JP2012131628A - Device for detecting abnormality of can body transport condition - Google Patents

Device for detecting abnormality of can body transport condition Download PDF

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JP2012131628A
JP2012131628A JP2010286629A JP2010286629A JP2012131628A JP 2012131628 A JP2012131628 A JP 2012131628A JP 2010286629 A JP2010286629 A JP 2010286629A JP 2010286629 A JP2010286629 A JP 2010286629A JP 2012131628 A JP2012131628 A JP 2012131628A
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conveyance
state
abnormal
abnormality
transport
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JP5796954B2 (en
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Teruhiko Shimizu
輝彦 清水
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Altemira Co Ltd
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Showa Aluminum Can Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a device and a method for detecting abnormality of a can body transport condition capable of surely detecting abnormality of the transport condition by eliminating erroneous detection of the transport condition of a can body.SOLUTION: This device 1 for detecting abnormality of a can body transport condition includes: a reference signal output part 13 for determining a transport condition of a can body 3 mounted on a conveyer 21 and transported to the downstream side, and outputting a reference signal P in response to a transport velocity of the conveyer 21; a transport condition monitoring part 12 for monitoring the transport condition of the can body 3 and outputting a transport signal Sindicative of the transport condition of the can body 3; and an abnormal transport determination part 11 for determining the transport condition of the can body 3 to be abnormal when a cumulative time of times in which the transport conditions are determined to be abnormal in a predetermined period closest to the transport signal Sin which abnormality has been detected exceeds a predetermined value, based on the transport signal Sand the reference signal P, when abnormality of the transport condition of the can body 3 is detected based on the transport signal Sinput from the transport condition monitoring part 12.

Description

本発明は、缶体の搬送状態の異常を検出することができる缶体搬送状態異常検出装置に関する。   The present invention relates to a can body conveyance state abnormality detection device capable of detecting an abnormality in a can body conveyance state.

アルミニウム製やアルミニウム合金製の金属板をしぼり加工としごき加工によるプレス成形工程によって成形され、飲料などを充填する容器となる缶体が、製造時において複数同時に洗浄・乾燥されて搬送される際、缶体の開口部は下面を向いている。稀に、前記缶体の開口部が上面を向いた状態で搬送される場合があり、前記缶体に充填した洗浄液や薬剤などが缶体の転倒によって周囲の缶体に付着してしまい、印刷に支障が生じていた。   When a can body that is formed by a press forming process by squeezing and squeezing a metal plate made of aluminum or aluminum alloy and is filled with a beverage, etc., is simultaneously washed and dried at the time of manufacture, and conveyed. The opening of the can body faces the lower surface. In rare cases, the opening of the can body may be transported in a state of facing the upper surface, and the cleaning liquid or medicine filled in the can body adheres to the surrounding can body due to the falling of the can body, and printing Had trouble.

そのため、期待しない状態で搬送される缶体を作業員が目視によって検出していたが、作業員の負担が大きく、缶体の異常な搬送状態を自動で検出する技術が望まれていた。   For this reason, an operator visually detects a can that is transported in an unexpected state, but a burden on the worker is large, and a technique for automatically detecting an abnormal transport state of the can has been desired.

特許文献1には、透過型光電センサにより倒れ缶の検出がなされるとビデオカメラの撮影が行われ、撮影した画像データに基づいて倒れ缶を検出する装置が記載されている。   Japanese Patent Application Laid-Open No. 2004-228561 describes a device that detects a falling can based on the captured image data by photographing a video camera when the falling can is detected by a transmissive photoelectric sensor.

また、特許文献2には、缶体の開口部を下にして缶底を上にした正立缶の高さを越える状態で搬送される缶体を光電管により検知し、それ以外の倒れ缶を超音波センサにより検出する倒れ缶検出装置が記載されている。   In Patent Document 2, a can body that is transported in a state exceeding the height of an upright can with the opening of the can body facing down and the bottom of the can facing up is detected by a phototube, A falling can detection device is described which is detected by an ultrasonic sensor.

特開平06−331333号公報Japanese Patent Laid-Open No. 06-331333 特許4329114号公報Japanese Patent No. 4329114

しかしながら、特許文献1に記載されたような画像処理装置は高価なものであり、加えて画像による倒れ缶の検出は、材料やロットによって缶内面の光沢の差により、誤検出が生じることがあった。また、缶内面の光沢の差に応じて画像処理における頻繁な設定値変更を余儀なくされ、缶体の搬送状態を正しく検出することが困難であった。   However, the image processing apparatus described in Patent Document 1 is expensive, and in addition, the detection of a falling can by image may cause a false detection due to the difference in gloss on the inner surface of the can depending on the material and lot. It was. In addition, it is necessary to frequently change setting values in image processing according to the difference in gloss on the inner surface of the can, and it is difficult to correctly detect the state of conveyance of the can body.

また、特許文献2に記載の装置に備える超音波センサの移動装置は高価なものであり、装置の導入や維持に多大なコストがかかるとともに、装置の管理にも多大な作業負担がかかっていた。   In addition, the ultrasonic sensor moving device provided in the device described in Patent Document 2 is expensive, and it takes a lot of cost to introduce and maintain the device, and it also takes a lot of work to manage the device. .

本発明は、上述した技術背景に鑑み、缶体の搬送状態の誤検出をなくして、搬送状態の異常を確実に検出することができる缶体搬送状態異常検出装置及び缶体搬送状態異常検出方法の提供を目的とする。   In view of the above-described technical background, the present invention eliminates erroneous detection of the state of conveyance of a can body, and can reliably detect abnormality of the state of conveyance, and a method of detecting abnormality of can body conveyance state The purpose is to provide.

即ち、本発明は下記[1]〜[6]に記載の構成を有する。   That is, this invention has the structure as described in following [1]-[6].

[1] コンベアに載置されて下流側に搬送される缶体の搬送状態を判定する缶体搬送状態検出装置であって、
前記コンベアの搬送速度に対応した基準信号を出力する基準信号出力部と、
前記缶体の搬送状態を監視し、前記缶体の搬送状態を示す搬送信号を出力する搬送状態監視部と、
前記搬送状態監視部から出力された前記搬送信号に基づいて前記缶体の搬送状態の異常を検知すると、前記搬送信号および前記基準信号に基づいて、異常が検知された前記搬送信号の直近の所定期間内で異常と判定された時間の積算時間が所定時間を超過している場合に、前記缶体の搬送状態が異常であると判定する異常搬送判定部と、
を備えることを特徴とする缶体搬送状態異常検出装置。
[1] A can body conveyance state detection device that determines a conveyance state of a can body that is placed on a conveyor and conveyed downstream,
A reference signal output unit that outputs a reference signal corresponding to the conveying speed of the conveyor;
A conveyance state monitoring unit for monitoring a conveyance state of the can body and outputting a conveyance signal indicating the conveyance state of the can body;
When an abnormality in the conveyance state of the can body is detected based on the conveyance signal output from the conveyance state monitoring unit, a predetermined value closest to the conveyance signal in which an abnormality is detected is detected based on the conveyance signal and the reference signal. An abnormal transport determination unit that determines that the transport state of the can body is abnormal when the accumulated time of the time determined to be abnormal within a period exceeds a predetermined time;
A can body conveyance state abnormality detection device comprising:

