CN110523158A - The system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered - Google Patents

The system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered Download PDF

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CN110523158A
CN110523158A CN201910832048.1A CN201910832048A CN110523158A CN 110523158 A CN110523158 A CN 110523158A CN 201910832048 A CN201910832048 A CN 201910832048A CN 110523158 A CN110523158 A CN 110523158A
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flue gas
temperature
gas
water
acid solution
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张会君
张祥志
吕应兰
李军
卢徐胜
徐志超
张盛丰
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WUHAN LONGKING ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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WUHAN LONGKING ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/06Particle separators, e.g. dust precipitators, having hollow filters made of flexible material with means keeping the working surfaces flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/40Acidic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/502Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific solution or suspension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/504Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/68Halogens or halogen compounds
    • B01D53/70Organic halogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/80Semi-solid phase processes, i.e. by using slurries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/402Alkaline earth metal or magnesium compounds of magnesium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/602Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/606Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/206Organic halogen compounds
    • B01D2257/2064Chlorine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • General Chemical & Material Sciences (AREA)
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Abstract

The present invention discloses a kind of system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered, it includes house-bag duster for high temperature, calcining exhaust pipe is circumscribed on the house-bag duster for high temperature side wall, the house-bag duster for high temperature is connected with gas cooler by pipeline, it is connected at the top of the gas cooler and venturi acid solution inspissator, the venturi acid solution inspissator bottom is provided with preconcentrator acid solution basin;The preconcentrator acid solution basin side wall is connected with flue gas desulfurization first stage tower and flue gas desulfurization second level tower in turn by pipeline;The flue gas desulfurization second level tower, which is connected with to be arranged side by side by pipeline, flue gas condenser, demister and smoke re-heater;The smoke re-heater is connected with low temperature SCR denitration reactor and chimney in turn by pipeline.The present invention can be realized acid mist, SO in titanium dioxide calcining tail gas3、SO2, dust, NOx, the qualified discharge of the pollutants such as dioxin.

Description

The system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered
Technical field
The present invention relates to calcining the field of tail gas treatment, and in particular to a kind of comprehensive cooperate with of titanium dioxide calcined by rotary kiln tail gas is controlled The system and method for reason.
Background technique
Titanium dioxide is now widely used most important white pigment, is widely used in the neck such as coating, papermaking, ink Proportional relationship is presented in domain, demand and GDP.Whole world titanium dioxide annual capacity is at 5,000,000 tons or more at present, domestic titanium dioxide year For production capacity at 2,000,000 tons or more, price is about 15000-22000 yuan/ton.In production method, the country is used except a small amount of factory Outside chloridising, remaining most of factory is produced using sulfuric acid process.Present in current sulfate process titanium dioxide production process One comparison distinct issues is environmental protection and energy conservation.
During calcining in rotary kiln, a large amount of calcining tail gas can be generated, the exhaust temperature is high, water capacity Greatly, main component is carbon dioxide, nitrogen, vapor, oxygen etc., and more typical volume group becomes carbon dioxide 5%, nitrogen Gas 58%, vapor 30%, oxygen 7%, separately there is acid mist, SO2、SO3、NOx, the pollutants such as titanium dioxide dust, calcine exhaust temperature Up to 300 DEG C -400 DEG C, usually contain acid mist 1000-2000mg/Nm3, SO3About 10000mg/Nm3, S02Concentration about 5000mg/ Nm3, titanium valve dust concentration about 10000mg/Nm3
Improvement for titanium dioxide calcined by rotary kiln tail gas, domestic also someone carried out some researchs, were formed some special Benefit, main conditions are as follows:
1. application No. is 200610039260.5 Chinese invention patents to disclose a kind of sulfuric acid method titanium pigment production process The method of middle rotary kiln calcining tail gas and dilute sulfuric acid comprehensive utilization, this method forge the dilute sulfuric acid generated in titanium white production and rotary kiln It burns tail gas contact and carries out heat exchange, after obtained pre-concentration sulfuric acid heat preservation settlement, carry out medium temperature concentration using its own temperature, Carry out vacuum and crystallisation by cooling again, then with 98% sulfuric acid respectively be configured to production titanium dioxide or normal superphosphate needed for it is dense Degree.This method is the problem is that utilization rate of waste heat is low, but also wants auxiliary construction pigment waste acid concentrator, and pre-concentration sulfuric acid It also needs to keep the temperature.
