CN111015840A - Preparation method of environment-friendly impregnated paper facing artificial board - Google Patents

Preparation method of environment-friendly impregnated paper facing artificial board Download PDF

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Publication number
CN111015840A
CN111015840A CN201911297109.5A CN201911297109A CN111015840A CN 111015840 A CN111015840 A CN 111015840A CN 201911297109 A CN201911297109 A CN 201911297109A CN 111015840 A CN111015840 A CN 111015840A
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CN
China
Prior art keywords
impregnated paper
artificial board
paper
parts
environment
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Pending
Application number
CN201911297109.5A
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Chinese (zh)
Inventor
陈日清
张祖新
付高位
王春鹏
储富祥
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Institute of Chemical Industry of Forest Products of CAF
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Institute of Chemical Industry of Forest Products of CAF
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Priority to CN201911297109.5A priority Critical patent/CN111015840A/en
Publication of CN111015840A publication Critical patent/CN111015840A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/10Homopolymers or copolymers of methacrylic acid esters
    • C09J133/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/21Paper; Textile fabrics
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/37Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

A method for preparing an environment-friendly impregnated paper veneer artificial board comprises base paper printed with an ink pattern layer, an emulsion type transparent upper primer layer and a lower primer layer attached to the upper and lower surfaces of the base paper, an emulsion type transparent surface adhesive attached to the surface of the upper primer layer of the base paper and an artificial board taking impregnated paper as a veneer material. The environment-friendly impregnated paper adhesive disclosed by the invention has the advantages that the emulsion type impregnating solution is used for replacing the traditional formaldehyde glue as the primer and the face glue, so that the prepared impregnated paper and the artificial board with the veneer thereof not only have long-term environment-friendly performance, but also have safe and low-pollution preparation process, low raw material cost, high transmittance of a product glue film, excellent wear resistance and wide application range, and have huge social and economic values.

