ore.

2 cl, 5 dwg

Description

The invention relates to those areas of non-ferrous metallurgy, which are processed into metal alloys containing titanium, as well as others, which are also part of the finished materials synthesized using the previously mentioned industrial technologies, their main components present in the form of the corresponding compounds in the formulation used during their manufacture of the initial raw ore, as well as to their devices, providing the very possibility of implementing the above methods.

At the present time, a technical solution is known, during the implementation of which a multicomponent ligature, containing in its composition, among others, and the above, the main elements, that is, chromium 14-16%; iron 0.1-0.5%; silicon - max 0.35%; titanium - 9-11%; vanadium 25-27%; molybdenum - 25-27%; aluminum - the rest up to 100%, is obtained by subsequent crystallization from a high-temperature liquid melt containing all of these major components noted above.

(See patent RU No. 2463365; C29B 9/20; C22C 14/00; method for producing a pseudo-“B” ingot of a titanium alloy containing 4.0-6.0% Al; 4.5-6.0% Mo; 4.5-6.0% V; 2.0-3.6% Cr; Fe - 0.2-0.5%; Zr - 0.1-0.2% ”dated 10.10.2012)

However, based on all the information described in the text of the description of the above invention, the finished product formed at the end of this known technology is only a kind of “auxiliary additive”, the introduction of which provides a slight increase in the physicomechanical indices produced using the aluminothermic method, and also of “double electric arc remelting”, a fairly wide range of thus obtained structural multicomponent titanium alloys Islands.

For its intended purpose, that is, as a kind of possessing the necessary set of “sufficiently specific properties”, the main “base” material used for the manufacture of “especially critical” elements of assembly structural units of machines and mechanisms, the above-mentioned “multicomponent” composition, by no one in the light of all this, has never been used.

In addition to all of the above, the very fact of the need to use high-temperature liquid melts used in the manufacture of this multicomponent ligature, which constitute the last of the initial main components, as it inevitably leads to a mandatory increase in the total costs consumed by the above metallurgical equipment, with which and the implementation of the above process for the processing of raw materials, technological electricity.

All of the above has a negative impact on all technical and economic indicators characterizing the degree of effectiveness of the known process used in the processing of the starting products, noted earlier, that is, a technical solution - an analogue, if it is used directly in the current industrial production.

In another method, also known at the present time, for the manufacture of a multicomponent metal alloy, which contains, among other components, the “main” elements constituting it:

Aluminum Al - 0.01-6.5%;

Cr chromium - 0.01-1.5%;

Iron Fe - 0.1-2.5%;

Silicon Si - 0.01-0.25%,

To improve the technical parameters of the finished final product synthesized with its use, a set of the following additional technological transitions is used.

The aforementioned multicomponent material based on titanium, which includes all of these basic elements noted above, is made by conducting the so-called “primary” remelting of a previously prepared raw material charge, usually carried out in a vacuum electric arc furnace.

From the liquid melt obtained in the apparatus, which is subsequently placed in the technological “mold”, a cylindrical ingot - electrode is formed in the future, then the above intermediate raw material is subsequently used in the "secondary" remelting, which is already carried out in a vacuum electric arc chamber.

When performing this known method, the initial raw material charge is usually formed from titanium waste, and its final composition is determined on the basis of observing the conditions for maintaining the constancy of the value specified by the technology, the ratio of the so-called molybdenum and aluminum equivalents.

“Strict” adherence during the implementation of this well-known method of processing the feedstock, all previously mentioned these necessary, special conditions and ultimately allows “stably” to produce the finished finished product, which can be successfully used in the future, for example, as "Bulletproof armor."

In addition to the above, among other regulatory elements, this known titanium alloy mentioned above contains the following component additives:

Vanadium V - 0.01-6.5% Molybdenum Mo - 0.05-0.5% Nickel Ni - 0.01-0.5% Zirconium ≤ 0.5% Nitrogen N ≤ 0.07% Oxygen O ≤ 0.03% Carbon C ≤ 0.1% Titanium Ti - the rest is up to 100%

(See patent RU No. 2436858 "Secondary titanium alloy and method for its production", C22C 14/00; C22C 1/02; C22B 9/20; published on December 20, 2011 - prototype).

However, this well-known method described above for manufacturing a multicomponent alloy based on titanium, just like other currently existing technical solutions - analogues, has the same set of "organically" inherent to it significant disadvantages, and namely, in the course of carrying out this kind of processing technology of the feedstock, carried out with its help, this feedstock used in this process passes through at least two of its mandatory technological steps, each of which which includes the so-called “high-temperature metallurgical remelting”.

Both the one and the other, which are part of this well-known technology, its main “main” transitions are carried out, as a rule, with the use of a rather complicated design, as well as in the maintenance of industrial metallurgical equipment - that is, a vacuum arc furnace.

The very fact of the “negative” influence of all the “technical” circumstances listed above that objectively manifest themselves in the future leads to a sharp increase in the volume of “required” costs involved in the implementation of the known process, which are associated with the urgent need to meet the relevant technological demands of the current industrial production, that is, all serving the work used in the processing process, metallurgical equipment, and are necessary for its "stable" operation used to achieve this goal, the species commonly consumed material and energy resources.

“In view of the very fact of the“ inevitable ”influence of all the above“ specific ”features of carrying out this known prototype method, that is, such as the above urgent need to perform the latter with the use of liquid, high-temperature melts formed directly from those entering directly into them the formulation, as well as the composition of the finished products themselves, synthesized on their basis, and forming this metal alloy noted above, its initial main components, then use The industrial metallurgical equipment used for its implementation, as well as the auxiliary technological systems servicing its operation, will necessarily have a high degree of their structural complexity and, consequently, a significant financial cost.

In addition, this prototype technology noted here, in addition to everything else, also has a rather "pronounced", as if "special irrationality" organization of its own, used directly in the process of its implementation, as it were, a rather complex basic technical structure.

So, for example, the implementation of this known processing method is carried out with a “mandatory” involvement of a significant number of the “main” metallurgical processes used in this process to obtain the above-mentioned and synthesized in this way multicomponent titanium alloy.

That is, when implementing this known method, the initial raw material charge is preliminarily formed, and then thereafter, its subsequent “remelting” is performed, which in this case is performed at least twice.

After all this, the final ingot obtained in the above manner as if completely finished and consisting of the previously mentioned titanium alloy is further subjected to heat treatment (annealing is performed).

However, it should be noted at the same time that the use of all the above rather complex set of all these previously noted costly and time-consuming operations, that is, significant distinctive technical features, as part of this known technology, ultimately does not allow achievement of a predetermined and necessary final goal.

Namely, the use of the latter, as it were, does not even guarantee the subsequent acquisition of the “obvious” possibility of obtaining, after the completion of the above process of processing the used feedstock, the necessary finished product, having a whole set of sufficiently high intrinsic physical and mechanical and chemical indicators.

That is, when using this well-known technical solution, the prototype still, of course, in the end it is not possible to “conduct” the process of manufacturing a heat-resistant titanium alloy produced directly from the initial raw material charge, so that this finished product formed during its implementation It would always be presented in the form of a “homogeneous” “standard” annular columnar structural formation. The latter, with all this, should also, as it were, be “guaranteed” to have a well-defined and predetermined set of its own previously obtained dimensional geometric parameters that are always stably stored, as well as corresponding physical and mechanical, chemical and electrical indicators that are inherent only to it.

A positive technical result achieved using this invention is the formation in the process of carrying out the proposed method for producing a multicomponent alloy based on titanium, aluminum, iron, chromium, copper and silicon, a whole complex of all necessary and most optimal conditions ensuring its quite successful industrial implementation , the fact of the presence of action of which would allow the synthesis of this metal structural material directly directly from the compounds the above elements included in the recipe used in the operation of “direct” recovery of such “basic” components forming it, carried out using the initial, ore raw materials containing them, and with the simultaneous formation at the final stages of the implementation of the above processing technology of the original raw material, finished product, which is an annular columnar monolithic structural formation.

The latter, in addition to everything else, should also have its own high physical and mechanical and quite consistent with the latest technical indicators regarding its refractoriness by chemical inertness and electrical conductivity.

In addition to all of the above, as a necessary technical result achieved using the proposed technical solution, the degree of constructive complexity of the method used in the process of processing the above raw ore, the most used magnetic process device of the kind used in the process, is also reduced. .

Achieving the above positive technical result is ensured, first of all, by the fact that the synthesis process of a multicomponent "superalloy", including Ti, Al, Fe, Cr, Cu, Si, obtained directly from the original ore rocks, is carried out in several separate, as it were completely independent technological stages.

Moreover, at the very initial components of the process of technological transitions, the processing of the used raw material is carried out by placing the latter in the internal volume of the technological device used to carry out the action. In the same processing apparatus, the generation of physical fields superimposed on all zones of its cavity, filled with the original raw material mass, is also carried out. Using the above processing physical fields, the recovery process is carried out obtained from the source of ore raw materials included in the composition of a completely finished alloy, its main metal and nonmetallic elements, from containing the compounds of the last source ore material.

The use of the same processing physical fields ultimately subsequently ensures the combination of individual already restored fragments formed from all the previously noted metals and non-metals into a single monolithic crystalline structure included in the raw material substance used in processing.

In addition, directly in the process of implementing the proposed method is still continuously flowing mechanical mixing included in this initial volume of the used raw material and forming the last of its "elementary" layers, carried out directly in the process of processing it.

It should also be noted that when performing the proposed method, the accumulation of the already obtained, completely finished final product is performed in those areas of the device used, which are located directly in the impact zone used in the process of processing the feedstock of physical fields.

The processing technology proposed above provides for the subsequent implementation of the operation of unloading the finished annular columnar structural formation formed in this working zone, consisting mainly of all the metals listed above, as well as silicon from the cavity used in the process of processing the initial raw material mixture of this magnetic device produced after complete completion of the entire processing cycle. In this case, as the compound containing all of the above elements of the initial ore or the particles of copper and silicon previously reduced from it, the water obtained by introducing into a predetermined volume of water is used, followed by uniform distribution of the total multicomponent granular mass indicated above, consisting of solid previously slip and crushing operations of microscopic particles formed from all the previously mentioned starting materials, a liquid aqueous suspension july

The dispersion of all its constituent particles and the particles listed above from its main solid components is in the range of 0.001-0.008 mm and their total content in the total volume of this liquid substance corresponds to a value of 40-70%.

In addition, the initial ore materials used in the preparation of the above liquid raw material mixture form the latter when it contains directly in its total mass all of these basic components thereof, comprising:

Titanium Rock - 31-33%; Aluminum ore - 30-32%; Copper rock or “pure” instead copper metal - Cu - 4-6%; and ore containing in its the composition of "pure" silicon Si - the rest is up to 100%.

With all this, the manufacturing process of the aforementioned multicomponent superalloy, consisting mainly of titanium, aluminum, iron, chromium, copper and silicon, is carried out in several successively carried out technological steps.

The steps include:

- the operation "slip of the smallest grains" of the original ore rock containing compounds of all the previously mentioned basic elements is carried out in a vertical vacuum apparatus and with subsequent crushing of the last technological granules synthesized in the working cavity, consisting of an intermediate slip;

- subsequent additional introduction into the “bulk raw material mass” previously obtained in this way, also included in the technological formulation of the last powdery portions from the starting material used.

The above additional components-additives include microscopic particles, previously formed from previously recovered from the feedstock, the main element of the above multicomponent alloy, that is, the same finely dispersed metal copper having a high degree of purity relative to the content in the body of the previously mentioned "dusty grains ", The main constituent substance of the element Cu.

Next to the above technological transition is required to include the manufacture of this previously obtained total bulk powder mass of a raw liquid substance. Then, after all this, the process of processing the initial raw material continues further, but already using the technological volume of this previously obtained raw liquid substance. The processing of this previously noted, thus obtained, liquid raw material mass is subsequently carried out using a “horizontal magnetic installation”.

When it is performed, some jets consisting of compressed atmospheric air are fed into the internal cavity of the used technological apparatus. The final, final stages of the processing should include the formation in the internal volume of this “horizontal unit” of an annular columnar structural formation, which consists entirely of the main metals that form this multicomponent alloy of metals, their compounds and silicon, obtained in it.

In addition, this finished product, made at the end of the last stage of the processing process, is always in the form of an annular columnar structural formation, which includes all the above-mentioned metal and non-metal components.

In addition, it is also required to report here that as inactive on the starting raw material, in the implementation of the proposed method for processing physical fields, magnetic ones are used, the above “processing” magnetic fields are formed when electrical impulses having the shape of their impulses are applied to the used technological magnetic circuits a kind of "isosceles trapezoid" and at the same time the latter are sort of gathered in a kind of "jagged stacked bags."

The value of the tension parameter of these processing all types of raw materials used, variable magnetic fields, corresponds to a component value of 1.1⋅10 ⁵ to 1.5⋅10 ⁵ A / m, and their oscillation frequency is in the range from 3 to 8 units assigned changes in the characteristics of these electrical signals passed through each magnetic generator, flowing for one minute.

In addition to all of the above, “beam clusters” formed by the processing magnetic fields noted earlier that have the last magnetic lines of force have a configuration that is as close as possible to the spatial formation obtained by rotating a rectangle elongated in length, making circular rotations relative to its own central axis of symmetry.

It should be further noted that the process of forming the spatial monolithic structure, newly obtained in a horizontal device, consisting of all the above metals, their compounds and silicon, which gradually and sequentially crystallizes in the cavity of its mobile working chamber in the form of an annular holistic single education is carried out at the "starting" stage, the processing method carried out in it, directly at the last central order Ohm rod, which is used as a "seed". On the outer side surface of this above-mentioned structural element of the technological apparatus, first of all, a continuous intermediate layer is deposited, which is formed from “synthesized” there by direct reduction of metals and silicon, loose slag wastes. After that, already on this kind of newly obtained “fixing” sticky substrate, the necessary finished product is grown, that is, a multicomponent metal alloy, which is a kind of monolithic formation that has the previously noted “special bulk configuration”.

It should also be noted that during the process of processing the device used previously loaded into the mobile working chamber, the mass of the initial raw material charge, performing either horizontal or vertical movement along the body of the apparatus used, the cavity of the latter is hermetically isolated from the rest of the volume of this technological apparatus, and this assembly unit indicated above, when carrying out the transfer of the raw material directly placed in it, makes the return atno-translational movement of the entire inner surface of this structural component of the process device previously noted.

The aforementioned technological action of the mobile working chamber performs either along a horizontal or vertical line.

It should also be pointed out that during the transfer of the mass of the feedstock, carried out using the “round-trip” directions, which is also carried out at the very first initial stage of the processing process, as well as at an almost identical to it, but already the final transition, the movement of the working chamber of all these types of technological units, both “horizontal” and “vertical” type of execution, also makes additional angular rotations relative to its own central axis of symmetry, with she started clockwise of the chronometer, directly on the very first “straight” segment laid by this assembly, the total “line” of the path of its movement and counterclockwise of the same device, respectively, closing such a cycle of its movement in a single technological “loop”, but already the back part, crossed out by the last integral curve.

Among other things, already mentioned above, the deposition of all this set of basic metals, their compounds and silicon, directly entering the volume of the body deposited directly in the cavity of the mobile working chamber of this horizontal apparatus, and the new annular columnar structural formation formed there, is carried out due to feeding to forming the total processed volume of the feedstock, its individual layers, pressure gas jets. In the role of the latter are flows directly to them from ordinary compressed atmospheric air.

As guaranteed to ensure the unconditional fulfillment of the above action, the reducing component, use a substance - carbon, always present in the formulation of “volatile” gases containing this element, which in turn form flows from the component of the apparatus used to be blown directly through the cavity, this technology product itself. It should also be noted that all sequentially performed technological transitions of this process of manufacturing a “multicomponent superalloy”, produced in the cavity of a vertical vacuum apparatus, that is, first of all, “slip” of the entire mass of initial ore materials that are processed in this way, are carried out in the presence of technological vacuum in its internal volume, the value of which is a value from minus 0.12 kgf / cm ² to minus 0.16 kgf / cm ² .

In addition, it should also be reported that the operation of "slip" of the above total mixture, consisting of a set of hard grains obtained from all the processing used in the implementation of the processing process, the initial ore rocks evenly distributed in a predetermined volume of ordinary water by this technology is carried out in the working cavity of the annular plate - the tank, installed directly in the internal volume of the mobile working chamber.

The latter, in turn, is included as its main structural unit directly directly into the overall composition of the vertical vacuum unit.

In addition, the arrangement of the areas of formation of the “serrated trapezoidal magnetic fields” was made on three or using any other multiple of this number of spiral-shaped installation lines that encircled the outer side surface of the assembly case of the device used. In the cavity of the latter, the movable working chamber of this technological apparatus, with the mass of the processed raw material loaded into it, also performs a reciprocating movement.

It should also be emphasized that the zones of formation of technological “serrated trapezoidal magnetic fields” that continuously move in the cavity of the prefabricated housing of the processing device, its working chamber periodically and crosses, are removed from each other at the same same mounting distance. At the same time, the number of such areas in which the latter is generated is from 9 to 18 units per each of these mounting “trailing” device enclosures used for their placement, mounting installation path.

It should also be noted that in addition to all of the above, continuous mixing of the total total volume used to obtain a multicomponent "superalloy" of the source raw material produced directly in the cavity of the "horizontal technological apparatus" is carried out directly in the process of its "screw" transfer in the internal volume of the mobile working chamber used for this, which performs a longitudinal reciprocating movement directed from the rear end of this device appliances to its most forward part, and then vice versa.

The above action is carried out by carrying out "crushing" and subsequent extrusion from one region of the cavity volume of the mobile working chamber into others, as it were, more remote from it, which constitute its individual microporities of the processed mass of the initial product.

The previously noted redistribution of the mass of raw material, covering all the working areas of the mobile working chamber, occurs due to the "shock" created by the intersecting in the areas of the initial placement of these "microvolumes" of the raw material, carried out from the jets supplied directly to the latter, ordinary compressed air. The streams consisting of the above product enter the zones for the placement of the mass of processed raw materials, under an overpressure of 0.4-6.0 kgf / cm ² and are formed using blowing nozzles, which are evenly spaced on three installation spiral lines. These lines, in turn, are laid between the corresponding turns of the curves used to place the processing magnetic generators.

These "blowing" structural elements themselves, which provide for the supply of excess pressure consisting of the gas product noted above and directed directly to the volume of the feedstock, these air flows, have both radial and tangential angles of 30-45 ° with respect to the surface of the housing on which this processed raw material is located at a given time.

In addition, through these same “blowing” elements, they are almost exactly the same technological apparatus, but installed vertically, that is, as if on a “butt”, at an angle of 90 ° to the horizon level line, it is connected to an external highway providing for “pumping” "From his inner cavity, which completely fills the last, portions of atmospheric air, and due to this, the formation of the" technological discharge "in the volume of his body, the value of which during the slip operation is from minus 0.12 kgf / cm ² to minus 0.16 kgf / cm ² .

And at the end of the entire list, consisting of distinctive features identified during the implementation of the proposed processing method, it should also be noted that the loading of the feedstock used during processing, that is, the operations carried out in the case of using both horizontal and vertical type of execution, and, in addition, also unloading from the internal cavity of the body of the last of both intermediate and fully finished final products, that is, transitions performed directly but movable in the working chamber volume produced in separate intended to implement the above processing steps of the process of processing removable cap CAP-compartment docked to the fixed part body assembly of any of the previously mentioned type of devices used.

In addition, it should also be noted that the technological device for implementing the proposed method for producing a multicomponent "superalloy" based on titanium, aluminum, iron, chromium, copper and silicon includes a prefabricated housing used as its main basic structural unit.

The above composite unit is used in all types of execution used in the processing process of this kind of technological apparatus. That is, presented in the form of devices having both a horizontal and a vertical version of the type of structural construction.

This assembly case consists of two parts, one of which is removable and made in the form of a cap cap connected to the fixed base of this assembly, that is, with its cylindrical shell, using ring flat coupling flanges, as well as a quick-detachable threaded fastener.

At the same time, the length of the above-mentioned fixed "base" element, which is part of the prefabricated building, is 80-85% of the entire corresponding value of its same size, and the remainder of the latter falls on this removable part noted earlier, that is, a cap.

In the cavity of the same, previously noted, assembly case of the device, a mobile working chamber is installed, the constituent structural parts of which are kinematically connected by means of the roller, with an external drive for transmitting combined motion to it. With its help, both the longitudinal movement of the latter and their circular rotation are performed. The very presence of the above “hard” connection, in the end, allows it to be screw-rotated inside the cavity of the device’s prefabricated housing, in the “back and forth” directions with the simultaneous rotation of this “main” assembly.

The angular rotations of all the components of this component unit, that is, of its structural parts, are carried out relative to its own central, longitudinal axis of symmetry.

Subsequently, the direction of rotation of the movable working chamber is reversed, at the moment when this assembly is being returned from the last, final, final “front” position occupied by it, to the original “rear” initial position.

In addition, this movable chamber itself is formed by the “left” and “right” “restrictive” cheeks - “pistons” mounted on the body of the roller of this device, and a central spacer rod, a seed, is mounted between the above parts of such an assembly. This structural element of the mobile working chamber noted earlier hereinafter is used to carry out the deposition of the finished end product on its lateral outer surface, obtained directly directly on it. In addition, the “restrictive cheeks” of the above-mentioned assembly unit, which are moved inside the cavity of the assembly housing, perform the functions of a “double piston” and have sealing elastic slippery seals on their outer side surface. It should also be noted that through the walls of this fixed part of the assembly case of the device, focusing magnetic cylindrical nozzles and mounting hollow sleeves are missing, in which, in fact, the above-mentioned structural elements are fixed.

Still blowing nozzles are passed through the walls of the movable part of the stationary cylindrical shell of the assembly case of the device, designed to form the pressure jets consisting of compressed air, as well as “beam”, processing clusters generated by focusing nozzles, created, in turn, from magnetic field lines.

The latter have the configuration of radial cylindrical formations elongated along a straight line, and at the same time, the arrangement of both structural elements is carried out on the “non-moving” external assembly part of this assembly case of the device, in spiral-shaped mounting lines. The number of such installation curves used both for fixing magnetic generators with focusing nozzles and blowing nozzles is either three, or any other number that is a multiple of this value, their units. In addition, it is also required to report that on each of the number of the above curved paths, the number of processing magnetic loops located directly on it, equipped with focusing nozzles, is from 9 to 18 pieces. In addition, also uniformly spaced practically on similar in shape, and using the latter for the installation, the same number of exactly the same installation spirals located, in turn, between the turns used to fix the magnetic circuits, curved lines of the blowing nozzle, have both radial and tangential angles of inclination of 30-45 ° with respect to the surface of the precast housing on which they are mounted.

In addition, the working elements of these processing magnetic circuits are made in the form of plates of magnetically conductive material joined together, with the formation in the process of their mutual connection, an F-shaped closed magnetic circuit. At the same time, three electrical winding coils are placed directly in the body of this assembly, which is part of the assembly of its structural parts that form when they are connected, as if separate parts of a magnetic generator. Thus, the same number of these power elements is set in both the left and right halves of such a processing magnetic circuit with the total number of the latter used in it equal to six units. At the same time, these winding coils noted earlier perform the function of solenoids in the generator, and each of the separate solenoid included in the F-shaped circuit is connected to the corresponding pseudophase of the external source of electrical energy supply, and the supply of the sets of power supply generated in its electrical circuits indicated above structural elements of elementary impulses formed in the form of an “isosceles trapezoid” are produced from the previously mentioned electronic circuits, onto these winding coils, with angular By composing the components of the aforementioned stacked packets of their individual signals, relatively the same, but supplied to neighboring solenoids, as well as to generators located on a number of passing installation spirals, and the magnitude of these angular shifts of the above individual pulses relative to each other is equal to 120 degrees.

In this case, the shank of the cylindrical focusing nozzle is pressed into the lower horizontal transverse crossbeam of the F-shaped magnetic generator, into the mounting recess in it, the opposite lower end of which is inserted and inserted into the mounting sleeve made in the mounting sleeve, the body of which passes through it the hole, and, in addition to all this, the same nozzle also has concentrated magnetic lines of force formed on its lower end part in a narrow section f with a small area, and a cavity — a cavity — that collects them into a single dense bundle of round cylindrical shape, with a configuration that is a spatial rotation hyperboloid. It should also be noted that the curvilinear recesses formed in the areas of the junction of these structural elements on the inner surface of its cavity, which are obtained in the areas of intersection with the walls of the housing, the mounting sleeves with the focusing nozzles fixed to them and blowing nozzles, are sealed the smoothing washers fixed on these sections of the aforementioned assembly unit.

