EP0688376B1 - Dünndruckpapier und verfahren zu dessen herstellung - Google Patents
Dünndruckpapier und verfahren zu dessen herstellung Download PDFInfo
- Publication number
- EP0688376B1 EP0688376B1 EP95906326A EP95906326A EP0688376B1 EP 0688376 B1 EP0688376 B1 EP 0688376B1 EP 95906326 A EP95906326 A EP 95906326A EP 95906326 A EP95906326 A EP 95906326A EP 0688376 B1 EP0688376 B1 EP 0688376B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- paper
- process according
- oven
- dry
- printing paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 48
- 230000008569 process Effects 0.000 title claims description 42
- 239000000123 paper Substances 0.000 claims abstract description 254
- 238000007639 printing Methods 0.000 claims abstract description 64
- 239000011248 coating agent Substances 0.000 claims abstract description 51
- 238000000576 coating method Methods 0.000 claims abstract description 51
- 239000000049 pigment Substances 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims abstract description 32
- 229920002472 Starch Polymers 0.000 claims abstract description 14
- 235000019698 starch Nutrition 0.000 claims abstract description 14
- ONCZQWJXONKSMM-UHFFFAOYSA-N dialuminum;disodium;oxygen(2-);silicon(4+);hydrate Chemical compound O.[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Na+].[Na+].[Al+3].[Al+3].[Si+4].[Si+4].[Si+4].[Si+4] ONCZQWJXONKSMM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229940080314 sodium bentonite Drugs 0.000 claims abstract description 11
- 229910000280 sodium bentonite Inorganic materials 0.000 claims abstract description 11
- 239000008107 starch Substances 0.000 claims abstract description 11
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000011230 binding agent Substances 0.000 claims description 36
- 239000010893 paper waste Substances 0.000 claims description 23
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 16
- 230000015572 biosynthetic process Effects 0.000 claims description 15
- 239000002657 fibrous material Substances 0.000 claims description 14
- 239000000725 suspension Substances 0.000 claims description 13
- 239000005995 Aluminium silicate Substances 0.000 claims description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 8
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 235000012211 aluminium silicate Nutrition 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 229920000881 Modified starch Polymers 0.000 claims description 2
- 235000019426 modified starch Nutrition 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 5
- 239000011707 mineral Substances 0.000 claims 5
- 239000000654 additive Substances 0.000 claims 2
- 239000002002 slurry Substances 0.000 claims 2
- 239000004368 Modified starch Substances 0.000 claims 1
- 238000000518 rheometry Methods 0.000 claims 1
- 238000007645 offset printing Methods 0.000 abstract description 8
- 239000002023 wood Substances 0.000 abstract description 4
- 238000003490 calendering Methods 0.000 abstract description 3
- 239000007767 bonding agent Substances 0.000 abstract 2
- 230000019612 pigmentation Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 25
- 235000012216 bentonite Nutrition 0.000 description 19
- 229940092782 bentonite Drugs 0.000 description 17
- 229910000278 bentonite Inorganic materials 0.000 description 17
- 239000000440 bentonite Substances 0.000 description 17
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 17
- 239000010408 film Substances 0.000 description 17
- 239000000835 fiber Substances 0.000 description 15
- 229920001131 Pulp (paper) Polymers 0.000 description 13
- 239000002956 ash Substances 0.000 description 13
- 238000007646 gravure printing Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 239000000945 filler Substances 0.000 description 6
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 5
- 210000000481 breast Anatomy 0.000 description 5
- 229920002678 cellulose Polymers 0.000 description 5
- 239000001913 cellulose Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 3
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- 230000000052 comparative effect Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 230000005087 leaf formation Effects 0.000 description 2
- 229920005610 lignin Polymers 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical class NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000002761 deinking Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 239000004815 dispersion polymer Substances 0.000 description 1
- 238000007606 doctor blade method Methods 0.000 description 1
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- 238000011156 evaluation Methods 0.000 description 1
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- 230000003760 hair shine Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000010812 mixed waste Substances 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- -1 phosphate ester Chemical class 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Chemical class 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- 238000012216 screening Methods 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- YSGSDAIMSCVPHG-UHFFFAOYSA-N valyl-methionine Chemical compound CSCCC(C(O)=O)NC(=O)C(N)C(C)C YSGSDAIMSCVPHG-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/14—Secondary fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/502—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
- B41M5/508—Supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5218—Macromolecular coatings characterised by inorganic additives, e.g. pigments, clays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5236—Macromolecular coatings characterised by the use of natural gums, of proteins, e.g. gelatins, or of macromolecular carbohydrates, e.g. cellulose
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/50—Proteins
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/52—Cellulose; Derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/54—Starch
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/84—Paper comprising more than one coating on both sides of the substrate
Definitions
- the invention relates to a method for producing a thin printing paper paper made by the process and the use of the paper.