It is generated 2. being disclosed in a kind of production process of titanium pigment application No. is 200410041226.2 Chinese invention patent Waste Sulfuric Acid, exhaust gas recovery method, be sent into " titanium white including the calcining tail gas that will be generated in production process of titanium pigment and Waste Sulfuric Acid Powder stove calcines tail gas concentrate alkene sulfuric acid Graphite Tower " in mixing, gas-liquid contact, concentration, by acid and the wherein divided titanium dioxide that contains From, by inorganic salts crystallization, separation in acid solution, and further acid solution is sent into silicon carbide evaporator, and is steamed under negative pressure state Hair removes partial moisture, makes acid concentration up to 80~90%.This method is the problem is that factory has to equipped with a set of concentrate The Graphite Tower of alkene sulfuric acid, and it is easy to appear equipment fault.
3. application No. is 200710030100.9 Chinese invention patents to disclose a kind of exhaust heat refrigerating energy conservation discharge reducing technology, Recirculated water is converted into heat source water by heat exchanger by rotary kiln calcination waste heat first, then heat source water is input to non-electric air conditioner and is set For freezing in standby, after by non-electric air conditioner equipment refrigeration using in the process for freezing and crystallizing in production process of titanium pigment, by non- The cold water generated after electric air-conditioning equipment refrigeration is recycled.This method is the problem is that the thermal efficiency using low, needs list Solely configuration non-electric air conditioner equipment, and repeated with existing freezing equipment, increase investment.
4. application No. is 201010278103.6 Chinese invention patents to disclose a kind of time for automatically controlling fan delivery Rotary kiln flue gas processing device is related to the fume treatment auxiliary of rotary kiln used in titanium white production.Primary structure is: one cyclonic Deduster connects rotary kiln, and one cyclonic deduster connects second cyclone dust extractor, and second cyclone dust extractor connection Venturi tube removes Dirt device, venturi scrubber connect acid mist scrubbing tower, and acid mist scrubbing tower connects chimney by exhaust pipe, is equipped on exhaust pipe Air-introduced machine is equipped with frequency converter on air-introduced machine;In the spray thrower and wash spray device point of venturi scrubber and acid mist scrubbing tower Not Lian Jie feed pipe, feed pipe connects the water supply chestnut of cooling sedimentation basin, the pond of venturi scrubber and acid mist wash tower bottoms Return pipe is connected, return pipe connects cooling sedimentation basin.This method is not the problem is that carry out recuperation of heat.
It is returned 5. being disclosed in a kind of production of sulfuric acid method titanium pigment application No. is 201110036997.2 Chinese invention patent The method that rotary kiln calcining smoke heat energy utilizes, in terms of it includes following three:
1. the calcining tail gas generated in rotary calciner is purified by electric precipitation, dry method is gathered dust, and the product of recycling returns Rotary kiln is calcined again;
2. purified high-temperature flue gas a part is sprayed with the spent acid of the concentration 20% generated in production process, passed Matter heat transfer, evaporates moisture content in spent acid, and acid-spending strength is improved to 30%, 70-80 DEG C of low temperature calcination tail gas after waste acid concentration It is purified again through electric demister system, calcines tail gas standard discharge;
3. purified another part calcining tail gas returns again to rotary calciner reuse, additional heat adjusts kiln temperature Gradient.For this method the problem is that hot waste gas heat loss during spent acid sprays is larger, utilization rate of waste heat is low, and forges After harmful void gas in burning tail gas returns to stove, calcination process is adversely affected;
6. document " titanium dioxide calcines tail gas treatment process improvement and the research of UTILIZATION OF VESIDUAL HEAT IN " (inorganic chemicals industry, 2009 4th phase) and document " Processing tecchnics of simple analysis titanium dioxide calcining tail gas " (China Chemical Industry trade, the 9th phase in 2011) describe A kind of method that simplified titanium dioxide calcines vent gas treatment process, improves calcining exhaust emissions effect, by the way that secondary wash water to be used as Tail gas shower water is calcined, a wash water is made in shower water reuse, using calcining waste heat from tail gas, reduces the consumption of steam.But this method It is lower using the efficiency of waste heat by way of spray.
