JP6424031B2 - Melting equipment - Google Patents

Melting equipment Download PDF

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JP6424031B2
JP6424031B2 JP2014145208A JP2014145208A JP6424031B2 JP 6424031 B2 JP6424031 B2 JP 6424031B2 JP 2014145208 A JP2014145208 A JP 2014145208A JP 2014145208 A JP2014145208 A JP 2014145208A JP 6424031 B2 JP6424031 B2 JP 6424031B2
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dialysis
liquid level
dissolution
stirring
dissolution tank
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JP2016019668A (en
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鈴木 宏章
宏章 鈴木
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Nikkiso Co Ltd
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Description

本発明は、透析用粉末薬剤を溶解して透析用原液を得るための溶解装置に関するものである。   The present invention relates to a dissolution apparatus for dissolving a powder drug for dialysis to obtain a stock solution for dialysis.

病院等で腎不全患者の治療に使用される透析液は、一般に重炭酸塩系と酢酸系とに区分され、このうち重炭酸塩系の透析液は、重炭酸ナトリウムを含まないもの(以下、A剤という。)と重炭酸ナトリウム(以下、B剤という。)の2種類の薬剤に水を混合して調整されるものである。近年、運搬性向上の観点から、これらA剤及びB剤を粉末化したもの(以下、「透析用粉末薬剤」という。)を透析治療時間の前に溶解する試みがなされているが、溶解後の溶液(特にB剤)については経時的に濃度の低下が生じやすく、大量の溶液を作り置きしておくことが難しかった。   Dialysis fluids used for the treatment of patients with renal failure in hospitals are generally divided into bicarbonate and acetic acid. Of these, bicarbonate-based dialysate does not contain sodium bicarbonate (hereinafter referred to as “bicarbonate”). It is prepared by mixing water with two types of drugs, called A agent and sodium bicarbonate (hereinafter referred to as B agent). In recent years, from the viewpoint of improving transportability, attempts have been made to dissolve these A agent and B agent powder (hereinafter referred to as “dialysis powder drug”) before dialysis treatment time. As for the solution (especially B agent), the concentration was likely to decrease over time, and it was difficult to prepare a large amount of solution.

このため、透析治療毎に溶解作業が必要となり、従来から溶解のための溶解装置が各種提案されている。例えば特許文献1には、2つの溶解槽を併設した溶解装置が開示されている。かかる構成により、透析終了後、一方の溶解槽に次回の透析に備えて予め透析用粉末薬剤を投入しておき、他方の溶解槽は次回の透析が開始されるまでの間に、洗浄消毒を行うことができる。また、透析中、一方の溶解槽から透析液原液を人工透析液供給装置に供給している間に、他方の溶解槽で透析用粉末薬剤の追加溶解を行うことができる。   For this reason, dissolution work is required for each dialysis treatment, and various dissolution apparatuses for dissolution have been proposed. For example, Patent Document 1 discloses a melting apparatus provided with two melting tanks. With this configuration, after completion of dialysis, a powder drug for dialysis is put in advance in one dissolution tank for the next dialysis, and the other dissolution tank is washed and disinfected until the next dialysis is started. It can be carried out. Further, during the dialysis, while the dialysate stock solution is supplied from one dissolution tank to the artificial dialysate supply device, the powder drug for dialysis can be additionally dissolved in the other dissolution tank.

特開2001−9028号公報JP 2001-9028 A

しかしながら、上記従来技術においては、溶解槽にて攪拌生成した透析用原液中に透析用粉末薬剤が溶け残っているか否か判断することが困難であったので、溶解が不十分な透析用原液を送液してしまう虞があった。また、攪拌生成した透析用原液の電導度を測定し、その測定値に基づいて透析用粉末薬剤の溶け残りを検出することも考えられるが、例えばA剤から生成された透析用原液については、実際の濃度変化に対して電導度の変化が非常に小さいため、溶け残りを検出するのが困難となってしまう。   However, in the above prior art, it was difficult to determine whether or not the dialysis powder drug remained undissolved in the dialysis stock solution agitated and generated in the dissolution tank. There was a risk of liquid feeding. In addition, it is conceivable to measure the conductivity of the dialysis stock solution produced by stirring and detect the undissolved residue of the dialysis powder drug based on the measured value. For example, for the dialysis stock solution generated from the agent A, Since the change in conductivity is very small with respect to the actual concentration change, it becomes difficult to detect the undissolved residue.

本発明は、このような事情に鑑みてなされたもので、溶解槽内にて攪拌生成された透析用原液における透析用粉末薬剤の溶け残りの有無を簡易な構成で精度よく判断することができる溶解装置を提供することにある。   The present invention has been made in view of such circumstances, and can accurately determine whether or not the dialysis powder drug remains undissolved in the dialysis stock solution agitated and generated in the dissolution tank. It is to provide a melting apparatus.

請求項1記載の発明は、透析用粉末薬剤を溶解して透析用原液を得るための溶解装置において、前記透析用粉末薬剤を収容し得る溶解槽と、前記溶解槽に前記透析用粉末薬剤を溶解するための水を供給するための給水ラインと、前記溶解槽内の溶液を攪拌し得る攪拌手段と、前記溶解槽内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段と、前記液位検出手段により検出された液位に基づいて、前記溶解槽内で生成された溶液における前記透析用粉末薬剤の溶け残りの有無を判断し得る判断手段とを備えたことを特徴とする。   The invention described in claim 1 is a dissolution apparatus for dissolving a dialysis powder drug to obtain a dialysis stock solution, a dissolution tank capable of containing the dialysis powder drug, and the dialysis powder drug in the dissolution tank. Water supply line for supplying water for dissolution, stirring means for stirring the solution in the dissolution tank, and the level of water or solution supplied in the dissolution tank can be detected continuously and in real time Liquid level detection means, and determination means capable of determining whether or not the dialysis powder drug remains undissolved in the solution generated in the dissolution tank based on the liquid level detected by the liquid level detection means. It is characterized by having.

請求項2記載の発明は、請求項1記載の溶解装置において、前記判断手段は、前記透析用粉末薬剤が水に完全に溶解したときの液位の理論値と、前記液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から前記透析用粉末薬剤の溶け残りの有無を判断し得ることを特徴とする。   According to a second aspect of the present invention, in the dissolution apparatus according to the first aspect, the determination means detects the theoretical value of the liquid level when the dialysis powder drug is completely dissolved in water and the liquid level detection means. The measured value of the liquid level is compared, and the presence or absence of the undissolved portion of the powder drug for dialysis can be determined from the difference between the theoretical value of the liquid level and the measured value.