- Thin printing papers are mainly used for the printing of reference and Catalog works used, for example phone books, mail order catalogs and the like.
- the latter are also called LWC papers (low-weight coated) or in the lowest Basis weight range referred to as ULWC papers (ultra-low-weight-coated).
- LWC papers low-weight coated
- ULWC papers ultra-low-weight-coated
- Papers with an ever lower mass per unit area are not only made from Environmental reasons required to increase the amount of waste paper reduce, but primarily for reasons of freight cost savings when Paper transport and the reduction of postage costs when sending Printed matter, for example mail order catalogs, because one lightweight paper is the information area per unit weight of paper is bigger.
- the reduction in the mass per unit area of printing paper is made up of two Limits set limits, namely on the one hand for reasons of still acceptable Strength of the paper, to which it is based both in its own production in a Paper making machine as well as processing on modern ones arrives at high-speed rotary printing presses, and on the other
- printing opacity which do not fall below certain values allowed so that the paper can be printed on two sides without a print image shines through from one side to the other.
- Higher opacity can be found in the generally due to a higher proportion of wood pulp or filler pigments
- Raw paper or more coating mass on the paper achieve what at same paper mass per unit area but affects paper strength, because the strength-forming proportion of long-fiber paper pulp in the Rule must be reduced.
- Coated papers are more expensive to produce than natural papers, they show also a smoother surface that better reflects the printed image, disadvantageous for reasons of environmental pollution and therefore also for reprocessing synthetic binders used in the coating compositions in the form of a cured polymer dispersion.
- Coated papers are very low Weight per unit area due to the lower proportion of base paper and partly due to the Use of the synthetic binder, often very lobular, which is disadvantageous for the Handling can be. If you go with uncoated natural papers low grammages, so print opacity and print brilliance (Print gloss) and the bleeding through of the printing ink increases. This one known papers do not have a subsequent coating, the opacity only by increasing the filler or wood pulp content in the paper itself be improved.
- paper strength is not only determined by Art and treatment of the paper pulp used, but among other things also through the uniformity of the paper sheet formation in the Paper production machine, because weaknesses with increased uniformity lower strength are reduced, which in the end for triggering a Tear or breakage of the paper web are responsible.
- a Uneven sheet formation generally leads to more uneven Ink absorption, which causes the closeness of the print image to suffer.
- bulk printing papers are not made from pure cellulose either made that would give the highest paper strength in itself, but it becomes as much mechanically or thermo-mechanically open-minded as possible Wood pulp or wood pulp used, which not only has cost advantages, but also besides also the paper opacity improved and positive on the achievable print result affects.
- the wood sanding reduces the achievable Paper strength that could be obtained using pure pulp.
- the price situation for bulk printing papers is such that such papers Cost-covering only on very powerful, fast production machines can be produced.
- the invention has for its object to provide a method for producing a thin printing paper, the mass per unit area is below 49 g / m 2 , which is essentially free of synthetic binders, one in comparison to conventional natural papers in the range of over 50 g / m 2 comparable, if not better print quality and sufficient rigidity and strength to be produced at high machine speed and processed in conventional rotary printing presses.
- the new method has the features of claim 1
- the new Thin printing paper has the features of claim 23.
- the use of the paper is described in claim 35.
- a very special advantage of the new paper is that it is available as surface-coated paper, in particular in a preferred embodiment in one and the same design for both rotogravure and Rotary offset printing is suitable at the same time. This is for surface coated Papers an absolute novelty.
- the new paper has despite the small mass per unit area of a total pulp content of less than 40% by weight.
- the proportion of pulp in the fiber composition of a paper can be determine microscopically or indirectly chemically. These methods are in the Paper inspection known. A microscopic method of determination defined counting of fibers in a microscopic image one out of one The fiber suspension obtained from the paper sample is specified in the US test method TAPPI T 401 om-82. In the indirect chemical determination of The proportion of cellulose is determined by means of a lignin determination chemically digested fibers and the pulp then determined as Difference calculated. Hägglund's lignin determination method is used for this applied.