Currently, there is part titanium dioxide factory auxiliary construction environment treating facility, these environment treating facilities are all It is the aspect for being conceived to UTILIZATION OF VESIDUAL HEAT IN, treating flour dust, acid mist and sulfur dioxide removal, common process includes cyclone dust collection, Wen Qiu In spray system, water scrubber, electric demisting, chimney etc., there are problems for this conventional method:
1. calcining waste heat from tail gas does not make full use of,
2. items pollutant described above is still difficult to qualified discharge,
3. with stepping up for environmental protection standard, dust, acid mist, SO2And SO3Emission request it is increasingly stringent, original skill Art means can no longer meet the requirement of new standard,
4. new environmental protection standard is to NOxDischarge, wet plume, dioxin discharge be proposed requirement, and this three refer to It is marked in original technological means and does not include.
Summary of the invention
The present invention provides the system and method that a kind of comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered, the system is comprehensive Close the row up to standard for solving the pollutants such as acid mist, sulfur dioxide, sulfur trioxide, NOx, dust, dioxin in titanium dioxide calcining tail gas The problem of putting can also solve the important topics such as wet smoke plume emission and problem.
To achieve the above object, what a kind of comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas designed by the present invention was administered is System, the system comprises house-bag duster for high temperature, is circumscribed with calcining exhaust pipe on the house-bag duster for high temperature side wall, described House-bag duster for high temperature is connected with gas cooler by pipeline, connects at the top of the gas cooler and venturi acid solution inspissator Logical, the venturi acid solution inspissator side wall is connect by being connected with acid solution pipe with external plant area's acid solution, the venturi acid solution Inspissator bottom is provided with preconcentrator acid solution basin, and the preconcentrator acid solution basin side wall is returned by recovery tube and plant area's acid Receiving apparatus connection;The preconcentrator acid solution basin side wall is connected with flue gas desulfurization first stage tower and flue gas desulfurization in turn by pipeline Second level tower;The flue gas desulfurization second level tower, which is connected with to be arranged side by side by pipeline, flue gas condenser, demister and flue gas reheat Device;The flue gas condenser is equipped with cooling water low temperature side ducts and cooling water high temperature side ducts form cooling water recirculation system;Institute It states and is equipped with heat medium water low temperature side ducts and heat medium water high temperature side ducts formation heat medium water between gas cooler and smoke re-heater The circulatory system;The smoke re-heater is connected with low temperature SCR denitration reactor and chimney in turn by pipeline.
Further, dilute sulfuric acid recovery pump is provided on the recovery tube.
Still further, being provided with air-introduced machine on the pipeline of the low temperature SCR denitration reactor and chimney.
Still further, being provided with heating agent water-circulating pump in the heat medium water low temperature side ducts.
Still further, the house-bag duster for high temperature is internally provided with chimney filter, the chimney filter is ceramic fibre or metal Chimney filter, single chimney filter outer diameter are 130~155mm, and internal diameter is 100~120mm, and length is 2.5~5m, the temperature model that chimney filter uses Enclose is 200~600 DEG C.
