KR100946579B1 - Flexible Busbar for Middle or Large-sized Battery Pack - Google Patents

Abstract

The present invention is a bus bar for electrically connecting unit cells in a high output large-capacity battery pack, a pair of plate members that can be connected to the electrode terminal of the unit cells, and a flexible linear member for electrically connecting the plate members Wherein the linear member is a unit having a circular or oval vertical cross section as a whole, wherein both ends thereof in contact with the plate member are rolled into a vertical vertical section corresponding to the plate member. Provide a bar.

The bus bar according to the present invention can be easily manufactured at a low manufacturing cost, and can easily perform mutual electrical connection to various arrays of unit cells that cannot be connected to a conventional bus bar, and even when an overcurrent is applied Has a low risk of character. In addition, when the voltage detection terminals are coupled together, the voltage detection circuit can be connected by only one process of electrical connection of the unit cells using the bus bar, and thus, the manufacturing process of the medium and large battery packs can be greatly shortened. have.

Description

Flexible Busbar for Medium or Large Battery Packs {Flexible Busbar for Middle or Large-sized Battery Pack}

1 is a perspective view of a bus bar according to one embodiment of the present invention;

2 is a partially enlarged view of only the linear member in the bus bar of FIG. 1;

3 is a vertical cross-sectional view of line A-A and line B-B of FIG. 2;

4 and 5 are perspective views of a bus bar according to further embodiments of the present invention;

6 is a schematic diagram of a structure for electrically connecting two unit cells arranged in three dimensions using a bus bar according to an embodiment of the present invention;

Figure 7 is an exemplary schematic diagram constituting a battery pack of the 3 × 2 arrangement using a linear member according to the present invention.

The present invention is a bus bar for electrically connecting unit cells in a high output large-capacity battery pack, more specifically, a pair of plate-like members for connecting to the electrode terminals of the unit cells, and the plate-like member It relates to a bus bar which is electrically connected and comprises a flexible linear member.

Recently, secondary batteries capable of charging and discharging have been widely used as energy sources of wireless mobile devices. In addition, the secondary battery has attracted attention as an energy source of electric vehicles, hybrid electric vehicles, etc. which are proposed as a solution for air pollution of conventional gasoline and diesel vehicles using fossil fuel.

While small mobile devices use one or three or four unit cells per device, medium and large devices such as automobiles use medium and large battery packs electrically connected to a plurality of unit cells due to the need for high output and large capacity.

In general, the electrical connection between the unit cells in the medium and large battery pack is made through a bus bar. Since the medium and large battery packs require high power and high capacity, high current flows through the bus bars connecting unit cells, and the cross-sectional area of the bus bars is approximately 10 to 20 mm ² in order to prevent a short circuit at high current.

The bus bar is generally made of a plate-shaped metal piece of rigid shape, and the electrical connection is achieved by welding, soldering, and mechanically fastening a corresponding part to the electrode terminal of the unit cell. Therefore, the plate-shaped bus bar can be used only for the connection of two electrode terminals located on the plane. On the other hand, the structure of the medium-large battery pack has been diversified, and there are cases in which electrode terminals must be connected in a three-dimensional structure rather than a plane according to the arrangement of unit cells.

In this regard, Japanese Patent Laid-Open No. 2002-151365 discloses a technique for electrically connecting electrode terminals of unit cells stacked in layers using bus bars having a bent portion having a U-shaped, V-shaped or rectangular shape. However, since the bus bars are made by bending metal pieces into the above-described three-dimensional shape, the resistance of the bent portion is high, so there is a possibility of power failure at a high current, and the shape of the bus bars is fixed to a specific shape. There is a limit to application.

