JP2009107178A - Structure of laser welding part and laser welding method - Google Patents

Structure of laser welding part and laser welding method Download PDF

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Publication number
JP2009107178A
JP2009107178A JP2007280537A JP2007280537A JP2009107178A JP 2009107178 A JP2009107178 A JP 2009107178A JP 2007280537 A JP2007280537 A JP 2007280537A JP 2007280537 A JP2007280537 A JP 2007280537A JP 2009107178 A JP2009107178 A JP 2009107178A
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laser welding
baffle plate
tip surface
wall
bent
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JP4935625B2 (en
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Tetsuya Kuno
哲也 久野
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Toyota Boshoku Corp
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Toyota Boshoku Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1244Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/343Making tension-free or wrinkle-free joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/344Stretching or tensioning the joint area during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1696Laser beams making use of masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/434Joining substantially flat articles for forming corner connections, fork connections or cross connections
    • B29C66/4344Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces
    • B29C66/43441Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces, H-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/748Machines or parts thereof not otherwise provided for
    • B29L2031/749Motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To realize the crack-free and strong welding of a second member to the tip surface of the projected wall of a first member. <P>SOLUTION: A baffle plate 14 is joined to the tip surface 13a of the projected wall 13 provided on a cylinder head cover 12 by being pressurized at positions outside from the positions corresponding to the tip surface 13a of the projected wall 13. Under the state, by irradiating the tip surface 13a of the projected wall 13 with laser beams L through the baffle plate 14, the baffle plate 14 is welded to the tip surface 13a of the projected wall 13 under the condition that flexible parts 23 composing of recessed parts or stepped parts, which are more easily flexible than other portion, are provided at a portion between a joining position corresponding to the tip surface 13a of the projected wall 13 in the baffle plate 14 and pressurizing positions outside the joining position. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、例えばエンジンのシリンダヘッドカバー内にバッフルプレートをレーザ溶着する場合等に適用されるレーザ溶着部の構造及びレーザ溶着方法に関するものである。   The present invention relates to a structure of a laser welding portion and a laser welding method applied when, for example, a baffle plate is laser welded in a cylinder head cover of an engine.

従来、この種のレーザ溶着方法として、特許文献1に記載されている技術がある。この特許文献1の技術は、相互に溶着される2つの合成樹脂材の一方を透過するレーザ光によって両合成樹脂材を溶着させるものである。そして、一方の合成樹脂材に突条を設けて、両合成樹脂材間の初期面圧を向上させ、これによって溶着部にボイド等の欠陥が生じないようにすることを意図している。しかしながら、レーザ溶着方法においては、溶着時に両合成樹脂材に対して密着方向への加圧力を付与する必要があるが、加圧力を付与する加圧部材がレーザ光の照射の邪魔にならないように、その加圧部材をレーザ光照射領域の外側に配置する必要がある。このため、従来は以下に述べるような問題点が存在する。   Conventionally, as this type of laser welding method, there is a technique described in Patent Document 1. The technique of this patent document 1 welds both synthetic resin materials with the laser beam which permeate | transmits one of the two synthetic resin materials welded mutually. Then, it is intended to provide a protrusion on one synthetic resin material to improve the initial surface pressure between the two synthetic resin materials, thereby preventing the occurrence of defects such as voids in the welded portion. However, in the laser welding method, it is necessary to apply a pressing force in the adhesion direction to both synthetic resin materials at the time of welding, but the pressurizing member that applies the pressing force does not interfere with laser light irradiation. The pressurizing member needs to be disposed outside the laser light irradiation region. For this reason, there are conventional problems as described below.

すなわち、図7(a)〜(c)は、合成樹脂製のシリンダヘッドカバー31と、その内側に配置される同じく合成樹脂製のバッフルプレート33との溶着方法を示している。そして、シリンダヘッドカバー31の内側面に突壁32が形成され、この突壁32の先端面32aにバッフルプレート33が溶着されている。バッフルプレート33と突壁32とシリンダヘッドカバー31の頂壁との間には、ブローバイガスから潤滑オイルを分離するためのオイルセパレート室等が区画形成されている。   7A to 7C show a method of welding a cylinder head cover 31 made of a synthetic resin and a baffle plate 33 made of the same synthetic resin disposed inside the cylinder head cover 31. A projecting wall 32 is formed on the inner surface of the cylinder head cover 31, and a baffle plate 33 is welded to the tip end surface 32 a of the projecting wall 32. Between the baffle plate 33, the projecting wall 32, and the top wall of the cylinder head cover 31, an oil separation chamber for separating lubricating oil from blow-by gas is defined.

