JP2019185868A - Manufacturing method for spark plug - Google Patents

Manufacturing method for spark plug Download PDF

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JP2019185868A
JP2019185868A JP2018071252A JP2018071252A JP2019185868A JP 2019185868 A JP2019185868 A JP 2019185868A JP 2018071252 A JP2018071252 A JP 2018071252A JP 2018071252 A JP2018071252 A JP 2018071252A JP 2019185868 A JP2019185868 A JP 2019185868A
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Prior art keywords
die
workpiece
angle
spark plug
screw
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JP6670339B2 (en
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王昭 佐藤
Kimiaki Sato
王昭 佐藤
創 河野
Hajime Kawano
創 河野
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T21/00Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs
    • H01T21/02Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs of sparking plugs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H3/00Making helical bodies or bodies having parts of helical shape
    • B21H3/02Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H3/00Making helical bodies or bodies having parts of helical shape
    • B21H3/02Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
    • B21H3/04Making by means of profiled-rolls or die rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K3/00Making engine or like machine parts not covered by sub-groups of B21K1/00; Making propellers or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00Sparking plugs
    • H01T13/02Details
    • H01T13/08Mounting, fixing or sealing of sparking plugs, e.g. in combustion chamber

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Spark Plugs (AREA)

Abstract

To provide a manufacturing method for a spark plug capable of reducing variations in an axial distance from a flange part to a male thread.SOLUTION: In a movement process, while maintaining a relationship between a reference position in a circumferential direction of a workpiece including a cylindrical part and a flange part and a reference position of a die, while bringing an end face of the die connected to a screw part into contact with a workpiece reference surface, the die is moved until the screw part of the die is pressed against the cylindrical part. The end face of the die includes at least a first part adjacent to the screw part and a second part adjacent to the first part. An angle θ1 formed by a reference plane perpendicular to the axis of the cylindrical part and the first part is larger than an angle θ2 formed by the reference plane and the second part. The angle θ2 is equal to or smaller than an angle θ3 formed by the reference plane and a workpiece reference plane.SELECTED DRAWING: Figure 2

Description

本発明はスパークプラグの製造方法に関し、特に転造によっておねじを形成するスパークプラグの製造方法に関するものである。   The present invention relates to a method for manufacturing a spark plug, and more particularly to a method for manufacturing a spark plug in which a male thread is formed by rolling.

スパークプラグの中心電極を絶縁保持する主体金具は、鍔部が設けられた筒部におねじが形成されている。スパークプラグは、エンジンのねじ穴に筒部のおねじが係合してエンジンに取り付けられる。鍔部はエンジンに対するねじ込み量を規制する。スパークプラグは、筒部に接合された接地電極と中心電極との間の火花ギャップに火炎核を作る。火炎核を成長させるため、スパークプラグは、着火の前段階である圧縮行程において生じる燃焼室内の気流に対し、接地電極が阻害しないように、エンジンに取り付けられるのが好ましい。   The metal shell that insulates and holds the center electrode of the spark plug has a screw formed in a cylindrical portion provided with a flange portion. The spark plug is attached to the engine by engaging a male screw of a cylindrical portion with a screw hole of the engine. The buttocks regulate the amount of screwing into the engine. The spark plug creates a flame kernel in a spark gap between the ground electrode and the center electrode joined to the cylindrical portion. In order to grow the flame kernel, the spark plug is preferably attached to the engine so that the ground electrode does not inhibit the airflow in the combustion chamber generated in the compression stroke, which is the stage before ignition.

ところで、主体金具をエンジンにねじ込んでいくと、鍔部によって規制されるまで、ねじのつる巻き線に沿って筒部は軸の周りを回転しながら軸方向に進む。筒部の周方向における接地電極の位置は、おねじの軸方向の移動を鍔部が規制したところで決まる。従って、筒部の周方向における接地電極の位置は、おねじのつる巻き線と接地電極との周方向の距離、及び、鍔部からおねじのねじ山までの軸方向の距離に依存する。   By the way, when the metal shell is screwed into the engine, the cylindrical portion advances in the axial direction while rotating around the shaft along the screw winding until it is regulated by the flange portion. The position of the ground electrode in the circumferential direction of the cylindrical portion is determined when the flange portion restricts the movement of the male screw in the axial direction. Therefore, the position of the ground electrode in the circumferential direction of the tube portion depends on the circumferential distance between the helical winding of the male screw and the ground electrode, and the axial distance from the flange portion to the screw thread of the male screw.

特許文献1には、接地電極が接合されたワークの筒部にダイスを用いておねじを転造する技術において、ダイスの端面とワークの鍔部との間に位置決め部材を介在させた後、ダイスの回転角度を固定した状態でダイスの端面に位置決め部材を接触させ、ダイスとワークとの軸方向の相対位置を設定した後、転造を行う技術が開示されている。   In Patent Document 1, in a technique of rolling a screw using a die to a cylindrical portion of a workpiece to which a ground electrode is bonded, a positioning member is interposed between an end surface of the die and a flange portion of the workpiece, A technique is disclosed in which rolling is performed after a positioning member is brought into contact with the end face of the die in a state where the rotation angle of the die is fixed, and the axial relative position between the die and the workpiece is set.

特開2010−129520号公報JP 2010-129520 A

しかし、特許文献1に開示される技術では、位置決め部材と鍔部との間に切り粉等の異物をかみ込んでしまうと、異物の大きさの分だけねじ山が軸方向にずれるので、主体金具の鍔部からねじ山までの軸方向の距離のばらつきが大きくなる。   However, in the technique disclosed in Patent Document 1, if a foreign matter such as cutting powder is caught between the positioning member and the collar portion, the thread is displaced in the axial direction by the size of the foreign matter. The variation in the axial distance from the flange of the metal fitting to the thread is increased.

本発明はこの問題点を解決するためになされたものであり、主体金具の鍔部からねじ山までの軸方向の距離のばらつきを低減できるスパークプラグの製造方法を提供することを目的としている。   The present invention has been made to solve this problem, and an object of the present invention is to provide a spark plug manufacturing method capable of reducing variations in the axial distance from the flange portion of the metal shell to the thread.