The latter are made of either “pressed” into the internal volume of the above, curvilinear depressions, magnetically conductive powder, in the case of placement in the walls of the fixed part of the prefabricated housing, installation sleeves with focusing nozzles, or they are “split petal membranes” made of elastic rubber mounted near the outlet of the blowing nozzles. In addition to all of the above, in addition, in the left and right halves of the fixed part of the prefabricated housing, exhaust pipes are installed that are designed to withdraw into the outside atmosphere the “volatile” volumes of gas received in it and the gas that is no longer needed. The previously mentioned structural elements are also equipped with pressure reducing valves, and the operation of the above components belonging to the outlet pipes occurs if the overpressure in the cavity of the mobile working chamber exceeds the optimal value of this parameter, the value of which is specified by the processing technology, there is in that possible embodiment, when the apparatus used is horizontal. Or vice versa, the latter carry out a “cut-off” of its cavity, thereby preventing the entry into the internal volume of this apparatus of new portions of gas products consisting of outdoor atmospheric air. The aforementioned “cut-off” is carried out only when the blowing nozzles installed on the outer side surface of the assembly housing of the device are directly connected to the external vacuum line, which ensures the formation of a technological discharge in the previously mentioned working areas of the assembly housing. This event is observed, as a rule, when a technological apparatus is used in the process of processing raw materials, which has a vertical type of design.

It should also be emphasized that in the places of the “passage” of the body of each such “bypass” pipe through the inner side surface of the fixed part of the collection case of this device, plastic smoothing washers are mounted to ensure the smooth flow of the sliding process in these docking areas of the left and right incoming in the composition of the mobile working chamber, its piston-like bounding cheeks. Through the above structural elements, it is also possible to withdraw through the perforations made in their body, “overfilling” its cavity and the “accumulated” surpluses in it, which are formed in the latter upon receipt of the finished final product there, and synthesized during the processing using apparatus for horizontal execution of additional portions, necessarily appearing in these zones, of new gas products.

In addition to all of the above, in the upper part of the removable cap, which is part of the prefabricated housing of this technological device, there is a loading hopper, the volume of which is completely isolated from the external surrounding this device, from all sides of the natural environment, if the unit has a vertical design, and in the process of processing the feedstock, its blowing nozzles at the above point in time are connected to the external vacuum line serving the operation of this device.

This one itself, the aforementioned, this kind of "cut-off" is performed using a hermetically closing slide gate installed on its outlet hatch. And vice versa, the internal volume of the loading hopper directly communicates with the cavity of the mobile working chamber located directly below it, in the case of using an almost similar apparatus, but already having a "horizontal" design. The latter occupies at the moment of filling it with raw materials the extreme initial position before the very start of the entire subsequent processing cycle. At the same time, removable technological equipment used to form a granular intermediate raw slurry, the inner cavity of which is filled with a liquid aqueous suspension that is processed into the above finished finished product, which is then placed after loading it directly into the cavity of the mobile working chamber of this unit of a vertical version of its design, made in the form of an annular plate-tank. The dimensions of the central through hole of the previously mentioned technological equipment can ensure unhindered passage through it of the body of the central spacer rod-seed, which is also part of the above-mentioned constantly moving assembly.

Based on the previously described distinguishing features of the implementation of the proposed method, and also taking into account the fact of a constant impact on the procedure for its implementation, the entire set of the essential distinguishing technical features noted here, with a sufficient degree of completeness characterizing the specifics of the design used during this a method of processing the processing device itself that processes the feedstock, that is, as it were, taking into account the foregoing on the above, we can arrive at the following final conclusion.

Namely, to the fact that the effect of a “strong influence” is objectively recorded by any outside observer on the entire course of the previously noted process of processing the raw material, these available in this particular case, reliably recorded and detailed here above all technological factors created using external serving its implementation, power energy systems, and allows, ultimately, as it were, in the most “radical way” to dramatically change the very concept of the wasp the implementation of the proposed method for the manufacture of the necessary finished product. That is, the aforementioned, obtained directly in the applied technological apparatus, after the complete completion of the entire processing cycle, which is used later for its intended purpose, an annular columnar structural formation. The latter, in the previously noted specific case, as it were, consists entirely of the “main”, “deposited” in the cavity of this magnetic unit, which subsequently form the monolithic body of the latter, its main elements, that is, titanium, aluminum, iron, chromium, copper and silicon. All the main components of this finished final product listed here are synthesized during processing of the initial raw material mixture containing in its recipe ore compounds of these, mentioned here earlier, and necessary in the future for the process of its formation of the main constituent elements of this multicomponent newly obtained in this used device "Superalloy" Ti; Al; Fe; Cr; Cu; Si.

Due to the fact of the “obvious” influence of all the above, “obvious” physical circumstances, noted earlier, the proposed processing technology begins to acquire the following inherent enough characteristic differences. First, the latter should also include the fact that the very initial stage of the implementation of the proposed processing method includes the stage of the so-called "ultrafine grinding" of large-sized pieces of the original ore rocks containing compounds of titanium, aluminum, iron, chromium, copper and silicon . During its implementation, any known and widely used in industrial production, crushing methods of “lumpy” ore material, for example, performed using conventional ball mills, are used. When used to achieve this goal, the aforementioned and widely used in the industrial production of the “grinding” device, large-sized pieces of the initial raw material used in the proposed technological process were “milled” using the latter to obtain “powder-like” particles having overall dimensions in the range constituting from 0.001 mm to 0.008 mm. Carrying out this operation, mentioned above, to “grind” large-sized lumps of ore rock, followed by obtaining “secondary” “microscopic” particles from them, and subsequently provides the very possibility of forming a kind of “dust-like powder” from the resulting would be composed entirely of a total mixture of the "smallest", the most diverse intrinsic "powder" components containing the compounds of all these basic elements listed above, a kind of "dry bulk residue ”, including in its total formulation all of these initial ore products. Used in the subsequent implementation of the proposed processing process and used in the subsequent operation of manufacturing a liquid aqueous raw material suspension, this multicomponent "dry residue" includes: titanium ore - 31-33%; aluminum rock - 30-32%; copper ore or “pure” metallic copper instead - 4-6%; and ore containing in its composition mainly one “pure” silicon - the rest is up to 100%. All of these, mentioned here above, these "main" ore components, further used for their intended purpose, of the initial raw material mixture immediately before the very operation of "impact crushing", applied directly in its composition, "block-like lumpy" ore material, as it were additionally pass through the stage of their preliminary dosage. At the end of the latter, a kind of sufficiently reliable guarantee is provided for the further receipt of all the ore components necessary for the processing of the above components in a predetermined and strictly defined mutual final final relative ratio, ensuring the preservation of the technological percentage in the total used during the course of the above technology of this same source product. This technological transition itself, that is, the preliminary dosage stage, most often with the use of the “weight” “weighing” operation, directly included in the raw material mixture, of its various, separate components, initial ore materials (titanium, aluminum, copper and silicon rocks, respectively) .

Subsequently, from previously obtained during the "ultrafine grinding", such a kind of "fine-grained powder", formed from the total set of its constituent, microscopic heterogeneous solid grains of titanium, aluminum, copper and silicon ore, in the future, the initial raw material is produced liquid mud-like aqueous suspension. The latter is not stratified into previously separate microvolumes, for a sufficiently long period of time, and can be used quite successfully in the future, while retaining all its previously acquired physicochemical properties, in the process of further manufacturing the necessary finished product. To carry out the formation of this above-mentioned liquid raw material substance, it is only necessary to add to the “powdery loose” volume already obtained in the previously noted manner, consisting of fine particles from all of the above ore rocks, the required amount of ordinary water H ₂ O (30-60% of the total total bulk mass of this solid material). After completing this previously noted technological action, the two-component substance manufactured in this way (a mixture of the poured volume of microscopic solid “grains” plus ordinary water) is then thoroughly mixed. To carry out this technological transition, any industrial equipment intended for the day of the achievement of this goal can be used (for example, an ordinary paddle mechanical mixer). A homogeneous “mud-like” portion of a liquid aqueous suspension formed at the end of this transition, consisting of the two main components listed above, is then placed in the inner, “working” cavity of the annular reservoir plate (not shown in the drawings). The above-mentioned and subsequently used to obtain an intermediate granular raw slurry, this removable annular plate-tank in a place with a kind of “cool raw porridge” filling its internal volume is installed directly onto the upper plane of the lower restrictive cheek 3 of the mobile working chamber, which enters into in turn, directly into the vertical vacuum magnetic apparatus, which processes the initial product itself, is processed. After completing this previously noted technological operation of loading completely ready for the further processing of the initial raw material mixture, the lower piston-shaped restrictive cheek 3 together with the annular plate-tank mounted on its surface is “fixed” in its final normal position . That is, the latter, as it were, “strung” onto the body of the roller 8, abutting against the “supporting shoulders” of the central spacer rod-seed 7, and is subsequently fixed in this “final position” by the threaded lock nut 9 (see Fig. 1 ) At the same time, the vertical vacuum unit used to process the raw material is installed on a support technological base at an angle of 90 ° to the horizon level line (that is, it is set in relation to it, as if “on the butt”).

After completing all of the above technological transitions, the cap cap 4 previously removed from the lower end of the housing of this magnetic device is again fixed at the initial location of its permanent positioning. All the “slots and openings” of the processing vertical vacuum magnetic unit are isolated at this moment in time with special sealing gaskets from the external environment surrounding this device.

At the very initial stage of the slip process, the annular plate-reservoir containing the raw material mixture 1, through the central through-hole of which the central expansion rod-seed 7 freely passes, again, together with the volume of the movable working chamber enclosing it from all surrounding sides, at this moment takes would be the most extreme "lower position", and in fact, it will be "pushed" directly into the internal cavity of the removable cap 4 (see Fig. 1, taking into account the reversal of the image angle of 90 °). The latter, as already stated above, is attached to the fixed lower part of the prefabricated housing 6 by means of joint ring flanges 5, between which, in this case, a sealing sealing gasket is placed, and quick-detachable fastener parts (these elements are not shown in the drawing). After the complete completion of all these technological transitions listed above, the very first, “starting” stage of the previously noted slip process begins, during which one of the “raw material” from the “bulk raw material” 1 is formed, and it is formed that is directly used in the process the second, final, stage of the technology for processing the granular intermediate slip.

When implementing the process of its manufacture, the following necessary technological steps are sequentially performed. That is, first of all, the external drive of the vertical vacuum device used is switched on, which provides translational and rotational movements of the mobile working chamber used as part of this technological apparatus. The latter contains a processed raw material charge loaded directly into its internal working cavity 1. The mobile working chamber fixed at the extreme, initial, point of its possible spatial placement in the cavity of the device used and composed of restrictive piston-shaped cheeks 3 starts to process its vertical movement, while moving from the lowest zone of its original positioning, as it were, in the direction itself at the top of the precast component fixed body 6 of this production unit. That is, it at the same time carries out the process of vertical transfer of the annular plate-tank installed directly in the working cavity of this moving collecting unit containing the processed charge 1 in its internal volume, as if gradually moving it as close as possible to the plane of the “upper bottom 20 (cm Fig. 1, taking into account the need for its rotation at an angle of 90 ° to the horizon).

It should be further noted that this movable working chamber during the implementation of the previously noted translational vertical movement along the entire path of its movement also makes angular rotations around its own central longitudinal axis of symmetry with a speed of 2 to 4 rpm .

Simultaneously with the beginning of the process of "pushing it out" from the internal cavity of the removable cap 4, all windings-coils 13 located in the "processing" generators 11 are also connected to the corresponding electronic circuits of the external supply source to the last electric power supply.

All of the above types of movement, performed by the mobile working chamber and its main structural elements, are ensured through the use of the device used as an appropriate “hard” kinematic connection with the external drive of this magnetic apparatus of the roller 8 (see Fig. . 1, taking into account its rotation at an angle of 90 ° to the horizon).

Thus, starting the cycle of subsequent processing, this mobile working chamber, placed directly in its working cavity and processed by raw material 1, is “advanced” using an external drive, which ensures the fulfillment of all types of spatial movements already listed above, with previously occupied by it inside a removable cap cap 4 of the initial “starting” position and as if “gradually entering” (speed 40-80 mm / min) directly into the volume of the main fixed cylindrical shell, also included in the precast housing 6 of this magnetic unit. As the depth of its subsequent immersion in this technological cavity of the prefabricated housing 6 increases, the raw material — the charge — placed in the annular plate-tank, more and more begins to “feel” the “constantly reinforcing effect” on itself from the side of constantly generated by the focusing nozzles 14 magnetic "beam" cylindrical clusters "K" (see Fig. 2). The very formation of all these previously noted processing spatial cylindrical force formations “K”, consisting of “concentrated” on a relatively small area belonging to the volume of the cavity of this prefabricated housing 6, assembled from magnetic field lines belonging to the “processing” used in the used technological device "Physical fields, proceeds as follows. Upon receipt of stacked packets consisting of separate “elementary pulses, each of which has the form of an“ isosceles trapezoid ”, to the solenoids 13 of the magnetic generators 11, around each such power winding-coil 13, mounted, in turn, directly directly in the body made of individual working elements 12 joined together and constituting this processing generator itself, its individual “base” part, an individual magnetic field is created.

Due to the fact that the above assembled unit 11 has a configuration obtained as if by connecting two identical halves-eyes of the letter F, all these “newly arisen” individual fields “merge, in this, used for the processing process "Closed" F-shaped circuit 11, into a single total. Thus, it would seem that it turns out that the total magnetic flux circulating in a closed F-shaped loop of the body of the processing circuit 11 is generated immediately by six windings-coils 13. Each such separate winding-coil 13, as previously noted, connected to its feed “toothed trapezoidal” impulse stacked packets, as if only for it, by an electronic circuit-contour of an external electric power source (not shown in the drawing). Through the use of all the features listed above, the implementation of the formation of "elementary" individual physical fields obtained by sequential addition of the latter, the total processing field will have all the same characteristic features that are necessarily "inherent" to all those included in it, these "single" constituents. That is, the change in the basic physical parameters of this “integral power formation” is carried out in full accordance with the schedule recording the “behavior features” consisting of a set of the above “trapezoidal” “impulses, a composite“ jagged ”function. Thus, the process of changing the basic physical parameters of this “integral prefabricated formation” is carried out in full accordance with the curve of the function that determines all the possible regularities of this behavior, consisting of the “prefabricated set, indicated above, trapezoidal impulses, a kind of“ composite rail-comb ”. In addition to all this, this prefabricated total “useful” structure, previously noted in this way, will also have an angular displacement of the “bundle clusters” belonging to it, constituting the latter, of its magnetic field lines, which are relatively similar to it, but already neighboring. In connection with the fact that all the processing magnetic generators 11 are equipped with, in addition, “focusing nozzles 14” rigidly attached to their working elements 12, on the lower cones of which separate magnetic field lines are assembled into a “dense beam” and have a shape the hyperboloid of rotation, concentrating them together, a cavity recess, then the total magnetic flux sent to it immediately from 6 winding coils 13 ultimately generates “dense” beams in the body of this previously collected an obvious element of such a prefabricated assembly, a “force” processing physical field. The outlines of the aforementioned “cluster clusters” “K” belonging to the latter and consisting of separate magnetic field lines will ultimately have the shape depicted in FIG. 2, FIG. 3, so to speak, “special and specific configuration” “K”. All the cylindrical “magnetic formations” “K” noted here with their lower bases are, as it were, “rigidly” fixed on three “G” installation spiral lines encircling the fixed main part of the prefabricated housing 6 of this magnetic unit and radially “extended” from the sites of the formation of the latter in the direction that brings them closer, as it were, to the very central zone of this technological device, which, in turn, is located in proximity to the central longitudinal axis of symmetry of the internal cavity of this decree above the structural part of the magnetic apparatus used. In view of everything stated here earlier, it’s already becoming quite understandable that the internal volume when connecting the processing generators 11 to an external source of electric power supply will surely turn out to be “densely crammed” piercing it “through” from all possible sides, newly created right in it, magnetic pack formations "K". Moreover, each such beam force formation has a configuration that almost completely coincides with the shape of the figure obtained by rotating around its own central longitudinal axis of symmetry, "elongated" in the length of the rectangle, that is, it is a kind of segment of a "round log"

The presence of the above, a rather specific form, for all of these, passing through all the working spatial areas entering from the outside into the internal volume of the cavity of the prefabricated housing 6, “beam magnetic clusters” “K”, is provided primarily by the use of a radiating cylindrical nozzle 14, additional, “ concentrating "lines of force, a structural element, namely," recesses-hyperbaloid "" M "(see Fig. 3).

Thus, during the processing process, the mobile working chamber with the processing raw material charge 1 loaded inside it is slowly “crawling” with “turtle speed” in the interior of the prefabricated building 6, inevitably falls into the zone of “intense” influence of all of those used in the processing process and having their own “specifically designed configuration” of power formations. "TO". All noted earlier, these “volumetric technological systems, composed of generators of separate dust elements, have the same spatial outlines, and in addition, the latter always strictly maintain the constancy of their previously obtained technological orientation with respect to the curved line of the trajectory laid by the mobile the working chamber in the implementation of its vertical helical translational movement in the volume of the internal cavity of the prefabricated housing 6 of this technological devices (that is, the assembly unit of the device that carries out the vertical transfer of raw materials performs its further movement as if feasibly “elongated” in a cylindrical spiral, which has a fairly significant number of its own turns that are part of the last), taking into account the fact that all of the above objective factors, we can fairly confidently assume the following:

- after a certain, very insignificant period of time, directly in the space separating the lower and upper bounding cheeks 3 of this "mobile assembly unit, a whole complex of physical factors begins to act on the mass of raw material processed in it.

The appearance of each of them, in turn, is ensured by the presence of the fact of a stable influence, the characteristics of the latter on the part of all of the above, artificially created in the working volume of the device used, technological power spiral formations. Any this processing energy system, arbitrarily selected from the previously mentioned ones, in the end, is, as it were, a “prefabricated set” of installation paths arranged along the encircling body 6 of this device and rotating around its own longitudinal central axis of symmetry, its sort of segments from power cylindrical "logs".

Among the most “essential” components that provide the very possibility of carrying out the process of processing the total mass of the initial raw material charge, it is necessary, first of all, to include the fact of the action of the following, very important behavior feature of the smallest “grains” of raw material, which necessarily manifests itself when passing through the last, directly through all of the above, processing magnetic power spiral systems. That is, when performing this technology, performing vertical transfer together with an annular plate-tank, the bulk mass of the raw material charge 1, entirely composed of all these previously noted microscopic "ore source components, moving further and further along the given design of the device used," a multi-turn helical "trajectory, inevitably" runs into "at the same time, as it were," penetrating "its own volume, and, therefore, everything else belonging to this working chamber, internal the space exposed directly on the path of its subsequent movement is “radially” directed, and at the same time rotating around its central longitudinal axis of symmetry, cylindrical beam “clusters” “K”, as if originally belonging to the “trapezoidal toothed“ physical fields ”generated in this device. In fact, each of these individual particles that make up the “mud-like” mixture - a mixture that includes the original native rock, in the process of making its own, quite complex helical movement along a curved three-coordinate path, as it were, “wades” through the “ stockade ", consisting of power" logs "that are included in it, arranged along the cylindrical encircling the fixed part of the precast housing 6 of this device, the installation line. That is, indicated above, all of these raw microparticles, as it were, with a slight resistance are “pressed through” through a “dense”, “dense” system of processing “beam” magnetic clusters “K” located “radially” relative to the outer surface of the cavity of the prefabricated housing 6, and the walls of the annular plate - reservoir.

Leading to the composition of all the above, “energy” processing spatial systems, themselves constituting the latest technological formations “K”, as it were, “stretched” and “scattered” over all the processing zones that make up the working space of the prefabricated building 6 and have a configuration that is practically which completely coincides with the outlines of a segment of a round cylinder obtained during circular rotation of an elongated rectangle, produced around its own longitudinal central axis of symmetry, moreover e and “entirely” filled “to the eyeballs” with magnetic lines of force.

The latter, however, are always, as it were, united in the force formation noted earlier, in a kind of “dense bundle”.

Among other things, the "height" of these, exposed directly to the "vertical transfer" of each raw material "microparticle" included in the composition of the initial ore material, and as it were, is, as it were, a kind of "slightly braking barrier" in all of them three, built along the trajectory of the latter, the movement of these spiral-shaped "stockade", moreover, continuously, with a given frequency of oscillations, periodically changes its own value.

Used to supply power to these individual solenoids 13, magnetic generators 11, the electrical pulses have the shape of an “isosceles trapezoid”. Thus, each “power fence” entering into this kind, an individual ego power “log”, “in turn”, then “increases” its initial length to its maximum, then again periodically “resets” the value of this parameter to almost complete “zero” , that is, to a minimum, and with all this, it also rotates around its own central axis of symmetry (individual "signals" used to supply power to the electric windings-coils 13 of the generators 11 are shifted relative to the neighboring ones by an angle of 120 ° - see Fig. 5, "pseudophases"a;b; c, segments t ₁ ; t ₂ ; t ₃ ). Other “specific” features of the magnetic irradiation process include the fact that the components “erected” directly in the path of movement of individual ore particles, such “constantly” “vibrating” fences, that is, first of all, their individual force “Logs” also have “magnetic displacements” relative to the same “power stockade” used in neighboring, located “nearby”, exactly the same (see pseudophases “a”; “b”; “c”, segments t ₁ ; t ₂ ; t ₃ - Fig. 5). Given all of the above, you can come to the final conclusion that all the "grains" of the original raw ore, in the literal sense of the word, are "torn" through the "erected" and directly on the trajectory of their movement, a kind of "three-way technological vibrating processing barrage a complex consisting of three magnetic “fences” noted above, the individual constituent elements of which also periodically change their height, as well as rotate around their own central axis three, inevitably “fall” as if under a “continuous downpour”, consisting of those applied directly over them, and using the entire possible set of spatial directions of their likely impact, as well as continuously changing their “absolute” value, regularly created directly in the processing zones, powerful power energy shocks. Under the influence of the latter, the molecules of these initial raw materials that are part of the smallest ore particles that are processed using “magnetic irradiation” and ultimately form their own volume “undergo” a number of fairly significant intrinsic structural changes.

That is, under the influence of the “power energy shocks” listed above, all types of previously firmly connected to each other, and forming the last, elements of molecular bonds, both ionic and covalent, are broken.

The atoms obtained in the aforementioned manner, from all these raw materials, are separate, and before this time, the atoms that make up them are “fragments”, falling under the “powerful” influence of the previously noted, intense and continuously performed directly in the zone processing, external energy impact, "rebuild" their original structure, that is, the electrons they have "move" from lower orbits relative to their "core" to higher ones, and their spin moments also change.

As a result, the manifestations of all this, that is, in the final final version of the above process of performing the necessary structural adjustment, located directly in the zone of the "magnetic" processing and obtained in the previously noted manner, "cover atoms" are converted into charged "positively" or "negatively" "Elementary fragments" - that is, "ions".

Given all of the above, we can come to the final conclusion that the objective fact recorded here is the use of a three-lane technological complex, "consisting of separate", vibrating cylindrical stakes - logs, acting as previously noted on all microparticles of the raw material mixture processed in the device, and ultimately ensures the formation in the field of processing the initial product, an appropriate set of the most optimal conditions for its successful implementation th performance. The very existence of the fact of its successful fulfillment of the possibility of subsequent application of the latter, and subsequently leads to the almost inevitable execution, as it were, “prepared in advance with its defining and noticeable participation, the subsequent structural transformation of all these starting compounds into a completely new, initially absent in the above zone , the combined molecular fragments formed from such placed in it and obtained earlier, as a result of the implementation of a series of artificially created in full compliance with the technology used by the “scheme” of power energy strikes, as if already activated with their help a kind of initial “raw debris”.

Thus, under the “direct” influence of all these physical factors listed above, further transformations of the “fragmented fragmentation components” “accumulated” in the “processing area” into the “absolutely” new “compound structural formation” are carried out, which, in an effort to provide for themselves, the most “comfortable conditions of the subsequent“ calm ”existence” under the conditions of carrying out this continuously performed powerful energy impact would have the smallest possible in this particular ituatsii value of its own internal energy.

In turn, the presence of the fact that this “basic” physical circumstance acts above ultimately determines the possibility of the process of forming from the constituent particles of the ore used, their main molecular compounds, a “fundamentally” new and previously absent in the processing zone, a kind of "building" component.

That is, individual "block" components of the future complex crystalline spatial structural formation, synthesized during the further implementation of the processing of the initial raw material product, presented in the form of its separate fragment units so far - "hexaringosilicoids" (hexa-six ringo ring, silico-silicon) .

In fact, the latter are, as it were, an inorganic analogue of the widely spread in nature organic substance - “benzene”.