この従来構造の溶着時には、図7(a)(b)に示すように、シリンダヘッドカバー31が上下を逆にした状態で治具34上に載置され、その突壁32の先端面32aにバッフルプレート33が配置される。バッフルプレート33は、溶着が適切に行われるように加圧部材35により加圧されるが、このとき、加圧部材35はレーザ光の照射領域を避けて突壁32の先端面32aと対応する位置よりも外側の位置を加圧する。このため、バッフルプレート33は突壁32の先端面32aに圧接されるが、加圧位置が前記先端面32aの外側であるため、バッフルプレート33は突壁32の先端面32aの角部を起点として撓曲される。そして、この状態で、バッフルプレート33を透過して突壁32の先端面32aにレーザ光Lが照射されることにより、突壁32の先端面32aにバッフルプレート33が溶着される。
特開2005−288934号公報
At the time of welding of this conventional structure, as shown in FIGS. 7A and 7B, the cylinder head cover 31 is placed on the jig 34 in an upside down state, and the baffle is placed on the tip surface 32a of the protruding wall 32. A plate 33 is arranged. The baffle plate 33 is pressed by the pressing member 35 so that the welding is appropriately performed. At this time, the pressing member 35 corresponds to the tip surface 32a of the protruding wall 32 while avoiding the irradiation region of the laser beam. Pressurize the position outside the position. For this reason, the baffle plate 33 is pressed against the distal end surface 32a of the projecting wall 32. However, since the pressing position is outside the distal end surface 32a, the baffle plate 33 starts from the corner of the distal end surface 32a of the projecting wall 32. Bend as In this state, the baffle plate 33 is welded to the distal end surface 32 a of the projecting wall 32 by passing through the baffle plate 33 and irradiating the distal end surface 32 a of the projecting wall 32 with the laser light L.
JP 2005-288934 A

以上のように、レーザ溶着に際してバッフルプレート33が突壁32の先端面32aの角部の位置から撓曲される。このため、溶着終了にともない、加圧部材35による加圧が解除されて、図7(b)に示すように、バッフルプレート33が撓曲状態から平板状態に復元されたとき、突壁32の先端面32aとバッフルプレート33との溶着部36には剥離方向の力が作用する。このため、図7(c)に示すように、溶着部36の両端縁に亀裂Kが発生して、溶着強度が低下するおそれがあった。そして、このような亀裂Kが発生した場合、場合によっては2カ所の亀裂Kが連続してしまい、両端縁間に跨る細隙が形成されることもある。このように細隙が形成された場合は、溶着強度がさらに低下するばかりでなく、例えば図7(a)〜(c)において、突壁32を介した左右の空間の間に圧力差が必要であっても、その圧力差を保つことができず、構造物としての本来の機能が損なわれるおそれもあった。   As described above, at the time of laser welding, the baffle plate 33 is bent from the position of the corner of the front end surface 32a of the protruding wall 32. For this reason, when the pressurization by the pressurizing member 35 is released along with the end of the welding and the baffle plate 33 is restored from the bent state to the flat plate state as shown in FIG. A force in the peeling direction acts on the welded portion 36 between the distal end surface 32 a and the baffle plate 33. For this reason, as shown in FIG.7 (c), there existed a possibility that the crack K might generate | occur | produce in the both-ends edge of the welding part 36, and welding strength might fall. And when such a crack K generate | occur | produces, the crack K of two places will continue in some cases, and the slit which straddles between both edges may be formed. When the slits are formed in this way, not only the welding strength is further reduced, but also, for example, in FIGS. 7A to 7C, a pressure difference is required between the left and right spaces via the protruding wall 32. However, the pressure difference cannot be maintained, and the original function as a structure may be impaired.

この発明は、このような従来の技術に存在する問題点に着目してなされたものである。その目的は、第1の部材の突壁の先端面に対して第2の部材を、亀裂が生じることなく堅固に溶着することができるレーザ溶着部の構造を提供することにある。   The present invention has been made paying attention to such problems existing in the prior art. An object of the present invention is to provide a structure of a laser welded portion capable of firmly welding the second member to the front end surface of the protruding wall of the first member without causing a crack.

