CN101797807A - Equipment for manufacturing rubber conveyer belt - Google Patents
Equipment for manufacturing rubber conveyer belt Download PDFInfo
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- CN101797807A CN101797807A CN 201010135054 CN201010135054A CN101797807A CN 101797807 A CN101797807 A CN 101797807A CN 201010135054 CN201010135054 CN 201010135054 CN 201010135054 A CN201010135054 A CN 201010135054A CN 101797807 A CN101797807 A CN 101797807A
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- conveyer belt
- rod
- axis
- rubber conveyer
- core
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Abstract
This invention belongs to the technical field of conveyer belt, particularly disclosing equipment for manufacturing a rubber conveyer belt, wherein the main technical scheme is that the equipment comprises a framework which is formed by a left and a right oppositely fixed frames; at least two layers of roller combinations, a vulcanization forming mechanism and a cloth reel with an actuating unit between the two frames, and at least two layers of roller combinations are used for transmitting cotton canvas core, terylene canvas core or polyester canvas core and producing tension; each layer of roller combination comprises a first guiding roller group, a sending roller group, a tension roller formed by the elastic connection of the two ends of the roller and the frames, and a second roller group provided with an actuating unit; the length of cotton canvas core, terylene canvas core or polyester canvas core of each layer going through the roller group is the same. The rubber conveyer belt produced by the manufacturing equipment has high performance parameter consistency like integral strength and tensile strength, high producing efficiency and guaranteed quality.
Description
Technical field
The invention belongs to the conveyer belt technical field, disclose a kind of equipment for manufacturing rubber conveyer belt specifically with constant-tension.
Prior art
By duck, polyester canvas, polyester canvas is the superposing type rubber conveyer belt of framework material, its width narrow about one meter, wide then reach to seven, eight meters between.The conventional method of producing this rubber conveyer belt is to be laid on together by duck core, polyester canvas core or the polyester canvas core that by hand several layers of rolling is bonded with rubber layer, is used as power by haulage gear then the several layers cloth wick that is laid on is together suppressed by nip roll and process vulcanizing press sulfidization molding.This rubber conveyer belt that almost is manual traditional production method is prepared exists following defective:
---at first, in the process of preparation rubber conveyer belt,, be difficult to make the some cloth sandwich layers that constitute rubber conveyer belt to form tension force owing to the manual operations that is laid in of cloth wick.The rubber conveyer belt that does not have tension force is in use because the effect of load, as easy as rolling off a log distortion---and broaden and elongated, have a strong impact on the service life of rubber conveyer belt;
---secondly, although utilize hand lay-up cloth sandwich layer can produce certain force of strain, form identical tension force but be difficult to make constitute between some cloth sandwich layers of rubber conveyer belt, and constitute between the different segment lengths of same slat gum conveyer belt and also be difficult to form identical tension force; And between this cloth wick and do not have the rubber conveyer belt of constant-tension the uneven phenomenon of pulling force in use can occur between the segment length, cause one deck or a section long cloth wick of tension force maximum to break because of the stressed maximum of loading, and then the long cloth wick of one deck of second layer tension force maximum or a section stressedly breaks greatly because of loading, whole rubber conveyer belt can break very soon damage that the rest may be inferred; Therefore, owing to constitute between the cloth sandwich layer of rubber conveyer belt or/and the tension force difference between different segment lengths' the cloth wick, when working under the rated load of design, can shorten greatly service life;
---the 3rd, in the preparation engineering of above-mentioned rubber conveyer belt, the deviation on the rubberized fabric laying direction appears unavoidably, the deviation on two limits must be dismissed behind the compacting sulfidization molding, therefore cause raw-material waste;
---the 4th, on the low side by hand lay-up cloth wick production rubber conveyer belt efficient, product quality is restive.
The content of invention
Purpose of the present invention just provides a kind of production efficiency height and has the equipment for manufacturing rubber conveyer belt of constant-tension.