この目的を達成するために本発明は、先端側から後端側へ延びる円筒状の筒部と、筒部の後端側から径方向の外側へ鍔状に張り出す鍔部と、を備える主体金具と、筒部の先端に接続される接地電極と、主体金具の内部に絶縁保持され接地電極と火花ギャップを介して対向する中心電極と、を備えるスパークプラグの製造方法である。移動工程において、筒部と鍔部とを備えるワークの周方向の基準位置とダイスの基準位置との関係を維持した状態で、ダイスのねじ部が筒部に押し当てられるまでダイスを移動させる。移動工程では、ねじ部に連絡するダイスの端面を、ワークの鍔部の先端側のワーク基準面に接触させながらダイスを移動させる。転造工程において、筒部にねじ部を押し当てたダイスによって筒部におねじを転造する。ダイスの端面は、ねじ部に隣接する第1部と、第1部に隣接する第2部と、を少なくとも備え、筒部の軸線に垂直な基準平面と第1部とのなす角θ1は、基準平面と第2部とのなす角θ2より大きく、角θ2は、基準平面とワーク基準面とのなす角θ3以下である。   In order to achieve this object, the present invention is a main body comprising a cylindrical tube portion extending from the front end side to the rear end side, and a hook portion projecting in a hook shape from the rear end side of the tube portion to the outside in the radial direction. A spark plug manufacturing method comprising: a metal fitting; a ground electrode connected to the tip of a cylindrical portion; and a center electrode insulated and held inside the metal shell and opposed to the ground electrode via a spark gap. In the moving step, the die is moved until the screw portion of the die is pressed against the cylindrical portion while maintaining the relationship between the reference position in the circumferential direction of the workpiece including the cylindrical portion and the flange portion and the reference position of the die. In the moving process, the die is moved while bringing the end surface of the die communicating with the screw portion into contact with the workpiece reference surface on the tip side of the flange portion of the workpiece. In the rolling process, the screw is rolled onto the cylinder portion by a die that presses the screw portion against the cylinder portion. The end face of the die includes at least a first part adjacent to the screw part and a second part adjacent to the first part, and an angle θ1 formed by a reference plane perpendicular to the axis of the cylinder part and the first part is The angle θ2 is larger than the angle θ2 formed by the reference plane and the second part, and the angle θ2 is less than or equal to the angle θ3 formed by the reference plane and the workpiece reference plane.

請求項1記載のスパークプラグの製造方法によれば、移動工程により、ダイスの端面をワーク基準面に接触させながら、ダイスのねじ部がワークの筒部に押し当てられるまでダイスを移動させる。ダイスの端面は、ねじ部に隣接する第1部と基準平面とのなす角θ1が、第1部に隣接する第2部と基準平面とのなす角θ2より大きく、角θ2が基準平面とワーク基準面とのなす角θ3以下である。これにより、ダイスの端面やワーク基準面に異物が付着していても、移動工程において第1部とワーク基準面との干渉を防ぎながら、第2部によって異物を押し退け、ダイスの端面をワーク基準面に密着させ易くできる。よって、鍔部からねじ山までの軸方向の距離のばらつきを低減できる。   According to the spark plug manufacturing method of the first aspect, in the moving step, the die is moved until the screw portion of the die is pressed against the cylinder portion of the workpiece while the end surface of the die is in contact with the workpiece reference surface. The end face of the die has an angle θ1 formed by the first part adjacent to the screw part and the reference plane larger than an angle θ2 formed by the second part adjacent to the first part and the reference plane, and the angle θ2 is set between the reference plane and the workpiece. The angle formed with the reference plane is equal to or smaller than θ3. As a result, even if foreign matter adheres to the end surface of the die or the workpiece reference surface, the foreign material is pushed away by the second portion while preventing the interference between the first portion and the workpiece reference surface in the moving process, and the end surface of the die is used as the workpiece reference. It can be easily adhered to the surface. Therefore, variation in the axial distance from the buttocks to the thread can be reduced.

請求項2記載のスパークプラグの製造方法によれば、移動工程では、第1角にダイスの第1部を接触させた後、ワーク基準面にダイスの第2部を接触させる。ワークは、鍔部の側面とワーク基準面とが交わる第1角に丸みが付けられているので、請求項1の効果に加え、移動工程においてワークの第1角がダイスの第1部を傷つけ難くできる。   According to the spark plug manufacturing method of the second aspect, in the moving step, after the first part of the die is brought into contact with the first corner, the second part of the die is brought into contact with the workpiece reference surface. Since the workpiece is rounded at the first corner where the side surface of the flange portion intersects the workpiece reference surface, in addition to the effect of claim 1, the first corner of the workpiece damages the first portion of the die in the moving process. It can be difficult.

請求項3記載のスパークプラグの製造方法によれば、角θ2は角θ3と等しいので、ワーク基準面と第2部との接触面積を増やすことができる。よって、請求項1又は2の効果に加え、転造工程におけるワークの姿勢を安定にできる。   According to the spark plug manufacturing method of the third aspect, since the angle θ2 is equal to the angle θ3, the contact area between the workpiece reference surface and the second part can be increased. Therefore, in addition to the effect of Claim 1 or 2, the posture of the workpiece in the rolling process can be stabilized.

請求項4記載のスパークプラグの製造方法によれば、第1部と第2部とが交わる第2角に丸みが付けられているので、請求項1から3のいずれかの効果に加え、移動工程においてダイスの第2角がワーク基準面を傷つけ難くできる。   According to the spark plug manufacturing method of claim 4, since the second corner where the first part and the second part intersect is rounded, in addition to the effect of any one of claims 1 to 3, the movement In the process, the second corner of the die can hardly damage the workpiece reference surface.

スパークプラグの片側断面図である。It is a half sectional view of a spark plug. ダイスの間に移動させたワークの側面図である。It is a side view of the workpiece moved between dies. (a)は移動工程の初期段階におけるワーク及びダイスの断面図であり、(b)は移動工程の中期段階におけるワーク及びダイスの断面図であり、(c)は移動工程の終期段階におけるワーク及びダイスの断面図である。(A) is a cross-sectional view of the work and dice in the initial stage of the moving process, (b) is a cross-sectional view of the work and dice in the middle stage of the moving process, and (c) is a cross-sectional view of the work and dice in the final stage of the moving process. It is sectional drawing of dice | dies.