[2] 前記缶体の搬送状態を撮像する撮像部と、
前記撮像部で撮像された画像データが入力され、前記画像データを表示する表示制御部と、を備え、
前記異常搬送判定部は、前記缶体の搬送状態が異常であると判定すると、前記画像データの表示を停止する画像停止要求信号を前記表示制御部に出力することを特徴とする前項1に記載の缶体搬送状態異常検出装置。
[2] An imaging unit that images the conveyance state of the can body;
A display control unit that receives the image data captured by the imaging unit and displays the image data;
The abnormal conveyance determination unit outputs an image stop request signal for stopping display of the image data to the display control unit when determining that the conveyance state of the can is abnormal. Can body conveyance state abnormality detection device.

[3] 前記缶体の搬送状態が異常であることを報知する異常報知部を備え、
前記異常搬送判定部は、前記缶体の搬送状態が異常であると判定すると、搬送状態が異常であることを報知する搬送異常報知信号を前記異常報知部に出力することを特徴とする前項1または2に記載の缶体搬送状態異常検出装置。
[3] An abnormality notifying unit for notifying that the conveyance state of the can body is abnormal,
When the abnormal conveyance determination unit determines that the conveyance state of the can body is abnormal, the abnormal conveyance determination unit outputs a conveyance abnormality notification signal notifying that the conveyance state is abnormal to the abnormality notification unit. Or the can body conveyance state abnormality detection apparatus of 2 or 2.

[4] コンベアに載置されて下流側に搬送される缶体の搬送状態を判定する缶体搬送状態検出方法であって、
前記缶体の搬送状態を示す搬送信号および前記コンベアの搬送速度に対応した基準信号に基づいて、異常が検知された前記搬送信号の直近の所定期間内で異常と判定された時間の積算時間が所定時間を超過している場合に、前記缶体の搬送状態が異常であると判定することを特徴とする缶体搬送状態異常検出方法。
[4] A can body conveyance state detection method for determining a conveyance state of a can body that is placed on a conveyor and conveyed downstream,
Based on the conveyance signal indicating the conveyance state of the can body and the reference signal corresponding to the conveyance speed of the conveyor, the accumulated time of the time determined to be abnormal within a predetermined period immediately before the conveyance signal where the abnormality is detected A can body conveyance state abnormality detection method comprising: determining that the state of conveyance of the can body is abnormal when a predetermined time is exceeded.

[5] 前記缶体の搬送状態が異常であると判定されると、前記缶体の搬送状態が撮像された画像データの表示を停止することを特徴とする前項4に記載の缶体搬送状態異常検出方法。   [5] The can transport state according to item 4 above, wherein when the transport state of the can body is determined to be abnormal, the transport state of the can body stops displaying imaged image data. Anomaly detection method.

[6] 前記缶体の搬送状態が異常であると判定されると、搬送状態が異常であることを報知することを特徴とする前項4または5に記載の缶体搬送状態異常検出方法。   [6] The can body conveyance state abnormality detection method according to item 4 or 5, wherein when the conveyance state of the can body is determined to be abnormal, a notification is made that the conveyance state is abnormal.

上記[1]に記載の缶体搬送状態異常検出装置によれば、所定期間内に対する異常が検知された積算時間の比率で缶体の搬送状態の判定がなされるので、缶体の搬送状態の誤検出をなくして、搬送状態の異常を確実に検出することができる。また、例えば、比較的低コストのセンサでも搬送状態監視部を構成することができるので、導入や維持にかかるコストを低減するとともに、装置の管理における作業負担を低減することができる。   According to the can body conveyance state abnormality detection device described in [1] above, since the determination of the conveyance state of the can body is made at the ratio of the accumulated time in which the abnormality within the predetermined period is detected, It is possible to reliably detect an abnormality in the conveyance state without erroneous detection. In addition, for example, since the conveyance state monitoring unit can be configured with a relatively low-cost sensor, it is possible to reduce the cost for introduction and maintenance and reduce the work burden in managing the apparatus.

上記[2]に記載の缶体搬送状態異常検出装置によれば、異常と判定した場合に画像データの表示が停止されるので、画像を監視する作業員が搬送状態の異常を認識し易い。   According to the can transport state abnormality detecting device described in [2] above, the display of the image data is stopped when it is determined that there is an abnormality, so that the operator who monitors the image can easily recognize the transport state abnormality.

上記[3]に記載の缶体搬送状態異常検出装置によれば、異常報知部により缶体の搬送状態異常が報知されるので、作業員が表示制御部の画像などを常時監視していない場合であっても認識し易い。   According to the can body conveyance state abnormality detection device described in [3] above, since the abnormality notification unit notifies the can body conveyance state abnormality, the worker does not constantly monitor the image of the display control unit or the like. Even so, it is easy to recognize.

上記[4]に記載の缶体搬送状態異常検出方法によれば、所定期間内に対する異常が検知された積算時間の比率で缶体の搬送状態の判定がなされるので、缶体の搬送状態の誤検出をなくして、搬送状態の異常を確実に検出することができる。また、例えば、比較的低コストのセンサでも搬送状態監視部を構成することができるので、導入や維持にかかるコストを低減するとともに、装置の管理における作業負担を低減することができる。   According to the can body conveyance state abnormality detection method described in [4] above, since the determination of the conveyance state of the can body is made at the ratio of the accumulated time in which the abnormality within the predetermined period is detected, It is possible to reliably detect an abnormality in the conveyance state without erroneous detection. In addition, for example, since the conveyance state monitoring unit can be configured with a relatively low-cost sensor, it is possible to reduce the cost for introduction and maintenance and reduce the work burden in managing the apparatus.

上記[5]に記載の缶体搬送状態異常検出方法によれば、異常と判定した場合に画像データの表示が停止されるので、画像を監視する作業員が搬送状態の異常を認識し易い。   According to the can body conveyance state abnormality detection method described in [5] above, the display of the image data is stopped when it is determined that there is an abnormality, so that an operator who monitors the image can easily recognize the abnormality in the conveyance state.

上記[6]に記載の缶体搬送状態異常検出方法によれば、異常報知部により缶体の搬送状態異常が報知されるので、作業員が表示制御部の画像などを常時監視していない場合であっても認識し易い。   According to the can body conveyance state abnormality detection method described in [6] above, since the abnormality notification unit notifies the can body conveyance state abnormality, the worker does not constantly monitor the image of the display control unit or the like. Even so, it is easy to recognize.