Realize that the technical scheme that the object of the invention proposed is:
A kind of equipment for manufacturing rubber conveyer belt, the cloth spool that comprises frame, pressure roller and sulfidization molding mechanism and be provided with actuating unit constitutes;
Wherein, two relatively-stationary frameworks about described frame comprises are provided with the two-layer at least beaming roller combination that is used for duck core, polyester canvas core or the core transmission of polyester canvas and produces tension force between two frameworks about this; Wherein the combination of every layer of beaming roller comprise first axis of guide rod group, transmission shaft rod group successively, the tension axis rod that connects and composes by beaming roller two ends and described framework elasticity, second axis of guide rod that is set with actuating unit; Be provided with the yardage roll guide shaft of duck core, polyester canvas core or the polyester canvas core corresponding with the combination of described axle rod in described frame ends;
Wherein, every layer of described duck core, polyester canvas core or polyester canvas core are identical by the length of described beaming roller combination.
In addition, its additional technical feature comprises:
---described tension axis rod is arranged on the framework and the corresponding the other end of described yardage roll guide shaft;
---described tension axis rod is fixedlyed connected with the axle rod two ends that constitute described tension axis rod and is constituted by being fixed in elastic parts on the framework of the left and right sides;
---the length of the cloth wick that twined between the tension force axis of guide rod of the front end that described tension axis rod is adjacent and second guide roller of adjacent rear end is identical, and the roller surface of the described tension force axis of guide rod and second guide roller has bigger coefficient of friction;
---the beaming roller of the tension force axis of guide rod of the front end that described tension axis rod is adjacent is provided with damping mechanism;
---described transmission shaft rod group is to be provided with in pairs, and the every pair of transmission shaft rod be individually fixed in described about the bearing of axle rod on two frameworks fix with the cylinder apical axis respectively;
---the transmission shaft rod of described paired setting is provided with spiral lamination.
The manufacturing equipment of rubber conveyer belt provided by the present invention compared with prior art has the following advantages: one, owing to be provided with the tension force beaming roller in the beaming roller combination of this equipment for manufacturing rubber conveyer belt of formation, and the length that the beaming roller combination transmits the duck core, polyester canvas core or the polyester canvas core that constitute rubber conveyer belt is identical, make the several layers cloth wick that constitutes rubber conveyer belt can produce identical longitudinal tension force, therefore, can realize the production of constant-tension rubber conveyer belt; Secondly, owing in above-mentioned equipment for manufacturing rubber conveyer belt, be provided with the tension force axis of guide rod cylinder top axis mechanism of adjusting the cloth wick sideslip, so this mechanism can adjust the sideslip of cloth wick immediately; Its three, utilize this equipment for manufacturing rubber conveyer belt to produce rubber conveyer belt and have the advantage that production efficiency is high and quality can guarantee.
Description of drawings
Fig. 1 is the side structure schematic diagram of equipment for manufacturing rubber conveyer belt;
Fig. 2 is the another side structural representation of above-mentioned equipment for manufacturing rubber conveyer belt;
Fig. 3 is for constituting the structural representation of elastic parts cylinder;
Fig. 4 is the structural representation of the tension force axis of guide rod of formation first axis of guide rod group;
Fig. 5 is the structural representation of transmission shaft rod group.
Fig. 6 is the structural representation of tension force axis of guide rod cylinder apical axis.
The specific embodiment
Be described in further detail below in conjunction with the structure and the operation principle of accompanying drawing equipment for manufacturing rubber conveyer belt provided by the invention:
Be the structural representation of equipment for manufacturing rubber conveyer belt as depicted in figs. 1 and 2.Its structure comprises frame 1, pressure roller and sulfidization molding mechanism 2 that left and right two relatively- stationary frameworks 5,6 constitute and the cloth spool 3 that is provided with actuating unit 4; Be provided with four layers of beaming roller combination 12 that is used for duck core, polyester canvas core or the core transmission of polyester canvas and produces constant-tension between the left and right sides framework 5,6 of frame 1 constituting, and include first axis of guide rod group that several axis of guide rods 7 constitute, transmission shaft rod group 8 in the combination of each layer beaming roller successively, drive the actuating unit 21 that second axis of guide rod 22 rotates with being fixed in elastic parts post spring on the left and right sides framework 5,6 (or cylinder that constitutes by cylinder bucket 14 and cylinder post 15 as shown in Figure 3) the 10 tension axis rods that connect and compose 9 and being set with respectively by beaming roller both ends 13; Be provided with the yardage roll guide shaft 11 that makes up 12 corresponding duck core, polyester canvas core or polyester canvas cores with the axle rod in the end of framework 5,6.