以下、本発明の好ましい実施形態について添付図面を参照して説明する。図1は軸線Oを境にしたスパークプラグ10の片側断面図である。図1では、紙面下側をスパークプラグ10の先端側、紙面上側をスパークプラグ10の後端側という。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a sectional side view of a spark plug 10 with an axis O as a boundary. In FIG. 1, the lower side of the drawing is referred to as the front end side of the spark plug 10, and the upper side of the drawing is referred to as the rear end side of the spark plug 10.

図1に示すようにスパークプラグ10は、絶縁体11、中心電極13、主体金具15及び接地電極22を備えている。絶縁体11は、高温下の絶縁性や機械的特性に優れるアルミナ等により形成された略円筒状の部材である。絶縁体11は、軸線Oに沿って軸孔12が貫通する。   As shown in FIG. 1, the spark plug 10 includes an insulator 11, a center electrode 13, a metal shell 15, and a ground electrode 22. The insulator 11 is a substantially cylindrical member formed of alumina or the like that is excellent in insulation at high temperatures and mechanical properties. The insulator 11 passes through the shaft hole 12 along the axis O.

中心電極13は、軸孔12に挿入され軸線Oに沿って絶縁体11に保持される棒状の電極である。中心電極13は、絶縁体11の先端から突出するように軸孔12に配置されている。中心電極13は、熱伝導性に優れる芯材が電極母材に埋設されている。電極母材は、Niを主体とする合金またはNiからなる金属材料で形成されており、芯材は銅または銅を主成分とする合金で形成されている。   The center electrode 13 is a rod-shaped electrode that is inserted into the shaft hole 12 and held by the insulator 11 along the axis O. The center electrode 13 is disposed in the shaft hole 12 so as to protrude from the tip of the insulator 11. The center electrode 13 has a core material excellent in thermal conductivity embedded in the electrode base material. The electrode base material is made of an alloy mainly composed of Ni or a metal material made of Ni, and the core material is made of copper or an alloy mainly composed of copper.

端子金具14は、高圧ケーブル(図示せず)が接続される棒状の部材であり、先端側が絶縁体11内に配置される。端子金具14は、軸孔12内で中心電極13と電気的に接続されている。絶縁体11の外周の先端側に、端子金具14と軸線O方向に間隔をあけて主体金具15が固定されている。   The terminal fitting 14 is a rod-like member to which a high voltage cable (not shown) is connected, and the distal end side is disposed in the insulator 11. The terminal fitting 14 is electrically connected to the center electrode 13 in the shaft hole 12. A metal shell 15 is fixed to the distal end side of the outer periphery of the insulator 11 with a space in the direction of the axis O from the terminal metal fixture 14.

主体金具15は、導電性を有する金属材料(例えば低炭素鋼等)によって形成された略円筒状の部材である。主体金具15は、円筒状に形成される筒部16と、筒部16の軸方向に直交する軸直角方向へ鍔状に張り出す鍔部18と、鍔部18を挟んで筒部16の軸方向の反対側に連接される後端部19とを備えている。後端部19は、鍔部18よりも肉厚が薄い薄肉部20と、薄肉部20から径方向の外側に突出する工具係合部21と、を備えている。   The metal shell 15 is a substantially cylindrical member formed of a conductive metal material (for example, low carbon steel). The metal shell 15 includes a cylindrical portion 16 that is formed in a cylindrical shape, a flange portion 18 that projects in a hook shape in a direction perpendicular to the axis perpendicular to the axial direction of the cylindrical portion 16, and a shaft of the cylindrical portion 16 that sandwiches the flange portion 18. And a rear end portion 19 connected to the opposite side of the direction. The rear end portion 19 includes a thin portion 20 that is thinner than the flange portion 18, and a tool engagement portion 21 that protrudes radially outward from the thin portion 20.

筒部16は、絶縁体11の先端側の部分を取り囲む部位であり、外周におねじ17が形成されている。おねじ17は、エンジン24のねじ穴25に係合して主体金具15をエンジン24に固定する。鍔部18は、エンジン24に対するおねじ17のねじ込み量を規制すると共に、おねじ17とねじ穴25との隙間を塞ぐための部位である。本実施の形態では、鍔部18と筒部16との間にガスケット23が装着されている。鍔部18とエンジン24との間に挟まれたガスケット23は、おねじ17とねじ穴25との隙間を封止する。   The cylinder part 16 is a part surrounding the portion on the tip side of the insulator 11, and a screw 17 is formed on the outer periphery. The male screw 17 engages with the screw hole 25 of the engine 24 to fix the metal shell 15 to the engine 24. The flange portion 18 is a portion for restricting the screwing amount of the male screw 17 into the engine 24 and closing the gap between the male screw 17 and the screw hole 25. In the present embodiment, a gasket 23 is attached between the flange portion 18 and the cylindrical portion 16. A gasket 23 sandwiched between the flange 18 and the engine 24 seals the gap between the male screw 17 and the screw hole 25.

薄肉部20は、主体金具15を絶縁体11に組み付けるときに、塑性変形させて加締め固定するための部位である。工具係合部21は、エンジン24のねじ穴25におねじ17をねじ込むときに、レンチ等の工具を係合させる部位である。   The thin portion 20 is a portion for plastic deformation and caulking and fixing when the metal shell 15 is assembled to the insulator 11. The tool engaging portion 21 is a portion that engages a tool such as a wrench when the screw 17 is screwed into the screw hole 25 of the engine 24.

接地電極22は、主体金具15の筒部16に接合される棒状の金属製(例えばニッケル基合金製)の部材である。接地電極22と中心電極13との間に火花ギャップが形成される。本実施の形態では、接地電極22は屈曲している。   The ground electrode 22 is a rod-shaped metal member (for example, a nickel-base alloy) that is joined to the cylindrical portion 16 of the metal shell 15. A spark gap is formed between the ground electrode 22 and the center electrode 13. In the present embodiment, the ground electrode 22 is bent.

