JP2004143475A - Nonchromic zinc phosphate-treated steel sheet having excellent corrosion resistance and adhesion of coating material, and production method therefor - Google Patents

Nonchromic zinc phosphate-treated steel sheet having excellent corrosion resistance and adhesion of coating material, and production method therefor Download PDF

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JP2004143475A
JP2004143475A JP2002306343A JP2002306343A JP2004143475A JP 2004143475 A JP2004143475 A JP 2004143475A JP 2002306343 A JP2002306343 A JP 2002306343A JP 2002306343 A JP2002306343 A JP 2002306343A JP 2004143475 A JP2004143475 A JP 2004143475A
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steel sheet
zinc phosphate
compound
corrosion resistance
chromium
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JP3903900B2 (en
Inventor
Takafumi Yamaji
山地 隆文
Tatsuya Miyoshi
三好 達也
Junichi Inagaki
稲垣 淳一
Masaaki Yamashita
山下 正明
Mitsuru Nakamura
中村 充
Atsushi Miura
三浦 敦
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a nonchromic zinc phosphate-treated steel sheet which has excellent corrosion resistance and adhesion of a coating material equal to those of the conventional chromate sealing treated material without incorporating hexagonal chromium into a sealing treatment film and, more preferably, has excellent workability. <P>SOLUTION: The surface of a zinc-containing plated steel sheet is provided with a zinc phosphate treatment film of a coating weight of 0.1 to 5 g/m<SP>2</SP>. The upper layer thereof consists of a sealing treatment film obtained by: applying a liquid composition comprising (A) a copper compound, and (B) at least one kind of metallic compound selected from titanium compounds and zirconium compounds, and water, and more preferably comprising (C) a polycondensed resin compound which consists of bisphenol A having a specified chemical structure, amines and formaldehyde having a specified chemical structure, and has a specified number average molecular weight and the mean value of replaced number of amino groups per one benzene ring; and performing drying. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明が属する技術分野】
本発明は、家電製品、配電盤、電話交換機パネル、自動車部品、建材などの素材として好適な非クロム系リン酸亜鉛処理鋼板に関するものである。
【0002】
【従来の技術】
リン酸亜鉛処理鋼板は、一時防錆性を確保する目的と塗装下地として使用された場合においても十分な耐食性を確保する目的から、リン酸亜鉛処理した後にクロメートシーリングすることが一般的であるが、このクロメートシーリング処理は環境規制物質である6価クロムを用いることから、6価クロムを用いない非クロム系シーリング処理技術の開発が望まれている。
【0003】
リン酸亜鉛処理した後にクロフリーの処理を施した表面処理鋼板としては、亜鉛系めっき鋼板表面にリン酸亜鉛処理皮膜を有し、その上層に有機樹脂とチオカルボニル基含有化合物又はバナジン酸化合物を含む皮膜を有する非クロム系処理亜鉛系めっき鋼板(特許文献1)、亜鉛系めっき鋼板などの表面に、Niを1〜20mg/m析出させ、その上に付着量が0.2〜3g/mのリン酸亜鉛処理皮膜を形成し、さらにその上に非クロム系防錆顔料を10〜60mass%含む下塗り塗膜、上塗り塗膜を順次形成した非クロム系塗装金属板(特許文献2)などが知られている。
【0004】
【特許文献1】
特開2000−248367号公報
【特許文献2】
特開2001−081578号公報
【0005】
【発明が解決しようとする課題】
しかし、これら従来の表面処理鋼板は、耐食性が不十分であったり、製造コストが高いなどの難点がある。
したがって本発明の目的は、シーリング処理皮膜中に6価クロムを含むことなく、従来のクロメートシーリング処理材に匹敵する優れた耐食性や塗料密着性を有し、しかも安価に製造することができる非クロム系リン酸亜鉛処理鋼板を提供することにある。
また、本発明の他の目的は、上記性能に加えて優れた加工性を有する非クロム系リン酸亜鉛処理鋼板を提供することにある。
【0006】
【課題を解決するための手段】
本発明者らは、クロメートシーリング処理材が施されたリン酸亜鉛処理鋼板と同等の性能を、クロムを全く含有しない液状組成物によるシーリング処理により達成するために、液状組成物の組成について鋭意検討を行った。その結果、銅化合物と特定の金属化合物を含む水系の液状組成物でシーリング処理を行うことにより、上記性能に加えてクロメートシーリング処理材に匹敵する優れた性能(耐食性及び塗料密着性)が得られること、また、この液状組成物にさらに特定の樹脂化合物を添加することにより、上記性能に加えて優れた加工性が得られることを見出した。
【0007】
本発明は、このような知見に基づきなされたもので、その特徴は以下のとおりである。
[1] 亜鉛含有めっき鋼板の表面に、付着量(Zn(PO換算量)が0.1〜5g/mのリン酸亜鉛処理皮膜を有し、その上層に、銅化合物(A)と、チタン化合物及びジルコニウム化合物の中から選ばれる少なくとも1種の金属化合物(B)と、水とを含む液状組成物を塗布し、乾燥させて得られたシーリング処理皮膜を有することを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
【0008】
[2] 亜鉛含有めっき鋼板の表面に、付着量(Zn(PO換算量)が0.1〜5g/mのリン酸亜鉛処理皮膜を有し、その上層に、銅化合物(A)と、チタン化合物及びジルコニウム化合物の中から選ばれる少なくとも1種の金属化合物(B)と、下記(1)式の化学構造を有するビスフェノールAと下記(2)式の化学構造を有するアミン類とホルムアルデヒドとの重縮合樹脂化合物であって、数平均分子量が400〜10000、1ベンゼン環当たりのアミノ基の置換数の平均値が0.2〜1.0である重縮合樹脂化合物(C)と、水とを含む液状組成物を塗布し、乾燥させて得られたシーリング処理皮膜を有することを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
【化3】

Figure 2004143475
【化4】
Figure 2004143475