Titanium dioxide calcined by rotary kiln tail gas dirt, sulphur, nitre, dioxin are carried out using above-mentioned apparatus the present invention also provides a kind of And the method that the comprehensive collaboration of wet plume is administered, comprising the following steps:
1) high-temperature bag dust removal by filtration: the titanium dioxide that temperature is 200-450 DEG C is calcined tail gas and is entered by calcining exhaust pipe House-bag duster for high temperature removes the dust and dioxin in tail gas, and dust is less than 5mg/Nm after filtering3, dioxin Removal rate is up to 99%;
2) flue gas is cooling:
A. enter gas cooler by the flue gas of high-temperature bag filter collector, flue-gas temperature is reduced by 400~420 DEG C To 300~330 DEG C;The water at low temperature of heat medium water low temperature side ducts carries out heat source with high-temperature flue gas and exchanges to form high-temperature water, high-temperature water Enter smoke re-heater by heat medium water high temperature side ducts;Heating agent water flow and temperature are determined according to system heat balance situation;(cigarette Gas Cooler, heat medium water low temperature side ducts, heat medium water high temperature side ducts and smoke re-heater form heating agent water circulation system, flue gas Air water changes thermogenetic heat medium water as the heat source of hot fume again after desulfurization in cooler, and the flue-gas temperature after desulfurization is promoted to Needed for meeting SCR denitration system, that is, the heat of raw flue gas is utilized, the temperature requirement of denitration, still further aspect are on the one hand reached Wet plume is eliminated, without adding other heat sources, improves the energy utilization rate of full factory).
3) acid pickle is concentrated: by the flue gas of gas cooler, spraying into venturi acid solution inspissator and acid solution pipe Sulfuric acid solution contact, flue-gas temperature is reduced to saturation state, i.e., 60~80 DEG C, while the moisture in acid pickle is evaporated, and gives up Aqueous concentration is concentrated into 30% by original 20% and enters preconcentrator acid solution basin 4, is delivered to plant area's acid by sulfuric acid circulating pump Reuse is carried out in recyclable device;
4) flue gas desulfurization: the tail gas after waste acid concentration (contains more sulfur dioxide, sulfur trioxide and a small amount of Sulfuric acid mist), sulfur dioxide in tail gas, sulfur trioxide and sulfuric acid mist when by flue gas desulfurization first stage tower and flue gas desulfurization second level tower It is removed, wherein in the tail gas of desulfurization, sulfur dioxide concentration≤35mg/Nm3, sulfur trioxide removal rate >=95%;
5) flue gas condensing: the cooling water that flue gas condenser, cooling water low temperature side ducts and cooling water high temperature side ducts are formed The circulatory system;The system uses temperature for 0~40 DEG C of recirculated cooling water, by flue gas condenser by desulfurizing tower exiting flue gas temperature Degree is down to 55 DEG C by 80 DEG C, while reducing the moisture content in flue gas, then enters to flue gas after level-one flat defogger Reheater;Enter smoke re-heater by the high-temperature water of heat medium water high temperature side ducts to carry out heat source and exchange to form water at low temperature and by desulfurization Flue gas afterwards is warming up to 220 DEG C again, and water at low temperature enters gas cooler by heat medium water low temperature side ducts;
6) denitrating flue gas: the flue gas after desulfurization, which enters in continuous operation low temperature SCR denitration reactor, carries out selective catalysis Reduction reaction carries out denitration,
7) discharge: the flue gas after denitration enters after air-introduced machine pressurization by smoke stack emission.
Preferably, in the step 1), titanium dioxide calcine tail gas in titanium dioxide dust content be 10000~ 15000mg/m3, the temperature of house-bag duster for high temperature is 450 DEG C, and pressure is ± 6kPa.
Preferably, in the step 6), denitration temperature is 200 DEG C, and removal efficiency is to reach 90% or more.
The principle of the present invention:
ND steel, 2205 two-phases can be used in the water-borne formula heat exchanger that gas cooler is selected in present system, the heat exchanger The materials such as stainless steel, fluoroplastics, plastic-steel.
Flue gas desulfurization first stage tower and flue gas desulfurization second level tower use 1 grade or 2 grades of wet desulfuration tower (wet processes in present system Sulfur removal technology uses desulfurization method of limestone-gypsum, lime-gypsum method desulfurization, acetylene sludge-gypsum process desulphurization, magnesium oxide method desulfurization Etc. various wet desulfurizing process), desulfurizing tower is spray void tower, is followed successively by tower reactor slurry pool, flue gas even distribution device, spray in tower Lime stone, lime, carbide slag, magnesia etc. can be used in layer, demister etc., desulfurizing agent.
