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Cultured Stone® Installation Instructions.

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Boral stone ProDUCts llC<br />

Build something great <br />

<strong>Cultured</strong> Stone ®<br />

manufacturer’s installation instructions<br />

<strong>Cultured</strong> Stone ® and <strong>Cultured</strong> Brick ® Product <strong>Installation</strong> <strong>Instructions</strong> are available separately<br />

from your Dealer and can also be found at www.culturedstone.com<br />

Building code requirements vary from area to area. Check with local authorities for building code requirements in your area.<br />

Carefully read all <strong>Installation</strong> <strong>Instructions</strong> before proceeding with your <strong>Cultured</strong> Stone ® products application. Observe safety<br />

precautions. <strong>Cultured</strong> Stone ® products are covered by a 50-Year Limited Warranty when installed in accordance with the<br />

manufacturer’s <strong>Installation</strong> <strong>Instructions</strong>. See complete warranty on our website at www.culturedstone.com.<br />

Estimating thE stonE REquiREd<br />

Determine the amount of <strong>Cultured</strong> Stone ® products needed<br />

by measuring the area to be covered. Measure the length<br />

times the height to arrive at the gross square footage of<br />

flat stone needed. Subtract square footage for window,<br />

door and other openings. Measure the linear feet of outside<br />

corners to determine the amount of corner pieces needed.<br />

One linear foot of corner pieces covers approximately 3 ⁄4<br />

of a square foot of flat area. Subtract the flat area covered<br />

by the linear feet of corner pieces from the square footage<br />

of flat stone required. You may wish to obtain some extra<br />

stone to allow for cutting and trimming. In addition, be<br />

sure to verify whether the texture chosen is sold based<br />

on coverage with a 1 ⁄2" mortar joint or tight-fitted. Most<br />

texture coverages are listed for a 1 ⁄2" joint, the exceptions<br />

being Drystack Ledgestone, European Castle Stone, Pro-<br />

Fit ® Ledgestone and Pro-Fit ® Alpine Ledgestone. If you are<br />

installing a texture, which states coverage is for 1 ⁄2" mortar<br />

joint, in a tightfit application, increase stone by 10-22%.<br />

Formula:<br />

Length x Height = Wall Area<br />

Window Width x Window Height = Window Area<br />

Lineal Feet of Corners Required x .75 = Wall Area<br />

Covered by Corners<br />

Wall Area – Window Area – Wall Area Covered by<br />

Corners = Square Ft. Flats Required<br />

tools REquiREd<br />

Choose the tools required for your installation—see page 7<br />

for illustrations and appropriate use.<br />

• Safety Glasses and other personal protective equipment<br />

• Staple Gun or Hammer • Wheelbarrow & Hoe • Hock<br />

& Trowel • Mason’s Trowel • Margin Trowel • Masonry,<br />

Circular, Table, Wet Saw or Grinder with Carborundum or<br />

Diamond Blade • Wide-Mouth Nippers or Hatchet • Dust<br />

Mask (1) • Level • Metal Jointing Tool or Wood Stick • Grout<br />

Bag • Whisk Broom<br />

1<br />

sundRy matERial REquiREmEnts<br />

A. Mortar Components<br />

1. Premixed: Type N or Type S mortar, meeting<br />

ASTM C 270<br />

a. Mortar mixed as per Table #2 on page #3<br />

b. Mortar color: iron oxide color meeting ASTM<br />

C 979 (if desired)<br />

c. Water: Potable water meeting ASTM<br />

C 1602/1602M<br />

2. Premixed, Polymer Modified meeting ANSI 118.4<br />

and compatible with Adhered Lightweight Concrete<br />

Masonry Veneer.<br />

a. Mortar mixed: Strictly per mortar manufacturer’s<br />

instructions to insure compliance with ANSI 118.4<br />

b. Water (when required): Potable water meeting<br />

ASTM C 1602/1602M<br />

c. Mortar color: iron oxide color meeting ASTM<br />

C 979(if desired)<br />

3. Polymer Modifiers/Bonding Agents<br />

a. Polymer modifiers and/or bonding agents must<br />

comply with ASTM C 270, ASTM C 1059, ASTM<br />

C 1384 or CSA A179<br />

b. Polymer modifiers and/or bonding agents must be<br />

used in strict accordance with the manufacturers’s<br />

instructions for Adhered Lightweight Concrete<br />

Masonry Veneer and must satisfy the sheer bond<br />

requirements of ANSI 118.4<br />

c. Polymer bonding agents must accommodate<br />

rewetting to avoid potential bond compromise<br />

B. Water Resistive Barrier<br />

Depending on local building code requirements, barrier<br />

shall meet the requirements of ICC Acceptance Criteria 38<br />

“Acceptance Criteria for Water Resistive Barriers.”<br />

Note: Water-resistive barrier must be used on all<br />

exterior and interior mortar applications. Waterresistive<br />

barrier is not required for application over<br />

masonry or concrete.


