CN109173655A - A kind of SCR denitration process of sintering flue gas - Google Patents

A kind of SCR denitration process of sintering flue gas Download PDF

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Publication number
CN109173655A
CN109173655A CN201811289698.8A CN201811289698A CN109173655A CN 109173655 A CN109173655 A CN 109173655A CN 201811289698 A CN201811289698 A CN 201811289698A CN 109173655 A CN109173655 A CN 109173655A
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Prior art keywords
flue gas
flue
gas
scr
denitration
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CN201811289698.8A
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刘明
刘森
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BEIJING IVYQUEN ENERGY SAVING TECHNOLOGIES Ltd
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Shandong Normal University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/502Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific solution or suspension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/504Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8631Processes characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/90Injecting reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Treating Waste Gases (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention discloses a kind of SCR denitration processes of sintering flue gas, comprising the following steps: (a) flue gas first carries out wet desulphurization after first time dedusting in desulfurizing tower;(b) flue gas carries out second of dust separation;(c) heater heats flue gas, carries out catalytic denitration using SCR method;(d) flue gas is emptied by chimney.GGH heat exchanger is arranged in the present invention on gas flue, is acted on simultaneously by the heat in recovered flue gas with heater, improves flue-gas temperature, this can greatly save energy needed for flue gas, to save cost.

Description

A kind of SCR denitration process of sintering flue gas
Technical field
The present invention relates to smoke gas treatment field more particularly to a kind of techniques of the SCR denitration of sintering flue gas.
Background technique
Seriously affecting caused by because of pollution, requirement of the country to environmental protection are increasingly stringenter.To metallurgy industry, country has gone out The unprecedented measure of keeping under strict control of platform, and set hardness index up to standard.For this purpose, each steel mill, ironworks start the cigarette that starts in succession The denitrating technique of gas discharge.The denitrating technique of flue gas emission comparative maturity has at present, selective non-catalytic reduction method, i.e. SNCR, Selective catalytic reduction, i.e. SCR.Wherein SNCR be high-temperature catalytic reaction, reaction temperature be typically in the range of 800---1100 DEG C it Between, because not using catalytic denitration, cost is relatively low, but denitration effect is poor, about 40---60%;And the work of SCR Making temperature range is 300---450, and compared with SNCR, although construction cost is higher, its denitration efficiency is also high, can reach 70---80%, the method are used by most of boiler of power plant.So the sintering flue gas that current each steel mill, ironworks are built is de- Nitre technique also substantially uses for reference the SCR technique of boiler of power plant to use.But for sintering flue gas, it is different from power plant Boiler smoke, the ingredient of gas, each parameter etc. have more complexity.Just because of the particularity of sintering flue gas, cause to utilize SCR Method is when carrying out denitration to sintering flue gas or denitration efficiency is poor or catalyst is easily poisoned, and therefore, SCR catalytic denitration is in sintering cigarette Application on gas, there is an urgent need to improve.
Summary of the invention
With boiler of power plant Gas phase Smoke ratio, the characteristics of sintering flue gas, is:
Firstly, flue-gas temperature is low, about 100---150 DEG C, the water vapour in flue gas can be adsorbed on the activity of catalyst surface In point, to inhibit the activity of catalyst;
Secondly, sintering flue gas Dust is complicated, wherein largely containing containing metal ions such as a large amount of Fe, Mn, Zn, As, Na Calcium powder dirt.Metal ion easily causes SCR catalyst to be poisoned, and calcic dust is also easy hardened and blocking catalyst channel.
Furthermore traditional SCR technique is arranged before desulfurization process, on the one hand a large amount of SO2 in flue gas will lead to catalysis On the other hand the destruction of agent active component can be such that the active site of catalyst surface is covered by metal sulfate and ammonium sulfate, To make catalyst thoroughly inactivate, under cryogenic, this influence can be more significant.
In view of the above-mentioned problems, the present invention is intended to provide a kind of improvement technique of the SCR denitration of sintering flue gas, content is such as Under:
1, original sintering flue gas first carries out desulfurization using traditional wet desulfurizing process, by SCR denitration process after primary dedusting It is placed on after sulfur removal technology.
It is intended that first desulfurization, rear denitration can eliminate influence of the sulphur to denitrating catalyst;Furthermore in sulfur removal technology It can carry out part dedusting;In addition, wet desulfurizing process also reduces flue-gas temperature, create conditions for subsequent high-effective dust-removing.It is real Verify bright, temperature is higher, and dust removing effects are lower.
2, the flue gas after desulfurization is carrying out fine dedusting, i.e. second of dust separation again in flue gas scrubber.Specifically The purpose of purification is: although flue gas by dust removal process above-mentioned, desulfurization and dedusting etc., still there is part dust to fail thoroughly It eliminates;Besides, the doctor solution of part is also resulted in the wet desulphurization of previous step and desulfurization product follows in flue gas, pass through This part can be attached object and removed together by washing, be subsequent efficient, long-acting catalysis to reach gas cleaning cleaning purpose Reaction creates sufficiency.
Existing SCR denitration technology, the main original that catalyst is short using the time, catalytic effect can gradually be deteriorated in use Because be exactly dust in flue gas, especially fine particle dust can gradually blocking catalyst reaction compartment.In the present invention, flue gas After the purification of water spray gas washing, the dust content in flue gas reaches≤1mg/m3, even more small.It thus can be very good to solve The problem of catalyst of having determined deteriorates.
3, flue gas can be dried again after second of dust separation.
Flue gas is through second of dedusting, although having carried out demisting processing, moisture content is still larger.Not influence subsequent catalyst It is long-acting and efficient, flue gas need to be dried to remove moisture removal.Adoptable desiccant is charcoal, high hydroscopic resin etc..Separately Outside, because this step is to remove water drying at low temperature, water removal effect is good, can reduce influence of the moisture to catalyst well.
4, heater provides extra heat source, and purified flue-gas temperature is heated to catalyst operating temperature range;Heating After flue gas afterwards is mixed with the reducing agent of penetrating, into SCR reactor;NOx and reducing agent in catalyst surface, flue gas is anti- It answers, generates N2And H2O.In SCR reactor, custom catalysts are that V2O5/TiO2 base catalyst (also uses the catalysis in this programme Agent), operating temperature is 300---420 DEG C.
The purpose that heater is arranged is to improve the temperature of flue gas.This is because purified temperature only has 30---60 DEG C, Therefore want external heat source by the operating temperature range of flue gas to catalyst.Heat the common heating method that can be taken, such as electricity Heating or Hot-blast Heating.Common reducing agent is NH3And urea, it is uniformly sprayed in flue gas by nozzle.
To save heat-source energy, GGH heat exchanger can be set on gas flue, pass through the heat and heater in recovered flue gas It acts on simultaneously, improves flue-gas temperature, this can greatly save energy needed for flue gas, to save cost.GGH heat exchanger is best Using rotary GGH heat exchanger.
In the present invention, the operating position of GGH and purpose are different from the GGH of the prior art.In the prior art, GGH is arranged At flue outlet, the flue gas emptied in advance is heated by absorbing the flue gas heat of rigid boiler out, purpose is to reduce throat " white cigarette " phenomenon;And in the present invention, GGH setting is at flue rear portion, and after flue gas desulfurization and washing, purpose is to extract walkthrough Heat in empty flue gas reduces heater and provides heat, reach energy conservation and reduce cost mesh to heat the flue gas for preparing denitration 's.
5, flue gas enters chimney high temperature after coming out from SCR reactor and empties.Flue gas successively passes through dedusting, desulfurization, removes again Dirt purification, denitration, flue gas can reach clean emission.In addition, because the temperature of final flue gas is high, in general, the outlet temperature of flue gas Degree is 150 DEG C or more, and the appearance of " white cigarette " is not had at throat, so that collaboration reaches " disappearing white " purpose.
Even if after being recycled or taking GGH flue gas heat exchange to fume afterheat, final flue-gas temperature also can be 100 DEG C or more, chimney breast will not generate white cigarette.
Related terms paraphrase in the present invention is as follows:
1, SCR:SCR(Selective Catalytic Reduction) denitration technology referred to and closed using reducing agent (NH3 etc.) Suitable temperature range (300-420 DEG C) under aerobic conditions under the effect of the catalyst by NOx selectivity be reduced to it is harmless Nitrogen and water;SCR denitration technology has the advantages that denitrification rate is high, and selectivity is good, mature and reliable, is that home and abroad station is most adopted extensively Gas denitrifying technology;SCR technology is that U.S. Eaglehard obtains patent in the fifties, and the seventies later period is in Japan Industrial power station is applied, and is then widely used in areas such as Europe, the U.S..
2, SCR reactor: selective catalytic reactor is the place that the NOx in flue gas is reacted with reducing agent, by catalyst Carrier assembles, and flue gas and reducing agent pass through between catalyst surface gap, and catalytic reduction reaction occurs on surface.
3, SNCR:SNCR(Selective Non-Catalytic Reduction) denitration technology, that is, selective non-catalytic Reduction technique, be it is a kind of do not have to catalyst, within the temperature range of 850~1100 DEG C, by amino-containing reducing agent (such as ammonium hydroxide, Urea liquid etc.) it sprays into furnace, the NOx in flue gas is restored into removing, generates the cleaning denitration technology of nitrogen and water.SNCR flue gas The denitration efficiency of denitration technology is lower, and generally 30%~50%, it is influenced by boiler structure size very big.
4, wet desulphurization: for steel mill's boiler smoke or the common sulfur method of power plant's sintering flue gas.In desulfurizing tower into Row, desulfurizing agent is liquid, is generally contacted by spray mode with flue gas adverse current, reaches and aoxidizes the sulfur dioxide and three in flue gas Sulphur is removed.Common desulfurizing agent is that limestone slurry and magnesia are starched, the former becomes desulfurization by lime gypsum method, the latter's appellation Magnesium processes desulfurization.
5, first time dedusting: the common dedusting method of flue gas, usually electrostatic precipitator dedusting or sack cleaner dedusting, It is located at gas flue leading portion, before other flue gas treating process.
6, second of dedusting: refer to the dust collecting process again after flue gas desulfurization to flue gas in the present invention, refer specifically to, washing In tower, perhaps flue gas is washed with water using spray mode or flue gas completes water washing in plate column.
7, GGH: flue gas heat-exchange unit (Gas Gas Heater), is one of the main device in flue gas desulphurization system.It Effect is to be heated the neat stress after desulfurization using former flue gas, reaches exhaust gas temperature on dew point, is mitigated to flue With the corrosion of chimney, the diffusance of pollutant is improved;It is lowered into the flue-gas temperature on absorption tower simultaneously, reduces in tower to corrosion-resistant Process specifications.
8, drier: for desiccant and its aggregate of fixed device, the shape of cross section is similar to flue channel but ruler It is very little smaller, it can be placed in flue.Common desiccant is elastic sponge body, active carbon and super absorbent resin etc., drying The shape of agent is granular, sheet or bulk etc., and flue gas can allow for pass through, and can absorb the moisture in flue gas.It is dry Switch gate is arranged in the corresponding flue position of device, can periodically replace to drier.
Gas bypass is arranged in flue at drier, when replacing drier, flue gas by-passing flue.Best measure It is that drier is set simultaneously on gas bypass.
9, it sprays ammonia device: being the arrangement apparatus of the reducing agent in SCR method, it can be by reducing agent (liquefied ammonia or urea) in flue Uniformly it is sprayed in flue gas.
10, heater: to provide the equipment of extra heat source, can be electric heater, can be gas heater, effect It is that purified flue-gas temperature is heated to catalyst operating temperature range.
The technical solution of the present invention is as follows:
A kind of SCR denitration process of sintering flue gas, it is characterised in that the following steps are included:
(a) flue gas first carries out wet desulphurization after first time dedusting in desulfurizing tower;
(b) flue gas carries out second of dust separation;
(c) heater heats flue gas, carries out catalytic denitration using SCR method;
(d) flue gas is emptied by chimney.
Preferably, wherein step (b) is that water spray purification is carried out in scrubbing tower.
Preferably, wherein also carrying out demisting processing to flue gas in scrubbing tower or outside tower.
Preferably, wherein also flue gas is dried after (b) step before (c) step.
Preferably, wherein GGH heat exchanger is arranged in flue before heater, pass through the heat after extracting denitration in flue gas To preheat the flue gas of non-denitration.
Figure of description
Fig. 1 is the process flow diagram of embodiment 1.
Fig. 2 is the process flow diagram of embodiment 2.
Fig. 3 is the process flow diagram of embodiment 3.
In figure, 1, primary dedusting device, 2, desulfurizing tower, 3, final dusting device, 4, demister, 5, heater, 6, spray ammonia Device, 7, drier, 8, SCR reactor, 9, GGH heat exchanger, 10, chimney.
Specific embodiment
Embodiment 1
The flue gas come out from sintering machine sequentially enters primary dedusting device 1 i.e. sack cleaner and is dusted;Into in desulfurizing tower 2 Wet desulphurization being carried out, sulfur method is lime stone -- gypsum, desulfurizing tower are spray column;It is washed into final dusting device 3 Spray washing is carried out with water in tower;It is externally provided with demister 4 in scrubbing tower, into demister demisting;Electric heater 5 is set in flue, By flue gas to 350 DEG C -- 420 DEG C;By spray ammonia device 6, by liquefied ammonia, proportionally (molar ratio of nitrogen oxides and liquefied ammonia is about 1:1.2-2) spray into flue gas;It is reacted into SCR reactor 8;Atmosphere is discharged by chimney 10.
Embodiment 2
The flue gas come out from sintering machine sequentially enters bag filter and is dusted;Into wet desulphurization is carried out in desulfurizing tower, take off Sulphur method is lime stone -- gypsum, and desulfurizing tower is spray column;It is washed into scrubbing tower with water;It is externally provided in scrubbing tower Demister, into demister demisting;It is dried into drier 7;Electric heater is set in flue, by flue gas to 350 ℃--420℃;Liquefied ammonia proportionally (molar ratio of nitrogen oxides and liquefied ammonia is about 1:1.2-2) is sprayed into cigarette by spray ammonia device Gas;It is reacted into SCR reactor;Into electricity generation system, generate electricity;Atmosphere is discharged by chimney.
Embodiment 3
The flue gas come out from sintering machine sequentially enters bag filter and is dusted;Into wet desulphurization is carried out in desulfurizing tower, take off Sulphur method is lime stone -- gypsum, and desulfurizing tower is spray column;Spray washing is carried out with water into scrubbing tower;Outside scrubbing tower Equipped with demister, into demister demisting;It is dried into drier;It is tentatively heated into GGH heat exchanger 9;Flue Electric heater is inside set, by flue gas to 350 DEG C -- 420 DEG C;By spray ammonia device by liquefied ammonia proportionally (nitrogen oxides and liquefied ammonia Molar ratio be about 1:1.2-2) spray into flue gas;It is reacted into SCR reactor;Partial heat is changed away into GGH heat exchanger; Atmosphere is discharged by chimney.

Claims (5)

1. a kind of SCR denitration process of sintering flue gas, it is characterised in that the following steps are included:
(a) flue gas first carries out wet desulphurization after first time dedusting in desulfurizing tower;
(b) flue gas carries out second of dust separation;
(c) heater heats flue gas, carries out catalytic denitration using SCR method;
(d) flue gas is emptied by chimney.
2. the SCR denitration process of sintering flue gas according to claim 1, wherein step (b) is to carry out water in scrubbing tower Spray cleaning.
3. the SCR denitration process of sintering flue gas according to claim 2, wherein in scrubbing tower or outside tower also to flue gas into The processing of row demisting.
4. the SCR denitration process of sintering flue gas described in -4 according to claim 1, wherein also right after (b) step before (c) step Flue gas is dried.
5. the SCR denitration process of sintering flue gas according to claim 4, wherein after flue and denitration before flue gas Flue between GGH heat exchanger is set, preheat the flue gas of non-denitration by extracting the heat after denitration in flue gas.
CN201811289698.8A 2018-10-31 2018-10-31 A kind of SCR denitration process of sintering flue gas Pending CN109173655A (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN110523158A (en) * 2019-09-04 2019-12-03 武汉龙净环保科技有限公司 The system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered
CN110585871A (en) * 2019-10-09 2019-12-20 中机中联工程有限公司 Flue gas purification process and device
CN110882599A (en) * 2019-12-09 2020-03-17 浙江天洁环境科技股份有限公司 Sintering machine flue gas treatment system and method
CN111151110A (en) * 2020-02-07 2020-05-15 中国恩菲工程技术有限公司 System and method for treating flue gas
CN111203097A (en) * 2020-02-28 2020-05-29 成都易态科技有限公司 Flue gas purification treatment equipment and flue gas purification treatment method
CN111495131A (en) * 2019-06-05 2020-08-07 河北中科朗博环保科技有限公司 Flue gas reflux system
CN111545020A (en) * 2020-05-12 2020-08-18 江苏峰峰鸿运环保科技发展有限公司 Ammonia process-SCR combined desulfurization and denitrification device and method
CN114159967A (en) * 2021-12-06 2022-03-11 长沙有色冶金设计研究院有限公司 Flue gas SCR denitration and whitening technology

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WO2008123489A1 (en) * 2007-03-30 2008-10-16 Mitsubishi Heavy Industries Environment Engineering Co., Ltd. Exhaust gas treating apparatus and method of treating exhaust gas
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CN111495131A (en) * 2019-06-05 2020-08-07 河北中科朗博环保科技有限公司 Flue gas reflux system
CN110523158A (en) * 2019-09-04 2019-12-03 武汉龙净环保科技有限公司 The system and method that the comprehensive collaboration of titanium dioxide calcined by rotary kiln tail gas is administered
CN110585871A (en) * 2019-10-09 2019-12-20 中机中联工程有限公司 Flue gas purification process and device
CN110882599A (en) * 2019-12-09 2020-03-17 浙江天洁环境科技股份有限公司 Sintering machine flue gas treatment system and method
CN111151110A (en) * 2020-02-07 2020-05-15 中国恩菲工程技术有限公司 System and method for treating flue gas
CN111203097A (en) * 2020-02-28 2020-05-29 成都易态科技有限公司 Flue gas purification treatment equipment and flue gas purification treatment method
CN111203097B (en) * 2020-02-28 2024-02-02 成都易态科技有限公司 Flue gas purifying treatment equipment and flue gas purifying treatment method
CN111545020A (en) * 2020-05-12 2020-08-18 江苏峰峰鸿运环保科技发展有限公司 Ammonia process-SCR combined desulfurization and denitrification device and method
CN114159967A (en) * 2021-12-06 2022-03-11 长沙有色冶金设计研究院有限公司 Flue gas SCR denitration and whitening technology

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