CN201436109U - An injection stroke displacement control device - Google Patents
An injection stroke displacement control device Download PDFInfo
- Publication number
- CN201436109U CN201436109U CN2009200561903U CN200920056190U CN201436109U CN 201436109 U CN201436109 U CN 201436109U CN 2009200561903 U CN2009200561903 U CN 2009200561903U CN 200920056190 U CN200920056190 U CN 200920056190U CN 201436109 U CN201436109 U CN 201436109U
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- China
- Prior art keywords
- limit switch
- switch bar
- control device
- displacement control
- bearing
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- Expired - Lifetime
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Abstract
The utility model discloses an injection stroke displacement control device, which belongs to the field of pressure casting equipment technology, and comprises a support, a limit switch lever arranged on the support, a magnetic grid ruler fixedly arranged on the limit switch lever, an inductive ring sheathed on the limit switch lever, as well as an encoder and an inductive switch arranged on the support; the limit switch lever is connected with a piston rod through a connection plate, which is located through a locating board. The injection stroke displacement control device has simple structure and capability of effectively controlling injection technological parameters, thus ultimately realizing a purpose of casting excellent cast products.
Description
Technical field:
The utility model belongs to the compression casting equipment technical field, relates in particular to a kind of injection travel displacement control device.
Background technology:
The development history of compression casting technology is exactly the logical process of the understanding that deepens continuously of each technological parameter of die casting being studied and each technological parameter is updated control.In traditional die casting control procedure, generally adopt travel switch or rotary encoder to come the injection travel displacement is controlled; No matter but be travel switch or rotary encoder, in injection travel displacement control procedure, all there is certain defective in various degree.Travel switch is lower to the control positioning accuracy of displacement point, the scope fluctuation is bigger, generally about ± 3mm, and the composite entity structure of travel switch and other part of die casting machine is too disperseed, be not easy to regulate, multistage if necessary injection control also has travel switch and interferes with each other and cause detecting and the drawback of output signal.Thereby can produce mechanical contact wear during rotary encoder work or beat and influence the transmission of the instability of accuracy of detection and detection signal; The composite entity structure of rotary encoder and other parts of die casting machine is too complicated and contact stress and contact wear arranged; In addition, in the injection process, die casting machine unavoidably has certain vibrations, and the rotary encoder shock resistance is poor, adds that the adverse circumstances in the actual production are polluted, thereby the easy fracture of the numeration dish of rotary encoder causes operational failure.
The utility model content:
The purpose of this utility model is intended to overcome the deficiencies in the prior art, provides a kind of simple in structure, can carry out the injection travel displacement control device of precise displacement control to the injection stroke in the die casting machine injection process.
The utility model is mainly realized goal of the invention by following technical solution:
A kind of injection travel displacement control device, it comprises bearing, is located at the limit switch bar on the bearing, be fixed at the magnetic railings ruler on the limit switch bar, be sheathed on the inductance loop on the limit switch bar, be located at the location-plate on the bearing, and be located at encoder and inductive switch on the bearing; Described limit switch bar is connected with piston rod by connecting plate, described location-plate with limit switch bar and piston rod positioned parallel in same horizontal plane.
Have elongated slot on the wherein said limit switch bar, magnetic railings ruler is fixed in the elongated slot.
Wherein said limit switch bar is arranged with protecting tube outward.
Wherein said encoder is provided with a panel beating protective cover outward.
Wherein said bearing also is provided with one lubricated mouthful, and lubricated mouthful is connected with the moving conduit of limit switch bar.
The utility model beneficial effect is: the utility model is simple in structure, and electrical equipment adopts non-contact type magnetic railings ruler and encoder, the position detection accuracy height, and precision can reach 0.1mm; The composite entity of the utility model machine components is simple in structure, compact and reasonable; In addition, because the utility model is adopted contactless induction detection mode, so induction control element shock resistance is strong, long working life.
Description of drawings:
Fig. 1 faces structural representation for the utility model;
Fig. 2 is the utility model plan structure schematic diagram.
