CN114739593A - Half-side isolation tracing leakage detection device and method for condenser - Google Patents

Half-side isolation tracing leakage detection device and method for condenser Download PDF

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Publication number
CN114739593A
CN114739593A CN202210373701.4A CN202210373701A CN114739593A CN 114739593 A CN114739593 A CN 114739593A CN 202210373701 A CN202210373701 A CN 202210373701A CN 114739593 A CN114739593 A CN 114739593A
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Prior art keywords
condenser
tracing
water
liquid
tracer
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CN202210373701.4A
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Chinese (zh)
Inventor
孟龙
李俊菀
张维科
龙国军
张兰庆
张军
康夜雨
赵凯
孙永军
夏建林
王雪涛
王增泉
刘焕
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Xian Thermal Power Research Institute Co Ltd
Dezhou Power Plant of Huaneng International Power Co Ltd
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Xian Thermal Power Research Institute Co Ltd
Dezhou Power Plant of Huaneng International Power Co Ltd
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Application filed by Xian Thermal Power Research Institute Co Ltd, Dezhou Power Plant of Huaneng International Power Co Ltd filed Critical Xian Thermal Power Research Institute Co Ltd
Priority to CN202210373701.4A priority Critical patent/CN114739593A/en
Publication of CN114739593A publication Critical patent/CN114739593A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
    • G01M3/22Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
    • G01M3/222Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for tubes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses a half-side isolation tracing and leakage detecting device and method for a condenser, which comprises a tracing liquid storage tank, a tracing liquid inlet pump, a tracing and leakage detecting control cabinet for the condenser, an ultraviolet spectrophotometer, a liquid level meter, an exhaust valve, a circulating water drain valve and a tracing liquid inlet valve; the ultraviolet spectrophotometer is arranged at an outlet of a condensate pump at the bottom of the condenser, the liquid level meter is arranged in a water chamber of the condenser, a tracer liquid inlet valve is arranged at an inlet of a tracer liquid solution at the bottom of the water chamber of the condenser, and a tracer liquid storage tank is communicated with the tracer liquid solution inlet at the bottom of the water chamber of the condenser through a tracer liquid inlet pump; the condenser tracing and leakage detecting control cabinet is connected with a tracing liquid inlet pump, a tracing liquid inlet valve, a liquid level meter, an exhaust valve, a circulating water drain valve and an ultraviolet spectrophotometer.