Wet desulfurizing process uses desulfurization method of limestone-gypsum, lime-gypsum method desulfurization, calcium carbide in method of the invention The various wet desulfurizing process such as slag-gypsum desulfurization, magnesium oxide method desulfurization.
Method of the invention condenses the flue gas after wet desulphurization using flue gas condensing technique, and condensation method can be used Water-borne formula heat exchanger carries out cooling condensation, cooling water can also be used directly sprays and carry out cooling condensation, and purpose is all after making desulfurization Saturated flue gas temperature reduce, so that moisture therein be precipitated.
The present invention carries out heat temperature raising to condensed flue gas using flue gas reheat technique, flue-gas temperature is at least raised to full The reaction temperature of sufficient SCR denitration.Reheating method can be used water-borne formula heat exchanger and heat up, and heat medium water may be derived from cooler Hot water, reheating method also use other heat sources such as steam heating.
The SCR denitration process that denitration of the present invention uses, denitrating system are arranged in desulphurization system, condenser system and reheat system Later, catalyst selects low temperature catalyst.Air-introduced machine is mounted on after denitrating system, and the cigarette of environmental emission standard is reached through handling Gas can be directly entered chimney after air-introduced machine is pressurized, to be emitted into atmosphere.
Beneficial effects of the present invention:
1) present invention can be realized acid mist, SO in titanium dioxide calcining tail gas3、SO2, dust, NOx, the pollutants such as dioxin Qualified discharge.
2) the first dedusting of the present invention, then desulfurization and denitration, can effectively avoid dust and sulfur trioxide to denitrating catalyst Service life influence, a large amount of ammonium sulfate crystallizations can also be generated to avoid denitrating system and dedusting, desulfurization and heat exchanger are impacted.
3) air-introduced machine postposition of the present invention is it is possible to prevente effectively from abrasion and corrosion of the calcining tail gas to the impeller of air-introduced machine.
4) present invention can effectively solve the problems, such as the coloured plume of current hot topic.
5) present invention can be effectively using the heat of calcining tail gas, and a part is used to be concentrated dilute sulfuric acid, and another part is used To heat flue gas, abjection pollutant etc..
6) present invention can recycle the moisture contained in calcining tail gas, reduce the whole water consume of titanium white production unit, section About use water.
Detailed description of the invention
Fig. 1 is the schematic diagram for the system that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered;
In figure, house-bag duster for high temperature 1, calcining exhaust pipe 1.1, gas cooler 2, venturi acid solution inspissator 3, acid Liquid pipe 3.1, preconcentrator acid solution basin 4, recovery tube 4.1, dilute sulfuric acid recovery pump 5, flue gas desulfurization first stage tower 6, flue gas desulfurization two Grade tower 7, flue gas condenser 8, cooling water low temperature side ducts 8.1, cooling water high temperature side ducts 8.2, demister 9, smoke re-heater 10, low temperature SCR denitration reactor 11, air-introduced machine 12, chimney 13, heat medium water low temperature side ducts 14, heating agent water-circulating pump 14.1, heat Matchmaker's water high temperature side ducts 15.
Specific embodiment
The present invention is described in further detail combined with specific embodiments below, so as to those skilled in the art understand that.
The system that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas as shown in Figure 1 is administered, system includes that high-temperature bag removes Dirt device 1, house-bag duster for high temperature 1 are internally provided with chimney filter, and chimney filter is ceramic fibre or metal filter candle, and single chimney filter outer diameter is 130~155mm, internal diameter are 100~120mm, and length is 2.5~5m, and the temperature range that chimney filter uses is 200~600 DEG C.