- the strength-giving pulp consists of fresh pulp, generally from long-fiber softwood pulp and the rest of the pulp from ground wood or wood pulp.
- Embodiment of the invention should, based on total fiber material, at least 15 % By weight of a fibrous material used from the processing of Waste paper is won. This proportion should preferably even exceed 35% by weight. be.
- Waste paper is not to be understood here as waste paper that occurs during of the manufacturing process and returned in the cycle and again be dissolved because these wastes have the same composition as the new fiber. Rather, waste paper should be mixed waste paper, in particular household goods and deinking goods are understood, which is based on bought the market and again in a special waste paper processing plant is processed.
- waste paper pulp in general itself contains a certain proportion of pulp, through which a corresponding proportion of pulp can be replaced from fresh pulp.
- a pulp just below 40% and a proportion of waste paper fibers of around 70% therefore close not logically mutually exclusive.
- waste paper in a paper of the marked here Art was not common until now.
- the use of waste paper can result in a cause slight graying of the base paper, which according to the invention by Measures to be described below is compensated.
- the base paper In order to impart sufficient opacity to the paper according to the invention, the base paper already has an ash content of> 8% by weight.
- the base paper preferably has an ash content of more than 12% by weight. on.
- the sheet formation for the base paper takes place on a Paper making machine, whose screening speed is more than 700 m / min is.
- good leaf formation is necessary in order to With low basis weights, there is still sufficient paper strength achieve.
- the lower the basis weight the better the leaf formation should be be.
- Base paper preferably uses a wire section, at least in the form of a So-called.
- Hybrid former is formed, a wire section with a second or Upper screen, which is attached to the lower screen shortly after the formation of the sheet is brought together so that the freshly formed paper web for their further double-sided drainage between the two screens.
- a so-called gap former in which the top sieve already Merged with the bottom sieve immediately after the material suspension emerges is, so that already the first sheet formation in the converging gap between these two endlessly rotating sieves with double-sided drainage.
- the arrangement of the leaves is also crucial for good sheet formation Touching sheet forming screens on their respective backs Drainage organs that excess for the most gentle withdrawal possible Ensure suspension water from the paper web.
- the procedure has therefore been to use a twin-wire section with a Gap former proved to be particularly advantageous.
- a small one can also be used in the production of the base paper Proportion of a wet strength agent can be used. It is preferred without one such means worked.
- the raw paper produced has a mass per unit area of at most 46 g / m 2 , in particular less than 40 g / m 2 , particularly preferably less than 30 g / m 2 and down to about 23 g / m 2 .
- the ash content in the base paper can be more than 8 to 30% by weight, preferably it is more than 12% by weight.
- the ash content usually found in papermaking fillers used are known.
- the base paper Calcium carbonate, kaolin or talc and mixtures of these Fillers used are known.
- common tools for either acidic or neutral production method used When using Waste paper pulp becomes a manufacturing method for raw paper in neutral Suspension medium preferred. In general, this is also a requirement for the use of calcium carbonate as a filler.
- the base paper is preferably used at screen speeds of over 1000 m / min produced if the other requirements allow it.
- the thin printing paper is dried after the Base paper on both sides with a naturally bound, pigment-containing Provide surface film.
- a naturally bound, pigment-containing Provide surface film With the characteristic "naturally bound" to Be expressed that the surface film or the coating liquor too the manufacture of which is free of synthetic, organic binders.
- the Natural binders used according to the invention are more organic as well inorganic nature. Come as natural organic binders for example casein, protein, cellulose derivatives such as carboxymethyl cellulose (CMC), but in particular also strength in question, the processed accordingly (gelatinized) or, if necessary, chemically is modified. The correct processing of these natural binders is that Expert familiar.
- modified starches are preferred in the sense of some plasticization, which after drying the paper too a surface film that is less brittle than when using is native, gelatinized starch.
- esterified strengths for example phosphate ester starches, but in particular also etherified starches proven.
- the finished paper should not be dried to a moisture content of 7% by weight will. Residual moisture in the range of 8% by weight has proven to be advantageous.
- Suitable common coating pigments for the surface treatment liquor are for example kaolin, natural or modified, calcium carbonate, mica and talc.
- a possible coating liquor can be used as a conventional coating pigment exclusively one of these pigments or a mixture of them in any Ratio included.
- the surface coating for the paper according to the invention consists in essentially from a mixture of natural organic binders, more common Coating pigments and a swellable layered silicate, generally one for the paper coating suitable sodium bentonite.