The aforementioned molecular organic compound synthesized from carbon atoms C has a structural structure, presented in the form of a “hexagon”, which is practically similar to the same, but formed during the proposed processing method, and accordingly, consisting not of carbon but of silicon Si.

These “hexagonal” “silicon blanks” listed above and obtained under conditions of a powerful “magnetic shock”, stably maintain their “specific” shape previously obtained in this way for quite long periods of time and do not enter into further interaction with others, just the same those present in the area of the processing process activated by the "beam" streams emitted by the same magnetic generators as if by "extraneous" structural fragments - "note s. "

That is, for a period of time during which the vertical transfer of the working chamber from the initial lower, initial zone of its location to the very top of the prefabricated housing 6 is carried out, and then back, that is, again in the direction that brings it closer to the removable cap 4 , in the particles of this raw material placed in an annular plate-tank, which, in turn, is installed in the cavity of the assembly assembled in the device indicated above, as if constantly flowing accumulation from integral, not yet connected with each other, fragmented “links-blanks”, which are used in the future to “carry out the formation” of elementary structured “basic bundles”, structured in a certain order, woven among themselves into a “single dense cord”, which include as the main “building blocks” forming them, “hexagonal” analogs of the organic substance “benzene” synthesized from silicon Si. Thus, the above “mud-like porridge”, consisting of the initial raw material 1 at the end of the very first “starting” stage of the processing process, that is, in the case when the mobile working chamber passed through the entire designated section of the travel path, that is, first from the bottom parts of the prefabricated housing 6 of this device and up to its “upper” bottom 20, and then the latter, as it were, was again “lowered” to its initial, initial position, it turns out, ultimately, completely and completely “transformed” into speed Leniye kind of "hard granules" with dimensions from 0.5 to 12 mm.

In this case, the largest components of the “bulk” are located in the middle part of the volume of the “hollow mound” obtained in the annular plate-reservoir, and the smallest - on its lateral, peripheral slopes.

You should also pay attention to the fact that the entire mass used for the preparation of this raw liquid substance, ordinary water, at the above-mentioned final stage of the “processing process is almost completely” turns into “volatile water vapor”, which is then sucked from the cavity of the prefabricated the housing used vertical vacuum unit with the help of the remaining "constantly on" throughout the entire period of time of its execution, external supporting a given value of the technological discharge and bsluzhivayuschey work unit, the process system. As it was noted here and earlier, the main, entering into the body volume of each, thus formed slip granule, as if necessarily present in the mass of this already obtained intermediate product and, as it were, the main component of the latter “basic” component are separate “randomly scattered” on separate layers of the latter, “hexagonal” fragments - blanks formed on the basis of silicon Si, namely, the initial building blocks used in the subsequent during the “final” synthesis of all incoming directly in volume in the body of the finished end product, a kind of "crystalline hexagonal cords", and forming in the implementation of their joint "weave" itself is formed by their application and noted previously, a monolithic multi-component structural holistic education,

In addition, when considering the features of the process of performing "slip" of the initial raw material mixture, it is also necessary to pay attention to the fact that, when carrying out its transfer along the "return segment" laid by the mobile working chamber, the general spatial closed "loop" outlined during its moving, it is additionally made as if a “sharp” change in the initial direction of its circular rotation, which changes to the “directly opposite” (that is, its “reverse” is performed).

The implementation of the above actions, carried out during a predetermined processing time interval, ultimately ensures that it is possible to form an appropriate set of the most optimal physical conditions, the influence of which allows a corresponding increase in the uniformity of the distribution of elementary layers containing all of the above newly obtained in the field of performing magnetic sintering, structural crystalline s education.

Upon reaching the previously noted, this mobile prefabricated unit, its initial extreme lower position, the used removable technological equipment is removed from it, that is, this very annular plate-tank. The latter is "removed" directly from the internal volume previously disassembled into two, previously constituting its main parts, this prefabricated building 6, used in the processing of a technological device.

That is, the aforementioned component assembly of this apparatus is “disconnected” into two halves, one of which is also a cylindrical stationary shell 6, which was previously part of the entire assembly part of the apparatus used.

Before the very beginning of the implementation of the previously noted operation of “unloading” a fully finished intermediate product, this mobile working chamber itself is “divided” into separate structural elements that previously form this component unit. Thus, when performing this disassembly operation, the lower restrictive piston-like cheek 3 is removed from the body of the roller 8, on the upper supporting plane of which the used technological ring plate-tank is installed, with a “bulk slide” consisting of granular raw material accumulated in its internal working cavity slip.

The granules obtained after the completion of the first stage of the processing process, formed from an intermediate slurry, are poured out of the cavity of the annular plate-tank and sent to carry out their further preparation for the next, second and final stage of the processing of raw materials into the desired finished product, namely into a multicomponent "superalloy" based on Ti, Al, Fe, Cr, Cu, Si. For this, just before its beginning, the granules synthesized from the intermediate slurry synthesized at the end of the technological process of processing the feedstock are again “broken” into small particles with an overall size of the latter constituting from 0.001 to 0.008 mm.

From the kind of “powdery granular mass” obtained during the above-mentioned crushing operation, in the same way as during the very first stage of processing the initial raw material — the mixture — liquid “mud-like substance” is re-made.

The formation of this initial product is carried out in exactly the same way as before, that is, with the addition of a “dry powdery granular mass consisting of a set of the smallest particles” that were “crushed” to their state, so to speak, “ dusty consistency ”of granules from an intermediate slip of the required volume of ordinary water (30-60%).

In the absence of one of its constituents, that is, copper breed, in the initial initial formulation, which is subsequently used for the slurization of the raw mixture, the following technological procedure is applied. To the bulk volume previously formed in the manner indicated above, it is as if “added” also its “dust-like” additional portion, entirely consisting of the necessary amount of the so-called “pure” metallic copper.

The above, additionally added to the bulk, the necessary material is obtained either by the method of "zone melting", or by any other known method that imitates its implementation.

The degree of purity with respect to the percentage in the body of dusty grains, the main, forming and last main element, that is, copper, introduced into the volume of the initial raw material mass, corresponds to 99.9999%.

As in the previous case, the raw material volume prepared previously for carrying out its further use is again thoroughly mixed, and then this already fully formed material - “mud porridge”, is then placed directly in the cavity of the loading hopper 2 of the technological device having horizontal version of its own design (see Fig. 1).

The above-mentioned boot unit 2, together with the product 1 filling its internal volume,, in turn, is part of its cap removable part 4, docked at this point in time, directly to the stationary shell of the prefabricated housing 6, which is itself used during the processing process, technological device.

Subsequently, from the cavity of the loading hopper 2, this raw liquid substance 1, upon completion of the “filling” operation of the latter, again through the openings “removable” in the cap 4, through the opening “hatch” “B” (see Fig. 1) by gravity enters directly into the internal space of the mobile working chamber located at the same moment of time directly under the previously assembled assembly 2, which in turn is formed by the cheeks-pistons 3 bounding it on the right and left sides, that is, the main structural elements, used in its composition.

Upon completion of the operation of "complete withdrawal" of all previously accumulated in the volume of the loading hopper 2, the raw material mass 1, into the above-mentioned internal cavity of the mobile working chamber, and subsequently, during the processing process, the following actions are performed.

Immediately and simultaneously connected to an external power supply source, in which the formation and supply of gear trapezoidal electrical impulses is carried out, all of their power windings - coils 13, which are part of the corresponding magnetic circuits 11. The travel roller 8, is driven at the same moment in time and makes the components that make up the working chamber, its “main working elements”, move them out of their initial “starting” position and forcefully move the latter, bringing them closer to the far, front rights part of the stationary precast housing 6, this, as previously noted, horizontal technological apparatus. Simultaneously with the implementation of the above, longitudinal translational transfer, carried out at a speed of 40-60 mm / min. Details of this working chamber also make circular turns relative to their own central longitudinal axis of symmetry, at a speed of 2-4 rpm.

In addition to the external supply of compressed air, under excess pressure of the line (0.4-6.0 kgf / cm ² ), connected to the spirals "D", laid in turn, between the corresponding turns of the installation curves of the lines "G", are connected with mounted on them by magnetic generators 11, blowing nozzles 10 (see Fig. 1). Thus, starting the treatment cycle, the working chamber with the piston-shaped restriction cheeks 3 placed between it and processed by the raw material 1 is “pushed” “to the right” from the cavity of the removable cap 4, and after that it goes directly into the internal volume of the fixed part of the prefabricated housing 6. As the depth of penetration of the movable working chamber into the interior of the above cavity of this prefabricated assembly 6 is placed, placed in the the raw material 1, is subjected to a constantly increasing force effect, which is carried out from the side as separate layers of the initial product “penetrating” into its total mass “crossing” with each other jets of compressed air discharged from nozzles 10, or magnetic “beam” generated by focusing nozzles 14 cylindrical clusters "K" (see Fig. 3). Due to the fact that all the above-mentioned structural elements of the "horizontal device" are placed on the cylindrical spirals "G" and "D" encircling the outer side surface of the housing 6 (3 units + 3 units), then the entire internal cavity with " the speed of the “tortoise”, “slowly” crawling along the entire length of the inner surface of the collection case of this horizontal device of the previously noted mobile working chamber containing the raw material 1 placed in it, when performing its movement, inevitably falls into the zone of intense iyaniya all those listed above, external artificial, and providing "complete" recycling used starting material, external energy security forces. All previously noted spatial technological systems, consisting of separate physical force elements, as it were, forming the last, always have the same, strictly preserved, own volumetric configuration, which is oriented in a certain way relative to the trajectory line laid by the working chamber during the implementation of its longitudinal translational screw transfer along the entire inner surface of the precast housing 6 of this technological horizontal device. That is, taking into account the presence of the fact of the action of all the physical circumstances noted earlier, one can assume the following with a fairly high degree of certainty:

- after a certain, very insignificant period of time has elapsed in the space separating the left and right restrictive piston-shaped cheeks 3 of this assembly unit, a whole set of technological factors begins to work, created using all of the above and generated directly in the scope of the technological device used, artificially created, power spiral formations.

In addition, it should be further noted that during the processing process, on the covering bottom of the prefabricated building 6, the mass of the processed raw material 1, at the time the above-mentioned assembly is completed, carries out a technological longitudinal translational screw movement from the original left "position, towards the front" right "end of the last, a real flurry collapses, which in turn consists of a kind of separate pressure gas Rui, as if formed from a kind of passing under a variety of spatial angles of crossing each other, the air strikes. The aforementioned specific nature of the flow of pressure from the pressure generated by the nozzles 10. First of all, it is explained on the basis of the peculiarities of the choice of the scheme of their installation on the outer surface of the prefabricated housing 6 (that is, taking into account the fact that they are placed along the horizontal line of the spiral device "D" encircling the case, and at oblique angles with respect to the lateral plane the fixed half of this composite unit to which they are fixed).

Thus, experiencing, as it were, constantly “increasing pressure” from all of the pressure gas streams listed above, previously “motionless” “resting” at the very bottom of the working chamber, a “compact heap” of feedstock, in the literal sense of the word, with high speed it is "scattered" in all directions, "being divided" at the same time into separate, "smallest" micro portions that previously made it up. These are obtained in the above manner, from the original, before it was collected into a “single heap” of the raw material product 1, and formed by crushing it, its new miniature fragments are picked up and lifted up between the corresponding planes of the right and left bounding piston-shaped cheeks 3, a kind of powerful vortex tornado "E", and they begin, after that, to perform the force-driven circulation, as it were, artificially ensured circulation in the "E" and forming this spiral flow and eneriruemyh via blower nozzles 10 constituting the newly received, twisted about its longitudinal axis of symmetry and the formation of spinning gas entering directly into it its individual air jets.

When conducting an in-depth analysis of all the features of the flow of this previously noted processing process, it should also be remembered that, due to the constantly ongoing and continuously carried out application of the “shock series” indicated above, which are generated directly in the working area of this device and intensively produced right there, “air attacks”, suddenly torn off from the place of its original basing and spread over all its separate regions included in the total volume of the working chamber the smallest portions of the initial product, 1 will inevitably be transformed into small aerosol bubbles, formed, in turn, from microscopic foam gas formations, as well as a film-film covering the latter from the outside and, moreover, even tiny, solid, adhering directly to its “contact” surface ore particles. As already noted, previously practically the entire volume of this aerosol foam obtained in the above manner during further processing continues to flow continuously between the piston-shaped cheeks 3 bounding the internal cavity of the mobile working chamber and clearly directed along a given vortex flow “E” of a kind orientation spiral, as it were, specially and constantly provided by external influences, forced, artificially supported in all of the above active tries, as it were of a revolving circular "loopy" circulation.

The above-mentioned special character of the transfer of the components of the technological aerosol cloud noted earlier, that is, of its individual elementary layers, is stably maintained throughout the entire period of time during which this working chamber is moved in the prefabricated building 6 of the horizontal technological device in the “back and forth” direction ".

In the process of performing this, previously noted, forced and artificially created directly in the areas of the processing process of the vortex spiral circulation already obtained previously in the cavity of the mobile working chamber of the “foamed” aerosol mass entirely consisting of the “elementary” gas-liquid bubbles that form it located directly on the surface the last microparticles of ore rock, the latter, as it were, without fail, as it were, will constantly encounter the cavity volume piercing through and through of the prefabricated housing 6, and consequently the constituent separation space between the piston-shaped cheeks 3 of the mobile working chamber, its separate areas are rectilinear cylindrical and radially directed rotating beam clusters “K”, belonging to the “gear trapezoidal” magnetic fields created in the horizontal device.

The presence of the fact of the constant impact of this specific circumstance during the structural adjustment of the components of the raw material 1, again guaranteed to lead to the inevitable emergence of a number of new, intensively affecting and transforming the original structure of the used ore components of the applied raw material processing physical factors.

In fact, each separately taken such foamy elementary aerosol bubble, that is, an autonomous transport carrier in the process of performing its own rather complex helical periodically renewable spatial movement along a curved three coordinate path, as it were, overcomes the processing stockade set right in front of it, which in turn consists of spaced along the spatial spiral of the individual power logs, that is, “beam” clusters of ra, forming the last laid radially inside the cavity of this horizontal apparatus and stretched in densely directly included in its total volume, working areas.

The aforementioned, these processing cluster clusters, in addition to everything else, also have a special configuration, that is, they are presented in the form of “rectilinear” “cylindrical” structural formations rotating around their central longitudinal axis of symmetry, created using a set of bundles connected into a single dense sheaf magnetic field lines in turn belong to the processing physical fields.

Among other things, the total height of these technological displacements, set across from the path of the aerosol cloud, given to him from the outside, and as though they are a kind of physical for him, is true quite easily overcome by an obstacle immediately of all three logging stockade constructed along the trajectory (magnetic the generators 11 are mounted on three encircling the prefabricated housing 6, installation spirals “G”), moreover, and periodically changes its own value each such log as slit and vibrate)

That is, any individual one that is part of this magnetic enclosure, its power element, alternately increases or decreases its “height” to a maximum, then again resets the value of this parameter to almost zero

At the same time, the latter also “rotates” around its own central axis of symmetry. High indicators of stability and constancy of action of the above, rather specific and occurring directly in the processing zone and objectively recorded there, this physical phenomenon is supported primarily due to the fact that the solenoids 13 sent to the magnetic fields generate, sets of elementary pulses have the shape of an isosceles trapezoid (see Fig. 5 - pseudophases "a", "b", "c") and are fed with angular displacement relative to each other.

In addition, the individual logs erected on the path of moving individual aerosol bubbles, these technological processing fencing, also have mounting displacements relative to the same but used in neighboring pulleys located next to these same exact picket fuses and the pulses applied to solenoids 13 are also shifted to each pseudophase "a", "b", "c" sent to the windings-coils at an angle of 120 ° - (see Fig. 5). At the same time, it should be pointed out also that the straightness of the outlines formed by the focusing nozzles 14, of the beam clusters “K” (a kind of “cylindrical logs”), is ensured by the use of the so-called “concentrating” and “collecting” components of this structural element the last special recesses "M", made in the form of a recess having the form of a spatial hyperboloid of revolution (see Fig. 3).

Again, based on the foregoing, we can come to the final conclusion that the movement through the movement directly erected on the trajectory is a kind of “three-lane technological complex”, formed in turn from all of the above, magnetic barriers, individual power elements of which the same, they also periodically change their initial height and also rotate around their central longitudinal axis of symmetry, all such kind of solid microscopic particles from the processed raw materials will inevitably they come, as it were, through a kind of continuous downpour, consisting of a set of separate ones applied directly over them with the use of all possible directions of their subsequent spatial impact, as well as continuously changing the eigenvalue of powerful force energy shocks.

Under the artificially intensified physical influence of the latter, aerosol bubbles that are directly attached to the film coating and adhere tightly to the above kind of adhesive base of microscopic solid particles and form their own volume, the initial molecular compounds of the latter undergo the following irreversible structural changes, obtained from these molecules fragmented into parts, and atoms that previously entered them under the influence of the previously noted powerful o Continuously performed external energy exposure rearranges its original original structure. That is, the elements they have are moving from lower orbits relative to their central core to higher ones, their spin moments themselves are changing.

Due to the influence of all this, upon the completion of the final final stage of this forced structural adjustment used in the process of processing the above-mentioned initial molecular compounds, located directly in the zone of such technological transformations and obtained in the previously mentioned manner, “fragment atoms” are transformed into positively charged or negatively, new particles - that is, into ions.

Thus, the above technological complex, as if formed from “vibrating peaks” of a kind of “jack hammers” (the energy flows generated by focusing nozzles 14 play the role of this percussion instrument), “breaks” and “turns” into a set of "active fragments" not only contained and processed into alloys of the raw materials mentioned above, their basic molecular compounds of metals and nonmetals, but also breaks the gas formations containing in the same working zone containing eleme nt-reducing agent, that is, carbon C. The latter, as has already been noted and earlier is part of the mandatory volatile gases present in ordinary atmospheric air and its constituent gases (CO ₂ ; CH ₄ ).

The appearance of the C ⁺⁴ carbon ion synthesized in the above manner, that is, a substance having the pronounced properties of the reducing component in the immediate vicinity of activated using powerful magnetic fluxes, and the obtained previously fragmented molecular fragments containing charged metal and silicon particles and provides further, strong adhesion to the latter, released during the “destruction” of the initial molecular compounds, oxygen atoms, which then instantly form a strong valence s due to the above reducing element and ultimately newly arisen so these constituent components, with the "high speed" are removed from the field of processing, developing a new generation of volatile gases.

Volumes of volatile gas obtained during the direct reduction of metals and nonmetals, newly appearing, as well as volumes of volatile gas already accumulated in the working zones periodically finally leave the cavity of the working chamber precisely at the moment when the latter moves through the installation areas of the outlet pipes 18 equipped with pressure reducing valves 19.

When the latter, adjusted to a certain optimal and predetermined technological overpressure, trigger the already “unnecessary” portions filling the chamber of the working chamber from the already accumulated new volatile gas connections, they are sent through the upper end of the outlet pipe 18 directly to the surrounding atmosphere surrounding the device (see Fig. 1).

The very same, newly arising in the processing zone of the feedstock, the main components of the multicomponent alloy produced there, are formed directly from the constituent ore and recovered from the original molecular compounds present in it, necessary for its subsequent construction, basic basic elements, which, as it were create in this work area in the very initial period of time, while performing this technological process, still “microscopic” centers and “germinal crystallisations” uu "placed directly in the cavity straight traveling of the working chamber and synthesized entirely of previously noted the final end product.

Under the direct influence of the same continuous assembly circulating in the volume of the aforementioned assembly and the “stable” vortex flow “E” artificially formed there, these microcrystals at the previously mentioned start stage of the processing technology move in it so far only in directions from its “left” bounding cheek 3 , to the same “right” one, and then, and vice versa, as if carrying out, at the same time, a kind of process of free planning, in the components of such a gas image rounded with respect to its axis of symmetry Vania - “tornado” of individual spiral jets rotating in it.

When conducting a more detailed examination of all the specific features of the implementation of the technology of forming the volume of all these, as if without any noticeable difficulties, “soaring” in the “E” tornado belonging to it and forming the body of the gas layers of all the smallest of the above crystalline embryo grains, that is, a kind of elementary components of the future new annular columnar structural formation "I" synthesized directly in the cavity of the mobile working chamber, an inevitably revealed other facts of the action of yet another, but very significant circumstance, which greatly facilitates the very process of their “unhindered appearance on the white light”. Separated in the cavity of the mobile working chamber by the spiral-shaped hurricane “E” previously created in it, individual aerosol foam bubbles carrying microparticles from the original ore rocks used for processing, moving freely in the volume of the latter, using a complex set of curved spatial paths, change many times its initial positioning relative to its own three-axis symmetry axes (x; y; z).

Moreover, all of the above, “elementary foam bubbles”, are also constantly shifting from the points of their initial starting location, moving at this point in time, “here and there”, “here and there” with respect to correcting the “maximum influence” exerted on them by specially synthesized in the zone of "direct recovery" of the "main raw materials" of the synthesized alloy and used when performing this, noted earlier, the necessary technological action, the force resulting vector, in its the queue created by generated physical force fields generated in the processing zone.

The presence of the fact of the latter’s action is, as it were, the most necessary, “predetermining” circumstance, the very influence of which ultimately ensures the possibility of a completely successful completion of this operation. It is quite understandable that such a phenomenon noted earlier is recorded in the same internal volumes of the space used for carrying out the processing of the feedstock, a horizontal technological device, where these aerosol formations themselves are located for a given period of time. Figuratively speaking, each separate source raw microparticle of this kind processed into this necessary finished end product at the time of applying a powerful force processing energy blow to it substitutes either one side or the other under it, and continuously rotating at the same time provides all components directly under it its own volume and the last elementary microlayers from the source raw material. Due to the action of the above factor, the “processing magnetic” fluxes generated in a horizontal device seem to acquire the most optimal conditions for free access to all these solid microparticles constituent elementary structural formations and thereby guarantee the achievement of the highest possible rate of the further conversion of all included in the latter, and forming it, the initial compounds in this necessary ready-made horse itself product.

The free aerial planning of newly emerged crystalline nuclei noted here earlier from newly synthesized multicomponent alloy synthesized in the above manner in vortex-like jet streams continues until the mass of the latter becomes so significant that the force constantly acting on them gravity will not begin to significantly exceed the aerodynamic lift created by the vortex formation “E”.

The above action, that is, the conversion of the smallest metal grains into larger granules becomes objectively possible due to the presence of the influence of two main factors that immediately ensure the inevitable implementation of this factor in practice, simultaneously occurring processes. In accordance with the very first of the above “fluttering like a butterfly” directly in the thickness of the aerosol cloud, each such grain from this multicomponent alloy inevitably “fastens” surrounding it from all sides to its outer surface, other, even smaller solid ore particles, corresponding to placed at this point in time on the smallest, next to it aerosol foam bubbles.

The latter, encountering a solid huge crystalline grain flying at them “directly into the forehead” at high speed, simply collapse, casting directly onto its body the ore ore previously attached to the outer surface of this gas-liquid bubble and transferred to it on itself until this moment of time microparticles.

As a result of a number of such numerous collisions, the outer surface of the crystalline nucleus floating in air currents is covered with a kind of “coat” consisting of microporosities scattered around it by other and neighboring aerosol bubbles, and as a result of the previously noted action, it is directly “stuck” directly right to him is the original ore rock.

In connection with the fact that the process of its movement continues to take place in vortex air flows covering this embryo from all sides, the latter repeatedly and periodically crosses the created spirals radially located along the installation spirals used in the device and formed in its cavity, penetrating and its beam clusters of magnetic field lines of physical fields generated there are sort of processing and densely hung in the volume of the working chamber cylindrical "vibrating" technology logical fringe.

All of the above processes for the conversion of the “film” layers, ore rocks contained in the crystalline nucleus adhering to the body, of ore rock, consisting of compounds of its initial components included in the synthesized alloy, continue to be carried out in the thickness of the latter in full accordance with the previously developed general technological scheme.

Due to the influence of all the above reasons, the enveloping body of a crystalline grain transferred by vortex flows from a previously obtained alloy of a kind of raw fur coat ultimately turns into a full-fledged metal coating uniformly distributed over the entire outer surface of the latter.

Situated directly below the very base of this grain of a kind of new metal film enveloping the body of microscopic particles of ore material and the surface layers of the previously obtained crystalline nucleus densely adhering directly to it, in this case they act as a seed substrate, on which the process itself its further cultivation.

Ultimately, this "microcrystalline" of the alloy "flying" through the cavity of the mobile working chamber, as a result of all this, significantly increases its initial overall dimensions, and, consequently, its volume and its own mass.

Along with the previously noted scheme for growing larger “flakes” of an alloy from any “germ dust” formed earlier in the processing zone, there is another second mechanism for synthesizing similar large-sized structural formations.

