WO2022110288A1 - 一种用于塑胶制品制造用的干燥装置 - Google Patents
一种用于塑胶制品制造用的干燥装置 Download PDFInfo
- Publication number
- WO2022110288A1 WO2022110288A1 PCT/CN2020/134439 CN2020134439W WO2022110288A1 WO 2022110288 A1 WO2022110288 A1 WO 2022110288A1 CN 2020134439 W CN2020134439 W CN 2020134439W WO 2022110288 A1 WO2022110288 A1 WO 2022110288A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oven
- storage tank
- water storage
- plastic products
- drying device
- Prior art date
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 39
- 229920003023 plastic Polymers 0.000 title claims abstract description 39
- 238000001035 drying Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 24
- 239000011229 interlayer Substances 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 9
- 238000003780 insertion Methods 0.000 claims description 17
- 230000037431 insertion Effects 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000002245 particle Substances 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the invention relates to the technical field of plastic product manufacturing, in particular to a drying device for plastic product manufacturing.
- Plastic refers to high molecular weight synthetic resin as the main component, adding appropriate additives, such as plasticizers, stabilizers, flame retardants, lubricants, colorants, etc., processed and molded plastic materials, or cured and cross-linked.
- Rigid materials, plastics are widely used, and are indispensable components in home appliances, automobiles, mobile phones, PCs, medical equipment, and lighting appliances.
- Most of plastic raw materials are extracted from some oils.
- the most familiar part of PC materials is Extracted from petroleum, PC material has a gasoline smell when it is burned; ABS is extracted from coal, and ABS will be in the form of soot when it is burned out; POM is extracted from natural gas, and POM is in There is a very smelly gas smell when it's done burning.
- Plastic products are usually obtained by melting plastic particles and then injecting them into a mold for cooling.
- the plastic particles need to be dried before being melted to remove moisture so as not to affect the quality of subsequent plastic products.
- the fan blows against the plastic particles.
- This method not only has slow drying speed and low efficiency, but also the plastic particles are not uniformly heated, resulting in poor drying effect. Therefore, the present invention proposes a drying device for the manufacture of plastic products. Solve the above problem.
- the purpose of the embodiments of the present invention is to provide a drying device for manufacturing plastic products to solve the above problems.
- a drying device for manufacturing plastic products comprising a base, a water storage tank and an oven, the water storage tank is fixed on the base, two supporting columns are symmetrically arranged on the water storage tank, and the left and right side walls of the oven are It is installed between two support columns by sliding the slider up and down.
- the side wall of the oven is a hollow sandwich structure.
- the bottom of the inner cavity of the water tank is provided with a plurality of electric heating pipes at equal distances from the front to the back.
- the end of the air guide hose away from the water storage tank extends into the hollow interlayer of the side wall of the oven.
- Four turntables are symmetrically embedded in the front and rear side walls of the oven and rotate. There are two rotating drums installed on the bearing.
- One of the two rotating drums is located at the center point of the two rotating disks, and the other is located on the outer side of the rotating disk.
- Each rotating drum is provided with a plurality of stirring rods at equal distances in the circumferential direction.
- a hot air blower is fixedly installed on one of the two sets of two turntables with front and rear symmetry.
- One end of the pipe away from the hot air blower extends into the oven and is rotatably connected to and communicated with one end of the two rotating drums.
- two of the four turntables located on the same side wall of the oven are fixedly sleeved with external gear rings, and a second drive motor is fixedly installed on the side wall of the oven, and the second A drive gear is fixedly connected to the output shaft of the drive motor, and the drive gear meshes with the outer gears on the two turntables at the same time.
- a first drive motor is fixedly installed on one of the two sets of two turntables with front and rear symmetry, which is far from the hot air blower.
- the output shaft of the first driving motor extends into the oven and is connected with one end of one of the two rotating drums, and the two rotating drums are connected by a belt transmission mechanism.
- the top of the oven is provided with a box cover
- the box cover is provided with a handle for easy opening and closing
- the water storage tank is provided with a water injection port for adding water to its interior and for balancing steam pressure relief valve.
- a plurality of rollers are symmetrically arranged at the bottom of the base, and the rollers are self-locking rollers.