- the sodium bentonite is a kind of inorganic pigment (in the sense of the present Description, however, it is not understood as a conventional coating pigment), it has but at the same time also binding effect on the paper coating, which is why it can also be understood as an inorganic, natural binder.
- bentonite has the same good properties, some of them, of course occurring bentonites still require a certain pretreatment in order to give them a sufficient binding effect for the paper coating to lend. Suitable bentonites can be obtained from the specialist on the market select offered products.
- a mixture of one is in the broadest range Sodium bentonite with common coating pigments in a weight ratio of> 20 to ⁇ 60 to 95 to 5, the proportion of natural, organic Binder (without taking into account the bentonite, which is an inorganic Binder is to be understood) in the range of 1 to 15 parts by weight, based on this pigment mixture lies.
- the lower limit is the organic Binder in connection with the maximum amount of bentonite and vice versa understand.
- a proportion of bentonite is preferred in the pigment mixture of at least 40 parts by weight, the maximum addition of organic binder should not be more than 10%.
- the bentonite content is between 40 and 60 Parts by weight, based on the pigment mixture, the content of organic binder between 6 and 10 parts by weight, based on this Pigment mixture lies.
- a mixture of 50 parts by weight Sodium bentonite and 50 parts by weight of conventional coating pigments and one organic binder content, in particular starches, in the amount of 8% by weight, excellent results are achieved with this mixture.
- Common coating pigments are preferably essentially kaolin and Calcium carbonate or mixtures of these two pigments are used to influence the degree of whiteness and other secondary properties too lower levels of other pigments, such as titanium dioxide can also be used.
- CMC carboxymethyl cellulose
- the solids content of the coating liquor to be processed is between 15 and 55% by weight. Because of the strong swellability of bentonite, the lower solids content applies to a higher proportion of bentonite. If the proportion of bentonite is higher, it is also expedient to also use dispersants.
- the area-related application weight is in any case below 5 g / m 2 and paper side. An application weight between 1.5 and 2.5 g / m 2 and side is preferred. In particular if the proportion of bentonite in the coating liquor is high, the application quantity can regularly also be below 2 g / m 2 .
- roller application devices so-called film presses in question, in which the Coating liquor by means of a pre-metering device, for example one wire-wound roller or a profiled doctor rod evenly on the Surface of an application roller is transferred, which in turn the film on the Paper surface transfers.
- a pre-metering device for example one wire-wound roller or a profiled doctor rod evenly on the Surface of an application roller is transferred, which in turn the film on the Paper surface transfers.
- both sides work simultaneously worked out of the paper web, with each applicator roller simultaneously Back pressure roller for the other application roller.
- Kiss mode of operation possible, in which the paper web only without special pressure is passed between them in contact with the rollers.
- Suitable units available on the market are the Jagenberg film press, the "Speedsizer” from Voith, the Symsizer from Valmet and that TWIN-HSM roller application unit from BTG from Sweden.
- the surface treatment can be done in the paper making machine, too outside in a separate unit.
- the coating of paper with aqueous pigment suspensions provides a high for the paper Load because it is in the coating or coating device of the watery coating color and at the same time still high demands is suspended by the application units.
- the base paper to be coated must therefore sufficient strength, especially when wet Have (wet strength). Therefore, the reduction in area-related Mass of a base paper to be coated depending on the type of application unit Set limits.
- Base papers with 47 to 53 wt .-% pulp are less sensitive in this regard. At less than 40 or even 30% by weight However, lightweight pulp can already make pulp from the total fiber pulp generate considerable strength and thus production problems.
- the use of a Film press preferred for surface coating leads to relatively short contact times of the base paper with the coating color, because the application quantity is pre-metered onto the application rollers and the paper only directly in the nip with the correct amount of ink and not with one Comes into contact with excess which, as in the doctor blade method, must be scraped off the paper itself.
- the film press is also just practicing limited mechanical stress on the paper because of it if necessary, be driven with little or no pressure can. So far it has not been possible to also use light-weight raw paper containing waste paper limited cellulose content according to the invention, for example by means of a Coating squeegee units as is the case in the manufacture of lightweight Gravure paper is common.
- Papers also have the advantage that they provide a relatively uniform, albeit thin film on the base paper regardless of it Surface structuring can be applied, which is advantageous for what can be achieved Print result affects.
- the paper provided with the pigment-containing surface film is then dried accordingly and subjected to a satinizing process in order to To improve the surface smoothness of the paper.