請求項3記載の発明は、請求項2記載の溶解装置において、前記判断手段は、前記液位の理論値と実測値との差から前記透析用粉末薬剤の溶解の溶け残り量を算出し得ることを特徴とする。   According to a third aspect of the present invention, in the dissolution apparatus according to the second aspect, the determination means can calculate a residual amount of dissolution of the powder drug for dialysis from a difference between a theoretical value and an actual measurement value of the liquid level. It is characterized by that.

請求項4記載の発明は、請求項1〜3の何れか1つに記載の溶解装置において、前記攪拌手段による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、前記判断手段により前記透析用粉末薬剤の溶け残りが有ると判断された場合、溶け残りが有ることを報知することを特徴とする。   According to a fourth aspect of the present invention, in the dissolution apparatus according to any one of the first to third aspects, the determination unit is set so that the stirring by the stirring unit is performed for a predetermined time, and after the predetermined time has elapsed. When it is determined that there is any undissolved residue of the dialysis powder drug, the fact that there is an undissolved residue is notified.

請求項5記載の発明は、請求項1〜4の何れか1つに記載の溶解装置において、前記判断手段により前記透析用粉末薬剤の溶け残りがないと判断されることを条件として、前記攪拌手段による攪拌を終了させることを特徴とする。   The invention according to claim 5 is the dissolution apparatus according to any one of claims 1 to 4, wherein the stirring is performed on the condition that the determination means determines that there is no undissolved residue of the powder drug for dialysis. The stirring by the means is terminated.

請求項6記載の発明は、請求項1〜5の何れか1つに記載の溶解装置において、前記液位検出手段により検出された液位に基づいて、前記給水ラインによる給水動作又は攪拌手段による攪拌動作の異常を検出し得ることを特徴とする。   According to a sixth aspect of the present invention, in the dissolving apparatus according to any one of the first to fifth aspects, the water supply operation by the water supply line or the stirring means is based on the liquid level detected by the liquid level detecting means. An abnormality in the stirring operation can be detected.

請求項7記載の発明は、請求項1〜6の何れか1つに記載の溶解装置において、前記液位検出手段により検出された液位に基づいて、前記溶解槽内で生成された透析用原液の容量を算出し得ることを特徴とする。
請求項8記載の発明は、請求項1〜7の何れか1つに記載の溶解装置において、前記判断手段により前記透析用粉末薬剤の溶け残りがあると判断された場合、前記攪拌手段による溶液の攪拌が再び行われることを特徴とする。
A seventh aspect of the present invention is the lysis device according to any one of the first to sixth aspects, wherein the dialysis device is generated in the dissolution tank based on the liquid level detected by the liquid level detecting means. The volume of the stock solution can be calculated.
The invention according to claim 8 is the dissolution apparatus according to any one of claims 1 to 7, wherein when the determination means determines that there is undissolved residual powder medicine for dialysis, the solution by the stirring means Is agitated again.

請求項1の発明によれば、溶解槽内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段と、液位検出手段により検出された液位に基づいて、溶解槽内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断し得る判断手段とを備えたので、溶解槽内にて攪拌生成された透析用原液における透析用粉末薬剤の溶け残りの有無を簡易な構成で精度よく判断することができる。   According to invention of Claim 1, based on the liquid level detected by the liquid level detection means which can detect the liquid level of the water or solution supplied in the dissolution tank continuously and in real time, and the liquid level detection means And a means for judging whether or not the dialysis powder drug remains undissolved in the solution generated in the dissolution tank, so that the dialysis powder drug dissolves in the dialysis stock solution stirred and generated in the dissolution tank. The presence or absence of the remaining can be accurately determined with a simple configuration.

請求項2の発明によれば、判断手段は、透析用粉末薬剤が水に完全に溶解したときの液位の理論値と、液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から透析用粉末薬剤の溶け残りの有無を判断し得るので、作製後の透析用原液における透析用粉末薬剤の溶け残りの有無をより精度よく判断することができる。   According to the invention of claim 2, the judging means compares the theoretical value of the liquid level when the powder drug for dialysis is completely dissolved in water and the actual value of the liquid level detected by the liquid level detecting means. Because it is possible to determine whether or not the dialysis powder drug remains undissolved from the difference between the theoretical value of the liquid level and the measured value, it is possible to more accurately determine whether or not the dialysis powder drug remains undissolved in the dialysis stock solution after preparation. can do.

請求項3の発明によれば、判断手段は、液位の理論値と実測値との差から透析用粉末薬剤の溶解の溶け残り量を算出し得るので、溶け残りの有無に加え、溶け残りの程度を把握することができ、完全に溶解させるための攪拌時間等を作業者等に報知させることができる。   According to the invention of claim 3, the judging means can calculate the amount of undissolved amount of the dissolution of the powder drug for dialysis from the difference between the theoretical value and the actually measured value of the liquid level. The degree of the above can be grasped, and the operator can be informed of the stirring time for complete dissolution.

請求項4の発明によれば、攪拌手段による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、判断手段により透析用粉末薬剤の溶け残りが有ると判断された場合、溶け残りが有ることを報知するので、溶け残りがある状態の透析用原液を透析治療装置側に送液してしまうのを防止することができる。   According to the invention of claim 4, it is set so that the stirring by the stirring means is performed for a predetermined time, and when the determination means determines that there remains undissolved powder of the dialysis drug after the predetermined time has passed, Therefore, it is possible to prevent the undiluted dialysis stock solution from being fed to the dialysis treatment apparatus side.

請求項5の発明によれば、判断手段により透析用粉末薬剤の溶け残りがないと判断されることを条件として、攪拌手段による攪拌を終了させるので、溶け残りがなくなった時点で攪拌を終了させることができ、より効率的に透析用原液を作製することができる。   According to the fifth aspect of the present invention, the stirring by the stirring means is terminated on the condition that the determination means determines that there is no undissolved dialysis powder drug, so the stirring is terminated when the undissolved residue disappears. The dialysis stock solution can be prepared more efficiently.

請求項6の発明によれば、液位検出手段により検出された液位に基づいて、給水ラインによる給水動作又は攪拌手段による攪拌動作の異常を検出し得るので、液位検出手段について、溶け残りの有無を判断する手段として機能させるのに加え、装置の異常を監視する手段として機能させることができる。   According to the sixth aspect of the present invention, an abnormality in the water supply operation by the water supply line or the stirring operation by the stirring means can be detected based on the liquid level detected by the liquid level detecting means. In addition to functioning as a means for determining the presence or absence of the device, it can function as a means for monitoring an abnormality of the apparatus.