但し、式中、R1、及びR2は、それぞれ互いに独立に水素原子、炭素数1〜10のアルキル基又は炭素数1〜10のヒドロキシアルキル基を表す。
【0009】
[3] 上記[2]の非クロム系リン酸亜鉛処理鋼板において、液状組成物に含まれる重縮合樹脂化合物(C)の固形分の含有量が、銅化合物(A)と金属化合物(B)の合計含有量の10〜300mass%であることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
[4] 上記[1]〜[3]のいずれかの非クロム系リン酸亜鉛処理鋼板において、液状組成物に含まれる銅化合物(A)が2価の銅化合物であり、且つその陰イオン成分が硝酸、硫酸、炭酸、ピロリン酸の中から選ばれる少なくとも1種の無機酸であることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
[5] 上記[1]〜[4]のいずれかの非クロム系リン酸亜鉛処理鋼板において、液状組成物に含まれる銅化合物(A)の銅イオンの含有量が、金属化合物(B)の含有量の10〜200mass%であることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
【0010】
[6] 上記[1]〜[5]のいずれかの非クロム系リン酸亜鉛処理鋼板において、液状組成物に含まれる金属化合物(B)がジルコニウム化合物であることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
[7] 上記[1]〜[6]のいずれかの非クロム系リン酸亜鉛処理鋼板において、シーリング処理皮膜中のチタン又は/及びジルコニウムの合計付着量が1〜100mg/mであることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
[8] 上記[1]〜[7]のいずれかの非クロム系リン酸亜鉛処理鋼板の製造方法であって、亜鉛含有めっき鋼板をリン酸亜鉛処理し、次いで、液状組成物を塗布した後、50℃〜200℃の温度で乾燥させることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板の製造方法。
【0011】
【発明の実施の形態】
本発明のリン酸亜鉛処理鋼板は、亜鉛含有めっき鋼板を素材鋼板とし、そのめっき皮膜表面に、下層側からリン酸亜鉛処理皮膜と特定の組成物によるシーリング処理皮膜を順次形成したものである。
本発明のリン酸亜鉛処理鋼板の下地鋼板となる亜鉛含有めっき鋼板に特別な制限はなく、純亜鉛めっき鋼板、亜鉛合金めっき鋼板のいずれでもよい。例えば、亜鉛めっき鋼板、Zn−Niめっき鋼板、Zn−Feめっき鋼板、(電気めっき、合金化溶融亜鉛めっき)、Zn−Crめっき鋼板、Zn−Mnめっき鋼板、Zn−Coめっき鋼板、Zn−Co−Cr合金めっき鋼板、Zn−Cr−Niめっき鋼板、Zn−Cr−Feめっき鋼板、Zn−A1めっき鋼板(例えば、Zn−5%A1合金めっき鋼板、Zn−55%A1合金めっき鋼板)、さらにはこれらのめっきに金属酸化物、ポリマーなどを分散した亜鉛系複合めっき鋼板(例えば、Zn−SiO分散めっき鋼板)などを用いることができる。また、上記のようなめっきのうち、同種または異種のものを2層以上めっきした複層めっき鋼板を用いることもできる。また、めっき鋼板としては鋼板面に予めNiなどの薄目付けのめっきを施し、その上に上記のような各種めっきを施したものであってもよい。めっき方法についても、電解法、溶融法、気相法のうち、実施可能ないずれの方法も採用することができる。さらに、めっきの黒変を防止する目的で、めっき皮膜中にNi、Co、Feの1種以上を1〜2000ppm程度析出させたり、或いはめっき表面にNi、Co、Feの1種以上を含むアルカリ又は酸性水溶液により表面調整処理を施し、それらの元素を析出させるようにしてもよい。また、めっき付着量についても特に制限はない。
【0012】
リン酸亜鉛処理皮膜の付着量(Zn(PO換算量)は0.1〜5g/mとする。この付着量が0.1g/m未満では、リン酸亜鉛処理皮膜が本来有する防錆性、塗装密着性が発現しない。一方、付着量が5g/mを超えると、リン酸亜鉛処理皮膜がめっき表面を完全に覆いつくしてしまうため、この皮膜が加工時に割れて加工後の性能が低下するので好ましくない。また、上記の観点から、リン酸亜鉛処理皮膜のより好ましい付着量は0.5〜2g/mである。
リン酸亜鉛処理皮膜を形成するための処理方法などに特別な制限はなく、通常の結晶性リン酸亜鉛皮膜を形成するための公知の処理方法でよい。
【0013】
リン酸亜鉛処理皮膜の上層に形成するシーリング処理皮膜は6価クロムを含まない皮膜であり、この皮膜は6価クロムを含まない特定の水系液状組成物を塗布し、乾燥することにより形成する。通常、液状組成物を塗布した後は水洗することなく乾燥を行うが、水洗した後に乾燥を行ってもよい。
リン酸亜鉛処理皮膜上にシーリング処理皮膜を形成するための液状組成物は、銅化合物(A)と、チタン化合物及びジルコニウム化合物の中から選ばれる少なくとも1種の金属化合物(B)と、水とを含む組成物であり、水に上記各化合物(A),(B)などを添加することにより調製できる。
【0014】
上記銅化合物(A)の種類に特別な制限はないが、例えば、硫酸銅、硝酸銅、炭酸銅などの酸素酸塩やピロリン酸銅などの有機酸塩などが挙げられ、これらの1種又は2種以上を用いることができる。また、これらの中でも乾燥時に対イオンが残存する銅化合物は、その対イオン自体が塗装密着性に悪影響を及ぼすことがあるためあまり好ましくなく、したがって、この観点からは硝酸銅、炭酸銅などのような対イオンが昇華する銅化合物を用いることが好ましい。本発明において、銅化合物(A)を含む組成物で皮膜を形成することにより優れた耐食性や塗料密着性が得られるのは、銅化合物が有していると推定される有機高分子のドナー原子を含む官能基に配位してキレートを形成する作用などによるものであると考えられる。
【0015】
上記金属化合物(B)のうち、チタン化合物としては、例えば、硫酸チタン、酸化チタン、シュウ酸カリウムチタン、フッ化カリウムチタン、フッ化チタン水素酸、四塩化チタンなどの無機塩や有機チタネートなどが挙げられ、これらの1種又は2種以上を用いることができる。また、ジルコニウム化合物としては、例えば、酸化ジルコニウム、硝酸酸化ジルコニウム、オキシ塩化ジルコニウム、珪酸ジルコニウム、硝酸酸化ジルコニウム、フッ化カリウムジルコニウム、フッ化ジルコニウム水素酸、炭酸ジルコニウムアンモニウムや有機ジルコネートなどが挙げられ、これらの1種又は2種以上を用いることができる。また、酸化チタンや酸化ジルコニウムなどは、高分子化したコロイド状のものであってもよい。
【0016】
本発明において、銅化合物(A)とともに上記特定の金属化合物(B)を含む組成物で皮膜を形成することにより優れた耐食性や塗膜密着性が得られるのは、特定の金属化合物(B)が亜鉛含有めっき上で強固に成膜することにより耐食性が高められるとともに、この特定の金属化合物(B)に銅化合物(A)をめっき表面に固定化させる働きがあることによるものと考えられる。
また、金属化合物(B)としては、成膜性の観点からジルコニウム化合物が特に好ましい。
【0017】
液状組成物に含まれる銅化合物(A)の銅イオンの含有量は、金属化合物(B)の含有量の10〜200mass%とすることが好ましい。銅化合物(A)の銅イオンの含有量が金属化合物(B)の含有量の10mass%未満では、銅と塗膜との相互作用が十分に得られなくなり、一方、200mass%を超えると、下地表面を銅が被覆する割合が増加して自然電位の低い下地表面の面積が減少することになるため、アノード電流が下地金属に集中して局部電池形成による腐食が進行しやすくなる。金属化合物(B)の含有量に対する銅化合物(A)の銅イオンのより好ましい含有量は10〜100mass%である。
【0018】
シーリング処理皮膜中でのジルコニウム又は/及びチタンの合計付着量は1〜100mg/mとすることが好ましい。皮膜中でのジルコニウム又は/及びチタンの合計付着量が1mg/m未満では、下地表面をそれらの金属が被覆する割合が少ないため、十分に優れた耐食性が得られなくなる。一方、合計付着量が100mg/mを超えると固く脆い皮膜が形成され、加工性が低下するので好ましくない。ジルコニウム又は/及びチタンのより好ましい付着量は1〜50mg/mである。
【0019】
本発明では、上記液状組成物中に、さらに下記の重縮合樹脂化合物(C)を配合することにより、特に優れた加工性が得られる。
この重縮合樹脂化合物(C)は、下記(1)式の化学構造を有するビスフェノールAと、下記(2)式の化学構造を有するアミン類と、ホルムアルデヒドとの重縮合樹脂化合物であり、数平均分子量が400〜10000、1ベンゼン環当たりのアミノ基の置換数の平均値が0.2〜1.0である重縮合樹脂化合物である。
【化5】
Figure 2004143475
