CN208247230U - Unidirectional preimpregnation composite production device - Google Patents
Unidirectional preimpregnation composite production device Download PDFInfo
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- CN208247230U CN208247230U CN201820741007.2U CN201820741007U CN208247230U CN 208247230 U CN208247230 U CN 208247230U CN 201820741007 U CN201820741007 U CN 201820741007U CN 208247230 U CN208247230 U CN 208247230U
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Abstract
The utility model discloses a kind of for unidirectionally presoaking composite production device, belong to continuous fiber reinforced composite materials production technical field, it is cumbersome to solve coating fibers with glue technique in the prior art, the bad technical problem of gluing effect, the glue stations of this case includes coating groove, applicator roll and scraper, fiber introduces coating groove by fiber guide-in roller, the fiber of introducing is immersed into resin colloid by gluing transition roller, the lasting resin in coating groove heats in such a way that water heats, it is allowed to maintain molten state, in this way, resin glue body can be uniformly coated on every fiber, and fiber and release paper are combined with each other by applicator roll, the release paper flatness that reinforcing fiber is compound, colloid extra on fiber is struck off by scraper, be conducive to improve the molding quality of prepreg one-way tape.
Description
Technical field
The utility model relates to continuous fiber reinforced composite materials production technical field, in particular to a kind of unidirectional preimpregnation is multiple
Close production equipment.
Background technique
Continuous fiber reinforced composite materials are by reinforcing fiber materials, such as glass fibre (GF), aramid fiber (AF), superelevation
Molecular weight polyethylene fiber (UHMW-PE), basalt fibre (BF) etc. by being impregnated each other with thermoplasticity, thermosetting resin,
High intensity, the high tenacity, recyclable novel thermoplastic composite material formed using techniques such as extruding, drawing-offs, wherein common
Resin matrix have the environment-protecting thermoplastics material such as PET, ABS, PP, PC, PA, PPS, POM.
A kind of " thermoplastic composite is disclosed in the specification of the Chinese invention patent application of Publication No. CN104494170A
The production line of material prepreg one-way tape " comprising the fiber unwinding device that sets gradually according to the trend of silvalin, front end are led
Leading-in device, water immersion, preheating device, thin-film unreeling device, hot-press arrangement, film take-up, rear end traction device and
Silvalin after unreeling is introduced into the water logging slot of dress immersion liquid, by slot by one-way tape wrap-up by input deflector roll
Yarn guiding assembly carries out water logging to silvalin, and the toner in immersion liquid is made uniformly to fall in the surface of every fiber；Then pass through
The wet fiber for being soaked with toner is introduced into preheating cabinet or preheating cylinder by output deflector roll, carries out pre-heating drying to wet fiber, and
Melt toner, toner forms glue drop-wise, the surface of fiber is condensed in, since toner is on the surface of wet fiber
The glue drop that fusing is formed, is also easy to produce bubble, therefore, it is also desirable to using hot-press arrangement, in multiple groups hot pressing between fiber and resin
Under the action of roller, the bubble between resin and fiber is discharged, process flow is relatively complicated.
Utility model content
In order to solve the above-mentioned technical problem, the purpose of the utility model is to provide a kind of simple process, coating effect are more preferable
For unidirectionally presoak composite production device glue stations.
In order to realize the purpose of above-mentioned utility model, the utility model adopts the following technical solution:
A kind of unidirectional preimpregnation composite production device, fiber unwinding device, four-roller including being successively connected setting from front to back
Dragger, glue stations, release paper feeding system, the device that is heating and curing, five-roller traction machine, finished rolling device and control system
System, it is characterised in that: the glue stations includes:
Gluing frame, the fibre being provided with for importeding into fiber in coating groove that the front end top of the gluing frame rotates
Tie up guide-in roller, the rear end rotated down of the gluing frame is provided with release paper guide-in roller, the release paper guide-in roller with
Release paper feeding system is connected；
Coating groove, for storing resin colloid, the coating groove is located at the lower section of the fiber guide-in roller；
Applicator roll is equipped on the gluing frame for the release paper to be compounded in the lower surface of the fiber
For driving the coating motor of the applicator roll；
Scraper mechanism closes on the applicator roll setting and is used to strike off in the resin colloid of the fiber upper surface, institute
The scraper mechanism stated includes the scraper base being fixed on the gluing frame, is fixed on the scraper base and along left and right
The blade shaft that direction extends and the scraper being mounted on the blade shaft, the one end of the scraper are rotatably connected on described
On blade shaft, the other end have blade, between the blade and the applicator roll have for after impregnation fiber and
The gap that release paper passes through.