本発明の一実施形態に係る缶体搬送状態異常検出装置の構成について説明する説明図である。It is explanatory drawing explaining the structure of the can body conveyance state abnormality detection apparatus which concerns on one Embodiment of this invention. 図1に係る缶体搬送状態異常検出装置で検査される缶体の搬送状態の一例について説明する説明図である。It is explanatory drawing explaining an example of the conveyance state of the can body test | inspected with the can body conveyance state abnormality detection apparatus which concerns on FIG. 図1に係る缶体搬送状態異常検出装置における缶体の搬送状態異常検出を表すフローチャートである。It is a flowchart showing the conveyance state abnormality detection of the can body in the can body conveyance state abnormality detection apparatus which concerns on FIG.

以下、図面を参照して、本発明の実施形態について説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、缶体搬送状態異常検出装置1の構成を説明する説明図、図2は、図1の缶体搬送状態異常検出装置1で検査される缶体3の搬送状態の一例について説明する説明図、図3は、図1の缶体搬送状態異常検出装置1における缶体3の搬送状態異常検出処理を表すフローチャートである。   FIG. 1 is an explanatory diagram for explaining the configuration of the can body conveyance state abnormality detection device 1, and FIG. 2 is a diagram for explaining an example of the conveyance state of the can body 3 inspected by the can body conveyance state abnormality detection device 1 of FIG. FIG. 3 is a flowchart showing a conveyance state abnormality detection process of the can body 3 in the can body conveyance state abnormality detection device 1 of FIG.

缶体3は、印刷工程に送られる前に、メッシュコンベア21(以降、「コンベア」と記す。)上で搬送されながら、缶体3の内外表面に付着したクーラントが薬液シャワーで洗浄される洗浄工程がある。そして、洗浄後に乾燥される乾燥工程がある。この洗浄・乾燥工程では、缶体3の底面を上にした正立缶の状態でコンベア21上を搬送される必要がある。   Before the can body 3 is sent to the printing process, the coolant adhering to the inner and outer surfaces of the can body 3 is washed by a chemical shower while being conveyed on the mesh conveyor 21 (hereinafter referred to as “conveyor”). There is a process. And there exists a drying process dried after washing. In this washing / drying process, it is necessary to be conveyed on the conveyor 21 in an upright can state with the bottom surface of the can body 3 facing up.

図1に示す缶体搬送状態異常検出装置1は、基準信号出力部13、搬送状態監視部12及び缶体3の搬送状態が異常であると判定する異常搬送判定部11を含んで構成され、缶体3の洗浄・乾燥工程がなされる前にコンベア21に載置されて下流側に搬送される缶体3の搬送状態を判定するものである。   The can body conveyance state abnormality detection device 1 shown in FIG. 1 includes a reference signal output unit 13, a conveyance state monitoring unit 12, and an abnormal conveyance determination unit 11 that determines that the conveyance state of the can 3 is abnormal. Before the washing / drying process of the can body 3 is performed, the conveyance state of the can body 3 placed on the conveyor 21 and conveyed downstream is determined.

缶体搬送状態異常検出装置1は、缶体3がその開口部を下にして缶底を上にした正立缶の状態で搬送されていると搬送状態が正常であると判定し、缶体3が横倒しの状態である倒れ缶、或いは缶底を下にして開口部を上にした逆立缶の状態で搬送されていると搬送状態が異常であると判定するように構成されている。   The can body conveyance state abnormality detection device 1 determines that the conveyance state is normal when the can body 3 is conveyed in the state of an upright can with the opening portion down and the bottom of the can up. It is configured to determine that the transport state is abnormal when transported in the state of a tilted can 3 in a state of being laid down 3 or an inverted can with the bottom of the can facing down and the opening portion facing up.

(基準信号出力部について)
缶体3が搬送される缶体搬送部2に備えたコンベア21は、回転駆動可能な複数の搬送ローラ22を備えている。当該搬送ローラ22が回転駆動することによって、コンベア21に載置された複数の缶体3が整列した状態で搬送されながら洗浄及び乾燥される。
(About reference signal output)
The conveyor 21 provided in the can transport unit 2 to which the can 3 is transported includes a plurality of transport rollers 22 that can be rotationally driven. When the conveyance roller 22 is driven to rotate, the plurality of cans 3 placed on the conveyor 21 are washed and dried while being conveyed in an aligned state.

搬送ローラ22aには、その回転量をコンベア21の搬送速度に対応した基準信号Pとなるパルス信号に変換して異常搬送判定部11へ出力する基準信号出力部13として、例えばロータリーエンコーダーが連結されている。   For example, a rotary encoder is connected to the transport roller 22 a as a reference signal output unit 13 that converts the rotation amount into a pulse signal that becomes a reference signal P corresponding to the transport speed of the conveyor 21 and outputs the pulse signal to the abnormal transport determination unit 11. ing.

基準信号出力部13は、コンベア21の搬送ローラ22aの回転に伴って駆動され、所定の間隔で回転角度ごとにパルス信号を出力する。   The reference signal output unit 13 is driven as the transport roller 22a of the conveyor 21 rotates, and outputs a pulse signal for each rotation angle at a predetermined interval.

(搬送状態監視部について)
コンベア21の上方には、缶体3の搬送状態を監視する搬送状態監視部12を備える。
(About the transport status monitoring unit)
Above the conveyor 21, a conveyance state monitoring unit 12 that monitors the conveyance state of the cans 3 is provided.

搬送状態監視部12は、物体に照射する照射光を発光する発光部と、物体から反射した反射光を受光する受光部と、反射光を受光するとセンサ信号、即ち、搬送信号Sを出力する信号出力部とを有している。搬送状態監視部12には、例えば、レーザー変位センサが好適に用いられる。 Transfer state monitoring section 12 outputs a light emitting unit that emits illumination light for illuminating an object, a light receiving portion for receiving the reflected light reflected from the object, the sensor signal when receiving reflected light, i.e., a conveying signals S 1 And a signal output unit. For example, a laser displacement sensor is preferably used for the conveyance state monitoring unit 12.

図2を参照して搬送信号Sについて説明すると、正立缶Aの状態で搬送される場合には、受光部で反射光を受光しないため信号出力部から搬送信号Sは出力されない。 Referring to transport signals S 1 with reference to FIG. 2, when it is conveyed in a state of SeiTatsukan A is conveyed signals S 1 from the signal output section for not receiving the reflected light by the light receiving portion is not output.

缶体3が倒れ缶B,Cの状態で搬送される場合、或いは逆立缶Dの状態で搬送される場合には、受光部で反射光が受光され、信号出力部から搬送信号Sが出力される。 The can body 3 is collapsed cans B, and is conveyed in the state and C, or when it is transported in a state of Gyakuritsukan D is light reflected by the light receiving portion is received, the transport signals S 1 from the signal output unit Is output.

これは、搬送状態監視部12から発光される照射光を反射する反射面が、搬送状態監視部12において反射光を受光可能な範囲を示す反射光検出範囲Rに位置する場合にのみ反射光が受光されるからである。   This is because the reflected light is reflected only when the reflecting surface that reflects the irradiation light emitted from the transport state monitoring unit 12 is located in the reflected light detection range R indicating the range in which the transport state monitoring unit 12 can receive the reflected light. This is because the light is received.