In the structure of above-mentioned equipment for manufacturing rubber conveyer belt, in order to make duck core, polyester canvas core or polyester canvas core between each layer that constitutes rubber conveyer belt produce identical longitudinal tension force before pressure roller and the 2 compacting sulfurations of sulfidization molding mechanism, then the length of the beaming roller of each layer combination 12 duck core, polyester canvas core or the polyester canvas core 16 that constitute rubber conveyer belt of transmitting is identical.
When utilizing the equipment for manufacturing rubber conveyer belt manufacturing rubber conveyer belt of said structure, yardage roll with duck core, polyester canvas core or polyester canvas core is installed on four yardage roll guide shafts 11 of frame at first respectively, after respectively the lead segment of cloth wick 16 being walked around first axis of guide rod group, transmission shaft rod group 8, tension axis rod 9 then and being provided with second axis of guide rod group of actuating unit, close up and enter nip roll and, and be connected with the cloth spool 3 that is provided with actuating unit 4 through vulcanizing press sulfuration mechanism.The back starts each actuating unit, the combination of second axis of guide rod and the cloth spool 3 that are respectively arranged with actuating unit are torn the cloth wick transmission respectively, cloth wick under the guiding of lead segment by beaming roller combination, pressure roller and sulfidization molding mechanism 2 and cloth spool 3 after, then finished the preparation of rubber conveyer belt.
In the axle rod transport process of each layer duck core, polyester canvas core or the polyester canvas core 16 of the preparation process of above-mentioned rubber conveyer belt, owing to be provided with tension axis rod 9 by post spring or cylinder 10 tensions, be that each tension axis rod can be so that the duck core of each layer that is transmitted, polyester canvas core or polyester canvas core produce constant tension force, above-mentioned four layers of transmitting have can become behind duck core, polyester canvas core or the polyester canvas core compacting sulfidization molding of constant-tension and have the constant-tension rubber conveyer belt.
In above-mentioned equipment for manufacturing rubber conveyer belt, tension axis rod 9 is arranged on the framework layout that the other end corresponding with yardage roll guide shaft 11 is more conducive to constitute the combination of manufacturing equipment axle rod.
---in order to make the cloth wick between each layer produce identical constant tension force, constitute at the front end adjacent on the roller surface of second guide roller 22,23 that is provided with actuating unit 21 of the tension force axis of guide rod 17 of first axis of guide rod group and adjacent rear end the deck structure 18 (as shown in Figure 4) that can improve coefficient of friction such as rubber layer, friction salient point 19 etc. is set with tension axis rod 9; And being provided with in the end of tension force axis of guide rod 17 can be to rotating the damping mechanism (as shown in Figure 4) as friction hairbrush 20 that produces resistance.Its purpose videlicet the box lunch each layer first axis of guide rod 7 to the different situation of the cloth wick length between the tension force axis of guide rod 17, as long as the length of the cloth wick that is twined between the tension force axis of guide rod 17 of the front end adjacent with tension axis rod 9 and second guide roller 22,23 of adjacent rear end is identical, then just identical longitudinal tension force can be produced between each layer cloth wick, just purpose of the present invention can be reached.
In the process of utilizing above-mentioned manufacturing equipment production rubber conveyer belt, in order to overcome the duck core, sideslip in polyester canvas core or the transport process of polyester canvas core in beaming roller, therefore will be fixed in transmission shaft rod group 8 paired transmission shaft rod 81 and the drive shaft rollers 82 that are provided with as shown in Figure 5 on the frame 1, this transmission shaft rod 81 and drive shaft rollers 82 are individually fixed in the support body 24 of formation frame and 25 both sides, and an end is fixing by bearing 26, and corresponding other end live bearing 27 is fixed (shown in Figure 6) with cylinder 28 apical axis that controlling organization 29 controls are arranged that are fixed on support body 24 and 25 respectively.And on above-mentioned transmission shaft rod 81 and 82 two beaming roller surfaces, be respectively arranged with the opposite spiral lamination of direction 83,84.When utilizing in the transport process of this structural adjustment cloth wick in beaming roller sideslip, as long as start cylinder 28 by apical axis jack-up, cloth wick can slide in the opposite direction and promptly realize adjustment to the cloth wick sideslip.