上記の目的を達成するために、請求項1の発明においては、第1の部材に設けられた突壁の先端面に対して、板状をなすとともに、レーザ光透過性を有する第2の部材をレーザ溶着させたレーザ溶着部の構造において、前記第2の部材における突壁の先端面対する接合位置から外側に離隔した位置には、他の部分よりも撓みやすい撓曲部を設けたことを特徴とする。   In order to achieve the above object, according to the first aspect of the present invention, the second member has a plate shape with respect to the front end surface of the protruding wall provided on the first member and has laser beam transparency. In the structure of the laser welded portion in which laser welding is performed, a bending portion that is more flexible than other portions is provided at a position spaced outward from the joining position with respect to the tip surface of the protruding wall in the second member. Features.

請求項2の発明においては、前記撓曲部は、薄肉部であることを特徴とする。
請求項3の発明においては、前記撓曲部は、段差部であることを特徴とする。
請求項4の発明においては、前記撓曲部は、応力集中抑制構造を有することを特徴とする。
The invention according to claim 2 is characterized in that the bent portion is a thin portion.
The invention according to claim 3 is characterized in that the bent portion is a stepped portion.
According to a fourth aspect of the present invention, the bent portion has a stress concentration suppressing structure.

請求項5の発明においては、第1の部材がシリンダヘッドカバー、第2の部材がそのシリンダヘッドカバーの内側に固定されるバッフルプレートであって、それらの両部材の間にブローバイガスから潤滑オイルを分離するためのオイルセパレート室が形成されていることを特徴とする。   In the invention of claim 5, the first member is a cylinder head cover, and the second member is a baffle plate fixed to the inside of the cylinder head cover, and the lubricating oil is separated from the blow-by gas between the two members. An oil separation chamber is formed for this purpose.

請求項6の発明においては、請求項1〜5のうちのいずれか1項に記載のレーザ溶着部の構造において、第1の部材に設けられた突壁の先端面に対して、第2の部材における撓曲部間の位置を接合した状態で、前記撓曲部よりも外側の位置において第2の部材を前記接合方向に加圧し、この状態で第2の部材を透過して突壁の先端面にレーザ光を照射することにより、突壁の先端面に第2の部材を溶着させることを特徴とする。なお、ここで、撓曲部よりも外側の位置とは、撓曲部の外側の位置だけではなく、撓曲部の位置も含むものとする。   According to a sixth aspect of the present invention, in the structure of the laser welding portion according to any one of the first to fifth aspects, the second surface of the projecting wall provided in the first member is In a state where the positions between the bent portions of the member are joined, the second member is pressurized in the joining direction at a position outside the bent portion, and in this state, the second member is transmitted through the second wall. The second member is welded to the distal end surface of the protruding wall by irradiating the distal end surface with laser light. Here, the position outside the bent portion includes not only the position outside the bent portion but also the position of the bent portion.

従って、この発明においては、レーザ溶着に際して第2部材が第1の部材の突壁の先端面に対する接合位置の外側の加圧位置において加圧されたとき、第2の部材が接合位置から離隔した撓曲部を中心に撓曲される。このため、レーザ溶着後に加圧が解除されて、第2の部材が撓曲状態から平板状態に復元される際に、突壁の先端面と第2の部材との間の溶着部に剥離方向への力が作用することはない。よって、溶着部に亀裂が生じるおそれを防止することができる。   Therefore, in the present invention, when the second member is pressed at the pressurizing position outside the joining position with respect to the front end surface of the first member during laser welding, the second member is separated from the joining position. It is bent around the bent portion. For this reason, when the pressure is released after laser welding and the second member is restored from the bent state to the flat plate state, the peeling direction is applied to the welded portion between the tip surface of the protruding wall and the second member. The force on is never applied. Therefore, it is possible to prevent the possibility of cracks in the welded portion.

以上のように、この発明によれば、第1の部材の突壁の先端面に対して第2の部材を、亀裂が生じることなく堅固に溶着することができるという効果を発揮する。   As described above, according to the present invention, it is possible to firmly weld the second member to the tip surface of the protruding wall of the first member without causing a crack.