搬送状態監視部12から発光される照射光を反射する反射面が、反射光検出範囲Rの上限である反射光検出範囲上限Tよりも低い位置にあり且つ反射光検出範囲Rの下限である反射光検出範囲下限Tよりも高い位置にある場合に、搬送状態監視部12の受光部で反射光が受光され、搬送信号Sを異常搬送判定部11に出力するように構成されることで実現される。換言すれば、反射光検出範囲上限Tよりも高い位置で反射した場合及び反射光検出範囲下限Tよりも低い位置で反射した場合には、搬送状態監視部12の受光部で当該反射光を受光することはない。 Reflecting surface for reflecting illumination light emitted from the transport state monitoring unit 12 is located at a position lower than the reflected light detection range upper limit T 1 is the upper limit of the reflected light detection range R and is at the lower limit of the reflected light detection range R when in the position higher than the reflected light detection range limit T 2, is received the reflected light by the light receiving portion of the conveyance state monitoring unit 12, it is configured to output a transport signals S 1 to the abnormality conveyance determination unit 11 It is realized with. In other words, when reflected at a position higher than the reflected light detection range upper limit T 1 and when reflected at a position lower than the reflected light detection range lower limit T 2, the reflected light is reflected by the light receiving unit of the transport state monitoring unit 12. Is not received.

缶体3の搬送状態が正立缶A以外の状態である場合に反射光を受光するように搬送状態監視部12が設置されるので、搬送信号Sの出力状態によって缶体3の搬送状態の正常或いは異常を判定することができる。 Since transfer state monitoring unit 12 is installed so as to receive the reflected light when the conveying state of the can body 3 is in a state other than positive Tatsukan A, conveyance state of the can body 3 by the output state of the transfer signals S 1 Normality or abnormality can be determined.

尚、搬送状態監視部12には、受光部で受光する光の強弱を一定量に自動調整できるようにセンサアンプなどを設ける。   The transport state monitoring unit 12 is provided with a sensor amplifier or the like so that the intensity of light received by the light receiving unit can be automatically adjusted to a certain amount.

搬送状態監視部12は、缶体3の搬送状態を示す搬送信号Sを後述する異常搬送判定部11へ出力するように構成されている。 The conveyance state monitoring unit 12 is configured to output a conveyance signal S 1 indicating the conveyance state of the can 3 to the abnormal conveyance determination unit 11 described later.

(異常搬送判定部について)
缶体3の搬送状態の異常を判定する異常搬送判定部11は、缶体3の搬送状態の異常を判定するためのプログラムが記憶される記憶部、各種信号の入出力が行われる信号入出力部、及び前記プログラムが実行されるCPUなどの制御部などを備える。異常搬送判定部11には、例えば、PLC(Programable Logic Controller)やマイクロコンピュータなどが用いられる。このような構成により、例えば、判定条件等が変更になった場合であっても、容易にプログラムの変更を行うことができる。
(About abnormal conveyance judgment part)
An abnormal conveyance determination unit 11 that determines an abnormality in the conveyance state of the can body 3 is a storage unit that stores a program for determining an abnormality in the conveyance state of the can body 3, and a signal input / output in which various signals are input and output. And a control unit such as a CPU that executes the program. For example, a PLC (Programmable Logic Controller) or a microcomputer is used for the abnormal conveyance determination unit 11. With such a configuration, for example, the program can be easily changed even when the determination condition or the like is changed.

信号入出力部には、基準信号出力部13から所定の間隔で出力される基準信号P及び搬送状態監視部12から出力される搬送信号Sが入力される。各信号は、図2の矩形波で示されるようなON−OFF信号として信号入出力部に入力される。以降では、各信号の立ち上がりをON状態、各信号の立下りをOFF状態として説明する。 The signal input / output unit receives a reference signal P output from the reference signal output unit 13 at a predetermined interval and a carrier signal S 1 output from the carrier state monitoring unit 12. Each signal is input to the signal input / output unit as an ON-OFF signal as shown by a rectangular wave in FIG. In the following description, the rise of each signal is assumed to be in the ON state, and the fall of each signal is assumed to be in the OFF state.

記憶部には、プログラムの他に搬送信号Sの入力状態が記憶される。例えば、信号入出力部に基準信号Pが入力されると、その時点の搬送信号Sの入力状態を記憶するように構成される。 The storage unit, an input state of the carrier signal S 1 is stored in the other programs. For example, when the reference signal P to the signal input-output unit is input, configured to store the input state of the transfer signals S 1 at that time.

制御部は、記憶部に記憶された情報に基づいて缶体3の搬送状態の異常を判定する。   The control unit determines an abnormality in the conveyance state of the can 3 based on the information stored in the storage unit.

制御部は、信号入力部に搬送状態監視部12からの搬送信号Sが入力されたことを検知すると、記憶部に記憶された当該搬送信号Sが入力された直近の所定回数に渡る搬送信号Sの入力状態を参照して、即ち、搬送信号Sが入力された直近の基準信号Pに基づいた所定期間分(例えば、50パルス分)の搬送信号Sの入力状態を参照して、缶体3の搬送状態を判定する。 Control unit, when the transport signals S 1 from the transfer state monitoring unit 12 to the signal input unit detects that input, over a latest predetermined number of the conveyed signals S 1 stored in the storage unit is input conveyor with reference to the input state of the signals S 1, i.e., the predetermined period based on the most recent reference signal P is conveyed signals S 1 is input (for example, 50 pulses) with reference to the input state of the transfer signals S 1 of Then, the conveyance state of the can body 3 is determined.

搬送信号Sが入力された直近の50パルスの期間で、搬送信号Sが所定回数(例えば、40回)以上信号入出力部に入力されている場合に、制御部は缶体3の搬送状態が異常であると判定する。異常と判定するための所定時間は、所定期間に対する80%〜100%の時間である。 In the period of the carrier signal S 1 is inputted last 50 pulses, when the carrier signal S 1 is entered in a predetermined number of times (e.g., 40 times) or more signal input-output unit, the control unit conveying of the can body 3 It is determined that the state is abnormal. The predetermined time for determining an abnormality is 80% to 100% of the predetermined period.

