JP4580046B2 - Method for straightening rolled shaped steel - Google Patents
Method for straightening rolled shaped steel Download PDFInfo
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- JP4580046B2 JP4580046B2 JP18057999A JP18057999A JP4580046B2 JP 4580046 B2 JP4580046 B2 JP 4580046B2 JP 18057999 A JP18057999 A JP 18057999A JP 18057999 A JP18057999 A JP 18057999A JP 4580046 B2 JP4580046 B2 JP 4580046B2
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- Prior art keywords
- steel
- section
- internal stress
- temperature
- straightening
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
【0001】
【発明が属する技術分野】
本発明は、圧延された形鋼を矯正するための方法に関する。
【0002】
【従来の技術】
圧延された形鋼、例えば二重T形鋼、U形鋼或いはアングル材の冷却は、一般に冷却床上において行なわれる。形鋼は不均一な冷却により歪んでしまう。この歪みは形鋼の真直状態および内部応力状態に対して不利な影響を及ぼす。これら二つの上記した品質基準に共通したこととして、板鋼圧延の際の平坦度がこの品質基準に比される。真直性が低減されると(即ち、形状反り、捩じれおよび曲げ反り(Biegekrimmung−曲げ作用により生じる歪み)が生じると)、しばしば高い内部応力が誘起される。反りされた形鋼は後処理しなければならない。内部応力は形鋼としての応荷重性を減少させる。
【0003】
反りの生成の原因は、公知の技術にあっては、低い形鋼温度における、一回或いは多数回の矯正行程による許容し得る寸法に帰される。これに関して、ローラ型矯正機およびプレス型矯正機が使用される。
【0004】
この場合、形鋼を連続的に矯正するローラ型矯正機は、先ず形鋼の新たな反りを一定の寸法にする。この場合、既存の内部応力は新たに定まった内部応力により除去される。しかし、これは原理上形鋼の全断面にわたっては可能ではない。局外の中立した繊維の領域内にあっては、全矯正行程の間、影響を受けることのない材料領域が残留する。第一の曲げ行程の後、製品は一定した曲げ交番(多数回の反り交番)の作用を受ける。その際、内部応力は、形鋼が矯正行程の後真っ直ぐになるように変形される。残留内部応力は根本的にそのままである。形鋼としての応荷重性にあって、上記の問題を伴う形鋼内に残留する内部応力は、不利である。更に、著しく反りした形鋼は矯正行程(例えば矯正機械内への導入)の間問題を生じる。
【0005】
非連続的に働くプレス型矯正機にあっては、徐々に個別に許容しがたいほど著しく反りした形鋼の部分は、可能な限り正確に拮抗する曲げを作用させることにより補正される。内部応力に対する干渉は、プレス型矯正機にあっては不可能である。矯正行程の後非連続的な、未知の内部応力状態は形鋼としての応荷重性に対して不利な影響を与える。この方法は形鋼製造にあって材料フローを妨げ、かつ矯正に多くの時間を要する。
【0006】
更に、公知の技術から、圧延作業の間形鋼を選択的に冷却する方法と装置が知られている(Stahl und Eisen,109(1989)171−176頁参照)。異質な鋼材の質量分布によって左右されて、形鋼は不均一に冷却される。選択的な冷却により形鋼の断面全体にわたって十分に均一な温度分布が達せられる。これにより、製品の材料特性が改良される。選択的な冷却を行うために、圧延ラインに冷却装置が設けられ、この圧延ラインは正常な圧延速度での圧延を可能にする。これらの冷却装置は調節可能であり、従って色々な寸法の形鋼を冷却することが可能である。この公知技術から同様に、圧延作業の流れにおいて形鋼の熱処理を圧延熱を利用して行うことが知られている。
【0007】
【発明が解決しようとする課題】
上記の公知の技術を基礎として、本発明の根底をなす課題は、形鋼の製造中における材料フローを損なうことのない、品質的に優れていてかつ反りも、内部応力も僅少な形鋼の生産を可能にする、圧延された形鋼を矯正する方法を提供することである。
【0008】
【課題を解決するための手段】
本発明は、形鋼が700℃以下の温度に加熱されることによりその断面にわたって十分に均一なかつその長手方向で変わる温度分布を有するようにして、形鋼を変態域の下方の限界Ar 1 の直下の温度で矯正することによって解決される。