スパークプラグ10は、例えば、以下のような方法によって製造される。まず、ワーク30(図2参照)を加工して主体金具15を得る。ワーク30は、冷間鍛造や切削等により形成された筒部16に接地電極22(屈曲する前の直線状の棒材)が接合されている。ダイス41(図2参照)によってワーク30の筒部16におねじ17が転造された後、メッキ等が施されて主体金具15が得られる。   The spark plug 10 is manufactured by the following method, for example. First, the metal shell 15 is obtained by processing the workpiece 30 (see FIG. 2). The workpiece 30 has a ground electrode 22 (a straight bar before bending) joined to a cylindrical portion 16 formed by cold forging, cutting, or the like. After the screw 17 is rolled on the cylindrical portion 16 of the work 30 by the die 41 (see FIG. 2), plating or the like is performed to obtain the metal shell 15.

これとは別に、中心電極13を絶縁体11の軸孔12に挿入し、中心電極13の先端が軸孔12から外部に露出するように配置する。次いで、絶縁体11の軸孔12に端子金具14を挿入し、端子金具14と中心電極13との導通を確保する。次に、主体金具15に絶縁体11を挿入し、主体金具15の後端を屈曲して主体金具15を絶縁体11に組み付ける。接地電極22を曲げ、ガスケット23を装着してスパークプラグ10を得る。   Separately, the center electrode 13 is inserted into the shaft hole 12 of the insulator 11, and the tip of the center electrode 13 is disposed so as to be exposed to the outside from the shaft hole 12. Next, the terminal fitting 14 is inserted into the shaft hole 12 of the insulator 11, and conduction between the terminal fitting 14 and the center electrode 13 is ensured. Next, the insulator 11 is inserted into the metal shell 15, the rear end of the metal shell 15 is bent, and the metal shell 15 is assembled to the insulator 11. The spark plug 10 is obtained by bending the ground electrode 22 and attaching the gasket 23.

得られたスパークプラグ10の主体金具15をエンジン24のねじ穴25にねじ込んでいくと、筒部16に配置されたガスケット23がエンジン24に密着するまで、ねじのつる巻き線に沿って主体金具15は軸線Oを中心に回転しながら軸方向に進む。エンジン24に取り付けられた主体金具15の周方向における接地電極22の位置は、おねじ17の軸方向の移動を鍔部18及びガスケット23が規制したところで決まる。   When the metal shell 15 of the obtained spark plug 10 is screwed into the screw hole 25 of the engine 24, the metal shell 15 is disposed along the screw winding until the gasket 23 disposed in the cylinder portion 16 is in close contact with the engine 24. 15 advances in the axial direction while rotating about the axis O. The position of the ground electrode 22 in the circumferential direction of the metal shell 15 attached to the engine 24 is determined when the flange portion 18 and the gasket 23 restrict the movement of the male screw 17 in the axial direction.

エンジン24に取り付けられたスパークプラグ10は、端子金具14に高電圧が印加されると、接地電極22と中心電極13との間で火花放電が起こり、火炎核を作る。火炎核を成長させ混合気に着火し易くするためには、着火の前段階である圧縮行程において生じる気流に対し、接地電極22が阻害しないようにするのが好ましい。   When a high voltage is applied to the terminal fitting 14, the spark plug 10 attached to the engine 24 generates a spark discharge between the ground electrode 22 and the center electrode 13 to create a flame kernel. In order to grow the flame kernel and make it easy to ignite the air-fuel mixture, it is preferable that the ground electrode 22 does not inhibit the airflow generated in the compression stroke, which is the stage before ignition.

ガスケット23の厚さのばらつきが十分に小さければ、エンジン24にスパークプラグ10が取り付けられた状態における中心電極13(軸線O)に対する接地電極22の周方向の位置は、鍔部18の先端側のワーク基準面31(図2参照)に対するおねじ17のつる巻き線の軸方向および周方向の位置に依存する。筒部16の軸方向におけるつる巻き線の位置が変動すれば、中心電極13に対する接地電極22の周方向の位置が変動する。例えば、おねじ17のピッチが1.00mmの場合、おねじ17のつる巻き線が軸方向に約28μmずれると、おねじ17の締め付けトルクが一定のときに、接地電極22の位置は軸線Oの回りに10°ずれる。   If the variation in the thickness of the gasket 23 is sufficiently small, the position of the ground electrode 22 in the circumferential direction with respect to the center electrode 13 (axis O) when the spark plug 10 is attached to the engine 24 is It depends on the axial and circumferential positions of the helical winding of the external thread 17 with respect to the workpiece reference plane 31 (see FIG. 2). If the position of the helical winding in the axial direction of the cylindrical portion 16 varies, the circumferential position of the ground electrode 22 with respect to the center electrode 13 varies. For example, when the pitch of the male screw 17 is 1.00 mm and the helical winding of the male screw 17 is displaced by about 28 μm in the axial direction, the position of the ground electrode 22 is the axis O when the tightening torque of the male screw 17 is constant. 10 ° off around

そこで、エンジン24に取り付けられたスパークプラグ10の中心電極13に対する接地電極22の位置(軸線Oの回りの角度)の精度を高めて、混合気への着火の安定性を高めるためには、おねじ17のつる巻き線の周方向における位置を定めた上で、その軸方向における位置精度を高める必要がある。   Therefore, in order to improve the accuracy of the position of the ground electrode 22 (angle around the axis O) with respect to the center electrode 13 of the spark plug 10 attached to the engine 24 and to improve the stability of ignition of the air-fuel mixture, It is necessary to determine the position accuracy in the axial direction after determining the position in the circumferential direction of the helical winding of the screw 17.

図2及び図3を参照して、ダイス41を用いてワーク30におねじ17を転造する方法について説明する。図2はダイス41の間に移動させたワーク30の側面図である。本実施形態ではダイス41は丸ダイスであり、3つのダイス41が配置されている。図2では、全部で3つあるダイス41のうち2つのダイス41のワーク30に面した部分(ダイス41の一部)が模式的に図示されている。   With reference to FIG.2 and FIG.3, the method to roll the screw | thread 17 to the workpiece | work 30 using the die | dye 41 is demonstrated. FIG. 2 is a side view of the workpiece 30 moved between the dies 41. In the present embodiment, the die 41 is a round die, and three dice 41 are arranged. In FIG. 2, a part of two dies 41 facing the work 30 (a part of the dies 41) out of the three dies 41 in total is schematically illustrated.