前記所定期間は、搬送状態が異常な様々な缶体3のうち、缶体3の反射面が反射光検出範囲Rに存在する期間が最も短いものを採用している。図2を参照すると、搬送状態が異常な缶体3である倒れ缶B,C及び逆立缶Dのうち、逆立缶Dの場合における搬送信号Sの入力信号が最も短いことが分かる。そこで、前記所定時間は、逆立缶Dの搬送信号Sが入力される時間よりも僅かに短く設定しておけば良い。尚、前記所定時間の設定値が短過ぎると、正常に搬送されている缶体3の搬送信号Sが何らかの要因により入力された場合などに誤検出が生じるため、誤検出が生じないように実験データなどに基づいて決定されることが好ましい。 As the predetermined period, among the various cans 3 having an abnormal conveyance state, the one in which the reflection surface of the can 3 is present in the reflected light detection range R is the shortest. Referring to FIG. 2, it can be seen that the input signal of the conveyance signal S 1 in the case of the inverted can D among the fallen cans B and C and the inverted can D which are the can bodies 3 having an abnormal conveyance state is the shortest. Therefore, the predetermined time is, it is sufficient to set slightly shorter than the time conveying signals S 1 opposite standing cans D are input. Incidentally, when the set value of the predetermined time is too short, because the erroneous detection in a case where the transport signals S 1 of the can body 3 being conveyed normally is input for some reason occur, so as not to cause erroneous detection It is preferably determined based on experimental data or the like.

この時、制御部は、50パルス中で、搬送信号Sの入力が積算して40回(或いは40パルス)以上あれば、缶体3の搬送状態が異常であると判定する。このような判定により、異常搬送される缶体3の搬送信号Sの入力が何らかの要因により途切れた場合であっても、搬送状態の異常を確実に検出できる。 At this time, the control unit determines that in 50 pulses, if the transport signals S 1 inputs by integrating 40 times (or 40 pulses) or more, is an abnormal conveyance state of the can body 3. Such determination, even if the input of conveying signals S 1 of the can body 3 is abnormally transported is interrupted for some reason, it can be reliably detected abnormality of the transport state.

上述したように、異常搬送判定部11は、前記搬送状態監視部12から出力された前記搬送信号Sに基づいて前記缶体3の搬送状態の異常を検知すると、前記搬送信号Sおよび前記基準信号Pに基づいて、異常が検知された前記搬送信号Sの直近の所定期間内で異常と判定された時間の積算時間が所定時間を超過している場合に、前記缶体3の搬送状態が異常であると判定するのである。 As described above, the abnormality conveyance determination unit 11, upon detecting an abnormal state of conveyance of the can body 3 based on the transport signals S 1 output from the transfer state monitoring unit 12, the carrier signal S 1 and the based on the reference signal P, when an abnormality integration time of abnormal determination time in the detected latest predetermined period of the transfer signals S 1 exceeds the predetermined time, the conveyance of the can body 3 It is determined that the state is abnormal.

図2に図示する搬送信号Sの状態以外にも、例えば、缶体3がやや傾斜した状態で搬送されることにより、缶体3の搬送状態の異常を検出したとして搬送信号SがON状態で信号入出力部に入力される、或いは、正立缶Aの状態で搬送されているのにも関わらず、経年劣化により表面に凸凹などの変形が生じたコンベア21で搬送されるなどして、缶体3の搬送状態の異常を検出したとして搬送信号SがON状態で信号入出力部に入力される場合がある。 Besides the state of conveying signals S 1 illustrated in FIG. 2, for example, by being conveyed in a state of the can body 3 is slightly inclined, the carrier signal S 1 is ON as detects an abnormal state of conveyance of the can body 3 It is input to the signal input / output unit in a state, or it is transported by the conveyor 21 whose surface has been deformed such as unevenness due to deterioration over time despite being transported in the state of the upright can A. Te, which may transport signals S 1 as detects an abnormal state of conveyance of the can body 3 is input to the signal input-output unit in the oN state.

缶体3がやや傾斜した状態で搬送されて異常が検出された場合であっても、上述したように異常搬送判定部11は、所定期間の内の所定時間以上で缶体3の搬送状態の異常が検知された場合にのみ搬送状態が異常であると判定するので、誤判定が生じない。経年劣化によりコンベア21の表面に凹凸などの変形が生じている場合には、反射光検出範囲下限Tをコンベア21の表面の変形度合いに合わせて変更してやればよい。なぜなら、例えば図2に示す逆立缶Dが搬送されるコンベア21に凹みが発生すると、コンベア21の凹み箇所ではコンベア21の変形のない箇所と比較して逆立缶Dの搬送高さが下がり、逆立缶Dの底部が反射光検出範囲下限Tを超える時間が短くなる。従って、前記搬送信号Sが信号入力部に入力される時間が短くなり、逆立缶Dの検出が困難となるからである。 Even if the can body 3 is transported in a slightly inclined state and an abnormality is detected, the abnormal transport determination unit 11 is in a state of transporting the can body 3 at a predetermined time or more within a predetermined period as described above. Since it is determined that the conveyance state is abnormal only when an abnormality is detected, no erroneous determination occurs. If the deformation such as irregularities on the surface of the conveyor 21 is caused by aged deterioration, reflected light detection range limit T 2 may do it to change in accordance with the degree of deformation of the surface of the conveyor 21. This is because, for example, when a recess is generated in the conveyor 21 to which the inverted can D shown in FIG. 2 is transported, the transport height of the inverted can D is lowered at the recessed portion of the conveyor 21 as compared with a portion where the conveyor 21 is not deformed. , the time in which the bottom portion of the reverse standing cans D exceeds the reflected light detection range limit T 2 is shortened. Therefore, the transfer signal time is reduced to S 1 is inputted to the signal input unit, since the detection of the reverse standing cans D becomes difficult.

異常搬送判定部11は、搬送信号SがON状態で信号入出力部に入力されている場合であっても、所定期間の内の積算された所定時間以上で缶体3の搬送状態の異常が検知されていなければ、缶体3の搬送状態が異常であると判定しない。 Abnormality conveyance determination unit 11, even if the carrier signal S 1 is input to the signal input-output unit in the ON state, the abnormal state of conveyance of the can body 3 by accumulated a predetermined time or more of the predetermined time period If is not detected, it is not determined that the conveyance state of the can 3 is abnormal.

尚、所定期間及び所定時間は、コンベア21に缶体3を載置して、正常搬送状態及び異常搬送状態で搬送するなどした実験データに基づいて決定されている。記憶部には、所定期間のみ缶体3の搬送状態を記憶すればよいため、たいしてメモリ容量を必要としない。   The predetermined period and the predetermined time are determined based on experimental data in which the cans 3 are placed on the conveyor 21 and conveyed in a normal conveyance state and an abnormal conveyance state. Since the storage unit only needs to store the conveyance state of the can 3 for a predetermined period, a memory capacity is not required.

(表示制御部について)
缶体搬送状態異常検出装置1は、前記缶体3の搬送状態を撮像する撮像部14と、前記撮像部14で撮像された画像データDが入力され、前記画像データDを表示する表示制御部15と、を備える。
(About the display controller)
The can transport state abnormality detection device 1 has an image capturing unit 14 that captures the transport state of the can 3 and a display control unit that receives the image data D captured by the image capturing unit 14 and displays the image data D. 15.