【0009】
冷却された形鋼の形状が本質的に、この形鋼の最も高温な領域が丁度温度Ar1(変態終期)を下回った時点における、形鋼の断面の全体おける形状と温度分布に依存していると言う認識を利用している。形鋼が完全に変態状態となった後の全く均一な温度分布にあって、形鋼のこの時点において占める形状はそのままである。
【0010】
本発明は、形鋼の断面全体にわたる、技術的意味合いにおいて均一な温度分布にあってのこの時点を、鋼材形状を矯正を行うのに利用すると言う思想を基礎としている。この場合、本発明により十分に均一な温度分布にあって変態域Ar1−Ar3内の全部の温度が該当する。
【0011】
形鋼の矯正は、引張り或いは据込みによって行われる。均一な温度分布並びに矯正温度の本発明による選択およびこれに伴う矯正時点の選択により、形鋼は全く内部応力を伴うことなく、熱的に均一にα領域内に転移する。このことにより、形鋼が均一な冷却に基づいて、完全に冷却されるまで一時的に再び反りおよび/または弾性的な張力が形成されたとしても、上記の状態は周囲温度にまで完全に冷却が終了した後でも維持される。
【0012】
本発明による有利な構成により、形鋼は変態域の下限Ar1の近傍の温度にあって、特に温度がAr1を丁度下回った場合に矯正される。何故なら、鋼材料の組織再構成(Ar 1 −Ar 3 )の相において時として生じる内部応力が直ちに崩壊されるからである。
【0013】
選択的に、断面全体にわたる均一な温度分布は、鋼材の圧延の間、この形鋼の温度を適節に調節することによって得られる。
【0014】
以下に添付した図面に図示した発明の実施の態様につき本発明を詳説する。
【0015】
【発明の実施の態様】
形鋼HEB140は曲率半径200mの仮想初期反りを有している。選択的な水冷により、約700℃で、その断面全体にわたって十分に均一な温度分布が達せられた。
【0016】
図1には、引張りによる矯正の時点での温度に依存した形鋼の周囲温度への冷却後に期待される残留反りが示されている。700℃の引張り温度では残留反りが期待できないことが明瞭に認められる。
【0017】
図2には、引張り温度に依存した形鋼の圧力内部応力と引張内部応力の期待し得る相対的な最大値が示されている。上方の曲線はそれぞれ形鋼の圧力内部応力の期待し得る相対的な最大値を、一方下方の曲線は形鋼の引張内部応力のその都度の最大値を示している。図2から、715℃の引張り温度の場合、僅かな圧力内部応力も引張内部応力も生じ、同時に期待し得る残留反りが実際に零になることが明瞭に認められる(この件に関しては図1を参照されたい。)。
【0018】
図3は、もちろんその自重により差し当たり真っ直ぐな形鋼C240に関する図1に相当するダイヤグラムを示している。この場合も、フランジの外側における選択的な水冷却により、700℃以下の温度で、形鋼の断面全体にわたって均一な温度分布が達せられた。
【0019】
この形鋼は、712℃、702℃および570℃の引張り温度では反りを有していない。しかし、図2に相当する形鋼C240に関して作成したダイヤグラムを示している図4から、残留反りを消失させようとする場合、570℃だけでは形鋼の比較的低い圧力内部応力と引張内部応力が期待し得るに過ぎないことが推察される。僅かな内部応力−僅かな残留反りの発生を甘受して−は、形鋼C240を720℃以上の温度で引張りした際に達せられる。
【0020】
両発明の実施の態様にあっては、700℃以外の他の均質化温度を選択した際、残留反りと内部応力との他の組合せが生じることが言える。
【0021】
本発明による矯正方法の適用は、温度分布が断面全体にわたって均一であるが、しかし形鋼の縦方向では変化している場合にも可能である。形鋼の縦軸線にわたる不均一な温度分布に基づいた異なったフロー張力は、形状変化速度が異なるので均一化され、従って全形鋼に沿って可塑的なフローが期待され、しかも基礎強度が最も僅かな場所にあってのみ期待できない。
【0022】
【発明の効果】
本発明による方法により、形鋼の製造中における材料フローを損なうことのない、品質的に優れていてかつ反りも、内部応力も僅少な形鋼の生産が可能となる。
【図面の簡単な説明】
【図1】 形鋼HEB140の引張り矯正を示すダイヤグラムである。
【図2】 形鋼HEB140の引張り矯正を示すダイヤグラムである。
【図3】 形鋼C240の引張り矯正を示すダイヤグラムである。
【図4】 形鋼C240の引張り矯正を示すダイヤグラムである。[0001]
[Technical field to which the invention belongs]
The present invention relates to a method for straightening rolled shaped steel.