請求項7の発明によれば、液位検出手段により検出された液位に基づいて、溶解槽内で生成された透析用原液の容量を算出し得るので、液位検出手段について、溶け残りの有無を判断するための手段として機能させるのに加え、溶解槽内で生成された透析用原液の容量を算出するための手段として機能させることができる。   According to the seventh aspect of the present invention, the volume of the dialysis stock solution generated in the dissolution tank can be calculated based on the liquid level detected by the liquid level detection means. In addition to functioning as a means for determining the presence or absence, it can function as a means for calculating the volume of the dialysis stock solution produced in the dissolution tank.

本発明の実施形態に係る溶解装置を示す平面図及び正面図The top view and front view which show the melt | dissolution apparatus which concerns on embodiment of this invention 同溶解装置の内部構成を示す模式図Schematic diagram showing the internal configuration of the dissolution apparatus 同溶解装置における制御内容を示すフローチャートFlow chart showing control contents in the dissolution apparatus

以下、本発明の実施形態について図面を参照しながら具体的に説明する。
本実施形態に係る溶解装置は、透析用粉末薬剤を溶解し透析用原液を得るものであって、図1、2に示すように、透析用粉末薬剤を収容し得る溶解槽2及び補助溶解槽3と、これら溶解槽2及び補助溶解槽3のそれぞれに透析用粉末薬剤を溶解するための水を供給するための給水ラインL1、L2と、溶解槽2及び補助溶解槽3内の液体を攪拌し得る攪拌手段4、5と、液位検出手段6と、記憶手段8及び算出手段9を有した判断手段7と、入力手段10と、表示手段11とから主に構成される。
Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
The dissolution apparatus according to the present embodiment dissolves a dialysis powder drug to obtain a dialysis stock solution. As shown in FIGS. 1 and 2, a dissolution tank 2 and an auxiliary dissolution tank that can accommodate a dialysis powder drug 3, the water supply lines L1 and L2 for supplying water for dissolving the dialysis powder drug to each of the dissolution tank 2 and the auxiliary dissolution tank 3, and the liquid in the dissolution tank 2 and the auxiliary dissolution tank 3 are stirred. Mainly composed of agitation means 4 and 5, a liquid level detection means 6, a determination means 7 having a storage means 8 and a calculation means 9, an input means 10, and a display means 11.

溶解槽2は、重炭酸ナトリウムを含まないもの(A剤)又は重炭酸ナトリウム(B剤)の2種類のうち何れかから成る透析用粉末薬剤を投入可能な収容空間を有するとともに、給水源Aから延設された給水ラインL1が接続されている。かかる給水ラインL1には、電磁弁等から成るバルブV1が配設されており、このバルブV1を開状態とすることにより溶解槽2内に給水可能とされている。しかして、給水源Aから所定量の水を溶解槽2内に供給して収容させた後、その水の量に対して決められた量(規定量)の透析用粉末薬剤を溶解槽2に投入して攪拌することにより、所定量及び所定濃度の透析用原液を得ることができる。   The dissolution tank 2 has a storage space in which a powder drug for dialysis composed of either one of sodium bicarbonate (A agent) or sodium bicarbonate (B agent) can be charged, and a water supply source A A water supply line L1 extending from is connected. The water supply line L1 is provided with a valve V1 composed of an electromagnetic valve or the like, and water can be supplied into the dissolution tank 2 by opening the valve V1. Thus, after supplying a predetermined amount of water from the water supply source A into the dissolution tank 2 and storing it, a predetermined amount of the powdered dialysis drug for the amount of the water is supplied to the dissolution tank 2. By adding and stirring, a dialysis stock solution having a predetermined amount and a predetermined concentration can be obtained.

補助溶解槽3は、溶解槽2に投入される透析用粉末薬剤と同種の透析用粉末薬剤を投入可能な空間を有すると共に、溶解槽2の攪拌ラインL3から延設された給水ラインL2が接続されている。かかる給水ラインL2には、電磁弁等からなるバルブV2が配設されており、このバルブV2を開状態にすることにより、溶解槽2より補助溶解槽3内に給水可能とされている。かかる補助溶解槽3は、溶解槽2に比べて相対的に容量が小さなタンクとされ、オーバーフローラインL5にて溶解槽2に接続されている。   The auxiliary dissolution tank 3 has a space where a dialysis powder drug of the same type as the dialysis powder charged in the dissolution tank 2 can be charged, and a water supply line L2 extending from the stirring line L3 of the dissolution tank 2 is connected. Has been. The water supply line L2 is provided with a valve V2 composed of an electromagnetic valve or the like. By opening the valve V2, water can be supplied from the dissolution tank 2 into the auxiliary dissolution tank 3. The auxiliary dissolution tank 3 is a tank having a relatively small capacity compared to the dissolution tank 2, and is connected to the dissolution tank 2 through an overflow line L5.

しかして、補助溶解槽3に予め透析用粉末薬剤を投入しておき、治療時、溶解槽2に定められた十分な量の給水を行い、給水ラインL2から給水しつつ攪拌するとともに、攪拌ラインL3に配設されたバルブV3を閉状態にして、オーバーフローラインL5を介して溶解槽2にも溶解液を送液することにより、溶解槽2と補助溶解槽3との両方によって所定量及び所定濃度の透析用原液を生成する。そして、先ず溶解槽2内の透析用原液を透析治療装置側(透析液供給装置等)に送液し、当該溶解槽2が空になると、補助溶解槽3内の透析用原液を継続して送液することができる。なお、補助溶解槽3内の透析用原液を送液している間、溶解槽2に透析用粉末薬剤を投入して溶解させることで、当該溶解槽2単独で透析用原液を生成することができる。   Accordingly, the powder drug for dialysis is put in advance in the auxiliary dissolution tank 3, and a sufficient amount of water determined in the dissolution tank 2 is supplied at the time of treatment, and stirring is performed while supplying water from the water supply line L2. The valve V3 disposed in L3 is closed, and the solution is sent to the dissolution tank 2 via the overflow line L5, so that both the dissolution tank 2 and the auxiliary dissolution tank 3 have a predetermined amount and a predetermined amount. Concentrate stock solution for dialysis is produced. First, the dialysis stock solution in the dissolution tank 2 is sent to the dialysis treatment device side (dialysis solution supply device etc.), and when the dissolution tank 2 is empty, the dialysis stock solution in the auxiliary dissolution tank 3 is continued. The liquid can be sent. In addition, while the undiluted solution for dialysis in the auxiliary dissolving tank 3 is being fed, the undiluted solution for dialysis can be generated by the dissolving tank 2 alone by introducing and dissolving the dialysis powder drug in the dissolving tank 2. it can.

