CN101623720B - Coiling apparatus for controlling strip type of special metal strip - Google Patents
Coiling apparatus for controlling strip type of special metal strip Download PDFInfo
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- CN101623720B CN101623720B CN2008100404067A CN200810040406A CN101623720B CN 101623720 B CN101623720 B CN 101623720B CN 2008100404067 A CN2008100404067 A CN 2008100404067A CN 200810040406 A CN200810040406 A CN 200810040406A CN 101623720 B CN101623720 B CN 101623720B
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- reel
- photoelectric sensor
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- hydraulic cylinder
- band
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Abstract
The invention relates to a coiling apparatus for controlling the strip type of a special metal strip, which comprises an anti-bending roller, a slide rail, a photoelectric sensor, a coiling motor, a hydraulic cylinder and a signal processing system, wherein the anti-bending roller is arranged between a rolling mill and a coiling block, a strip steel rolled stock is coiled on the coiling block by bending the anti-bending roller upwards after being rolled into the required shape by the rolling mill, the coiling block is driven by the coiling motor to rotate and coiling the strip steel rolled stock, the coiling motor is arranged on the slide rail, the hydraulic cylinder is arranged below the coiling motor, and one end of the signal processing system is connected with the hydraulic cylinder while the other end is connected with the photoelectric sensor above the coiling block. Compared with the prior art, the coiling apparatus has the characteristics of controllable strip type of the strip steel rolled stock, simple method, few process steps, high product yield and the like.
Description
Technical field
The present invention relates to a kind of metal tape and batch device, be specifically related to a kind of devices for taking-up of controlling strip type of special metal strip.
Background technology
Special-shaped metal tape belongs to a kind of band of special shape, and different shapes such as U type, W type, T type are arranged, and sees the thickness material composition that does not wait by size from section.(shown in Fig. 2～4)
The mode of batching of the special-shaped metal tape of domestic production at present is: band is batched by a fixing reel through behind the mill milling.Band in the process of batching because the effect of coiling tension, band can produce plastic deformation on reel, because the thickness material forms the variation of diameter of a circle difference and coil diameter on reel, the thickness material is in vertically can produce different distortion, this vertically different distortion makes band produce internal stress, coil diameter more hour, curvature is big more, deformation extent is obvious more.This along with coil diameter changes following process and the use that the variation that causes the band internal stress will directly have influence on band.
Because the technical defective of above-mentioned existing strip coiling has caused the variation of band internal stress, bring difficulty for the following process of band, the finished product rate reduces.
Summary of the invention
Purpose of the present invention is exactly that a kind of devices for taking-up of controlling band banding pattern, method is simple, operation is few, the finished product rate is high control strip type of special metal strip is provided in order to overcome the weak point that above-mentioned prior art exists.
Purpose of the present invention can be achieved through the following technical solutions: the devices for taking-up of control strip type of special metal strip, it is characterized in that, this device comprises the recurvation roller, slide rail, photoelectric sensor, reel-motor, hydraulic cylinder, signal processing system, described recurvation roller is arranged between milling train and reel, after band is become required form by mill milling, be bent upwards by the recurvation roller and batch on reel, reel drives the rotation winding strips by reel-motor, described reel-motor is arranged on the slide rail, described hydraulic cylinder is arranged on the reel-motor below, described signal processing system one end connects hydraulic cylinder, the other end connects the photoelectric sensor of reel top, when reel begins winding strips, photoelectric sensor is in the extreme higher position, along with the increase photoelectric sensor of coil diameter moves down gradually, while is along with the increase of coil diameter, when sheltering from the light of photoelectric sensor, signal and pass to signal processing system, signal processing system is treated the signal of photoelectric sensor, amplify, the instruction hydraulic cylinder works, drive reel-motor and carry out lifting, thereby make the suitable angle of formation between band and the recurvation roller along slide rail.
Described recurvation roller is provided with encoder, and this encoder is counted length to band.
Described photoelectric sensor can carry out programme-control to the level angle of band between recurvation roller and the reel.
Described slide rail can be controlled the lifting position of reel-motor.
Described hydraulic cylinder provides power to reel-motor, drives reel-motor drive reel and slides up and down on slide rail.
Described signal processing system comprises signal processor, and this signal processor is accepted the signal that photoelectric sensor sends, treated, amplify after, the indication hydraulic cylinder works.
Described recurvation roller and reel-motor carry out consolidator control by cyclelog, increase along with the reel coil diameter, when sheltering from the light of photoelectric sensor, signal processing system is sent instruction descends hydraulic cylinder action reel, photoelectric sensor is controlled its position along with the increase of coil diameter is reduced gradually by cyclelog simultaneously, with the amount of control band back-flexing.