Description

Half-side isolation tracing leakage detection device and method for condenser
Technical Field
The invention belongs to the field of water chemistry detection of power plants, and relates to a half-side isolation, tracing and leakage detecting device and method for a condenser.
Background
In a thermal power plant, a condenser cools the exhaust steam of a steam turbine into condensed water by circulating cooling water, and the condensed water is used by a boiler continuously. If the condenser leaks, cooling water in the heat exchange tube rows leaks into condensed water to enter the boiler, so that the quality of steam and water is deteriorated, scaling and corrosion of thermal equipment can be caused in severe cases, and the thermal efficiency and operation of the unit are affected.
The current common methods for leak detection of the condenser comprise a helium mass spectrometer leak detection technology and a film covering method. The helium mass spectrometer leak detection technology is a vacuum leak detection method, helium is sprayed at a suspected leakage part, the helium can be sucked at the leakage part and is finally discharged from a steam extractor, and the leakage is judged whether to exist at the outlet of the steam extractor through the reading change of a helium detector so as to determine the leakage position. In the film covering method, the plastic film is used for covering the pipe orifice of a suspicious leakage pipe with the film, and under the action of vacuum suction, if the heat exchange pipe leaks, the film is sunken inwards, and the position of the leakage pipe row is difficult to accurately judge due to the fog in the condenser. In the two methods, during leakage detection, workers need to enter the condenser through the manhole, and certain safety risk exists for the workers. In addition, the existing condenser leak detection equipment uses the hydrogen conductivity of the condensed water as an index, the leakage position is judged according to the hydrogen conductivity change of the condensed water, sampling points are arranged in a condenser hot well, the leakage area is judged by detecting the hydrogen conductivity or the impurity ion concentration of water samples at different sampling points, the sampling representativeness is poor, the water samples are cross-polluted, and the accuracy is poor.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a semi-side isolation tracing and leakage detecting device and method for a condenser, which can accurately detect the leakage position of a certain side of a condenser heat exchange tube bank and cannot cause water sample cross contamination.
In order to achieve the purpose, the half-side isolation tracing and leakage detecting device of the condenser comprises a tracing liquid storage tank, a tracing liquid inlet pump, a tracing and leakage detecting control cabinet of the condenser, an ultraviolet spectrophotometer, an exhaust valve, a liquid level meter, a circulating water drain valve and a tracing liquid inlet valve;
the ultraviolet spectrophotometer is arranged at an outlet of a condensate pump at the bottom of the condenser, the liquid level meter is arranged in a water chamber of the condenser, a tracer liquid inlet valve is arranged at an inlet of a tracer liquid solution at the bottom of the water chamber of the condenser, and a tracer liquid storage tank is communicated with the tracer liquid solution inlet at the bottom of the water chamber of the condenser through a tracer liquid inlet pump;
the condenser tracing and leakage detecting control cabinet is connected with a tracing liquid inlet pump, a tracing liquid inlet valve, a circulating water drain valve, a liquid level meter, an exhaust valve and an ultraviolet spectrophotometer.
The circulating water outlet butterfly valve is arranged on a circulating water outlet pipeline of the condenser.
The exhaust valve is arranged at the exhaust port at the top of the condenser water chamber.
And the circulating water drain valve is arranged at a water drain outlet at the bottom of the condenser water chamber.
The circulating water inlet butterfly valve is arranged on a circulating water inlet pipeline of the condenser water chamber.
The level gauge is a radar level gauge.
The half-side isolation tracing leakage detecting method for the condenser comprises the following steps of:
when a condenser on one side leaks, emptying circulating water in the condenser on the side, starting a tracer liquid water inlet pump, opening the tracer liquid water inlet valve, and feeding water into a water chamber of the condenser for each time by a preset water amount, wherein the preset water amount is the sum of the water stored amount of the water chamber at the row height of a heat exchange tube in the condenser and the water stored amount of the heat exchange tube, after water feeding is finished, closing the tracer liquid water inlet valve and the tracer liquid water inlet pump, staying for a preset time, when the variation amplitude of the absorbance value of condensed water detected by an ultraviolet spectrophotometer exceeds a preset amplitude value, indicating that the heat exchange tube has a leakage problem, otherwise, continuing to feed water into the water chamber of the condenser by the preset water amount, and checking whether the heat exchange tube has the leakage problem.
The preset time is 5-10 min.
The invention has the following beneficial effects:
the semi-side isolation tracing leakage detection device and the method for the condenser disclosed by the invention have the advantages that during specific operation, a tracing liquid with a preset water quantity is fed into a water chamber of the condenser every time, wherein the preset water quantity is the sum of the water storage quantity of the water chamber at the row height of one heat exchange tube in the condenser and the water storage quantity of the heat exchange tube, after water feeding is finished and stays for a preset time, when the change amplitude of the absorbance value of condensed water detected by an ultraviolet spectrophotometer exceeds a preset amplitude value, the leakage problem of the heat exchange tube is indicated, so that the leakage heat exchange tube is positioned online in real time, the shutdown of a unit is not needed, the normal operation of the unit is not influenced, the leakage heat exchange tube can be positioned quickly and accurately, the reliability is high, the time is saved, the operation is simple and quick, the technical level of workers is not limited, and the manpower and the fund are saved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein, 1 is circulating water outlet butterfly valve, 2 is the condenser, 3 is ultraviolet spectrophotometer, 4 is discharge valve, 5 is the level gauge, 6 is the circulating water drain valve, 7 is the tracer liquid inlet valve, 8 is circulating water inlet butterfly valve, 9 is the tracer liquid inlet pump, 10 is the tracer liquid storage tank, 11 is the condenser tracer leak detection switch board, 12 is the condensate pump.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments, and are not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