In above-mentioned technical proposal, it is preferred that is rotated in the coating groove is provided with for immersing the fiber
Gluing transition roller inside the coating groove and the fiber outlet roller for the fiber to be exported to coating groove.
In above-mentioned technical proposal, it is preferred that the coating groove includes a groove body, and the groove body is by a groove sidewall and one
Groove bottom wall is constituted, and the groove sidewall and groove bottom wall be provided with interlayer cavity, be provided in the groove sidewall in the groove body
Glue-feeder and gum outlet that portion communicates, the inlet and outlet communicated with the interlayer cavity, the groove body are being located at institute
Water heater is provided in the interlayer cavity stated.
In above-mentioned technical proposal, it is preferred that be provided with the first temperature for detecting resin glue temperature in the groove body
Spend inductor.
In above-mentioned technical proposal, it is preferred that the heating temperature of the water heater is 50 DEG C~60 DEG C.
In above-mentioned technical proposal, it is preferred that on the outer surface of the gluing transition roller and the fiber outlet roller
It is coated with one layer of anti-corrosion layer.
In above-mentioned technical proposal, it is preferred that the gap is 3~5mm.
In above-mentioned technical proposal, it is preferred that the scraper is 10~15 ° around the angle that the blade shaft rotates.
In above-mentioned technical proposal, it is preferred that the glue stations further includes elevating mechanism, and the elevating mechanism includes
The lifting platform being arranged on the gluing frame that can be moved along the vertical direction, the lifting silk being sequentially connected with the lifting platform
Bar and the lifting motor for being fixed on the gluing frame and being sequentially connected with the elevating screw, the gluing
Slot is fixedly supported on the lifting platform.
In above-mentioned technical proposal, it is preferred that it is sliding to be fixedly installed the lifting vertically extended on the gluing frame
Rail, the left and right ends portion of the lifting platform are fixedly installed the lifting slider being slidably matched with the lifting sliding rail.
The utility model is obtained as follows compared with prior art the utility model has the advantages that in this case, and fiber is drawn by fiber guide-in roller
Enter coating groove, the fiber of introducing is immersed by resin colloid by gluing transition roller, it is lasting to gluing in such a way that water heats
Resin in slot is heated, and is allowed to maintain molten state, in this way, resin glue body can be uniformly coated on every fiber, and
Fiber and release paper are combined with each other by applicator roll, the release paper flatness that reinforcing fiber is compound is struck off by scraper
Extra colloid on fiber is conducive to the quality for improving sheet forming.