C. Flashing<br />

1. To maintain the weather-resistance of the exterior<br />

wall on which stone products are installed, corrosionresistant<br />

flashing, weep screed and a means of<br />

drainage shall be installed at all penetrations and<br />

terminations of the stone cladding. Flashing type and<br />

locations shall be in accordance with the requirements<br />

of the applicable building code.<br />

2. For additional recommendations regarding flashing,<br />

refer to the following trade associations, standards,<br />

organizations and resources:<br />

a. ASTM E 2112<br />

b. Asphalt Roofing Manufacturers Association (ARMA)<br />

c. Brick Institute of America (BIA)<br />

d. The American Plywood Association (APA)<br />

e. Local building department<br />

f. Architect or engineer<br />

g. Masonry Veneer Manufacturers Association (MVMA)<br />

installation guide for adhered concrete masonry<br />

veneer, available at www.masonryveneer.org<br />

D. Metal Lath<br />

1. Minimum 2.5-lb. galvanized self-furring expanded<br />

metal lath (diamond mesh) meeting the requirements<br />

of ASTM C 847, or min. 18-gauge galvanized selffurring<br />

woven wire mesh meeting the requirements of<br />

ASTM C 1032.<br />

2. For metal buildings and open stud construction—<br />

minimum 3.4-lb. 3⁄8" rib, paper-backed, expanded<br />

galvanized metal lath.<br />

3. Or other code accepted mesh or lath.<br />

E. Fasteners<br />

1. Galvanized nails, staples, concrete nails.<br />

2. Corrosion-resistant, self-drilling, self-tapping pancakehead<br />

screw with 7⁄16" head, of 11⁄4" length or suitable to<br />

obtain 3⁄8" penetration beyond inside surface of metal.<br />

(Used for installing to metal surfaces such as metal<br />

studs or metal building siding.)<br />

F. Masonry Sealer<br />

1. Silane-based breather-type sealer (if required).<br />

See “Sealers” in General Information section (page 6).<br />

suRfacE PREPaRation foR moRtaR installations<br />

Using Table 1, determine the correct surface preparation for<br />

your installation<br />

Rigid Backwal l<br />

Two (2) Layers of<br />

Water-Resistive<br />

Barrier<br />

Metal Lath<br />

Scratch Coat/Mortar<br />

®<br />

<strong>Cultured</strong> Stone<br />

Product<br />

Open Studs<br />

Two (2) Layers of<br />

Water-Resistive<br />

Barrier (Paper-<br />

Backed Metal Lath)<br />

Metal Lath<br />

Scratch Coat<br />

Mortar<br />

Figure 1 1<br />

Figure 2 2<br />

Metal Building<br />

Concrete or<br />

Two (2) Layers of<br />

Masonry Surface<br />

Water-Resistive<br />

Barrier (Paper-<br />

Backed Metal Lath)<br />

Metal Lath<br />

Scratch Coat<br />

Mortar Mortar<br />

<strong>Cultured</strong> Stone ®<br />

Product<br />

®<br />

<strong>Cultured</strong> Stone<br />

Product<br />

<strong>Cultured</strong> Stone ®<br />

Product<br />

Figure 3 Figure 4<br />

Figure 3<br />

Figure 4<br />

2<br />

WALL SURFACE<br />

Rigid Backwall<br />

Wallboard<br />

Plywood<br />

Paneling<br />

OSB<br />

Concrete Board<br />

Polystyrene Insulation<br />

Board<br />

installed over a Rigid<br />

Backwall<br />

Clean & Untreated<br />

Concrete<br />

Masonry<br />

Stucco*<br />

Dirty, Painted or Sealed<br />

Concrete, Masonry or<br />

Stucco<br />

Metal Buildings<br />

Insulation Board or<br />

Open Studs<br />

Polystyrene Foam Board<br />

Please see <strong>Installation</strong> Over<br />

Thick Foam note page 7<br />

Table 1<br />

INTERIOR & EXTERIOR<br />

PREPARATION REQUIRED<br />

Cover sheathing with a two (2) layers of breather-type water<br />

resistive barrier, lap joints minimum 6" at vertical joints and<br />

minimum 2" at horizontal joints in shingle fashion. Then, in<br />

accordance with local building code, lap and install lath or<br />

mesh using galvanized nails or staples 6" on center vertically,<br />

penetrating studs a minimum of 1". Continuously wrap water<br />

resistive barrier and metal lath a minimum of 16" to next<br />

framing member around all outside and inside corners (Fig.<br />

1). Apply 3 ⁄8" to 3 ⁄4" scratch coat.<br />

Examine newly poured concrete closely to ensure that its<br />

finished surface contains no release agents (form oil). If it<br />

does contain form oil, etch surface with muriatic acid, rinse<br />

thoroughly and/or score with a wire brush, beadblast or<br />

sandblast (Fig. 3). No further preparation needed.<br />

Sandblast, beadblast or waterblast to original surface (remove<br />

sandblasting dust by washing) or securely attach lath.<br />

Install primary water resistive barrier.<br />

Lap and install 3.4-lb. 3 ⁄8" rib, paper-backed, expanded metal<br />

lath to metal cladding supports of 20 ga. to 12 ga. using<br />

corrosion-resistant, self-drilling, self-tapping pancake-head<br />

screw with 7 ⁄16" head, of 1 1 ⁄4" length or suitable to obtain 3 ⁄8"<br />

penetration beyond inside surface metal. Screws are to be<br />

installed on center equal to 1 screw/sq. ft. and shall not<br />

exceed 6" on center in one direction. Apply 1 ⁄2" to 3 ⁄4" scratch<br />

coat and allow to dry 48 hours (Fig. 4).<br />

Install primary water resistive barrier. Lap and install 3.4-lb.<br />

3 ⁄8" rib, paper-backed, expanded metal lath to studs using<br />

nails which penetrate a minimum of 1" at 4" on center. Apply<br />

1 ⁄2" to 3 ⁄4" scratch coat and allow to dry 48 hours (Fig. 2).<br />

*Stucco cement plaster meeting requirements of ASTM C926, or other building code<br />

approved stucco. EIFS systems are not an approved backing for <strong>Cultured</strong> Stone ® .<br />

WatER REsistivE BaRRiER (WRB)<br />

When installing manufactured stone veneer, in an exterior<br />

application requiring a WRB, two separate layers of<br />

WRB shall be used. Each layer of WRB should meet the<br />

requirements for Water Resistive Barrier (Grade D) as defined<br />

by ICC Acceptance Criteria AC-38, or ASTM E 2556/E<br />

2556M. <strong>Installation</strong> of the WRB should follow instructions<br />

provided by specific manufacturer. When installing<br />

manufactured stone veneer in an interior application, a<br />

single layer of WRB is recommended.<br />

WatERtaBlE/sill installations<br />

Watertables/sills provide a transition piece between a stone<br />

wainscot and other exterior finishes and for water runoff.<br />

They can also be used as a windowsill. Install using<br />

galvanized metal support brackets (Simpson Strong Tie<br />

A-21 or other galvanized right angle bracket with holding<br />

capacity minimum 5 lbs./LF) fastened with galvanized<br />

nails or screws penetrating studs 1" at a minimum of 16"<br />

on center. Two brackets per sill is preferred if blocking<br />

is present. Use construction adhesive to bond stone<br />

at bracket locations. Caulk and flash as required at<br />

Watertable/Sill locations using an approved corrosionresistive<br />

flashing that extends to the surface of exterior wall<br />

finish and is installed to prevent water from re-entering the<br />

exterior wall envelope.