The latter is carried out according to the following scheme.

When performing complex spatial displacements in a technological zone limited by a cavity by a mobile working chamber, that is, in the last internal volume of it by small crystalline grains from a multicomponent alloy that have just been newly created there, situations inevitably arise when these “microscopic crystalline grains” seem to directly say so , "Head to head", collide with each other.

Due to the fact that in the zone of such mutual collisions, there are always clusters of power magnetic lines collected in dense cylindrical beams, that is, processing fringe is always used there, created by the magnetic circuits 11 that are part of the horizontal device and the focusing nozzles 14, which encounter each other as a result of this, these “smallest embryos” adhere tightly to each other under the influence of the above-mentioned power connecting tools, forming, as a result, a new tavnuyu structure.

It is quite understandable that it has large linear dimensions relative to those of the original ones, which now comprise these individual assembly components, which were obtained after the fact of the occurrence of the above physical event.

In practice, the previously noted mechanisms of the formation of large-sized scaly structures, from any germ dust present in the field of processing raw materials, flow together and at the same time, which ensures the transformation of microscopic crystalline grains directly in it, a kind of prefabricated large-sized structures directly synthesized from obtained in the processing zone of lumps from the finished final product. Also, the aforementioned united bonded formations are not in a position to continue the process of free planning in the jets of the eddy air flow “E” created in the jets of movement of the working chamber of the working chamber due to a sufficiently serious increase in their own weight, then the latter fall “vertically” under the influence of gravitational forces and reach the most extreme, "lower horizontal level" of their possible subsequent placement in the housing 6 of this horizontal device. On the outer lateral surface of the seed rod 7, installed directly along the central longitudinal axis of symmetry of the device, by this moment in time a continuous annular layer "G" already has formed (see Fig. 2), which consists of incident into the volume of the alloy of the main elements from their ore compounds sticky slag waste.

The latter, as a rule, consist of 80-85% of the volume of multicomponent non-metallic wastes synthesized from Ti compounds that are received and accumulated in the same zone and are included in the above tailings from slag; Fe; Al; Cu; Ca; Mg; Na; K etc. This intermediate layer “G”, uniformly covering the outer lateral surface of the seed rod 7 from all sides, appears there primarily because of the fact that in the central zone of the movable working chamber, the aerodynamic forces practically do not act on the solid ore particles placed in it, created primarily by the peripheral jets of the swirling air stream "E" sweeping through it. That is, this central spacer rod-seed 7 is placed, as it were, in the very "eye of the storm", where the "complete calm" always reigns.

Possessing rather good “adhesive” ability, small light particles of non-metallic slag waste synthesized in a mobile working chamber under the influence of directed flows created in its cavity (from the high pressure zone to the maximum vacuum region almost always carry out their own radially directed movement, which ultimately as a result, collects them together into “enlarged” associates, so to speak, and makes up a continuous ring layer “Zh” encircling the core-seed 7 (see Fig. 2). Latter is sufficiently friable consistency and subsequently disconnected easily to the previously its constituent individual particles during the extraction device from the body horizontal fully finished end product having a ring shape of the columnar structural formation "I" (see FIG. 2).

Similar processes take place in the process of obtaining in the device this very necessary for further industrial use of a multicomponent alloy.

That is, a sufficiently large part of “strongly grown crystalline nuclei” from this multicomponent alloy synthesized in the manner described above in the used horizontal device falls vertically downward, falling directly onto the outer side surface of the stationary working chamber located directly in the center and the ring collecting layer formed there before from slag waste "G", and subsequently they get stuck on the sticky plane in contact with it, creating secondary s flow further growth of new emerging hereinafter annular columnar structural formation "AND".

Other also moving “same grains”, consisting of this multicomponent alloy synthesized in exactly the same way, begin to use these “lumps of the finished final product”, which had previously moved to the above growth region, as a kind of supporting base substrate, providing all the necessary conditions for the course of their further strengthening and, ultimately, the formation through the "merger" of all these individual grains, as it were, a single integral monolith "I", the construction of which oditsya based preferential use as a kind of construction material, previously obtained in the same device, major components - Ti; Al; Fe; Cr; Cu; Si, as well as also a part of the last insignificant amount of impurities additives.

A somewhat different picture is observed in the case when the "grains of the alloy", which increased their own initial mass due to the action of any complex of negative factors, fly past the target. That is, they fall vertically downward, and in no way colliding anywhere on the entire path of the last movement directly with the body of the central spacer rod-seed 7 and ultimately fall into the lowest region of the fixed part of the precast housing 6.

Having “got” to its very bottom, they can either “fall” directly onto the petals of a split smoothing washer 17 (see Fig. 4), covering the outlet openings of the nozzle 10, or they will appear to be on the surface of a kind of gap separating those evenly distributed over the lateral outer surface of the assembly 6, and its constituents supplying compressed air blowing elements 10.

In the first embodiment of this kind of subsequent spatial placement of these flakes, a jet of compressed air beating under a sufficiently high pressure, bending the radial petals of the smoothing washer 17 in different directions (see Fig. 4), immediately tossing alloy grains into this zone under inclined angle towards this cavity, on which they lie, as well as up.

As a result of performing this own movement indicated above, the direction of which is determined by the existing tangential and radial angles of inclination of the blowing nozzles 10 installed on the sheathing spiral “D”, and a metal grain from such a multicomponent alloy that is hit by an air stream will subsequently either be thrown into the central region moving working chamber, and then as a result of this it will again be firmly “glued” to the monolithic formation of “I” or NATO growing in the same zone flies onto the surface bounding the cavity marked previously of the movable assembly on one of its sides, the piston cheek 3.

In the process of such a frontal collision, a metal grain from a multicomponent alloy makes a rebound and, as a result, rebounds from the plane of this structural element, a horizontal device, and moves toward the central core of the working chamber, filled with an “I” annular structural columnar structure , or again falls into the lowest region of the precast housing 6.

In this case, the entire cycle of the movement of this grain from a multicomponent alloy, performed inside the cavity of the working chamber, is carried out as if anew in exactly the same way.

The "grains" that have fallen on the dividing isthmus located between the blowing nozzles 10 installed in the horizontal housing of the device, the "grains" of the multicomponent alloy, sooner or later, are again "pushed out" from the place of their intermediate basing on a surface that runs straight onto them and continuously moves progressively restrictive cheek-piston 3 of the working chamber, which also also constantly scrolls around its own central longitudinal axis of symmetry.

Thus, this part of 6 granule-like particles consisting of a multicomponent alloy accumulated on the bottom of the prefabricated housing turns out to be “retracted” to those parts of its inner surface through which pressure jets of compressed air entering the volume of the working chamber are passed.

Having “found” subsequently in the above zones the surface of the prefabricated building 6, and this “accumulation of grains”, formed from the finished final product obtained in the mobile working chamber, will again go through the entire previously disassembled cycle of our own spatial movements, as if consisting of constantly performed the last of “rebounds” and “rebounds,” which, ultimately, due to the action of the ordinary laws of statistical probability, will force them to occupy the “permanently fixed” cultivated a monolithic structural formation "and" necessary "finish" position. All these, noted earlier, the processes of forming a new annular columnar structural formation "And", carried out directly on the Central spacer rod-seed 7 (see Fig. 1 and 2), continue throughout the entire period of time during which the working is moving cameras in the direction of "round trip", in connection with all this, the length of the fixed part of the precast housing is 15-20% of the total value of this parameter, which determines the total length of the horizontal device used.

Taking into account the need, first of all, for the formation of the most optimal conditions for the most efficient implementation of the process of processing the used feedstock, we also made a choice of the speed of its longitudinal feed (40-60 mm / min). This assembly makes angular rotations around its own central longitudinal axis of symmetry, makes within the range of a possible change in their values, comprising a value from 2 to 4 rpm.

At the time of its reversal, it rotates already in a completely different direction (the reverse segment of the total path of its movement performed by the working chamber), the central spacer rod-seed 7 at the above time points, as it were, wraps newly formed separate layers around it onto its outer surface from a multicomponent alloy obtained in these regions, thereby increasing the degree of uniformity of distribution in the above zones of their own thicknesses, during deposition of the latter over the entire length of the synthesized thus flowing directly into the cavity of the mobile node the new prefabricated monolithic crystalline form "I".

So, having reached its most extreme, final forward “right” position and having received the appropriate commands from the horizontal device used, the external power supply and control unit, the mobile working chamber of this technological apparatus begins to move already in the “opposite direction”. That is, she is already performing at the given moment her longitudinal transfer, as it were, towards the very left-most part of the assembly case 6 of this horizontal apparatus, performing it until this assembly assembly occupies exactly the same initial position in the cavity of the removable cap 4, in which he was at the first, “starting” stage of the processing process. In the process of performing the above part, a kind of reverse transfer of this assembly unit of the horizontal device, which is carried out at the same speed as the so-called “Direct Movement”, technological transitions continue to proceed in it, ensuring the processes of the final completion of the continuous formation of it obtained annular columnar structural formation, consisting, as it were, entirely of the finished product, that is, this multicomponent alloy itself. That is, in essence, a “finishing” refinement of its spatial geometric configuration and prescription composition to the final quality conditions required by the processing technology is carried out.

Having completely moved to this extreme, “left” loading position and having regained its previous initial starting position, and after the completion of all this previously noted technological action, the mobile working chamber of the aforementioned horizontal technological device would, as it were, end the entire cycle of the process of processing the initial raw materials into the finished product necessary for its further use. Accordingly, at this final stage of the processing process, the following are disabled:

- a drive that provides a return translational and rotational movement of the working chamber;

- then de-energized the solenoids 13 of the magnetic generators 11;

- nozzles 10 are disconnected from the external supply pressure line of compressed gas gas.

After all this, from the back “left” part of the prefabricated housing 6, due to the “release” of the docking flanges 5 tightly pressed against each other, the removable cap cap 4 is unfastened and “leans back” to the side. a piston-like restrictive jaw 3 to the supporting shoulders of the central spacer rod-seed 7 of the lock nut 9, and this structural element of the composite assembly of the technological device without any further special difficulties is then easy removed from the respective end of the lead roller 8 (see FIG. 1).

The columnar structural formation “I” obtained in the process of processing, consisting entirely of the previously formed multicomponent alloy, due to the presence of an intermediate loose layer of slag waste “Ж”, freely, that is, without the need for any sufficiently significant mechanical forces, collides with the outer side surface the seed rod 7 and then sent for further industrial use for its intended purpose.

Thus, the entire cycle of processing the used feedstock, even at the end of the finishing operation noted earlier, can be considered completely completed. The process of conducting direct reduction of all the components of a multicomponent alloy of its basic elements from their original ore materials, performed using powerful magnetic fluxes generated directly in the processing zone, is carried out in full accordance with the following schemes for the necessary structural transformations of the basic molecular compounds used:

where is an e-electron or a single electric charge with a negative value of the intrinsic chemical valency obtained as a result of ionization of the main atoms entering into the raw materials and forming them.

That is, having carried out a sufficiently complete discussion of all the features of the process of “direct reduction” that make up the annular columnar structural formation of its basic elements from their ore molecular compounds in the above manner, we can ultimately confidently come to the final conclusion that directly in the zone of the magnetic processing when performing the proposed method for the manufacture of the previously noted multicomponent alloy, both straight and The direct structural transformations of the raw material components located there with the shift of the chemical equilibrium formed in it towards the formation of a kind of solid crystalline monolithic mass in this area, which consists of a certain set of substances from basic materials specified by the technology used, which, in turn, is predominantly It is represented by the main elements: titanium, aluminum, iron, chromium, copper and silicon, as well as those that go into the outside atmosphere during the complex of these reactions of microvolumes of the aforementioned volatile gaseous products (CO ₂ ; H ₂ ; SO ₂ ; SO ₃ ; SiH ₄ ; H ₂ O).

Based on all this, that is, using their rather detailed analysis carried out earlier, it can be further confidently asserted that the element obtained from carbon-containing molecules, among other substances that make up the external gas atmosphere surrounding this device, during the application of magnetic strikes on them carbon C ultimately takes away from the corresponding compounds of titanium, aluminum, iron, chromium and copper the atmospheric oxygen released during the decomposition of these components, “tightly” attaching itself directly to the ednemu.

In addition to direct, as previously reported, in the processing zone, reverse chemical reactions also take place, during which the corresponding volumes of volatile gas components are formed, which, under the conditions of this powerful and continuously produced external energy field effect, have “a minimum of their internal energy” (H ₂ O; CO ₂ ; H ₂ ; SO ₂ ; SO ₃ SiH ₄ , etc.). Due to the strong influence of all of the above, a set of objectively developing physical significant circumstances, the thus obtained new structural crystalline formation is a ring columnar monolith resistant to the effects of all these external, artificially created force factors, which has one and the same not predetermined spatial configuration, individual fragments of which do not go into connection with other active components located next to them E, in conditions of intense exposure performed by an outside power.

The characteristic features of the deposition of the individual metallic and nonmetallic basic components included in this annular columnar structural formation should include, first of all, the fact that the very formation of such its body and its main elements listed above is clearly set by a kind of the main parameter of the technological process of processing . That is, the magnitude of the tension created in the conversion zone of the initial metal and nonmetallic molecular compounds is already in a fully finished product, generated in the working zones of the “trapezoidal gear” magnetic fields.

Thus, the guarantee of the possibility of stable implementation of obtaining the necessary finished product is determined, first of all, by the urgent need to strictly comply with the established technology for processing raw materials of the lower limit of the range of possible changes in the value of this defining physical parameter (the magnetic field strength in the processing zone should be ≥1.1⋅10 ⁵ A / m, and the frequency of oscillations of the latter during the synthesis of this multicomponent alloy used in its processing of physical fields can only correspond to the value of 3-8 units of possible changes in the magnitude of the electrical signals supplied to the power magnetic circuits that flow over a period of one minute.

In general, it should be considered that all of the above, and rather specific features of the physical process, the so-called direct ore magnetic reduction of the “base” metals, are “organically inherent” to the above technology for the processing of the original ore raw materials can be said to simulate a set of physical conditions used in the production of the so-called "zone melting".

That is, the process of growing a multicomponent single crystal in the volume of the horizontal chamber of the working chamber constantly moving in the cavity of the casing, making angular rotations around its own central longitudinal axis of symmetry, feeding batch sets of electric gear trapezoidal pulses to the coil windings of magnetic generators with angular displacement relative to each other, and in neighboring, sent to the same power elements a kind of "pseudophases" in in the end, and ensures the formation, in the used horizontal technological device, of a new monolithic structure, presented in the form of an annular columnar formation consisting exclusively of all the above metals (Ti; Al; Fe; Cr; Cu; Si), and even a small amount of such in the same way, in the composition of the obtained multicomponent "superalloy" of a kind of impurities and additives. Other pollutants, which are also, as a rule, present in the composition of metal and nonmetallic elements that are also present in the earth's crust and the most widespread in it, are forcibly transformed into new crystalline multicomponent formations, which subsequently, based on their predominant use, multicomponent granular slag wastes appearing at the end of the processing are synthesized.

The latter are, as a rule, “grains” of gray color with a yellowish tinge, with overall dimensions of 0.3-1.0 mm.

The composition of these “tailings waste” noted for the most part is represented by the so-called ferrititanoaluminoselicates (80-85% of the total mass of non-metallic slag obtained during processing and accumulated in this device).

The previously noted set of those sent directly to the “dumps” of the above “waste substances” can, later on, be quite successfully used after thin grinding and mixing with water to form industrial products consisting of insulating, refractory ceramics.

The role of the feedstock used in the implementation of the proposed method can be played by various concentrates of different rocks, the volume of which, as one of the main constituents of the latter, their main components, includes compounds of titanium, aluminum, iron, chromium, copper and silicon.

The processing of all the above raw materials was carried out in full accordance with the technology proposed here, which was carried out mainly using a horizontal magnetic device, on the lateral outer surface of the collection case which was mounted on three installation spirals encircling it, a technological magnetic system. The latter, in turn, included F-shaped magnetic generators, in the lower part of which focusing nozzles passed through the walls of the assembly case of this device were made, which were placed in turn in the mounting sleeves. The number of these processing generators mentioned above, mounted on each passing through the stationary part of the prefabricated housing of the magnetic apparatus of the installation spiral, was 9-18.

In addition, the angles at which the blasting nozzles 10 are fastened amounted to 30-45 ° (the same angle of inclination of these structural elements was used relative to the surface of the housing on which these structural elements of the technological device were mounted) .

The installation of all of the above-mentioned blowing nozzles 10 on the housing of a horizontal device was carried out in exactly the same way as the processing magnetic circuits 11, that is, using three “encircling” mounting spatial spirals.

In the feed hopper 2, which is directly included in the removable cap cap 4, 60 l of the initial raw material mixture were loaded before the start of the process of manufacturing a multicomponent alloy.

The latter was obtained by mixing the smallest, “powder” consistency, solid particles made of intermediate particles previously synthesized into a dust-like state of solid particles synthesized in a vertical vacuum unit, carried out in a given volume of ordinary water, a two-component liquid substance (dry residue plus )

The intermediate initial granular slip was again preformed using concentrates of titanium, aluminum, copper and silicon rock.

All of the above and used in the processing process, the original solid raw materials used in the general formulation of the mud-like aqueous raw materials suspension, forming in it the so-called “powder-like powder loose base”, were, in turn, once obtained from the nearest enrichment plants where the manufacture of enriched ore concentrates using metallurgical plants developed near these raw materials that use car ore ore rocks.

The above-mentioned ore concentrates, which are later used as a kind of finished finished product, were intended to meet the relevant needs of the current and currently metallurgical industrial production.

Before the preparation of the initial raw aqueous suspension, that is, immediately before the slip process was carried out, an operation was carried out to preliminarily break down the ore concentrates of the previously noted ore concentrates, their individual particles included in the volume of the last large-sized pieces, into fine particles (in a kind of “dust” ) produced using a conventional ball mill.

In exactly the same way, the operation was carried out to grind to a “powder-like state" of solid granules from a previously formed intermediate slip.

Immediately prior to the implementation of this starting technological transition, that is, crushing of large-sized lumps of the initial ore rock or monolithic columnar rods consisting of pre-reduced ultrapure silicon Si, previously obtained by performing the so-called "zone melting" process or using a similar one that imitates the latter in everything, almost identical to industrial technology, a dosing operation was also carried out for all components used in the future "Dry residue" of its main source components.

The use of the latter provides, first of all, the possibility of further formation of the total raw volume consisting of all the “main” solid components noted above, with the specified processing technology, the necessary relative percentage in its general formulation of all its main elements (respectively Ti; Al; Fe; Cr; Cu; Si). Microscopic solid particles of the feedstock formed after the operation of "ultrafine grinding" are formed in the range 0.001-0.008 mm.

The processing time for the aforementioned volume of liquid raw material substance, taking into account the use of the previously noted range of values of the processing magnetic field strength, averaged from 24 to 30 minutes.

The yield of the obtained mass of the finished multicomponent alloy obtained in this way, based on the calculation of the need to use it in its manufacture, 60 liters of the raw aqueous suspension reached 18-24 kg (30-40% of the total value used in the processing of the initial “initial” raw material volume).

These indicators are quite close to the theoretically possible limit that determines the total amount of a multicomponent metal alloy produced from the initial mass of the raw material used, as noted above, subject to the relative percentages of the basic molecular compounds of titanium, aluminum, iron, chromium, copper, and others. silicon, in the general composition used in the implementation of the processing process, and including all of the above-listed components of raw ore rocks. When conducting a more detailed consideration of all the specific features of the implementation of the proposed method for processing this previously noted total raw material product, it is also necessary to pay attention to the fact that the effect on the course of its implementation is of the next, but obviously significant physical circumstance.

Namely, the completely new volatile gas compound based on the use of silicon and hydrogen - SiH ₄ (silane), obtained in the course of processing raw materials, is almost a complete analogue of natural gas methane (CH ₄ ), and therefore , possesses a set of its own physical properties that is almost identical with respect to this substance.

That is, this "synthetic gas" is combustible and its excessive accumulation in large enough volumes can lead to a "powerful explosion". Therefore, the technological magnetic device itself used in the implementation of the proposed method for processing the feedstock must necessarily have a sufficiently efficient supply and exhaust ventilation system that continuously serves its operation.

It should also be noted that the proposed method for producing a multicomponent alloy Ti; Al; Fe; Cr; Cu; Si, as was noted earlier, is carried out at ordinary room temperatures (17-27 ° C), and the processing of the feedstock is carried out under the influence of pressure jets supplied directly to its total volume, consisting of compressed atmospheric air sent directly to the zones conducting the necessary structural transformations under excess pressure, the magnitude of which is only 0.4-6.0 kgf / cm ² .

The technological regimes assigned for the processing of the used raw materials used, such as the intensity of the gear trapezoidal magnetic fields, the oscillation frequency of the magnitude of the current pulses creating these physical fields, the processing time, the amount of excess pressure in the volumes of compressed air supplied to the raw material (etc. , etc.) are assigned on the basis of considerations of the formation of the most optimal conditions for the implementation of the accelerated flow specified by the production technology component alloy of the necessary structural transformations included in the composition of the initial ore rocks of the “basic” molecular compounds into a fully finished final product synthesized in the above manner.

The percentage in the volume of the total mixture, “loose solids”, formed, in turn, from a set of finely divided solid particles directly used in the preparation of this multicomponent alloy and, as it were, previously constituting these initial ore rocks, that is, directly in the general formulation used during processing, a liquid mud-like substance, specifically, is assigned based on the presence of the action of the following significant factors.

At a concentration of this kind of suspension component, that is, its main component in the total volume of the latter, less than 40%, the raw material used automatically turns into “poor”, which subsequently negatively affects all indicators of the efficiency of the process of processing the initial ore rocks, so kg to significantly reduces the final yield of the required finished product.

With an increase in its percentage content above the value of 70%, the processed raw material mass sharply decreases the indicators determining its degree of plasticity.

This ultimately significantly complicates the operation of moving it from the volume of the loading hopper into the cavity of the mobile working chamber, as well as the subsequent transfer of the constituent mass of the processed raw materials, its individual micro-portions, consisting of the same source material, according to the zones placed in the technological device generation of processing magnetic fields.

The overall dimensions of the solid particles used to obtain the initial aqueous suspension containing in its composition, the basic source ore rocks, which are determined by the value of only 0.001-0.008, mm, are assigned on the basis of the need for the formation of a stable plastic mud-like raw material mass in the future based on their application .

The latter should not be “stratified” into separate, solid components that constitute it earlier, for the time period necessary for the complete completion of the processing process.

To implement the process of obtaining a multicomponent alloy obtained on the basis of the attraction of titanium, aluminum, iron, chromium, copper and silicon, performed using the proposed method, a raw mixture was used consisting of ore concentrates containing in their volume as compounds of titanium, aluminum, iron, chromium , copper, and pure, pre-reduced silicon.

Thus, used as the main starting components to obtain the necessary raw material, which is further used in the formation of the intermediate granular slip, basic ore rocks contain:

I titanium concentrate ("ilmenite"):

1. TiO ₂ - 49%;

2. Fe ₂ O ₃ - 22%;

3. FeO - 19%;

4. Cr ₂ O ₃ - 3.6%;

5. Al ₂ O ₃ - 2%;

6. CaO - 0.3%;

7. MgO - 0.26%;

8. SiO ₂ - the rest is up to 100%.

II "kaolin" concentrate:

1. Al ₂ O ₃ - 52.5%;

2. SiO ₂ - 42.5%;

3. Na ₂ O; K ₂ O - 2%;

4. CaO - 1.4%;

5. Fe ₂ O _{3 the} rest is up to 100%.

III "Chalcopyrite" concentrate

1. CuFeS ₂ (Chalcopyrite) - 52.6%.

2. The group of components represents compounds of elements (Be, Ti, Sb, Te, Zn) - 1.86%

3. Molecular compounds of elements (Ca, Fe, Al, Si, Na, K, S, Mg) - the rest is up to 100% or, instead of the above ore raw materials, the so-called "pure copper", that is, obtained during the " ultrafine "grinding" synthesized by the "zone melting" method of a continuous monolithic columnar rod, entirely consisting of metallic copper into separate, smallest particles, which previously formed its entire body, with the content of the main Cu element, which forms the latter, within 99.999 %:

IV "Quartzite" (silicon oxide):

1. SiO ₂ - 97.8%.

2. The molecular compound Al, Ca, Mg, Fe - the rest is up to 100%, or instead of this rock, as it were “in exchange”, the so-called pure silicon, that is, obtained by conducting “crushing” of a continuous monolithic cylindrical rod synthesized by zone melting, consisting from a silicon element, into individual, previously forming its body, the smallest solid particles, with the content in them of the main, forming the last chemical element Si, which is in the range of * 99.9999%.