Detailed description of the invention
Attached drawing 1 is the structural schematic diagram that the utility model unidirectionally presoaks composite production device；
Attached drawing 2 is the schematic front view that the glue stations of composite production device is unidirectionally presoaked in attached drawing 1；
Attached drawing 3 is the schematic side view of glue stations in attached drawing 2；
Attached drawing 4 is the structural schematic diagram that the release paper feeding system of composite production device is unidirectionally presoaked in attached drawing 1；
Attached drawing 5 is the schematic front view of the unwinding device of release paper feeding system in attached drawing 4；
Attached drawing 6 is the schematic side view of the unwinding device of release paper feeding system in attached drawing 4；
Attached drawing 7 is the schematic top plan view of the unwinding device of release paper feeding system in attached drawing 4；
Attached drawing 8 is the stereoscopic schematic diagram of the storage device of release paper feeding system in attached drawing 4；
Attached drawing 9 is the schematic front view of the storage device of release paper feeding system in attached drawing 4；
Attached drawing 10 is the stereoscopic schematic diagram of the contact pin device of release paper feeding system in attached drawing 4；
Attached drawing 11 is the schematic front view of the contact pin device of release paper feeding system in attached drawing 4；
Attached drawing 12 is the schematic front view of the deviation correcting device of release paper feeding system in attached drawing 4；
Attached drawing 13 is the schematic top plan view of the deviation correcting device of release paper feeding system in attached drawing 4；
Attached drawing 14 is the structural schematic diagram that the device that is heating and curing of composite production device is unidirectionally presoaked in attached drawing 1；
Attached drawing 15 be attached drawing 14 in be heating and curing device heater box schematic front view；
Attached drawing 16 be attached drawing 14 in be heating and curing device heater box schematic side view；
Attached drawing 17 be attached drawing 14 in be heating and curing device heater box schematic top plan view；
Wherein: 100, unidirectionally presoaking composite production device；11, fiber unwinding device；12, four-roller dragger；13, eight roller exhibition
Yarn component；14, five-roller traction machine；15, finished rolling device；2, glue stations；21, gluing frame；211, fiber guide-in roller；212,
Release paper guide-in roller；22, coating groove；221, gluing transition roller；222, fiber outlet roller；223, groove body；2231, groove sidewall；
2232, groove bottom wall；2233, interlayer cavity；2234, glue-feeder；2235, gum outlet；2236, water inlet；2237, water outlet；23, it applies
Cloth rewinder roll；231, it is coated with motor；24, scraper mechanism；241, scraper base；242, blade shaft；243, scraper；25, elevating mechanism；251,
Lifting platform；252, elevating screw；253, lifting motor；254, lifting sliding rail；255, lifting slider；3, unwinding device；31, it unreels
Frame；32, unreeling shaft；33, correction sliding rail；34, correction slide；35, correction oil cylinder；4, storage device；41, storage rack；411, it stores up
Expect pan feeding roller；412, storing discharge roller；42, material storage mechanism；421, float plate；422, storing transition roller；43, storing driving machine
Structure；431, storing motor；432, storing screw rod；5, contact pin device；51, contact pin frame；511, contact pin transition roller；52, traction mechanism；
521, upper traction roller；522, lower traction roller；523, traction electric machine；53, contact pin platform；54, compression joint mechanism；541, swing arm；542,
Pressure head；5421, electrolysis；543, cylinder is crimped；6, deviation correcting device；61, correction frame；611, correction discharge roller；612, rectify a deviation into
Expect roller；613, correction axis；614, correction center line；615, correction inductor；616, preceding track；617, rear track；62, correction is flat
Platform；621, correction transition roller；63, correction driving mechanism；7, be heating and curing device；71, heater box；711, fiber entry end；
712, fiber outlet end；713, curing room；714, steam inlet；7141, breeze fan；715, exhaust outlet；7151, air draft wind
Machine；72, Steam generating furnace；721, air knife；73, fiber conveyer structure；731, fiber conveying roller；74, cabinet；75, case lid；76,
Open and close cylinder.
Specific embodiment
By the technology contents of utility model are described in detail, construction feature, are reached purpose and efficacy, below in conjunction with implementation
Example simultaneously cooperates attached drawing to be described in detail.Left-right position relationship shown in front-rear position relationship described in this example and attached drawing 1
It is corresponding.Wherein, fiber described in this example includes glass fibre (GF), aramid fiber (AF), ultra-high molecular weight polyethylene fibre
(UHMW-PE), basalt fibre (BF) etc. are tieed up, the resin has the environment-friendly types thermoplastic such as PET, ABS, PP, PC, PA, PPS, POM
Property material.
With reference to the accompanying drawings shown in 1, this unidirectionally presoaks composite production device 100 and is successively connected from front to back according to the trend of fiber
It is provided with fiber unwinding device 11, four-roller dragger 12, eight rollers exhibition yarn component 13, glue stations 2, release paper feeding system, adds
Thermal-curable system 7, five-roller traction machine 14, finished rolling device 15 and control system.