Description

Preparation method of environment-friendly impregnated paper facing artificial board
Technical Field
The invention relates to the technical field of artificial veneers, in particular to an environment-friendly impregnated paper veneer artificial plate and a preparation method thereof.
Background
In recent years, as people pursue green and healthy life increasingly, interior decoration tends to be made of wood decoration materials, including various artificial boards, and the wood decoration materials need to be subjected to necessary surface decoration in most cases. Resin impregnated paper (referred to as "impregnated paper") is a kind of facing material of artificial board, which accounts for the largest total consumption of decorative materials in the world, and is obtained by impregnating plain color paper or printing decorative paper with appropriate resin and then drying to a certain degree, and not only has a certain resin adhesive, but also can be glued with artificial board base materials after hot pressing, and is commonly used for facing various boards such as fiber boards, plywood boards or shaving boards. Compared with other facing materials, the impregnated paper has the advantages of simple operation process, beautiful patterns, low price, excellent surface performance and the like. At present, the glue solution commonly used for impregnated paper is melamine formaldehyde resin, urea formaldehyde resin and phenolic resin (collectively called as 'three-aldehyde glue'), has the problems of short storage period and serious release of formaldehyde and other Volatile Organic Compounds (VOCs), and poses great threat to human health and ecological environment. The emulsion type impregnating solution has the advantages of good storage stability (the storage period is up to 1 year or longer), cost saving and resource waste reduction, and the system generally takes water as a solvent, does not volatilize formaldehyde or toxic organic solvents, can keep the concentration of the impregnating solution stable, is safe and environment-friendly, is easy to regulate and control the reaction temperature, and can effectively avoid the influence caused by the formaldehyde-formaldehyde glue.
Disclosure of Invention
The technical problem to be solved is as follows: in order to overcome the defects and shortcomings in the prior art, the invention aims to provide the environment-friendly impregnated paper veneer artificial board which is good in wear resistance, the impregnated paper is tightly attached to an artificial board, glue solution used by the impregnated paper is safe, environment-friendly and easy to store, the transparency of a glue layer is high, the preparation process is safe and simple, the cost is low, and the environment-friendly impregnated paper veneer artificial board conforms to the environment-friendly idea advocated at present.
The technical scheme is as follows: a preparation method of an environment-friendly impregnated paper facing artificial board is characterized by comprising the following steps: the artificial board comprises base paper printed with an ink pattern layer, an emulsion type transparent upper primer layer and a lower primer layer attached to the upper surface and the lower surface of the base paper, an emulsion type transparent surface adhesive attached to the surface of the base paper upper primer layer and an artificial board taking impregnated paper as a facing material, wherein the lower primer layer of the impregnated paper is attached to the surface of the artificial board, and the facing artificial board is prepared by sequentially laminating the base paper impregnated primer, the base paper impregnated surface adhesive and the impregnated paper through hot pressing.
The base paper has a mass of 65 to 130g/m2The mass of the impregnated paper pasted with the base glue and the surface glue is 130-500 g/m2
The upper bottom glue layer and the lower bottom glue layer of the impregnated paper are both (methyl) acrylate post-crosslinking emulsion, and the impregnated paper is prepared by uniformly stirring a main monomer and a post-crosslinking monomer, dispersing the main monomer and the post-crosslinking monomer in a non-reactive emulsifier aqueous solution, and then reacting under the action of an initiator, wherein the main monomer is C3~C18The amount of the acrylate or/and methacrylate is 100 parts, the post-crosslinking monomer is a double-bond type small molecular compound monomer which carries hydroxyl, carboxyl, amino and amido terminals and is easily activated by heat to generate chemical bonding, the amount is 1-50 parts, the amount of the emulsifier is 0.5-30 parts, the amount of water is 100-10000 parts, and the amount of the initiator is 0.01-10 parts.
The impregnated paper surface adhesive layer is inorganic particle modified (methyl) acrylate direct crosslinking type emulsion and is prepared from 100 parts of main monomers, 0.5-45 parts of direct crosslinking monomers with the number of double bonds being more than or equal to 2, 1-50 parts of emulsifiers, 100-10000 parts of water and 0.01-10 parts of initiators, wherein the inorganic particles are one or a mixture of more of micron-sized or nano-sized silicon dioxide, nano-sized or micro-sized aluminum oxide, nano-sized or micro-sized titanium dioxide and carbon nano tubes, and the modification mode is chemical copolymerization or physical blending.
The basic hot pressing condition of the lower surface of the impregnated paper attached to the artificial board is that the hot pressing temperature is 80-300 ℃, the hot pressing time is 1-50 min, the hot pressing pressure is 0.1-50 MPa, and the artificial board base material is one of a high-medium low-density fiberboard, a high-medium low-density shaving board and a plywood.
Has the advantages that:
1. the primer and the surface glue for impregnation are emulsion type impregnation glue, are easy to prepare, have long storage period and do not volatilize formaldehyde and toxic organic solvents.
2. The upper and lower bottom glue layers and the surface glue layer of the impregnated paper have high transparency, the ornamental value of the original pattern of the paper is basically not influenced, the impregnated amount of the paper is high, the artificial board is tightly attached, and the obtained facing artificial board has good wear resistance.
Detailed Description
The effects of the present invention will be further illustrated by the following specific examples:
the embodiments are implemented on the premise of the technical scheme of the invention, and the technical means used is conventional means well known to those skilled in the art, and the technical scheme is not to be construed as limiting the invention.
Example 1:
the primer and face glue formulations are shown in the table below.
TABLE 1 basic formula of base glue and face glue for impregnated paper
Figure BSA0000197315730000021
The primer preparation process comprises the following steps: uniformly mixing a main monomer and a post-crosslinking monomer according to the dosage shown in the table 1, adding the main monomer and the post-crosslinking monomer into an aqueous solution containing an emulsifier, performing high-speed dispersion to obtain a pre-emulsion 1, adding the pre-emulsion 1 into a four-neck flask containing a stirring rod, a spherical condenser tube and a thermometer, raising the reaction temperature, keeping the temperature for 30min, adding an aqueous initiator solution for polymerization to obtain a target emulsion 1, and mixing a small amount of phthalic anhydride into the emulsion 1 to obtain a primer for dipping.
The preparation process of the face glue comprises the following steps: the preparation process of the emulsion is basically the same as that of the primer, the target emulsion 2 is obtained by emulsion polymerization according to the above dosage, and then the micron SiO is added into the emulsion 2 while stirring2To obtain the surface glue for impregnation.
Preparing an impregnated paper veneer artificial board: the base paper is immersed into the primer and dried to enable the glue solution to be attached to the surface of the base paper, the water content of the base paper is evaporated, the degree of pre-curing of the paper reaches about 10%, then the surface glue is applied to the surface of the upper primer layer of the paper, the water content of the paper is dried to obtain impregnated paper, then the impregnated paper is placed on the surface of a medium-density fiberboard and placed on a press to be hot-pressed for 5min at 200 ℃ and 1.5MPa to obtain the impregnated paper veneer artificial board, and the abrasion value of the decorative layer of the impregnated paper product is 27 mg/r.

Claims (4)