図2に示すようにワーク30は、軸線Oに沿って先端側から後端側へ向けて筒部16、鍔部18及び後端部19が連接されている。ワーク30の薄肉部20及び接地電極22は、曲げ加工前のまっすぐな状態である。筒部16の先端に接地電極22が接合されている。接地電極22は、筒部16に付されたポンチマーク等の合わせマーク(図示せず)を通る、軸線Oと平行な直線上に配置されている。   As shown in FIG. 2, the workpiece 30 is connected to the cylindrical portion 16, the flange portion 18, and the rear end portion 19 along the axis O from the front end side toward the rear end side. The thin portion 20 and the ground electrode 22 of the workpiece 30 are in a straight state before bending. A ground electrode 22 is joined to the tip of the cylindrical portion 16. The ground electrode 22 is disposed on a straight line passing through an alignment mark (not shown) such as a punch mark attached to the cylindrical portion 16 and parallel to the axis O.

ワーク30は、鍔部18の先端側を向くワーク基準面31と鍔部18の側面32とが交わる第1角33に丸みが付けられている。本実施形態では、側面32の一部に先細りとなるテーパが付けられている(側面32の一部が円錐状に形成されている)が、必ずしもこれに限られるものではない。鍔部18の側面32の全体を円柱側面にすることは当然可能である。なお、ワーク基準面31と筒部16とを接続する接続部34の外径は、筒部16の外径よりも小さい。ガスケット23(図1参照)はワーク基準面31に配置される。   The workpiece 30 is rounded at a first corner 33 where a workpiece reference surface 31 facing the distal end side of the flange portion 18 and a side surface 32 of the flange portion 18 intersect. In the present embodiment, a part of the side surface 32 is tapered (a part of the side surface 32 is formed in a conical shape), but is not necessarily limited thereto. Of course, the entire side surface 32 of the flange 18 can be a cylindrical side surface. Note that the outer diameter of the connecting portion 34 that connects the workpiece reference surface 31 and the cylindrical portion 16 is smaller than the outer diameter of the cylindrical portion 16. The gasket 23 (see FIG. 1) is disposed on the workpiece reference surface 31.

ワークホルダ40はワーク30を保持する部材であり、先端側にコレットチャックやマンドレル型ストッパ等を備えている。ワークホルダ40は、自身の先端側から軸線Oに沿ってワーク30の後端側からワーク30の先端側へ向けて挿入される。ワークホルダ40は、保持したワーク30の軸線Oを中心とする回転、及び、ワーク30の軸線Oの後端側(図2上側)への移動を許容する。ワークホルダ40は、アクチュエータ(図示せず)により、パーツフィーダ等のワーク供給装置(図示せず)とダイス41との間を往復する。   The work holder 40 is a member that holds the work 30, and includes a collet chuck, a mandrel type stopper, and the like on the tip side. The work holder 40 is inserted along the axis O from the front end side of the work holder 40 toward the front end side of the work 30 from the rear end side of the work 30. The work holder 40 allows rotation of the held work 30 around the axis O and movement of the work 30 to the rear end side (upper side in FIG. 2). The work holder 40 reciprocates between a work supply device (not shown) such as a parts feeder and the die 41 by an actuator (not shown).

ワークホルダ40は、ばね(図示せず)が配置されている。ばねは、ワークホルダ40がワーク30を保持した状態でワーク30に軸線Oの後端側への力が加えられると、自身の弾性力によってワーク30に軸線Oの先端側(図2下側)への力を加え、ワーク30の軸線方向の位置を復元する。   The work holder 40 is provided with a spring (not shown). When a force to the rear end side of the axis line O is applied to the work 30 with the work holder 40 holding the work 30, the spring has its own elastic force on the work piece 30 on the front end side of the axis O (lower side in FIG. 2). The position of the workpiece 30 in the axial direction is restored.

ダイス41は、ダイス41の中心軸(図示せず)及びねじ部42が、ワークホルダ40に保持されたワーク30の軸線Oに沿って配置されている。ダイス41の端面43は、ワーク30の軸線方向の後端側を向いている。ダイス41は、アクチュエータ(図示せず)によって、ワーク30の軸線Oに垂直な方向へ往復移動し、さらにダイス41の中心軸を中心に回転する。制御装置(図示せず)は、ダイス41上の任意の基準点の回転角度を記憶し、アクチュエータを作動させて、ダイス41上の任意の基準点が所定の回転角度に位置する状態(以下「ダイスの基準位置」と称す)に設定できる。   In the die 41, the central axis (not shown) of the die 41 and the screw portion 42 are arranged along the axis O of the workpiece 30 held by the workpiece holder 40. The end surface 43 of the die 41 faces the rear end side in the axial direction of the workpiece 30. The die 41 is reciprocated in a direction perpendicular to the axis O of the workpiece 30 by an actuator (not shown), and further rotates around the central axis of the die 41. The control device (not shown) stores the rotation angle of an arbitrary reference point on the die 41 and operates the actuator so that the arbitrary reference point on the die 41 is positioned at a predetermined rotation angle (hereinafter, “ It can be set to “the reference position of the die”.

ダイス41の端面43は、ねじ部42に隣接する第1部44と、第1部44に隣接する第2部45と、を備えている。第1部44及び第2部45は円環状の面である。第1部44と第2部45とが交わる第2角46には丸みが付けられている。軸線Oに垂直な基準平面47と第1部44とのなす角θ1(鋭角側)は、基準平面47と第2部45とのなす角θ2(鋭角側)よりも大きい。また、角θ2は、基準平面47とワーク基準面31とのなす角θ3(鋭角側)以下である。本実施形態ではθ2=θ3である。   The end face 43 of the die 41 includes a first part 44 adjacent to the screw part 42 and a second part 45 adjacent to the first part 44. The first part 44 and the second part 45 are annular surfaces. The second corner 46 where the first part 44 and the second part 45 intersect is rounded. An angle θ1 (acute angle side) formed by the reference plane 47 perpendicular to the axis O and the first portion 44 is larger than an angle θ2 (acute angle side) formed by the reference plane 47 and the second portion 45. Further, the angle θ2 is equal to or smaller than the angle θ3 (acute angle side) formed by the reference plane 47 and the workpiece reference plane 31. In this embodiment, θ2 = θ3.