(第1実施形態)
以下に、この発明の第1実施形態を、図1〜図3に基づいて説明する。
図1に示すように、この第1実施形態においては、エンジンのシリンダブロック(図示しない)上に固定されたシリンダヘッド11上に、合成樹脂製の第1の部材としてのシリンダヘッドカバー12が装着されている。シリンダヘッドカバー12の頂壁12aの内面には、複数(実施形態では2条)の突壁13が突出形成されている。突壁13の先端面13aには、板状をなす合成樹脂製の第2の部材としてのバッフルプレート14が溶着されている。このバッフルプレート14は、レーザ光の透過性を有する。そして、バッフルプレート14,突壁13及びシリンダヘッドカバー12の頂壁12aの間には、ブローバイガスから潤滑オイルを分離するためのオイルセパレート室15が形成されている。なお、このオイルセパレート室15内には、図示しないオイル分離のための構成を備えている。
(First embodiment)
Below, 1st Embodiment of this invention is described based on FIGS. 1-3.
As shown in FIG. 1, in the first embodiment, a cylinder head cover 12 as a first member made of synthetic resin is mounted on a cylinder head 11 fixed on a cylinder block (not shown) of an engine. ing. On the inner surface of the top wall 12a of the cylinder head cover 12, a plurality (two in the embodiment) of protruding walls 13 are formed to protrude. A baffle plate 14 as a second member made of a synthetic resin having a plate shape is welded to the distal end surface 13 a of the protruding wall 13. The baffle plate 14 has laser beam transparency. An oil separation chamber 15 for separating lubricating oil from blow-by gas is formed between the baffle plate 14, the protruding wall 13 and the top wall 12 a of the cylinder head cover 12. The oil separation chamber 15 has a structure for oil separation (not shown).

バッフルプレート14における突壁13の先端面13aと対応する接合位置とその両外側の加圧される位置との間において、前記接合位置から所定距離離隔した部分には、他の部分よりも撓みやすいように凹部よりなる一対の撓曲部23が形成されている。従って、撓曲部23は薄肉部により構成されている。前記撓曲部23の内コーナ23aは、円弧状に形成されて、応力集中抑制構造となっている。ちなみに、各部の寸法は、例えば以下のような値が設定される。すなわち、前記突壁13の厚さT1は1〜3mm、バッフルプレート14の厚さT4は(T1+(0.3〜5))mmである。このような場合、凹部よりなる各撓曲部23の幅T2が0.5〜1.5mm、両撓曲部23の内側面間の間隔T3が(T1+0.3)〜(T1+1)mmとなるように設定される。また、撓曲部23を形成した部分,すなわち薄肉部におけるバッフルプレート14の厚さT5が(T3×(0.7〜0.9))mmとなるように設定される。   Between the joining position corresponding to the front end surface 13a of the protruding wall 13 on the baffle plate 14 and the pressurized positions on both outer sides thereof, the part spaced apart from the joining position by a predetermined distance is more flexible than the other parts. Thus, a pair of bending parts 23 which consist of a recessed part are formed. Therefore, the bending part 23 is comprised by the thin part. The inner corner 23a of the bent portion 23 is formed in an arc shape and has a stress concentration suppressing structure. Incidentally, for example, the following values are set as the dimensions of each part. That is, the thickness T1 of the protruding wall 13 is 1 to 3 mm, and the thickness T4 of the baffle plate 14 is (T1 + (0.3 to 5)) mm. In such a case, the width T2 of each bent portion 23 made of a concave portion is 0.5 to 1.5 mm, and the interval T3 between the inner side surfaces of both bent portions 23 is (T1 + 0.3) to (T1 + 1) mm. Is set as follows. Further, the thickness T5 of the baffle plate 14 in the portion where the bent portion 23 is formed, that is, the thin portion is set to be (T3 × (0.7 to 0.9)) mm.

図1に示すように、前記バッフルプレート14の下面には、合成樹脂製の溝部材16が溶着されている。溝部材16の幅方向の中央部には、溝部材16の長手方向に延びる凹溝16aが形成されている。凹溝16aの内面とバッフルプレート14の下面との間には、潤滑オイルの流路17が形成されている。オイルセパレート室15と流路17とを連通するように、バッフルプレート14には連通孔18が形成されている。流路17から下方に開口するように、凹溝16aの底壁には複数の供給孔19が形成されている。そして、オイルセパレート室15内でブローバイガスから分離された潤滑オイルが、連通孔18を介して流路17内に流下された後、各供給孔19からシリンダヘッド11内の図示しないカムシャフト等に向かって供給される。なお、前記シリンダヘッドカバー12,バッフルプレート14及び溝部材16は同材質により構成されている。   As shown in FIG. 1, a synthetic resin groove member 16 is welded to the lower surface of the baffle plate 14. A concave groove 16 a extending in the longitudinal direction of the groove member 16 is formed at the center in the width direction of the groove member 16. Between the inner surface of the recessed groove 16a and the lower surface of the baffle plate 14, a lubricating oil flow path 17 is formed. A communication hole 18 is formed in the baffle plate 14 so as to communicate the oil separation chamber 15 and the flow path 17. A plurality of supply holes 19 are formed in the bottom wall of the groove 16a so as to open downward from the flow path 17. Then, the lubricating oil separated from the blow-by gas in the oil separation chamber 15 flows down into the flow path 17 through the communication holes 18, and then from each supply hole 19 to a camshaft (not shown) in the cylinder head 11. Supplied towards. The cylinder head cover 12, the baffle plate 14, and the groove member 16 are made of the same material.