Windowsill Windowsill Cross Section Cross Section<br />

Caulk/Flashing Caulk/Flashing<br />

as Required* as Required*<br />

Galvanized Galvanized Wood Wood<br />

Screw Screw<br />

Watertable/Sill Watertable/Sill Stone Stone<br />

Construction Construction<br />

Adhesive (Bracket Adhesive (Bracket<br />

Locations Locations Only) Only)<br />

Galvanized Galvanized Metal Metal<br />

Bracket, Holding Bracket, Holding<br />

Capacity 5 Capacity Lbs/LF 5 Lbs/LF<br />

Mortar Setting Bed<br />

Lath<br />

<strong>Cultured</strong> Stone ®<br />

Mortar Setting Bed<br />

Lath<br />

<strong>Cultured</strong> Stone<br />

Product<br />

Water-Resistive<br />

Barrier<br />

®<br />

Product<br />

Water-Resistive<br />

Barrier<br />

* Failure to properly caulk/flash as described in these installation directions may<br />

result in water damage to the structure.<br />

installing stonE at gRound lEvEl<br />

Keep the finished edge of the <strong>Cultured</strong> Stone ® product a<br />

minimum of 4" above grade if earth or 2" above pavement.<br />

Use a 2" x 4" leveling strip (straightedge) or weep screed/<br />

flashing. Framed (wood or metal) applications are required<br />

by code in many jurisdictions to have weep screed or a<br />

weeped casing bead, at the base of the wall or foundation<br />

transition. This will:<br />

• Provide drainage as required by applicable building code.<br />

• Avoid possible staining of the stone by soils containing<br />

alkali or other minerals.<br />

PREPaRE youR WoRk aREa<br />

Spread <strong>Cultured</strong> Stone ® wall veneer out at the job site<br />

so you have a good variety of sizes, shapes and colors<br />

to choose from. Plan for some variety and contrast in<br />

the overall design. Use small stones next to large ones,<br />

heavy-textured pieces next to smooth, thick stones next<br />

to thinner ones. Mixing <strong>Cultured</strong> Stone ® wall veneer from<br />

different boxes during application will allow you to achieve a<br />

desirable balance of stones on your finished project.<br />

moRtaR<br />

NOTE: Weather Conditions<br />

If stone is being applied in hot or dry weather, the back of<br />

each piece should be moistened with a fine spray of water<br />

or a wet brush to adequately prevent excessive absorption<br />

of moisture from the mortar. If being installed over concrete,<br />

masonry or scratch coat substrate, the substrate surface<br />

area should also be dampened before applying mortar.<br />

Surfaces should appear damp but free of surface water.<br />

Applications should be protected from temperatures below<br />

40°F as mortar will not cure properly under such conditions.<br />

Do not use antifreeze compounds to lower the freezing point<br />

of mortar. See International Building Code Section 2104.3 for<br />

cold weather construction requirements.<br />

A. Mixing Mortar/Grout<br />

Using Premixed Type N or Type S mortar or components<br />

from Table 2, mix to a firm, moist consistency. Mortar that<br />

is too dry and crumbly will not provide proper bond. Mortar<br />

that is too wet will be weak and messy.<br />

Interior Finish per<br />

Schedule<br />

2 x 4 Stud Wall<br />

(Insulated)<br />

Sheathing<br />

Water-Resistive<br />

Barrier<br />

Exterior Finish per<br />

Schedule<br />

Caulk/Flashing<br />

as Required*<br />

Watertable/Sill Stone<br />

Galvanized Metal<br />

Bracket, Holding<br />

Capacity 5 Lbs/LF<br />

Lath<br />

Mortar Setting Bed<br />

<strong>Cultured</strong> Stone ®<br />

Wainscot Cross Section<br />

Interior Finish per<br />

Schedule<br />

2 x 4 Stud Wall<br />

(Insulated)<br />

Sheathing<br />

Water-Resistive<br />

Barrier<br />

Exterior Finish per<br />

Schedule<br />

Caulk/Flashing<br />

as Required*<br />

Construction<br />

Adhesive (Bracket<br />

Locations Only)<br />

Watertable/Sill Stone<br />

Galvanized Metal<br />

Bracket, Holding<br />

Capacity 5 Lbs/LF<br />

Galvanized Wood<br />

Screw<br />

Lath<br />

Mortar Setting Bed<br />

<strong>Cultured</strong> Stone<br />

Product<br />

®<br />

Wainscot Cross Section<br />

Table 2 – Proportions for Mortar<br />

Parts By Volume<br />

Portland Cement<br />

Mortar<br />

Masonry Masonry Hydrated Lime<br />

or Blended<br />

Aggregate<br />

type<br />

Cement Type N Cement Type S or Lime Putty<br />

Cement<br />

N 1 I 4<br />

Construction<br />

Adhesive (Bracket<br />

Locations Only)<br />

Galvanized Wood<br />

Screw<br />

Product<br />

1 ⁄2 to 6<br />

N I 21 ⁄4 to 3<br />

S I 21 ⁄4 to 3<br />

B. Mortar Color<br />

Tinting mortar complements the color of the stone being<br />

installed. Example: Use tan mortar with earth-tone stones.<br />

This will greatly enhance the appearance of the finished<br />

installation. Regular mortars can be tinted to complement<br />

your <strong>Cultured</strong> Stone ® product using iron oxide pigments<br />

available from your dealer.<br />

C. Applying Mortar to Prepared Surface Area<br />

Using a plasterer’s or mason’s trowel (Fig. 5 and 6), apply<br />

mortar 1⁄2" to 3⁄4" thick to prepared surface area. Do not<br />

spread more than a workable area (5 to 10 sq. ft.) so that<br />