なお、軸線Oに垂直な方向における第1部44の径方向の長さ(ねじ部42から第2角46までの距離)は、軸線Oに垂直な方向におけるワーク基準面31の径方向の長さよりも短い。第2部45の径方向の長さ(沿面距離)は、ワーク基準面31の径方向の長さ(沿面距離)よりも短い。軸線Oに垂直な方向における第1部44から第2部45までの径方向の長さは、軸線Oに垂直な方向におけるワーク基準面31の径方向の長さ以上である。転造のためにワーク30にダイス41が近づく移動工程において、ワーク基準面31と第2部45とを重ね合わせるためである。   The length in the radial direction of the first portion 44 in the direction perpendicular to the axis O (the distance from the screw portion 42 to the second corner 46) is the length in the radial direction of the workpiece reference surface 31 in the direction perpendicular to the axis O. Shorter than that. The radial length (creeping distance) of the second part 45 is shorter than the radial length (creeping distance) of the workpiece reference surface 31. The length in the radial direction from the first portion 44 to the second portion 45 in the direction perpendicular to the axis O is equal to or greater than the length in the radial direction of the workpiece reference surface 31 in the direction perpendicular to the axis O. This is because the workpiece reference surface 31 and the second portion 45 are overlapped in the moving process in which the die 41 approaches the workpiece 30 for rolling.

図3(a)は、転造のためワーク30にダイス41が近づく移動工程の初期段階におけるワーク30及びダイス41の断面図であり、図3(b)は移動工程の中期段階におけるワーク30及びダイス41の断面図であり、図3(c)は移動工程の終期段階におけるワーク30及びダイス41の断面図である。図3(b)及び図3(c)ではノズル48の図示が省略されている。   3A is a cross-sectional view of the work 30 and the die 41 in the initial stage of the moving process in which the die 41 approaches the work 30 for rolling, and FIG. 3B is a cross-sectional view of the work 30 and the medium 30 in the middle stage of the moving process. FIG. 3C is a cross-sectional view of the die 41, and FIG. 3C is a cross-sectional view of the work 30 and the die 41 at the final stage of the moving process. In FIG. 3B and FIG. 3C, the illustration of the nozzle 48 is omitted.

ワーク30は、パーツフィーダ等のワーク供給装置(図示せず)により、接地電極22の筒部16に対する周方向の位置を揃えた状態(以下「ワークの周方向の基準位置」と称す)に整列される。ワークホルダ40はワーク30を保持し、ダイス41に対するワーク30の周方向の基準位置を維持して、図3(a)に示すように、筒部16をダイス41間に挿入する。   The workpiece 30 is aligned in a state where the circumferential position of the ground electrode 22 with respect to the cylindrical portion 16 is aligned (hereinafter referred to as “the circumferential reference position of the workpiece”) by a workpiece feeder (not shown) such as a parts feeder. Is done. The workpiece holder 40 holds the workpiece 30, maintains the reference position in the circumferential direction of the workpiece 30 with respect to the die 41, and inserts the cylindrical portion 16 between the dies 41 as shown in FIG.

このときのワークホルダ40は、ワーク基準面31が、ダイス41の第2部45よりも軸線方向の先端側(図3(a)下側)に位置するようにワーク30を保持する。即ちワーク30の第1角33は、ダイス41の第2角46よりも軸線方向の先端側に位置する。このときのダイス41は、制御装置(図示せず)により、ダイス41上の任意の基準点が所定の回転角度に位置する状態(ダイス41の基準位置)に設定される。   At this time, the work holder 40 holds the work 30 so that the work reference surface 31 is positioned on the tip end side (lower side in FIG. 3A) in the axial direction with respect to the second portion 45 of the die 41. In other words, the first corner 33 of the workpiece 30 is located on the tip end side in the axial direction with respect to the second corner 46 of the die 41. The dice 41 at this time is set to a state where an arbitrary reference point on the die 41 is positioned at a predetermined rotation angle (a reference position of the dice 41) by a control device (not shown).

移動工程においては、ワーク30の周方向の基準位置とダイス41の基準位置との関係を維持した状態で(ダイス41を回転させないで)、ワーク30の軸線Oと垂直な方向に3つのダイス41が移動し、ダイス41がワーク30に近づく。各ダイス41の端面43へ向けてそれぞれ配置されたノズル48は、転造油を吐出する。ノズル48が吐出した転造油は、ダイス41の第1部44及び第2部45を流れた後、ねじ部42に流下する。   In the moving process, the three dies 41 in the direction perpendicular to the axis O of the workpiece 30 are maintained in a state where the relationship between the reference position in the circumferential direction of the workpiece 30 and the reference position of the die 41 is maintained (without rotating the die 41). Moves and the die 41 approaches the workpiece 30. The nozzles 48 arranged toward the end face 43 of each die 41 discharge the formed oil. The rolling oil discharged from the nozzle 48 flows through the first portion 44 and the second portion 45 of the die 41 and then flows down to the screw portion 42.

図3(b)に示すようにワーク30に近づいたダイス41は、初めに第1部44がワーク30の第1角33に当たる。第1角33は丸みが付けられているので、第1角33がダイス41の第1部44を傷つけ難くできる。   As shown in FIG. 3B, in the die 41 approaching the work 30, the first portion 44 first hits the first corner 33 of the work 30. Since the first corner 33 is rounded, the first corner 33 can hardly damage the first portion 44 of the die 41.

ワーク30及びダイス41はθ2≦θ3(図2参照)かつθ2<θ1の関係にあるので、ワーク基準面31に第1部44が干渉することなく、ダイス41は、ワーク30の第1角33を第1部44が擦りながらワーク30に近づく。ダイス41の第1部44に第1角33が押されたワーク30は、軸線Oの後端側(図3(b)上側)へ移動する。ワークホルダ40は、ばね(図示せず)の復元力により、ワーク30に先端側(図3(b)下側)への力を加え、ワーク30の第1角33をダイス41の第1部44に密着させる。   Since the workpiece 30 and the die 41 have a relationship of θ2 ≦ θ3 (see FIG. 2) and θ2 <θ1, the first portion 44 does not interfere with the workpiece reference surface 31, and the die 41 has the first angle 33 of the workpiece 30. The first part 44 approaches the work 30 while rubbing. The workpiece 30 whose first corner 33 is pushed by the first portion 44 of the die 41 moves to the rear end side (upper side in FIG. 3B) of the axis O. The work holder 40 applies a force toward the tip side (lower side in FIG. 3B) to the work 30 by a restoring force of a spring (not shown), and the first corner 33 of the work 30 is moved to the first part of the die 41. 44.