Calcining exhaust pipe 1.1 is circumscribed on 1 side wall of house-bag duster for high temperature, house-bag duster for high temperature 1 is connected by pipeline It is connected to gas cooler 2, is connected at the top of gas cooler 2 and venturi acid solution inspissator 3,3 side wall of venturi acid solution inspissator It is connect by being connected with acid solution pipe 3.1 with external plant area's acid solution, 3 bottom of venturi acid solution inspissator is provided with preconcentrator acid solution Basin 4,4 side wall of preconcentrator acid solution basin are connect by recovery tube 4.1 with plant area acid-restoring plant;It is arranged on recovery tube 4.1 There is dilute sulfuric acid recovery pump 5;
4 side wall of preconcentrator acid solution basin is connected with flue gas desulfurization first stage tower 6 and flue gas desulfurization second level in turn by pipeline Tower 7;Flue gas desulfurization second level tower 7, which is connected with to be arranged side by side by pipeline, flue gas condenser 8, demister 9 and smoke re-heater 10; Flue gas condenser 8 is equipped with cooling water low temperature side ducts 8.1 and cooling water high temperature side ducts 8.2 form cooling water recirculation system;Cigarette It is equipped with heat medium water low temperature side ducts 14 between Gas Cooler 2 and smoke re-heater 10 and heat medium water high temperature side ducts 15 form heating agent Water circulation system;Heating agent water-circulating pump 14.1 is provided in heat medium water low temperature side ducts 14;Smoke re-heater 10 by pipeline according to It is secondary to be connected with low temperature SCR denitration reactor 11 and chimney 13;It is provided on the pipeline of low temperature SCR denitration reactor 11 and chimney 13 Air-introduced machine 12.
The comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas dirt, sulphur, nitre, dioxin and wet plume is carried out using above-mentioned apparatus to control The method of reason, comprising the following steps:
1) high-temperature bag dust removal by filtration: temperature be 200-450 DEG C titanium dioxide calcine tail gas by calcining exhaust pipe 1.1 into Entering temperature is 450 DEG C, and pressure is that the house-bag duster for high temperature 1 of ± 6kPa removes dust and dioxin in tail gas, cigarette after filtering Dust concentration is less than 5mg/Nm in gas3, dioxin removal rate is up to 99%;Wherein, titanium dioxide calcining tail gas Gas Parameters are as follows Shown in table 1:
1 Gas Parameters table of table
Serial number Title Unit Quantity
1 Raw flue gas volume flow m3/h 310000
2 Raw flue gas standard state volume flow Nm3/h 121559
3 Industry benchmark oxygen content % 7
4 Flue gas initial pressure KPa 100.825
5 Local average atmospheric pressure KPa 101.325
6 Raw flue gas temperature 420
7 Flue gas CO2Content Vol% 5
8 Flue gas H2O content Vol% 30.00
9 Flue gas N2Content Vol% 58
10 Flue gas O2Content Vol% 7
11 Flue gas SO2Content mg/Nm3 5000
12 Flue gas SO3Content mg/Nm3 8000
13 Flue gas NOxContent mg/Nm3 300
14 Flue gas sulphuric acid mist content mg/Nm3 2000
15 Exhaust gas dust content mg/Nm3 10000 Dust TiO2
2) flue gas is cooling:
A. enter gas cooler 2 by the flue gas of high-temperature bag filter collector 1, flue-gas temperature is dropped by 400~420 DEG C Down to 300~330 DEG C;The water at low temperature of heat medium water low temperature side ducts 14 carries out heat source with high-temperature flue gas and exchanges to form high-temperature water, high Warm water enters smoke re-heater 10 by heat medium water high temperature side ducts 15;Heating agent water flow and temperature according to system heat balance situation come It determines;
3) acid pickle is concentrated: by the flue gas of gas cooler 2, spraying into venturi acid solution inspissator 3 and acid solution pipe 3.1 The sulfuric acid solution of leaching contacts, and flue-gas temperature is reduced to saturation state, i.e., 60~80 DEG C, while the moisture in acid pickle is steamed Hair, exhausted water concentration are concentrated into 30% by original 20% and enter preconcentrator acid solution basin 4, is delivered to by sulfuric acid circulating pump 5 Reuse is carried out in plant area's acid-restoring plant;
4) flue gas desulfurization: the tail gas after waste acid concentration (contains more sulfur dioxide, sulfur trioxide and a small amount of Sulfuric acid mist), sulfur dioxide in tail gas, sulfur trioxide and sulfuric acid when by flue gas desulfurization first stage tower 6 and flue gas desulfurization second level tower 7 Mist is removed, wherein in the tail gas of desulfurization, sulfur dioxide concentration≤35mg/Nm3, sulfur trioxide removal rate >=95%;