次に、レーザ溶着方法について説明する。
さて、レーザ溶着時には、図2(a)に示すように、シリンダヘッドカバー12が上下を逆にした状態で治具21上に載置される。そして、シリンダヘッドカバー12内の突壁13の先端面13a上にバッフルプレート14の撓曲部23間の位置が配置される。その後、撓曲部23と対応する位置よりも両外側の位置において、加圧部材22によりバッフルプレート14がシリンダヘッドカバー12側に加圧される。このため、バッフルプレート14の下面が突壁13の先端面13aに圧接状態で接合される。
Next, a laser welding method will be described.
Now, at the time of laser welding, as shown in FIG. 2A, the cylinder head cover 12 is placed on the jig 21 in an upside down state. And the position between the bending parts 23 of the baffle plate 14 is arrange | positioned on the front end surface 13a of the protrusion wall 13 in the cylinder head cover 12. FIG. Thereafter, the baffle plate 14 is pressed toward the cylinder head cover 12 by the pressing member 22 at positions outside both sides of the position corresponding to the bent portion 23. For this reason, the lower surface of the baffle plate 14 is joined to the front end surface 13a of the protruding wall 13 in a pressure contact state.

この場合、バッフルプレート14における突壁13の先端面13aと対応する接合位置とその両外側の加圧される位置との間において、接合位置から離隔した位置には、一対の撓曲部23が形成されている。そして、撓曲部23の位置はバッフルプレート14の他の部分よりも薄くなっており、加圧部材22による加圧時には、図2(a)に示すように、バッフルプレート14の加圧された部分が、突壁13の先端面13aに対する接合位置の両端付近を起点とすることなく、それよりも外側の撓曲部23を起点として撓曲変形される。なお、前記撓曲部23の内コーナ23aは、円弧状に形成されているため、この内コーナ23aの部分に集中応力が生じることは抑制される。   In this case, a pair of flexures 23 is provided at a position spaced from the joining position between the joining position corresponding to the tip surface 13a of the protruding wall 13 on the baffle plate 14 and the pressurized positions on both outer sides thereof. Is formed. And the position of the bending part 23 is thinner than the other part of the baffle plate 14, and when the pressurization by the pressurizing member 22, the baffle plate 14 was pressurized as shown in FIG. The portion is bent and deformed with the bending portion 23 on the outer side as a starting point without starting near both ends of the joining position with respect to the tip surface 13a of the protruding wall 13. In addition, since the inner corner 23a of the bent portion 23 is formed in an arc shape, the occurrence of concentrated stress in the inner corner 23a is suppressed.

この状態で、バッフルプレート14を透過して突壁13の先端面13aにレーザ光Lが照射される。この場合、レーザ光Lは少なくとも突壁13の先端面13aの厚さT1の幅で、最大でもバッフルプレート14の撓曲部23間の間隔T3の領域を照射する。このレーザ光Lの照射により、突壁13の先端面13a及びその先端面と13aと接しているバッフルプレート14の面が溶融されて、突壁13とバッフルプレート14とが溶着される。その後、加圧部材22による加圧が解除されると、図2(b)に示すように、バッフルプレート14が撓曲状態から平板状態に復元される。このとき、バッフルプレート14が撓曲部23を起点として復元変形されるため、突壁13の先端面13aとバッフルプレート14との間の溶着部24に剥離方向への力が作用することはない。   In this state, the laser beam L is irradiated to the tip surface 13 a of the protruding wall 13 through the baffle plate 14. In this case, the laser beam L irradiates at least the region of the interval T3 between the bent portions 23 of the baffle plate 14 with the width of the thickness T1 of the tip surface 13a of the protruding wall 13 at the maximum. By irradiation of this laser beam L, the tip surface 13a of the protruding wall 13 and the surface of the baffle plate 14 in contact with the tip surface 13a are melted, and the protruding wall 13 and the baffle plate 14 are welded. Thereafter, when the pressurization by the pressurizing member 22 is released, the baffle plate 14 is restored from the bent state to the flat plate state as shown in FIG. At this time, since the baffle plate 14 is restored and deformed starting from the bent portion 23, a force in the peeling direction does not act on the welded portion 24 between the tip surface 13a of the protruding wall 13 and the baffle plate 14. .