Utilize manufacturing equipment production provided by the present invention can produce the rubber conveyer belt that two-layer above cloth wick constitutes.When producing the rubber conveyer belt of five layers of cloth wick, then at first utilize three layers of rubber roll group to produce the conveyer belt of three layers of cloth wick, then the conveyer belt of three layers of cloth wick is inserted on the undermost rubber roll group,, get final product the rubber conveyer belt that combinations produce goes out five layers of cloth wick with the cloth wick that places other two-layer rubber roll group.And has identical longitudinal tension force between each cloth sandwich layer of the above-mentioned rubber conveyer belt of producing.
Claims (7)
1. an equipment for manufacturing rubber conveyer belt is characterized in that, the cloth spool (3) that comprises frame (1), pressure roller and sulfidization molding mechanism (2) and be provided with actuating unit (4) constitutes;
Wherein, two relatively-stationary frameworks (5,6) about described frame (1) comprises are provided with the two-layer at least beaming roller combination that is used for duck core, polyester canvas core or the core transmission of polyester canvas and produces tension force between two frameworks about this; Wherein the combination of every layer of beaming roller comprise first axis of guide rod group, transmission shaft rod group successively, the tension axis rod that connects and composes by beaming roller two ends and described framework elasticity, second axis of guide rod that is set with actuating unit; Be provided with the yardage roll guide shaft of duck core, polyester canvas core or the polyester canvas core corresponding with the combination of described axle rod in described framework (5,6) end;
Wherein, every layer of described duck core, polyester canvas core or polyester canvas core are identical by the length of described beaming roller combination.
2. a kind of equipment for manufacturing rubber conveyer belt as claimed in claim 1 is characterized in that: described tension axis rod is arranged on the framework and the corresponding the other end of described yardage roll guide shaft.
3. a kind of equipment for manufacturing rubber conveyer belt as claimed in claim 1 or 2 is characterized in that: described tension axis rod is fixedlyed connected with the axle rod two ends that constitute described tension axis rod and is constituted by being fixed in elastic parts on the framework of the left and right sides.
4. a kind of equipment for manufacturing rubber conveyer belt as claimed in claim 3, it is characterized in that: the length of the cloth wick that is twined between the tension force axis of guide rod of the front end that described tension axis rod is adjacent and second guide roller of adjacent rear end is identical, and the roller surface of the described tension force axis of guide rod and second guide roller has bigger coefficient of friction.
5. a kind of equipment for manufacturing rubber conveyer belt as claimed in claim 4 is characterized in that: the beaming roller of the tension force axis of guide rod of the front end that described tension axis rod is adjacent is provided with damping mechanism.
6. a kind of equipment for manufacturing rubber conveyer belt as claimed in claim 1 is characterized in that: described transmission shaft rod group is for being provided with in pairs, and the every pair of transmission shaft rod be individually fixed in described about the bearing of axle rod on two frameworks fix with the cylinder apical axis respectively.