【化6】
Figure 2004143475
但し、式中、R1、及びR2は、それぞれ互いに独立に水素原子、炭素数1〜10のアルキル基又は炭素数1〜10のヒドロキシアルキル基を表す。
【0020】
本発明において、このような特定の重縮合樹脂化合物(C)を含む組成物で皮膜を形成することにより優れた加工性が得られるのは、鋼板が加工された際に重縮合樹脂化合物(C)が伸びや歪みに追従して伸縮するためであると考えられる。
ここで、重縮合樹脂化合物(C)の1ベンゼン環当たりのアミノ基の置換数の平均値が0.2未満であると、得られる重合体の基体表面への密着性が不十分となるため、十分な塗料密着性が得られない。また、その平均値が1.0を超えると、得られる重合体の親水性が大きくなり、耐食性が不十分となる。
上記(2)式中のR1、R2は、それぞれ互いに独立に水素原子、炭素数が1〜10のアルキル基又は炭素数が1〜10のヒドロキシアルキル基を表すが、これらの炭素数が11以上になると液状組成物の成膜性が低下するため、耐食性、塗料密着性、加工性などが不十分になる。
【0021】
液状組成物中での重縮合樹脂化合物(C)の固形分の含有量は、銅化合物(A)と金属化合物(B)の合計含有量の10〜300mass%とすることが好ましい。重縮合樹脂化合物(C)の固形分の含有量が、銅化合物(A)と金属化合物(B)の合計含有量の10mass%未満では、リン酸亜鉛処理鋼板が深絞りしごき加工などのような高加工を受けた場合、皮膜が高加工に対して十分に追従できず、塗料密着性の向上効果が十分でなくなるので好ましくない。一方、重縮合樹脂化合物(C)の固形分の含有量が、銅化合物(A)と金属化合物(B)の合計含有量の300mass%を超えると、塗料密着性に効果がある銅化合物(A)が重縮合樹脂化合物(C)に封印されてしまい、上塗り樹脂に対するキレート効果が発現しなくなるため塗料密着性が低下し、また、同じく金属化合物(B)も封印されることになるため耐食性も低下する。銅化合物(A)と金属化合物(B)の合計含有量に対する重縮合樹脂化合物(C)の固形分のより好ましい含有量は10〜100mass%である。
【0022】
液状組成物には、以上述べた成分以外に各種添加剤を添加することができ、例えば、濡れ性向上剤として、エタノール、2−プロパノール、セロソルブなどの水溶性溶剤や市販の界面活性剤を添加してもよいし、また、液状組成物のpHを調整する目的でアンモニアや硝酸、フッ酸などの無機酸を添加してもよい。
液状組成物を塗布する方法としては、ロールコータ−法、スプレー法、浸漬法などの任意の方法を使用することができる。
液状組成物を塗布した後の乾燥温度は50〜200℃とすることが好ましい。乾燥温度が50℃未満では皮膜の乾燥が不十分であるため水分が残留し、塗料密着性が不十分となる。一方、200℃を超えるとシーリング処理皮膜にクラックが生じるため塗料密着性が劣り、且つ製造上のコスト面で不利となる。このような観点から、より好ましい乾燥温度は60〜120℃である。
【0023】
【実施例】
[実施例1]
試験材を以下の条件で作製した。
(1)供試材(素材めっき鋼板)
以下に示す市販の亜鉛系めっき鋼板を使用した。なお、各供試材のサイズは200mm×300mmとした。
・電気亜鉛めっき鋼板(EG)
板厚0.8mm,めっき目付量=20/20(g/m
・溶融亜鉛めっき鋼板(GI)
板厚0.8mm,めっき目付量=60/60(g/m
【0024】
(2)リン酸亜鉛処理
上記供試材を表面調整剤で表面調整した後、リン酸亜鉛処理を行った。上記表面調整では、通常使用されるチタンコロイド系表面調整剤「プレパレンZ」(商品名、日本パーカライジング(株)製)を1g/Lに希釈した処理液(室温)中に供試材を10秒間浸漬した。また、上記リン酸亜鉛処理では、リン酸亜鉛処理液「パルボンド3312」(商品名、日本パーカライジング(株)製)を55g/Lに希釈した処理液(50℃)中に供試材を5〜8秒間浸漬した。
(3)シーリング処理
上記リン酸亜鉛処理を施した供試材に表1に示す液状組成物をロールコーターで塗布し、水洗することなく乾燥させ、シーリング処理皮膜を形成させた。
【0025】
このようにして得られた試験材について、以下に示す試験方法で耐食性、塗料密着性及び擦り傷部耐食性を評価した。
(a)耐食性
試験材から70mm×150mmのサンプルを切り出し、裏面及び端面部をテープシールした後、JIS−Z−2371による塩水噴霧試験を72時間行い、白錆発生状況を観察し、下記基準により評価した。
◎:白錆の発生なし
○:白錆発生面積が全面積の5%未満
△:白錆発生面積が全面積の5%以上、20%未満
×:白錆発生面積が全面積の20%以上
【0026】
(b)塗料密着性
試験材にメラミンアルキッド系塗料(商品名「グリミン」、新東塗料社製)を乾燥膜厚が25μmになるように塗布し、120℃で30分間焼き付けた後、80℃の温水中に2時間浸漬し、その後、4時間放置した。この試験片の塗膜面に1mm間隔の碁盤目を100個刻み、この部分に粘着テープを貼着した後剥離させ、剥離しなかった碁盤目の塗膜の個数に基づき、下記基準で評価した。
◎:塗膜の剥離なし(塗膜残個数100%)
○:塗膜残存個数90%以上
△:塗膜残存個数50%以上、90%未満
×:塗膜残存個数50%未満
【0027】
(c)擦り傷部耐食性
試験材にメラミンアルキッド系塗料(商品名「グリミン」、新東塗料社製)を乾燥膜厚が25μmになるように塗布し、120℃で30分間焼き付けた後、塗膜面に対角線状にカッターナイフでカットを入れ、JIS−Z−2371による塩水噴霧試験を120時間行った。この試験片のカット部に粘着テープを貼着した後剥離させ、カット部からの片側最大剥離幅を測定した。評価基準は以下の通りである。
◎:剥離幅2mm未満
○:剥離幅2mm以上、4mm未満
△:剥離幅4mm以上、8mm未満
×:剥離幅8mm以上
【0028】
表2に各試験材の皮膜構成とシーリング処理条件を、表3に上記試験結果を示す。これによれば、発明例1〜8は平面部耐食性、擦り傷部耐食性及び塗料密着性が何れも良好であり、比較例4のクロメートシーリング処理材とほぼ同等の性能が得られている。これに対し、本発明条件外の表面処理剤を用いた比較例1〜3では、平面部耐食性、擦り傷部耐食性及び塗料密着性のすべてを満足するものは得られていない。
【0029】
【表1】
Figure 2004143475
【0030】
【表2】
Figure 2004143475
【0031】
【表3】
Figure 2004143475
【0032】
[実施例2]
使用した供試材、表面調整及びリン酸亜鉛処理条件は実施例1と同様とした。液状組成物に配合する表4に記載の重縮合性樹脂化合物を、下記の製造法によって合成した。
・重縮合性樹脂化合物C−1
攪拌装置、還流冷却機及び温度計を取り付けた1000mlの三口セパラブルフラスコにビスフェノールAを1モル(228g)、触媒としてp−トルエンスルホン酸0.3gを仕込み、内部温度を100℃まで上げ、37%ホルムアルデヒド水溶液0.85モル(69g)を1時間かけて添加し、100℃で2時間還流反応を行った。一旦、反応容器を水冷放置し、上層に分離する水層の濁りがなくなってから、デカンテーションして水層を除去し、さらに170〜175℃になるまで加熱攪拌して、未反応分、水分を除去した(Step1)。
次いで、100℃以下まで温度を下げ、ブチルセロソルブ234gを添加して重縮合物を完全に溶解させた後、純水234gを加え系内の温度が50℃まで下がったところで、N−メチルアミノエタノール1モル(75g)を添加し、これに37%ホルムアルデヒド水溶液1モル(81.1g)を50℃で約1時間かけて滴下した。さらに80℃まで温度を上げ約3時間攪拌しながら反応を続け(Step2)、重縮合性樹脂化合物C−1を得た。
【0033】
・重縮合性樹脂化合物C−2
上記Step1で用いるホルムアルデヒドが0.7モル(56.8g)、上記Step2で用いるホルムアルデヒドが1.4モル(113.5g)、用いるアミン化合物がN−メチルアミノプロパノール1.4モル(124.6g)であること以外は、上記C−1の製造法と同様の条件で重縮合性樹脂化合物C−2を製造した。
・重縮合性樹脂化合物C−3
上記Step1で用いるホルムアルデヒドが1モル(81.1g)、同じくStep1での還流反応時間が4時間、上記Step2で用いるアミン化合物がジエタノールアミンであること以外は、上記C−1の製造法と同様の条件で重縮合性樹脂化合物C−3を製造した。
【0034】
以上のようにして得られた重縮合性樹脂化合物を用いて表5に示す液状組成物を調整した。
リン酸亜鉛処理を施した供試材に、表5に記載の液状組成物をロールコーターで塗布し、水洗することなく乾燥させ、シーリング処理皮膜を形成させた。
このようにして得られた試験材について、実施例1と同様の試験方法で耐食性、塗料密着性及び擦り傷部耐食性を評価するとともに、下記の試験方法で加工性を評価した。
【0035】