- Thin printing papers which should also be suitable for rotogravure printing, will become one Subject to satin satin.
- the finished paper preferably has a mass per unit area of less than 44 g / m 2 , the ash content of the total paper in practical papers being between about 12 and 25% by weight, preferably above 15% by weight. Area-related masses below 34 g / m 2 can also be achieved.
- the thin printing paper produced according to the invention has an astonishingly good printing opacity in spite of its low mass per unit area and a surface and print reproduction quality which can hardly be achieved with a pure satinized natural paper in the basis weight range above 50 g / m 2 .
- the thin printing paper according to the invention is also extremely environmentally friendly, because even when it’s redissolved in the recycling process because of its Freedom from organic synthetic binders does not produce any wastewater contains these harmful substances.
- the thin printing paper according to the invention has also due to good sheet formation combined with high Ash content in the base paper itself and the additional surface film desired low air permeability, which is even lower than in thin-weight coated papers.
- the paper according to the invention also exhibits a particularly high printing gloss as well as an even ink intake. Partly due to the high
- the filler content in the light-weight base paper can also be used with the smallest Order quantities with a film-forming surface treatment a very uniform and closed surface can be achieved despite lower Basis weights a high surface quality and a uniform Ink absorption possible.
- the surface smoothness of LWC papers is not too high in the web offset area to choose high, e.g. 1000 to 1600 Bekk seconds, so with the Printing ink drying with hot air the water contained in the raw paper matrix can escape through the coating and ink layer as freely as possible, so are to create optimal surface geometries and consequently Contact areas for the wells in the gravure printing process Smoothness values in the area from 1800 to 2500 Bekk seconds required. Satin natural papers are in the Smoothness range from 1200 to 1800 Bekk seconds.
- the paper according to the invention is after satinizing in a 10-roll supercalender with a line print of about 130 kilonewtons / m to a smoothness of only about 500 to 600 Bekk seconds suitable for gravure printing.
- the good suitability of the paper according to the invention with a binder content is therefore of approximately 8% strength for both main printing processes surprising because LWC rotogravure papers usually only 4.0 to max. 5.0% an alkali-swellable plastic binder in the coating.
- Strength, as used preferably according to the invention normally reduces the Compressibility of the paper matrix and leads to stroke contraction at the Drying, which is why the necessary for optimal gravure ink transfer Surface smoothness and paper softness are partially lost.
- Printing papers with a pure starch-kaolin line is not suitable for gravure printing.
- the web offset printing process is due to high Ink viscosity and drawstring significantly higher demands on the Line binding as the gravure process, which is why in LWC coating color formulations for offset papers, binder content from 13 to 20%, mostly plastic binders mixed with starch are common. That with only 8% absolutely strengthened surface coating under practical conditions without problems, i.e. without blanket covers, by a Multi-color offset press runs, all the more astonishing because of its strength in the Binding force scale behind polyvinyl alcohol, synthetic binders and CMC ranked. The combination of the natural organic binder with the Sodium bentonite appears to have a special effect.
- Fig. 1 is a twin wire former type Duoformer CDF shown how it was used for the production of the base paper.
- the Twin-wire former has two rotating sheet forming screens, but only in their work run are shown, namely a bottom screen 1, which has a Breast roll 2 is guided in the sheet formation area, and a top wire 3, which via a deflection roller 4 immediately above the breast roller 2 with the Bottom wire 1 is merged.
- the outlet lip 5 one (in other not shown) headbox for the highly diluted Pulp suspension.
- the paper stock suspension intended for sheet formation arrives in the gap between the breast roll 2 and the deflection roll 4 immediately between the two sieves 1 and 3.
- Vacuum chambers provided screen suction roller 14 which has a suction effect from the Exercises side of the lower wire 1 and on which the upper wire 3 from the paper web is guided away, so that it now lies freely on the lower wire 1 in the further, known stations of the paper machine are guided, namely first a press section and then a dryer section.
- the raw paper produced which has a breaking load of 30 N in the longitudinal direction and 7 N in the transverse direction was in the paper machine itself, that is, at the same Speed of about 1300 m / min in a film press with a double-sided surface coating.
- the coating color fleet contained a pigment mixture of 50 parts by weight of kaolin to 50 parts by weight of one Sodium bentonite. Based on the amount of pigment, 8% starch was considered Binder, 0.8% calcium stearate as a lubricant and 1.2% of a conventional Crosslinking agent added.