7. a kind of equipment for manufacturing rubber conveyer belt as claimed in claim 6 is characterized in that: the transmission shaft rod of described paired setting is provided with spiral lamination.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101350540A CN101797807B (en) | 2010-03-30 | 2010-03-30 | Equipment for manufacturing rubber conveyer belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101350540A CN101797807B (en) | 2010-03-30 | 2010-03-30 | Equipment for manufacturing rubber conveyer belt |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101797807A true CN101797807A (en) | 2010-08-11 |
| CN101797807B CN101797807B (en) | 2012-08-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101350540A Active CN101797807B (en) | 2010-03-30 | 2010-03-30 | Equipment for manufacturing rubber conveyer belt |
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| CN (1) | CN101797807B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102174297A (en) * | 2010-12-21 | 2011-09-07 | 周炳光 | Solid silicone tape production equipment |
| CN104925575A (en) * | 2015-06-23 | 2015-09-23 | 浙江双箭橡胶股份有限公司 | Canvas core conveying belt production device and method |
| CN109732950A (en) * | 2019-01-28 | 2019-05-10 | 莱州市精诚橡胶有限公司 | Salient point press-roller device |
| CN112622402A (en) * | 2020-12-30 | 2021-04-09 | 江苏凯嘉橡胶科技股份有限公司 | Layered conveyor belt forming device and method for realizing interlayer constant tension |
| CN117621402A (en) * | 2023-12-20 | 2024-03-01 | 青岛环球输送带有限公司 | Sizing material extrusion device for conveyer belt production |
Citations (6)
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| JPH0364571A (en) * | 1989-08-02 | 1991-03-19 | Kanebo Ltd | Machine for shrink proofing of fabric |
| JPH05301299A (en) * | 1992-04-27 | 1993-11-16 | Yokohama Rubber Co Ltd:The | Continuous manufacture and its device of conveyor belt |
| CN2538736Y (en) * | 2002-03-26 | 2003-03-05 | 安徽淮北天力橡胶有限责任公司 | Device for producing rubber whole core conveyer belt |
| DE19828736C2 (en) * | 1998-06-27 | 2003-04-24 | Siempelkamp Gmbh & Co Kg G | Device for tensioning reinforcement cables to be embedded in conveyor belts, in particular rubber belts |
| CN201120756Y (en) * | 2007-09-25 | 2008-09-24 | 浙江双箭橡胶股份有限公司 | Paster apparatus of multi-layer sailcloth fabric core |
| CN201633211U (en) * | 2010-03-30 | 2010-11-17 | 河北昊德橡塑有限公司 | Rubber conveying belt manufacture equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3064571B2 (en) * | 1991-09-20 | 2000-07-12 | 株式会社村田製作所 | Dielectric porcelain composition |
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2010
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0364571A (en) * | 1989-08-02 | 1991-03-19 | Kanebo Ltd | Machine for shrink proofing of fabric |
| JPH05301299A (en) * | 1992-04-27 | 1993-11-16 | Yokohama Rubber Co Ltd:The | Continuous manufacture and its device of conveyor belt |
| DE19828736C2 (en) * | 1998-06-27 | 2003-04-24 | Siempelkamp Gmbh & Co Kg G | Device for tensioning reinforcement cables to be embedded in conveyor belts, in particular rubber belts |
| CN2538736Y (en) * | 2002-03-26 | 2003-03-05 | 安徽淮北天力橡胶有限责任公司 | Device for producing rubber whole core conveyer belt |
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| CN201633211U (en) * | 2010-03-30 | 2010-11-17 | 河北昊德橡塑有限公司 | Rubber conveying belt manufacture equipment |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102174297A (en) * | 2010-12-21 | 2011-09-07 | 周炳光 | Solid silicone tape production equipment |
| CN102174297B (en) * | 2010-12-21 | 2013-10-16 | 周炳光 | Solid silicone tape production equipment |
| CN104925575A (en) * | 2015-06-23 | 2015-09-23 | 浙江双箭橡胶股份有限公司 | Canvas core conveying belt production device and method |
| CN109732950A (en) * | 2019-01-28 | 2019-05-10 | 莱州市精诚橡胶有限公司 | Salient point press-roller device |
| CN109732950B (en) * | 2019-01-28 | 2020-12-01 | 莱州市精诚橡胶有限公司 | Salient point compression roller device |
| CN112622402A (en) * | 2020-12-30 | 2021-04-09 | 江苏凯嘉橡胶科技股份有限公司 | Layered conveyor belt forming device and method for realizing interlayer constant tension |
| CN117621402A (en) * | 2023-12-20 | 2024-03-01 | 青岛环球输送带有限公司 | Sizing material extrusion device for conveyer belt production |
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| Publication number | Publication date |
|---|---|
| CN101797807B (en) | 2012-08-29 |
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Denomination of invention: A rubber conveyor belt manufacturing equipment Effective date of registration: 20221222 Granted publication date: 20120829 Pledgee: Hengshui Bank Co.,Ltd. Fudong Sub branch Pledgor: HEBEI HAODE RUBBER & PLASTICS Co.,Ltd. Registration number: Y2022980028481 |