CN101521187A - 具有顶部及底部侧电连接的晶片级集成电路封装 - Google Patents

具有顶部及底部侧电连接的晶片级集成电路封装 Download PDF

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CN101521187A
CN101521187A CN200910126015A CN200910126015A CN101521187A CN 101521187 A CN101521187 A CN 101521187A CN 200910126015 A CN200910126015 A CN 200910126015A CN 200910126015 A CN200910126015 A CN 200910126015A CN 101521187 A CN101521187 A CN 101521187A
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wafer
closing line
exposed
integrated circuit
coating material
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肯·兰姆
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Atmel Corp
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Atmel Corp
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Abstract

本文揭示一种具有顶部及底部侧电连接两者的晶片级批量处理的裸片大小的集成电路(IC)封装。在一个方面中,若干接合线可附加到IC晶片的所述顶部侧(有源电路侧)上的接合垫。沟槽可在划线区处形成于所述晶片中且所述接合线可延伸穿过所述沟槽。所述沟槽可填充有涂覆材料。所述接合线可部分地暴露于所述晶片的所述顶部及/或底部侧上以将来自所述接合垫的电连接分布到所述晶片的所述顶部及/或底部侧。

Description

具有顶部及底部侧电连接的晶片级集成电路封装
技术领域
此标的物通常涉及集成电路(IC)晶片处理。
背景技术
晶片级芯片尺寸级封装(WLCSP)技术经常用于便携式计算装置、移动手机、图像传感器等的高密度组件封装。WLCSP技术可包含封装、测试、及在将晶片单个化为个别IC芯片之前执行老化操作。在单个化期间,切割机沿划线锯割晶片以分离出个别IC芯片。在单个化IC芯片之后,可将所述IC芯片安装在印刷电路板(PCB)上。
典型的WLSCP IC芯片使用金属(例如,焊料)而非电线或引脚来安装到PCB上。通常,沿IC芯片的顶部或电路侧上的边缘设计并制造线接合垫。在大多数情况下,所述线接合垫具有小的几何形状且对于WLCSP大小的焊料球形成来说彼此也太靠近。再分布层(RDL)包含金属迹线,其与线接合垫接触且将信号重定位到IC芯片内较大底材面提供用于形成较大附加垫的所需位置。所述较大附加垫可用于放置较大直径的焊料球。可将焊料球沉积到新的位置处以促进到PCB或其它IC装置上的组装。
因为焊料球仅形成于晶片的顶部或电路侧上,因此由于在晶片的电连接到顶部侧的底部侧上缺少连接垫所致WLCSP不能用于装置堆叠应用。顶部或有源电路侧上I/O垫的存在可由于I/O特征对传感器元件的物理阻挡而使得WLCSP对于某些传感器应用不可行。
当前,通过形成穿过核心硅或衬底的传导“通孔”来在WLCSP中实现顶部到底部侧的电连接来解决这些问题。例如,通过使用铝掩模,可使用大气下游等离子(ADP)工艺在IC晶片的核心硅中蚀刻空穴。将介电材料及金属导体沉积到所述“空穴”的“侧壁”上。然后,用聚合物填充所述空穴。硅晶片经“薄化”以暴露晶片另一侧上的导体金属。在另一实例中,贯穿晶片互连(TWI)工艺形成穿过硅核心材料的通孔、绝缘所述侧壁且然后用导体填充所述通孔以实现从IC晶片的一个侧到另一侧的电连接性。一些封装组装承包商也正在开发类似的贯通硅通孔技术以实现“顶部-底部”电连接性。
发明内容