従って、この第1実施形態においては、以下の効果がある。
(1) レーザ溶着終了にともなうバッフルプレート14の復元に際して溶着部24に剥離方向への力が作用することがないため、溶着部24の両端縁に亀裂が生じるおそれを防止することができる。このため、高い溶着強度を得ることができるとともに、突壁13の両側における空間の間に圧力差が必要な場合、その圧力差を維持できる。
Therefore, the first embodiment has the following effects.
(1) Since the force in the peeling direction does not act on the welded portion 24 when the baffle plate 14 is restored upon completion of laser welding, it is possible to prevent the possibility of cracking at both edges of the welded portion 24. For this reason, while being able to obtain high welding strength, when a pressure difference is required between the spaces on both sides of the protruding wall 13, the pressure difference can be maintained.

(2) 突壁13とバッフルプレート14との間に亀裂が発生するおそれがないため、バッフルプレート14を突壁13の先端面13aに対して高い圧力で加圧できる。このため、高い溶着強度を得ることができる。   (2) Since there is no possibility of cracking between the protruding wall 13 and the baffle plate 14, the baffle plate 14 can be pressed against the tip surface 13 a of the protruding wall 13 with a high pressure. For this reason, high welding strength can be obtained.

(3) 撓曲部23の内コーナ23aが円弧状に形成されているため、加圧時にその内コーナ23aに対して応力が集中することを防止でき、バッフルプレート14の割れ等を防止できる。   (3) Since the inner corner 23a of the bent portion 23 is formed in an arc shape, stress can be prevented from concentrating on the inner corner 23a during pressurization, and cracking of the baffle plate 14 can be prevented.

(第2実施形態)
次に、この発明の第2実施形態を、前記第1実施形態と異なる部分を中心に説明する。
さて、この第2実施形態においては、図4に示すように、バッフルプレート14における突壁13の先端面13aと対応する接合位置とその両外側の加圧位置との間の部分において、先端面13aから離隔し、レーザ光の照射部より板厚が薄く形成された他の部分よりも撓みやすい段差部よりなる一対の撓曲部26が形成されている。この撓曲部26の内コーナ26aは円弧状に形成されている。そして、レーザ溶着に際してバッフルプレート14が加圧されたとき、バッフルプレート14が、突壁13の先端面13aの角部を起点とすることなく、それよりも外側の撓曲部26を起点にして撓曲変形される。
(Second Embodiment)
Next, a second embodiment of the present invention will be described with a focus on differences from the first embodiment.
In the second embodiment, as shown in FIG. 4, the tip surface of the baffle plate 14 is located at the portion between the joint position corresponding to the tip surface 13 a of the projecting wall 13 and the pressurizing position on both outer sides. A pair of bending portions 26 are formed which are spaced apart from 13a and are stepped more easily than other portions formed thinner than the laser light irradiation portion. The inner corner 26a of the bent portion 26 is formed in an arc shape. Then, when the baffle plate 14 is pressurized during laser welding, the baffle plate 14 does not start from the corner of the front end surface 13a of the protruding wall 13 but starts from the bent portion 26 on the outer side. It is bent and deformed.

従って、この第2実施形態においても、前記第1実施形態に記載の効果と同様な効果を得ることができる。
(第3実施形態)
次に、この発明の第3実施形態を、前記第1実施形態と異なる部分を中心に説明する。
Therefore, also in the second embodiment, the same effects as those described in the first embodiment can be obtained.
(Third embodiment)
Next, a third embodiment of the present invention will be described with a focus on differences from the first embodiment.

さて、この第3実施形態では、図5に示すように、撓曲部26が断面円弧状に形成されている。
従って、この第3実施形態においては、撓曲部26における応力集中をさらに避けることができる。
Now, in this 3rd Embodiment, as shown in FIG. 5, the bending part 26 is formed in cross-sectional arc shape.
Therefore, in the third embodiment, stress concentration in the bent portion 26 can be further avoided.