よって、補助溶解槽3を具備することにより、治療前(治療前日の夜等)においては、補助溶解槽3に透析用粉末薬剤が投入された状態で溶解槽2に対する洗浄や消毒等を行わせることができるとともに、治療中においては、貯槽として機能させることができる。また、本実施形態に適用される透析用粉末薬剤は、溶解袋に所定量毎に袋詰めされており、作業者が溶解袋を破り、内部の透析用粉末薬剤を溶解槽2又は補助溶解槽3に投入するようになっている。   Therefore, by providing the auxiliary dissolution tank 3, before treatment (the night before the treatment, etc.), the dissolution tank 2 is cleaned or disinfected with the powder for dialysis charged in the auxiliary dissolution tank 3. It can function as a reservoir during treatment. Moreover, the powder medicine for dialysis applied to this embodiment is packed in a dissolution bag every predetermined amount, and the operator breaks the dissolution bag, and the powder medicine for dialysis in the dissolution tank 2 or the auxiliary dissolution tank. 3 is to be input.

攪拌手段4は、溶解槽2内に収容された液体(溶液)を攪拌するためのもので、本実施形態においては、循環ラインL3の先端に接続されたノズルから成る。この循環ラインL3は、溶解槽2の底面から延設され、その先端が当該溶解槽2内に配設された攪拌手段4に接続された循環流路から成るとともに、流路の途中にポンプP1が配設されたものである。しかして、ポンプP1を駆動させると、溶解槽2の液体が攪拌手段4から噴出して循環し得るので、当該溶解槽2内の液体を攪拌することができるのである。   The agitation means 4 is for agitating the liquid (solution) accommodated in the dissolution tank 2, and in the present embodiment, comprises a nozzle connected to the tip of the circulation line L3. The circulation line L3 extends from the bottom surface of the dissolution tank 2, and includes a circulation flow path connected to stirring means 4 disposed in the dissolution tank 2, and a pump P1 in the middle of the flow path. Is arranged. Thus, when the pump P1 is driven, the liquid in the dissolution tank 2 can be ejected from the stirring means 4 and circulated, so that the liquid in the dissolution tank 2 can be stirred.

攪拌手段5は、補助溶解槽3内に収容された液体(溶液)を攪拌するためのもので、本実施形態においては、給水ラインL2の先端に接続されたノズルから成る。この給水ラインL2は、溶解槽2の攪拌ラインL3から延設され、その先端が当該補助溶解槽3内に配設された攪拌手段5に接続されている。しかして、溶解槽2に定められた十分な量の給水を行い、その後バルブV2を開きポンプP1を駆動させると、溶解槽2の液体が攪拌手段5から噴出して、当該補助溶解槽3内の透析用粉末薬剤を攪拌するとともに、攪拌ラインL3に配設されたバルブV3を閉状態にして、オーバーフローラインL5を介して溶解槽2にも溶解液を送液し、溶解槽2と補助溶解槽3との両方によって攪拌溶解を行う。   The stirring means 5 is for stirring the liquid (solution) stored in the auxiliary dissolution tank 3, and in the present embodiment, is composed of a nozzle connected to the tip of the water supply line L2. The water supply line L <b> 2 extends from the stirring line L <b> 3 of the dissolution tank 2, and the tip thereof is connected to the stirring means 5 disposed in the auxiliary dissolution tank 3. Then, when a sufficient amount of water set in the dissolution tank 2 is supplied, and then the valve V2 is opened and the pump P1 is driven, the liquid in the dissolution tank 2 is ejected from the stirring means 5, and the inside of the auxiliary dissolution tank 3 In addition to stirring the dialysis powder drug, the valve V3 disposed in the stirring line L3 is closed, and the solution is also fed to the dissolution tank 2 via the overflow line L5. Stirring and dissolution are performed both in the tank 3.

なお、本実施形態に係る攪拌手段4、5は、循環流路から成る循環ラインL3、給水ラインL2の先端に接続されたノズルから成るものとされているが、溶解槽2及び補助溶解槽3内の溶液を攪拌し得るものであれば、他の形態のもの(例えば、溶解槽2及び補助溶解槽3内で回転駆動可能なインペラ等)としてもよい。また、溶解槽2及び補助溶解槽3の上部に液体をシャワー状に噴出し得るシャワー手段を設け、循環ラインL3、給水ラインL2の先端に当該シャワー手段を接続するようにしてもよい。   In addition, although the stirring means 4 and 5 which concern on this embodiment consist of the nozzle connected to the front-end | tip of the circulation line L3 which consists of a circulation flow path, and the water supply line L2, the dissolution tank 2 and the auxiliary dissolution tank 3 are used. As long as it can stir the solution inside, it may be in another form (for example, an impeller that can be rotationally driven in the dissolution tank 2 and the auxiliary dissolution tank 3). Further, shower means capable of ejecting liquid in a shower shape may be provided on the upper part of the dissolution tank 2 and the auxiliary dissolution tank 3, and the shower means may be connected to the ends of the circulation line L3 and the water supply line L2.

液位検出手段6は、溶解槽2に配設されたセンサから成るもので、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能なものである。本実施形態に係る液位検出手段6は、溶解槽2の収容空間内において鉛直方向に延設された変位部6aと、溶解槽2内に収容された液体の液面に浮きつつ変位部6aに沿って上下移動可能な浮き手段6bとを有した磁歪式リニア変位センサで構成されており、浮き手段6bの変位部6aに対する位置を連続的且つリアルタイムに検出することにより、液面(すなわち液位)を検知可能とされている。   The liquid level detection means 6 is composed of a sensor disposed in the dissolution tank 2 and can continuously and in real time detect the liquid level of the water or solution supplied into the dissolution tank 2. The liquid level detection means 6 according to the present embodiment includes a displacement part 6a extending in the vertical direction in the accommodation space of the dissolution tank 2, and a displacement part 6a while floating on the liquid level of the liquid accommodated in the dissolution tank 2. The magnetostrictive linear displacement sensor has a floating means 6b that can move up and down along the surface of the liquid. By detecting the position of the floating means 6b relative to the displacement portion 6a continuously and in real time, Can be detected.

なお、液位検出手段6は、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能なものであれば、接触式又は非接触式のどちらのタイプでもよく、本実施形態の如く浮き手段による磁歪式リニア変位センサの他、超音波センサ等により構成するようにしてもよい。また、本実施形態においては、液位検出手段6が溶解槽2のみに配設されているが、当該溶解槽2と共に補助溶解槽3にも配設するようにしてもよい。   The liquid level detection means 6 may be either a contact type or a non-contact type as long as the liquid level of the water or solution supplied into the dissolution tank 2 can be detected continuously and in real time. In addition to the magnetostrictive linear displacement sensor using the floating means as in the present embodiment, an ultrasonic sensor or the like may be used. In the present embodiment, the liquid level detecting means 6 is disposed only in the dissolution tank 2, but it may be disposed in the auxiliary dissolution tank 3 together with the dissolution tank 2.