[0002]
[Prior art]
The rolled section steel, for example double T-section steel, U-section steel or angle material, is generally cooled on a cooling bed. Shape steel is distorted by uneven cooling. This strain has a detrimental effect on the straight and internal stress states of the section steel. As common to these two above-mentioned quality standards, the flatness at the time of sheet steel rolling is compared with this quality standard. When straightness is reduced (i.e., shape warping, twisting and bending warping (distortion caused by bending)), often high internal stresses are induced. Warped shapes must be post-treated. Internal stress reduces the load capacity of the shape steel.
[0003]
The cause of warpage is attributed to the acceptable dimensions of one or many straightening steps at low profile temperatures in the known art. In this regard, roller-type straighteners and press-type straighteners are used.
[0004]
In this case, a roller type straightening machine that continuously corrects the shape steel first sets a new warpage of the shape steel to a certain size. In this case, the existing internal stress is removed by the newly determined internal stress. However, this is not possible in principle over the entire cross section of the section steel. Within the region of neutral fibers outside the station, an unaffected material region remains during the entire correction process. After the first bending stroke, the product is subjected to a constant bending alternation (multiple warping alternations). At that time, the internal stress is deformed so that the shaped steel becomes straight after the straightening process. Residual internal stress remains fundamentally intact. The internal stress remaining in the shape steel with the above-mentioned problems in terms of load capacity as a shape steel is disadvantageous. In addition, severely warped sections cause problems during the straightening process (eg introduction into a straightening machine).
[0005]
In a press-type straightening machine that works discontinuously, the section of the section that is gradually warped to an unacceptable level is corrected by applying a bending that antagonizes as accurately as possible. Interference with internal stress is not possible with press straighteners. The unknown internal stress state, which is discontinuous after the straightening process, adversely affects the load capacity of the section steel. This method impedes material flow in the manufacture of shape steel and takes a lot of time for correction.
[0006]
Furthermore, methods and devices for selectively cooling the shape steel during rolling operations are known from known techniques (see Stahl and Eisen, 109 (1989), pages 171-176). Depending on the mass distribution of the heterogeneous steel, the shaped steel is cooled unevenly. With selective cooling, a sufficiently uniform temperature distribution can be achieved across the cross section of the section. This improves the material properties of the product. In order to provide selective cooling, the rolling line is provided with a cooling device, which enables rolling at a normal rolling speed. These cooling devices are adjustable, so that it is possible to cool various sizes of steel. Similarly, it is known from this known technique that the heat treatment of the shape steel is performed using the heat of rolling in the flow of the rolling operation.
[0007]
[Problems to be solved by the invention]
Based on the above-mentioned known technology, the problem underlying the present invention is that of a structural steel that is excellent in quality and has little warpage and little internal stress without impairing the material flow during the production of the structural steel. It is to provide a method of straightening the rolled shape steel that allows production.
[0008]
[Means for Solving the Problems]
The present invention, so as to have a temperature distribution that varies in a sufficiently uniform and the longitudinal direction in its cross-section by the shaped steel is heated to a temperature of 700 ° C. or less, the structural steel transformation range of the lower limit Ar 1 It is solved by correcting at the temperature just below .
[0009]
The shape of the cooled section is essentially dependent on the shape and temperature distribution of the section of the section at the point where the hottest region of the section is just below the temperature Ar 1 (end of transformation). It uses the recognition that it is. The shape occupies at this point of the shape steel remains as it is, with a completely uniform temperature distribution after the shape steel is completely transformed.
[0010]
The present invention is based on the idea that this point in the technical sense of uniform temperature distribution across the cross section of the section steel is used to correct the steel material shape. In this case, the present invention has a sufficiently uniform temperature distribution and corresponds to all temperatures in the transformation region Ar 1 -Ar 3 .