Before the operation of "grinding" of all these "basic" raw ore rocks listed above, their preliminary preliminary "weight dosing" was carried out, with the help of which it was ensured that the percentage of the latter, in the total total mass used in the manufacture of liquid aqueous "mud-like" was guaranteed "Suspension, the so-called" dry residue ", in the following quantities:

1. Titanium ore - 31-33%.

2. Aluminum ore - 30-32%.

3. Poor rock or instead of it pure metal copper Cu - 4-6%.

4. Ore containing in its composition the so-called pure silicon Si (99.9999%) - the rest is up to 100%.

In carrying out all the experiments listed below, to obtain a multicomponent "superalloy" based on the use of titanium, aluminum, iron, chromium, copper and silicon, almost the same type of raw material was used containing all of its main components listed above.

As noted earlier, before the start of the preparation of the initial aqueous mud-like suspension loaded into the processing magnetic device, preliminary grinding or a kind of “lumps” formed from the basic materials or “calibrated” granules included in the general formulation of the initial raw ore ore already obtained at the previous stage of the implementation of the same technological process, performing the role of the so-called "intermediate" slip. Subsequently, upon completion of this operation, of all these seemingly two “different” types of large-sized lumpy materials used during its execution, a kind of “powdery grains” are formed, the dispersion of which corresponds to a value of 0.001-0.008 mm.

The latter are used in the formation, carried out directly in the cavity of the horizontal technological device used, at the end of the entire processing process, the finished product was a columnar ring structural formation, consisting mainly of the above-mentioned main "basic" elements, and in addition, of such in the same way, the constituents of the ore used, extraneous contaminants that additionally form a kind of “unnecessary” tails, fine-grained non-metallic What are the waste.

The “powdery fine-grained” granular mass obtained either from ore concentrates or from a granular intermediate slurry was poured with a volume of water predetermined by this magnetic technology before the start of the processing process and mixed in it until a uniform, viscous, plastic, mud-like, formed from all of the above crushed raw products suspensions.

Upon completion of the operation of its manufacture, the total mass of the above liquid fluid substance was loaded directly into the receiving hopper of the same horizontal technological device used to obtain a multicomponent alloy.

Further, in the following materials, the process of performing the proposed method for conducting magnetic processing is illustrated using a number of specific examples listed below.

Example 1. In the feed hopper 3, having a volume of 60 l, was placed a liquid aqueous suspension containing the initial raw material mixture, which included:

1. Titanium rock ("ilmenite") Ti - 33%.

2. Aluminum ore ("kaolin concentrate") Al - 32%.

3. Ore from "quartzite" SiO ₂ - the rest is up to 100%.

Before starting the manufacturing process of the multicomponent "superalloy" in Example 1, the so-called operation for "preliminary sliping" of the initial raw material mixture indicated here above in this particular case was not carried out at all.

Copper ore or "pure metal" copper, as well as "pure silicon", were not used in the latter's formulation, in this particular case, in the same exact way.

The content of segregated using all of the previously noted raw ore materials of this so-called “dry loose residue” in the total volume obtained on the basis of its use, this kind of technological mud-like substance, was 40% (24 kg). The rest of the "bulk" loading mass was represented by ordinary tap water (H ₂ O) - 60% or 36 liters.

After the completion of the operation, loading of the used initial processed material 1, and upon completion of the transition, finally "liberating" from it, the internal cavity of the "storage" hopper 2, from where this "mud-like fluid water substance" through the through hatch made in it, " by gravity ”entered directly directly into the internal space of the mobile working chamber, immediately and simultaneously simultaneously turned on:

- an external displacement drive, that is, the “main” “base” assembly used as part of the “general” design of this horizontal technological device, with the help of which the translational longitudinal movement of the roller 8 was performed, as well as kinematically “rigidly” connected directly to it the most mobile working chamber, with the simultaneous implementation of the "accompanying" corner rotations around its own central longitudinal axis of symmetry;

- all winding coils 13 included in the magnetic circuits 11 were connected to an electronic circuit present in the corresponding unit of an external source of electrical power supply, the presence of which provided a supply to the above-mentioned power elements, “stacked” packets of electrical pulses, each of which had the shape of an "isosceles" trapezoid;

- through all the blowing "supply" nozzles 10 placed on the prefabricated housing 6 of the "horizontal" technological device, the "pressure" jets consisting of compressed air began to be supplied.

The receipt of the above volumes of the raw material product, to the previously noted, supplying these gas jets, structural elements of the device, from the external "supply" line, in the example given here, was carried out under an overpressure of 0.4 kgf / cm ² .

The tension generated in the cavity of movement of the working chamber and having the form of a kind of “spiral” “cylindrical” spatial “fringe”, and its individual gear-shaped “trapezoidal” magnetic fields, corresponded to a value of 1.5⋅10 ⁵ A / m.

The frequency of possible changes in the magnitude of the incoming to the windings - coils 13, magnetic generators 11, electrical pulses flowing over a period of time, the duration of which was equal to 1 min, corresponded to a value of 3 units.

In the process of processing, moving, the working chamber of this apparatus, filled with the processed raw material 1, was first moved from the "left" zone of its "loading", towards the front "right" end of the precast housing 6 of the technological device, and then back to its initial "initial" position, with a longitudinal velocity of its horizontal feed component of 40 mm / min. Moreover, she also made angular revolutions around her own, central longitudinal axis of symmetry. The number of the latter performed over a period of time, the duration of which is one minute, corresponds to a value of 4 turns.

When making the subsequent transition from the direct segment of everything performed by the working chamber, the total path of its movement already, so to speak, to the “reverse”, the direction of its rotation is reversed (the latter changed, at this point in time, to the exact opposite) Duration of the entire cycle of this , the above process of processing the starting raw material 1 into a finished final product, was equal to 30 minutes (0.5 hours).

Moving in a direction, as if "back and forth", together with a movable working chamber, the volume of the source material 1, under the influence of the "magnetic irradiation" created by the processing generators 11 and the focusing nozzles 14 continuously carried out in the device, after the final processing process was completed completely transformed into a new annular columnar structural formation "And".

The latter was deposited directly on the “continuous” layer of “sticky” nonmetallic slag waste “Ж”, covering the outer side surface of the central spacer core-seed 7, and consisted entirely of all the basic elements listed above, with the exception of copper Cu.

The color cast obtained in full accordance with this scheme for processing a new monolithic crystalline formation corresponded to dark gray (“wet asphalt”). The weight of the finished product, as described above, was 14 kg. The weight of “fine-grained slag waste” formed “in passing” in the technological device corresponded to 7.4 kg. The rest of the total mass of the used raw material 1 was spent on the formation of new volumes of volatile gas compounds that were ejected from the cavity of the magnetic device directly into the surrounding external atmosphere.

Example 2. The processing of the total total mass of the used feedstock 1 was carried out almost in full accordance with the same technological scheme that was already previously indicated in example 1.

The initial raw liquid "mud-like" raw mix, prepared before the start of the processing process, contained in its general composition, as its "main" component, the so-called "dry residue", which, in turn, was formed using the following "basic "materials:

1. Titanium rock ("ilmenite") Ti - 31%.

2. Aluminum ore (kaolin concentrate) Al - 30%.

3. Ore containing in its composition, mainly only one "pure" silicon Si - the rest is up to 100%.

As the "silicon" ore indicated above, "fine powder" was used, the total mass of which consisted of previously reduced, and obtained using either "zone dressing" or another technology that "mimics this method, the so-called" pure silicon " Si.

The degree of purity relative to the possible percentage of the solid microscopic particles used in the same feedstock, forming its bulk volume, indicated above, the main Si element corresponded to a value of ≥99.9999%, as in example 1, preliminary slip of the mass of the outcome of the raw material no material was produced either.

In exactly the same way, copper ore, or the "pure" metallic copper itself, was not used in the above-mentioned initial compounding of the total raw material mixture, as in Example 1. The amount entirely of these all the ore materials listed above, this very kind of “powdery” loose “solid” component, determined by the relative total total volume of applied liquid aqueous suspension, corresponded to a value of 70% (42 kg). The remaining mass of the previously noted, initial raw material product was ordinary tap water - 30% or 18 liters.

The supply of compressed air to the processed feedstock was carried out under excess pressure equal to 6.0 kgf / cm ² . Moving the working chamber with the “mud-shaped” raw material loaded into it was carried out at a speed of 60 mm / min, and the angular rotation of the main structural elements included in it was carried out at a value of this parameter corresponding to a value of 2 rpm.

The intensity of the physical fields generated in the volume of the mobile working chamber, and forming there a “spiral-shaped cylindrical processing magnetic fringe”, corresponded to a value of 1.1 × 10 ⁵ A / m. The number of “gear“ trapezoidal ”pulses 11 transmitted through all winding coils 13 of the magnetic generators 11 was equal to 8 units, that is, these electrical signals passed through the magnetic processing circuits 11 changed their own value eight times during the interval time, the duration of which corresponded to a value of 1 min.

The total processing time, taking into account the use of all these physical conditions listed above, corresponded to a period of 24 minutes (0.4 hours).

The weight obtained upon completion of the above processing process, an annular columnar structural formation, consisting of all of the above, metals and non-metals, corresponded to a value of 28.3 kg.

The rest of the processed feedstock was spent on the formation of fine-grained non-metallic "tailings" from slag, 8.8 kg, as well as volatile gas compounds released into the surrounding external atmosphere.

The color tint obtained in the horizontal apparatus used in the processing, monolithic multicomponent formation, can be described as "gray".

Example 3

To carry out the next variant of carrying out another, so to speak, “technological test”, a new initial raw material mixture was formed, which differs in its recipe from all those that were used to carry out the technological process carried out in accordance with the processing schemes already given in examples 1 ; 2.

The latter includes the following ore metals:

1. The titanium rock "ilmenite" Ti - 32%.

2. Kaolin concentrate (aluminum ore) Al - 31%.

3. Copper rock ("chalcopyrite") Cu - 6%.

4. Ore, containing mainly only one so-called “pure” silicon Si (purity of useful - “six nines”) - the rest is up to 100%.

After the "ultrafine grinding" was carried out, a technological liquid aqueous raw material suspension was formed from the pulverized pulverized mass obtained at the end of this technological transition, that is, using the latter. The amount included in the composition of the last of the above, a kind of loose "dry residue", in all its total liquid volume, was 60% (36 kg). The rest of this mud-like raw material substance was represented by ordinary water (H ₂ O) - 40% or 24 liters.

The previously noted liquid aqueous suspension, made on the basis of the use of all of the above, its main components, was subsequently loaded into the internal cavity of the annular plate-tank, and the latter was then installed into the working cavity of the mobile working chamber of the vertical vacuum apparatus. Upon completion of the loading operation of the used raw material charge, a subsequent operation was carried out to implement the slip of the latter.

The above technological transition was carried out at a vertical feed rate of the working chamber of 50 mm / min, and with the angular rotation of this assembly, with a speed corresponding to 3 rpm. The time for the manufacturing process of the intermediate granular slurry was 24 minutes (0.4 hours).

When implementing the above technology, the mobile working chamber of this vertical vacuum apparatus made a translational movement in the direction first from the bottom up, and then in the opposite direction. The intensity of the “gear trapezoidal” magnetic fields generated in the vertical vacuum apparatus was 1.25⋅10 ⁵ A / m, and the frequency of their vibrations during the period of time, the duration of which was 1 min, corresponded to a value of 5 units.

The sintered granules of the intermediate slurry obtained after the completion of the technological transition indicated above were subsequently subjected to crushing, and then a kind of “dusty powder substance” was formed from these small particles.

On the basis of its application, another “technological” liquid aqueous suspension was made, the content of the so-called “dry residue” in the total volume of which corresponded to 60% (36 kg). The remaining part of the mass of this raw material substance was represented by ordinary water - (H ₂ O) - ⋅40% or 24 l.

Subsequently, the processing of the previously noted raw material product (that is, an aqueous suspension formed from “crushed” large to “dust-like” state, slip granules) was carried out in full accordance with the same technological scheme that was indicated in examples 1; 2.

The supply of compressed air through the blowing nozzles 10, when conducting a longitudinal movement of the feedstock, along the internal cavity of the horizontal apparatus was carried out under an overpressure of 4 kg / cm ² .

The horizontal movement of this working chamber, directed along the entire inner surface of the housing of this device, was carried out with a feed rate of the corresponding value equal to 50 mm / min.

The angular rotation speed of all the structural elements included in this assembly, corresponded to a value of 3 rpm.

The intensity of the processing magnetic fields generated in the volume of the working chamber was 1.25 × 10 ⁵ A / m. The number of “trapezoidal gear” pulses supplied to the winding coils 13, then the number of possible changes in their value perpetrated by magnetic fields over a period of one minute, amounted to 5 units.

Upon completion of the processing of the feedstock, which was carried out for 27 minutes (0.45 hours), an annular columnar structural formation was formed on the central seed rod 7, which is part of this mobile working chamber, including elements: Ti, Al, Fe, Cr, Cu, Si, as well as a relatively small number of compounds of these, the above, its main components.

The weight of the monolithic formation obtained in the above manner was 25.8 kg. The rest of the mass used to obtain the finished end product, the feedstock, was spent on the formation of fine slag waste, the weight of which corresponded to 7.8 kg, as well as volatile gas compounds sent to the external atmosphere.

The color cast of the thus obtained new structural formation can be described as “light gray”.

Example 4. For the implementation of the processing process, the preliminary formation of the initial raw mixture was carried out, which included the following materials listed below:

1. Titanium rock ("ilmenite") Ti - 32%.

2. Kaolin concentrate (aluminum ore) Al - 32%.

3. Ore containing in its composition, mainly only “pure” silicon Si (purity relative to the content of the latter corresponds to “six nines”) - the rest is up to 100%).

Upon completion of the “ultrafine grinding” operation, a technological mud-like aqueous raw material suspension was made from the “powdery pulverized” mass, thus consisting of a total set of all the microscopic solid ore particles listed above,.

The amount included in it, a kind of "solid loose solids", determined relative to the total total volume of the latter was 65% (39 kg). The rest of this liquid mud-like substance was represented by ordinary tap water (H ₂ O) - 35% or 21 liters.

As noted earlier, this liquid aqueous suspension, made on the basis of the use of all the “main ore” components indicated above, was then placed in the internal working cavity during processing of the annular tank plate.

Noted here above, this removable, technological residue was subsequently located in the inner cavity of the mobile working chamber, which in turn is part of the vertical vacuum unit used in the processing.

After completion of the operation, load the used raw material charge, the process of its "slip" was carried out.

The above technology for its processing was carried out at a vertical feed rate of this previously noted, assembly, comprising a value of 45 mm / min, as well as with its angular rotation around the central longitudinal axis of symmetry, at a speed of 2.5 rpm.

The implementation time of the manufacturing process of this product, that is, an intermediate solid granular "slip", was 27 minutes (0.45 hours).

When performing the entire cycle indicated above, the technology for processing the feedstock, the mobile working chamber used directly as part of this vertical vacuum apparatus performed a kind of translational transfer of the feedstock loaded into its cavity, that is, the “charge”, first in the direction starting from the lower region of the prefabricated building 6, to the uppermost part of the same composite structural unit, and then already in the opposite direction, that is, as if gradually approaching again to its bottoms at the maximum possible, closest distance.

The magnitude of the intensity generated during the operation "slip", "serrated trapezoidal" magnetic fields, amounted to a value of 1.3 × 10 ⁵ A / m, and the frequency of their oscillations corresponded to a value of 6 units. possible changes in the magnitude of the electrical signals flowing to the generators 11, flowing within one minute. Synthesized after the end of the process of slipping the initial raw material “charge”, solid granules with different overall dimensions with a diameter of 0.5 mm to 16 mm were subsequently passed through an impact crushing operation.

To obtained, after its implementation, the total loose dusty mass, then an additional fine powder consisting of metal "pure" copper Cu was added in an amount of 4% of its total volume.

The above additive material, that is, this “pure copper” indicated above, was obtained using the so-called “zone dressing” technology, or by a method that completely simulates the performance of the latter and the degree of purity of the content in the “smallest solid particles” constituting it (their dispersion is in the range of 0.001-0.008 mm), the main body forming them, an additional element, corresponds to a value of ≥99.9999%. The total mass made in the above manner from fine particles was then often thoroughly mixed. On the basis of its predominant use, a substance was compiled, the content in the total volume of which of the so-called dry residue synthesized in the previously mentioned manner corresponds to a value of 65% (39 kg), the remaining balance of the total volume of this raw liquid substance is represented by ordinary water 35% 21 l; further continuation of the processing process, the raw material product noted here, the aqueous raw material suspension, synthesized from the total bulk mixture, consisting entirely of microscopic grains of “crushed” granules of the present slurry, and the finely dispersed particles of pure copper added to it, were produced in full accordance with the same “standard” technological scheme that was indicated in examples 1; 2; 3.

The flow of compressed air jets to the mass of processed raw material 1 was ensured by blowing pressure nozzles 10. The excess pressure in the volumes of the gas technological product supplied to them, indicated above, was 3 kgf / cm ² . The longitudinal movement of the moving working chamber when carrying out its transfer in the internal volume of the prefabricated housing 6, noted earlier, of this horizontal magnetic device, produced "translationally" in the direction from its rear left side to the front "right" end of the apparatus, and then vice versa, was performed with horizontal feed rate component equal to 45 mm / min. The angular rotation speed of its main structural elements included in this assembly corresponded to a value of 3.5 rpm. The intensity of the “gear trapezoidal” magnetic fields generated in the areas of the processing of the initial raw material corresponded to a value of 1.3 × 10 ⁵ A / m. The oscillation frequency of the latter, recorded over a period of time the duration of which corresponded to 1 min, amounted to a value of 6 units.

At the end of the processing of the feedstock, which proceeded for 22.2 minutes, an annular columnar structural formation comprising Ti, Al, Fe elements was obtained on the central spacer rod-seed 7 of this previously noted mobile working chamber , Cr, Cu, Si, as well as a small amount of other metallic and non-metallic impurities and additives. The total weight of the monolithic crystalline formation made in the above manner was 28.6 kg. The remaining mass of unused for its intended purpose, that is, for the manufacture of the most necessary finished product, that is, used to obtain the last, starting raw material, was spent on the synthesis of incidentally generated, fine-grained non-metallic slag waste, the weight of which corresponded to a value of 9, 2 kg, as well as portions of newly received volatile gas products sent to the external atmosphere. The color shade of the new structural formation formed in the above manner, consisting mainly of the monolithic crystalline body that forms it, the basic elements (Ti, Al, Fe, Cr, Cu, Si) can be considered as light gray. Of all the examples presented above, it is clear that the formation of a multicomponent alloy based on titanium, aluminum, iron, chromium, copper and silicon is always synthesized in the cavity of the used horizontal technological device in the form of a kind of the same type of circular columnar structural formation, to the same still possesses good indices of own refractoriness, physicomechanical characteristics, and high stability obtained directly during the manufacturing process bone in relation to external aggressive influences, can, ultimately, be carried out on the basis of the use of standard, widely used, and for a long time, metallurgical industrial production of standard ore concentrates, which are used to satisfy the corresponding needs of the current at the given time, additional operations for their post-treatment or any other or “finishing” refinement, the thickness of its own walls already formed in a horizontal device, this situ formation of the columnar rotating arm oscillates, usually in a rather wide limits not constituting 0.4-1.2%. Obtained during the implementation of the proposed method of processing, among others, included in this multicomponent alloy of its main substances, additional additives, impurities, that is, all of these basic elements and their compounds listed here, as obviously follows from the data of a complete analysis of the recipe used initial ore rocks, as it were, are necessarily present directly in the total volume of the latter, as contaminants-contaminants accidentally falling into their total mass. In the case of their complete absence in the formulation of the used basic ore materials, due to the fact that certain features of the geological formation used in the processing process, the open pit rocks used in the further raw material mixture can be added, a small amount of ore, in the total mass which contains all the “alloying” components noted here, with these necessary molecular fragments.

In all the specific cases noted earlier (see examples 1; 2; 3; 4), such a technological method was not used due to the fact that since these initial ore rocks are directly used in the proposed processing method , the entire marked list of these necessary components, as it were already included automatically. Further, in the information materials presented here below, the basic information is given that allows a fairly complete assessment of all technical characteristics and quality indicators, such as those already obtained in accordance with the technological schemes, the data on which are set forth in examples 1; 2; 3; 4, that is, all types of crystalline formations formed in the above manner, consisting entirely of a multicomponent alloy, synthesized, in turn, on the basis of the predominant use of its constituent elements and, as it were, of its basic elements, i.e. titanium , aluminum, iron, chromium, copper and silicon. Thus, a multicomponent alloy obtained in full accordance with the scheme of the processing process, the details of which are described in detail in the data of Example 1, that is, in that particular case, when the process of its manufacture was inlet, the initial raw material mixture was used, the recipe of which included the common ore rock “quartzite”, that is, silicon oxide, and the finished final product indicated above, contained in its general composition:

I.

1. Titanium Ti - 28.8%;

2. Aluminum Al - 24.2%;

3. Iron Fe - 2.9%;

4. Chrome Cr - 0.4%;

5. Alumina Al ₂ O ₃ - 6%;

6. Titanium oxide TiO ₂ - 3.6%;

7. Iron oxide Fe ₂ O ₃ - 0.6%;

8. Copper oxide CuO - 1.6%;

9. Silicon Si - 5.8%;

10. Carbon C - 0.3%;

11. Silicon oxide SiO ₂ - the rest is up to 100%.

2. The specific volumetric weight of the obtained material is 6.1 g / cm ³ .

3. The melting temperature T _PL - 7640 ° C.

4. Specific volume electric resistance ρ - 48НхОмхМ;

5. The hardness of the outer surface of the obtained spatial formation of HRC - 79 units;

Due to the fact that the finished end product made in accordance with the data given in the example No. 1 has increased fragility and, when applied to it, even slightly reinforces, it breaks into the smallest individual pieces, the test to determine its strength characteristics in this case was not carried out , that is, obtained with the use of one of its main components in the initial raw material recipe, silicon dioxide, according to the developer, cannot be used for further use of it for its intended purpose, in the conditions of the current industrial production, in view of the complete absence of the mechanical strength characteristics necessary for this made by the above-proposed method of metallic material.

II. When conducting further studies of the properties of a sample made on the basis of the use of a multicomponent alloy formed in accordance with the technological scheme, the data on which are shown in Example 2 (in the initial raw material recipe used during the magnetic treatment, the quartzite rock was replaced by the so-called “ pure silicon. ”The content of this basic element in the body making up its total bulk density of individual“ grains ”reaches ≥99.9999%, and the latter does not contain um in themselves nor copper neither the compound this component as the metal, was ultimately recorded by the following:

- obtained in accordance with the technological processing conditions noted earlier in example 2, the finished final product contains the following "main" elements and compounds:

1. Titanium Ti - 28.8%; Aluminum Al - 25.9%; Iron Fe - 2.6%; Cr chromium - 0.36%; Alumina Al ₂ O ₃ - 4.4%; Titanium oxide TiO ₂ - 3.8%; Silicon oxide SiO ₂ - 1.8%; Iron oxide Fe ₂ O ₃ - 1%; Carbon C - 0.6%; magnesium oxide MgO - 0.25%; Silicon Si - the rest is up to 100%;

Physico-mechanical characteristics of a sample made using the multicomponent alloy obtained in this way are presented in the form of the following indicators:

2. The specific volumetric weight of the new multicomponent material manufactured in accordance with the processing scheme (data of Example 2) is d - 6.1 g / cm ³ ;

3. The melting temperature T PL - 8180 ° C;

4. specific volume electrical resistivity ρ - 28 N⋅Ohm⋅m;

5. ultimate compressive strength σ _in - 860 MPa;

6. tensile strength σ _p - 718 MPa;

7. modulus of elasticity E - 2.28⋅10 ⁴ MPa;

8. specific heat - 0.17 kcal / deg;

9. hardness of the outer surface of HRC 70 units

The characteristic features of the above multicomponent material include “absolute chemical inertness”, manifested in relation to any external, and sufficiently “strong” aggressive chemical influences. That is, the sample obtained on the basis of the application for the manufacture of the previously noted multicomponent alloy does not interact with aqueous solutions of strong inorganic acids, or even their mixture or their vapors, molten salts, and caustic alkalis, even under conditions long exposure of the body of the last (5 days or more) directly formed on the basis of the use of all the above, extremely aggressive substances surrounding this product from all sides, corroding its body, a liquid volume me The unpleasant surprises revealed during subsequent tests of “standard” experimental samples obtained from a multicomponent alloy, that is, their special properties, should include the fact that any types of machining performed on the body of the latter can only be done when the expired upon completion of the manufacture of this multicomponent alloy, the time interval does not exceed a value equal to five hours. After this time period, the previously obtained body volume of the sample, formed on the basis of the use of multicomponent material, spontaneously turns into a "dead inert block", which does not respond to any possible external influences, whether the latter are classified as chemical, physical or mechanical.