本文揭示一种具有顶部及底部侧电连接两者的晶片级批量处理的裸片大小的IC封装。在一个方面中,若干接合线可附加到IC晶片的顶部侧(有源电路侧)上的接合垫。在划线区处沟槽可形成于所述晶片中且所述接合线可经布置以延伸穿过所述沟槽到达所述晶片的底部侧。所述沟槽可填充有涂覆材料。所述接合线可部分地暴露在晶片的顶部及/或底部侧上以电连接晶片的顶部及/或底部侧上的垫位点。
所揭示的WLCSP技术通过利用标准线接合技术来实现晶片级处IC裸片的顶部与底部侧之间的电连接性来提供对常规技术的优点。所揭示的实施方案不需要可包含复杂的通孔特征设计、工具、设备及工艺的复杂TSV处理。TSV工艺昂贵且需要高级工艺开发工作。
所揭示的WLCSP所提供的另一优点是可使用允许将电路元件直接放置在线接合垫下面的标准IC设计规则。在常规TSV处理中,通孔不得不退出晶片的顶部及底部侧两者,且不能将电路放置在通孔处。因此,TSV可导致对IC裸片的需要比所揭示的WLCSP技术来得更大。
附图说明
图1A-1D图解说明具有顶部及底部侧电连接的实例半导体晶片。
图2A-2J是图解说明用于制造具有顶部及底部侧电连接的WLCSP的实例工艺的剖视图。
图3A-3B是图解说明传感器应用中使用的具有底部侧电连接的实例晶片的剖视图。
具体实施方式
WLCSP实例
图1A-1D图解说明具有顶部及底部侧电连接的实例半导体晶片100。在某些实施方案中,晶片100可使用参照图2所述的制造工艺来制造。
图1A是包含由划线区106分离的两个IC裸片101、103的晶片100的剖视图。实际上,典型的晶片可持有多于两个的IC裸片。接合线102在一个端处连接到接合垫104。接合线102穿过形成于划线区106中的沟槽从晶片100的顶部或有源电路侧布线到晶片100的底部侧。接合线102可由铜、金、铝或任何其它适合金属制成。接合线102允许到接合垫104提供的电连接的通路。接合线102可用于穿过顶部暴露区域(例如,晶片100顶部处的划线区106)及底部暴露区域(例如,晶片100底部处的划线区106)的电连接。焊料球108可附加到晶片100的底部以用于使经单个化的IC裸片101、103配合到PCB或其它IC装置。
图1B是晶片100的俯视(电路侧)平面图。在所示配置中,已暴露的接合线102使用再分布层(RDL)从划线区106的顶部暴露区域布线到晶片100内的电连接垫位点112。个别RDL金属迹线将电信号从划线区106的顶部暴露区域连接到连接垫位点112。RDL迹线可(例如)使用交替的有机或无机钝化层及敷金属层或采用电镀技术形成。可选地,有机层(例如,焊料掩模)可应用于RDL迹线以保护所暴露的金属。
图1C是晶片100的仰视图。在所示配置中,晶片100中的所暴露的接合线102已暴露在划线区106的底部暴露区域内。例如,晶片100的底部侧可涂覆有有机或无机介电层(例如,氧化硅、氮化硅、聚酰亚胺、苯并环丁烯(BCB)、环氧树脂、环氧树脂模制化合物)。然后,接合线102区内的介电层可经图案化以暴露接合线102。
从划线区106,所暴露的接合线102所提供的电连接可使用RDL迹线布线到电连接垫位点122。可选地,焊料球108可应用于电连接垫位点122。焊料球108可有助于将经单个化的IC裸片101、103连接到PCB或其它IC装置以用于堆叠式裸片封装解决方案。
如图1D中所示,在制造工艺完成之后,可沿划线区106将晶片100分离(锯割)成第一IC裸片130及第二IC裸片132。
制造工艺实例
图2A-2J是图解说明用于制造WLCSP的实例工艺的剖视图。图2A图解说明包含安置于硅核心材料(衬底)上且分布于划线区204的相对侧上的接合垫202的半导体晶片200。划线区204分离两个或两个以上邻近IC裸片。
图2B图解说明形成于划线区204内的沟槽206。在某些实例中,沟槽206可使用锯割技术(例如,金刚石锯割)或蚀刻技术形成。在某些实施方案中,沟槽206可具有在安置于晶片200内的“最低”电路元件下面约两微米的深度。例如,如果将电路元件安置于晶片200内在晶片200的顶部侧下面约两微米处,那么沟槽206可经锯割或蚀刻达到在IC晶片200的顶部侧下面约四微米的深度。
如图2C中所示,在沟槽206已形成之后,可将一光致抗蚀剂层208应用于晶片200的顶部侧。在一个实例中,可使用毯覆式涂覆工艺将均匀的光致抗蚀剂材料层208(例如,UV-敏感光致抗蚀剂、负性光致抗蚀剂、正性光致抗蚀剂)应用于晶片200的顶部侧及沟槽206的凹陷。沟槽206区内的光致抗蚀剂材料208可经曝光且显影出来,如图2D中所示。此步骤留下晶片200顶部侧上的光致抗蚀剂材料208的沉积。