mortar will not “set up” before stone is applied.<br />

3<br />

Figure 5<br />

Scratch Coat<br />

Mortar<br />

Apply mortar using a<br />

plasterer’s trowel.<br />

Mortar<br />

Figure 6<br />

Apply mortar using a<br />

mason’s trowel.<br />

aPPlying cultuREd stonE ® PRoducts<br />

See page 4 for additional instructions concerning Pro-Fit ®<br />

Ledge-stone, Pro-Fit ® Alpine Ledgestone and European<br />

Castle Stone.<br />

A. Starting Point<br />

Apply mortar and stone working from the bottom up,<br />

or most stones can also be applied from the top down.<br />

Working from the top down may help avoid splashing<br />

previously applied stone with dripping mortar. Ledgestone<br />

types should be installed from the bottom up.<br />

B. Joint Width<br />

In order to obtain the most natural look, joints should be as<br />

narrow as possible. The average should not exceed 1⁄2" in<br />

width. An attractive look can also be achieved by fitting<br />

stones tightly together if desired. If using tight fit/drystack<br />

method, it is important to make sure scratch coat/backing<br />

has been covered completely by the setting bed of mortar.<br />

This will conceal the scratch coat/backing and prevent<br />

pockets from forming behind stones that could trap water.<br />

C. Setting the Stones<br />

Press each stone into the mortar setting bed firmly enough<br />

to squeeze some mortar out around the stone’s edges. Apply<br />

pressure to the stone to ensure a good bond. Ensure<br />

complete coverage between the mortar bed and<br />

back surface of the stone. Mortar may also be applied<br />

to the entire back of the stone (Fig. 7). When stone is<br />

installed correctly, lath will not be visible. The mortar setting<br />

bed shall be between 3 ⁄8” minimum and 1 ⁄8” maximum.<br />

Care must be taken to avoid smearing Figure 7<br />

mortar on surface of stone. Accidental<br />

smears or mortar droppings should be<br />

removed using a whisk broom only<br />

after mortar has become crumbly.<br />

Mortar applied to the<br />

entire back<br />

of the stone.


D. Install Corner Pieces First Figure 8<br />

If your application requires corner<br />

pieces, apply these first. Notice<br />

that the corner pieces have a long<br />

and a short leg. Alternate these in<br />

opposite directions (Fig. 8).<br />

Apply corners—<br />

alternating long<br />

and short legs<br />

in the opposite<br />

directions.<br />

E. Install Flat Pieces Figure 9<br />

Apply flat pieces.<br />

After the corner pieces are in place,<br />

flat pieces are applied working toward<br />

the wall center (Fig. 9).<br />

F. Keep Your Mortar Joints<br />

Consistent<br />

Place the individual stones<br />

close together, creating<br />

uniform joints between them.<br />

Cut and trim as required to<br />

achieve consistent width in the<br />

mortar joints. Then trim and fit<br />

Figure 10<br />

Position large pieces<br />

first, then trim and fit<br />

in smaller pieces.<br />

small pieces into any remaining voids (Fig. 10).<br />

G. Cutting and Trimming<br />

Stones can be cut and shaped for fit. Use wide-mouth<br />

nippers or a hatchet (Fig. 11 and 12). (Refer to page 7–<br />

Tools Required.) Some broken stones may be found in<br />

the box. These also may be used in filling gaps between<br />

large stones. For best finished appearance, coat cut or<br />

broken edges with mortar. If possible, position cut edges<br />

up when they are above eye level, down when below eye<br />

level. SAFETY GLASSES AND A DUST MASK (1) SHOULD<br />

ALWAYS BE WORN WHEN CUTTING ANY CULTURED<br />

STONE ® PRODUCTS.<br />

Figure 11<br />

Trim with widemouth<br />

nippers.<br />

Figure 12<br />

Trim with<br />

a hatchet.<br />

NOTES:<br />

Level and Plumb Joint Lines<br />

When applying Cobblefield ® manufactured stone veneer,<br />

European Castle Stone, Limestone, Rockface, Coral or<br />

Ledgestone, endeavor to maintain level and plumb joint<br />

lines. Also, long rectangular pieces will look most natural if<br />

applied horizontally.<br />

River Rock and Stream Stone<br />

When applying River Rock or Stream Stone, plan the<br />

placement of stones to minimize trimming and cutting to<br />

maintain the natural look of the rounded shapes.<br />

Ledgestone Types<br />

When applying ledgestone types, keep joints as small as<br />

possible to maintain a natural look, and install from the<br />

bottom up. Strike joints deeply, being careful not to expose<br />

the back edge of stones or scratch coat/backing. See page<br />

4 for additional instructions regarding Pro-Fit ® Ledgestone,<br />

Pro-Fit ® Alpine Ledgestone and European Castle Stone.<br />

4<br />

tyPical installations:<br />

Wood Frame:<br />

In sequence: (1) sheathing, (2) two layers of water resistive barrier,<br />

(3) galvanized metal lath, (4) mortar/scratch coat/setting bed<br />

(5) <strong>Cultured</strong> Stone ® manufactured stone veneer, (6) mortar joint.<br />

Rigid Foam Insulation:<br />

In sequence: (1) rigid foam insulation, (2) two layers of water resistive<br />

barrier, (3) galvanized metal lath, (4) scratch coat, (5) mortar setting bed,<br />