また、本実施形態に係る溶解装置1の筐体部には、入力手段10と、表示手段11とが配設されている。入力手段10は、操作者が入力操作可能な操作スイッチやタッチパネル等により構成されたもので、本実施形態においては、溶解槽2又は補助溶解槽3内に投入された透析用粉末薬剤の量を入力し得るものとされている。表示手段11は、液晶モニタ等により構成されたもので、溶解作業に関する種々表示を行い得るものとされている。   Moreover, the input means 10 and the display means 11 are arrange | positioned at the housing | casing part of the melting apparatus 1 which concerns on this embodiment. The input means 10 is constituted by an operation switch or a touch panel that can be input by an operator. In this embodiment, the input means 10 indicates the amount of the dialysis powder drug introduced into the dissolution tank 2 or the auxiliary dissolution tank 3. It can be entered. The display means 11 is composed of a liquid crystal monitor or the like, and is capable of performing various displays relating to the melting operation.

ここで、本実施形態に係る溶解装置1は、液位検出手段6、入力手段10及び表示手段11等と電気的に接続された判断手段7を具備している。かかる判断手段7は、例えばマイコン等から成るもので、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断し得るよう構成されている。   Here, the dissolution apparatus 1 according to the present embodiment includes a determination means 7 electrically connected to the liquid level detection means 6, the input means 10, the display means 11, and the like. The determination means 7 is composed of, for example, a microcomputer or the like, and based on the liquid level detected by the liquid level detection means 6, determines whether or not the dialysis powder drug remains undissolved in the solution generated in the dissolution tank 2. It is configured to be able to.

本実施形態に係る判断手段7は、透析用粉末薬剤が水に完全に溶解したときの液位の理論値と、液位検出手段6により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から透析用粉末薬剤の溶け残りの有無を判断し得るものとされている。具体的には、判断手段7は、透析用粉末薬剤が水に完全に溶解したときの液位の理論値を記憶する記憶手段8と、該記憶手段8にて記憶された液位の理論値と液位検出手段6により検出された液位の実測値とを比較(例えば、液位の理論値と液位の実測値との減算や比を算出)する算出手段9とを具備しており、液位の理論値と実測値とが略同一であれば、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りがない(完全に溶解されている)と判断するようになっている。   The determination means 7 according to the present embodiment compares the theoretical value of the liquid level when the powder drug for dialysis is completely dissolved in water and the actual value of the liquid level detected by the liquid level detection means 6, From the difference between the theoretical value of the liquid level and the actually measured value, it can be determined whether or not the powder drug for dialysis has remained undissolved. Specifically, the determination means 7 includes a storage means 8 for storing a theoretical value of the liquid level when the powder drug for dialysis is completely dissolved in water, and a theoretical value of the liquid level stored in the storage means 8. And a calculating means 9 for comparing the measured value of the liquid level detected by the liquid level detecting means 6 (for example, subtraction or ratio of the theoretical value of the liquid level and the measured value of the liquid level). If the theoretical value and the actually measured value of the liquid level are substantially the same, it is determined that there is no undissolved residue (completely dissolved) of the dialysis powder drug in the solution generated in the dissolution tank 2. ing.

一方、本実施形態においては、溶解槽2内に投入された透析用粉末薬剤の量(具体的には、使用した溶解袋の数)を入力手段10にて入力させるとともに、当該入力手段10で入力された入力値と液位検出手段6により検出された液位とに基づいて、透析用粉末薬剤の溶け残りの有無を判断し得るものとされている。すなわち、判断手段7は、入力手段10で入力された入力値(溶解袋の数)にて透析用粉末薬剤の投入量(溶解袋の数×1つの溶解袋の容量)を把握し、その入力値と給水量とを比べて「溶け残り」を判断するのである。これにより、溶解装置に対して透析用粉末薬剤の投入量を確実に把握させることができ、透析用粉末薬剤の溶け残りの有無を精度よく判断させることができる。   On the other hand, in the present embodiment, the input means 10 inputs the amount of the dialysis powder medicine charged into the dissolution tank 2 (specifically, the number of dissolution bags used). Based on the inputted input value and the liquid level detected by the liquid level detecting means 6, it can be determined whether or not the dialysis powder drug remains undissolved. That is, the judging means 7 grasps the input amount of the dialysis powder drug (the number of dissolving bags × the capacity of one dissolving bag) from the input value (the number of dissolving bags) input by the input means 10 and inputs the input. The value is compared with the amount of water supplied to determine “undissolved”. As a result, the amount of the dialysis powder drug to be charged can be reliably ascertained by the dissolving device, and whether or not the dialysis powder drug remains undissolved can be accurately determined.

そして、判断手段7は、溶解作業後の液位の実測値が液位の理論値と異なる場合(具体的には、液位の実測値が液位の理論値より大きい値の場合)、未だ透析用粉末薬剤の溶け残りがあると判断する。すなわち、透析用粉末薬剤は、水に溶解する過程で、体積(容積)が次第に小さくなり、完全に溶けた状態の体積(容積)が理論上求められることから、その理論上求められる体積(容積)から液位の理論値を求めておき、これを記憶手段8にて記憶させておくとともに、液位検出手段6にて検出された液位の実測値が記憶手段8で記憶された液位の理論値と合致するか否か判断すれば、溶け残りを判断できるのである。   And the judgment means 7 is still in the case where the measured value of the liquid level after the melting operation is different from the theoretical value of the liquid level (specifically, when the measured value of the liquid level is larger than the theoretical value of the liquid level). Judge that there is undissolved residual powder drug for dialysis. In other words, the volume of the dialysis powder drug gradually decreases in the process of dissolving in water, and the volume (volume) in a completely dissolved state is theoretically determined. ) To obtain a theoretical value of the liquid level, which is stored in the storage means 8, and the liquid level in which the actual value of the liquid level detected by the liquid level detection means 6 is stored in the storage means 8. If it is determined whether or not it agrees with the theoretical value, the remaining melt can be determined.