图2E图解说明沉积在晶片200的顶部侧上(包含在沟槽206的凹陷内)的线可接合金属层201(例如,铝、钛钨金合金或还可附加到硅材料的用于线接合的其它适合冶金)。在某些实施方案中,可使用真空沉积技术来将线可接合金属层210沉积到晶片200的顶部侧上。如图2F中所示,在剥离掉光致抗蚀剂材料层208之后,仅残留内衬于沟槽206内的线可接合金属210。
可将一对接合线212添加到晶片200,如图2G中所示,从而将接合垫202连接到沟槽206内的线可接合金属层210。例如,标准线接合技术可用来将接合线212从接合垫202附加到沟槽206的基底。在某些实例中,接合线212可由金、铜、铝或其它适合金属制成。还可使用经涂覆或绝缘的接合线212。
如图2H中所示,可用有机材料214层涂覆晶片200。有机材料214覆盖接合线212。有机材料214可经薄化(如图2I中所示)以暴露接合线212。例如,使用碾磨机,可将有机材料214碾碎以暴露接合线212。类似地,晶片200的底部侧可如图2J中所示经薄化以暴露沟槽206的基底处的接合线212。
实施方案实例
图3A是图解说明具有底部侧电连接的实例半导体晶片300的剖视图。某些WLCSP应用需要晶片顶部侧上的暴露电路。例如,用于图像或指纹传感器电路(例如,用于相机的光电二极管、用于安全鉴定的生物测定芯片、CMOS图像传感器)的WLCSP可使用图2的工艺来形成以提供晶片300的顶部及/或底部侧上的暴露有源电路区域。
晶片300具有两个暴露的电路区域302。晶片300的顶部侧表面的剩余部分用有机涂层304(例如,环氧树脂、环氧树脂模制化合物、苯并环丁烯(BCB)、聚酰亚胺)覆盖。在某些实例中,可使用包覆模制、自动分配或旋涂制造方法来施加有机涂层304。有机涂层304覆盖接合线306。接合线306附加到接合垫308。接合线306穿过划线区310布线到晶片300的底部侧,如先前参照图2A-2J所述。
来自接合线306的电连接可使用RDL 312沿晶片300的底部侧布线。焊料块314可附加到RDL 312以允许来自接合垫308的电连接配合到PCB或其它IC装置。
图3B图解说明第一经单个化IC裸片320及第二经单个化IC裸片330。可通过沿划线区310(虚线所指示)分离(例如,锯割)晶片300来产生经单个化的IC裸片320、330。在单个化之后,例如,可使用焊料块314将经单个化的IC裸片320、330安装到其它电路。
尽管此文档含有许多具体的实施方案细节,但不应将其视为对可主张的范围的限制,而应视为对特定实施例而言可能是具体的特征的描述。此发明可能的一个实施方案是堆叠式裸片封装。例如,可将形成于第一WLCSP底部表面上的例如焊料球108(如图1A中所示)的焊料球附加到形成于第二WLCSP的顶部(例如,电路侧)表面上的例如连接垫112(如图1B中所示)的连接垫。堆叠式裸片封装可通过以此方式将底部安装的焊料球附加到顶部形成的连接垫来形成。可重复此步骤以形成多个裸片的堆叠式裸片封装。在此说明书中在单独实施例的背景中描述的某些特征还可以组合形式实施于单个实施例中。相反地,在单个实施例的背景中描述的各种特征也可分开地或以任何适合子组合形式实施于多个实施例中。而且,尽管上文可将特征描述为以某些组合形式起作用且甚至最初主张如此,但来自一所主张组合的一个或一个以上特征在一些情况下可从所述组合去除,且所述所主张组合可针对一子组合或一子组合的变化形式。
类似地,尽管在图式中以特定次序对操作进行描绘,但不应将此理解为需要以所示特定次序或顺序次序执行此类操作,或执行所有所图解说明的操作以实现期望结果。在某些情况下,多任务及并行处理可是有利的。而且,不应将在上文所述的实施例中各种系统组件的分离理解为在所有实施例中均需要此分离,且应理解,通常可将所述的程序组件及系统集成在一起于单个软件产品中或封装成多个软件产品。
本文已描述若干实施方案。然而,应理解,可进行各种修改。例如,可组合、删除、修改一个或一个以上工艺的步骤,或对其进行补充以形成其它工艺。作为又一实例,图中所描绘的工艺步骤不需要所示的特定次序来实现期望结果。另外,可提供其它步骤,或可从所述工艺消除某些步骤,且可向所述工艺添加或从所述工艺去除其它材料。因此,其它实施方案也在所附权利要求书范围内。