(d)加工性
試験材にメラミンアルキッド系塗料(商品名「グリミン」、新東塗料社製)を乾燥膜厚が25μmになるように塗布し、120℃で30分間焼き付けた後、塗膜面に1mm間隔の碁盤目を100個刻んだ。この試験片に対してエリクセン試験機を用いて5mm張り出し加工を施した後、前記碁盤目を刻んだ部分に粘着テープを貼着した後剥離させ、剥離しなかった碁盤目の塗膜の個数に基づき、下記基準で評価した。
◎:塗膜の剥離なし(塗膜残個数100%)
○:塗膜残存個数90%以上
△:塗膜残存個数50%以上、90%未満
×:塗膜残存個数50%未満
【0036】
表6に各試験材の皮膜構成とシーリング処理条件を、表7に上記試験結果を示す。これによれば発明例1〜8は平面部耐食性、擦り傷部耐食性、塗料密着性及び加工性が何れも良好であり、比較例4のクロメートシーリング処理材とほぼ同等の性能が得られている。これに対し、本発明条件外の表面処理剤を用いた比較例1〜3では、平面部耐食性、擦り傷部耐食性、塗料密着性及び加工性のすべてを満足するものは得られていない。
【0037】
【表4】
Figure 2004143475
【0038】
【表5】
Figure 2004143475
【0039】
【表6】
Figure 2004143475
【0040】
【表7】
Figure 2004143475
【0041】
【発明の効果】
以上述べたように、本発明のリン酸亜鉛処理鋼板は、クロメートシーリング処理材に匹敵する優れた耐食性と塗料密着性を有する。また、皮膜形成組成物中に特定の重縮合樹脂化合物を含有させたものは、特に優れた加工性を有する。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a non-chromium-based zinc phosphate treated steel sheet suitable as a material for home electric appliances, switchboards, telephone exchange panels, automobile parts, building materials, and the like.
[0002]
[Prior art]
Zinc phosphate treated steel sheets are generally chromate-sealed after zinc phosphate treatment for the purpose of ensuring temporary rust resistance and ensuring sufficient corrosion resistance even when used as a coating base. Since this chromate sealing process uses hexavalent chromium, which is an environmentally regulated substance, it is desired to develop a non-chromium-based sealing technology that does not use hexavalent chromium.
[0003]
As a surface-treated steel sheet subjected to crofree treatment after zinc phosphate treatment, a zinc-based plated steel sheet has a zinc phosphate treatment film on its surface, and an organic resin and a thiocarbonyl group-containing compound or a vanadate compound are formed thereon. 1 to 20 mg / m 2 of Ni is deposited on the surface of a non-chromium-treated zinc-coated steel sheet having a coating containing the same (Patent Literature 1), a zinc-coated steel sheet, and the like, and an adhesion amount of 0.2 to 3 g / m 2 is deposited thereon. forming a zinc phosphate coating in m 2, and more chromium-rust pigment 10~60Mass% containing undercoating film thereon, topcoat sequentially formed the chromium-coated metal plate (Patent Document 2) Etc. are known.
[0004]
[Patent Document 1]
Japanese Patent Application Laid-Open No. 2000-248367 [Patent Document 2]
JP-A-2001-081578
[Problems to be solved by the invention]
However, these conventional surface-treated steel sheets have disadvantages such as insufficient corrosion resistance and high production cost.
Accordingly, an object of the present invention is to provide a non-chromium non-chromium film that does not contain hexavalent chromium in a sealing film, has excellent corrosion resistance and paint adhesion comparable to conventional chromate sealing materials, and can be manufactured at low cost. An object of the present invention is to provide a zinc-based zinc-treated steel sheet.
Another object of the present invention is to provide a non-chromium zinc phosphate treated steel sheet having excellent workability in addition to the above-mentioned performance.
[0006]
[Means for Solving the Problems]
The present inventors have intensively studied the composition of a liquid composition in order to achieve the same performance as a zinc phosphate treated steel sheet provided with a chromate sealing material by a sealing treatment with a liquid composition containing no chromium. Was done. As a result, by performing a sealing treatment with an aqueous liquid composition containing a copper compound and a specific metal compound, excellent performance (corrosion resistance and paint adhesion) comparable to a chromate sealing material can be obtained in addition to the above-described performance. In addition, it has been found that by adding a specific resin compound to the liquid composition, excellent processability can be obtained in addition to the above-mentioned properties.