- the solids content of the coating liquor was 30.2 % By weight, their Brookfield viscosity 1200 mPa.s.
- Fig. 2 shows a schematic representation of the film press used. This has two application rollers 1 and 2, between which the largely dried Paper web 13 can be inserted via a deflection roller 4. Each of the application rollers 1 and 2 is provided with an ink metering unit 5 and 6, respectively. Substantial part of the Color metering unit is a metering rod 7, one in the embodiment grooved metering stick with which, as can be seen from FIG. 2, a coating color layer 8 controlled thickness is generated on the application rollers 1 and 2, which then is transferred to the paper web in the press nip between the two rollers. By adjusting cylinder 9 is the distance of the metering rod 7 from the respective Roll surface controllable.
- a coating color amount of 2 g / m 2 and page was applied to the paper web.
- the incoming raw paper had a moisture content of 6.0%.
- the result was a finished paper from the paper machine with a mass per unit area of 30.5 g / m 2 , which in a 10-roll supercalender at a speed of 300 m / min, a line pressure of 130 kilonewtons / m and a temperature of 90 ° C was satined.
- a smoothness of 520 and 460 Bekk seconds was achieved on the top of the paper.
- the gloss of the paper was 25% (top side) and 20% (screen side).
- the opacity was 78%, the ash content of the finished paper was 18.6%.
- the dry pick resistance of the paper was very good, the wet pick resistance was good.
- the paper was not coated, but then in a 12-roll supercalender at a speed of 750 m / min, a line pressure of 190 kilonewtons / m and a temperature of 90 ° C on average to a smoothness of 1200 (top) or 1500 (Sieve side) Bekk seconds frosted. Otherwise, the previously mentioned paper test data were similar to the paper according to the invention.
- the paper according to the invention could be tested both in the operational test Easy printing on rotogravure processes like the web offset process.
- the Ink acceptance was very even and better in both printing processes than with the comparison paper.
- the print opacity was in accordance with the invention Paper a little higher than the comparison paper, the print gloss much better (paper according to the invention 35%; comparative paper 21%) and none occurred Strikethrough the printing ink, which is used in the comparison paper was relatively strong.
- a paper according to the invention was produced with a material composition and production data as in embodiment I, coated with a coating liquor, likewise in accordance with embodiment I, but on the basis of a base paper with a mass per unit area of 31 g / m 2 , which had a coating of 2 on each side g / m 2 was provided to give a finished paper with a mass per unit area of 35 g / m 2 .
- This paper was compared with a commercially available, natural, uncoated SC paper of 34.5 g / m 2 , a ULWC paper of 35 g / m 2 suitable for web offset (Ro) and a gravure suitable (TD) ULWC- Paper also 35 g / m 2 .
- the main test results of the four papers are summarized in Table II below.
- the pressure assessment at the end of the table is of major importance. Thereafter, the paper according to the invention was well suited for both gravure and web offset printing (grade 2), while the specialized ULWC papers were somewhat better suited for the respective printing process for which they were intended, but unsuitable for the other printing process were.
- the SC paper itself which is suitable for both printing processes, was less suitable for gravure printing than the paper according to the invention.
- the paper according to the invention was satinized to a higher smoothness than the paper according to embodiment I, so that its smoothness was roughly comparable with the commercially available ULWC papers.
- the line weights of the coated comparison papers were about twice as high as that of the paper according to the invention.