1. A preparation method of an environment-friendly impregnated paper facing artificial board is characterized by comprising the following steps: the artificial board comprises base paper printed with an ink pattern layer, an emulsion type transparent upper primer layer and a lower primer layer attached to the upper surface and the lower surface of the base paper, an emulsion type transparent surface adhesive attached to the surface of the base paper upper primer layer and an artificial board taking impregnated paper as a facing material, wherein the lower primer layer of the impregnated paper is attached to the surface of the artificial board, and the facing artificial board is prepared by sequentially laminating the base paper impregnated primer, the base paper impregnated surface adhesive and the impregnated paper through hot pressing.
The base paper has a mass of 65 to 130g/m2The mass of the impregnated paper pasted with the base glue and the surface glue is 130-500 g/m2
2. The environment-friendly impregnated paper veneer artificial board according to claim 1, wherein: the upper bottom glue layer and the lower bottom glue layer of the impregnated paper are both (methyl) acrylate post-crosslinking emulsion, and the impregnated paper is prepared by uniformly stirring a main monomer and a post-crosslinking monomer, dispersing the main monomer and the post-crosslinking monomer in a non-reactive emulsifier aqueous solution, and then reacting under the action of an initiator, wherein the main monomer is C3~C18The amount of the acrylate or/and methacrylate is 100 parts, the post-crosslinking monomer is a double-bond type small molecular compound monomer which carries hydroxyl, carboxyl, amino and amido terminals and is easily activated by heat to generate chemical bonding, the amount is 1-50 parts, the amount of the emulsifier is 0.5-30 parts, the amount of water is 100-10000 parts, and the amount of the initiator is 0.01-10 parts.
3. The environment-friendly impregnated paper veneer artificial board according to claim 1, wherein: the impregnated paper surface adhesive layer is inorganic particle modified (methyl) acrylate direct crosslinking type emulsion and is prepared from 100 parts of main monomers, 0.5-45 parts of direct crosslinking monomers with the number of double bonds being more than or equal to 2, 1-50 parts of emulsifiers, 100-10000 parts of water and 0.01-10 parts of initiators, wherein the inorganic particles are one or a mixture of more of micron-sized or nano-sized silicon dioxide, nano-sized or micro-sized aluminum oxide, nano-sized or micro-sized titanium dioxide and carbon nano tubes, and the modification mode is chemical copolymerization or physical blending.
4. The environment-friendly impregnated paper veneer artificial board according to claim 1, wherein: the basic hot pressing condition of the lower surface of the impregnated paper attached to the artificial board is that the hot pressing temperature is 80-300 ℃, the hot pressing time is 1-50 min, the hot pressing pressure is 0.1-50 MPa, and the artificial board base material is one of a high-medium low-density fiberboard, a high-medium low-density shaving board and a plywood.
CN201911297109.5A 2019-12-16 2019-12-16 Preparation method of environment-friendly impregnated paper facing artificial board Pending CN111015840A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111923540A (en) * 2020-10-13 2020-11-13 广东天安高分子科技有限公司 Wear-resistant and yellowing-resistant decorative material and preparation method thereof
CN115058202A (en) * 2022-07-05 2022-09-16 湖南林特科技有限公司 Preparation method of novel formaldehyde-free impregnated membrane paper
CN116239963A (en) * 2021-10-20 2023-06-09 福建友谊胶粘带集团有限公司 Heat conduction adhesive tape and preparation method thereof

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CN109355968A (en) * 2018-10-11 2019-02-19 广东福美新材料科技有限公司 A kind of wearable environment protection type impregnated paper and preparation method thereof
CN109836527A (en) * 2017-11-24 2019-06-04 浙江信豪科技有限公司 A kind of automobile air filter paper environmental protection type resin lotion and preparation method
CN110092866A (en) * 2018-01-27 2019-08-06 浙江信豪科技有限公司 A kind of automobile engine oil filter paper thermosetting resin lotion and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1388289A (en) * 2002-06-24 2003-01-01 华南理工大学 Engine filter paper dipping agent
CN101230553A (en) * 2008-01-08 2008-07-30 牡丹江恒丰纸业股份有限公司 Automobile industry filter paper impregnation emulsion and method for modifying the same by using polymerizable emulsifier
CN101864024A (en) * 2010-06-13 2010-10-20 浙江大学 Polyacrylic ester coating adhesive emulsion and preparation method thereof
CN106381763A (en) * 2016-08-30 2017-02-08 昆明振楚工贸有限公司 Resin impregnated paper overlaid wood-based plate and manufacturing method thereof
CN106515180A (en) * 2016-11-05 2017-03-22 广东耀东华装饰材料科技有限公司 Manufacturing process of environment-friendly resin impregnated paper overlaid fiberboard
CN107686531A (en) * 2017-09-26 2018-02-13 珠海菲伯过滤材料有限公司 A kind of air filter paper polyacrylate dispersion and its preparation method and application
CN109836527A (en) * 2017-11-24 2019-06-04 浙江信豪科技有限公司 A kind of automobile air filter paper environmental protection type resin lotion and preparation method
CN110092866A (en) * 2018-01-27 2019-08-06 浙江信豪科技有限公司 A kind of automobile engine oil filter paper thermosetting resin lotion and preparation method thereof
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111923540A (en) * 2020-10-13 2020-11-13 广东天安高分子科技有限公司 Wear-resistant and yellowing-resistant decorative material and preparation method thereof
CN116239963A (en) * 2021-10-20 2023-06-09 福建友谊胶粘带集团有限公司 Heat conduction adhesive tape and preparation method thereof
CN116239963B (en) * 2021-10-20 2024-05-28 福建友谊胶粘带集团有限公司 Heat conduction adhesive tape and preparation method thereof
CN115058202A (en) * 2022-07-05 2022-09-16 湖南林特科技有限公司 Preparation method of novel formaldehyde-free impregnated membrane paper
CN115058202B (en) * 2022-07-05 2023-12-05 湖南林特科技有限公司 Preparation method of formaldehyde-free impregnated paper

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