[0007]
The present invention has been made based on such findings, and the features are as follows.
[1] The zinc-containing plated steel sheet has, on the surface thereof, a zinc phosphate-treated film having an adhesion amount (equivalent to Zn 3 (PO 4 ) 2 ) of 0.1 to 5 g / m 2 , and a copper compound ( (A), a liquid composition containing at least one metal compound (B) selected from a titanium compound and a zirconium compound, and water, and a sealing treatment film obtained by drying. Chromium-free zinc phosphate treated steel sheet with excellent corrosion resistance and paint adhesion.
[0008]
[2] The surface of the zinc-containing plated steel sheet has a zinc phosphate treatment film having an adhesion amount (Zn 3 (PO 4 ) 2 conversion amount) of 0.1 to 5 g / m 2 , and a copper compound ( A), at least one metal compound (B) selected from titanium compounds and zirconium compounds, bisphenol A having the chemical structure of the following formula (1), and amines having the chemical structure of the following formula (2) (C) having a number average molecular weight of 400 to 10000 and an average number of amino group substitutions per benzene ring of 0.2 to 1.0. A non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized by having a sealing film obtained by applying and drying a liquid composition containing water and water.
Embedded image
Figure 2004143475
Embedded image
Figure 2004143475
However, in the formula, R1 and R2 each independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or a hydroxyalkyl group having 1 to 10 carbon atoms.
[0009]
[3] In the non-chromium zinc phosphate treated steel sheet according to [2], the solid content of the polycondensation resin compound (C) contained in the liquid composition is such that the copper compound (A) and the metal compound (B) A non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized in that the total content of the steel is 10 to 300 mass%.
[4] In the non-chromium zinc phosphate treated steel sheet according to any one of [1] to [3], the copper compound (A) contained in the liquid composition is a divalent copper compound, and the anionic component thereof Is a non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized in that the non-chromium-based zinc phosphate steel sheet is at least one inorganic acid selected from nitric acid, sulfuric acid, carbonic acid and pyrophosphoric acid.
[5] In the non-chromium zinc phosphate-treated steel sheet according to any one of the above [1] to [4], the content of copper ions of the copper compound (A) contained in the liquid composition is lower than that of the metal compound (B). A non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized by having a content of 10 to 200 mass%.
[0010]
[6] The corrosion resistance and paint according to any one of [1] to [5], wherein the metal compound (B) contained in the liquid composition is a zirconium compound. Non-chromium zinc phosphate treated steel sheet with excellent adhesion.
[7] In the non-chromium-based zinc phosphate-treated steel sheet according to any one of the above [1] to [6], a total adhesion amount of titanium and / or zirconium in the sealing film is 1 to 100 mg / m 2. Characterized as a non-chromium zinc phosphate treated steel sheet with excellent corrosion resistance and paint adhesion.
[8] The method for producing a chromium-free zinc phosphate-treated steel sheet according to any one of [1] to [7], wherein the zinc-containing plated steel sheet is treated with zinc phosphate, and then the liquid composition is applied. A method for producing a non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized by drying at a temperature of 50C to 200C.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
The zinc phosphate treated steel sheet of the present invention is obtained by using a zinc-containing plated steel sheet as a base steel sheet, and sequentially forming a zinc phosphate treated film and a sealing film of a specific composition from the lower layer side on the surface of the plated film.
There is no particular limitation on the zinc-containing plated steel sheet serving as the base steel sheet of the zinc phosphate treated steel sheet of the present invention, and any of a pure zinc-coated steel sheet and a zinc alloy-plated steel sheet may be used. For example, galvanized steel sheet, Zn-Ni plated steel sheet, Zn-Fe plated steel sheet, (electroplating, galvannealing), Zn-Cr plated steel sheet, Zn-Mn plated steel sheet, Zn-Co plated steel sheet, Zn-Co -Cr alloy plated steel sheet, Zn-Cr-Ni plated steel sheet, Zn-Cr-Fe plated steel sheet, Zn-A1 plated steel sheet (for example, Zn-5% A1 alloy plated steel sheet, Zn-55% A1 alloy plated steel sheet), and more For such plating, a zinc-based composite plated steel sheet (for example, a Zn—SiO 2 dispersed plated steel sheet) in which a metal oxide, a polymer, or the like is dispersed can be used. Further, among the above-mentioned platings, a multi-layer plated steel sheet obtained by plating two or more layers of the same type or different types may be used. Further, as the plated steel sheet, a steel sheet surface may be preliminarily plated with a thin coat of Ni or the like, and then various platings as described above may be applied thereon. Regarding the plating method, any practicable method among the electrolytic method, the melting method, and the gas phase method can be adopted. Further, in order to prevent blackening of the plating, one or more of Ni, Co, and Fe are precipitated in the plating film at about 1 to 2,000 ppm, or an alkali containing one or more of Ni, Co, and Fe on the plating surface. Alternatively, a surface conditioning treatment may be performed with an acidic aqueous solution to precipitate those elements. There is no particular limitation on the amount of plating.
[0012]
The adhesion amount (Zn 3 (PO 4 ) 2 equivalent amount) of the zinc phosphate treatment film is 0.1 to 5 g / m 2 . If the amount of adhesion is less than 0.1 g / m 2 , the rust-preventive properties and coating adhesion inherent to the zinc phosphate treated film are not exhibited. On the other hand, if the adhesion amount exceeds 5 g / m 2 , the zinc phosphate-treated film completely covers the plating surface, so that this film is broken at the time of processing and the performance after processing is unfavorably reduced. In addition, from the above viewpoint, the more preferable adhesion amount of the zinc phosphate treated film is 0.5 to 2 g / m 2 .
There is no particular limitation on the treatment method and the like for forming the zinc phosphate treatment film, and any known treatment method for forming a normal crystalline zinc phosphate film may be used.
[0013]
The sealing film formed on the zinc phosphate-treated film is a film containing no hexavalent chromium, and this film is formed by applying a specific aqueous liquid composition containing no hexavalent chromium and drying it. Usually, drying is performed without washing with water after applying the liquid composition, but drying may be performed after washing with water.
The liquid composition for forming the sealing treatment film on the zinc phosphate treatment film includes a copper compound (A), at least one metal compound (B) selected from a titanium compound and a zirconium compound, and water. And can be prepared by adding the above compounds (A) and (B) to water.
[0014]
The type of the copper compound (A) is not particularly limited, and examples thereof include oxyacid salts such as copper sulfate, copper nitrate, and copper carbonate, and organic acid salts such as copper pyrophosphate. Two or more types can be used. Further, among these, the copper compound in which the counter ion remains during drying is not so preferable because the counter ion itself may adversely affect the coating adhesion, and therefore, from this viewpoint, such as copper nitrate, copper carbonate, etc. It is preferable to use a copper compound in which a counter ion sublimates. In the present invention, excellent corrosion resistance and paint adhesion can be obtained by forming a film with the composition containing the copper compound (A) because the copper compound is considered to have a donor atom of an organic polymer. It is thought to be due to the action of coordinating to a functional group containing and forming a chelate.