(第4実施形態)
次に、この発明の第4実施形態を、前記第1実施形態と異なる部分を中心に説明する。
さて、この第4実施形態では、図6に示すように、ケースにおいて、第1の部材としての合成樹脂製の下部ケース27の外周縁に、突壁としての周壁28が形成されている。第2の部材としての上部ケース29の外周縁には、下部ケース27の周壁28に対応するフランジ状の板状部29aが形成されている。板状部29aにおける周壁28の先端面28aと対応する接合位置とその両外側の加圧位置との間において先端面28aから離隔した位置には、他の部分よりも撓みやすい溝状の凹部よりなる一対の撓曲部30が形成されている。そして、前記第1実施形態と同様な方法により、周壁28の先端面28aに対して板状部29aが溶着されて、ケースが密閉状態に保持されている。
(Fourth embodiment)
Next, a fourth embodiment of the present invention will be described with a focus on differences from the first embodiment.
In the fourth embodiment, as shown in FIG. 6, a peripheral wall 28 as a protruding wall is formed on the outer peripheral edge of the synthetic resin lower case 27 as the first member in the case. A flange-shaped plate-like portion 29 a corresponding to the peripheral wall 28 of the lower case 27 is formed on the outer peripheral edge of the upper case 29 as the second member. A groove-shaped recess that is more flexible than other portions is located at a position spaced apart from the tip surface 28a between the joint position corresponding to the tip surface 28a of the peripheral wall 28 in the plate-like portion 29a and the pressurization position on both outer sides thereof. A pair of bent portions 30 are formed. And by the method similar to the said 1st Embodiment, the plate-shaped part 29a is welded with respect to the front end surface 28a of the surrounding wall 28, and the case is hold | maintained in the airtight state.

従って、この第3実施形態においても、前記第1実施形態に記載の効果とほぼ同様の効果を得ることができる。特に、この第3実施形態においては、周壁28と板状部29aとが強固に溶着されることから、ケースの密閉性を高めることに有用である。   Therefore, also in the third embodiment, substantially the same effect as that described in the first embodiment can be obtained. In particular, in the third embodiment, the peripheral wall 28 and the plate-like portion 29a are firmly welded, which is useful for improving the sealing performance of the case.

(変更例)
なお、この実施形態は、次のように変更して具体化することも可能である。
・ 前記実施形態において、撓曲部を凹部または段差部とは異なった薄肉部等の他の形状にすること。例えば、バッフルプレート等の第2の部材に、その溶着部から所定距離離隔した位置から両側に向かって厚さが次第に薄くなる傾斜部を設けて、その傾斜部を撓曲部とすること。
(Example of change)
In addition, this embodiment can also be changed and embodied as follows.
In the above-described embodiment, the bent part is formed in another shape such as a thin part different from the recessed part or the step part. For example, a second member such as a baffle plate is provided with an inclined portion whose thickness gradually decreases toward both sides from a position separated from the welded portion by a predetermined distance, and the inclined portion is used as a bending portion.

・ この発明を、前記実施形態とは異なった部材間のレーザ溶着部の構造に具体化すること。例えば、合成樹脂製のオイルパンの周壁とと蓋板との溶着部の構造において具体化すること。   -The present invention is embodied in a structure of a laser welding portion between members different from that of the above embodiment. For example, it is embodied in the structure of the welded portion between the peripheral wall of the oil pan made of synthetic resin and the lid plate.

第1実施形態のレーザ溶着部の構造を示すシリンダヘッドカバー部分の断面図。Sectional drawing of the cylinder head cover part which shows the structure of the laser welding part of 1st Embodiment. (a)は図1のレーザ溶着部の構造における溶着方法を示す部分拡大断面図。(b)は溶着後の状態を示す部分断面図。(A) is the elements on larger scale which show the welding method in the structure of the laser welding part of FIG. (B) is a fragmentary sectional view showing the state after welding. 図1のレーザ溶着部の構造を分解して示す部分斜視図。The fragmentary perspective view which decomposes | disassembles and shows the structure of the laser welding part of FIG. 第2実施形態のレーザ溶着部の構造を示す部分断面図。The fragmentary sectional view which shows the structure of the laser welding part of 2nd Embodiment. 第3実施形態のレーザ溶着部の構造を示す部分断面図。The fragmentary sectional view which shows the structure of the laser welding part of 3rd Embodiment. 第4実施形態のレーザ溶着部の構造を示す部分断面図。The fragmentary sectional view which shows the structure of the laser welding part of 4th Embodiment. (a)は従来のレーザ溶着部の構造における溶着方法を示す部分断面図。(b)は溶着後の状態を示す部分断面図、(c)は亀裂の発生状況を示す一部拡大断面図。(A) is a fragmentary sectional view which shows the welding method in the structure of the conventional laser welding part. (B) is the fragmentary sectional view which shows the state after welding, (c) is a partially expanded sectional view which shows the generation | occurrence | production state of a crack.