Reference numeral:
1-limit switch bar, 2-magnetic railings ruler, 3-encoder, 4-protecting tube, 5-sheet metal protective cover, 6-connecting plate, 7-bearing, 8-location-plate, 9-inductive switch, 10-inductance loop, lubricated mouthful of 11-, 12-piston rod
The specific embodiment:
Below in conjunction with accompanying drawing the technical solution of the utility model is described further:
As shown in Figure 1 and Figure 2, a kind of injection travel displacement control device, it comprises bearing 7, be located at the limit switch bar 1 on the bearing 7, be fixed at the magnetic railings ruler 2 on the limit switch bar 1, in the present embodiment, have the elongated slot (not shown) on the limit switch bar 1, magnetic railings ruler 2 is fixed in the elongated slot, and the utility model is not limited to this fixed installation mode certainly; The main effect of magnetic railings ruler 2 is and is located at the displacement measurement that encoder 3 on the bearing 7 is finished piston rod 12 jointly, when the relevant scale on the magnetic railings ruler 2 passes through encoder 3, encoder 3 can collect related data and send to host computer, thereby can determine to take by force the height switching of power and the speed switching of speed according to the needs of product, to guarantee the quality of die-cast product; In addition, because be that contactless induction comes image data between magnetic railings ruler 2 and the encoder 3, so do not have contact stress and contact wear between them, testing result is accurate.
Be arranged with inductance loop 10 on the limit switch bar 1, it finishes jointly with the inductive switch of being located on the bearing 79 whether piston rod 12 is got back to the detection of injection starting point, inductance loop 10 is fixed on the limit switch bar 1, and inductive switch 9 positions are also fixed, before piston rod 12 injections, inductance loop 10 is corresponding with inductive switch 9 positions; When finishing once or repeatedly after the injection, piston rod 12 returns starting point, limit switch bar 1 will be got back to starting point synchronously, inductance loop 10 is got back to the position corresponding with inductive switch 9 again, inductive switch 9 returns relevant information to computer, thereby computer can send the order of carrying out other action according to this information to die casting machine; Because inductance loop 10 also adopts contactless work with inductive switch 9, also has the advantage that does not have contact wear.
Also be provided with a location-plate 8 on the bearing 7, it mainly acts on is that limit switch bar 1 is positioned, and behind location-plate 8 location, limit switch bar 1 is in the same horizontal plane in parallel to each other with piston rod 12; In addition, limit switch bar 1 is connected with piston rod 12, makes limit switch bar 1 and piston rod 12 keep synchronous shift by connecting plate 6; Only in this way, the displacement of the stroke of limit switch bar 1 could be equivalent with the stroke displacement of piston rod 12, in other words, just can obtain the travel displacement of piston rod 12 by the travel displacement of detectability bit switch bar 1.
The outer protecting tube 4 that is arranged with of limit switch bar 1, it mainly acts on and is limit switch bar 1 and the magnetic railings ruler 2 that is fixed on the limit switch bar 1 are effectively protected, and avoids because collision etc. are former thereby cause the damage of limit switch bar 1 and magnetic railings ruler 2.
Be provided with a panel beating protective cover 5 outside the encoder 3, mainly play the effect of protection encoder 3, avoid the on-the-spot rugged environment of die casting to pollute encoder 3.
Bearing 7 also is provided with one lubricated mouthful 11, and lubricated mouthful 11 is connected with the moving conduit of limit switch bar 1.The some machine works circulations of every process can be carried out effectively lubricating to limit switch bar 1 by drop into a certain amount of lubricant in lubricated mouthful 11, play the effect of safeguarding limit switch bar 1.
The above only is a better embodiment of the present utility model, so all equivalences of doing according to the described structure of the utility model patent claim, feature and principle change or modify, is included in the utility model patent claim.
Claims (5)
1. injection travel displacement control device, it is characterized in that: it comprises bearing (7), be located at the limit switch bar (1) on the bearing (7), be fixed at the magnetic railings ruler (2) on the limit switch bar (1), be sheathed on the inductance loop (10) on the limit switch bar (1), be located at the location-plate (8) on the bearing (7); And be located at encoder (3) and inductive switch (9) on the bearing (7); Described limit switch bar (1) is connected with piston rod (12) by connecting plate (6), described location-plate (8) with limit switch bar (1) and piston rod (12) positioned parallel in same horizontal plane.