To eliminate this drawback, in the formulation of the starting material used later in the manufacture of the finished final product carried out in accordance with the data previously given in the examples, number 3.4, and an additional new binder component was introduced. The latter was presented in the form of either copper compounds or the purest metallic copper, with the degree of content in microscopic particles of the “primary” material of the main element used in the initial raw material mixture, that is, copper corresponds to an index of ≥99.9999%. Thus, the finished final product obtained in accordance with the data indicated above, that is, in Examples 3 and 4, contained its volume forming, main components and their compounds, in the following percentages noted below:

1. Titanium 29%; aluminum 26%; iron 2.5%; copper 1.6%; chromium 0.8%; aluminum oxide 4%; titanium oxide 3.5%; silicon oxide 1.2%; iron oxide 0.8%; carbon 0.5%; magnesium oxide 0.5%; silicon rest up to 100%

2. The specific volume of the weight of a multicomponent material manufactured in accordance with this scheme (see examples 3 and 4) d is 6.1 g / cm ³ ;

5. The compressive strength σ _in - 915 MPa;

6. Tensile strength σ _p - 742 MPa;

7. The elastic modulus E is 2.3 × 10 ⁴ MPa;

8. The specific heat is 0.16 kcal / deg;

9. The hardness of the outer surface of the HRC - 60 units.

The experimental samples obtained on the basis of the predominant use of the racecose of the noted multicomponent alloy possess properties of a kind of absolute chemical inertness (do not interact with all aggressive chemical media listed here, in the temperature range from -30 ° C to + 300 ° C, and even under conditions of continuous exposure, to the extent of the latter using a time interval of more than 5 days, in addition, as follows from the data, given in paragraph 4; the volumetric electrical resistivity of the proposed material is significantly lower than the value of a similar parameter characterizing the conductive properties of another similar industrial product, that is, technical silver. It should also be noted that obtained on the basis of the use of titanium and aluminum , iron, chromium, copper, and pure silicon, a multicomponent alloy, "especially responsible" structural parts, have a fairly good machining the bridge. Their subsequent shaping can be carried out using standard, widespread in the current industrial production, metal-cutting and forge-and-press standard technological equipment for its implementation. No time constraints separating the period of the beginning of subsequent machining from the moment of time fixing the end of the manufacturing process mentioned above of a multicomponent alloy during its further strength tests have been identified.

Its good workability continues to be maintained without any additional noticeable restrictions, for quite long periods of time for its intermediate storage.

In the future, in the materials presented below, in the text of the presented description of the invention, the basic structural principles are set forth in accordance with which this “universal” technological device used to carry out the proposed processing method is carried out.

The presence of the latter, in turn, ensures that the necessary positive effect is obtained during the application of this unit.

The drawings presented here show a device for implementing the proposed method for producing a multicomponent alloy based on the use of titanium; aluminum; gland; chromium; copper; and silicon.

In FIG. 1 is a longitudinal section — a diagram of a “universal processing device made in the“ horizontal version ”of its structural design, complete with the main raw materials providing the process of processing the raw materials, serving the process of performing the above technology, its power electrical units.

In FIG. 2 is a cross-sectional view of the housing of a raw material processing device, along line A-A passing directly through its mobile working chamber, with an annular columnar structural formation formed directly in it, consisting of this multi-component alloy noted above.

In FIG. 3 is an image of a node I (see Fig. 2), on which an “enlarged scale” shows one of the options for installing an F-shaped power magnetic circuit 11, on a prefabricated housing 6 used in the processing of the feedstock, this processing technological devices.

In FIG. 4 - node II (see Fig. 2), with the image fixed on the outer side surface of the prefabricated housing 6, this technological device, the blowing nozzle 10, which supplies, under pressure, into the internal cavity of the latter, jets of compressed air.

In FIG. 5 - a diagram of the supply of gear trapezoidal current pulses sent to each of the constituent magnetic circuits 11, its power windings - coils 13, performing solenoids in these magnetic generators, is presented.

On all of the above figures, in turn, are indicated:

Pos. 1 - the initial raw liquid substance, with the use of which the necessary finished product is obtained, that is, a multicomponent alloy synthesized from elements of titanium, aluminum, iron, chromium, copper, silicon

Pos. 2 - loading hopper, into the cavity of which the processed initial mass 1, containing in its composition particles of all used ore rocks, is placed before the start of the processing process.

Pos. 3 - the right and left bounding cheeks of the movable “double piston”, forming the cavity of the working chamber, in the internal volume of which the process of restoration of the components of a multicomponent metal alloy proceeding from their initial ore compounds proceeds.

Pos. 4 - removable cap, in the cavity of which the working chamber is loaded with the raw material processed in it, and also, after its dismantling, and unloading the finished final product obtained in it,

Pos. 5 - a set of flat connecting flanges with quick-detachable threaded fasteners, by means of which the removable cap cap 4 is docked with the prefabricated housing 6 of this technological device, as well as its dismantling after the end of the processing of the original raw material.

Pos. 6 - the fixed part of the prefabricated housing of the technological device, made in the form of a cylindrical shell, on the outer side surface of which all those serving the processing process, its main power units are fixed, and screw, reciprocating, longitudinal movement of the movable working chamber is made in its inner cavity. The volume of the internal space in the latter is formed between the right and left components of its piston-like restrictive cheeks 3.

Pos. 7 - the central spacer rod-seed, on the side of the outer surface of which the "finished products" are obtained by the finished products during the processing process, the outcome of the raw materials, as well as with its help, is secured and fixed in a given standard position, left and right bounding cheeks 2 , in turn, also included in the structural composition of this, translationally moving and rotating in the cavity of the prefabricated housing 6 of the aforementioned composite assembly.

Pos. 8 - “rigidly” attached to the left cheek 3 of the working chamber, a “movable” running roller, under the kinetic influence of which this assembly can make longitudinal, reciprocating movement in the cavity of the assembly housing 6, and also also perform angular rotations around own central longitudinal axis of symmetry.

Pos. 9 - a fixing nut mounted on a “threaded shank - bolt” made at the very end of the central spacer rod-seed 7, when “unscrewing” which creates the necessary conditions for the free removal of the “left” restrictive piston - cheek 3 of the movable working chamber, and This ensures the formation of a set of the necessary prerequisites for the subsequent unhindered access to the finished product obtained in it, the finished process of the processing of the used feedstock.

Pos. 10 - a blowing nozzle mounted on the outer side surface of the precast housing 6, and passing through through its walls, and installed on it in compliance with the specified technological parameters of the angles of its inclination - tangential β ° and radial α °, the value of which corresponds to a value of 30- 45 °.

Pos. 11 - F-shaped power magnetic circuits that, when connected to an external source for supplying serrated trapezoidal electric pulses, ensure the formation of magnetic fluxes in their working elements 12, which, in turn, enter the body of the focusing nozzle 14 contained in them.

Pos. 12 - working elements made in the form of plates, during the mutual docking of which, the monolithic body of the F-shaped power processing magnetic generator 11 is formed.

Pos. 13 - winding coils mounted directly directly in the body volume of each of the above numbers, the magnetic working element 12, and performing the functions there creating individual magnetic fields, electric solenoids.

Pos. 14 - pressed directly into the composite magnetic circuit 11 located in the body, an assembly technological hole, a focusing nozzle, with the help of which cylindrical beam clusters of magnetic force rays “K” are elongated and extended in a straight line in a straight line.

Pos. 15 is an installation round sleeve rigidly fixed directly on the outer side surface of the precast housing 6, the inner cavity of which communicates with the volume of this device, in its upper part, an assembly threaded thread is made.

With the help of the latter, the inner surface of the cavity of this installation sleeve is connected with the external end threaded part that is fused with this part and focuses on the cylindrical nozzle 14, which is intended for installation in the same area.

Pos. 16 - “curved liner washer”, which ensures hermetic filling of the volume automatically obtained during the installation of the F-shaped magnetic circuit 11, the cavity-notches directly adjacent to the inner side surface of the precast housing 6, and allowing due to its presence to completely eliminate the possibility of occurrence on the boundaries of this cavity, protruding sharp edges, that is, it “smoothes” it when fixing the above structural element, as if “flush” with the plane of the inner ema this composite assembly 6, itself also, this as indicated above, cam washer 16 is made of a pressed directly into the final volume, ramming mass, consisting of small crumb magnetically conductive metal (which includes in its composition "sawdust cobalt" or iron chips).

Pos. 17 - almost exactly the same as in the previous case, the smoothing washer, the installation of which is also carried out in the cavity of a curvilinear recess, spontaneously formed during installation of the prefabricated body 6 passing through the walls, the body of the blowing nozzle 10.

The material for the manufacture of this previously noted structural element can be any rather slippery plastic, for example, elastic sheet rubber. The aforementioned smoothing washer has split petals diverging from the very central opening of this blowing element to its periphery, which bend downward from its own core — the base — at the moment of passage through the lower part of the hole of the blowing nozzle 10, compressed air.

Pos. 18 - pipe for the withdrawal from the internal cavity of the mobile working chamber, which is part of this horizontal technological device, newly created there during the direct recovery of the main components of this alloy, portions of new volatile gas compounds received in the working areas, as well as accumulated in these areas of excess volumes of compressed air entering it.

Pos. 19 - pressure reducing valves, the opening of which is carried out at times when the excess pressure in the cavity of the mobile working chamber begins to exceed the optimal value of this physical parameter specified by the processing technology.

Pos. 20 - front end wall hermetically overlapping the cavity of the fixed part of the prefabricated housing 6, with a through hole made in its center for passage of the travel roller 8 moving to the last body through it.

In turn, in the images shown in FIG. 1 to 5 letters denote:

- a, b, c, - FIG. 5, individual "pseudophases" involved in the process of supplying electrical power, and targeted to the winding coils 13 of the magnetic circuits 11, and, in turn, consisting of stacked sets of gear trapezoidal current pulses arranged in a specific order

In - hole - a hatch connecting the cavity of the loading hopper 2 with the internal volume of the mobile working chamber formed by the "left" and "right" restrictive piston-shaped cheeks 3.

G - installation cylindrical spiral lines laid on the outer side surface of the precast housing 6, on which are located the magnetic generators 1 processing the feedstock.

D - the same kind of spiral curves used to fix the blowing nozzles 10, delivering pressure jets of compressed air to the processed raw material 1.

E - formed in the internal cavity of the prefabricated building 6, as well as in the volume of the mobile working chamber, a “vortex” jet gas stable formation - tornado.

And - obtained on the outer side surface of the Central spacer rod-seed 7, an annular columnar structural formation, entirely consisting of a multi-component alloy synthesized on it.

G — the loose continuous intermediate layer formed on the working plane of the above-mentioned structural element 7, synthesized from non-metallic fine-grained, “sticky” slag wastes generated during processing of the initial ore raw materials.

"K" - formed in the form of rectilinear cylindrical "beam" formations, clusters generated by magnetic circuits 11, field lines, which, in turn, belong to the "power", "processing" physical fields created in the processing zone using focusing nozzles 14.

"M" - made on the lower end of the focusing nozzle 14, concentrating the "cavity-cavity", with a configuration that is as close as possible to the outlines of the "spatial rotation hyperboloid", and designed to generate "beam clusters of magnetic field lines", the shape of which almost completely duplicates the outlines of the formation of a rotation around its own central longitudinal axis of symmetry, the "elongated in length" rectangle, a kind of volumetric formation (i.e. resembles a figure, filled in the form of a segment of a round, “three-coordinate” cylinder).

α ° - radial tilt angles (30-45 °) of the blowing nozzles 10, with the use of which they are fixed on the outer side surface of the housing 6.

β ° - respectively, the tangential angles (30-45 °) of these same structural elements, defined relative to the lateral outer surface of this assembly, on which they are placed.

t ₁ ; t ₂ - segments on the abscissa axis (see Fig. 5), specifying the relative angular displacement of the components of the "pseudophase""a";"b";"at"; individual “gear” trapezoidal impulses forming them.

Based on all of the above, it is also necessary to dwell additionally on the necessary clarifications that are directly related to the "specific" design features, the implementation of the design, which is intended to carry out the proposed process of processing the feedstock, technological apparatus. As "clearly" follows from the drawings and images presented to this application, the process of obtaining an annular columnar structural formation of "I", consisting entirely of the above, of the main elements (Ti; Al; Fe; Cr; Cu; Si) proceeds directly into the cavity mobile working chamber formed by the right and “left” limiting piston-shaped cheeks 3 belonging to it.

In the same volume, a “granular slip” is also synthesized, formed from the initial raw material mine, using technological equipment, which is an annular plate-tank.

The total length of the mobile working chamber used as part of an “horizontal” execution unit, as well as in an almost similar vertical vacuum apparatus, is usually 1/5 relative to the total value of the same dimension, which in turn determines the “base value” "of all this, corresponding, similar to the main parameter, of the entire composite structure indicated above.

The piston-shaped restrictive cheeks 3 are fastened in the assembly previously noted, by “stringing” them onto the body of the roller 8. During the installation of the latter, in the “standard” position, the above structural elements are passed along the outer side surface of this part , and reach the "persistent end shoulders" of the central spacer rod-seed 7. Upon reaching this end position noted above, they are finally fixed in it with locking threaded nuts 9 ( m. FIG. 1).

The twisting of these fasteners 9 is carried out on a thread made on the corresponding parts of the surface of the roller 8 (not shown).

In addition, on the outer side surface of the limiting piston-shaped cheeks 3, forming the inner cavity of the mobile working chamber, with the annular columnar structural formation "I" grown in its volume, plastic sealing elements are installed to ensure hermetic isolation of its volume from the external environment, (not shown in the drawings).

Upon completion of the entire processing process, the working chamber, having completely completed the entire cycle of carrying out its longitudinal “screw” movement in the “back and forth” directions “from left to right” or “from bottom to top”, ultimately, again, as it were, again , falls into the same loading cavity of the removable cap, where it used to be, that is, it again occupies the original, “fixed”, “extreme” position in it. A removable cap cap 4, after the operation of placing this “prefabricated assembly” above and the complete stop of the remaining external motion transmission drives, as well as all auxiliary technological systems serving its operation, are disconnected from the fixed parts of the prefabricated housing 6.

In a vertical vacuum apparatus, just before the start of the dismantling operation of the above removable union structural member, the cavity of the prefabricated housing 6, through its relief valve (not shown) is pre-connected to the external, external atmosphere, eliminating the previously obtained in its volume, a relatively small technological discharge.

A kind of “disassembly” of this unit noted earlier is carried out by releasing the “coupling flat annular docking flanges 5”, which is carried out by “loosening” and “moving” to the original position used in the assembly, quick-disconnect fasteners (in the drawing, the last not shown).

After carrying out the "reset" of the removable cap 4, the screw nut 9 is "untwisted", with the help of which the "left" restrictive cheek 3 of this mobile working chamber was previously fixed. The latter, in turn, without any particular difficulties, upon completion of all the technological transitions listed above, is “easily” removed from the corresponding threaded end of the roller 8, thereby opening up “free access” to the seed-rod located on the central spacer rod 7, an annular columnar structural formation "AND", entirely consisting of a previously obtained, multicomponent alloy. This crystalline monolith can then, without particularly significant mechanical effort, be moved “to the left,” and then completely removed from the volume of the technological apparatus used in its manufacture. The same procedure is used when carrying out the “extraction” of the vertical vacuum apparatus from the cavity of the prefabricated housing 6, an annular tank plate containing an intermediate granular slip obtained in its working volume.

It should be taken into account only that the cheek 3, in this embodiment of the design of the technological apparatus used, occupies in this case not the "left" position, but the "lower" position. It should also be noted that the roller 8, providing the transmission of "helical longitudinal" movement to the working chamber, during processing of the raw material mass 1 located in its internal cavity, is connected to the corresponding external drive, the presence of which allows the necessary changes to be made angular positioning, as well as to translate the components of the latter, structural elements, along the cavity of the prefabricated housing 6, in the direction "there - back" or "bottom - in top". That is, first to the front "right" (or "upper") end of the precast housing 6, and then from it, in the opposite direction, as if bringing this component assembly to the very back (or "lower"), "left" part of the device used .

To carry out the installation of the processing magnetic generators 11, a set of curved lines is used, consisting of three installation spirals "G" (see Fig. 1). Blowing nozzles 10, in the same way, are fixed in exactly the same way on the corresponding three curved trajectories "D", laid between the individual turns that make up the installation lines "G".

In order to prevent premature failure, mounted on the outer side surface of the "left" and "right" restrictive cheeks 3, plastic "sealing" seals, at the places of docking used in the composition of this device, power units 10 and 11, with the walls of the prefabricated housing 6, the following technique is additionally applied. In the zone of formation of the "curvilinear cavity", spontaneously obtained at the intersection of all the above structural elements 10 and 11, this technological device, with the lateral inner surface of the cavity of the fixed part of the precast housing 6, are placed the so-called "smoothing" washers 16 and 17.

They, facing directly into the volume of the cavity of the prefabricated housing 6, the "working surface", has a shape that completely copies the configuration of the curved cylindrical inner side surface of this composite unit.

That is, in the places of their own installation, they with their mass "hermetically" overlap the "through" holes obtained during their passage, located on the corresponding surface of the cavity of the prefabricated housing 6, and formed there, a kind of "cutting edges", and thus form , in this zone, as it were, a “printed patch” providing “perfect match and alignment” between adjacent “adjacent” planes (that is, joining them with each other, as if “flush”).

In this case, the washer 16 is made of a finely dispersed metal powder having a low value of its specific magnetic resistance (“pressed” into the aforementioned curvilinear recess (for example, this structural element of the device can be made of small “grains” of cobalt or cast iron). The “smoothing” washer 17, in order to allow “through” the “pressure” jets of compressed air formed in blowing nozzles 10, is made in the form of separate elastic rubber “petals” extending from the “center point”, which “open” outward, at the time of the supply of the above gas product (or its "suction"), and close, occupying the same initial position, under the direct influence of "pressing" on them, the outer side surface passing along the cavity of the collecting body 6, and the "carrier" on myself slipping s "sealing" the plastic seal, restrictive, piston-cheek 3.

The most “successful” materials for the manufacture of previously mentioned structural elements include elastic sheet rubber. In almost the same way, the areas of the “docking” and the “exhaust” gases of the nozzles 18 are formed with the inner surface of the cavity of the prefabricated housing 6.

Directly in the area where exactly the same “curvilinear grooves” appear, during the installation of the latter, again in exactly the same way, “smoothing” plastic washers are placed, but in this particular version of their design, these elements will also be provided with through perforation holes. The latter have a diameter large enough to carry out “through themselves” the newly obtained and accumulated in the processing zone “microvolumes” of volatile gas compounds, but at the same time “too” small to allow “tiny” solid particles to be processed through them in the working chamber of the original ore rocks (in the drawings, the above node is not given).

The installation of the "supply" blowing nozzles 10 is carried out, as was already noted earlier, on three spiral cylindrical lines "D", with the formation of radial α ° and tangential β ° angles of inclination of these elements to the outer side surface of the precast housing 6 at the points of their fastening. The value of the above angles is 30-45 °. The connection of these structural elements 10, depending on the choice of a particular embodiment of the technological device, is made either to an external supplying compressed air under excessive pressure, a supply line (horizontal type device), or to an almost similar system through appropriate sealing seals, to the external vacuum "suction" line, providing the formation in the internal volume of the cavity of the prefabricated housing 6, the corresponding technological discharge (apparatus of vertical type of execution).

The installation of magnetic F-shaped processing circuits 11 is carried out in almost exactly the same way, that is, using three cylindrical installation spiral lines “G” laid on the lateral outer surface of the precast housing 6.

The number of “power” magnetic nodes located on each of these three curved “G” trajectories noted earlier is from nine to eighteen units.

Fastening to the "regular" position of the F-shaped generators 11 is carried out using the mounting sleeves 15, the mounting internal cavity of which in its upper part is provided with a "fixing" thread (not shown in the drawing).

The aforementioned installation sleeves 15, in the process of their placement on the surface of the prefabricated housing 6, pass through through its outer walls, while occupying their desired, final position (the “mating” threads are not shown in the drawing). At the same time, the processing assembly 11 itself consists of an F-shaped magnetic circuit, as well as a “focusing” fitting focusing nozzle 14 pressed tightly into its lower, transverse crossbar 14. The latter also has a fixing mounting fastening thread, made exactly the same on its outer side surface. In the “final” fastening clamps of the previously noted power assembly 11, on the body of the composite body 6, made on the body of the focusing nozzle 14, the “fastening” thread, as it were, is “screwed” into the cavity of the mounting sleeve 15, occupying there a predetermined technological design devices, their "regular" position is necessary ("mating" threads are not shown in the drawings).

The cavity “M”, specially made at the very bottom of the focusing nozzle 14, that is, at its very end, when the processing circuit is included in the power supply circuit, as if ensures the formation of a “special” physical field, with which it belongs “beam clusters” of magnetic lines of force that are, as it were, very elongated in length, that is, the latter have the configuration of a kind of cylindrical radial segments of volumetric shapes assembled in a spiral “processing” of those nological "fringe".

Each of the power winding-coil 13 included in the F-shaped circuit 11 is connected to its own "pseudophase" (or "a", or "b", or "c" - see Fig. 5), supplied to them from the external a source for conducting electrical power, providing the supply of the latter, through the corresponding, available in it, an electronic circuit. Each of these “pseudophase” components, a separate electrical impulse, has the shape of a “toothed isosceles trapezoid”. The latter, as it were, are assembled into “stacked packets” with a shift of their individual signals, “their individual signals” - (segments t ₁ ; t ₂ marked in Fig. 5), relatively similar, but generated in neighboring 1 pseudophases. ”Installation of a prefabricated technological the case of the device, both in the "horizontal" and in the "vertical" version of its design, with all the power nodes attached to it, on the technological support base used during its fastening, made using the system, with toyaschey of common mounting rack (in the figure, these elements are not shown).

For fixing in the "standard" position specified by the processing technology, as well as for subsequent "disconnecting" of the removable cap 4, a quick-release system of threaded fasteners is used (not shown in the drawings). The central hole in the "front" or "upper" end cap-plug 20, through which the body of the drive roller 8 passes, has "sealing" seals installed on its inner side surface (not shown in the drawings). The presence of the latter provides isolation of the internal cavity of the fixed part of the prefabricated housing 6 from the surrounding external atmosphere, and at the same time, does not prevent the implementation of the corresponding movements, both translational and rotational, which is used as part of the device, a kind of "traction element", that is, the above roller 8.

Pressure reducing valves 19, which are part of the exhaust pipes 18, provide for the ejection of accumulated in the cavity of the prefabricated housing 6, already "unnecessary" volumes of volatile gas compounds, if the excess pressure in its internal volume exceeds the specified processing technology, the optimal value of this physical parameter.

With the help of the latter, the internal cavity of the aforementioned prefabricated assembly 6 is also insulated if an appropriate vacuum pressure is created in it (i.e., pressure reducing valves 19 “cut off” it, preventing any possibility of carrying out its message in advance, with the outside surrounding this vertical vacuum apparatus, outside atmosphere).

Thus, if a technological apparatus, implemented in the so-called version of its “vertical design”, is used during the slip process, in the joints of the structural components and parts that join it, additional sealing seals are installed (using the latter, for example, the “B” hatch is closed under the loading hopper 2, as well as the “docking” gap between the coupling annular flanges 5, and a similar intermediate gap at the installation sites of the removable sleeve to lpaka 4 on the stationary body assembly part 6). In all other respects, with the exception of placing the longitudinal axis of symmetry of the used vertical vacuum apparatus at an angle of 90 ° relative to the horizon level line, the features of its design practically do not differ from a similar unit, but made using the latter’s horizontal “design” scheme.

The work of the proposed device in the process of carrying out slip-dressing of the initial raw material charge, as well as the manufacture of a fully finished final product, proceeds as follows. When carrying out the slip process of the initial raw material charge, a vacuum apparatus, which is installed vertically, that is, at an angle of 90 ° to the horizon level line, is used, as has already been noted.

The design features of its execution in everything else, almost completely correspond to those indicated earlier (that is, in Fig. 1), taking into account the need for additional sealing of the joint gaps that occurred at the assembly sites that make up this unit, its main components and individual elements . So, before the start of the first "starting" technological stage, associated with the need to obtain a granular "intermediate slurry", the initial raw material charge is loaded into the working cavity of the used technological equipment, that is, a removable annular reservoir plate (the latter is not shown in the drawing). Then, the above-mentioned annular plate-reservoir is placed on the upper plane of the lower bounding cheek 3, which at this moment of time is outside the inner cavity of the vertical vacuum apparatus used during the process of sclerization.