[0015]
Among the metal compounds (B), examples of the titanium compound include inorganic salts such as titanium sulfate, titanium oxide, potassium titanium oxalate, potassium titanium fluoride, titanium hydrofluoride, and titanium tetrachloride, and organic titanates. And one or more of these can be used. Examples of zirconium compounds include, for example, zirconium oxide, zirconium nitrate, zirconium oxychloride, zirconium silicate, zirconium nitrate, potassium zirconium fluoride, zirconium hydrofluoric acid, ammonium zirconium carbonate and organic zirconates. One or more of these can be used. Further, titanium oxide, zirconium oxide, or the like may be in the form of a polymerized colloid.
[0016]
In the present invention, by forming a film with the composition containing the above-mentioned specific metal compound (B) together with the copper compound (A), excellent corrosion resistance and coating film adhesion can be obtained because of the specific metal compound (B) It is thought that the corrosion resistance is enhanced by forming a film firmly on the zinc-containing plating, and the specific metal compound (B) has a function of fixing the copper compound (A) on the plating surface.
Further, as the metal compound (B), a zirconium compound is particularly preferable from the viewpoint of film formability.
[0017]
The content of copper ions in the copper compound (A) contained in the liquid composition is preferably 10 to 200 mass% of the content of the metal compound (B). If the content of copper ions in the copper compound (A) is less than 10 mass% of the content of the metal compound (B), interaction between copper and the coating film cannot be sufficiently obtained. Since the rate of copper coating on the surface increases and the area of the underlying surface having a low natural potential decreases, the anode current concentrates on the underlying metal, and the corrosion due to the formation of the local battery tends to progress. The more preferable content of the copper ion of the copper compound (A) with respect to the content of the metal compound (B) is 10 to 100 mass%.
[0018]
The total adhesion amount of zirconium and / or titanium in the sealing film is preferably 1 to 100 mg / m 2 . If the total amount of zirconium and / or titanium in the coating is less than 1 mg / m 2 , the ratio of coating of the metal on the underlayer surface is small, so that sufficiently excellent corrosion resistance cannot be obtained. On the other hand, if the total adhesion amount exceeds 100 mg / m 2 , a hard and brittle film is formed, and workability is deteriorated. A more preferred amount of zirconium and / or titanium is 1 to 50 mg / m 2 .
[0019]
In the present invention, particularly excellent processability can be obtained by further blending the following polycondensation resin compound (C) into the liquid composition.
This polycondensation resin compound (C) is a polycondensation resin compound of bisphenol A having the chemical structure of the following formula (1), amines having the chemical structure of the following formula (2), and formaldehyde, It is a polycondensation resin compound having a molecular weight of 400 to 10,000 and an average number of substitution of amino groups per benzene ring of 0.2 to 1.0.
Embedded image
Figure 2004143475
Embedded image
Figure 2004143475
However, in the formula, R1 and R2 each independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or a hydroxyalkyl group having 1 to 10 carbon atoms.
[0020]
In the present invention, excellent workability is obtained by forming a film with a composition containing such a specific polycondensation resin compound (C) because the polycondensation resin compound (C Is considered to be due to expansion and contraction following expansion and distortion.
Here, if the average number of amino group substitutions per benzene ring of the polycondensation resin compound (C) is less than 0.2, the resulting polymer will have insufficient adhesion to the substrate surface. And sufficient paint adhesion cannot be obtained. On the other hand, when the average value exceeds 1.0, the hydrophilicity of the obtained polymer increases, and the corrosion resistance becomes insufficient.
R1 and R2 in the above formula (2) each independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or a hydroxyalkyl group having 1 to 10 carbon atoms, and these carbon atoms are 11 or more. In such a case, the film formability of the liquid composition is reduced, so that corrosion resistance, paint adhesion, workability, and the like become insufficient.
[0021]
The solid content of the polycondensation resin compound (C) in the liquid composition is preferably set to 10 to 300 mass% of the total content of the copper compound (A) and the metal compound (B). If the solid content of the polycondensation resin compound (C) is less than 10 mass% of the total content of the copper compound (A) and the metal compound (B), the zinc phosphate-treated steel sheet may be subjected to deep drawing and ironing. If high processing is applied, the film cannot sufficiently follow high processing, and the effect of improving paint adhesion is not sufficient, which is not preferable. On the other hand, when the solid content of the polycondensation resin compound (C) exceeds 300 mass% of the total content of the copper compound (A) and the metal compound (B), the copper compound (A ) Is sealed in the polycondensation resin compound (C), and the chelating effect on the overcoating resin is not exhibited, so that the paint adhesion is lowered. Similarly, the metal compound (B) is also sealed, so that the corrosion resistance is also lowered. descend. The more preferable content of the solid content of the polycondensation resin compound (C) with respect to the total content of the copper compound (A) and the metal compound (B) is 10 to 100 mass%.
[0022]
Various additives can be added to the liquid composition in addition to the components described above. For example, a water-soluble solvent such as ethanol, 2-propanol, and cellosolve or a commercially available surfactant is added as a wetting agent. Alternatively, an inorganic acid such as ammonia, nitric acid, or hydrofluoric acid may be added for the purpose of adjusting the pH of the liquid composition.
As a method of applying the liquid composition, any method such as a roll coater method, a spray method, and a dipping method can be used.
The drying temperature after applying the liquid composition is preferably 50 to 200 ° C. If the drying temperature is lower than 50 ° C., the film is insufficiently dried, so that moisture remains and the adhesion of the coating becomes insufficient. On the other hand, when the temperature exceeds 200 ° C., cracks occur in the sealing film, so that the paint adhesion is inferior and the production cost is disadvantageous. From such a viewpoint, a more preferable drying temperature is 60 to 120 ° C.
[0023]
【Example】
[Example 1]
Test materials were produced under the following conditions.
(1) Test material (material plated steel sheet)
Commercially available galvanized steel sheet shown below was used. The size of each test material was 200 mm x 300 mm.
・ Electro-galvanized steel sheet (EG)
Sheet thickness 0.8 mm, plating weight = 20/20 (g / m 2 )
・ Galvanized steel sheet (GI)
0.8 mm thickness, plating weight = 60/60 (g / m 2 )
[0024]
(2) Zinc phosphate treatment After the surface of the above-mentioned test material was adjusted with a surface conditioner, zinc phosphate treatment was performed. In the above surface preparation, the test material is placed for 10 seconds in a treatment liquid (room temperature) in which a commonly used titanium colloid-based surface preparation agent “Preparen Z” (trade name, manufactured by Nippon Parkerizing Co., Ltd.) is diluted to 1 g / L. Dipped. In addition, in the zinc phosphate treatment, the test material was placed in a treatment solution (50 ° C.) obtained by diluting a zinc phosphate treatment solution “Palbond 3312” (trade name, manufactured by Nippon Parkerizing Co., Ltd.) to 55 g / L. Soaked for 8 seconds.