- Paper type SC ULWC Ro ULWC TD invention Base paper mass g / m 2 35.0 27.0 27.0 31.0 Line weight os / us g / m 2 - 4.0 / 4.0 / 4.0 2.0 / 2.0 Finished paper (satin) Mass per unit area g / m 2 34.5 35.0 35.0 35.0 Ash% 14.0 20.0 21.0 19.0 Breaking load longitudinal / transverse N 36/10 42/11 36/10 42/11 Smoothness after Bekk sec 700/710 1050/1000 1200/1300 1160/1150 75 ° gloss 25/26 40/32 30/32 33/34 Opacity% 83.0 84.5 84.5 83.5 Brightness% 73.0 72.0 74.0 70.0 Dry pick resistance grade 4th 1 4th 1 Wet pick resistance grade 1 3-4 6 2nd Ink bleed through very strong 0 0 very easy Print show
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Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4400609 | 1994-01-12 | ||
DE4400609A DE4400609A1 (de) | 1994-01-12 | 1994-01-12 | Dünndruckpapier und Verfahren zu dessen Herstellung |
PCT/EP1995/000079 WO1995019468A1 (de) | 1994-01-12 | 1995-01-11 | Dünndruckpapier und verfahren zu dessen herstellung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0688376A1 EP0688376A1 (de) | 1995-12-27 |
EP0688376B1 true EP0688376B1 (de) | 1998-08-12 |
Family
ID=6507733
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95906326A Expired - Lifetime EP0688376B1 (de) | 1994-01-12 | 1995-01-11 | Dünndruckpapier und verfahren zu dessen herstellung |
Country Status (9)
Country | Link |
---|---|
US (1) | US5916420A (es) |
EP (1) | EP0688376B1 (es) |
JP (1) | JPH08508070A (es) |
AT (1) | ATE169700T1 (es) |
CA (1) | CA2157790A1 (es) |
DE (2) | DE4400609A1 (es) |
ES (1) | ES2121343T3 (es) |
FI (1) | FI954262A0 (es) |
WO (1) | WO1995019468A1 (es) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004074576A1 (de) * | 2003-02-21 | 2004-09-02 | Weipatech Gmbh | Multifunktional einsetzbare streichfarbendispersion für druckträger |
DE102015102846A1 (de) * | 2015-02-27 | 2016-09-01 | Delfortgroup Ag | Dünndruckpapier mit verbesserter Opazität |
Families Citing this family (25)
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US5902453A (en) * | 1995-09-29 | 1999-05-11 | Mohawk Paper Mills, Inc. | Text and cover printing paper and process for making the same |
DE19745082A1 (de) | 1997-10-11 | 1999-04-15 | Haindl Papier Gmbh | Gestrichenes Rollendruckpapier mit Coldset-Eignung |
NZ331438A (en) | 1997-09-16 | 2000-01-28 | Ciba Sc Holding Ag | A method of increasing the whiteness of paper by using a formulation containing a swellale layered silicate and an optical brightener 4,4-bis-(triazinylamino)-stilbene-2,2-disulphonic acid |
US6391155B1 (en) | 1997-10-11 | 2002-05-21 | Haindl Papier Gmbh | Coated web printing paper suitable for cold-set offset printing |
AT405538B (de) * | 1997-11-28 | 1999-09-27 | Andritz Patentverwaltung | Vorrichtung zum entwässern einer faserstoffbahn |
WO1999061703A1 (en) * | 1998-05-27 | 1999-12-02 | J.M. Huber Denmark Aps | Use of colloidal precipitated calcium carbonate as a filler in the preparation of paper |
DE19840926B4 (de) * | 1998-09-08 | 2013-07-11 | Hell Gravure Systems Gmbh & Co. Kg | Anordnung zur Materialbearbeitung mittels Laserstrahlen und deren Verwendung |
FI111476B (fi) * | 1999-03-12 | 2003-07-31 | Metso Paper Inc | Menetelmä ja sovitelma päällystetyn paperin valmistamiseksi sekä päällystetty paperi |
FI991096A (fi) * | 1999-05-12 | 2000-11-13 | Valmet Corp | Menetelmä paperin, erityisesti hienopaperin, valmistamiseksi ja paperi konelinja erityisesti hienopaperin valmistamista varten |
US6726807B1 (en) * | 1999-08-26 | 2004-04-27 | G.R. International, Inc. (A Washington Corporation) | Multi-phase calcium silicate hydrates, methods for their preparation, and improved paper and pigment products produced therewith |
GB0020179D0 (en) * | 2000-08-17 | 2000-10-04 | Imerys Minerals Ltd | Kaolin products and their use |
US6517625B2 (en) | 2001-01-03 | 2003-02-11 | Mgp Ingredients, Inc. | Protein/starch paper coating compositions and method of use thereof |