符号の説明Explanation of symbols

12…第1の部材としてのシリンダヘッドカバー、13…突壁、13a…先端面、14…第2の部材としてのバッフルプレート、15…オイルセパレート室、21…治具、22…加圧部材、23…凹部よりなる撓曲部、24…溶着部、26…段差部よりなる撓曲部、27…第1の部材としての下部ケース、28…突壁としての周壁、28a…先端面、29…第2の部材としての上部ケース、29a…板状部、30…凹部よりなる撓曲部、L…レーザ光。   DESCRIPTION OF SYMBOLS 12 ... Cylinder head cover as 1st member, 13 ... Projection wall, 13a ... Front end surface, 14 ... Baffle plate as 2nd member, 15 ... Oil separation chamber, 21 ... Jig, 22 ... Pressure member, 23 DESCRIPTION OF SYMBOLS ... The bending part which consists of a recessed part, 24 ... Welding part, 26 ... The bending part which consists of a level | step-difference part, 27 ... The lower case as a 1st member, 28 ... The peripheral wall as a protruding wall, 28a ... Tip surface, 29 ... 1st 2 is an upper case, 29a is a plate-shaped portion, 30 is a bent portion comprising a concave portion, and L is a laser beam.

Claims (6)

第1の部材に設けられた突壁の先端面に対して、板状をなすとともに、レーザ光透過性を有する第2の部材をレーザ溶着させたレーザ溶着部の構造において、
前記第2の部材における突壁の先端面対する接合位置から外側に離隔した位置には、他の部分よりも撓みやすい撓曲部を設けたことを特徴とするレーザ溶着部の構造。
In the structure of the laser welding portion in which the second member having a plate shape and laser light transmittance is laser welded to the tip surface of the protruding wall provided in the first member,
A structure of a laser welding portion, wherein a bending portion that is more easily bent than other portions is provided at a position spaced outward from a bonding position with respect to a tip surface of the protruding wall in the second member.
前記撓曲部は、薄肉部であることを特徴とする請求項1に記載のレーザ溶着部の構造。 The structure of the laser welding part according to claim 1, wherein the bent part is a thin part. 前記撓曲部は、段差部であることを特徴とする請求項1または2に記載のレーザ溶着部の構造。 The structure of the laser welding part according to claim 1, wherein the bent part is a step part. 前記撓曲部は、応力集中抑制構造を有することを特徴とする請求項1〜3のうちのいずれか一項に記載のレーザ溶着部の構造。 The structure of the laser welding part according to any one of claims 1 to 3, wherein the bent part has a stress concentration suppressing structure. 第1の部材がシリンダヘッドカバー、第2の部材がそのシリンダヘッドカバーの内側に固定されるバッフルプレートであって、それらの両部材の間にブローバイガスから潤滑オイルを分離するためのオイルセパレート室が形成されていることを特徴とする請求項1〜4のうちのいずれか一項に記載のレーザ溶着部の構造。 The first member is a cylinder head cover and the second member is a baffle plate fixed to the inside of the cylinder head cover, and an oil separation chamber for separating lubricating oil from blow-by gas is formed between the two members. The structure of the laser welding part as described in any one of Claims 1-4 characterized by the above-mentioned. 請求項1〜5のうちのいずれか1項に記載のレーザ溶着部の構造において、第1の部材に設けられた突壁の先端面に対して、第2の部材における撓曲部間の位置を接合した状態で、前記撓曲部よりも外側の位置において第2の部材を前記突壁に向かって加圧し、この状態で第2の部材を透過して突壁の先端面にレーザ光を照射することにより、突壁の先端面に第2の部材を溶着させることを特徴とするレーザ溶着方法。 In the structure of the laser welding part of any one of Claims 1-5, the position between the bending parts in a 2nd member with respect to the front end surface of the protrusion wall provided in the 1st member In a state where the second member is joined, the second member is pressurized toward the projecting wall at a position outside the bent portion, and in this state, the second member is transmitted and laser light is transmitted to the tip surface of the projecting wall. A laser welding method, wherein the second member is welded to the tip surface of the protruding wall by irradiation.
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