In addition, Japanese Patent No. 3,523,025 consists of a plate-shaped plastic connection portion made of a plurality of thin wires, and a plate-shaped terminal portion having a drilling tool coupled to both ends of the plastic connection portion and into which an electrode terminal can be inserted. A bus bar is disclosed. Such a bus bar is characterized in that electrical connection can be made even when the distance between the electrode terminals is not constant due to the plastic connection portion of the intermediate portion. However, since the plastic connecting portion is formed in the shape of a plate-shaped band, the connection is not easy when the electrode terminal is bent in the lateral direction rather than in the longitudinal or vertical direction of the plastic connecting portion. In particular, since a plurality of thin wires are used as the wires, the plastic connection parts are made and the structures are connected to the plate-shaped terminal parts, which is not easy to manufacture, and causes a lot of heat generation at the connection part when an overcurrent is applied. Have

On the other hand, Japanese Patent Laid-Open No. 2004-171895 discloses a technique of using a flexible printed circuit board (flexible PCB) in the cap assembly when manufacturing a small battery pack, the application is connected to the unit cells in a medium-large battery pack It is not a connecting member. In any case, the flexible PCB has the advantage of connecting electrode terminals that are not in the plane, but it has the problem of being expensive and the connection parts can be easily separated due to the stress generated during the bending for the connection. .

Therefore, there is a high need for a bus bar that can be electrically connected to electrode terminals at various positions and is easy to manufacture.

The present invention aims to solve the problems of the prior art as described above and the technical problems that have been requested from the past.

That is, an object of the present invention is to provide a bus bar for a medium-large battery pack having a low electrical resistance and a low risk of power failure even when high current is applied.

Still another object of the present invention is to provide a bus bar that is easily deformable to electrically connect unit cells of various arrangements.

In order to achieve the above object, the bus bar according to the present invention is a bus bar for electrically connecting unit cells in a high-capacity battery pack, a pair of plate-like members that can be connected to the electrode terminals of the unit cells, and A flexible linear member for electrically connecting the plate members, wherein the linear member is a unit of one unit having a vertical cross section of a circular or elliptical shape as a whole, and both ends thereof in contact with the plate member are of a rectangular shape corresponding to the plate member. It is comprised by rolling in a vertical cross section.

Accordingly, in the bus bar according to the present invention, since the flexible linear member positioned between the two plate members has a vertical cross section of a circular or elliptical shape, the electrode terminals of the unit cells to be electrically interconnected are based on the unit cell. The electrical connection can be easily performed even if positioned in the horizontal, vertical, vertical or other directions. Therefore, electrical connection can be performed regardless of the arrangement of the unit cells. In addition, since the linear member is composed of a unit of one unit and both ends in contact with the plate-like member are rolled in the form of a plate-like member, the internal resistance value is small and the risk of power failure is very low even when high current is applied. Moreover, there is a feature that can be easily manufactured by attaching the plate-like member after rolling both ends of the linear member into the plate-like shape.

The linear member and the plate member are not particularly limited as long as they have a high conductivity, and are preferably made of a metal material. Since the plate member is in direct contact with the electrode terminal of the unit cell, it is preferable to make the material having excellent bonding force with the electrode terminal.

The size of the linear member and the plate member is not particularly limited, and may be variously configured according to the size and shape of the battery pack to which the bus bar is applied.

In one preferred example, the vertical cross-sectional area of the linear member can be made larger than the vertical cross-sectional area of the plate-like member. Since the electrical resistance is proportional to the length of the wire and inversely proportional to the cross-sectional area, the shorter the length of the wire and the wider the cross-sectional area, the smaller the resistance value. When the linear member is bent or bent for electrical connection, since stress remains inside, the linear member may be relatively weak due to heat generation at a high current. On the other hand, the linear member having a larger cross-sectional area than the plate member may be more preferable since it can compensate for the weakening of the mechanical rigidity.

In order to prevent the possibility of a short circuit during assembling or use of the battery pack, the outer surface of the linear member may be coated with an insulating material such as polymer resin, rubber, enamel, or the like.

Both ends of the linear member are rolled in the form of a plate and are coupled to the plate-like member. Such rolling may be performed according to a method known in the art. For example, the plate-shaped end portion may be formed by pressing both ends with a press or a roll while the linear member is heated to a normal temperature or a constant temperature.