さらに、本実施形態に係る判断手段7の算出手段9は、液位の理論値と実測値との差から透析用粉末薬剤の溶解の溶け残り量を算出し得るよう構成されている。また、液位の理論値と実測値との差と、透析用粉末薬剤の溶け残りの量との関係を記憶手段8にて記憶させておき、かかる関係から溶け残り量を検知するよう構成してもよい。これにより、溶け残りの有無に加え、溶け残りの程度を把握することができ、完全に溶解させるための攪拌時間等を作業者等に報知させることができる。   Furthermore, the calculation means 9 of the determination means 7 according to the present embodiment is configured to be able to calculate the remaining amount of dissolution of the dialysis powder drug from the difference between the theoretical value of the liquid level and the actual measurement value. Further, the storage means 8 stores the relationship between the difference between the theoretical value of the liquid level and the actual measurement value and the amount of the undissolved amount of the powder drug for dialysis, and the amount of undissolved amount is detected from the relationship. May be. Thereby, in addition to the presence or absence of undissolved material, the degree of undissolved material can be grasped, and the operator can be informed of the stirring time for complete dissolution.

またさらに、本実施形態に係る判断手段7の算出手段9は、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された透析用原液の容量を算出し得るよう構成されている。溶解槽2内で生成された透析用原液の容量を算出することにより、例えば透析治療が終了するまで透析用原液が足りるか否かを判断することができる。したがって、液位検出手段6について、溶け残りの有無を判断するための手段として機能させるのに加え、溶解槽2内で生成された透析用原液の容量を算出するための手段として機能させることができる。   Furthermore, the calculation means 9 of the determination means 7 according to the present embodiment can calculate the volume of the dialysis stock solution generated in the dissolution tank 2 based on the liquid level detected by the liquid level detection means 6. It is configured. By calculating the volume of the dialysis stock solution produced in the dissolution tank 2, for example, it can be determined whether or not the dialysis stock solution is sufficient until the dialysis treatment is completed. Therefore, the liquid level detection means 6 can function as a means for calculating the volume of the dialysis stock solution generated in the dissolution tank 2 in addition to functioning as a means for determining whether there is any undissolved residue. it can.

また、本実施形態に係る溶解装置1は、攪拌手段4による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、判断手段7により透析用粉末薬剤の溶け残りが有ると判断された場合、溶け残りが有ることを報知するうになっている。当該報知は、例えば表示手段11による表示の他、音声によるお知らせ、ブザー等の警告音等であってもよい。   Further, the dissolution apparatus 1 according to the present embodiment is set so that the stirring by the stirring means 4 is performed for a predetermined time, and after the predetermined time has elapsed, the determination means 7 determines that there is any undissolved dialysis powder drug. If there is, it will be notified that there is unmelted residue. The notification may be, for example, a notification by sound, a warning sound such as a buzzer, in addition to the display by the display unit 11.

さらに、本実施形態においては、判断手段7により透析用粉末薬剤の溶け残りがないと判断されることを条件として、攪拌手段4による攪拌を終了させるよう構成されている。これにより、溶け残りがなくなった時点で攪拌を終了させることができ、溶け残りがなくなっても所定時間経過してから攪拌を終了させる必要があるものに比べ、より効率的に透析用原液を作製することができる。   Further, in the present embodiment, the stirring by the stirring means 4 is terminated on condition that the determination means 7 determines that there is no undissolved dialysis powder drug. This makes it possible to stop stirring when there is no undissolved residue. Even if there is no undissolved residue, the dialysis stock solution can be prepared more efficiently than when it is necessary to stop stirring after a predetermined time. can do.

またさらに、本実施形態においては、液位検出手段6により検出された液位に基づいて、給水ラインL1による給水動作又は攪拌手段4による攪拌動作の異常を検出し得るよう構成されている。これにより、液位検出手段6について、溶け残りの有無を判断する手段として機能させるのに加え、溶解装置1の異常を監視する手段として機能させることができる。なお、溶解装置1に異常があるか否かの判断は、判断手段7にて行わせてもよく、或いは他の構成にて行わせるようにしてもよい。   Furthermore, in the present embodiment, an abnormality in the water supply operation by the water supply line L1 or the stirring operation by the stirring means 4 can be detected based on the liquid level detected by the liquid level detection means 6. Thereby, in addition to making the liquid level detection means 6 function as a means for determining the presence or absence of undissolved, it can function as a means for monitoring the abnormality of the dissolving apparatus 1. It should be noted that the determination as to whether there is an abnormality in the melting apparatus 1 may be performed by the determination means 7 or may be performed by another configuration.

次に、本実施形態に係る溶解装置1の制御内容(溶解槽2単独による透析用原液の作製)について、図3のフローチャートに基づいて説明する。
先ず、作業者は、投入する透析用粉末薬剤の量(すなわち、使用する溶解袋の数)を入力手段10にて入力(S1)した後、バルブV1を開状態とすることで溶解槽2内に所定量の水を供給させ(S2)、入力手段10に入力した量(溶解袋)の透析用粉末薬剤を溶解槽2に投入する(S3)。
Next, the control content of the dissolution apparatus 1 according to the present embodiment (production of a dialysis stock solution using the dissolution tank 2 alone) will be described based on the flowchart of FIG.
First, the operator inputs (S1) the amount of the dialysis powder drug to be charged (that is, the number of dissolution bags to be used) by the input means 10 and then opens the valve V1 so that the inside of the dissolution tank 2 is opened. Is supplied with a predetermined amount of water (S2), and the amount of dialysis powder drug input to the input means 10 (dissolution bag) is charged into the dissolution tank 2 (S3).

そして、S4にてポンプP1を駆動して攪拌手段4を作動させ、溶解槽2内の水及び透析用粉末薬剤を所定時間攪拌して溶解させることにより溶液(透析用原液)を作製する。その後、液位検出手段6にて水及び透析用粉末薬剤の攪拌終了後の液位を検出し(S5)、その検出された液位に基づいて、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断手段7にて判断する(S6)。このS6にて透析用粉末薬剤の溶け残りがないと判断されると、一連の攪拌及び溶解作業が終了することとなる。   Then, in S4, the pump P1 is driven to operate the stirring means 4, and the solution (dialysis stock solution) is prepared by stirring and dissolving the water and the powder drug for dialysis in the dissolution tank 2 for a predetermined time. Thereafter, the liquid level detection means 6 detects the liquid level after the stirring of the water and the powder drug for dialysis (S5), and based on the detected liquid level, dialyzes the solution generated in the dissolution tank 2. The determination means 7 determines whether or not the powder drug for dissolution remains undissolved (S6). If it is determined in S6 that there is no undissolved residual powder drug for dialysis, a series of stirring and dissolving operations are completed.