With reference to the accompanying drawings 2 and attached drawing 3 shown in, glue stations 2 include gluing frame 21, coating groove 22, applicator roll 23, scraper mechanism
24 and elevating mechanism 25.Wherein, what is rotated above the front end of gluing frame 21 is provided with fiber guide-in roller 211, and fiber imports
Roller 211 is for fiber to be imported into coating groove 22；The rear end rotated down of gluing frame 21 is provided with release paper guide-in roller
212, which is connected with release paper feeding system, is used to import release paper, convenient for subsequent release paper and fibre
That ties up is compound.
Coating groove 22 is located at the lower section of fiber guide-in roller 211, turns in coating groove 22 for storing resin colloid, coating groove 22
It the dynamic gluing transition roller 221 being provided with for immersing fiber inside coating groove 22 and is used for fiber export coating groove 22
Fiber outlet roller 222；It is provided with multiple gluing transition rollers 221 in coating groove 22, multiple about 221 gluing transition rollers interlock cloth
It sets.Since resin colloid is corrosive more, one is coated on the outer surface of gluing transition roller 221 and fiber outlet roller 222
Layer anti-corrosion layer.In order to be allowed in a molten state, be immersed convenient for fiber and be stained with glue to the resin heating in coating groove 22
Body, coating groove 22 include a groove body 223, and groove body 223 is made of a groove sidewall 2231 and a groove bottom wall 2232,2231 He of groove sidewall
Groove bottom wall 2232 is provided with interlayer cavity 2233, be provided in groove sidewall 2231 glue-feeder 2234 communicated with inside groove body 223 and
Gum outlet 2235, the water inlet 2236 communicated with interlayer cavity 2233 and water outlet 2237, groove body 223 are being located in interlayer cavity 2233
It is provided with water heater, the heating temperature of water heater is 50~60 DEG C.It is provided in groove body 223 for detecting resin glue body temperature
First temperature inductor (not shown) of degree.
The setting that applicator roll 23 rotates on gluing frame 21 and be located at fiber outlet roller 22 and release paper guide-in roller 212 it
Between, applicator roll 23 is used to for release paper being compounded in the lower surface of fiber, is equipped on gluing frame 21 for driving 23 turns of applicator roll
Dynamic coating motor 231.
Scraper mechanism 24 is located at the top of coating groove 22 and closes on 23 phase of applicator roll, and scraper mechanism 24 includes scraper base
241, blade shaft 242 and scraper 243.Wherein, scraper base 241 is fixedly mounted on gluing frame 21, and blade shaft 242 is fixedly installed
Extend on scraper base 241 and in left-right direction, scraper 243 is mounted on blade shaft 242, and the one end of scraper 243, which rotates, to be connected
It connects on blade shaft 242, scraper 243 can deflect before and after blade shaft 242, the angle that scraper 243 is rotated around blade shaft 242
It is 10~15 °, the manual adjustment wheel for driving scraper 243 to rotate is provided on blade shaft 242, certainly, in other embodiments
In, it is also possible to be driven by motor or cylinder.The other end of scraper 242 has blade, shape between blade and applicator roll 23
At the gap of 3~5mm or so, the gap for after impregnation fiber and release paper pass through, by the extra tree in fiber upper surface
Rouge colloid strikes off.
For the ease of injecting and being discharged resin colloid, convenient for injecting and being discharged hot water, guarantee the safety of production, elevating mechanism
25 include lifting platform 251, elevating screw 252 and lifting motor 253.Wherein, vertically side is fixedly installed on gluing frame 21
To the lifting sliding rail 254 of extension, the left and right ends portion of lifting platform 251 is fixedly installed the liter being slidably matched with lifting sliding rail 254
Sliding block 255 drops, and the transmission connection of one end and lifting platform 251, the other end and the transmission of lifting motor 253 of elevating screw 252 connect
It connects.Coating groove 22 is fixedly supported on lifting platform 251, so that coating groove 22 can move along the vertical direction on gluing frame 21
It is dynamic, to adjust the level height of coating groove 22, fiber is avoided to send out when immersing in coating groove 22 with the groove sidewall 2231 of groove body 223
Raw friction damage fiber, also adjustable fiber is in the tension for importing and exporting 22 front and back of coating groove.