(6) <strong>Cultured</strong> Stone ® manufactured stone veneer, (7) mortar joint.<br />

Masonry or Concrete:<br />

In sequence: (1) mortar applied directly to untreated, unpainted masonry,<br />

concrete or stucco, (2) <strong>Cultured</strong> Stone ® manufactured stone veneer,<br />

(3) mortar joint.<br />

Corner Preparation:<br />

1<br />

1<br />

1<br />

2<br />

2<br />

3<br />

2<br />

3<br />

4<br />

1<br />

4<br />

5<br />

2<br />

Water resistive barrier and lath must continuously wrap a minimum of<br />

16” at outside and inside corners and fasten at a framing member. Lap<br />

water resistive barrier a minimum of 4” at vertical and 2” at horizontal<br />

lap joints. Lap lath a minimum of 1” at vertical and horizontal seams.<br />

(1) wall substrate, (2) two layers of water resistive barrier, (3) metal lath.<br />

3<br />

6<br />

3<br />

5<br />

7<br />

6


gRouting and finishing Joints<br />

A. Grouting Joints<br />

Figure 13<br />

If additional mortar is required, Grout joints.<br />

use a grout bag to fill in joints (Fig.<br />

13). Care must be taken to avoid<br />

smearing mortar on surface of stone. Accidental smears or<br />

mortar droppings should be removed only after mortar has<br />

become crumbly using a whisk broom or dry bristle brush.<br />

Never use a wet brush or wire brush.<br />

B. Finishing Joints<br />

Figure 14<br />

Finishing the job.<br />

When the mortar joints have become<br />

firm or “thumb-print” dry (setting time<br />

will vary depending on wall surface<br />

and climatic conditions), they should<br />

be pointed up with a wood stick or<br />

metal jointing tool. Rake out excess<br />

mortar, compact and seal edges around stones (Fig. 14).<br />

Careful attention to proper and even jointing will result in a<br />

professional looking finish.<br />

C. Cleaning Finished Job<br />

At the end of the work day, or when mortar is sufficiently<br />

set up, the finished job should be broomed or brushed to<br />

remove loose mortar and to clean the face of the stone. A<br />

wet brush or sponge should never be used to treat the<br />

mortar joints as this will cause staining that will be difficult,<br />

or impossible, to remove. Do not use acid or acid-based<br />

products.<br />

additional instRuctions foR PRo-fit ®<br />

lEdgEstonE, PRo-fit ® alPinE lEdgEstonE<br />

and EuRoPEan castlE stonE<br />

Fit the Joints Tightly<br />

Install all these products with tight-fitted joints. Generally,<br />

components should be placed butting each other and<br />

aligned for level and plumb. When installing, the backs of all<br />

these components must be wet. They should be noticeably<br />

damp, but free from surface water. Mortar must be tinted<br />

to match the color of the stone you are installing to help<br />

conceal the joint lines.<br />

A. Starting Point<br />

Products are applied starting from the bottom and<br />

working up. Start each ProFit ® Ledgestone course level<br />

and continue horizontally completing each course before<br />

starting the next. European Castle Stone is done in a similar<br />

sequence to achieve a random ashlar pattern. If required,<br />

cut the appropriate size component to fit at the end or top<br />

of the finish area (Fig. 18). Frequently check the installation<br />

for level and alignment.<br />

B. Install Corner Pieces First<br />

If your application requires corner pieces, start by installing<br />

a corner piece first, followed by the adjoining flat pieces.<br />

Notice that the corner pieces have a long and short leg.<br />

Alternate these in opposite directions.<br />

C. Setting the Stones<br />

Press each stone into the mortar setting bed firmly enough<br />

to squeeze some mortar out around the mortar groove<br />

at the back edge of component. Apply pressure to the<br />

component to ensure a good bond. Ensure complete<br />

coverage between the mortar bed and back surface<br />

5<br />

of stone. Mortar may also be applied to the entire back of<br />

the stone. Check for level and plumb.<br />

D. Install Flat Pieces<br />

Figure 15<br />

Strike off extruded mortar<br />

from edge before placing<br />

next component. (ProFit ®<br />

Ledgestone shown)<br />

After the first corner<br />

piece is in place, the<br />

adjoining flat pieces<br />

of each course or<br />

pattern are applied.<br />

Using a trowel, strike<br />

off the excess mortar<br />

around the edges of<br />

the component prior<br />

to placing the next component. This will allow the next<br />

adjacent component to fit tightly (see Fig. 15). Choose<br />

the correct length component to ensure that vertical<br />

joints do not line up.<br />

E. Cutting and Trimming<br />

Vertical or horizontal cuts can be made using a table saw,<br />

circular saw or small grinder equipped with a dry cutting<br />

diamond or carborundum blade.<br />

CUTTING SHOULD BE DONE OUTSIDE AS SOME<br />

DUST WILL OCCUR. SAFETY GLASSES AND A DUST<br />

MASK (1) SHOULD ALWAYS BE WORN WHEN CUTTING<br />

ANY CULTURED STONE ® PRODUCTS. Stones can also<br />

be cut and shaped using wide-mouth nippers or a hatchet.<br />

Additional Information on Cutting and Fitting<br />

Finished Edges—Place finished edges at exposed areas.<br />

Cut Edges—Place cut edges within courses.<br />

Finishing Joints<br />

The design simplicity of Pro-Fit ® Ledgestone, Pro-Fit ® Alpine<br />

Ledgestone and European Castle Stone allows for easy<br />

installation of components and provides a finished, tightfit<br />

joint between the stones. This reduces the time required for<br />

cutting, grouting and jointing.<br />

Surface Cleaning<br />

Care must be taken to avoid smearing mortar on the<br />

surface of components. Accidental smears or mortar<br />

droppings should be removed with a whisk broom or dry<br />

bristle brush only after mortar has become crumbly. Do<br />

