CN2538736Y - Device for producing rubber whole core conveyer belt - Google Patents
Device for producing rubber whole core conveyer belt Download PDFInfo
- Publication number
- CN2538736Y CN2538736Y CN 02208170 CN02208170U CN2538736Y CN 2538736 Y CN2538736 Y CN 2538736Y CN 02208170 CN02208170 CN 02208170 CN 02208170 U CN02208170 U CN 02208170U CN 2538736 Y CN2538736 Y CN 2538736Y
- Authority
- CN
- China
- Prior art keywords
- rubber
- machine
- belt
- conveyer belt
- belt carcass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model provides a production device for full rubber-core conveyer belt, comprising an unwinding frame, a steeping vat, a press, a vacuum tank, a bridge type dry chamber heated by organic heat carrier, a rubber extruding and laminating machine, a drum vulcanizer, a dragger, and a winder. Compared to the traditional manufacturing technique, the utility model has the advantages of enabling the dipping, laminating, molding, and vulcanization of the conveyer belt core to form a linking production line, realizing continuous conveyer belt producing, greatly improving the productivity, and producing full rubber-core conveyer belts of different specifications and types.
Description
The utility model relates to the rubber conveyer belt production technical field, specifically a kind of process units of rubber integral core conveying belt.
Load-transfer device is present the simplest and the most direct most economical mode of movement, and its is carried, and cost is low, efficient is high, safety, degree of automation height, plays crucial effect in national economy.Traditional load-transfer device is to be formed by stacking by the multilayer canvas, and its production process is: by flattening mill the sizing material wiping is attached on the canvas earlier, and together superimposed by make-up machine then the multilayer canvas, coated with upper and lower covers glue, by vulcanizer made-up belt is sulfided into finished product at last again.Traditional load-transfer device one is that limited, the easy sideslip of load-carrying capacity, delamination, service life are short, the 2nd, and complex manufacturing, equipment investment is big, production efficiency is low.The rubber integral core conveying belt is the renewal product of multilayer canvas apron, the framework material that is characterized as of this product is through fully flooding the closely knit integral body that the rubber after cure forms by whole belt core, belt carcass directly is woven into integral structure by fiber, thus have high strength, multi-functional, belt body thin, in light weight, moisture resistance is water-fast, not delamination, do not extend, characteristics such as anti tear.Its production process is: earlier with the whole belt core impregnation, and then coated with upper and lower covers glue, by vulcanizer made-up belt is sulfided into finished product at last.Different with traditional load-transfer device because of the production process of rubber integral core conveying belt, thereby process units is also inequality.
The purpose of this utility model provides a kind of process units of later-model rubber integral core conveying belt, and this device makes the production process of rubber integral core conveying belt realize serialization, saves equipment investment, enhances productivity.
Process units of the present utility model comprises: belt carcass is led open-shelf, belt carcass impregnation equipment, belt carcass drying equipment, rubber extrusion coating machine, drum vulcanizer, traction machine and Volume and is got machine.It is characterized in that this process units leads the equipment that whole belt core passes successively in the open-shelf and be in proper order by being installed under the traction of traction machine: the vertical vacuum case that steeping vat, bottom are connected with steeping vat, bridge-type desicator, the rubber extrusion coating machine in bridge-type desicator exit, drum vulcanizer, Volume get machine.The bridge-type desicator adopts the hot oil carrier type of heating, and its in-to-in dry house is connected by bonded assembly H Exch on the output oil pipe of induced draft fan and hot oil carrier heating boiler.
The process units that utilizes the utility model to provide can be produced the rubber integral core conveying belt of various powerful grades.When belt carcass is thin, can make belt carcass soak into rubber cement by rubbing and pressure under two not good liquors.When belt carcass is thicker, adopt the vacuum apparatus impregnation.Because whole belt core and liquid rubber are vacuum state in vacuum tank, the interfibrous molecule distance of belt carcass is elongated, so strengthened the penetrating power of rubber cement, dipping effect is effective more than mechanical impregnation.Adjust the degree of vacuum of vacuum system, can change impregnation resin content, thereby guarantee different stage, the belt carcass of different-thickness has different impregnation resin contents.The hot oil carrier heating system that the utility model adopts is compared with traditional steam heating or electro heat, because conduction oil can recycle, can cut down the consumption of energy significantly.In addition, also have the characteristics that temperature is easy to control,, can control the dry house temperature easily, thereby drying effect is guaranteed by control to oil mass, air quantity and oil temperature.The load-transfer device extrusion coating forming process that the utility model adopts, be by extruder direct applying rubber cover on the impregnation belt carcass, with routine pass through flattening mill, make-up machine is fitted and is compared, veneer is continuous, its production efficiency increases substantially, and energy consumption reduces significantly.The utility model adopts the drum vulcanizer sulfuration, and form linkage production line with impregnation equipment, surfaceoverlaid equipment, realized the serialization production of load-transfer device, compared that production efficiency greatly improves with traditional flattening mill wiping rubberizing, make-up machine moulding, vulcanizing press sulfuration.