With reference to the accompanying drawings shown in 4, release paper feeding system include according to release paper trend successively linking setting unreel dress
It sets 3, contact pin device 5, storage device 4 and deviation correcting device 6, and unwinding device 3, contact pin device 5, storage device 4 and entangles
Deflection device 6 is sequentially arranged from back to front.
With reference to the accompanying drawings shown in 5~7, unwinding device 3 includes that unwinding rack 31 and the setting rotated on unwinding rack 31 and are used
In the unreeling shaft 32 for unreeling release paper.Wherein, there are two unreeling shafts 32 for installation on unwinding rack 31, form double-station, one of them
After release paper on unreeling shaft has unreeled, directly the release paper on another unreeling shaft is accessed, change of lap can be saved
Time.The correction sliding rail 33 extended in left-right direction is fixedly installed on unwinding rack 31, sliding, which is provided with, on sliding rail 33 of rectifying a deviation entangles
Inclined slide 34, the setting that unreeling shaft 32 rotates are equipped with correction oil cylinder 35 on correction slide 34 on unwinding rack 31, correction oil
Cylinder 35 and correction slide 34 are sequentially connected.Correction inductor is installed, correction inductor is located at unreeling shaft 32 on unwinding rack 31
Marginal position, correction inductor is for detecting release paper is unreeling whether generate offset in the process.
With reference to the accompanying drawings 8 and attached drawing 9 shown in, storage device 4 include storage rack 41 and material storage mechanism 42.Before storage rack 41
Both ends are respectively discharge end and feeding end afterwards, and what storage rack 41 rotated respectively on its feeding end and discharge end, which be provided with storing, enters
Expect roller 411 and storing discharge roller 412.Material storage mechanism 42 includes the float plate being arranged on storage rack 41 that can vertically move
421 and rotation the storing transition roller 422 being arranged in float plate 421.It is fixedly installed on storage rack 41 floating for driving
The mobile storing driving mechanism 43 of movable plate 421, the storing driving mechanism 43 include storing motor 431, transmission connection storing motor
431 and float plate 421 storing screw rod 432.
With reference to the accompanying drawings 10 and attached drawing 11 shown in, contact pin device 5 is between unwinding device 3 and storage device 4.Contact pin device
5 include a contact pin frame 51, and traction mechanism 52, contact pin platform 53 and a pair of of compression joint mechanism 54 are provided on contact pin frame 51.Traction
Mechanism 52 is located at the front of contact pin frame 51, and traction mechanism 52 includes the setting of rotation on contact pin frame 51 and mutually rolling friction connects
The upper traction roller 521 and lower traction roller 522 of touching are fixedly mounted on contact pin frame 51 and for driving lower traction roller 522 to rotate
Traction electric machine 523.Contact pin platform 53 is fixed at the rear on contact pin frame 51 and being located at traction mechanism 52, for the ease of change of lap
The release paper of front and back connects on contact pin platform 53, and the elevation of water where 53 front end of contact pin platform is lower than contact pin platform 53
Elevation of water where rear end.