一方、S6にて透析用粉末薬剤の溶け残りがあると判断されると、S7に進み、溶け残り(或いは溶け残りの可能性)がある旨の報知を表示手段11にて行わせる。そして、S8にて作業者による入力操作を待ち、入力操作が行われると、その入力が作業を継続する旨の指示であるか否かが判断される(S9)。S9にて作業を継続する旨の指示が入力されたと判断されると、S4に進み、再び攪拌手段4を作動させて溶解作業が行われるとともに、S9にて作業を継続しない旨の指示が入力されたと判断されると、S10に進み、溶解槽2内の溶液を廃棄させる。   On the other hand, if it is determined in S6 that the dialysis powder drug remains undissolved, the process proceeds to S7, and the display means 11 notifies that there is undissolved (or possibility of undissolved). In S8, the operator waits for an input operation. When the input operation is performed, it is determined whether or not the input is an instruction to continue the work (S9). If it is determined in S9 that an instruction to continue the operation is input, the process proceeds to S4, the stirring means 4 is operated again to perform the melting operation, and an instruction to continue the operation is input in S9. If it is determined that the process has been performed, the process proceeds to S10 and the solution in the dissolution tank 2 is discarded.

上記実施形態によれば、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段6と、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断し得る判断手段7とを備えたので、溶解槽2内にて攪拌生成された透析用原液における透析用粉末薬剤の溶け残りの有無を簡易な構成で精度よく判断することができる。   According to the above embodiment, based on the liquid level detection means 6 capable of continuously and in real time detecting the liquid level of the water or solution supplied into the dissolution tank 2 and the liquid level detected by the liquid level detection means 6. And a determination means 7 capable of determining whether or not the dialysis powder drug remains undissolved in the solution generated in the dissolution tank 2, for dialysis in the dialysis stock solution agitated and generated in the dissolution tank 2. The presence or absence of undissolved powder drug can be accurately determined with a simple configuration.

特に、本実施形態に係る判断手段7は、透析用粉末薬剤が水に完全に溶解したときの液位の理論値と、液位検出手段6により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から透析用粉末薬剤の溶け残りの有無を判断し得るので、作製後の透析用原液における透析用粉末薬剤の溶け残りの有無をより精度よく判断することができる。また、本実施形態によれば、溶解槽2内の水や周囲の温度等が変化しても、透析用粉末薬剤の溶け残りの有無をより精度よく判断することができる。   In particular, the determination means 7 according to the present embodiment compares the theoretical value of the liquid level when the powder drug for dialysis is completely dissolved in water and the actual value of the liquid level detected by the liquid level detection means 6. Because it is possible to determine whether or not the dialysis powder drug remains undissolved from the difference between the theoretical value of the liquid level and the measured value, it is possible to more accurately determine whether or not the dialysis powder drug remains undissolved in the dialysis stock solution after preparation. can do. Moreover, according to this embodiment, even if the water in the dissolution tank 2, the ambient temperature, or the like changes, it is possible to more accurately determine whether or not the dialysis powder drug remains undissolved.

さらに、本実施形態によれば、攪拌手段4による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、判断手段7により透析用粉末薬剤の溶け残りが有ると判断された場合、溶け残りが有ることを報知するので、溶け残りがある状態の透析用原液を透析治療装置側(透析液供給装置等)に送液してしまうのを防止することができる。なお、攪拌のための所定時間は、予め記憶されていてもよく、或いは入力手段10にて入力するものであってもよい。   Furthermore, according to the present embodiment, when the stirring by the stirring means 4 is set to be performed for a predetermined time, and after the predetermined time has elapsed, when the determination means 7 determines that there is undissolved powder powder for dialysis, Since it is notified that there is undissolved residue, it is possible to prevent the undiluted undiluted dialysis solution from being sent to the dialysis treatment device (dialyzed fluid supply device or the like). The predetermined time for stirring may be stored in advance or may be input by the input means 10.

以上、本実施形態について説明したが、本発明はこれに限定されず、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断し得る判断手段を具備したものであれば、液位の理論値と実測値との差を算出するものに限らず、他のパラメータから判断するものとしてもよい。また、本実施形態においては、透析用粉末薬剤の溶解の溶け残り量を算出手段9にて算出しているが、当該算出を行わず、透析用粉末薬剤の溶け残りの有無のみを判断するものとしてもよい。   As mentioned above, although this embodiment was described, this invention is not limited to this, Based on the liquid level detected by the liquid level detection means 6, melt | dissolution of the powder medicine for dialysis in the solution produced | generated in the dissolution tank 2 As long as it has a determination means that can determine the presence or absence of the remaining, it is not limited to calculating the difference between the theoretical value of the liquid level and the actual measurement value, but may be determined from other parameters. Further, in this embodiment, the remaining amount of dissolution of the dialysis powder drug is calculated by the calculation means 9, but the calculation is not performed, and only the presence or absence of the undissolved powder of the dialysis powder drug is determined. It is good.

なお、本実施形態においては、溶解槽2に加えて補助溶解槽3を具備しているが、溶解槽2のみを具備したもの、或いは補助溶解槽3にも溶解槽2と同様の液位検出手段6を具備させ、その液位検出手段6を判断手段7に電気的に接続したもの等としてもよい。さらに、2つの溶解槽のそれぞれで透析用粉末薬剤を溶解して透析用原液を生成し得るものとし、それら溶解槽から透析治療装置側(透析液供給装置等)に対して交互に送液し得るものとしてもよい。また、本実施形態においては、溶解槽2及び補助溶解槽3に同種の透析用粉末薬剤を投入して溶解するものとしているが、溶解槽2と補助溶解槽3がそれぞれ独立して溶解が可能な配管構成であれば、互いに異なる透析用粉末薬剤(A剤とB剤)をそれぞれ投入して溶解可能なものとしてもよい。   In the present embodiment, the auxiliary dissolution tank 3 is provided in addition to the dissolution tank 2, but the liquid level detection similar to that of the dissolution tank 2 is also provided in the auxiliary dissolution tank 3 or the auxiliary dissolution tank 3. Means 6 may be provided, and the liquid level detection means 6 may be electrically connected to the determination means 7. Furthermore, it is assumed that the dialysis powder drug can be dissolved in each of the two dissolution tanks to produce a dialysis stock solution, and the solution is alternately sent from these dissolution tanks to the dialysis treatment device side (dialysis solution supply device, etc.). It may be obtained. In the present embodiment, the same type of dialysis powder drug is added to the dissolution tank 2 and the auxiliary dissolution tank 3 for dissolution, but the dissolution tank 2 and the auxiliary dissolution tank 3 can be dissolved independently. If it is a simple piping configuration, different powder drugs for dialysis (agent A and agent B) may be added and dissolved.