US7048900B2 (en) * | 2001-01-31 | 2006-05-23 | G.R. International, Inc. | Method and apparatus for production of precipitated calcium carbonate and silicate compounds in common process equipment |
JP2003113592A (ja) * | 2001-10-05 | 2003-04-18 | Nippon Paper Industries Co Ltd | オフセット印刷用新聞用紙 |
FI110957B (fi) * | 2001-12-10 | 2003-04-30 | Metso Paper Inc | Menetelmä ja sovitelma monikerrospäällystyksen tekemiseksi |
AU2003203172A1 (en) * | 2002-01-16 | 2003-07-30 | Nippon Paper Industries Co., Ltd. | Method for producing coated paper for printing |
DE10333524A1 (de) * | 2003-07-23 | 2005-02-17 | Voith Paper Patent Gmbh | Verfahren und Vorrichtung zur Herstellung einer Faserstoffbahn, insbesondere SC-A- oder SC-B-Papierbahn |
DE10355686A1 (de) * | 2003-11-28 | 2005-06-23 | Voith Paper Patent Gmbh | Papiermaschine |
JP5302528B2 (ja) * | 2007-11-07 | 2013-10-02 | 日本製紙株式会社 | 塗工原紙及び塗工紙の製造方法 |
US9580866B2 (en) * | 2009-06-03 | 2017-02-28 | Solenis Technologies, L.P. | Cationic wet strength resin modified pigments in water-based latex coating applications |
US8758567B2 (en) * | 2009-06-03 | 2014-06-24 | Hercules Incorporated | Cationic wet strength resin modified pigments in barrier coating applications |
CN103757982A (zh) * | 2014-01-01 | 2014-04-30 | 浙江仙鹤特种纸有限公司 | 低定量高不透明度圣经纸及其生产方法和用途 |
CA2977431A1 (en) | 2015-03-23 | 2016-09-29 | Stora Enso Oyj | Inkjet ink receptive coating comprising esterified or etherified starch and an inorganic mineral |
CN108396592B (zh) * | 2018-03-09 | 2020-10-16 | 长沙理工大学 | 一种微涂圣经纸的制造方法 |
CN110565442B (zh) * | 2019-09-12 | 2022-01-11 | 牡丹江恒丰纸业股份有限公司 | 一种超低定量圣经纸的生产方法 |
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US3276359A (en) * | 1959-08-28 | 1966-10-04 | Warren S D Co | Printing master with base of ketene dimer sized paper |
US4064304A (en) * | 1973-06-18 | 1977-12-20 | Kanzaki Paper Manufacturing Company, Ltd. | Coated synthetic paper adapted for offset printing and method for production thereof |
GB8706634D0 (en) * | 1987-03-20 | 1987-04-23 | Ecc Int Ltd | Paper coating |
US5242545A (en) * | 1989-02-27 | 1993-09-07 | Union Camp Corporation | Starch treated high crush linerboard and medium |
EP0507998B1 (en) * | 1991-04-12 | 1995-10-25 | Moore Business Forms, Inc. | A coated substrate and method of making same |
US5494509A (en) * | 1993-10-29 | 1996-02-27 | Aqualon Company | Paper coating composition with increased thickener efficiency |
-
1994
- 1994-01-12 DE DE4400609A patent/DE4400609A1/de not_active Withdrawn
-
1995
- 1995-01-11 DE DE59503132T patent/DE59503132D1/de not_active Expired - Lifetime
- 1995-01-11 AT AT95906326T patent/ATE169700T1/de not_active IP Right Cessation
- 1995-01-11 EP EP95906326A patent/EP0688376B1/de not_active Expired - Lifetime
- 1995-01-11 CA CA002157790A patent/CA2157790A1/en not_active Abandoned
- 1995-01-11 ES ES95906326T patent/ES2121343T3/es not_active Expired - Lifetime
- 1995-01-11 WO PCT/EP1995/000079 patent/WO1995019468A1/de active IP Right Grant
- 1995-01-11 JP JP7518825A patent/JPH08508070A/ja not_active Ceased
- 1995-09-12 US US08/527,357 patent/US5916420A/en not_active Expired - Fee Related
- 1995-09-12 FI FI954262A patent/FI954262A0/fi unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004074576A1 (de) * | 2003-02-21 | 2004-09-02 | Weipatech Gmbh | Multifunktional einsetzbare streichfarbendispersion für druckträger |
DE102015102846A1 (de) * | 2015-02-27 | 2016-09-01 | Delfortgroup Ag | Dünndruckpapier mit verbesserter Opazität |
Also Published As
Publication number | Publication date |
---|---|
ES2121343T3 (es) | 1998-11-16 |
EP0688376A1 (de) | 1995-12-27 |
FI954262A (fi) | 1995-09-12 |
ATE169700T1 (de) | 1998-08-15 |
WO1995019468A1 (de) | 1995-07-20 |
DE4400609A1 (de) | 1995-07-13 |
FI954262A0 (fi) | 1995-09-12 |
CA2157790A1 (en) | 1995-07-20 |
DE59503132D1 (de) | 1998-09-17 |
US5916420A (en) | 1999-06-29 |
JPH08508070A (ja) | 1996-08-27 |
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