Claims (24)

1、一种集成电路晶片,其包括:
第一侧及第二侧;
涂覆材料,其形成于所述第一侧上;
沟槽,其在划线区处形成于所述晶片中,所述沟槽从所述第一侧延伸到所述第二侧且填充有所述涂覆材料;
若干接合垫,其形成于所述第一侧上且分布于所述沟槽的相对侧上;及
若干接合线,其连接到所述接合垫,所述接合线延伸穿过所述沟槽且至少部分地暴露于所述第一或第二侧上。
2、如权利要求1所述的晶片,其中所述涂覆材料是有机涂覆材料。
3、如权利要求1所述的晶片,其进一步包括:
形成于所述第二侧上的介电层。
4、如权利要求1所述的晶片,其进一步包括:
若干垫位点,其安置于所述第一或第二侧上以用于与已暴露的接合线连接。
5、如权利要求4所述的晶片,其中所述垫位点通过形成于所述第一或第二侧上的再分布层中的金属迹线连接到已暴露的接合线。
6、如权利要求4所述的晶片,其中所述垫位点连接到焊料球。
7、如权利要求1所述的晶片,其中所述接合线是经涂覆或绝缘的。
8、一种集成电路装置,其包括:
衬底,其具有第一侧和第二侧;
涂覆材料,其形成于所述衬底的所述第一侧及边缘上,所述涂覆材料沿所述边缘从所述第一侧延伸到所述第二侧;
若干接合垫,其形成于所述第一侧上;及
若干接合线,其连接到所述接合垫,所述接合线延伸穿过形成于所述边缘上的所述涂覆材料,所述接合线至少部分地暴露于所述第一及第二侧上;及
集成电路,其安置于所述第一侧上且电连接到所述接合垫。
9、如权利要求8所述的装置,其中所述涂覆材料是有机涂覆材料。
10、如权利要求8所述的装置,其进一步包括:
形成于所述第二侧上的介电层。
11、如权利要求8所述的装置,其进一步包括:
若干垫位点,其安置于所述第一或第二侧上以用于与已暴露的接合线连接。
12、如权利要求11所述的装置,其中所述垫位点通过形成于所述第一或第二侧上的再分布层中的金属迹线连接到所述已暴露的接合线。
13、如权利要求11所述的装置,其中所述垫位点连接到焊料球。
14、如权利要求8所述的装置,其中所述接合线是经涂覆或绝缘的。
15、一种制造晶片级集成电路封装的方法,其包括:
在集成电路晶片的划线区处形成沟槽区,所述晶片具有第一侧及第二侧,其中将若干线接合垫安置于所述第一侧上及所述划线区的相对侧上;
用光致抗蚀剂涂覆所述第一侧;
曝光并显影所述沟槽区中的所述光致抗蚀剂;
在所述第一侧上沉积金属层;
从所述晶片剥离包含所述光致抗蚀剂上的所述金属层的所述光致抗蚀剂,所述剥离留下所述沟槽区中的所述金属层;
将接合线从所述线接合垫连接到所述沟槽区的基底;
用有机材料涂覆所述第一侧;及
图案化所述有机涂层以至少部分地暴露所述第一侧上的所述接合线。
16、如权利要求15所述的方法,其进一步包括:
图案化所述晶片以至少部分地暴露所述第二侧上的所述接合线。
17、如权利要求15所述的方法,其中使用锯割或蚀刻形成所述沟槽区。
18、如权利要求15所述的方法,其中所述沟槽区的深度在安置于所述第一侧上的最低电路元件以下至少约2微米。
19、如权利要求15所述的方法,其中使用真空沉积技术沉积所述金属层。
20、如权利要求15所述的方法,其中所述有机涂层是选自由以下构成的有机涂层群组中的一者:环氧树脂、环氧树脂模制化合物、聚酰亚胺及苯并环丁烯(BCB)。
21、如权利要求15所述的方法,其中所述接合线由选自由以下构成的金属群组中的金属制成:铜、铝、钨、氮化钛、硅化物、硅化钛、硅化钴、硅化镍及金。
22、如权利要求15所述的方法,其中所述接合线是经涂覆或绝缘的。
23、如权利要求15所述的方法,其进一步包括:
暴露所述第一侧上的有源电路区域。
24、如权利要求23所述的方法,其进一步包括:
在所述划线区处锯割所述晶片以形成经单个化的封装。
CN200910126015A 2008-02-28 2009-02-27 具有顶部及底部侧电连接的晶片级集成电路封装 Pending CN101521187A (zh)

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