In the future, this structural element, as noted earlier, is installed in its original, “regular” position. That is, due to the presence of a centrally formed piston-like restrictive cheek 3, a through mounting hole, this part is "strung" onto the free "threaded" end of the roller 8, and reaches the "stop shoulders" belonging to the lower part of the central spacer rod-seed 7.

Due to the fact that the diameter of the Central hole of the annular plate-tank, significantly exceeds the value of a similar overall parameter placed directly in it, the spacer rod-seed 7, this structural element of the working chamber, as it were "quite freely" passes through it, without affecting , annular internal walls of this removable technological equipment.

After the restrictive piston-shaped lower jaw 3, when carrying out its installation, takes its necessary, initial position, in its place, it is “screwed” and the fastening, “rigidly” fixing this element, the coupling nut 9.

Upon completion of all these preliminary steps noted above, to the fixed part of the prefabricated housing 6, by means of connecting ring flanges 5, in the gap between which a sealing sealing gasket is installed (not shown in the drawings) and quick-release fasteners, a removable cap 4 It should be noted that the exit hatch "B" of the loading hopper 2 is "tightly" closed by a sealing flap that "tightly" blocks the possible communication of its internal cavity with the external device nd the natural environment.

Then, an external vacuum line is connected, which is directly connected through the blowing nozzles 10, with the internal volume of the above-mentioned vertical vacuum unit, and the necessary technological pressure is created in it (minus 0.12 - minus 0.16 kgf / cm ² ).

Thus, after the completion of all these preparatory transitions listed above, the previously mentioned technological vertical apparatus becomes completely ready for the further processing of the used initial raw material charge.

That is, after completion of the initial stage of this technology indicated above, the following are sequentially included in the work:

- external drive for moving the roller 8 (in the drawings, this unit of the device is not shown);

- simultaneously with the beginning of the implementation of structural elements included in the mobile working chamber of this technological apparatus, vertical translational and rotational movements; that is, in addition to this,

- connected to the power supply, all power windings-coils 13, performing the function of solenoids in the F-shaped magnetic circuits 11, which, in turn, are placed on three encircling the outer side surface of the precast housing 6, mounting Cylindrical spirals "G".

Thus, the “movable working chamber” “rigidly attached” to the roller 8, with the annular plate-tank placed in its inner cavity, as well as the mass of the processed raw material charge 1 filling it, is “extended” from the volume of the prefabricated housing located in the lower part 6, a removable cap 4, as if "freeing" from its further presence, the area of the operation of its "loading". Subsequently, as noted earlier, this assembly, when performing vertical translational and rotational movements specified from the outside, appears to be “deeply” “retracted” directly into the internal cavity of the stationary part of the assembly building 6. The processed raw material charge 1, in the process of "screw transfer" along the internal cavity of the precast housing 6, flowing in the direction from the lowest part of the latter, to its upper end, runs along a curved spiral path, the outline of a cat swarm almost completely repeats the configuration would cut the working chamber, the space multiturn line delineating its components, structural members, during the above-mentioned, their technological movement. The latter, due to the action of all of the above technological factors, is a "elongated in length", "multi-turn cylindrical three-coordinate spiral." Moving in the cavity of the magnetic device, as described above, the mass of the processed raw material shield 1, in the process of performing this rather complex, curvilinear movement, falls under the direct influence of the "beam" clusters of magnetic field lines "K" (see Fig. 2) created by the processing power generators 11, at the time of their inclusion in an external supply electrical circuit.

Under the influence of the above, powerful, artificially formed, energy, power tools, the “bulk” mass of the raw material charge 1, consisting of the “smallest” solid particles of the initial ore rocks, is converted into a set of “granules” from the “intermediate” obtained by such “magnetic sintering” slip ".

The process of synthesis of these “large-sized” “granule-like” formations proceeds over a period of time during which the working chamber of the vertical vacuum apparatus is moved in the directions “from the bottom up” and then “back”.

Having reached the uppermost inner zone of the prefabricated housing 6 of this magnetic unit, that is, having chosen as close as possible to its bottom-plug 20, the mobile working camera "bumps" into the corresponding directional limit switch (not shown in the drawings) and its "operation" allows send the appropriate control commands from the external control unit, the receipt of which, in turn, provides a change in the direction of rotation of this assembly, is already the opposite, and t kzhe also translating its cycle of movement to "reverse", the last component of its "branch" of the trajectory. That is, the mobile working chamber, rotating in the opposite direction, begins to move together with the processed raw material 1, as if continuously “descending” from the upper zone of the “final” position it had previously reached, towards the lower part of the processing process of this technological apparatus.

At the time of the above vertical transfer of the processed feedstock 1, the internal cavity of the collection case 6 of the used vacuum apparatus, as it were, is constantly isolated from the external surrounding the technological device, the gas environment, and through the use of the "suction" air of the vacuum line, it is supported small technological discharge (-0.12- -0.16 kgf / cm ² ).

The reduction cap 19, throughout the entire period of time during which the “slip” process takes place, remains “tightly closed”, thereby ensuring a reliable “break” for possible communication of the internal cavity of the unit with the external volume surrounding this vertical vacuum apparatus, air environment. The sealing of the volume of the prefabricated housing 6 of the used vertical vacuum apparatus is also ensured by the use of appropriate gaskets mounted in the places where the connecting ring docking flanges are installed 5. To prevent emergency failure of the plastic gaskets placed on the lateral outer surface of the bounding piston-shaped cheeks 3 belonging to mobile working chamber, in the places of installation of processing magnetic generators 11, and akzhe diverting air nozzles 10 and the nozzles 18, i.e. components obtained by the intersection of the last constructional elements to the inner side surface of the body assembly 6, the curvilinear recesses are arranged "smoothing" washers 16, 17.

The latter with their mass "entirely" fill the intersection cavities obtained during the aforementioned, the cavity-troughs, aligning them, as it were, "flush" with the neighboring planes of the aforementioned assembly 6 adjacent to them.

At the very end of the cycle of its “reverse” movement, the mobile working chamber containing the granular intermediate slip obtained during the “magnetic sintering” in its internal cavity again falls into its initial initial position, that is, it again “moves” into the internal cavity removable cap 4.

The fact of the occurrence of the above event will again be reported by the corresponding signal sent from the sensor used to do this to fix its extreme end position, which, in turn, is achieved during the progressive vertical movement of this assembly of the used technological device.

As previously noted here, the pointer sensor, an ordinary directional limit switch can again be used. After fixing the fact of the arrival of the mobile working chamber, in the above-mentioned initial zone of operations for "loading" and "unloading", using the "bypass" valve (not shown in the drawings), the inner cavity of the precast housing 6 is connected with the surrounding external atmosphere ( the technological discharge previously created in its volume is liquidated).

Subsequently, from the same prefabricated housing 6, by loosening the quick-detachable threaded fasteners, and removing the “docking” annular flanges 5 from each other, the cap cap 4 is removed. After all this, the roller attached to the “threaded” end is “unscrewed” 8, a locking fixing nut 9, with the help of which a "pull" was made to the "support shoulders" of the central spacer rod-seed 7 of the "base" plane of the lower piston of the shaped cheek 3, and the latter is "easily pulled" out of its previously occupied Proposition.

The Central hole of the annular plate-reservoir, when carrying out its "removal" "freely" passes near the outer side surface of the Central spacer rod-seed 7, and the latter is removed as if "out" from the inner cavity of the collecting body 6, together with the lower restrictive piston-like cheek 3 , on the upper "reference" plane of which it was previously installed. After all this, from the internal volume of the technological equipment noted earlier, that is, at the end of the entire cycle of processing the raw material charge 1, the granules of the ready-made intermediate slurry obtained in it “pour out”.

As already noted earlier, the latter, as it were, additionally go through the operation of "ultrafine grinding", and another, additional liquid aqueous raw material substance is prepared from the "dust-like powder" formed after its completion. Thus made, the total volume of this “mud-shaped” suspension indicated above is subsequently placed directly in the cavity of the loading hopper 2. The latter, in turn, is fixed in the upper part of the removable cap cap 4, which is included as its main assembly, the composition of the technological magnetic apparatus having a "horizontal" version of its specific design. At the end of the process of complete "emptying" of the internal volume of the previously noted prefabricated loading unit 2, performed through the through hatch "B" (see Fig. 1), which is ensured by "spontaneous leakage" placed in it previously viscous aqueous suspension 1, which is like “thick liquid”, the latter flows directly from there, directly into the volume of the mobile working chamber, formed between its components, the right and left restrictive piston-like cheeks 3.

Upon completion of all of the technological transitions listed above, in exactly the same way as in the previous case, the process of “magnetic” processing, is again switched on in sequence:

- an external drive performing the movement of the working chamber, or a kind of "traction element", that is, the roller 8;

- at the same time, to the external source of electrical power supply, all the “power” winding coils included in the processing F-shaped magnetic circuits 11, which, in turn, are placed on the “encircling” the outer side surface of the precast housing 6, are connected mounting cylindrical spirals "G";

- and through the blowing nozzles 10 connected to the external supplying compressed air to the external line, “pressure” jets consisting of ordinary compressed air begin to flow.

The above, these "supplying" process gas, structural elements 10, in exactly the same way as the magnetic generators 11, are mounted on the outer side surface of the previously assembled assembly 6, using the same number used for installation of the latter, their "Mounting" units, curved lines "D". Thus, the mobile working chamber “rigidly” kinematically connected with the roller 8 with the processed raw material 1 placed in its cavity, simultaneously performing both translational and rotational movement, after turning off the external drive, it begins to “move” out of the internal volume of the removable cap four.

That is, at the aforementioned point in time, the latter "leaves the" initial "loading area". Subsequently, subsequently performing, as it were, a continuous process of one’s own subsequent helical longitudinal displacement, producing it directly in the innermost cavity of the fixed part of the prefabricated housing 6, it ultimately turns out to be “pushed” completely there.

The trajectory of the path for further movement, "picked up" by the limiting piston-shaped cheeks 3, of the entire mass of the processed raw material 1, placed directly in the cavity of the above-mentioned structural assembly, moving from the feed conduction loading zone, in the direction "to the very front end of the collection case 6 ", completely duplicates the configuration of this, spontaneously formed in the process of performing its movement along the entire inner surface of the precast housing 6, and the last, spatial curvilinear trajectory sequentially laid there.

The three-coordinate spiral line, previously canceled, outlined by the latter, due to the presence of the main structural components of the working chamber components, the fact of simultaneous action on them, immediately of two types of motion, both longitudinal translational and circular rotational, ultimately, again It is a segment of a "strongly elongated in length", multi-turn cylindrical spiral. Due to the fact that, moved in the above manner, to a new “spatial” position, this working chamber inevitably opens up “free” access to its internal volume by “pressure jets” compressed about air formed on the outer side surface of the housing 6, blowing nozzles 10, which have both radial α ° and tangential β °, inclination angles, then the “bulk mass" 1 of the "raw material" located at the very bottom of this assembly, noted above, "collapses" "whole city" of his ro Yes, "air strikes" generated directly in the area of the "stationary" placement of the latter, "crossed" at different spatial angles, the flows of this "gas" product. The presence of all of the above, "behavior" in the field of processing created in the cavities of the mobile working chamber, noted earlier, of the above-mentioned "air currents", are provided by the necessary influence on the course of the above process, a kind of rather "specific character RA "carrying out the design used in the composition of the horizontal device, all the" power "of its constituent elements (that is, the installation of blowing pressure nozzles 10 along the" encircling "the outer side surface of the fixed part of the precast housing 6, spiral lines" D ", the presence of radial α ° and tangential β ° used during their fastening, “tilt angles”) (see FIG. 1, 2, 4).

“Caught” under the “forceful” impact “continuously” from outside from the “pressure” gas flows directed directly to it, the initial total volume of this bulk of the processed raw materials 1 is divided into separate, “small”, previously constituting it, “elementary” "" microports "which are" pulled apart "in all directions, formed by the same pressure jets of compressed air, by the vortex flow" E "(" tornado ").

Falling under the influence of the "raging" in the body of the vortex "E", "rotating currents", these individual, "pulled out" directly from the general "heap", "elementary microvolumes", firstly, are transformed into small "gas-liquid" bubbles “foam” “aerosols”, and secondly, “spread” throughout the cavity of the mobile working chamber, uniformly “filling” almost all its parts, except for its own, “central zone”, where a kind of constant, small discharge ("eye of the storm" is formed).

The whole mass of the raw material 1, which was previously converted into this “aerosol cloud”, as previously noted, continues to subsequently perform a “complex” “curved” “screw” movement across all the inner zones of the prefabricated housing 6 of the above-mentioned “horizontal” technological device, its "together" and "simultaneously" with the latter used in the composition of the latter, and "hermetically isolated" from other volumes of the surrounding external space, by the cavity of the mobile working chamber. Synchronously with all this, the presence of the fact of action on this used recyclable raw material 1 is revealed of one more, necessary for the implementation of the "confident" obtaining specified by the applied magnetic processing technology, the finished final product, and also artificially created in the same device, specifically affecting the original product, external "power factor".

The whole point lies precisely in the fact that during the implementation of the inclusion in the external electric network of all the horizontal windings of the same type, the same type of winding coils 13 included in the magnetic generators 11, due to the fact that they perform the functions of solenoids directly directly to the volume of the workers themselves plates 12, in the body of which, and the installation of these "power" structural elements is made, that is, in individual parts of the F-shaped processing circuits 11 themselves, individual magnetic fields are created almost instantly.

In view of the fact that the body of each “processing” generator 11 has a composite configuration in the form of “F eyes” of the letter F folded one from the other, these newly created individual fields merge into a single “closed” circuit used for the processing process total.

Thus, the total magnetic flux "circulating" in a closed F-shaped loop of the body of the processing circuit 11 is generated immediately by all six of its windings-coils 13.

Each of them, that is, any single winding coil 13, is connected to its own, "supplying" stacked packets formed of "gear trapezoidal" "current" pulses, only to it by a "circuit-circuit", an external source of supply of electrical power (on drawings not shown).

Due to the influence of all the force factors listed above, the total physical field obtained in each magnetic generator 11 will have the same characteristic features as the individual magnetic fields that form the latter (that is, changes in the basic physical parameters of this “combined force structure” "will be carried out in strict accordance with the schedule that records the behavior of the" serrated trapezoidal "function, and the total energy field formation thus formed will be is necessarily have also constantly present an angular offset belonging to him "beam" treating accumulations of magnetic lines of force, such as a relatively precise but adjacent, etc.).

Due to the fact that the upper end part of the focusing nozzle 14 (see Fig. 3) is "pressed" into the lower transverse horizontal crossbar of each power F-shaped contour 11, at the very lower end of which a collection of magnetic field lines is made, in a single dense "cylindrical cut-beam" "K", and concentrating them on a site with a small area, cavity-cavity "M", the shape of which resembles the shape of a spatial rotation hyperboloid, then sent to it, and received immediately from six winding coils one 3, the total magnetic flux generates in the body of this nozzle 14, a technological processing physical field, in which the outlines of clusters of field lines in which have the indicated in FIG. 2, 3, "special" "configuration".

Since the "uniform arrangement" of all magnetic generators 11 is carried out immediately on three "encircling" the body of the prefabricated housing 6, installation spirals "G", and the number of the above processing circuits attached to each of this "mounting curve" "G" , is a number equal to from 9 to 18 units, then the presence of the influence of all these physical factors noted earlier, ultimately, inevitably leads to the fact that in the cavity of the prefabricated housing 6 is a "horizontal device", in the process of its functioning, as would always be forms ruetsya kind of "stationary power 'education, consisting of a" radial direction "on surface" mounting area - foundation ", directly straight to the center of the device," cylindrical rotating "magnetic clusters" K "(see Figure 2...). The latter is a kind of "three-dimensional spiral force fringe" consisting of individual magnetic logs assembled into a single "palisade".

The number placed in the internal volume of the prefabricated building 6, and listed above, processing and formed from the "bundle", assembled into a single cylindrical spiral, artificially created magnetic formations - a kind of space-force structures, respectively, shown in FIG. 1, 2, 3, the embodiment of the design of the "horizontal technological device" in the total result and is at least three units. It should also be noted that the technological processing systems included in the above, used to conduct direct reduction of metals from their “main” ore compounds, magnetic beam connections “K”, which are a kind of “elementary” cylindrical force formations - “ logs ”, periodically change their own geometrical parameters (the electrical impulses supplied to power the windings - coils 13 are in the form of an“ isosceles trapezoid ”, and all these energy elements are also shte and are shifted relative to each other for a certain, predetermined angle "shift" - see Figure 5)...

Thus, the “barrage - fringe” constituents indicated above, their individual elements - “logs”, then “stretch” in height, or vice versa, sharply “shorten”.

Moreover, each forming the “three-way technological barrier” noted earlier, its separate picket fence, in the process of changing the height of the elements entering it directly and forming the last of its constituent elements, performs this periodically renewed “kind of” “oscillation cycle”, with a shift in the time of its implementation with respect to the same ones as it, but adjacent ones, manufactured in the adjacent located, similar to this, installation spirals "G" (see the procedure for feeding "gear trapezoidal pulses" - Fig. 5 )

The very possibility of carrying out this “force” action indicated above, in accordance with the technological scheme for its implementation noted earlier, is provided primarily by the fact that the “a” used in the supplying “pseudophases”; "b";"c" elementary pulses are offset relatively exactly the same, almost similar in all of the latter, by an angle whose magnitude is approximately 120 ° - (segments t ₁ ; t ₂ in Fig. 5). As a result of the joint action of all of the above, "specific" features of the formation of processing raw materials, power structural formations, "carried away" by "vortex flows" belonging to a stable "spiral spiral air flow""E" (see Fig. 1) , the smallest air-liquid aerosol bubbles previously formed in the cavity of the mobile working chamber, the raw "foam cloud", move along with it along the entire fixed part of the precast housing 6.

At the same time, the above-mentioned “elementary” components of the “foamy gas-liquid formation” noted above are forcedly “pushed” through rather “often spaced” along the entire path of the “curvilinear” movement carried out by them, blocking log “lines” - “magnetic fences” (ie, “passed” through the “processing spiral cylindrical fringe”).

At the same moment of time, along the “fastened” onto the liquid film base, of this kind, previously formed in the cavity of the working chamber, and moving in it, a kind of “autonomous transport media” - “bubbles”, and “directly adhered” directly to them, the "smallest" particles from the processed ore compounds, i.e. when carrying out the “foamy” components of the “technological” aerosol cloud, as it were, “punching” through the “spiral magnetic fence” indicated above, the “crushing processing series” are applied, which, in turn, consist of “multidirectional” and "intensively performed," power energy strikes.

Due to the fact that the "movement" of these "microscopic ore components" proceeds along rather complex spatial curved, "twisted" paths, the components of the total body volume of these particles, their individual rock layers, always turn out to be the most optimal for further conducting their structural transformation, the necessary spatial position, when the "normal" access to the last components, the microvolumes of the feedstock for the completely "penetrating" these "grains", magnetic "beam-logs", always almost nothing, as if additionally at the same time, and is not “shielded”. That is, the constituent "smallest" particles of "ore rock", their elementary layers from the initial metal compounds, are pierced through and through by processing, rotating cylindrical magnetic "beam" clusters "K", and this technological action is carried out using the entire range of possible directions spatial impact.

All of the above, as it were, “significantly facilitates” the subsequent implementation of the process of “direct restoration” of the main, constituent obtained in the technological device, new annular columnar structural formation “I”, i.e. its "main" elements, carried out directly from the "film" base "glued" to the aforementioned, the smallest "grains" containing all the compounds of the last, initial ore materials. In addition, the fact of the impact of all the previously mentioned specific features of the process of their processing allows us to provide a noticeable increase in the percentage in this body, synthesized in the magnetic device of a new, structural formation of the "main" components that form it - Ti; Al; Fe; Cr; Cu; Si; and also guarantees the possibility of achieving the highest possible “degree of completeness” that is stably carried out when the above technology is implemented, a kind of “release” of all these “main” elements from the total mass of the feedstock used.

That is, ultimately, the use of a set of all these technological methods listed above allows one to ensure the "continuous" entry into the body of a new crystalline monolithic structural formation formed during processing, as it were, of predominant components of its own volume , all of these necessary for the successful completion of the technology of its formation, the "main basic" of its building elements (Ti; Al; Fe; Cr; Cu; Si).

So, when carrying out the transfer of “carried away” by “flying” aerosol foam bubbles, “microscopic particles” entirely consisting of the used ore rocks, through an artificially created and having a “predetermined” predetermined processing technology, its own “special” configuration, magnetic processing energy the spatial structure, in all the components of the "tornado" "E", "spiral" jets, as if "absolutely spontaneously" and almost inevitably, the "smallest" crystalline "nuclei" are formed, with consisting of all these “basic” metals and non-metals listed above (Ti; Al; Fe; Cr; Cu; Si), as well as additional impurity additives.

The very fact of the appearance, so to speak, of the "white light" noted earlier, of "microscopic grains", entirely consisting of these "basic" elements listed above, is realized in practice, primarily due to the obligatory presence of "flying" people around in the cavity of the working chamber l, “small” ore particles, the volumes of the air filling it, the ions of the “reducing agent” component, that is, a kind of “champion” in the framework of this specialization: carbon C ⁺⁴ .

The latter, on an "ongoing basis", is generated directly from molecules containing the above "active" element, which are part of volatile gases, always present in ordinary atmospheric air, which is supplied to the treatment zone, under slight overpressure (0.4 -6.0 kgf / cm ² ).

The presence of an unconditional influence of the action of the above, this “basic” technological factor, necessary for the implementation of the “binding” released during the “decay” containing the “base” metal, the initial molecular compound, atomic oxygen, that is, the reducing ion that is necessarily present in the treatment zone , again ensured by the use of "crushing impact crushing", performed during the transfer of the components of the "stable" vortex formation "E", its individual gas flows, with "ac active "participation in carrying out the aforementioned, technological actions," concentrated "on a narrow spatial area", all of the same, power processing clusters, again consisting of logs collected in separate "energy barriers", that is, a kind of "dense"""K" beams, in turn, formed from magnetic lines belonging to the processing physical fields. Like "microscopic ore particles", bumping into this "force spiral shaped picket" containing in its composition used in neyshem component-carbon source gas molecules "divided" into separate previously forming fragments thereof, while providing a "stable" delivery to conducting processing required zone to perform "release" the "core" of metals from their starting ore compounds reductant ion C ⁺⁴ (the latter, as was noted earlier, is generated during the decomposition into individual components of ordinary atmospheric gases - CO ₂ ; CH ₄ ).

In this case, the subsequent movement of all these newly formed in the bulk components of the initial "aerosol cloud", its individual layers, carried out also directly in the spiral vortex flow "E" of the above, "microscopic crystalline nuclei", due to the continuous their "growth", constantly occurring in the same processing zone, continues until the "total mass" of the "grains" formed there becomes "so large" that these stable "vortex jet flows" are no longer ut to have more opportunities to further support these constantly increasing its overall dimensions and total volume of "corns swelling", so to speak, "on weight".

The latter, due to all this, stop conducting their “free” “hovering” in the “stable” vortex flow “E” of the “gas-liquid” foam layers, and then they move further under the influence of gravitational forces, from the uppermost one previously occupied by these “ particles "of the level belonging to the" aerosol cloud "located in this region of space, transporting from there as close as possible to its lower part.

The process of increasing, as it were, “spontaneously” formed “crystals” from a multicomponent alloy, that is, obtained by the latter earlier, their “initial dimensions”, proceeds under the direct influence of two immediately “simultaneously accompanying” the implementation of this synthesis technology of the above, final a product carried out “directly” from the used initial ore compounds, and actively affect the course of its implementation, significant factors.

First, during the movement of individual "aerosol bubbles" directly in the "spiral" jets formed directly in the cavity of the working chamber, the "air tornado" "E", these components of the aerosol foam, inevitably collide with the "flying" through these same areas of the indicated above the "vortex" that reappeared in them, and as yet "very small", "crystalline nuclei."

In the process of carrying out such a “mutual frontal collision”, these “transport aerosol bubbles” that “collided” with the previously noted hard “block-like grains” of a multicomponent alloy inevitably “collapse”, and the “microscopic” ore particles placed on their liquid film shell are thrown away "directly onto the outer surface of a" large-sized "Ti alloy crystal that crashed into this" bubble "; Al; Fe; Cr; Cu; Si.

As a result of all this, the latter is "covered" like a "raw coat", consisting of these "small" ore components "thrown" directly onto his body itself.

Since the process of "magnetic irradiation" of all suspended microscopic ore "grains" moving in the "jet" vortex formation "E" and the particles present in it does not stop there, this kind of "specifically" obtained "raw shell" further inevitably converted to a "full metal coating."