缶体3が搬送されるコンベア21の上方に撮像部14が配置され、撮像部14で撮像された画像が表示制御部15で画像データDに変換されて、表示制御部15に備えるモニタなどの表示媒体を介して画像が表示される。   The imaging unit 14 is disposed above the conveyor 21 to which the can 3 is conveyed, and an image captured by the imaging unit 14 is converted into image data D by the display control unit 15. An image is displayed via the display medium.

撮像部14及び表示制御部15を備えることにより、作業員が缶体搬送状態異常検出装置1から離れた場所にいる場合にも缶体3の搬送状態を確認することができるので、搬送状態の監視に縛られることなく効率的に作業することができる。   By providing the imaging unit 14 and the display control unit 15, it is possible to check the conveyance state of the can body 3 even when the worker is away from the can body conveyance state abnormality detection device 1. You can work efficiently without being bound by surveillance.

前記異常搬送判定部11は、前記缶体3の搬送状態が異常であると判定すると、前記画像データDの表示を停止する画像停止要求信号Sを前記表示制御部15に出力する。表示制御部15は、画像停止要求信号Sが入力されると、撮像部14から入力された画像の表示を搬送状態が異常と判定された画像で停止させる。このような構成により、異常と判定した場合に画像データDの表示が停止されるので、画像を監視する作業員が搬送状態の異常を認識し易い。 The abnormality conveyance determination unit 11, the transfer state of the can body 3 is determined to be abnormal, and outputs an image stop request signal S 2 for stopping the display of the image data D to the display control unit 15. When the image stop request signal S < b > 2 is input, the display control unit 15 stops the display of the image input from the imaging unit 14 at an image for which the conveyance state is determined to be abnormal. With such a configuration, when the image data D is determined to be abnormal, the display of the image data D is stopped, so that an operator who monitors the image can easily recognize the abnormality in the conveyance state.

(異常報知部について)
缶体搬送状態異常検出装置1は、前記缶体3の搬送状態が異常であることを報知する異常報知部16を備える。
(About the abnormality notification unit)
The can conveyance state abnormality detection device 1 includes an abnormality notification unit 16 that notifies that the conveyance state of the can 3 is abnormal.

異常報知部16には、警報音を出力させるスピーカーなどを備える音声出力部と、LEDなどの光源が回転表示、点滅表示、点灯表示、或いは点滅・点灯表示の両方を行うような警告表示をする警告表示部などを備える。   On the abnormality notification unit 16, a sound output unit including a speaker for outputting an alarm sound and a warning display such that a light source such as an LED performs rotation display, flashing display, lighting display, or both flashing / lighting display are displayed. A warning display unit and the like are provided.

異常搬送判定部11は、前記缶体3の搬送状態が異常であると判定すると、搬送状態が異常であることを報知する搬送異常報知信号Sを前記異常報知部16に出力する。 Abnormality conveyance determination unit 11, the transfer state of the can body 3 is determined to be abnormal, and outputs a transport abnormality notification signal S 3 for informing that the transport state is abnormal to the abnormality notification section 16.

異常報知部16は、搬送異常報知信号Sが入力されたことを検知すると、音声出力部で警報音を出力し、警告表示部で警告表示を実行して、缶体3の搬送状態が異常であることを報知する。このような構成にすることで、異常報知部16により缶体3の搬送状態異常が音や光で報知されるので、作業員が表示制御部15の画像を常時監視していない場合であっても認識し易い。 Abnormality notification unit 16 detects that the transport abnormality notification signal S 3 is inputted, it outputs the alarm sound by the audio output unit executes a warning display a warning display unit, abnormal conveyance state of the can body 3 Notify that. By adopting such a configuration, the abnormality notification unit 16 notifies the conveyance state abnormality of the can body 3 with sound or light, so that the worker is not constantly monitoring the image of the display control unit 15. Is also easy to recognize.

また、搬送状態監視部12は、故障などの異常が発生した場合に、異常が発生したことを示す異常発生信号を異常搬送判定部11に出力する。異常報知部16には、異常発生信号を受けた異常搬送判定部11により上述の搬送異常報知信号Sとは異なる信号が入力される。異常報知部16は、当該信号が入力されると、搬送異常報知信号Sの入力時とは相違した色、表示、音などで搬送状態監視部12に異常が発生したことを報知する。 In addition, when an abnormality such as a failure occurs, the conveyance state monitoring unit 12 outputs an abnormality occurrence signal indicating that an abnormality has occurred to the abnormal conveyance determination unit 11. Abnormality notification section 16, above signal different from the conveying abnormality notifying signal S 3 of the abnormality conveyance determination unit 11 that has received the abnormality occurrence signal is input. Abnormality notifying unit 16 when the signal is input to notify that the color was different from the time of input of the transport abnormality notification signal S 3, the display, and in abnormal conveyance state monitoring unit 12 sound occurred.

搬送異常報知信号Sの入力時とは相違した色、表示、音などで搬送状態監視部12に異常が発生したことが報知されるので、作業員はどのような異常によって報知が行われているのかを容易に認識することができる。 Color from the time of input and the difference in the conveying abnormality notification signal S 3, the display, since such abnormal in the transport state monitoring unit 12 the sound is notified that occurs, the operator is done is notified by any abnormal Can be easily recognized.

加えて、異常報知部16には、上述した搬送状態監視部12からの異常発生信号以外の異常を示す信号が入力されるのであってもよい。例えば、コンベア21の稼動状態或いは停止状態を検出するとともに、基準信号Pが入力される稼動状態検出部を缶体搬送部2に備え、稼動状態検出部によって基準信号Pが入力されている状態でコンベア21が停止状態であることが検出されると、異常報知部16にコンベア21の状態が異常であることを示す信号が入力されるように構成されるのであってもよい。また、缶体搬送状態異常検出装置1に備える各種センサに異常が発生した場合に、当該センサの異常を示す信号が異常報知部16に入力されるように構成されるのであってもよい。各種異常を示す信号を受けることにより、異常報知部16は各種異常を報知する。   In addition, a signal indicating an abnormality other than the abnormality occurrence signal from the above-described conveyance state monitoring unit 12 may be input to the abnormality notification unit 16. For example, while the operating state or stop state of the conveyor 21 is detected, the can body transport unit 2 includes an operating state detection unit to which the reference signal P is input, and the reference signal P is input by the operating state detection unit. If it is detected that the conveyor 21 is in a stopped state, a signal indicating that the state of the conveyor 21 is abnormal may be input to the abnormality notification unit 16. In addition, when abnormality occurs in various sensors provided in the can transport state abnormality detection device 1, a signal indicating abnormality of the sensor may be input to the abnormality notification unit 16. By receiving signals indicating various abnormalities, the abnormality notifying unit 16 notifies various abnormalities.

以降では、図3のフローチャートに基づいて、異常搬送判定部11が実行する缶体3の搬送状態の異常を判定する異常判定処理について説明する。   Hereinafter, an abnormality determination process for determining an abnormality in the conveyance state of the can 3 performed by the abnormal conveyance determination unit 11 will be described based on the flowchart of FIG. 3.