- the side wall of the oven is provided with an insulating interlayer for reducing the dissipation of heat from the oven to the outside.
- the two support columns are provided with a chute for sliding up and down to clamp the slider, an elastic rod is fixedly installed at the bottom of the inner cavity of the chute, and the end of the elastic rod is far from the bottom of the inner cavity of the chute. It is fixedly connected to the sliding block, and a rotating rod is installed between the lower ends of the two support columns through bearings.
- the rotating rod is symmetrically sleeved with two driving cams for pressing against the bottom of the oven and driving it to circulate up and down.
- a rotating motor is fixedly installed on one of the supporting columns, and the output shaft of the rotating motor is connected with the rotating rod at one end.
- the elastic rod includes an insertion rod and an insertion cylinder, the insertion rod is slidably inserted in the insertion cylinder, and a spring is provided between one end of the insertion rod located in the insertion cylinder and the bottom of the inner cavity of the insertion cylinder.
- the structure of the device is reasonable, the operation is simple, and the use is convenient. By constantly turning the plastic particles to make them heat up efficiently and evenly, it can be quickly dried, with high efficiency and good effect, ensuring the overall quality of subsequent plastic products. economic benefits and practical significance.
- FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
- FIG. 2 is a front view of the oven in the embodiment of the present invention.
- FIG. 3 is a rear view of the oven in the embodiment of the present invention.
- FIG. 4 is a schematic structural diagram of a rotating drum in an embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a support column in an embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of an elastic rod in an embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of a driving cam in an embodiment of the present invention.
- a drying device for manufacturing plastic products includes a base 2 , a water storage tank 4 and an oven 10 , and the water storage tank 4 is fixed on the base 2 , Two supporting columns 6 are symmetrically arranged on the water storage tank 4. The left and right side walls of the drying oven 10 are installed between the two supporting columns 6 by sliding up and down through the slider 11.
- the bottom of the inner cavity of the chute 30 is fixedly installed with an elastic rod 29, and the end of the elastic rod 29 away from the bottom of the inner cavity of the chute 30 is fixedly connected to the slider 11, and the elastic rod 29 includes an insertion rod 31 and the inserting cylinder 32, the inserting rod 31 is slidably inserted in the inserting cylinder 32, and a spring 33 is provided between one end of the inserting rod 31 located in the inserting cylinder 32 and the bottom of the inner cavity of the inserting cylinder 32, and the spring 33 can be placed in the oven 10 through the elastic rod 29. Sliding up and down plays a buffering role for it. Between the lower ends of the two support columns 6, a rotating rod 7 is installed through the bearing rotation.
- the rotating rod 7 is symmetrically sleeved with two pairs for resisting the bottom of the oven 10 and driving it up and down.
- the cyclically sliding driving cam 8, one of the two support columns 6 is fixedly installed with a rotary motor 17, the output shaft of the rotary motor 17 is connected with the rotating rod 7 at one end, and the rotating rod 7 is driven by the rotating motor 17 to rotate so that the two driving cams 8. Press against the bottom of the oven 10 and drive it to slide up and down, so as to overturn the plastic particles in the oven 10 to make them evenly heated and improve the drying efficiency and effect.
- the side wall of the oven 10 is a hollow sandwich structure, and the bottom of the inner cavity of the water storage tank 4 is equidistantly provided with a plurality of electric heating pipes 3 for heating the water inside to generate steam, and the top of the electric heating pipes 3 is provided with an air guide soft tube.
- Pipe 19, the end of the air guide hose 19 away from the water storage tank 4 extends into the hollow interlayer of the side wall of the oven 10.
- a plurality of electric heating pipes 3 heat the water in the water storage tank 4 to generate steam and pass the air to soften it.
- the tube 19 enters into the hollow interlayer of the side wall of the oven 10 to increase the internal temperature of the oven 10 , and has a heating and drying effect on the plastic particles in the oven 10 .
- the front and rear side walls of the oven 10 are symmetrically and rotatably embedded with four turntables 12 , wherein two rotating drums 13 are rotatably installed between the two sets of front and rear symmetrical two turntables 12 through bearings, and one of the two rotating drums 13 It is arranged at the center point of the two turntables 12, and the other one is arranged on the outer side of the turntable 12.