The latter “grows” on the outer layers of such a “crystalline” consisting of a multicomponent metal alloy, using them as a kind of “substrate-base” for conducting its subsequent “deposition” and “formation”.

That is, at the same time, the initial "embryo", acquiring this "accumulated" directly on its body, additional "combined" layer consisting of Ti elements; Al; Fe; Cr; Cu; Si, inevitably and as if "absolutely automatically", thus increases its originally obtained overall dimensions.

Secondly, during the periodically performed “flight” between the piston-shaped, restrictive cheeks 3 of the mobile working chamber, small crystalline “grains” consisting of a multicomponent alloy carrying it, also “acquire” a rather high degree of probability of a “point hit” in the final a situation in which they inevitably enter into a kind of “close mutual contact” (that is, their forced frontal “oncoming collision” occurs).

At the moment of implementation of the above-mentioned “random” “mutual” “dense” “emergency” contact, their subsequent “magnetic bonding” is inevitable, and, as an indispensable consequence, arising from the fact of the existence of this circumstance, “formation” of all these “tightly” “stuck together” among themselves, “the smallest metal fragments”, the more “large”, the new “composite structure”.

It is also understandable that both of these, the aforementioned significant factors that ensure the "enlargement" of the "microscopic nuclei" consisting of a multicomponent alloy, work "in parallel" and "simultaneously".

That is, as the length of the path along which the working chamber moves from its original initial position, towards the very front end of the prefabricated building 6, sooner or later, all the small “fragments” consisting of new, crystalline ones synthesized directly in the cavity of the latter “ nuclei "formed from an alloy of Ti; Al; Fe; Cr; Cu; Si, will thus be, without fail, subsequently, finally “transformed” into large monolithic “pieces”.

The latter, as already noted earlier, later, upon completion of the process of their own "enlargement", due to the continuous influence of gravitational forces on them, tend to move from the upper level of their "initial" location, to the lowest zone of this used for processing, "horizontal" device. Performing the above-mentioned “forced” “vertical movement” in the area of the processing process, some of the sufficiently massive “metal scales” formed in this way can “accidentally” meet the “contact” plane of the previously “settled” plane on the lateral outer surface of the central spacer seed rod 7, a loose continuous layer "Ж", formed from the finely dispersed "sticky" slag waste obtained earlier in the "magnetic irradiation" zones.

Due to the presence of the “accidental hit” action factor mentioned above, these “strongly overgrown flakes”, again with a rather high degree of probability, can turn out to be “simply” “tightly” “glued” into the enveloping central spacer rod-seed 7, “ loose "solid" non-metallic formation "F" (see Fig. 2), which has quite pronounced indicators of its own "adhesion".

On these adhering “grains” of Ti alloy; Al; Fe; Cr; Cu; Si, due to the constantly enhancing effect of all the technological factors listed above, will continue to continue to steadily continue the process of forming all the “new and new” that make up the body of the monolithic structural formation “I” obtained there, and metallic layers synthesized on the basis of predominant use for the implementation of this continuous "growth", surrounding the latter on all sides, the volume of raw "gas-liquid" technological "aerosol foam".

The very process of "deposition" on the outer side surface of the spacer rod-seed 7, previously marked "intermediate slag" layer "G", which is formed at the "start" stage of the implementation of the proposed processing technology, proceeds as follows. Due to the fact that, in the course of the “direct reduction” operation, “basic” metals from the last, starting molecular compounds, which, in turn, are always present in the internal volume of solid particles of ore processed into an alloy and also directly entering directly their general composition, various kinds of components of impurities from other polluting elements located in the same place, and the “tail crystals” obtained in exactly the same way, are also “transformed”, ultimately, into “grains” of “it -metallic slag waste ", in virtue of the presence of the fact that continuous physical circumstances applied in the cavity during processing mobile working chamber and the following characteristic enough pattern will be observed.

Consisting of previously “stuck together”, previously formed particles of small non-metallic waste obtained directly in the processing zone, and substantially “enlarged” lumps of slag associates, making a “flight” in the thickness of the same “Tornado" E technological tornado air flows, that is, moving in them under the influence of the same force factors noted earlier, from the peripheral regions of the vortex "E", to its "core-center", and making this radial "flight" sooner or later, such of these kinds, “along the way” formed in the cavity of the working chamber, the “tail” structural formations, ultimately, as if in a “mandatory order”, will be “forcibly” “moved” directly into the zone of “constantly maintained calm calm”. Due to the fact that all of the above, “noticeably expanded” slag associates “stick” well to any “base” surface that is inferior to them in close contact, they form a central spacer rod-seed on the peripheral lateral outer parts of the body 7 A “loose” “continuous” intermediate layer “G”, on which subsequently “capture” and “fixation” of thoroughly “enlarged” “pieces” consisting of the resulting multicomponent alloy moving downward is made.

In addition, large-sized “flakes” consisting of the above multicomponent alloy, flying “past the target, that is, not“ stuck ”on the lateral outer surface of the central spacer rod-seed 7, again, may be a little earlier or a little later necessarily, as previously assumed, are again thrown directly onto the “supporting” plane of the continuously growing annular columnar monolithic structure “I” (see Fig. 2).

The very fact of the “obligatory nature” of the onset of this technological event is determined, first of all, by the strong influence of the following, which ensures the inevitability of the moment of its practical realization of a significant physical circumstance.

The seeds “flying” past the central spacer rod of the seed 7 and “substantially enlarged” in the “spiral” jets of the vortex “E” from a multicomponent alloy either ultimately “fall” directly onto the “overlapping” outlet of the blowing nozzle 10, “ split petal membrane "- the washer 17 (see Fig. 4), or will be fixed on an intermediate" isthmus section "adjacent to the same base zone of the bottom surface of the precast housing 6.

Both those and other “pieces” of a multicomponent alloy will be necessarily moved by a “translationally moving” and periodically making “circular” turns “directly” driving directly onto them surface of the restrictive piston-like cheek 3, from the initial, “intermediate” place its initial basing, directly to the central outlet of compressed air jets made in the center of the above structural element 17.

Since the “pressure” of the air flows created in the cavity of the mobile working chamber by the blowing nozzles 10 is quite large (the overpressure in them corresponds to a value of 0.4-6.0 kgf / cm ² ), metal fragments that have fallen into their last gas jets from a multicomponent alloy, in the literal sense of the word, in the future they simply “kick out” from the zone of their intermediate location and “throw up” at inclined angles α ° and β ° “up and to the side”.

When they encounter some kind of “obstacle” on the trajectory of such a “flight”, for example, a flat hard surface of a moving bounding piston-like cheek 3, these “pieces” of a multicomponent alloy “bounce” from it and “sharply” change their initial direction of motion.

In this case, a rather high degree of probability again appears that these "metal" fragments "thrown up" and "to the side" will again be "thrown" directly onto the outer surface of the annular columnar structural formation "And "

Indeed, in this "central zone" of the mobile working chamber, in which the latter is formed, unlike all others located on its periphery, "calm calm" always reigns, because the so-called "eye of the storm" is located in this area "

If even after this single “jump” is completed, a “piece” of multicomponent alloy again flies past the outer side surface of the “I” ring-shaped structural column structure “grown” in a horizontal device, the previously mentioned cycle of repeated “tosses” and “rebounds” will continue until as long as the event of a dense "connection" of it with the "body of the base array" still does not turn into a "practically realized" one.

Finally, on the outer side surface of the annular columnar structural formation “I” formed in the cavity of the mobile working chamber, when performing a series of such “rebounds” and “flights”, individual “flakes” of this multicomponent alloy are subsequently “tightly” they “stick” to his body and continue to continue, together with the components of this “monolith” and previously “settled” on his body “base” layers, to carry out the already “joint” process of his continuously “continuing” his technological steady growth a. An increase in the uniformity of the distribution of thickness of the components of the newly obtained annular columnar structural formation "I", along its entire length, of "solid" walls, as well as an increase in the level of indicators characterizing the "purity" of its lateral outer surface during its formation in the cavity mobile working chamber, is ensured by the constant execution of a series of "circular" turns, carried out with a relatively small angular speed (2-4 rpm) around its central longitudinal axis and symmetry.

For the prophylactic elimination of any possibility of the occurrence of "random gross errors" obtained by this newly synthesized monolithic columnar formation of a "circular annular" shape on the "second", already "backward" section of the entire path of its movement, carried out by this mobile assembly unit, along the surface of the assembly case 6, the direction of rotation of the body of the spatial crystalline monolith "I" periodically changes to the exact opposite (it is "reversed"). All of the above events, recorded directly in the cavity of the working chamber used, are committed and proceed in its internal volume throughout the entire cycle of the last screw movement through the prefabricated building 6, which is used to process the processing of this technological “horizontal” device itself.

When this assembly unit, as mentioned above, reaches the extreme “forward”, “right” position (that is, at this point in time, it turns out that the “straight segment” of the total total path of its movement has been completely completed), the corresponding limit switch (not shown in the drawings), and the translational transfer of the working chamber begins to be carried out with the movement of its constituent "main" structural elements, bringing the latter closer to the very back, "left" part of the precast housing 6 of this device a.

The direction of the "circular rotation" of all the components of the above-mentioned moving working chamber, its structural parts, produced relative to its own central longitudinal axis of symmetry, at the time of the previously noted transition to the "return segment" of the path of its movement, as already reported in these materials, also changes to the exact opposite (that is, in this case, she no longer makes angular turns clockwise, but vice versa, as if in the opposite "initial" direction in a different direction enii).

Thus, when performing the second, “final” stage of the cycle of one’s own, as it were, “reverse movement”, in the internal volume of the working chamber, the last stages of the process of forming the “monolithic” body synthesized on the central spacer-seed 7 of the annular structural column are already completed "I" formations, which ensure that the latter receives the "high-quality conditions" necessary for him to be processed by the processing technology.

That is, in fact, at the "final" stage of the processing process noted earlier, it is as if the "final refinement" of this already almost completely finished final product is carried out until the "design documentation" specified for it by the "successful" further operation is received, and agreed technical. terms of the drawing, all its basic technical parameters.

Ultimately, moving in the "opposite" direction, the working chamber, as it were, again "comes" to its original, originally occupied position.

That is, it seems to “re-enter” the cavity of the removable cap 4, in which its “active” volume was previously loaded by the processed raw material 1.

It should also be noted that in the process of passing through the working chamber of the corresponding areas of the prefabricated building 6, a “passing” “periodic” “bleeding” of “unnecessary” volumes accumulated in its internal cavity obtained during the “direct reduction of metals” from particles of the used source ore of volatile gas compounds, as well as excessively received portions of compressed air supplied there from the same “outside”.

To carry out this operation, exhaust nozzles 18 mounted on the assembly case 6 of this "horizontal" device were used, the cavity of which was periodically connected to the volume of the mobile working chamber, at the time the pressure-reducing valves 19 were “triggered”. The latter were “opened” if the overpressure in the cavity of the mobile working chamber, exceeded the optimal value of the same physical parameter specified by the processing technology. The "opening" of the above pressure reducing valves 19, ultimately, provides for the "ejection" already "unnecessary" for the process of forming an annular columnar structural formation of "And" and "overflowing" the cavity of the working chamber of excess gas volumes sent from there directly to the surrounding "horizontal" device outdoor atmosphere.

Since on the lateral outer surface of the "left" and "right" restrictive piston-shaped cheeks 3 that are part of the mobile working chamber, it is planned to install elastic, "slipping" its volume "slippery" seals, then to prevent their premature failure from "failure" (seals in the drawings are not shown) in the manufacture of the proposed technological device additionally used the following design methods.

Formed in the places of installation of all communicating with the internal volume of the prefabricated building 6 and used as part of the horizontal technological device of structural elements 10, 14, 18 (see Fig. 1), curved grooves, which are obtained as if by themselves when they cross each other contacting each other, “mating” “round” “rotation bodies”, are completely and completely filled with “smoothing” washers (see Fig. 3 - position 16, Fig. 4 - position 17).

The latter are made in the form of “petal elastic membranes” with a through “hole” right in the center, installed directly in the area of placement of the lower outlet openings of the blowing nozzles 10, as well as the “outlet” nozzles 18, and, as a rule, is used as the material for their manufacture elastic sheet rubber.

When mounting the focusing nozzles 14, which is carried out in the cavity of the mounting sleeves 15 (see Fig. 3), the previously noted “curved” recesses that appear to “spontaneously” on the inner surface of the assembly case 6 are filled “tightly” pressed into these formed in the above "installation" zones of the "cavity-cavity" with fine powder, consisting of the "smallest" "ferromagnetic" particles of cobalt or cast iron (washer 17 - Fig. 3).

And in this, and in another case, the use of all of the above, "sealing" structural elements, allows you to almost completely eliminate the very possibility of forming on the inner side surface of the precast housing 6 at the points of intersection with the planes of nodes 10, 14, 18 "extremely undesirable", sharp "cutting" "edges".

That is, it turns out, as it were, “by itself”, that all the zones of the “interface” of the latter with the body 6 seem to be replenished as if “flush” with neighboring sections of its inner surface and have “absolutely smooth” planes in places where any possible passage on the lateral outer the surface of the limiting cheek-pistons 3 and their "slippery" sealing seals.

Mounting of F-shaped magnetic generators 11 with the "focusing nozzles 14" available on their bottom on the surface of the prefabricated housing 6 is carried out using mounting hollow sleeves 15 that are rigidly fixed directly on it and through the use of fasteners made on the mating surfaces of the above contact parts ( see Fig. 3).

In order to increase the accuracy of the “mutual fixation” of the structural components assembled into a single “power” unit, the mounting thread that is available on the outer side surface of the focusing nozzle 14 can be “strung” immediately by two “lock” “lock nuts” (in the drawing, the above performance features of this prefabricated assembly are not reflected). The curvilinear depressions obtained in the places where the “lower bases” of the outlet pipes 18 are fixed, also have “perforated” plastic washers (these structural elements are not shown in the drawings).

The latter are made in exactly the same way using "slippery plastic", the use of which ensures the "unhindered" execution of continuous movement in the areas of their installation of all structural elements of the same mobile working chamber.

The “through” perforation holes that exist in their body make it possible to provide a “free outlet” through them at the moment the pressure reducing valves 19 are actuated, corresponding microvolumes of volatile gas compounds accumulated in the mobile working chamber.

At the same time, carrying out an “exact” selection of the required optimum diameter of the latter does not allow to “break out”, together with the “micro-portions” of the aforementioned, “thrown out” volatile gas product, the smallest “grains” of the processed ore material.

So, already after the mobile working chamber with the annular columnar structural formation “I” obtained in its internal volume, as if consisting entirely of the entire set of its “main” elements included in the latter and listed above, as it were, completely occupies its original position, the initial position, that is, it will be “re-placed” directly in the internal volume of the removable cap 4, and the fact of the occurrence of this event will receive an appropriate signal from the one used for its registration and a sensor for fixing its final position (for example, from a limit switch), all technological systems serving the operation of the previously noted horizontal technological installation are disconnected from the external power sources used (that is, the motion drive stops working, the power circuits of the magnetic generators are de-energized, disconnected from the external line, supplying compressed air blowing nozzles).

Further, from the prefabricated housing 6, which is part of the horizontal technological device, due to the "disconnection" of the annular docking flanges 5, carried out using quick-release threaded fasteners (not shown), the cap 4. is removed. Then after that The lock nut 9 is also “unscrewed”, securing the piston-shaped restrictive “left” cheek 3 on the threaded neck of the running roller 8, and the latter is “pulled out” of its formerly occupied in the aforementioned assembly unit th starting position.

In this case, “free” “access” to the annular columnar structural formation “I” formed in the working chamber is opened (see Fig. 2), and the latter is removed from the internal cavity of this technological device without any particular difficulties.

"Comfortable conditions" for the dismantling of previously obtained in the volume of the used device of this consisting of a multicomponent alloy Ti; Al; Fe; Cr; Cu; Si monolithic structural formation, are provided primarily by the fact that between the inner side surface of the "through" hole formed along its very center and the central spacer rod-seed 7 is an intermediate loose slag layer "Zh" (see Fig. 2), entirely consisting of non-metallic tailings accumulated in this “ring” region.

After carrying out the “extraction” of the annular columnar structural formation of “I” from the cavity of the technological device, partially filling the through-hole “central landing hole” contained in it, the finely dispersed “grains” consisting of “grains” of non-metallic slag are easily “shaken” from there upon application to them even a very insignificant directional mechanical effect. Itself, obtained in the above manner, the monolithic crystalline formation “I” is formed, as it were, from “spiral cords” “tightly intertwined into multicore bundles”, in the cross section of which, in turn, are “tightly connected”, “hexagons” , one of the main components of the nodal parts of which is the previously mentioned "basic" element silicon Si.

The processing cycle, performed using the proposed horizontal technological device, from this point in time can already be considered almost completely completed.

It should also be noted that allowing the supply of the supply winding-coil 13 of the electric pulse generators 11 and forming the last power supplies (not shown in the drawings) are provided with corresponding electronic circuits. With the help of the latter, the above signals are formed in the form of “isosceles trapezoids” and assembled into a kind of “stacked packets” (as if in a “pseudophase”), the components of which the elements have corresponding angular displacements relative to similar ones that are exactly the same, but already adjacent (see Fig. 5).

In addition, the power and control units noted earlier also have auxiliary circuits that make it possible to adjust the magnitude of the intensity and frequency of oscillations generated in the processing zone and the “gear trapezoidal” magnetic fields that arise there (that is, the magnitude of the current, voltage, and frequency electrical signals).

As already noted earlier, by performing the above changes of the “main” used technological parameters of this process of processing the used raw material mixture, consisting mainly of the initial ore rocks that have passed through the additional “slip” operation, ultimately the most optimal conditions are created to obtain a finished product with all the predetermined tech. drawing conditions, their own high-quality technical indicators, as well as the necessary positive properties.

The technical and economic indicators characterizing the degree of effectiveness of the proposed technology for processing raw materials performed using it to stably register during use to achieve all of the above technical goals, when applying this “horizontal” magnetic device, allow us to determine the following. With a device length of 1.5 m and its width, taking into account the dimensions of the functional systems serving its operation, 1.2 m, as well as the case diameter equal to 0.44 m, and if it is operated in 3 shift modes, it is ensured obtaining 0.7-0.8 tons of a multicomponent "superalloy" containing in its composition all of the above, its main components and their compounds.

The energy consumption per one ton of produced, in accordance with the proposed technology of the above multicomponent alloy, is 2.8-3.3 thousand kW / h. Given all of the above, in the final result we can come to the following final final conclusion.

Using the proposed method for producing a multicomponent "superalloy" Ti; Al; Fe; Cr; Cu; Si, as well as the technological magnetic device intended for its implementation, allows to significantly reduce the required amount of raw material involved in the processing of the finished product into the finished final product and the electrical energy required to produce this.

That is, the combined use of the proposed technical solutions allows you to create the most optimal conditions for the implementation of the reduction of its consumption, immediately by 8-15 times in relation to the amount that would have to be used to obtain a practically similar product composition, but produced using high-temperature multicomponent melts, in turn, consisting of “liquid” melts included in the recipe of the “final finished material” noted above, of its basic “base” elements.

In addition, the formation of the above “liquid” high-temperature melts is carried out, as a rule, with the obligatory involvement of sufficiently complex and expensive technical systems created from various kinds and purposes, melting and chemical units to achieve this.

It should also be noted that in the case of the implementation of the processing process in accordance with the proposed method, the latter proceeds during only one or “maximum” of two technological transitions, and “salvo” are not made into the surrounding production equipment noted above; harmful emissions, inevitably accompanying those performed in accordance with the “classical” metallurgical scheme, methods of obtaining similar in composition and very similar to this one, almost exactly the same, ready for end products.

It is also necessary to point out that this multicomponent "superalloy" itself, which is already fully suitable for carrying out its subsequent industrial application, is always formed in the form of an annular columnar structural formation, which always has almost never and does not change in any way and is inherent in its own spatial "specific" configuration, constant overall dimensions, besides it still necessarily includes in its composition all the basic "basic" elements necessary for the implementation of its construction, and additives to everything else, possessing a high level of constancy of maintaining the stability of their relative percentage in the total mass of itself, forming the entire monolithic body of the latter, manufactured by the above method of a multicomponent finished product.

In addition to all of the above, formed in full accordance with the proposed technological scheme, this newly obtained monolithic crystalline formation also has a whole set of fairly high physical and mechanical characteristics, as well as quite consistent with the latter refractoriness, chemical resistance and low value of its specific volumetric electric resistance. That is, made using the proposed technology, an annular columnar structural formation consisting of Ti; Al; Fe; Cr; Cu; Si, can be quite successfully used to directly meet the needs of existing industrial production, without any additional operations to carry out its subsequent "finishing" refinement.

The introduction of the proposed method for processing the feedstock, as well as the technological magnetic device used during its execution, produced directly in the current time and operating metallurgical production does not require significant investment and is not associated with the need to use substantial labor and financial costs , as well as long periods of time required for the implementation of mandatory pre-training and equipment used.

The selection of materials, parts and basic prefabricated units included in the composition of the proposed device was made taking into account the possibility of using similar, widespread and used in industrial equipment designed to perform similar to the above, almost exactly the same, existing technologies.

The very same, the above, the proposed technological device is characterized by a high degree of simplicity of its design, and as a result, it has quite good indicators characterizing its own operational reliability.

Claims (2)

1. A method of producing a superalloy consisting of titanium, aluminum, iron, chromium, copper and silicon, from an aqueous suspension of ore particles containing compounds of titanium, aluminum, iron, chromium, copper and silicon, including the generation of magnetic fields superimposed on portions of the processed raw material masses, reduction of metals from ores with continuous mixing of the raw material mass, followed by accumulation and formation of a product in the form of an annular columnar structural formation of a superalloy consisting of titanium, aluminum, iron, chromium, copper, and belt, and its unloading, in this case, an aqueous suspension containing particles of ore material with a dispersion in the range of 0.001-0.008 mm and in an amount of 40-70% of the volume of the aqueous suspension is used as the initial raw material mass, the raw material containing 31-33% titanium rocks, 30-33% of copper ore or metallic copper, and a rock containing pure silicon - the rest is up to 100%, while trapezoidal magnetic fields with a strength of 1.0 × 10 ⁵ : 1.5 × 10 ⁵ A are used as magnetic fields / m, the oscillation frequency of 3-8 units of pulses for one minute, which form clusters in the form of lines of force having a configuration as close as possible to the shape of the spatial formation obtained by rotating a elongated rectangle that rotates about its own longitudinal axis of symmetry, while the process of restoration and formation of the said annular columnar formation of a titanium-aluminum-iron superalloy chromium-copper-silicon is carried out on a metal rod located in a sealed movable working chamber located in the housing and performing reciprocating movements while simultaneously making angular rotations by the body relative to its own longitudinal axis of symmetry, with the supply of gas jets consisting of compressed atmospheric air and carbon to the layers of the raw material mass as a reducing agent present in the compressed gases, with mixing of the raw material by transfer in the internal volume of the working chamber, and then due to crushing subsequent extrusion of individual microporities of the feedstock flowing under the influence m blows generated intersecting streams of compressed air supplied under overpressure 0,4-6,0 kg / cm ^2. 2. A device for producing a superalloy consisting of titanium, aluminum, iron, chromium, copper and silicon, from an aqueous suspension of ore particles containing compounds of titanium, aluminum, iron, chromium, copper and silicon, containing a two-part horizontal housing, one of which is removable and made in the form of a cap removable cap connected using annular flat flanges with its fixed base in the form of a cylindrical shell, with the formation of a prefabricated unit, the length of the fixed base of the prefabricated unit being 80-85% of its entire length, a sealed movable working chamber is installed in the body cavity, made with the possibility of reciprocating movement, and the body is made to rotate relative to its own longitudinal axis of symmetry, and the working chamber is equipped with left and right cheeks in the form of pistons mounted on the roller and between them a metal rod-seed was mounted to precipitate the finished product, focusing magnetic nozzles were passed through the walls of the fixed base of the assembly, generating accumulation of magnetic field lines, mounting sleeves and blowing nozzles designed for the entry of compressed air jets into the body cavity and having both radial and tangential angles of inclination within 30-45 ° with respect to the lateral horizontal surface of the body, and in the left and exhaust pipes are installed on the right halves of the fixed base of the prefabricated unit for the discharge into the outside atmosphere of excess gas accumulated in the working chamber, an annular cutting plate is placed in the mobile working chamber a reservoir for the slip formation of raw material, and in the upper part of the removable cap there is a feed hopper of raw materials into the working chamber, the cavity of which is connected through the existing hatch in the bunker with the working chamber placed under it.

Images