異常搬送判定部11は、搬送状態監視部12からの搬送信号Sが入力されて、缶体3の搬送状態が異常であることを検知すると(ステップS1)、異常搬送判定部11の記憶部を参照して現時点から直近の所定期間(例えば、50パルス)分の搬送信号Sの入力状態を読み出す(ステップS2)。 Abnormality conveyance determination unit 11 is input transport signals S 1 from the transfer state monitoring unit 12, the conveyance state of the can body 3 detects an abnormal (step S1), the storage unit of the abnormality conveyance determination unit 11 Referring to latest predetermined period from the present time by the (e.g., 50 pulses) reads the input status of the transfer signals S 1 of component (step S2).

ステップS1で、搬送状態監視部12からの搬送信号Sの入力が異常搬送判定部11で検知されなければ、異常搬送判定部11は引き続き搬送信号Sの入力が検知されるまで待機する。 In step S1, if sensed at the input abnormality conveyance determination unit 11 of the conveying signals S 1 from the transfer state monitoring unit 12, and waits until the abnormal conveyance determination unit 11 continues the input of conveying signals S 1 is detected.

記憶部から読み出したデータに基づいて、直近の所定期間内で所定時間(例えば、40パルス)以上の搬送信号Sが入力されていれば(ステップS3)、異常搬送判定部11は、缶体3の搬送状態が異常であると判定する(ステップS4)。 Based on the data read from the storage unit, a predetermined time during the latest predetermined period (e.g., 40 pulses) if the input is conveyed signals S 1 described above (step S3), and the abnormality conveyance determination unit 11, the can body 3 is determined to be abnormal (step S4).

続いて、異常搬送判定部11は、表示制御部15に画像停止要求信号Sを出力して、缶体3の搬送状態が異常であることを表示制御部15に通知するとともに、撮像部14から入力される画像データDの表示媒体への表示を停止するように要求する(ステップS5)。 Subsequently, the abnormality conveyance determination unit 11 outputs the image stop request signal S 2 to the display control unit 15, and notifies the display control unit 15 that the transport state of the can body 3 is abnormal, the imaging unit 14 Is requested to stop the display of the image data D input from the display medium on the display medium (step S5).

さらに、異常搬送判定部11は、異常報知部16に搬送異常報知信号Sを出力して、缶体3の搬送状態が異常であることを異常報知部16に通知するとともに、音声出力部及び警告表示部を介して、缶体3の搬送状態が異常であることを報知するように要求する(ステップS6)。 Furthermore, abnormal conveyance determination unit 11, the abnormality outputs the transport abnormality notification signal S 3 to the notification unit 16, and notifies the abnormality notifying unit 16 that the conveying state of the can body 3 is abnormal, the sound output unit and It requests | requires notifying that the conveyance state of the can 3 is abnormal via a warning display part (step S6).

ステップS3で、異常搬送判定部11によって搬送状態監視部12からの搬送信号Sの入力が検知されなければ、異常搬送判定部11は缶体3が正常に搬送されていると判定して、引き続き搬送信号Sの入力が検知されるまで待機する。 In step S3, if not detected input is conveyed signals S 1 from the transfer state monitoring unit 12 by the abnormal conveyance determination unit 11, the abnormality conveyance determination unit 11 determines that the can body 3 is normally conveyed, subsequently it waits until the input of the transfer signals S 1 is detected.

以上説明したように、缶体搬送状態異常検出装置1によって、前記缶体3の搬送状態を示す搬送信号Sおよび前記コンベア21の搬送速度に対応した基準信号Pに基づいて、異常が検知された前記搬送信号Sの直近の所定期間内で異常と判定された時間の積算時間が所定時間を超過している場合に、前記缶体3の搬送状態が異常であると判定する缶体搬送状態異常検出方法がなされるのである。 As described above, an abnormality is detected by the can body conveyance state abnormality detection device 1 based on the conveyance signal S 1 indicating the conveyance state of the can body 3 and the reference signal P corresponding to the conveyance speed of the conveyor 21. the transfer when the signal S abnormal accumulation time of the determination time 1 in the latest predetermined period exceeds the predetermined time, determines a can body conveyed transfer state of the can body 3 is abnormal and A state abnormality detection method is performed.

以上説明したような構成により、所定期間内に対する異常が検知された積算時間の比率で缶体3の搬送状態の判定がなされるので、缶体3の搬送状態の誤検出をなくして、搬送状態の異常を確実に検出することができる。また、比較的低コストであるレーザー変位センサを搬送状態監視部として採用することで、導入や維持にかかるコストを低減するとともに、装置の管理における作業負担を低減することができる。   With the configuration described above, the conveyance state of the can body 3 is determined based on the ratio of the accumulated time during which an abnormality within a predetermined period is detected. Can be reliably detected. In addition, by adopting a relatively low-cost laser displacement sensor as the conveyance state monitoring unit, it is possible to reduce the cost for introduction and maintenance, and reduce the work burden in managing the apparatus.

上述では、記憶部にプログラム及び搬送信号Sの入力状態の両方が記憶されるように説明したが、プログラムと搬送信号Sの入力状態はそれぞれ別の記憶媒体に記憶されるのであってもよい。 In the above description, both the input state of the program and conveying signals S 1 in the storage unit has been described as being stored, even for an input state of conveying signals S 1 program are respectively stored in separate storage media Good.

上述では、表示制御部15に備えた表示媒体のみで缶体3の搬送状態を表示するように説明したが、複数の表示媒体で表示するように構成するのであってもよい。   In the above description, the conveyance state of the can 3 is displayed only by the display medium provided in the display control unit 15, but the display may be performed by a plurality of display media.

例えば、撮像部14からの撮像画像の画像信号を2つの表示媒体へ出力するために分配器を備え、分配器を介してそれぞれの表示媒体へ画像信号が出力されるように構成する。分配器から出力された一方の画像信号は、上述の説明と同様に画像データDに変換されて、表示制御部15に入力される。入力された撮像画像は表示制御部15で表示される。   For example, a distributor is provided to output the image signal of the captured image from the imaging unit 14 to two display media, and the image signal is output to each display medium via the distributor. One image signal output from the distributor is converted into image data D and input to the display control unit 15 in the same manner as described above. The input captured image is displayed on the display control unit 15.

分配器から出力された他方の画像信号は、ビデオデッキなどに入力されてアナログビデオ信号に変換され、テレビなどの表示媒体に表示される。当該表示媒体は、表示制御部15の設置場所とは異なる場所に設置されるのであってもよいし、同一の場所に設置されるのであってもよい。   The other image signal output from the distributor is input to a video deck or the like, converted into an analog video signal, and displayed on a display medium such as a television. The display medium may be installed at a location different from the installation location of the display control unit 15 or may be installed at the same location.

尚、表示制御部15を設けずに、撮像部14の画像信号がアナログビデオ信号に変換されて表示される表示媒体のみで構成されるのであってもよい。   Note that the display control unit 15 may not be provided, and the image signal of the imaging unit 14 may be configured only by a display medium that is converted into an analog video signal and displayed.