- Each of the rotating drums 13 is provided with a plurality of stirring rods 14 at equal distances in the circumferential direction and embedded with multiple exhaust nozzles 28.
- the air nozzles 28 and a plurality of stirring rods 14 are alternately arranged, and a hot air blower 24 is fixedly installed on one of the two front and rear symmetrical two turntables 12 of the two groups.
- Two air ducts 26, one end of the two air ducts 26 away from the hot air blower 24 all extend into the oven 10 and are respectively connected with one end of the two rotating drums 13 in a one-to-one rotation and communicate with it, and the turntable of the hot air blower 24 is installed.
- the first driving motor is fixedly installed on the one of the two front and rear symmetrical two turntables 12 which is far away from the hot air blower 24 .
- the output shaft of the first drive motor 22 extends into the oven 10 and is connected with one end of the two drums 13, and the two drums 13 are connected through the belt transmission mechanism 21, when the drying operation is performed.
- the two first drive motors 22 drive the four rotating drums 13 to self-propagate
- the second drive motor drives the rotating drum 13 located on the outer side to revolve around the rotating drum 13 located on the center point of the turntable 12.
- the hot air blower 24 The hot air is transported into the rotating drum 13 and sprayed evenly through each air outlet 28.
- the multiple stirring rods 14 on the four rotating drums 13 evenly turn the plastic particles in the oven 10, so as to achieve efficient and uniform drying of the plastic particles in the oven 10. dry purpose.
- the top of the oven 10 is provided with a box cover 15, the box cover 15 is provided with a handle 16 for opening and closing it, and the water storage tank 4 is provided with a water injection port 5 for adding water to its interior and for balancing the steam pressure. safety valve 18.
- a plurality of rollers 1 are symmetrically arranged at the bottom of the base 2, and the rollers 1 are self-locking rollers.
- the nozzles 28 are sprayed evenly, and the multiple stirring rods 14 on the four rotating drums 13 evenly turn the plastic particles in the oven 10 , and then cooperate with the rotating motor 17 to drive the rotating rod 7 to rotate so that the two driving cams 8 are pressed against the bottom of the oven 10 . And drive it to circulate up and down, so that the plastic particles in the oven 10 are efficiently and evenly heated during the continuous turning process, so that the drying is faster and the effect is better.
- the side wall of the oven 10 is provided with an insulating interlayer 9 for reducing the dissipation of heat from the oven to the outside.
- the working principle of the present invention is as follows: when the present invention is in use, the plastic particles to be dried are first placed in the turntable 12 and the box cover 15 is closed, and then a plurality of electric heating tubes 3, the rotating motor 17, the first driving motor 22, the first driving motor 22, the Two driving motors and two hot air blowers 24, a plurality of electric heating pipes 3 heat the water in the water storage tank 4 to raise the temperature to generate steam and enter the hollow interlayer of the side wall of the oven 10 through the air guide hose 19 to increase the internal temperature of the oven 10.
- the first driving motor 22 drives the four rotating drums 13 to self-propagate, and the second driving motor drives the rotating drum 13 located on the outer side to revolve around the rotating drum 13 located on the center point of the turntable 12.
- the hot air blower 24 rotates.
- the hot air is transported in the cylinder 13 and sprayed out evenly through each air outlet 28.