There is shown in the drawings a schematic block diagram of a disclosed embodiment in accordance with the invention. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers and their relative sizes and positional relationships shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, according to actual needs.
Referring to fig. 1, the half-side isolating tracing and leakage detecting device of the condenser comprises a tracing liquid storage tank 10, a tracing liquid inlet pump 9, a condenser tracing and leakage detecting control cabinet 11, an ultraviolet spectrophotometer 3, an exhaust valve 4, a liquid level meter 5, a circulating water drain valve 6 and a tracing liquid inlet valve 7;
the circulating water outlet butterfly valve 1 is arranged on a circulating water outlet pipeline of the condenser 2;
the ultraviolet spectrophotometer 3 is arranged at the bottom of the condenser 2;
the exhaust valve 4 is arranged at an exhaust port at the top of the water chamber of the condenser;
the liquid level meter 5 is arranged in a water chamber of the condenser;
the circulating water drain valve 6 is arranged at a drain outlet at the bottom of the condenser water chamber;
a tracer liquid inlet valve 7 is arranged at a tracer liquid inlet at the bottom of the water chamber of the condenser;
the circulating water inlet butterfly valve 8 is arranged on a circulating water inlet pipeline of the condenser water chamber;
and the tracer liquid storage tank 10 is communicated with a tracer liquid solution inlet at the bottom of the water chamber of the condenser through a tracer liquid inlet pump 9.
Detecting the absorbance of the condensed water in the outlet of the condensed water pump 12 by an ultraviolet spectrophotometer 3; detect the liquid level height of tracer liquid in the condenser hydroecium through level gauge 5, the liquid level height of tracer liquid is the height of heat transfer bank of tubes in the condenser hydroecium, and a liquid level height corresponds a heat transfer bank of tubes, confirms the specific position of heat transfer bank of tubes through the liquid level height of tracer liquid in the condenser hydroecium.
The liquid level meter 5 is a radar liquid level meter; the full-wavelength scanning range of the ultraviolet spectrophotometer 3 is 10-400 nm, the absorbance value of a water sample can be continuously monitored, the detection pool is a quartz cuvette, and the size of the cuvette is 45mm multiplied by 12.5 mm.
Example one
When a unit is shut down, the actual layout of the heat exchange tubes of the water chamber of the condenser is investigated, a heat exchange tube bank layout model of the water chamber of the condenser is drawn, picture composition is carried out on the tube bank, the corresponding relation between the liquid level height of the water chamber of the condenser measured by the liquid level meter 5 and the heat exchange tube bank is established, the exhaust valve 4, the liquid level meter 5, the circulating water drain valve 6, the tracer liquid inlet valve 7, the tracer liquid inlet pump 9, the tracer liquid storage tank 10 and the installation position of the tracer leakage detection control cabinet 11 of the condenser are determined and installed, parameters are adjusted to enable the liquid level height of the water chamber of the condenser measured by the liquid level meter 5 to correspond to the positions of the heat exchange tube bank one by one, and the calibration height of each row of heat exchange tubes is the height of the top of the heat exchange tube bank.
When a certain side of the condenser 2 leaks, executing relevant single-side isolation operation of the side of the condenser 2 according to the operation regulation of the power plant, reducing the load of a unit where the condenser 2 is located to be below 70%, and controlling the exhaust temperature of a low-pressure cylinder of the unit where the condenser 2 is located not to exceed 55 ℃; switching the high-pressure cylinder bypass and the low-pressure cylinder bypass of the unit where the condenser 2 is located to manual control, and forbidding the operation of the bypass; adjusting the number of running circulating water pumps of the unit where the condenser 2 is located according to seasonal conditions; closing a circulating water outlet butterfly valve 1, closing a circulating water inlet butterfly valve 8, opening an exhaust valve 4 and a circulating water drain valve 6 by a condenser tracing and leakage detecting control cabinet 11, emptying the circulating water in the condenser 2, starting a tracing liquid inlet pump 9, opening a tracing liquid inlet valve 7, and feeding 1.5m of water into a water chamber of the condenser every time3~5m3The total amount of water stored in the water chamber with the height of one heat exchange tube bank is the sum of the amount of water stored in the water chamber with the height of one heat exchange tube bank, the liquid level of the tracer liquid is controlled to rise by one tube bank height, after water inflow is finished, the tracer liquid water inlet valve 7 and the tracer liquid water inlet pump 9 are immediately closed, after the water stays for 5-10 min, when the absorbance value of the condensed water displayed on the tracer leak detection control cabinet 11 of the condenser is not obviously changed, the tracer liquid water inlet pump 9 is started again, the tracer liquid water inlet valve 7 is opened, the same water amount is introduced, the previous operation is repeated until the absorbance of the condensed water is obviously increased, the tracer liquid level height of the water chamber 2 of the condenser measured by the liquid level meter 5 displayed on the tracer leak detection control cabinet 11 of the condenser at the moment is recorded, and the corresponding heat exchange tube bank with the height is determined to be the leak tube bank.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (9)