Below in conjunction with accompanying drawing, the utility model is described in further detail: under the traction of traction machine 16, the whole belt core of leading in the open-shelf 1 enters preheating oven 3 preliminary dryings through belt carcass surface processing equipment 2, again through three roller coolers 4 to steeping vat 5, filling rubber cement in the steeping vat 5, the vertical vacuum case 8 that its built-in eccentric rubbing and pressure machine 6,7 and bottom communicate with steeping vat 5.Belt carcass enters vacuum tank 8 through eccentric rubbing and pressure machine 6,7, and vacuum tank 8 is after vacuum pump 9 vacuumizes, and the rubber cement in the steeping vat rises up in company with belt carcass and carries out vacuum impregnation in the vacuum tank, and the belt carcass behind the dipping enters bridge-type desicator 11 through thickness adjusted pair roller 10.Be the two-way hot-flow flue in the desicator 11, all have hot-blast spray nozzle on the relative wall of two-way hot-flow flue, the impregnation belt carcass passes in the middle of the two-way hot-flow flue, and the impregnation belt carcass is dried rapidly.Impregnation belt carcass after the oven dry after 13 coolings of four roller coolers, enters drum vulcanizer 15 sulfurations through the upper and lower rubber cover of extruder 12,14 applyings, enters Volume at last and gets machine 17.
Claims (2)
1, rubber integral core conveying belt process units mainly comprises leads open-shelf (1), belt carcass impregnation equipment (8), belt carcass drying equipment (11), rubber extrusion coating machine (12), (14), drum vulcanizer (15), traction machine (16), Volume gets machine (17), it is characterized in that: lead belt carcass in the open-shelf (1) under the traction of traction machine (16), the order of passing equipment successively is: steeping vat (5), the vertical vacuum case (8) that the bottom is communicated with steeping vat (5), bridge-type desicator (11), the Rubber Extruder (12 in bridge-type desicator (11) exit, 14), drum vulcanizer (15), traction machine (16) and Volume get machine (17).The bridge-type desicator adopts the hot oil carrier type of heating, and its inner drying chamber is connected with bonded assembly H Exch on the hot oil carrier heating boiler output oil pipe by induced draft fan.
2, the process units of rubber integral core conveying belt according to claim 1 is characterized in that impregnation, moulding, the sulfuration of belt carcass are designed to linkage production line, has realized the serialization that load-transfer device is produced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02208170 CN2538736Y (en) | 2002-03-26 | 2002-03-26 | Device for producing rubber whole core conveyer belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02208170 CN2538736Y (en) | 2002-03-26 | 2002-03-26 | Device for producing rubber whole core conveyer belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2538736Y true CN2538736Y (en) | 2003-03-05 |
Family
ID=33688939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02208170 Expired - Fee Related CN2538736Y (en) | 2002-03-26 | 2002-03-26 | Device for producing rubber whole core conveyer belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2538736Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101797807A (en) * | 2010-03-30 | 2010-08-11 | 河北昊德橡塑有限公司 | Equipment for manufacturing rubber conveyer belt |
| CN102152588A (en) * | 2010-11-13 | 2011-08-17 | 安徽中意胶带有限责任公司 | Production line for full-core inflaming retarding conveyor belt of double-layer extruding veneering |
| CN101723162B (en) * | 2009-10-08 | 2012-04-18 | 河北昊德橡塑有限公司 | Manufacturing equipment and manufacturing process of rubber conveying belt |
| CN103506244A (en) * | 2013-09-30 | 2014-01-15 | 台州市百花胶带有限公司 | Device for applying adhesive to cord and forming conveyor belt cord layer in one step |
| CN106363939A (en) * | 2016-09-05 | 2017-02-01 | 安徽中意胶带有限责任公司 | Drum type vulcanization production line for rubberizing high-tenacity rope core conveying belt by extrusion wiping method |
| CN108035092A (en) * | 2017-11-23 | 2018-05-15 | 柳州市橡六中青橡胶有限公司 | The equipment that impregnation is carried out for the sizing material of fabric core conveyor belt impregnation and with the sizing material |
-
2002
- 2002-03-26 CN CN 02208170 patent/CN2538736Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101723162B (en) * | 2009-10-08 | 2012-04-18 | 河北昊德橡塑有限公司 | Manufacturing equipment and manufacturing process of rubber conveying belt |
| CN101797807A (en) * | 2010-03-30 | 2010-08-11 | 河北昊德橡塑有限公司 | Equipment for manufacturing rubber conveyer belt |
| CN101797807B (en) * | 2010-03-30 | 2012-08-29 | 河北昊德橡塑有限公司 | Equipment for manufacturing rubber conveyer belt |
| CN102152588A (en) * | 2010-11-13 | 2011-08-17 | 安徽中意胶带有限责任公司 | Production line for full-core inflaming retarding conveyor belt of double-layer extruding veneering |
| CN102152588B (en) * | 2010-11-13 | 2013-10-30 | 安徽中意胶带有限责任公司 | Production line for full-core inflaming retarding conveyor belt of double-layer extruding veneering |
| CN103506244A (en) * | 2013-09-30 | 2014-01-15 | 台州市百花胶带有限公司 | Device for applying adhesive to cord and forming conveyor belt cord layer in one step |
| CN106363939A (en) * | 2016-09-05 | 2017-02-01 | 安徽中意胶带有限责任公司 | Drum type vulcanization production line for rubberizing high-tenacity rope core conveying belt by extrusion wiping method |
| CN106363939B (en) * | 2016-09-05 | 2018-06-05 | 安徽中意胶带有限责任公司 | High-tenacity wire rope core conveyer belt squeezes embrocation rubberizing drum-type curing line |
| CN108035092A (en) * | 2017-11-23 | 2018-05-15 | 柳州市橡六中青橡胶有限公司 | The equipment that impregnation is carried out for the sizing material of fabric core conveyor belt impregnation and with the sizing material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |