CN104441250A - Intelligent monitoring system of foamed cement component production line - Google Patents
Intelligent monitoring system of foamed cement component production line Download PDFInfo
- Publication number
- CN104441250A CN104441250A CN201310426251.1A CN201310426251A CN104441250A CN 104441250 A CN104441250 A CN 104441250A CN 201310426251 A CN201310426251 A CN 201310426251A CN 104441250 A CN104441250 A CN 104441250A
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- China
- Prior art keywords
- monitoring module
- module
- monitoring
- production line
- plc
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention relates to an intelligent monitoring system of a foamed cement component production line, and in particular relates to an automatic monitoring system of a foamed cement component production line based on a PLC (Programmed Logic Controller) and a man-computer interaction system. The system comprises a host computer, the PLC, the man-computer interaction system, a weighing measuring module, a conveying monitoring module, a stirring monitoring module, an AGV (Automatic Guided Vehicle) mold trolley monitoring module, a maintenance cabin temperature and humidity monitoring module, a trolley demolding monitoring module, a step type layering cutting monitoring module and a stacking manipulator monitoring module, wherein the host computer is used for controlling the conveying monitoring module, the stirring monitoring module, the step type layering cutting monitoring module and the AGV mold trolley monitoring module through the PLC, is used for acquiring information of the weighing measuring monitoring module and the maintenance cabin temperature and humidity monitoring module, and is used for uploading the information to the host computer; and the man-computer interaction system is capable of displaying the operation situation, the fault state and the acquired information of the production line at real time, and giving an alarm in time. The system can be used for carrying out full-automatic production monitoring, has the characteristics of high proportioning precision, accurate control, high reliability, good maintenance property and the like, is unique and innovative, and can improve the production efficiency remarkably.
Description
Technical field
The present invention relates to a kind of foam cement component production line intelligent monitor system, particularly relate to a kind of Automation of Manufacturing Process control and on-line monitoring system of the cement board based on PLC and man-machine interactive system.
Background technology
The complication system of relay, contactor composition mostly is based on current agitating device electric control system, design cycle is long, volume is large, cost is high, without the defect such as data processing and communication function, the invention provides a kind of control system of the foam cement agitating device based on PLC and man-machine interactive system.This system achieves batching, mass transport and stirring and automatically controls, and has that distributing precision is high, a feature such as the strong and maintainability of precise control, reliability is good.By facts have proved, this control system has originality, can significantly improve production efficiency, has very strong promotional value.
Summary of the invention
The present invention relates to a kind of foam cement component production line intelligent monitor system, comprise host computer, PLC, man-machine interactive system, Weighing module, conveying monitoring module, stir monitoring module, AGV mould trolley monitoring module, maintenance bin temperature-humidity monitoring module, dolly demoulding monitoring module, staged Slice by slice cutting monitoring module, palletizing mechanical arm monitoring module composition; Host computer monitors foam cement component mechanical system of production line by PLC in real time through each module, and gathers Weighing module and maintenance bin temperature-humidity monitoring module information; Man-machine interactive system can show the institute's Information Monitoring of each module and production status in real time, and can carry out fault alarm in real time; AGV mould trolley monitoring module control AGV dolly moves, simultaneously feedback position information; Dolly demoulding monitoring module controls stripping manipulator motion; Staged Slice by slice cutting monitoring module controls cast-cutting saw start and stop; Palletizing mechanical arm monitoring module controls palletizing mechanical arm gripping foam cement component to finished product district.
Above-mentioned conveying monitoring module, comprises preposition helical feed monitoring module, mid-helical feed monitoring module, rearmounted helical feed monitoring module; First preposition helical feed monitoring module controls preposition conveying worm to major ingredient measuring chute material loading, mid-helical feed monitoring module controls mid-conveying worm and feeds intake to one-level agitator tank, after completing, control one-level agitator tank butterfly valve is opened to the charging of secondary agitator tank, then controls secondary agitator tank butterfly valve and opens to storage bin charging; Rearmounted helical feed monitoring module controls conveying worm to three grades of stirring measuring chute material loadings, and after completing, control three grades of stirring measuring chute butterfly valves are opened and are dosed to three grades of agitator tanks, then controls three grades of agitator tank butterfly valves and opens, build to mould vehicle.
Above-mentioned Weighing module, comprises major ingredient metering module, small powder metering module and bicycle major ingredient metering module; Each module all adopts 3 Weighing modes, is divided into thick title and essence two stages of title; Metering starts, and conveying monitoring module controls motor and operates with maximal rate, and when being metered into 95% of aequum, the thick title stage terminates; The rotating speed that PLC controls motor declines, and the filling speed of conveying worm also declines thereupon; When the metering of each metering module to 100% time, PLC sends the instruction stopping motor and conveying worm running, and the smart title stage terminates; Each metering module branch, through the real-time information upload of Weighing module to host computer.
Above-mentioned stirring monitoring module, comprises one-level and stirs monitoring module, secondary stirring monitoring module, three grades of stirring monitoring modules; Each module controls the stirring movement of one-level stir storehouse, secondary stir storehouse and three grades of stir storehouses respectively, and the Pneumatic butterfly valve simultaneously controlling small feed bin opens and closes.
This system achieves batching, mass transport and stirring and automatically controls, and has that distributing precision is high, a feature such as the strong and maintainability of precise control, reliability is good, and control system has originality, can significantly improve production efficiency.
Accompanying drawing explanation
Fig. 1 is composition frame chart of the present invention;
Fig. 2 is stirring metering system schematic diagram of the present invention;
Fig. 3 is stirring workflow diagram of the present invention.
Detailed description of the invention
Native system PLC is connected by communication module with between host computer, PLC sends instruction to preposition helical feed monitoring module, through preposition conveying worm to major ingredient measuring chute material loading, after Weighing module is measured major ingredient, after reaching and calculating the weight, Weighing module, to PLC feedback signal, stops material loading, then PLC sends instruction to mid-helical feed monitoring module, feed intake to one-level agitator tank, after the one-level that controls stirring monitoring module has stirred, open butterfly valve to feed intake to secondary agitator tank, after stirring monitoring module control secondary has stirred, open butterfly valve to feed intake to storage bin, PLC sends instruction to rearmounted helical feed module, deliver to three grades of stirring measuring chutes, carry out bicycle metering, after reaching bicycle input weight, stopping feeds intake, there is small powder weighing hopper above conveying worm simultaneously, after completing small powder metering, drop in three grades of agitator tanks through rearmounted conveying worm, after stirring through three grades, PLC sends instruction, add blowing agent, open three grades of agitator tank butterfly valves to pour into a mould to mould vehicle, foam cement is through the transport of mould vehicle transport control module, enter maintenance bin, Temperature and Humidity Control module controls maintenance bin humiture, build the curing condition of foam cement, form foam cement component, cut finally by staged Slice by slice cutting monitoring module, after palletizing mechanical arm handling, complete the production of foam cement component.The whole production process of production line, adopts the host computer display frame of design of Configuration Software, and all the duty of moment display production line, position and ruuning situation, can show when breaking down or report to the police in time; Start-stop button on regulator cubicle control panel, scram button, relay indicating light, malfunction indicator lamp, power supply indicator, alarm are connected with PLC by interface, show various duty.
Wherein, the control procedure of measuring major ingredient is divided into thick scale and two stages of smart scale.Metering starts, helical feed module controls motor (conveying worm) and operates with maximal rate, conveying worm filling progress is larger, smart scale is started when being metered into need weight 95%, the rotating speed that PLC controls motor declines, the filling speed of conveying worm also declines thereupon, and the weight that cement-weighting bucket claims is more and more close to requirement.When cement-weighting bucket claims 100%, PLC sends the instruction stopping metering, closes and closes butterfly valve, and stop motor and conveying worm running, major ingredient feeding process terminates.
Claims (4)
1. the present invention relates to a kind of foam cement component production line intelligent monitor system, comprise host computer, PLC, man-machine interactive system, Weighing module, conveying monitoring module, stir monitoring module, AGV mould trolley monitoring module, maintenance bin temperature-humidity monitoring module, dolly demoulding monitoring module, staged Slice by slice cutting monitoring module, palletizing mechanical arm monitoring module composition; Host computer monitors foam cement component mechanical system of production line by PLC in real time through each module, and gathers Weighing module and maintenance bin temperature-humidity monitoring module information; Man-machine interactive system can show the institute's Information Monitoring of each module and production status in real time, and can carry out fault alarm in real time; AGV mould trolley monitoring module control AGV dolly moves, simultaneously feedback position information; Dolly demoulding monitoring module controls stripping manipulator motion; Staged Slice by slice cutting monitoring module controls cast-cutting saw start and stop; Palletizing mechanical arm monitoring module controls palletizing mechanical arm gripping foam cement component to finished product district; PLC comprises PLC1 and PLC2, passes through ethernet communication with host computer.
2. foam cement component production line intelligent monitor system according to claim 1, is characterized in that: above-mentioned conveying monitoring module, comprises preposition helical feed monitoring module, mid-helical feed monitoring module, rearmounted helical feed monitoring module; First preposition helical feed monitoring module controls preposition conveying worm to major ingredient measuring chute material loading, mid-helical feed monitoring module controls mid-conveying worm and feeds intake to one-level agitator tank, after completing, control one-level agitator tank butterfly valve is opened to the charging of secondary agitator tank, then controls secondary agitator tank butterfly valve and opens to storage bin charging; Rearmounted helical feed monitoring module controls conveying worm to three grades of stirring measuring chute material loadings, and after completing, control three grades of stirring measuring chute butterfly valves are opened and are dosed to three grades of agitator tanks, then controls three grades of agitator tank butterfly valves and opens, build to mould vehicle.
3. foam cement component production line intelligent monitor system according to claim 1, is characterized in that: above-mentioned Weighing module, comprises major ingredient metering module, small powder metering module and bicycle major ingredient metering module; Each module all adopts 3 Weighing modes, is divided into thick title and essence two stages of title; Metering starts, and conveying monitoring module controls motor and operates with maximal rate, and when being metered into 95% of aequum, the thick title stage terminates; The rotating speed that PLC controls motor declines, and the filling speed of conveying worm also declines thereupon; When the metering of each metering module to 100% time, PLC sends the instruction stopping motor and conveying worm running, and the smart title stage terminates; Each metering module branch, through the real-time information upload of Weighing module to host computer.
4. foam cement component production line intelligent monitor system according to claim 1, is characterized in that: above-mentioned stirring monitoring module, comprises one-level and stirs monitoring module, secondary stirring monitoring module, three grades of stirring monitoring modules; Each module controls the stirring movement of one-level stir storehouse, secondary stir storehouse and three grades of stir storehouses respectively, and the Pneumatic butterfly valve simultaneously controlling small feed bin opens and closes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310426251.1A CN104441250A (en) | 2013-09-13 | 2013-09-13 | Intelligent monitoring system of foamed cement component production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310426251.1A CN104441250A (en) | 2013-09-13 | 2013-09-13 | Intelligent monitoring system of foamed cement component production line |
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| Publication Number | Publication Date |
|---|---|
| CN104441250A true CN104441250A (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310426251.1A Pending CN104441250A (en) | 2013-09-13 | 2013-09-13 | Intelligent monitoring system of foamed cement component production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105739470A (en) * | 2016-03-28 | 2016-07-06 | 北京星航机电装备有限公司 | Maintenance house maintenance state control system and control method of precast concrete slab production line |
| CN106346609A (en) * | 2015-07-20 | 2017-01-25 | 河南华泰建材开发有限公司 | Foam light soil automatic control, feeding and stirring system |
| CN112008851A (en) * | 2020-09-14 | 2020-12-01 | 美工装配式建筑股份有限公司 | Intelligent Internet of things production system and production process for self-expansion light partition wall board |
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| KR20070065753A (en) * | 2005-12-20 | 2007-06-25 | 주식회사 오너시스템 | Control system for production of remicon |
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2013
- 2013-09-13 CN CN201310426251.1A patent/CN104441250A/en active Pending
Patent Citations (2)
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| KR20070065753A (en) * | 2005-12-20 | 2007-06-25 | 주식회사 오너시스템 | Control system for production of remicon |
| CN103144187A (en) * | 2012-12-31 | 2013-06-12 | 泰安昆泰长荣新型建材有限公司 | Flat die and stand die combined product line for producing wallboard |
Non-Patent Citations (3)
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| 徐峻涛: "《基于PLC的电气控制系统在粉煤灰蒸压标准砖生产线中的应用》", 《冶金电气》 * |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106346609A (en) * | 2015-07-20 | 2017-01-25 | 河南华泰建材开发有限公司 | Foam light soil automatic control, feeding and stirring system |
| CN105739470A (en) * | 2016-03-28 | 2016-07-06 | 北京星航机电装备有限公司 | Maintenance house maintenance state control system and control method of precast concrete slab production line |
| CN105739470B (en) * | 2016-03-28 | 2019-02-22 | 北京星航机电装备有限公司 | Concrete prefabricated board assembly line curing room maintenance state control system and control method |
| CN112008851A (en) * | 2020-09-14 | 2020-12-01 | 美工装配式建筑股份有限公司 | Intelligent Internet of things production system and production process for self-expansion light partition wall board |
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Application publication date: 20150325 |
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