2. a kind of injection travel displacement control device according to claim 1 is characterized in that: have elongated slot on the described limit switch bar (1), magnetic railings ruler (2) is fixed in the elongated slot.
3. a kind of injection travel displacement control device according to claim 1 is characterized in that: the outer protecting tube (4) that is arranged with of described limit switch bar (1).
4. according to any described a kind of injection travel displacement control device of claim 1 to 3, it is characterized in that: the outer panel beating protective cover (5) that is provided with of described encoder (3).
5. a kind of injection travel displacement control device according to claim 4 is characterized in that: described bearing (7) also is provided with one lubricated mouthful (11), and lubricated mouthful (11) are connected with the moving conduit of limit switch bar (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009200561903U CN201436109U (en) | 2009-05-08 | 2009-05-08 | An injection stroke displacement control device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009200561903U CN201436109U (en) | 2009-05-08 | 2009-05-08 | An injection stroke displacement control device |
Publications (1)
Publication Number | Publication Date |
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CN201436109U true CN201436109U (en) | 2010-04-07 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2009200561903U Expired - Lifetime CN201436109U (en) | 2009-05-08 | 2009-05-08 | An injection stroke displacement control device |
Country Status (1)
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102615267A (en) * | 2012-03-27 | 2012-08-01 | 蚌埠市华艺压铸机制造有限责任公司 | Injection stroke control device for die-casting machine |
CN103008609A (en) * | 2013-01-11 | 2013-04-03 | 佛山市顺德区宝洋机械有限公司 | Injection displacement monitoring method for die casting machines |
CN103235548A (en) * | 2013-03-19 | 2013-08-07 | 山东景津环保设备有限公司 | Automatic hydraulic control system of filter press |
CN103752797A (en) * | 2013-12-25 | 2014-04-30 | 苏州三基铸造装备股份有限公司 | Direct reading type injection control system |
CN106513628A (en) * | 2016-10-21 | 2017-03-22 | 张斌 | Floating type position detecting connecting device and die-casting machine |
CN106694842A (en) * | 2016-12-30 | 2017-05-24 | 宁波海天金属成型设备有限公司 | Die-casting machine with injection position detection device |
CN114042889A (en) * | 2021-11-26 | 2022-02-15 | 宁波力劲科技有限公司 | Die-casting machine pressure chamber molten metal pre-filling control method and system, storage medium and die-casting machine |
-
2009
- 2009-05-08 CN CN2009200561903U patent/CN201436109U/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102615267A (en) * | 2012-03-27 | 2012-08-01 | 蚌埠市华艺压铸机制造有限责任公司 | Injection stroke control device for die-casting machine |
CN103008609A (en) * | 2013-01-11 | 2013-04-03 | 佛山市顺德区宝洋机械有限公司 | Injection displacement monitoring method for die casting machines |
CN103008609B (en) * | 2013-01-11 | 2014-12-31 | 佛山市顺德区宝洋机械有限公司 | Injection displacement monitoring method for die casting machines |
CN103235548A (en) * | 2013-03-19 | 2013-08-07 | 山东景津环保设备有限公司 | Automatic hydraulic control system of filter press |
CN103752797A (en) * | 2013-12-25 | 2014-04-30 | 苏州三基铸造装备股份有限公司 | Direct reading type injection control system |
CN106513628A (en) * | 2016-10-21 | 2017-03-22 | 张斌 | Floating type position detecting connecting device and die-casting machine |
CN106513628B (en) * | 2016-10-21 | 2019-04-05 | 张斌 | Floating type position detection attachment device and die casting machine |
CN106694842A (en) * | 2016-12-30 | 2017-05-24 | 宁波海天金属成型设备有限公司 | Die-casting machine with injection position detection device |
CN114042889A (en) * | 2021-11-26 | 2022-02-15 | 宁波力劲科技有限公司 | Die-casting machine pressure chamber molten metal pre-filling control method and system, storage medium and die-casting machine |
CN114042889B (en) * | 2021-11-26 | 2023-02-28 | 宁波力劲科技有限公司 | Die-casting machine pressure chamber molten metal pre-filling control method and system, storage medium and die-casting machine |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20100407 |
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CX01 | Expiry of patent term |