(3) Sealing treatment The liquid composition shown in Table 1 was applied to the test material subjected to the zinc phosphate treatment by a roll coater and dried without washing with water to form a sealing treatment film.
[0025]
The test materials thus obtained were evaluated for corrosion resistance, paint adhesion, and scratch-corrosion resistance by the following test methods.
(A) A sample of 70 mm x 150 mm was cut out from the corrosion resistance test material, and the back surface and the end surface were tape-sealed. Then, a salt spray test according to JIS-Z-2371 was performed for 72 hours, and the state of white rust occurrence was observed. evaluated.
:: No white rust generated ○: White rust generated area is less than 5% of total area △: White rust generated area is 5% or more and less than 20% of total area X: White rust generated area is 20% or more of total area [0026]
(B) A melamine alkyd paint (trade name "Grimin", manufactured by Shinto Paint Co., Ltd.) is applied to the paint adhesion test material so that the dry film thickness becomes 25 μm, baked at 120 ° C. for 30 minutes, and then 80 ° C. For 2 hours, and then left for 4 hours. On the coating surface of this test piece, 100 cross-cuts at 1 mm intervals were cut, and an adhesive tape was stuck to this portion and peeled off. Based on the number of cross-cuts that did not peel off, evaluation was made according to the following criteria. .
:: No peeling of coating film (100% of remaining coating film)
:: Number of remaining coating films 90% or more Δ: Number of remaining coating films 50% or more, less than 90% ×: Number of remaining coating films 50% or less
(C) A melamine alkyd paint (trade name “Grimin”, manufactured by Shinto Paint Co., Ltd.) is applied to the scratch resistance corrosion test material so that the dry film thickness becomes 25 μm, and baked at 120 ° C. for 30 minutes. The surface was cut diagonally with a cutter knife, and a salt spray test according to JIS-Z-2371 was performed for 120 hours. After sticking an adhesive tape to the cut portion of the test piece, it was peeled off, and the maximum peeling width on one side from the cut portion was measured. The evaluation criteria are as follows.
A: Peel width less than 2 mm O: Peel width 2 mm or more and less than 4 mm B: Peel width 4 mm or more, less than 8 mm X: Peel width 8 mm or more
Table 2 shows the film configuration and sealing conditions of each test material, and Table 3 shows the above test results. According to this, Invention Examples 1 to 8 all have good corrosion resistance in the flat part, corrosion resistance in the abrasion part and paint adhesion, and have almost the same performance as the chromate sealing material of Comparative Example 4. On the other hand, in Comparative Examples 1 to 3 using the surface treatment agent out of the conditions of the present invention, none of those satisfying all of the flat part corrosion resistance, the abrasion part corrosion resistance and the paint adhesion was obtained.
[0029]
[Table 1]
Figure 2004143475
[0030]
[Table 2]
Figure 2004143475
[0031]
[Table 3]
Figure 2004143475
[0032]
[Example 2]
The test materials, surface conditioning and zinc phosphate treatment conditions used were the same as in Example 1. The polycondensable resin compounds described in Table 4 to be mixed with the liquid composition were synthesized by the following production method.
・ Polycondensable resin compound C-1
1 mol (228 g) of bisphenol A and 0.3 g of p-toluenesulfonic acid as a catalyst were charged into a 1000 ml three-neck separable flask equipped with a stirrer, a reflux condenser and a thermometer, and the internal temperature was raised to 100 ° C. 0.85 mol (69 g) of a 1% aqueous formaldehyde solution was added over 1 hour, and a reflux reaction was performed at 100 ° C. for 2 hours. Once the reaction vessel is left to cool in water, the aqueous layer separated into the upper layer is no longer turbid, the aqueous layer is removed by decantation, and the mixture is further heated and stirred until the temperature reaches 170 to 175 ° C. Was removed (Step 1).
Next, the temperature was lowered to 100 ° C. or less, 234 g of butyl cellosolve was added to completely dissolve the polycondensate, and 234 g of pure water was added. When the temperature in the system was lowered to 50 ° C., N-methylaminoethanol 1 was added. Mole (75 g) was added, and 1 mol (81.1 g) of a 37% aqueous formaldehyde solution was added dropwise at 50 ° C. over about 1 hour. The temperature was further raised to 80 ° C., and the reaction was continued while stirring for about 3 hours (Step 2) to obtain a polycondensable resin compound C-1.
[0033]
・ Polycondensable resin compound C-2
0.7 mol (56.8 g) of formaldehyde used in Step 1 above, 1.4 mol (113.5 g) of formaldehyde used in Step 2 above, and 1.4 mol (124.6 g) of N-methylaminopropanol as an amine compound used A polycondensable resin compound C-2 was produced under the same conditions as in the production method of C-1 except that
・ Polycondensable resin compound C-3
The same conditions as in the above-mentioned method C-1 except that the formaldehyde used in Step 1 is 1 mol (81.1 g), the reflux reaction time in Step 1 is 4 hours, and the amine compound used in Step 2 is diethanolamine. To produce a polycondensable resin compound C-3.
[0034]
A liquid composition shown in Table 5 was prepared using the polycondensable resin compound obtained as described above.
The liquid composition shown in Table 5 was applied to the test material subjected to the zinc phosphate treatment using a roll coater, and dried without washing with water to form a sealing film.
The test material thus obtained was evaluated for corrosion resistance, paint adhesion and abrasion-corrosion resistance by the same test method as in Example 1, and workability was evaluated by the following test method.
[0035]
(D) Melamine alkyd paint (trade name "Grimin", manufactured by Shinto Paint Co., Ltd.) is applied to the test material so as to have a dry film thickness of 25 μm and baked at 120 ° C. for 30 minutes. Was cut into 100 grids at 1 mm intervals. The test piece was subjected to 5 mm overhanging processing using an Erichsen tester, and then an adhesive tape was applied to the cut portion of the grid, and then peeled off. Based on the following criteria.
:: No peeling of coating film (100% of remaining coating film)
:: Number of remaining coating films 90% or more Δ: Number of remaining coating films 50% or more, less than 90% ×: Number of remaining coating films 50% or less
Table 6 shows the film configuration and sealing conditions of each test material, and Table 7 shows the above test results. According to this, Invention Examples 1 to 8 are all excellent in the corrosion resistance of the flat part, the corrosion resistance of the abrasion part, the paint adhesion and the workability, and the performance almost equivalent to the chromate sealing material of Comparative Example 4 is obtained. On the other hand, in Comparative Examples 1 to 3 using the surface treatment agent outside the conditions of the present invention, none of those satisfying all of the flat part corrosion resistance, the abrasion part corrosion resistance, the paint adhesion and the workability were obtained.
[0037]
[Table 4]
Figure 2004143475
[0038]
[Table 5]
Figure 2004143475
[0039]
[Table 6]
Figure 2004143475
[0040]
[Table 7]
Figure 2004143475
[0041]
【The invention's effect】
As described above, the zinc phosphate treated steel sheet of the present invention has excellent corrosion resistance and paint adhesion comparable to a chromate sealing material. Further, a film-forming composition containing a specific polycondensation resin compound has particularly excellent workability.