The connection of the linear member and the plate member can be accomplished in various ways such as welding, soldering, mechanical fastening, and the like, and is preferably connected by welding of high bonding force. In some cases, when the both ends of the linear member are rolled into a plate-like shape, the plate member may be engaged with the plate-like member.

Since the resistance between the linear member (specifically, both ends of the linear member) and the plate member may be partially increased due to the contact resistance of the two conductors, the contact between the two members is preferably made by pressure point welding at one or more places. Minimize resistance

Preferably, the coupling portion may be wrapped by a separate insulating member so as to enhance the coupling force between the coupling portion of the linear member and the plate member and to prevent an external short circuit. In some cases, the insulating member may surround the coupling portion and the entire linear member.

In general, the medium-large battery pack has a structure for controlling the overall operation by measuring the voltage for each unit cell or battery module. Such overvoltage in some unit cells or battery modules may seriously affect the operation or safety of the entire battery pack and thus require such voltage detection. Voltage detection is performed by connecting a voltage detection circuit ("voltage detection circuit") in parallel to electrically connected unit cells or battery modules. Therefore, a task of separately connecting the voltage detection circuit in the state where connection terminals such as a bus bar are made is required. On the other hand, when the voltage detection circuit can be connected together when the bus bar is connected to the electrode terminals, the battery pack assembly can be greatly shortened.

Therefore, in one preferred embodiment, a separate voltage detection terminal is further connected to the coupling site of the present invention to prevent overcharge and overdischarge. The voltage detecting terminal may be connected after or simultaneously with the coupling of the linear member and the plate member.

In the present invention, the unit cell is not particularly limited, but a pouch-type unit cell including a plate-shaped electrode terminal is preferable, and the electrode terminal is an electrode tab itself protruding from the electrode assembly and exposed to the outside of the battery case. The electrode lead may be connected to the electrode tab and exposed to the outside of the battery case.

Hereinafter, the present invention will be described with reference to the drawings, but the scope of the present invention is not limited thereto.

1 is a perspective view schematically showing a bus bar according to an embodiment of the present invention.

Referring to FIG. 1, the bus bar 100 includes a pair of plate-shaped members 110 and 112 having an overall plate-like structure which may be connected to electrode terminals of unit cells (not shown), and the plate-shaped members 110 and 110. 112 is made of a flexible linear member 120 to electrically connect. Coupling portions of the plate member (110, 112) and the linear member 120 is wrapped by the insulating member 130. More detailed configuration of the coupling portion of the plate member (110, 112) and the linear member 120 will be described with reference to Figs.

2 is a partially enlarged view of the linear member only, and FIG. 3 is a vertical cross-sectional view of the line A-A and the line B-B of FIG. 2.

Referring to these figures, the end portion 121 of the linear member 120 is rolled in a plate shape. Accordingly, the body 122 of the linear member 120 has a circular or elliptical shape on the vertical cross section, but the end 121 is deformed into a rectangular shape. As used herein, the terms "circular" and "elliptical" are not limited to geometrically defined circular and elliptical shapes, and are intended to express a structure in which the outer circumferential surface is easily curved in the form of a curve as compared to "square". Used in Therefore, the content of this invention should be interpreted as including this meaning.

Since the plate-like shape of the end 121 corresponds to the plate-shaped member (110, 112) of Figure 1 it is easy to combine with the plate-shaped member (110, 112). In order to reduce the contact resistance of the linear member 120 to the plate member (110, 112) in this coupling, one or more pressure point welding can be performed to the plate-shaped end 121 of the linear member 120. In FIG. 2, a plurality of such pressure point welds 123 may be confirmed.

4 and 5 are perspective views of a bus bar according to still another embodiment of the present invention.

First, in the bus bar 101 of FIG. 4, an insulating coating 124 is formed on the surface of the linear member 120. The insulating coating 124 basically serves to prevent external short circuits.