Contact pin frame 51 is provided with contact pin transition roller 511, a pair of crimping what the rear and front end of contact pin platform 53 rotated respectively
Mechanism 54 is distributed in the front and rear sides of contact pin platform 53, and each compression joint mechanism 54 includes swing arm 541, pressure head 542 and is mounted on
Crimping cylinder 543 on contact pin frame 51.Wherein, swing arm 541 is T-shaped, and swing arm 541 has the be rotatably connected on contact pin frame 51
One end and the second end being oppositely arranged and third end, the second end of swing arm 541 connect with the transmission of cylinder 543 is crimped
It connects, pressure head 542 is mounted on the third end of swing arm.What the pressure head 542 of a pair of of compression joint mechanism 54 can unreel unreeling shaft 32
The release paper that release paper and material storage mechanism 42 store is pressed on contact pin platform 53 in order to which the two to be pasted together.This example
In, for the ease of the stickup of release paper, it can be set gluing mouth of the oral area towards contact pin platform on pressure head 542, in pressure head 542
The electric heater for heating pressure head 542 can be set, the viscosity of glue can be maintained in this way；Pressure head 542 includes a cross section
The body of rod being square is provided with the electrolysis 5421 being flush with contact pin platform 53 on the body of rod；Certainly, in other embodiments,
The body of rod cross section of pressure head can be circle, and the electrolysis on the body of rod and contact pin platform are tangent；In addition, being needed after release paper is pasted
Make glue quick solidification, cooling unit can be set in contact pin transition roller 511, for example, the structures such as cooling water flow conduits.
5 working principle of contact pin device are as follows: when release paper needs change of lap, the release paper before change of lap is on material storage mechanism 42
It stores, the release paper after change of lap is unreeled by unreeling shaft 32, and material storage mechanism 42 can find time for the change of lap of release paper, then
The release paper in release paper and unreeling shaft 32 on material storage mechanism 42 is respectively guided on contact pin platform 53, by crimping cylinder
543 drive swing arms 541, and with dynamic head 542, two panels release paper is pressed on contact pin platform 53 and by two by pressure head 542 for swing arm 541
Person is pasted together, so that the change of lap of release paper is more convenient.
With reference to the accompanying drawings shown in 12~attached drawing 13, deviation correcting device 6 is located at the front side of storage device 4, and deviation correcting device 6 includes correction
Frame 61, correction platform 62 and deviation correcting device.Wherein, it rectifies a deviation the front end of frame 61 and being provided with of rotating respectively of rear end is entangled
Inclined discharge roller 611 and correction pan feeding roller 612, the rear end of correction frame 61 are fixedly installed a correction axis 613 along the vertical direction, should
Axis 613 of rectifying a deviation has an axial line, and correction frame 61 has in the correction for extending along the longitudinal direction and intersecting with the axial line
Heart line 614.
Correction platform 62 be rotatably arranged on correction axis 613 on and can along correction 614 deflection of center line, specifically,
A pair of of front-wheel is installed, rear end lower section is equipped with a pair of rear wheels, the front end for frame 61 of rectifying a deviation below the front end of correction platform 62
Track 616 before a pair matched with a pair of of front-wheel is installed, rear end top is equipped with and matches with a pair of rear wheels above portion
A pair after track 617.In this example, the angle between the extending direction of each preceding track 616 and correction center line 614 is
45 °~50 °, the length of each preceding track 616 is the ㎜ of 230 ㎜~240；The extending direction of track 617 and correction center after each
The angle of line 614 is 10 °~15 °, and the length of each rear track 617 is the ㎜ of 180 ㎜~190.Platform 62 rectify a deviation along correction center
The angle of 614 deflection of line is ± 4 °.Correction driving machine for driving correction platform 62 to rotate is installed on correction frame 61
Structure 63, the correction driving mechanism 63 are the linear actuator being sequentially connected with correction platform 62.A pair is installed on correction frame 61
For detecting the correction inductor 615 of release paper edge offset amount, a pair of correction inductor 615 is distributed in a left side for correction platform 62
Right both ends, what the front end and rear end of correction platform 62 rotated respectively is provided with correction transition roller 621.
Deviation correcting device have input terminal and output end, input terminal with correction inductor signal connect, output end and
63 signal of driving mechanism of rectifying a deviation connects.