Claims (8)

亜鉛含有めっき鋼板の表面に、付着量(Zn(PO換算量)が0.1〜5g/mのリン酸亜鉛処理皮膜を有し、その上層に、銅化合物(A)と、チタン化合物及びジルコニウム化合物の中から選ばれる少なくとも1種の金属化合物(B)と、水とを含む液状組成物を塗布し、乾燥させて得られたシーリング処理皮膜を有することを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。The surface of the zinc-containing plated steel sheet has a zinc phosphate treated film having an adhesion amount (Zn 3 (PO 4 ) 2 equivalent amount) of 0.1 to 5 g / m 2 , and a copper compound (A) and A liquid composition containing at least one metal compound (B) selected from a titanium compound and a zirconium compound, and water, and a sealing treatment film obtained by drying. Non-chromium zinc phosphate treated steel sheet with excellent corrosion resistance and paint adhesion. 亜鉛含有めっき鋼板の表面に、付着量(Zn(PO換算量)が0.1〜5g/mのリン酸亜鉛処理皮膜を有し、その上層に、銅化合物(A)と、チタン化合物及びジルコニウム化合物の中から選ばれる少なくとも1種の金属化合物(B)と、下記(1)式の化学構造を有するビスフェノールAと下記(2)式の化学構造を有するアミン類とホルムアルデヒドとの重縮合樹脂化合物であって、数平均分子量が400〜10000、1ベンゼン環当たりのアミノ基の置換数の平均値が0.2〜1.0である重縮合樹脂化合物(C)と、水とを含む液状組成物を塗布し、乾燥させて得られたシーリング処理皮膜を有することを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。
Figure 2004143475
Figure 2004143475
但し、式中、R1、及びR2は、それぞれ互いに独立に水素原子、炭素数1〜10のアルキル基又は炭素数1〜10のヒドロキシアルキル基を表す。
The surface of the zinc-containing plated steel sheet has a zinc phosphate treated film having an adhesion amount (Zn 3 (PO 4 ) 2 equivalent amount) of 0.1 to 5 g / m 2 , and a copper compound (A) and , A titanium compound and a zirconium compound, at least one metal compound (B), a bisphenol A having a chemical structure represented by the following formula (1), an amine having a chemical structure represented by the following formula (2), and formaldehyde: A polycondensation resin compound (C) having a number average molecular weight of 400 to 10000 and an average number of amino group substitutions per benzene ring of 0.2 to 1.0, and water A non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized by having a sealing film obtained by applying and drying a liquid composition containing
Figure 2004143475
Figure 2004143475
However, in the formula, R1 and R2 each independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or a hydroxyalkyl group having 1 to 10 carbon atoms.
液状組成物に含まれる重縮合樹脂化合物(C)の固形分の含有量が、銅化合物(A)と金属化合物(B)の合計含有量の10〜300mass%であることを特徴とする、請求項2に記載の耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。The solid content of the polycondensation resin compound (C) contained in the liquid composition is 10 to 300 mass% of the total content of the copper compound (A) and the metal compound (B). Item 4. A non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion according to Item 2. 液状組成物に含まれる銅化合物(A)が2価の銅化合物であり、且つその陰イオン成分が硝酸、硫酸、炭酸、ピロリン酸の中から選ばれる少なくとも1種の無機酸であることを特徴とする、請求項1、2又は3記載の耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。The copper compound (A) contained in the liquid composition is a divalent copper compound, and the anionic component is at least one inorganic acid selected from nitric acid, sulfuric acid, carbonic acid, and pyrophosphoric acid. The chromium-free zinc phosphate treated steel sheet according to claim 1, 2 or 3, which is excellent in corrosion resistance and paint adhesion. 液状組成物に含まれる銅化合物(A)の銅イオンの含有量が、金属化合物(B)の含有量の10〜200mass%であることを特徴とする、請求項1、2、3又は4に記載の耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。The content of the copper ion of the copper compound (A) contained in the liquid composition is 10 to 200 mass% of the content of the metal compound (B), wherein: A chromium-free zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion as described. 液状組成物に含まれる金属化合物(B)がジルコニウム化合物であることを特徴とする、請求項1、2、3、4又は5に記載の耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。6. The non-chromium zinc phosphate excellent in corrosion resistance and paint adhesion according to claim 1, wherein the metal compound (B) contained in the liquid composition is a zirconium compound. Treated steel sheet. シーリング処理皮膜中のチタン又は/及びジルコニウムの合計付着量が1〜100mg/mであることを特徴とする、請求項1、2、3、4、5又は6に記載の耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板。Wherein the total deposition amount of titanium and / or zirconium contained in the sealing treatment film is 1 to 100 mg / m 2, corrosion resistance and paint adhesion as claimed in claim 1, 2, 3, 4 or 6 Excellent chromium-free zinc phosphate treated steel sheet. 請求項1、2、3、4、5、6又は7に記載の非クロム系リン酸亜鉛処理鋼板の製造方法であって、亜鉛含有めっき鋼板をリン酸亜鉛処理し、次いで、液状組成物を塗布した後、50℃〜200℃の温度で乾燥させることを特徴とする、耐食性及び塗料密着性に優れた非クロム系リン酸亜鉛処理鋼板の製造方法。The method for producing a chromium-free zinc phosphate-treated steel sheet according to claim 1, 2, 3, 4, 5, 6, or 7, wherein the zinc-containing plated steel sheet is treated with zinc phosphate, and then the liquid composition is treated. A method for producing a non-chromium zinc phosphate treated steel sheet having excellent corrosion resistance and paint adhesion, characterized by drying at a temperature of 50C to 200C after coating.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1783249A1 (en) * 2004-08-20 2007-05-09 JFE Steel Corporation Phosphated galvanized steel sheet
US8906512B2 (en) 2008-10-08 2014-12-09 Nippon Steel & Sumitomo Metal Corporation Metal material having excellent corrosion resistance
JP2017071844A (en) * 2015-10-09 2017-04-13 新日鐵住金株式会社 Slide member and method for producing the same
CN109111587A (en) * 2018-08-20 2019-01-01 浙江汇锋新材料股份有限公司 The preparation method and its device of fire-retardant anticorrosive environmental project macromolecule membrane material

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1783249A1 (en) * 2004-08-20 2007-05-09 JFE Steel Corporation Phosphated galvanized steel sheet
EP1783249A4 (en) * 2004-08-20 2008-05-21 Jfe Steel Corp Phosphated galvanized steel sheet
US7588836B2 (en) 2004-08-20 2009-09-15 Jfe Steel Corporation Phosphate-treated zinc-coated steel sheet
US8906512B2 (en) 2008-10-08 2014-12-09 Nippon Steel & Sumitomo Metal Corporation Metal material having excellent corrosion resistance
JP2017071844A (en) * 2015-10-09 2017-04-13 新日鐵住金株式会社 Slide member and method for producing the same
CN109111587A (en) * 2018-08-20 2019-01-01 浙江汇锋新材料股份有限公司 The preparation method and its device of fire-retardant anticorrosive environmental project macromolecule membrane material
CN109111587B (en) * 2018-08-20 2023-05-26 浙江汇锋智造科技有限公司 Preparation method and device of polymer membrane material for flame-retardant and corrosion-resistant environmental engineering

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