5) flue gas condensing: what flue gas condenser 8, cooling water low temperature side ducts 8.1 and cooling water high temperature side ducts 8.2 were formed Cooling water recirculation system;The system uses the recirculated cooling water of certain temperature (0~40 DEG C), by flue gas condenser 8 by desulfurization Tower exit gas temperature is down to 55 DEG C by 80 DEG C, while reducing the moisture content in flue gas, then passes through level-one flat defogger 9 After enter to smoke re-heater 10, by the high-temperature water of heat medium water high temperature side ducts 15 enter smoke re-heater 10 carry out heat source exchange It forms water at low temperature and the flue gas after desulfurization is warming up to 220 DEG C again, water at low temperature is cold into flue gas by heat medium water low temperature side ducts 14 But device 2;
6) denitrating flue gas: the flue gas after desulfurization, which enters in continuous operation low temperature SCR denitration reactor 11, carries out selective urge Change reduction reaction and carry out denitration, wherein denitration temperature is 200 DEG C, and removal efficiency reaches 90% or more;
7) discharge: the flue gas after denitration enters after air-introduced machine 12 is pressurized to be discharged by chimney 13, wherein 13 scheme heel row of chimney It puts flue gas and reaches following technical indicator:
Serial number Index subjet Unit Index value
1 Final discharge SO2Concentration mg/Nm3 35
2 Final discharge NOxConcentration mg/Nm3 50
3 Final discharge acid mist concentration mg/Nm3 10
4 Final discharge dust concentration mg/Nm3 5
5 Exhaust gas temperature 180
Other unspecified parts are the prior art.Although above-described embodiment is made that the present invention and retouches in detail State, but it is only a part of the embodiment of the present invention, rather than whole embodiments, people can also according to the present embodiment without Other embodiments are obtained under the premise of creativeness, these embodiments belong to the scope of the present invention.

Claims (8)

1. the system that a kind of comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered, it is characterised in that: the system comprises high temperature Sack cleaner (1) is circumscribed with calcining exhaust pipe (1.1), the high-temperature bag on house-bag duster for high temperature (1) side wall Deduster (1) is connected with gas cooler (2) by pipeline, and the gas cooler (2) and venturi acid solution inspissator (3) push up Portion's connection, venturi acid solution inspissator (3) side wall are connect by being connected with acid solution pipe (3.1) with external plant area's acid solution, institute It states venturi acid solution inspissator (3) bottom and is provided with preconcentrator acid solution basin (4), preconcentrator acid solution basin (4) side Wall is connect by recovery tube (4.1) with plant area acid-restoring plant;Preconcentrator acid solution basin (4) side wall passes through pipeline successively It is connected with flue gas desulfurization first stage tower (6) and flue gas desulfurization second level tower (7);The flue gas desulfurization second level tower (7) is connected by pipeline Have to be arranged side by side and has flue gas condenser (8), demister (9) and smoke re-heater (10);The flue gas condenser (8) is equipped with cooling Water low temperature side ducts (8.1) and cooling water high temperature side ducts (8.2) form cooling water recirculation system;The gas cooler (2) It is equipped with heat medium water low temperature side ducts (14) between smoke re-heater (10) and heat medium water high temperature side ducts (15) form heat medium water The circulatory system;The smoke re-heater (10) is connected with low temperature SCR denitration reactor (11) and chimney (13) in turn by pipeline.
2. the system that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered according to claim 1, it is characterised in that: described Dilute sulfuric acid recovery pump (5) are provided on recovery tube (4.1).
3. the system that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered according to claim 1, it is characterised in that: described Air-introduced machine (12) is provided on the pipeline of low temperature SCR denitration reactor (11) and chimney (13).
4. the system that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered according to claim 1, it is characterised in that: described Heating agent water-circulating pump (14.1) are provided in heat medium water low temperature side ducts (14).