not use a wet brush, sponge or a wire brush. Do not<br />

use acid or acid-based products, power-washing,<br />

sandblasting or wire-brush cleaning.<br />

additional instRuctions foR installing cast-fit ®<br />

The Cast-Fit ® product has been designed for the best<br />

appearance and performance when installed with a 3/8”<br />

mortar joint. Starting with a level line for your first course,<br />

maintain level and plumb courses as you proceed up<br />

the wall. Starting with thicker stones to set face plane,<br />

use mortar setting bed thickness to even face plane of<br />

thinner stones and accommodate variations in substrate<br />

surface. Application of a uniform and true scratch coat will<br />

also accommodate variations in the substrate surface. It<br />

is recommended that 3/8” dowel pins or shims be used<br />

to maintain a uniform head and bed joint space during<br />

installation. The mortar joint should be tooled to a concave<br />

shape, just below the surface of the stone. To obtain the


coverage stated on packaging and literature this mortar<br />

joint spacing must be maintained. If you choose to install<br />

Cast-Fit ® in a tight-fit or mortar-less joint application<br />

you must achieve complete mortar setting bed<br />

coverage and full perimeter squeeze out. To achieve<br />

this, with stones of this size, it may be necessary to<br />

use a mortar application method in which mortar is<br />

toweled onto the scratch coat and back buttered on<br />

the stone.<br />

installing finishing touchEs<br />

Hearthstone <strong>Installation</strong> <strong>Instructions</strong><br />

Hearthstones are not recommended or warranted<br />

for exterior use or as a surface area subject to foot<br />

traffic. TERRA CRAFT ® Pavers are available from your<br />

dealer for use as a hearthstone or for patios and walkways.<br />

Consult surface preparation table 1 for requirements prior<br />

to installing Hearthstone.<br />

Figure 16<br />

A. Place Mortar<br />

Place mortar for<br />

Hearthstone installation.<br />

Place mortar 3⁄4” deep in 3-inch<br />

wide strips 1 inch apart on<br />

prepared surface (Fig. 16).<br />

B. Install Hearthstones<br />

Figure 17<br />

Place the first Hearthstone onto the<br />

Place<br />

mortar bed and level (Fig. 17). Place Hearthstone.<br />

adjacent Hearthstones, aligning and<br />

leveling with the first piece.<br />

If joints need additional mortar, fill<br />

joints using a grout bag. Tool and<br />

finish joints following previous instructions under “Grouting<br />

and Finishing Joints.” Ensure Hearthstones are set in a<br />

complete bed of mortar.<br />

C. Cutting and Trimming Hearthstones<br />

Hearthstones can be cut as required using a circular saw<br />

fitted with a carborundum or diamond blade or using a<br />

mason’s brick or tile saw. Place finished edges at exposed<br />

areas. SAFETY GLASSES AND A DUST MASK (1)<br />

SHOULD ALWAYS BE WORN WHEN CUTTING ANY<br />

CULTURED STONE ® PRODUCTS.<br />

NOTES: Hearthstone <strong>Installation</strong> UL Listed<br />

<strong>Cultured</strong> Stone ® manufactured stone veneer and hearth<br />

products are made from non-combustible materials. Mortar<br />

joints must not exceed 1 ⁄2” in width and the mortar must be<br />

even with the top of the hearth surface.<br />

Raised Hearth<br />

Do not cantilever or extend Hearthstones more than 1 ⁄2”<br />

beyond direct support. When grouting the extended portion<br />

of a cantilevered Hearthstone, bring the grout to the front<br />

edge. Push a long galvanized nail horizontally into the grout<br />

to add support, then cover the nail with mortar.<br />

Sealing Fireplaces/Hearths<br />

If desired, sealing the <strong>Cultured</strong> Stone ® facing or hearth of a<br />

fireplace installation will assist in the removal of smoke and<br />

soot stains should they occur. See “Sealers” in General<br />

Information section for more information (page 6).<br />

6<br />

<strong>Cultured</strong> Stone ® Electrical Box Stones<br />

<strong>Installation</strong> <strong>Instructions</strong><br />

NOTES: Electrical Box Stones <strong>Installation</strong><br />

Attach UL-listed extension box to prewired<br />

and mounted electrical box.<br />

Center Electrical Box Stone over the<br />

extension box. Level and plumb. Use<br />

removable shims if required.<br />

1 2<br />

3<br />

Apply mortar to back of Electrical Box Stone<br />

or prepared substrate.<br />

Complete placement of <strong>Cultured</strong> Stone ®<br />

veneer or other exterior material<br />

around Electrical Box Stone.<br />

• Electrical Box Stones must be installed in accordance<br />

with <strong>Cultured</strong> Stone ® <strong>Installation</strong> <strong>Instructions</strong>.<br />

• Extension box, light fixture or receptacle plate must be<br />

attached in accordance with manufacturer’s instructions<br />

and local building codes.<br />

Tuscan Lintel <strong>Installation</strong> <strong>Instructions</strong><br />

Method One<br />

On installations where the top of the opening provides no<br />

support for the bottom edge of the Tuscan Lintel: Install<br />

metal support brackets as per <strong>Cultured</strong> Stone ® <strong>Installation</strong><br />

<strong>Instructions</strong> for Watertables/Sills. Then install Lintel stones in a<br />

full setting bed of mortar in accordance with <strong>Cultured</strong> Stone ®<br />

<strong>Installation</strong> <strong>Instructions</strong>.<br />

Method Two<br />

On installations where the bottom edge of the Tuscan Lintel<br />

will be supported by a window or door frame’s molding or<br />

profile: Install lintel stones in a full setting bed of mortar in<br />

accordance with <strong>Cultured</strong> Stone ® <strong>Installation</strong> <strong>Instructions</strong>.<br />