- the multiple stirring rods 14 on the four rotating cylinders 13 evenly turn the plastic particles in the oven 10, and then cooperate with the rotating motor 17 to drive the rotating rod 7 to rotate so that the two
- the driving cams 8 press against the bottom of the oven 10 and drive it to slide up and down circularly, so that the plastic particles in the oven 10 are efficiently and evenly heated during the continuous turning process, so that the drying is faster and the effect is better.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
Claims (7)
- 一种用于塑胶制品制造用的干燥装置,包括底座(2)、蓄水箱(4)和烘箱(10),其特征在于,所述蓄水箱(4)固定设于底座(2)上,蓄水箱(4)上对称设有两根支撑柱(6),烘箱(10)左右两侧壁均通过滑块(11)上下滑动安装于两根支撑柱(6)之间,烘箱(10)侧壁为空心夹层结构,蓄水箱(4)内腔底部由前到后等距设有多根用电热管(3),电热管(3)顶部设有导气软管(19),导气软管(19)远离蓄水箱(4)的一端延伸至烘箱(10)侧壁空心夹层内;烘箱(10)前后两侧壁上对称且转动嵌设有四个转盘(12),其中两组前后对称的两个转盘(12)之间均通过轴承转动安装有两根转筒(13),两根转筒(13)其中一根设于两个转盘(12)圆心点处,另一根设于转盘(12)偏外侧,每根转筒(13)上均环向等距设有多根搅拌杆(14)以及嵌设有多排出气嘴(28),两组前后对称的两个转盘(12)其中一个上均固定安装有热风机(24),热风机(24)的出风端上通过分流接头(25)分接有两根导风管(26),两根导风管(26)远离热风机(24)的一端均延伸至烘箱(10)内并一一对应分别与两根转筒(13)一端转动连接并与其连通,装有热风机(24)的转盘(12)上还独立设有用于给热风机(24)供电的电源(27)。
- 根据权利要求1所述的用于塑胶制品制造用的干燥装置,其特征在于,四个所述转盘(12)其中位于烘箱(10)同一侧壁上的两个转盘(12)侧壁上均固定套设有外齿圈(20),烘箱(10)侧壁上固定安装有第二驱动电机,第二驱动电机的输出轴上固定连接有驱动齿轮(23),驱动齿轮(23)与两个转盘(12)上的外齿圈(20)同时啮合,两组前后对称的两个转盘(12)其中远离热风机(24)的一个上均固定安装有第一驱动电机(22),第一驱动电机(22)的输出轴延伸至烘箱(10)内并与两根转筒(13)其中一根一端相连接,两根转筒(13)之间通过皮带传动机构(21)相连接。
- 根据权利要求1所述的用于塑胶制品制造用的干燥装置,其特征在于,所述烘箱(10)顶部设有箱盖(15),箱盖(15)上设有便于将其开合的把手(16),蓄水箱(4)上设有用于向其内部添加水量的注水口(5)以及用于平衡蒸汽压力的安全阀(18)。
- 根据权利要求1所述的用于塑胶制品制造用的干燥装置,其特征在于,所述底座(2)底部对称设有多个滚轮(1),滚轮(1)为自锁式滚轮。
- 根据权利要求1所述的用于塑胶制品制造用的干燥装置,其特征在于,所述烘箱(10)侧壁内设有用于减少其内部热量散发至外界的隔热夹层(9)。
- 根据权利要求1所述的用于塑胶制品制造用的干燥装置,其特征在于,所述两根支撑柱(6)上均设有用于上下滑动卡住滑块(11)的滑槽(30),滑槽(30)内腔底部固定安装有弹力杆(29),弹力杆(29)远离滑槽(30)内腔底部的一端固定连接于滑块(11)上,两根支撑柱(6)下端部之间通过轴承转动安装有转杆(7),转杆(7)上对称套设有两个用于抵住烘箱(10)底部与带动其上下循环滑动的驱动凸轮(8),两根支撑柱(6)其中一根上固定安装有旋转电机(17),旋转电机(17)的输出轴与转杆(7)一端向连接。
- 在根据权利要求6所述的用于塑胶制品制造用的干燥装置,其特征在于,所述弹力杆(29)包括插杆(31)和插筒(32),插杆(31)滑动插设于插筒(32)中,插杆(31)位于插筒(32)内的一端与插筒(32)内腔底部之间设有弹簧(33)。
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CN202011328221.3A CN112549359A (zh) | 2020-11-24 | 2020-11-24 | 一种用于塑胶制品制造用的干燥装置 |
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CN115523730A (zh) * | 2022-10-12 | 2022-12-27 | 江西省建筑卫生陶瓷质量监督检验中心 | 一种陶瓷釉料烘干装置 |
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CN115615165A (zh) * | 2022-11-29 | 2023-01-17 | 泰州浩普塑胶有限公司 | 一种塑胶生产的干燥装置 |
CN115852506A (zh) * | 2022-12-01 | 2023-03-28 | 温州佳远生物科技有限公司 | 一种壳聚糖纤维的湿法纺丝用烘干方法 |
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