上述した異常報知部16に備える音声出力部は、警報音が出力されるように説明したが、警報音に限定されるものではなく、合成音声によって報知の理由を出力するように構成されるのであってもよく、特に限定されるものではない。また、異常報知部16は、音声出力部及び警告表示部を備えて構成されるのが好適であるが、必ずしも両方を備える必要はなく、何れか一方のみを備えて報知するように構成されるのでもよい。   Although the voice output unit provided in the above-described abnormality notification unit 16 has been described so that an alarm sound is output, the alarm output unit is not limited to the alarm sound, and is configured to output the reason for the notification by a synthesized voice. There may be, and it is not specifically limited. Moreover, although it is suitable for the abnormality alerting | reporting part 16 to be comprised including an audio | voice output part and a warning display part, it is not necessary to necessarily provide both, and it is comprised so that it may alert | report only with either one. It's okay.

上述の説明中の数値については、いずれも設計事項であり、実施例に限定されるものではない。   All the numerical values in the above description are design items and are not limited to the embodiments.

以上説明した実施形態は、本発明の一例に過ぎず、本発明の作用効果を奏する範囲において具体的構成などを適宜変更設計できることは言うまでもない。   The embodiment described above is merely an example of the present invention, and it is needless to say that the specific configuration and the like can be appropriately changed and designed within the scope of the effects of the present invention.

1…缶体搬送状態異常検出装置
2…缶体搬送部
3…缶体
11…異常搬送判定部
12…搬送状態監視部
13…基準信号出力部
14…撮像部
15…表示制御部
16…異常報知部
21…コンベア
22…搬送ローラ
…搬送信号
…画像停止要求信号
…搬送異常報知信号
P…基準信号
D…画像データ
DESCRIPTION OF SYMBOLS 1 ... Can body conveyance state abnormality detection apparatus 2 ... Can body conveyance part 3 ... Can body 11 ... Abnormal conveyance determination part 12 ... Conveyance state monitoring part 13 ... Reference signal output part 14 ... Imaging part 15 ... Display control part 16 ... Abnormality notification Section 21 ... Conveyor 22 ... Conveyance roller S 1 ... Conveyance signal S 2 ... Image stop request signal S 3 ... Conveyance abnormality notification signal P ... Reference signal D ... Image data

Claims (6)

コンベアに載置されて下流側に搬送される缶体の搬送状態を判定する缶体搬送状態検出装置であって、
前記コンベアの搬送速度に対応した基準信号を出力する基準信号出力部と、
前記缶体の搬送状態を監視し、前記缶体の搬送状態を示す搬送信号を出力する搬送状態監視部と、
前記搬送状態監視部から出力された前記搬送信号に基づいて前記缶体の搬送状態の異常を検知すると、前記搬送信号および前記基準信号に基づいて、異常が検知された前記搬送信号の直近の所定期間内で異常と判定された時間の積算時間が所定時間を超過している場合に、前記缶体の搬送状態が異常であると判定する異常搬送判定部と、
を備えることを特徴とする缶体搬送状態異常検出装置。
A can body conveyance state detection device that determines a conveyance state of a can body that is placed on a conveyor and conveyed downstream,
A reference signal output unit that outputs a reference signal corresponding to the conveying speed of the conveyor;
A conveyance state monitoring unit for monitoring a conveyance state of the can body and outputting a conveyance signal indicating the conveyance state of the can body;
When an abnormality in the conveyance state of the can body is detected based on the conveyance signal output from the conveyance state monitoring unit, a predetermined value closest to the conveyance signal in which an abnormality is detected is detected based on the conveyance signal and the reference signal. An abnormal transport determination unit that determines that the transport state of the can body is abnormal when the accumulated time of the time determined to be abnormal within a period exceeds a predetermined time;
A can body conveyance state abnormality detection device comprising:
前記缶体の搬送状態を撮像する撮像部と、
前記撮像部で撮像された画像データが入力され、前記画像データを表示する表示制御部と、を備え、
前記異常搬送判定部は、前記缶体の搬送状態が異常であると判定すると、前記画像データの表示を停止する画像停止要求信号を前記表示制御部に出力することを特徴とする請求項1に記載の缶体搬送状態異常検出装置。
An imaging unit for imaging the state of conveyance of the can body;
A display control unit that receives the image data captured by the imaging unit and displays the image data;
The abnormal conveyance determination unit outputs an image stop request signal for stopping the display of the image data to the display control unit when determining that the conveyance state of the can body is abnormal. Can body conveyance state abnormality detection apparatus of description.
前記缶体の搬送状態が異常であることを報知する異常報知部を備え、
前記異常搬送判定部は、前記缶体の搬送状態が異常であると判定すると、搬送状態が異常であることを報知する搬送異常報知信号を前記異常報知部に出力することを特徴とする請求項1または2に記載の缶体搬送状態異常検出装置。
An abnormality notification unit that notifies that the conveyance state of the can body is abnormal,
The abnormal conveyance determination unit, when determining that the conveyance state of the can body is abnormal, outputs a conveyance abnormality notification signal notifying that the conveyance state is abnormal to the abnormality notification unit. The can body conveyance state abnormality detection device according to 1 or 2.
コンベアに載置されて下流側に搬送される缶体の搬送状態を判定する缶体搬送状態検出方法であって、
前記缶体の搬送状態を示す搬送信号および前記コンベアの搬送速度に対応した基準信号に基づいて、異常が検知された前記搬送信号の直近の所定期間内で異常と判定された時間の積算時間が所定時間を超過している場合に、前記缶体の搬送状態が異常であると判定することを特徴とする缶体搬送状態異常検出方法。
A can body transport state detection method for determining a transport state of a can body placed on a conveyor and transported downstream,
Based on the conveyance signal indicating the conveyance state of the can body and the reference signal corresponding to the conveyance speed of the conveyor, the accumulated time of the time determined to be abnormal within a predetermined period immediately before the conveyance signal where the abnormality is detected A can body conveyance state abnormality detection method comprising: determining that the state of conveyance of the can body is abnormal when a predetermined time is exceeded.
前記缶体の搬送状態が異常であると判定されると、前記缶体の搬送状態が撮像された画像データの表示を停止することを特徴とする請求項4に記載の缶体搬送状態異常検出方法。   5. The can body conveyance state abnormality detection according to claim 4, wherein when the conveyance state of the can body is determined to be abnormal, the display of the image data obtained by imaging the conveyance state of the can body is stopped. Method. 前記缶体の搬送状態が異常であると判定されると、搬送状態が異常であることを報知することを特徴とする請求項4または5に記載の缶体搬送状態異常検出方法。
The can body conveyance state abnormality detection method according to claim 4 or 5, wherein if the conveyance state of the can body is determined to be abnormal, a notification is made that the conveyance state is abnormal.
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