Make sure you do not cause deflection to window with<br />

weight of Lintel. If there is any question, use method one.<br />

gEnERal infoRmation<br />

Cleaning<br />

Dirt, etc., may be removed by using a strong solution of<br />

granulated soap or detergent and water with a bristle<br />

brush. Do not use a wire brush as it will cause damage<br />

to the surface. Rinse immediately with fresh water. For<br />

help with serious cleaning problems, contact your local<br />

dealer. Do not attempt to clean using acid or acidcontaining<br />

products, power-washing, sandblasting<br />

or wire-brush cleaning.<br />

4


Enhanced Bond<br />

Pre-Blended Polymer modified mortars, bonding agents/<br />

enhancers may provide greater bond strength. Enhanced<br />

bond strength capability may be desired for: tight fit<br />

applications, tilt up construction or where code jurisdictions<br />

require higher bond strength. These products must be<br />

compatible with manufactured stone and used in strict<br />

accordance with manufacturer’s instructions. These<br />

products may also have specific requirements regarding:<br />

hot or cold weather, exposure to rain/water while curing or<br />

water used to dampen the stone units prior to installation.<br />

Salt and De-Icing Chemicals<br />

Because all concrete and masonry are vulnerable to<br />

damage by salt, <strong>Cultured</strong> Stone ® products are not<br />

warranted against damage incurred from salt or other<br />

chemicals used to remove snow or ice. Do not use de-icing<br />

chemicals on areas immediately adjacent to a <strong>Cultured</strong><br />

Stone ® manufactured stone veneer application.<br />

Scuffing<br />

Scuffing occurs on all natural stone. Occasionally some<br />

scuffing will occur on the surface of <strong>Cultured</strong> Stone ®<br />

products. This can enhance the natural appearance of your<br />

<strong>Cultured</strong> Stone ® manufactured stone veneer installation.<br />

Some scuff marks can be removed by cleaning as<br />

described above.<br />

Efflorescence<br />

Efflorescence is a water-soluble salt that is deposited on<br />

the surface of stucco, concrete, brick and other masonry<br />

products by the evaporation of water from the wall. On<br />

rare occasions efflorescence will occur on <strong>Cultured</strong> Stone ®<br />

products. To remove efflorescence, allow the stone to dry<br />

thoroughly, then scrub vigorously with a stiff bristle brush and<br />

clean water. Rinse thoroughly—do not use a wire brush. For<br />

more difficult efflorescence problems, scrub thoroughly with<br />

a solution of 1 part white household vinegar to 5 parts water.<br />

Rinse thoroughly. For unusually difficult cleaning problems,<br />

contact your local <strong>Cultured</strong> Stone ® dealer.<br />

Sealers<br />

Sealers are not necessary on <strong>Cultured</strong> Stone ® products.<br />

However, some customers use sealers to help prevent<br />

staining in applications prone to smoke, soot, dirt or water<br />

splashing. If you choose to use a sealer, make sure it is<br />

a silane-based, breathable sealer. Take note that sealers<br />

may darken the color of the stone. A sealer may also slow<br />

the natural movement of moisture out of the stone and<br />

increase the possibility of efflorescence and/or spalling. For<br />

information regarding actual performance or application of<br />

sealers, contact the manufacturer of the sealer directly.<br />

(1) CAUTION: Contains Crystalline Silica. Dusts from cutting or sawing may create<br />

possible cancer hazard. Dusts of this product may cause irritation of the nose,<br />

throat and respiratory tract. Avoid prolonged or repeated inhalation of dusts from<br />

this product.<br />

A properly fitted NIOSH approved N-95 series disposable particulate filtering<br />

facepiece respirator (formerly referred to as “dust masks”) should be used when<br />

mechanically altering this product (e.g., sawing, cutting, drilling or similar dust<br />

generating processes). Wear long-sleeved shirt, long pants, gloves and safety<br />

glasses with side shields when handling and installing material. Wash hands and<br />

face with soap and warm water immediately after handling this product.<br />

7<br />

Staple Gun/Hammer<br />

(Applying water-resistive barrier<br />

and/or metal lath)<br />

Mason’s Trowel<br />

(Applying mortar)<br />

Wheelbarrow and Hoe<br />

(Mixing mortar)<br />

Wide-Mouth Nippers/Hatchet<br />

(Trimming stone)<br />

tools Required<br />

Margin Trowel<br />

(Applying masonry adhesive)<br />

Masonry, Circular, Table, Wet Cut Saw or Grinder<br />

with Carborundum or Diamond Blade<br />

Metal Jointing Tool/Wood Stick<br />

(Finishing joints)<br />

Hock and Trowel<br />

Level<br />

Grout Bag<br />

Whisk Broom<br />

(Cleaning finished work)<br />

Dust Mask (1) Safety Glasses (1)<br />

Use of <strong>Cultured</strong> Stone ® Below Water Levels<br />

<strong>Cultured</strong> Stone ® veneer is a lightweight concrete material<br />

and will not deteriorate from exposure to fresh liquid water.<br />

The use of <strong>Cultured</strong> Stone ® veneer below water level, in<br />

which the water is chlorinated, treated with chemicals or dirty<br />

will likely cause discoloration as it would on any concrete,<br />

natural stone or other materials. Pool chemicals which<br />

contain acid, such as muriatic acid, may cause damage<br />

to <strong>Cultured</strong> Stone ® products, which would not be covered<br />

by the <strong>Cultured</strong> Stone ® 50 Year Limited Warranty. <strong>Cultured</strong><br />

Stone ® veneer, concrete and many natural stone materials<br />

are subject to potential damage from adverse freeze thaw<br />

conditions. For that reason, water should be drained below<br />

susceptible materials prior to freezing temperatures. Pressure<br />

and abrasion from constant fast flowing water may cause<br />

some surface deterioration as it would on other concrete<br />

materials. The surfaces of concrete and many other materials<br />

may be affected by exposure to extensive salt-water<br />

conditions. <strong>Cultured</strong> Stone ® veneer should not be considered<br />

a waterproof material.