5. the system that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered according to claim 1, it is characterised in that: described House-bag duster for high temperature (1) is internally provided with chimney filter, and the chimney filter is ceramic fibre or metal filter candle, and single chimney filter outer diameter is 130~155mm, internal diameter are 100~120mm, and length is 2.5~5m, and the temperature range that chimney filter uses is 200~600 DEG C.
6. a kind of carry out titanium dioxide calcined by rotary kiln tail gas dirt, sulphur, nitre, dioxin and wet cigarette using claim 1 described device The method that the comprehensive collaboration of plumage is administered, it is characterised in that: the following steps are included:
1) high-temperature bag dust removal by filtration: the titanium dioxide that temperature is 200-450 DEG C is calcined tail gas and is entered by calcining exhaust pipe (1.1) House-bag duster for high temperature (1) removes the dust and dioxin in tail gas, and dust is less than 5mg/Nm after filtering3, two It dislikes English removal rate and is up to 99%;
2) flue gas is cooling:
A. enter gas cooler (2) by the flue gas of high-temperature bag filter collector (1), flue-gas temperature is dropped by 400~420 DEG C Down to 300~330 DEG C;The water at low temperature of heat medium water low temperature side ducts (14) carries out heat source with high-temperature flue gas and exchanges to form high-temperature water, High-temperature water enters smoke re-heater (10) by heat medium water high temperature side ducts (15);Heating agent water flow and temperature are according to system heat balance Situation determines;
3) acid pickle is concentrated: passing through the flue gas of gas cooler (2), into venturi acid solution inspissator (3) and acid solution pipe (3.1) The sulfuric acid solution of spray contacts, and flue-gas temperature is reduced to saturation state, i.e., 60~80 DEG C, while the moisture in acid pickle is steamed Hair, exhausted water concentration is concentrated into 30% by original 20% and enters preconcentrator acid solution basin (4), defeated by sulfuric acid circulating pump (5) It send and carries out reuse into plant area's acid-restoring plant;
4) flue gas desulfurization: the tail gas after waste acid concentration is passing through flue gas desulfurization first stage tower (6) and flue gas desulfurization second level tower (7) sulfur dioxide in tail gas, sulfur trioxide and sulfuric acid mist are removed when, wherein in the tail gas of desulfurization, sulfur dioxide concentration≤ 35mg/Nm3, sulfur trioxide removal rate >=95%;
5) flue gas condensing: flue gas condenser (8), cooling water low temperature side ducts (8.1) and cooling water high temperature side ducts (8.2) formation Cooling water recirculation system;The system uses temperature for 0~40 DEG C of recirculated cooling water, by flue gas condenser (8) by desulfurization Tower exit gas temperature is down to 55 DEG C by 80 DEG C, while reducing the moisture content in flue gas, then passes through level-one flat defogger (9) smoke re-heater (10) are entered to after;By the high-temperature water of heat medium water high temperature side ducts (15) enter smoke re-heater (10) into Row heat source exchanges to form water at low temperature and the flue gas after desulfurization is warming up to 220 DEG C again, and water at low temperature is by heat medium water low temperature side ducts (14) enter gas cooler (2);
6) denitrating flue gas: the flue gas after desulfurization, which enters, carries out selective catalysis in continuous operation low temperature SCR denitration reactor (11) Reduction reaction carries out denitration;
7) discharge: the flue gas after denitration is discharged after entering air-introduced machine (12) pressurization by chimney (13).
7. according to the method described in claim 1, it is characterized by: titanium dioxide calcines titanium dioxide in tail gas in the step 1) Titanium valve dust content is 10000~15000mg/m3, the temperature of house-bag duster for high temperature (1) is 450 DEG C, and pressure is ± 6kPa.
8. according to the method described in claim 1, it is characterized by: denitration temperature is 200 DEG C, and removing is imitated in the step 6) Rate reaches 90% or more.
CN201910832048.1A 2019-09-04 2019-09-04 The system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered Pending CN110523158A (en)

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