[0011]
The straightening of the shape steel is performed by pulling or upsetting. Due to the selection of the uniform temperature distribution as well as the correction temperature according to the invention and the subsequent selection of the correction time point, the section steel is thermally and uniformly transferred into the α region without any internal stress. This ensures that the above conditions are completely cooled to ambient temperature, even if the shape steel is warped and / or elastically tensioned again until it is completely cooled, based on uniform cooling. Will be maintained even after ending.
[0012]
Due to the advantageous configuration according to the invention, the section is at a temperature in the vicinity of the lower limit Ar 1 of the transformation zone, especially when the temperature is just below Ar 1 . Is because internal stress sometimes occurs in the phase of tissue remodeling of steel materials (Ar 1 -Ar 3) is immediately collapsed.
[0013]
Optionally, a uniform temperature distribution across the cross section is obtained by appropriately adjusting the temperature of this section during rolling of the steel.
[0014]
The present invention will be described in detail with reference to the embodiments of the invention shown in the accompanying drawings.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
The shape steel HEB 140 has a virtual initial warp with a curvature radius of 200 m. By selective water cooling, a sufficiently uniform temperature distribution was achieved at about 700 ° C. across its entire cross section.
[0016]
FIG. 1 shows the residual warpage expected after cooling the shape steel to ambient temperature depending on the temperature at the time of straightening by tension. It can be clearly seen that no residual warping can be expected at a tensile temperature of 700 ° C.
[0017]
FIG. 2 shows the expected relative maximum values of the pressure internal stress and the tensile internal stress of the section steel depending on the tensile temperature. The upper curves each show the expected relative maximum value of the pressure internal stress of the section steel, while the lower curve shows the respective maximum value of the tensile internal stress of the shape steel . From FIG. 2, it can be clearly seen that for a tensile temperature of 715 ° C., both a slight pressure internal stress and a tensile internal stress occur, and at the same time the expected residual warpage is actually zero (see FIG. 1 for this matter). Please refer.)
[0018]
FIG. 3 of course shows a diagram corresponding to FIG. 1 for a straight section C240 for the moment due to its own weight. Again, selective water cooling on the outside of the flange achieved a uniform temperature distribution across the section of the section at temperatures below 700 ° C.
[0019]
This section steel has no warp at tensile temperatures of 712 ° C, 702 ° C and 570 ° C. However, from FIG. 4 showing a diagram made with respect to the structural steel C240 corresponding to FIG. 2, when trying to eliminate the residual warp, the relatively low pressure internal stress and tensile internal stress of the structural steel only at 570 ° C. Can be expected. A slight internal stress-accepting the occurrence of a slight residual warp-can be achieved when the section steel C240 is pulled at a temperature of 720 ° C or higher.
[0020]
In embodiments of both inventions, it can be said that when a homogenization temperature other than 700 ° C. is selected, other combinations of residual warpage and internal stress occur.
[0021]
The application of the straightening method according to the invention is also possible when the temperature distribution is uniform over the entire cross section, but changes in the longitudinal direction of the section steel. Different flow tensions based on non-uniform temperature distribution across the longitudinal axis of the section steel are equalized due to the different rate of shape change, so a plastic flow is expected along the entire section steel and the basic strength is the highest. You can't expect it only in a few places.
[0022]
【The invention's effect】
By the method according to the present invention, it is possible to produce a shape steel which is excellent in quality and has little warpage and little internal stress without impairing the material flow during the production of the shape steel.
[Brief description of the drawings]
FIG. 1 is a diagram showing straightening of a section steel HEB140.
FIG. 2 is a diagram showing straightening of a section steel HEB140.
FIG. 3 is a diagram showing tension correction of a section steel C240.
FIG. 4 is a diagram showing tension correction of a section steel C240.
Claims (2)
形鋼が700℃以下の温度に加熱されることによりその断面にわたって十分に均一なかつその長手方向で変わる温度分布を有するようにして、形鋼を変態域の下方の限界Ar 1 の直下の温度で矯正することを特徴とする方法。In a method for straightening a rolled shape steel,
The section steel is heated to a temperature below 700 ° C. so that it has a temperature distribution that is sufficiently uniform over its cross section and varies in its longitudinal direction so that the section steel is at a temperature just below the limit Ar 1 below the transformation zone. A method characterized by correcting .