incoRPoRatE good Building PRacticEs<br />

Building Code Requirements<br />

Building code requirements vary from area to area. Check<br />

with local authorities for building code requirements in<br />

your area. Carefully read all <strong>Installation</strong> <strong>Instructions</strong> before<br />

proceeding with your <strong>Cultured</strong> Stone ® manufactured stone<br />

veneer application.<br />

Exterior Applications<br />

Make sure that the application of <strong>Cultured</strong> Stone ® products<br />

and the structure they are being applied to incorporate<br />

good building practices. Rigid, corrosion-resistant flashing<br />

shall be installed at all wall penetrations. Flashing type and<br />

locations shall be in accordance with the requirements<br />

of the applicable building code. On exterior applications,<br />

the incorrect installation or absence of flashing, cant<br />

strips, gutters and downspouts may result in diversion of<br />

water run-off onto finished surface areas. Masonry and<br />

other building products subjected to these conditions<br />

may develop staining and, when combined with severe<br />

freeze-thaw conditions, may eventually cause damage.<br />

The application of <strong>Cultured</strong> Stone ® products under these<br />

conditions is not recommended.<br />

Rainscreen Statement<br />

Some building codes require a rainscreen behind cladding<br />

materials, including manufactured stone veneer. If you are<br />

installing manufactured stone/brick veneer in one of these<br />

jurisdictions, or are concerned about extreme weather<br />

conditions, it is recommended that you choose a rainscreen<br />

system that can achieve the following:<br />

• The system should create a space with a minimum depth<br />

of 3 /16” (10mm) and maximum depth of ¾” (19mm).<br />

• The materials should be corrosion and rot resistant.<br />

• Unless otherwise designed to manage moisture vapor, the<br />

system should be vapor open.<br />

• If rainscreen space is created with a material other than<br />

solid strapping/ furring attached directly to framing, the<br />

following must be considered. Lath fasteners must be<br />

capable of supporting the weight of the finished wall<br />

cladding system considering the unsupported/cantilevered<br />

portion of fastener that is equal to the thickness of the<br />

rainscreen materials.<br />

Overhead Application<br />

Overhead, horizontal or sloped applications are not included<br />

in our building code evaluation reports or acceptances.<br />

These applications often require special approval/<br />

inspections by local building code inspectors. Contact<br />

your architect or engineer for assistance designing these<br />

installations.<br />

<strong>Installation</strong> Over Thick Foam<br />

<strong>Installation</strong> over foam board thicker than 1 ⁄2” may require<br />

special fasteners. Consult your architect or engineer for<br />

assistance designing a thick foam installation.<br />

Capping Off the Exposed Top of Exterior Walls<br />

To achieve a finished architectural look on horizontal or<br />

sloping top areas of exterior walls, piers, retaining walls or<br />

8<br />

other surfaces, <strong>Cultured</strong> Stone ® Capstones or a pouredin-place<br />

concrete cap must be used to provide adequate<br />

run-off protection to the wall areas. Caps should extend<br />

approximately 1”–2” beyond the finished stone surface.<br />

<strong>Cultured</strong> Stone ® corner pieces, flat pieces, or<br />

hearthstones should not be used to cap walls.<br />

Retaining Walls. All retaining walls must be waterproofed<br />

at the fill side. Wall construction should incorporate proper<br />

use of granular backfill and provisions for good drainage.<br />

A continuous longitudinal drain along the back of the wall<br />

set in drain rock is recommended.<br />

Chimney Cap<br />

All chimney chases must be capped with a one-piece cap<br />

that extends 1”–2” beyond the finished stone surface to<br />

prevent water from entering the wall system. Chimney or<br />

chase construction should incorporate proper flashing.<br />

cultured stone ® 50-year limited Warranty<br />

<strong>Cultured</strong> Stone ® products are covered for a period of 50<br />

years from the date of purchase when used on a structure<br />

which conforms to local building codes and when installed<br />

in accordance with the manufacturer’s instructions. <strong>Cultured</strong><br />

Stone ® will repair or provide, free of charge, new materials<br />

to replace any determined to be defective pursuant to<br />

our express limited warranty. This warranty is limited to<br />

the original purchaser and may not be transferred to any<br />

subsequent owner.<br />

This warranty does not cover damage resulting from:<br />

• Settlement of the building or other wall movement<br />

• Contact with chemicals or paint<br />

• Discoloration due to airborne contaminants<br />

• Staining or oxidation<br />

Our warranty does not cover labor costs incurred in removal<br />

and replacement of defective products. For complete details<br />

of our <strong>Cultured</strong> Stone ® 50-year limited warranty please visit<br />

our website at www.culturedstone.com. Hearthstones are<br />

not warranted for use on the ground or as a surface area<br />

subject to foot traffic.<br />

codE comPliancE Evaluation and listings<br />

ICC-ES ESR-1364. Tested or listed by Underwriters<br />

Laboratories, Inc., HUD Materials Release<br />

No.1316, Texas Dept. of Insurance Product Evaluation<br />

EC-21.<br />

ICC-Evaluation<br />

Service ES ESR -1364<br />

Underwriters<br />

Laboratories<br />

✓ Recycled content<br />

Minimum of 54 percent recycled content on all<br />

<strong>Cultured</strong> <strong>Stone®</strong> veneer products.<br />

The GREENGUARD Indoor Air Quality Certified mark is a registered certification<br />

mark used under license through the GREENGUARD Envronmental Institute.


Build something great with Boral<br />

Roof tiles<br />

Roof Accessories<br />

Bricks<br />

Pavers<br />

Stone<br />

Explore the product range online<br />

www.boralna.com<br />

Pub. No. 62433-E. Printed in U.S.A. June 2012.<br />

©2012 Boral Stone Products LLC<br />

To learn more about <strong>Cultured</strong> Stone ® products<br />

visit www.culturedstone.com<br />

or call 1-800-255-1727

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