1. A condenser half-side isolation tracing and leakage detecting device is characterized by comprising a tracing liquid storage tank (10), a tracing liquid inlet pump (9), a condenser tracing and leakage detecting control cabinet (11), an ultraviolet spectrophotometer (3), an exhaust valve (4), a liquid level meter (5), a circulating water drain valve (6) and a tracing liquid inlet valve (7);
the ultraviolet spectrophotometer (3) is arranged at an outlet of a condensate pump (12) at the bottom of the condenser (2), the liquid level meter (5) is arranged in a water chamber of the condenser, a tracer liquid inlet valve (7) is arranged at a tracer liquid solution inlet at the bottom of the water chamber of the condenser, and a tracer liquid storage tank (10) is communicated with the tracer liquid solution inlet at the bottom of the water chamber of the condenser through a tracer liquid inlet pump (9);
the condenser tracing and leakage detecting control cabinet (11) is connected with a tracing liquid inlet pump (9), a tracing liquid inlet valve (7), a circulating water drain valve (6), a liquid level meter (5), an exhaust valve (4) and an ultraviolet spectrophotometer (3).
2. The half-side isolating, tracing and leakage detecting device of the condenser according to claim 1, wherein the circulating water outlet butterfly valve (1) is arranged on a circulating water outlet pipeline of the condenser (2).
3. The half-side isolating, tracing and leak-checking device of the condenser according to claim 1, wherein the exhaust valve (4) is disposed at the exhaust port at the top of the water chamber of the condenser.
4. The half-side isolating, tracing and leak-checking device of the condenser according to claim 1, wherein the circulating water drain valve (6) is disposed at the drain outlet at the bottom of the water chamber of the condenser.
5. The half-side isolating, tracing and leak-checking device of the condenser according to claim 1, wherein the circulating water inlet butterfly valve (8) is arranged on a circulating water inlet pipeline of the water chamber of the condenser.
6. The condenser half-side isolating, tracing and leak-checking device according to claim 1, characterized in that the level meter (5) is a radar level meter.
7. A half-side isolation tracing leakage detecting method for a condenser is characterized by comprising the following steps:
when a condenser (2) on one side leaks, circulating water in the condenser (2) on the side is discharged, a tracer liquid water inlet pump (9) is started, a tracer liquid water inlet valve (7) is opened, a preset water amount is fed into a water chamber of the condenser every time, wherein the preset water amount is the sum of the water storage amount of the water chamber at the height of a heat exchange tube row in the condenser (2) and the water storage amount of the heat exchange tube, after water feeding is finished, the tracer liquid water inlet valve (7) and the tracer liquid water inlet pump (9) are closed, after the water feeding is stopped for a preset time, when the variation amplitude of the absorbance value of condensed water detected by an ultraviolet spectrophotometer (3) exceeds a preset amplitude value, the problem that the heat exchange tube leaks is solved, otherwise, the preset water amount is fed into the water chamber of the condenser continuously, and whether the heat exchange tube leaks is checked.
8. The condenser half-side isolation tracing and leakage detecting method according to claim 7, wherein the preset time is 5-10 min.
9. The condenser half-side isolation tracing and leakage detecting method according to claim 7, wherein the tracer solution is a tracer aqueous solution with a concentration of 30-50 g/L, and the tracer is one of sodium diphenylethylene biphenyl disulfonate, sodium sulfanilate, sodium benzoate, potassium sorbate, sodium thiosulfate, sodium bisulfite and sodium ascorbate.
CN202210373701.4A 2022-04-11 2022-04-11 Half-side isolation tracing leakage detection device and method for condenser Pending CN114739593A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1043200A (en) * 1988-11-30 1990-06-20 西屋电气公司 The quantitative air leak detection system and the method for steam turbine-condenser system
CN113847554A (en) * 2021-10-29 2021-12-28 西安热工研究院有限公司 Condenser leakage pipe row positioning device and corresponding leakage pipe row positioning method
CN114018494A (en) * 2021-10-27 2022-02-08 中广核检测技术有限公司 Nuclear condenser tracing and leakage detecting equipment test simulation system and method
CN114018495A (en) * 2021-11-08 2022-02-08 西安热工研究院有限公司 Condenser tracing online leak detection device and leak detection method
CN114088303A (en) * 2021-11-19 2022-02-25 西安热工研究院有限公司 System and method for positioning leakage heat exchange tube of condenser

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1043200A (en) * 1988-11-30 1990-06-20 西屋电气公司 The quantitative air leak detection system and the method for steam turbine-condenser system
CN114018494A (en) * 2021-10-27 2022-02-08 中广核检测技术有限公司 Nuclear condenser tracing and leakage detecting equipment test simulation system and method
CN113847554A (en) * 2021-10-29 2021-12-28 西安热工研究院有限公司 Condenser leakage pipe row positioning device and corresponding leakage pipe row positioning method
CN114018495A (en) * 2021-11-08 2022-02-08 西安热工研究院有限公司 Condenser tracing online leak detection device and leak detection method
CN114088303A (en) * 2021-11-19 2022-02-25 西安热工研究院有限公司 System and method for positioning leakage heat exchange tube of condenser

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