さらに、判断手段7は、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断しているが、液位検出手段6により検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否の判断も併せて行うものとしてもよい。この場合、判断手段7は、溶解槽2内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合の液位の理論値と、液位検出手段6により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から溶解槽2内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否(過不足)を判断するのが好ましい。これにより、液位検出手段6について、透析用粉末薬剤の溶け残りの有無を判断するための手段として機能させるのに加え、投入された透析用粉末薬剤の量の適否を判断するための手段として機能させることができる。   Further, the determination means 7 determines whether or not the powder drug for dialysis is left undissolved in the solution generated in the dissolution tank 2 based on the liquid level detected by the liquid level detection means 6. Based on the liquid level detected by the detection means 6, it is also possible to determine whether or not the amount of the dialysis powder drug introduced into the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 is appropriate. Good. In this case, the determination means 7 uses the theoretical value of the liquid level when the amount of the powdered dialysis drug charged with respect to the amount of water supplied into the dissolution tank 2 is appropriate, and the liquid level detection means 6. Compared with the measured value of the detected liquid level, the difference between the theoretical value of the liquid level and the measured value indicates the amount of the powdered dialysis drug introduced into the dissolving tank relative to the amount of water supplied into the dissolving tank 2. It is preferable to judge whether the amount is appropriate (excess or deficiency). As a result, in addition to causing the liquid level detection means 6 to function as a means for determining whether or not the dialysis powder drug remains undissolved, as a means for determining the suitability of the amount of the dialysis powder drug input. Can function.

液位検出手段により検出された液位に基づいて、溶解槽内で生成された溶液における透析用粉末薬剤の溶け残りの有無を判断し得る判断手段を備えた溶解装置であれば、外観形状が異なるもの或いは他の機能が付加されたもの等にも適用することができる。   If the dissolution apparatus is equipped with a determination means that can determine the presence or absence of undissolved dialysis powder drug in the solution generated in the dissolution tank based on the liquid level detected by the liquid level detection means, the external shape is The present invention can also be applied to a different one or another function added.

1 溶解装置
2 溶解槽
3 補助溶解槽
4 攪拌手段
5 攪拌手段
6 液位検出手段
7 判断手段
8 記憶手段
9 算出手段
10 入力手段
11 表示手段
L1、L2 給水ライン
DESCRIPTION OF SYMBOLS 1 Dissolution apparatus 2 Dissolution tank 3 Auxiliary dissolution tank 4 Stirring means 5 Stirring means 6 Liquid level detection means 7 Judgment means 8 Storage means 9 Calculation means 10 Input means 11 Display means L1, L2 Water supply line

Claims (8)

透析用粉末薬剤を溶解して透析用原液を得るための溶解装置において、
前記透析用粉末薬剤を収容し得る溶解槽と、
前記溶解槽に前記透析用粉末薬剤を溶解するための水を供給するための給水ラインと、
前記溶解槽内の溶液を攪拌し得る攪拌手段と、
前記溶解槽内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段と、
前記液位検出手段により検出された液位に基づいて、前記溶解槽内で生成された溶液における前記透析用粉末薬剤の溶け残りの有無を判断し得る判断手段と、
を備えたことを特徴とする溶解装置。
In a dissolution apparatus for dissolving a dialysis powder drug to obtain a dialysis stock solution,
A dissolution tank capable of containing the powder drug for dialysis;
A water supply line for supplying water for dissolving the powder drug for dialysis to the dissolution tank;
A stirring means capable of stirring the solution in the dissolution tank;
Liquid level detection means capable of continuously and in real time detecting the liquid level of water or solution supplied into the dissolution tank;
Based on the liquid level detected by the liquid level detection means, a determination means capable of determining whether or not the dialysis powder drug is undissolved in the solution generated in the dissolution tank;
A melting apparatus comprising:
前記判断手段は、前記透析用粉末薬剤が水に完全に溶解したときの液位の理論値と、前記液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から前記透析用粉末薬剤の溶け残りの有無を判断し得ることを特徴とする請求項1記載の溶解装置。   The determination means compares the theoretical value of the liquid level when the powder drug for dialysis is completely dissolved in water and the actual value of the liquid level detected by the liquid level detection means, and calculates the theoretical value of the liquid level. The dissolution apparatus according to claim 1, wherein whether or not the dialysis powder drug remains undissolved can be determined from a difference between the measured value and the actual measurement value. 前記判断手段は、前記液位の理論値と実測値との差から前記透析用粉末薬剤の溶解の溶け残り量を算出し得ることを特徴とする請求項2記載の溶解装置。   3. The dissolution apparatus according to claim 2, wherein the determination means can calculate an undissolved amount of dissolution of the powder drug for dialysis from a difference between a theoretical value and an actual measurement value of the liquid level. 前記攪拌手段による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、前記判断手段により前記透析用粉末薬剤の溶け残りが有ると判断された場合、溶け残りが有ることを報知することを特徴とする請求項1〜3の何れか1つに記載の溶解装置。   It is set so that stirring by the stirring means is performed for a predetermined time, and when the determination means determines that there is undissolved residue of the dialysis powder drug after the predetermined time has elapsed, it notifies that there is undissolved residue. The melting apparatus according to any one of claims 1 to 3. 前記判断手段により前記透析用粉末薬剤の溶け残りがないと判断されることを条件として、前記攪拌手段による攪拌を終了させることを特徴とする請求項1〜4の何れか1つに記載の溶解装置。   The dissolution according to any one of claims 1 to 4, wherein the stirring by the stirring means is terminated on condition that the determination means determines that there is no undissolved residue of the dialysis powder drug. apparatus. 前記液位検出手段により検出された液位に基づいて、前記給水ラインによる給水動作又は攪拌手段による攪拌動作の異常を検出し得ることを特徴とする請求項1〜5の何れか1つに記載の溶解装置。   6. The abnormality of the water supply operation by the water supply line or the stirring operation by the stirring unit can be detected based on the liquid level detected by the liquid level detection unit. Melting equipment. 前記液位検出手段により検出された液位に基づいて、前記溶解槽内で生成された透析用原液の容量を算出し得ることを特徴とする請求項1〜6の何れか1つに記載の溶解装置。   The volume of the stock solution for dialysis generated in the dissolution tank can be calculated based on the liquid level detected by the liquid level detection means, according to any one of claims 1 to 6. Melting device. 前記判断手段により前記透析用粉末薬剤の溶け残りがあると判断された場合、前記攪拌手段による溶液の攪拌が再び行われることを特徴とする請求項1〜7の何れか1つに記載の溶解装置。The dissolution according to any one of claims 1 to 7, wherein when the determination means determines that there remains undissolved powder powder for dialysis, the stirring of the solution by the stirring means is performed again. apparatus.
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