The working principle of the deviation correcting device 6 are as follows: the offset of release paper edge is detected by inductor 615 of rectifying a deviation, and will
This offset feeds back to deviation correcting device, and then deviation correcting device error correct driving mechanism 63 acts, driving mechanism 63 of rectifying a deviation
It drives correction platform 62 to correspond to the angle value of the offset along correction 614 deflection of center line, is always ensured that in release paper
Heart line and correction center line 614 relatively in, avoid release paper sideslip.
With reference to the accompanying drawings shown in 14~17, the device 7 that is heating and curing include multiple end to end heater boxes 71 together and
Steam generating furnace 72.Multiple end to end heater boxes 71 are domed.
Each heater box 71 has fiber entry end 711, fiber outlet end 712 and between fiber entry end 711 and fibre
The curing room 713 for tieing up outlet end 712, be provided in heater box 71 steam inlet 714 communicated with Steam generating furnace 72 and with
Breeze fan 7141 and exhaust fan are separately installed at the exhaust outlet 715 that the external world communicates, steam inlet 714 and exhaust outlet 715
7151.The top of curing room 713 is provided with the air knife 721 communicated with steam inlet, is provided with fiber conveyer in heater box 71
Structure 73, the fiber conveyer structure 73 are located at the underface of 721 edge of a knife of air knife, and fiber conveyer structure 73 includes that rotation is set
The fiber conveying roller 731 in heater box 71, the feeder motor for driving fiber conveying roller 731 to rotate are set, in heater box 71
It is provided with the second temperature inductor for detecting 713 temperature of curing room.In this example, the power of air intake blower fan is 4KW, air draft wind
The power of machine is 1.5KW, and the solidification temperature of curing room 713 is 150 DEG C~200 DEG C.
For the ease of assembling, each heater box 71 is covered the case lid on 74 top of cabinet by the cabinet 74 of a upper opening and one
75 are constituted.The one end of case lid 75 is hinged on cabinet 74, be equipped on case lid or cabinet for drive case lid 75 around cabinet with
The folding cylinder 76 that the hinged place of case lid rotates and opens case lid.
Control system can control respectively each device on unidirectional preimpregnation composite production device 100.Control system
System has an input terminal and an output end, the input terminal of the control system and the first temperature inductor, second temperature inductor with
And deviation correcting device, correction inductor are connected separately, output end and four-roller dragger 12, coating motor 231, correction oil
Cylinder, lifting motor 253, storing motor, traction electric machine 523 and five-roller traction machine 14 are connected separately.Wherein, four-roller is drawn
Machine is synchronous with the holding of the hauling speed of five-roller traction machine.
The process flow of the unidirectional preimpregnation composite production device 100 is as follows: fiber is unreeled by fiber unwinding device 11, is put
Yarn after volume is guided to four-roller dragger 12, is opened up by the traction of four-roller dragger 12 to eight rollers and is carried out exhibition yarn on yarn component 13,
Yarn after exhibition yarn enters in glue stations 2, and the release paper that then yarn after gluing and release paper feeding system are drawn is compound
Together, the two enters be heating and curing solidifying and setting in device 7 together, forms unidirectional prepreg tape, from being heating and curing in device 7
The unidirectional prepreg tape come is drawn by five-roller traction machine 14 to finished rolling device 15, and is wound by finished rolling device 15.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique
Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention.
All equivalent changes or modifications made according to the spirit of the present invention should be covered within the scope of the utility model.