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19828785:2 | 1998-06-27 | ||
DE19828785A DE19828785C2 (en) | 1998-06-27 | 1998-06-27 | Process for straightening rolled section steel |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000024715A JP2000024715A (en) | 2000-01-25 |
JP4580046B2 true JP4580046B2 (en) | 2010-11-10 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP18057999A Expired - Fee Related JP4580046B2 (en) | 1998-06-27 | 1999-06-25 | Method for straightening rolled shaped steel |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0967026B1 (en) |
JP (1) | JP4580046B2 (en) |
KR (1) | KR20000006500A (en) |
AT (1) | ATE217553T1 (en) |
BR (1) | BR9902255A (en) |
DE (2) | DE19828785C2 (en) |
TW (1) | TW404858B (en) |
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CN103537512B (en) * | 2013-10-11 | 2015-04-22 | 南阳汉冶特钢有限公司 | Method for using normalizing line temperature-waiting straightening for remedying buckling steel plate with thickness smaller than 30mm |
JP7184022B2 (en) | 2019-11-18 | 2022-12-06 | トヨタ自動車株式会社 | Method for manufacturing steel plate member |
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JPS62235424A (en) * | 1986-04-02 | 1987-10-15 | Kawasaki Steel Corp | Method and apparatus row for on line shape controlling of shape steel |
JPH1071415A (en) * | 1996-05-15 | 1998-03-17 | Sms Schloeman Siemag Ag | Method for cooling shape beam |
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DE2262140A1 (en) * | 1972-12-19 | 1974-06-20 | Lasalle Steel Co | Deforming steels - without reducing their strength |
JPS611420A (en) * | 1984-06-12 | 1986-01-07 | Kobe Steel Ltd | Forced cooling method of hot-rolled thick steel plate and its device |
DE58903947D1 (en) * | 1988-09-27 | 1993-05-06 | Mannesmann Ag | METHOD FOR HEATING STEEL TUBES. |
JPH08300040A (en) * | 1995-04-28 | 1996-11-19 | Nkk Corp | Straightening method of thick steel plate |
-
1998
- 1998-06-27 DE DE19828785A patent/DE19828785C2/en not_active Expired - Fee Related
-
1999
- 1999-05-27 TW TW088108726A patent/TW404858B/en not_active IP Right Cessation
- 1999-06-11 AT AT99111380T patent/ATE217553T1/en active
- 1999-06-11 DE DE59901435T patent/DE59901435D1/en not_active Expired - Lifetime
- 1999-06-11 EP EP99111380A patent/EP0967026B1/en not_active Expired - Lifetime
- 1999-06-14 BR BR9902255-9A patent/BR9902255A/en not_active Application Discontinuation
- 1999-06-25 JP JP18057999A patent/JP4580046B2/en not_active Expired - Fee Related
- 1999-06-26 KR KR1019990024430A patent/KR20000006500A/en not_active Application Discontinuation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5050262A (en) * | 1973-09-04 | 1975-05-06 | ||
JPS56152928A (en) * | 1980-04-25 | 1981-11-26 | Nippon Steel Corp | Residual stress relieving device of h-beam |
JPS6174729A (en) * | 1984-09-18 | 1986-04-17 | Kawasaki Steel Corp | Flat bar production equipment |
JPS62235424A (en) * | 1986-04-02 | 1987-10-15 | Kawasaki Steel Corp | Method and apparatus row for on line shape controlling of shape steel |
JPH1071415A (en) * | 1996-05-15 | 1998-03-17 | Sms Schloeman Siemag Ag | Method for cooling shape beam |
Also Published As
Publication number | Publication date |
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ATE217553T1 (en) | 2002-06-15 |
DE19828785A1 (en) | 1999-12-30 |
BR9902255A (en) | 2000-01-25 |
EP0967026B1 (en) | 2002-05-15 |
TW404858B (en) | 2000-09-11 |
DE19828785C2 (en) | 2000-08-03 |
KR20000006500A (en) | 2000-01-25 |
DE59901435D1 (en) | 2002-06-20 |
EP0967026A3 (en) | 2000-07-05 |
JP2000024715A (en) | 2000-01-25 |
EP0967026A2 (en) | 1999-12-29 |
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