In the bus bar of FIG. 5, a voltage detecting terminal 140 capable of preventing overcharge and overdischarge is further connected to a coupling portion of the linear member 120 and the plate member 110. Therefore, the connection of the voltage detection circuit can also be simultaneously executed by only one operation of connecting the bus bar 102 to the electrode terminal of a unit cell (not shown). The coupling part of the voltage detecting terminal 140 is also sealed from the outside by the insulating member 130.

6 is a schematic diagram of a structure for electrically connecting two unit cells arranged in three dimensions by using a bus bar according to an embodiment of the present invention.

Referring to FIG. 6, two unit cells 201 and 202 are arranged such that electrode terminals 211, 221, 212, and 222 form an angle α of 0 ° to 90 °. In the battery pack structure in which the unit cells 201 and 202 form such a three-dimensional arrangement and the arrangement angle α is variable, a bus bar capable of actively interconnecting the electrode terminals 211 and 222 is rare in the art. Particularly, when one of the unit cells 201 is inclined at an arbitrary angle () in the vertical direction, the bus bars capable of effectively interconnecting the electrode terminals 211 and 222 are twisted. Not known in the art.

On the other hand, the bus bar 100 according to the present invention can make the electrical connection of the electrode terminals 211, 222 even in this arrangement structure due to the structural characteristics of the linear member 120, moreover, such electrical connection is Even when applied, the risk of power failure can be greatly reduced.

FIG. 7 shows one exemplary schematic diagram for constructing a battery pack in a 3 × 2 arrangement using a linear member according to the present invention.

Referring to FIG. 7, a battery pack including a total of six unit cells 201, 202... 206, and a battery pack having a total of three rows in a three by two array in a state in which two unit cells are arranged side by side. 300) is configured. Since the electrode terminals 211 and 222 of the unit cells 201 and 202 in the horizontal arrangement are arranged in a plane, electrical connection may be made even with a general plate-shaped bus bar 400. Of course, this planar electrical connection can also be achieved by the flexible bus bar 100 according to the invention.

On the other hand, electrical connection to the electrode terminals 212, 224 of the unit cells 202, 204 in a columnar arrangement cannot be achieved with the plate-shaped bus bar 400 and the flexible bus bar 100 according to the present invention. Should be used.

As mentioned above, although the content of this invention was demonstrated with reference to the several Example, those of ordinary skill in the art may make various applications and modifications within the scope of the present invention based on the said content.

As described above, the bus bar according to the present invention can be easily manufactured at a low manufacturing cost, and can easily perform mutual electrical connection to various arrays of unit cells that cannot be connected to a conventional bus bar, and overcurrent. Even when is applied, the risk of power failure is low. In addition, when the voltage detection terminals are coupled together, the voltage detection circuit can be connected by only one process of electrical connection of the unit cells using the bus bar, and thus, the manufacturing process of the medium and large battery packs can be greatly shortened. have.

Claims (8)

A bus bar for electrically connecting unit cells in a high output large-capacity battery pack, comprising a pair of plate members that can be connected to electrode terminals of unit cells, and a flexible linear member that electrically connects the plate members. The linear member is a unit having a circular or oval vertical section as a whole, and both ends of the linear member contacting the plate member are rolled with a vertical vertical section corresponding to the plate member. The joining portion of the member and the plate-shaped member is a bus bar, characterized in that wrapped in a separate insulating member. The bus bar according to claim 1, wherein the vertical cross-sectional area of the linear member is larger than the vertical cross-sectional area of the plate member. The bus bar of claim 1, wherein an outer surface of the linear member is coated with an insulating film. 2. A bus bar according to claim 1, wherein the coupling of the linear member and the plate member is performed by welding. 5. The bus bar as claimed in claim 4, wherein a contact portion between the linear member and the plate member is minimized by contact resistance between the two members by one or more pressure point welding. delete The bus bar according to claim 1, wherein the insulating member is wrapped in a form that seals the coupling portion and the entire linear member. 2. The bus bar of claim 1, wherein a voltage detecting terminal is further connected to a coupling portion of the linear member and the plate member to prevent overcharge and overdischarge.

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