図3(c)に示すように、ダイス41の第2角46がワーク30の第1角33を超えてワーク30に近づくと、ダイス41の第2部45がワーク基準面31の先端側(図3(c)下側)へ入り込む。第1部44と第2部45とが交わる第2角46に丸みが付けられているので、ダイス41の第2角46がワーク基準面31を傷つけ難くできる。   As shown in FIG. 3C, when the second corner 46 of the die 41 exceeds the first corner 33 of the workpiece 30 and approaches the workpiece 30, the second portion 45 of the die 41 is moved to the tip side of the workpiece reference surface 31 ( Enter the lower side of FIG. Since the second corner 46 where the first portion 44 and the second portion 45 intersect is rounded, the second corner 46 of the die 41 can hardly damage the workpiece reference surface 31.

ワーク30及びダイス41はθ2≦θ3(図2参照)の関係にあるので、切り粉等の異物が第2部45やワーク基準面31に付着していても、第2部45によって異物を押し退け易くできる。第2部45から第1部44を流れる転造油は、第2部45とワーク基準面31との間の異物を濡らして異物を押し退け易くし、さらに第2部45が押し退けた異物を洗い流し、ワーク30への異物の再付着を防ぐ。   Since the workpiece 30 and the die 41 are in a relationship of θ2 ≦ θ3 (see FIG. 2), even if foreign matter such as chips adheres to the second portion 45 or the workpiece reference surface 31, the second portion 45 pushes away the foreign matter. Easy to do. The rolling oil flowing from the second part 45 to the first part 44 wets the foreign matter between the second part 45 and the workpiece reference surface 31 to make it easy to push away the foreign matter, and further wash away the foreign matter pushed away by the second part 45. , Preventing reattachment of foreign matter to the work 30.

ダイス41は、第2部45がワーク基準面31の先端側(図3(c)下側)へ入り込みながら、ねじ部42が筒部16に接触する(かみ込む)まで移動する。ワークホルダ40は、ばね(図示せず)の復元力により、ワーク30に先端側(図3(c)下側)への力を加えるので、第2部45やワーク基準面31に異物が付着していても、異物を押し退けて、第2部45とワーク基準面31との間に異物をかみ込み難くできる。ばねがワーク30に加える軸線方向の力は、ばねの弾性力により調整できる。   The die 41 moves until the screw portion 42 contacts (bits into) the cylindrical portion 16 while the second portion 45 enters the distal end side (the lower side in FIG. 3C) of the workpiece reference surface 31. The work holder 40 applies a force toward the tip side (the lower side in FIG. 3C) to the work 30 by a restoring force of a spring (not shown), so that foreign matter adheres to the second portion 45 and the work reference surface 31. Even if this is done, the foreign matter can be pushed away to make it difficult to bite the foreign matter between the second portion 45 and the workpiece reference surface 31. The axial force that the spring applies to the workpiece 30 can be adjusted by the elastic force of the spring.

転造工程では、ダイス41のねじ部42を筒部16に押し当てた状態で、所定のおねじ17が形成されるように予め設定された回転角度だけダイス41を回転させる。ダイス41は回転を停止した後、ワーク30から遠ざかるように軸線Oに垂直な方向へ移動する。これにより、ワーク30に所定のおねじ17が形成される。   In the rolling process, the die 41 is rotated by a preset rotation angle so that the predetermined male screw 17 is formed in a state where the screw portion 42 of the die 41 is pressed against the cylindrical portion 16. The die 41 stops rotating and then moves in a direction perpendicular to the axis O so as to move away from the workpiece 30. As a result, the predetermined male screw 17 is formed on the workpiece 30.

以上のように、ダイス41の第2部45やワーク基準面31に異物が付着していても、ダイス41がワーク30に近づくときに、ダイス41の第2部45が異物を押し退けるので、第2部45をワーク基準面31に密着させ易くできる。その結果、第2部45とワーク基準面31との間の異物のかみ込みによる、筒部16に押し当てられたねじ部42の後端からワーク基準面31までの距離のばらつきを生じ難くできる。よって、ワーク基準面31からおねじ17のねじ山までの軸方向の距離のばらつきを低減できる。   As described above, even if foreign matter adheres to the second part 45 of the die 41 or the workpiece reference surface 31, the second part 45 of the die 41 pushes away the foreign matter when the die 41 approaches the work 30. The two portions 45 can be easily brought into close contact with the workpiece reference surface 31. As a result, the variation in the distance from the rear end of the screw portion 42 pressed against the cylindrical portion 16 to the workpiece reference surface 31 due to the biting of foreign matter between the second portion 45 and the workpiece reference surface 31 can be made difficult to occur. . Therefore, variation in the axial distance from the workpiece reference surface 31 to the thread of the external thread 17 can be reduced.

ダイス41がワーク30に近づくときにダイス41の第2部45が異物を押し退け、そのままダイス41のねじ部42をワーク30に食い付かせるので、一連の複数の工程に要する時間が長くならないようにできる。よって、おねじ17の加工速度を速めることができる。また、3つの丸ダイス(ダイス41)によりおねじ17を転造するので、2つの丸ダイスを用いておねじを転造する場合に比べて、転造時に筒部16に生じる変形を抑制し易くできる。   When the die 41 approaches the workpiece 30, the second portion 45 of the die 41 pushes away the foreign matter and causes the screw portion 42 of the die 41 to bite into the workpiece 30 as it is, so that the time required for a series of a plurality of processes does not increase. it can. Therefore, the processing speed of the external thread 17 can be increased. Moreover, since the external thread 17 is rolled by three round dies (die 41), the deformation generated in the cylindrical portion 16 at the time of rolling is suppressed as compared with the case where the thread is rolled using two round dies. Easy to do.