Claims (10)
1. a kind of unidirectional preimpregnation composite production device, including be successively connected from front to back setting fiber unwinding device (11), four
Roller dragger (12), glue stations (2), release paper feeding system, the device that is heating and curing (7), five-roller traction machine (14), finished product are received
Winding apparatus (15) and control system, it is characterised in that: the glue stations (2) includes:
Gluing frame (21), what the front end top of the gluing frame (21) rotated is provided with for fiber to be imported into coating groove
(22) the fiber guide-in roller (211) in, the rear end rotated down of the gluing frame (21) are provided with release paper guide-in roller
(212), the release paper guide-in roller (212) is connected with release paper feeding system；
Coating groove (22), for storing resin colloid, the coating groove (22) is located under the fiber guide-in roller (211)
Side；
Applicator roll (23) is pacified on the gluing frame (21) for the release paper to be compounded in the lower surface of the fiber
Equipped with the coating motor (231) for driving the applicator roll (23) to rotate；
Scraper mechanism (24) closes on applicator roll (23) setting and for scraping the resin colloid of the fiber upper surface
It removes, the scraper mechanism (24) includes the scraper base (241) being fixed on the gluing frame (21), is fixed at institute
It states on scraper base (241) and the blade shaft (242) extended in left-right direction and the scraper being mounted on the blade shaft (242)
(243), the one end of the scraper (243) is rotatably connected on the blade shaft (242), the other end has blade, described
Blade and the applicator roll (23) between have for after impregnation fiber and the gap that passes through of release paper.
2. unidirectional preimpregnation composite production device according to claim 1, it is characterised in that: turn in the coating groove (22)
Dynamic is provided with for the fiber to be immersed the internal gluing transition roller (221) of the coating groove (22) and is used for institute
The fiber outlet roller (222) for fiber export coating groove (22) stated.
3. unidirectional preimpregnation composite production device according to claim 1, it is characterised in that: the coating groove (22) includes
One groove body (223), the groove body (223) are made of a groove sidewall (2231) and a groove bottom wall (2232), the groove sidewall
(2231) it is provided with interlayer cavity (2233), is provided in the groove sidewall (2231) and the groove body with groove bottom wall (2232)
(223) glue-feeder (2234) and gum outlet (2235) that are communicated inside, the water inlet communicated with the interlayer cavity (2233)
(2236) and water outlet (2237), the groove body (223) are being provided with water heater in the interlayer cavity (2233).
4. unidirectional preimpregnation composite production device according to claim 3, it is characterised in that: set in the groove body (223)
It is equipped with the first temperature inductor for detecting resin glue temperature.
5. unidirectional preimpregnation composite production device according to claim 3, it is characterised in that: the heating of the water heater
Temperature is 50 DEG C~60 DEG C.
6. unidirectional preimpregnation composite production device according to claim 1, it is characterised in that: the gluing transition roller
(221) and on the outer surface of the fiber outlet roller (222) it is coated with one layer of anti-corrosion layer.
7. unidirectional preimpregnation composite production device according to claim 1, it is characterised in that: the gap is 3~5mm.
8. unidirectional preimpregnation composite production device according to claim 1, it is characterised in that: the scraper (243) is around institute
The angle for blade shaft (242) rotation stated is 10~15 °.
9. unidirectional preimpregnation composite production device according to claim 1, it is characterised in that: the glue stations (2) is also
Including elevating mechanism (25), the elevating mechanism (25) includes the setting that can move along the vertical direction in the gluing frame
(21) it lifting platform (251) on, the elevating screw (252) being sequentially connected with the lifting platform (251) and is fixed at
The lifting motor (253) being sequentially connected on the gluing frame (21) and with the elevating screw (252), the coating groove
(22) it is fixedly supported on the lifting platform (251).
10. unidirectional preimpregnation composite production device according to claim 9, it is characterised in that: on the gluing frame (21)
It is fixedly installed the lifting sliding rail (254) vertically extended, the left and right ends portion of the lifting platform (251) is fixedly installed
The lifting slider (255) being slidably matched with the lifting sliding rail (254).
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| CN201820741007.2U CN208247230U (en) | 2018-05-18 | 2018-05-18 | Unidirectional preimpregnation composite production device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108688008A (en) * | 2018-05-18 | 2018-10-23 | 苏州金纬片板膜智能装备有限公司 | Unidirectional preimpregnation composite production device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108688008A (en) * | 2018-05-18 | 2018-10-23 | 苏州金纬片板膜智能装备有限公司 | Unidirectional preimpregnation composite production device |
| CN108688008B (en) * | 2018-05-18 | 2024-07-26 | 苏州金纬片板膜智能装备有限公司 | Unidirectional presoaked composite production equipment |
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