Apparatus of the present invention are utilized special-shaped tape thickness, when batching, thin material vertically can produce the characteristics of different distortion, in advance oppositely by the recurvation roller, liftable electrooptical device and hydraulic lifting reel vertically carry out bending to the abnormal shape band and crooked distortion that produces and the distortion of batching generation are offseted, in order to realize that encoder is housed on this purpose recurvation roller to be realized the band meter long, and and reel-motor carry out programme-control, increase along with coil diameter, system can send instruction and make the decline of hydraulic cylinder action reel when sheltering from the light of photoelectric sensor, the position of photoelectric sensor is along with (passing through cyclelog) reduced in the increase of coil diameter gradually, with the amount of control back-flexing simultaneously.
Compared with prior art, the present invention has the following advantages
1. will control banding pattern, eliminate stress and finish simultaneously when take-up with simpler method, need not to increase in addition operation.
2. treated band banding pattern is good, and stress is even.
3. improve the yield rate of product, reduced the waste of material.
Description of drawings
Fig. 1 is the structural representation of apparatus of the present invention;
Fig. 2 is the structural representation of T type band;
Fig. 3 is the structural representation of U type band;
Fig. 4 is the structural representation of W type band.
The specific embodiment
Below be the embodiment that does according to technical solution of the present invention in conjunction with the accompanying drawings, in order to further explanation the present invention.
Embodiment 1
Shown in Fig. 1～4, the devices for taking-up of control strip type of special metal strip, this device comprises recurvation roller 1, slide rail 2, photoelectric sensor 3, reel-motor 4, hydraulic cylinder 5, signal processing system 6, described recurvation roller 1 is arranged between milling train 7 and reel, band 8 is rolled into required form (the T type shown in Fig. 2～4 by milling train 7, the U type, the W type) after, be bent upwards by recurvation roller 1 and batch on reel, band forms a cornerite that makes progress on recurvation roller 1, in the process that band 8 is bent upwards, certain curvature is arranged, produce plastic deformation, in this process, the length that the thin material of band elongates is greater than thick material, and recurvation roller 1 is provided with encoder, when changing band 8 directions, realize band is counted length.Reel-motor 4 drives reel rotation winding strips, band is batched, apply certain force of strain for simultaneously milling train 7, in the process of batching, band 8 is expected greater than thin around the length that thick material to reel elongates, the ratio that this moment and recurvation roller 1 thickness material elongate, just in time opposite, thereby the overall degree of elongating of thickness material is equated, described reel-motor 4 is arranged on the slide rail, hydraulic cylinder 5 is arranged on reel-motor 4 belows, signal processing system 6 one ends connect hydraulic cylinder 5, the other end connects the photoelectric sensor 3 of reel top, the level angle of band is monitored between 3 pairs of recurvation rollers 1 of this photoelectric sensor and the reel, when band 8 seldom or batch more, when coil diameter is big, the size of drum diameter can influence the angle between recurvation roller 1 and the band 8, when angle between the two is excessive or too small, electro-optical sensor 3 is passed to signal processing system 6 to signal, signal processing system 6 comprises signal processor, this signal processor is accepted the signal that photoelectric sensor 3 sends, and is treated, after the amplification, 5 work of indicator solution cylinder pressure, hydraulic cylinder 5 utilizes the strength of hydraulic pressure to make reel-motor 4 carry out lifting along slide rail 2, thereby ensures the suitable angle of formation between band 8 and the recurvation roller 1.
Described recurvation roller 1 carries out consolidator control with reel-motor 4 by cyclelog, when reel begins winding strips, photoelectric sensor 3 is in the extreme higher position, along with the increase photoelectric sensor 3 of coil diameter moves down gradually, while is along with the increase of coil diameter, when sheltering from the light of photoelectric sensor 3, signal and pass to signal processing system 6, signal processing system 6 is treated the signal of photoelectric sensor, amplify, 5 work of instruction hydraulic cylinder, hydraulic cylinder 5 provides power for reel-motor 4, drive reel-motor 4 and carry out lifting along slide rail, thereby make the suitable angle of formation between band 8 and the recurvation roller 1, photoelectric sensor 3 is controlled its position along with the increase of coil diameter is reduced gradually by cyclelog simultaneously, with the amount of control band back-flexing.