なお、ワーク30及びダイス41はθ2=θ3(図2参照)の関係にあるので、ワーク基準面31と第2部45との接触面積を増やし、転造工程におけるワーク30の姿勢を安定にできる。その結果、おねじ17のねじ山の形状のばらつきを生じ難くできる。   Since the workpiece 30 and the die 41 have a relationship of θ2 = θ3 (see FIG. 2), the contact area between the workpiece reference surface 31 and the second portion 45 can be increased, and the posture of the workpiece 30 in the rolling process can be stabilized. . As a result, variations in the shape of the thread of the external thread 17 can be made difficult to occur.

以上、実施の形態に基づき本発明を説明したが、本発明は上記実施の形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改良変形が可能であることは容易に推察できるものである。   The present invention has been described above based on the embodiments. However, the present invention is not limited to the above embodiments, and various improvements and modifications can be made without departing from the spirit of the present invention. It can be easily guessed.

実施形態では、ワークホルダ40が、ダイス41の回転に連れて回転するワーク30の回転を許容する場合について説明したが、必ずしもこれに限られるものではない。ワークホルダ40が保持するワーク30を回転させる機構を設け、ダイス41の回転と同期して、ダイス41の回転方向と反対方向にワーク30を回転しておねじ17を転造することは当然可能である。   In the embodiment, the case where the work holder 40 permits the rotation of the work 30 that rotates with the rotation of the die 41 has been described, but the present invention is not necessarily limited thereto. A mechanism for rotating the workpiece 30 held by the workpiece holder 40 is provided, and the screw 17 can be rolled by rotating the workpiece 30 in a direction opposite to the rotation direction of the die 41 in synchronization with the rotation of the die 41. It is.

実施形態では、ダイス41として、3つの丸ダイスを用いる場合について説明したが、必ずしもこれに限られるものではない。ダイス41の数は適宜設定できる。   In the embodiment, the case where three round dies are used as the die 41 has been described. However, the present invention is not necessarily limited to this. The number of dies 41 can be set as appropriate.

10 スパークプラグ
13 中心電極
15 主体金具
16 筒部
17 おねじ
18 鍔部
22 接地電極
30 ワーク
31 ワーク基準面
32 鍔部の側面
33 第1角
41 ダイス
42 ねじ部
43 端面
44 第1部
45 第2部
46 第2角
47 基準平面
O 軸線
θ1,θ2,θ3 角
DESCRIPTION OF SYMBOLS 10 Spark plug 13 Center electrode 15 Main metal fitting 16 Cylindrical part 17 Male thread 18 Girth part 22 Ground electrode 30 Work piece 31 Work reference plane 32 Side face of collar part 33 First angle 41 Die 42 Screw part 43 End face 44 First part 45 Second Part 46 Second angle 47 Reference plane O Axis θ1, θ2, θ3 angles

Claims (4)

先端側から後端側へ延びる円筒状の筒部と、前記筒部の後端側から径方向の外側へ鍔状に張り出す鍔部と、を備える主体金具と、
前記筒部の先端に接続される接地電極と、
前記主体金具の内部に絶縁保持され前記接地電極と火花ギャップを介して対向する中心電極と、を備えるスパークプラグの製造方法であって、
前記筒部と前記鍔部とを備えるワークの周方向の基準位置とダイスの基準位置との関係を維持した状態で、前記ダイスのねじ部が前記筒部に押し当てられるまで前記ダイスを移動させる移動工程であって、前記ねじ部に連絡する前記ダイスの端面を、前記ワークの前記鍔部の先端側のワーク基準面に接触させながら前記ダイスを移動させる移動工程と、
前記筒部に前記ねじ部を押し当てた前記ダイスによって前記筒部におねじを転造する転造工程と、を備え、
前記ダイスの前記端面は、前記ねじ部に隣接する第1部と、前記第1部に隣接する第2部と、を少なくとも備え、
前記筒部の軸線に垂直な基準平面と前記第1部とのなす角θ1は、前記基準平面と前記第2部とのなす角θ2より大きく、前記角θ2は、前記基準平面と前記ワーク基準面とのなす角θ3以下であるスパークプラグの製造方法。
A metal shell comprising: a cylindrical tube portion extending from the front end side to the rear end side; and a flange portion protruding in a hook shape from the rear end side of the tube portion to the outside in the radial direction;
A ground electrode connected to the tip of the cylindrical portion;
A spark plug manufacturing method comprising a central electrode insulated and held inside the metal shell and opposed to the ground electrode via a spark gap,
The die is moved until the threaded portion of the die is pressed against the cylindrical portion while maintaining the relationship between the reference position in the circumferential direction of the workpiece including the cylindrical portion and the flange portion and the reference position of the die. A moving step of moving the die while contacting an end surface of the die communicating with the threaded portion with a workpiece reference surface on the tip side of the flange portion of the workpiece;
A rolling step of rolling a screw on the cylindrical portion by the die that presses the threaded portion against the cylindrical portion,
The end surface of the die includes at least a first part adjacent to the screw part and a second part adjacent to the first part,
An angle θ1 formed between a reference plane perpendicular to the axis of the cylindrical portion and the first portion is larger than an angle θ2 formed between the reference plane and the second portion, and the angle θ2 is the reference plane and the workpiece reference. A method for manufacturing a spark plug having an angle θ3 or less with a surface.
前記ワークは、前記鍔部の側面と前記ワーク基準面とが交わる第1角に丸みが付けられており、
前記移動工程では、前記第1角に前記ダイスの前記第1部を接触させた後、前記ワーク基準面に前記ダイスの前記第2部を接触させる請求項1記載のスパークプラグの製造方法。
The workpiece is rounded at the first corner where the side surface of the collar and the workpiece reference plane intersect,
2. The spark plug manufacturing method according to claim 1, wherein, in the moving step, after the first part of the die is brought into contact with the first corner, the second part of the die is brought into contact with the workpiece reference surface.
前記角θ2は前記角θ3と等しい請求項1又は2に記載のスパークプラグの製造方法。   The spark plug manufacturing method according to claim 1, wherein the angle θ2 is equal to the angle θ3. 前記第1部と前記第2部とが交わる第2角に丸みが付けられている請求項1から3のいずれかに記載のスパークプラグの製造方法。   The spark plug manufacturing method according to any one of claims 1 to 3, wherein a second corner where the first part and the second part intersect is rounded.
JP2018071252A 2018-04-03 2018-04-03 Spark plug manufacturing method Expired - Fee Related JP6670339B2 (en)

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