Claims (6)
1. control the devices for taking-up of strip type of special metal strip, it is characterized in that, this device comprises the recurvation roller, slide rail, photoelectric sensor, reel-motor, hydraulic cylinder, signal processing system, described recurvation roller is arranged between milling train and reel, after band is become required form by mill milling, be bent upwards by the recurvation roller and batch on reel, reel drives the rotation winding strips by reel-motor, described reel-motor is arranged on the slide rail, described hydraulic cylinder is arranged on the reel-motor below, described signal processing system one end connects hydraulic cylinder, the other end connects the photoelectric sensor of reel top, when reel begins winding strips, photoelectric sensor is in the extreme higher position, along with the increase photoelectric sensor of coil diameter moves down gradually, while is along with the increase of coil diameter, when sheltering from the light of photoelectric sensor, signal and pass to signal processing system, signal processing system is treated the signal of photoelectric sensor, amplify, the instruction hydraulic cylinder works, drive reel-motor and carry out lifting, thereby make the suitable angle of formation between band and the recurvation roller along slide rail; Described recurvation roller and reel-motor carry out consolidator control by cyclelog, increase along with the reel coil diameter, when sheltering from the light of photoelectric sensor, signal processing system is sent instruction descends hydraulic cylinder action reel, photoelectric sensor is controlled its position along with the increase of coil diameter is reduced gradually by cyclelog simultaneously, with the amount of control band back-flexing.
2. the devices for taking-up of control strip type of special metal strip according to claim 1 is characterized in that, described recurvation roller is provided with encoder, and this encoder is counted length to band.
3. the devices for taking-up of control strip type of special metal strip according to claim 1 is characterized in that, described photoelectric sensor can be monitored the level angle of band between recurvation roller and the reel.
4. the devices for taking-up of control strip type of special metal strip according to claim 1 is characterized in that, described reel-motor is along the slide rail lifting.
5. the devices for taking-up of control strip type of special metal strip according to claim 1 is characterized in that, described hydraulic cylinder provides power to reel-motor, drives reel-motor drive reel and slides up and down on slide rail.
6. the devices for taking-up of control strip type of special metal strip according to claim 1, it is characterized in that described signal processing system comprises signal processor, this signal processor is accepted the signal that photoelectric sensor sends, treated, amplify after, the indication hydraulic cylinder works.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100404067A CN101623720B (en) | 2008-07-09 | 2008-07-09 | Coiling apparatus for controlling strip type of special metal strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100404067A CN101623720B (en) | 2008-07-09 | 2008-07-09 | Coiling apparatus for controlling strip type of special metal strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101623720A CN101623720A (en) | 2010-01-13 |
| CN101623720B true CN101623720B (en) | 2011-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100404067A Expired - Fee Related CN101623720B (en) | 2008-07-09 | 2008-07-09 | Coiling apparatus for controlling strip type of special metal strip |
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| Country | Link |
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| CN (1) | CN101623720B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284554B (en) * | 2011-09-26 | 2014-04-23 | 山西联合镁业有限公司 | Constant-tension wrap-up system |
| JP6298331B2 (en) * | 2014-03-20 | 2018-03-20 | Ｐｒｉｍｅｔａｌｓ Ｔｅｃｈｎｏｌｏｇｉｅｓ Ｊａｐａｎ株式会社 | Coiler device with chute roll |
| CN109261725A (en) * | 2018-09-29 | 2019-01-25 | 安阳合力创科冶金新技术股份有限公司 | Cold-rolled wire collection volume station gathers materials coiled control method |
| CN111590335A (en) * | 2020-05-31 | 2020-08-28 | 日照宝华新材料有限公司 | Smooth pickling production line for controlling transverse fold defects |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6840475B1 (en) * | 1999-09-21 | 2005-01-11 | Betriebsforschungsinstitut Vdeh-Institut Fur Angewandte Forschung Gmbh | Method and device for the rolling or winding of strip |
| CN1997465A (en) * | 2004-03-12 | 2007-07-11 | S.I.M.A.C.股份公司 | Improved winding-machine for rolled or drawn wire/rod |
| CN201067772Y (en) * | 2007-06-15 | 2008-06-04 | 中国第一重型机械集团公司 | Headless rolling coiling high-speed belt-through swinging guide plate |
-
2008
- 2008-07-09 CN CN2008100404067A patent/CN101623720B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6840475B1 (en) * | 1999-09-21 | 2005-01-11 | Betriebsforschungsinstitut Vdeh-Institut Fur Angewandte Forschung Gmbh | Method and device for the rolling or winding of strip |
| CN1997465A (en) * | 2004-03-12 | 2007-07-11 | S.I.M.A.C.股份公司 | Improved winding-machine for rolled or drawn wire/rod |
| CN201067772Y (en) * | 2007-06-15 | 2008-06-04 | 中国第一重型机械集团公司 | Headless rolling coiling high-speed belt-through swinging guide plate |
Non-Patent Citations (4)
| Title |
|---|
| JP昭57-88915A 1982.06.03 |
| JP特开平10-211518A 1998.08.11 |
| JP特开平10-263692A 1998.10.06 |
| JP特开平9-276930A 1997.10.28 |
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| Publication number | Publication date |
|---|---|
| CN101623720A (en) | 2010-01-13 |
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