WO2020053760A1 - System and method to automatically change transmission of a bicycle - Google Patents

System and method to automatically change transmission of a bicycle Download PDF

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Publication number
WO2020053760A1
WO2020053760A1 PCT/IB2019/057620 IB2019057620W WO2020053760A1 WO 2020053760 A1 WO2020053760 A1 WO 2020053760A1 IB 2019057620 W IB2019057620 W IB 2019057620W WO 2020053760 A1 WO2020053760 A1 WO 2020053760A1
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WO
WIPO (PCT)
Prior art keywords
bicycle
pedals
value
inclination
rotation frequency
Prior art date
Application number
PCT/IB2019/057620
Other languages
French (fr)
Inventor
Ivo Emanuele Francesco Boniolo
Gianmarco CEREDA
Simome CHIAPPA
Cristiano Spelta
Matteo Corno
Sergio Matteo Savaresi
Stefano MARELLI
Original Assignee
E-Novia S.P.A.
Politecnico Di Milano
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by E-Novia S.P.A., Politecnico Di Milano filed Critical E-Novia S.P.A.
Publication of WO2020053760A1 publication Critical patent/WO2020053760A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/121Rear derailleurs
    • B62M9/123Rear derailleurs changing gears automatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J45/00Electrical equipment arrangements specially adapted for use as accessories on cycles, not otherwise provided for
    • B62J45/40Sensor arrangements; Mounting thereof
    • B62J45/41Sensor arrangements; Mounting thereof characterised by the type of sensor
    • B62J45/415Inclination sensors
    • B62J45/4152Inclination sensors for sensing longitudinal inclination of the cycle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/131Front derailleurs
    • B62M9/133Front derailleurs changing gears automatically

Definitions

  • FIG 4 illustrates the full control loop of the pedaling cadence, as performed in the diagram of Figure 2.
  • the control algorithm acts as follows:
  • the transmission ratio to be implemented is determined to reduce the deviation of the reference from the measured rotation frequency of pedals.
  • the transmission reference is generated, it is necessary to determine which of the available discrete ratios allows to minimize the deviation from the reference value, which represents the optimum. This is done on the basis of a shift map that defines in the two possible directions (decreasing - down shifting, and increasing - up shifting) how the electronic gearbox should be controlled.
  • the output of the discrete gearbox thus generates two possible commands (up-shift / down-shift) which are supplied by the controller to the electronic gearbox.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Control Of Transmission Device (AREA)

Abstract

A system for automatically changing the transmission ratio of a bicycle includes a rotation frequency sensor of the pedals of the bicycle, that is the pedaling cadence, an acceleration sensor fixed to the frame of the bicycle which indicates the angle of inclination in the direction of advancement of the bicycle with respect to a horizontal plane, a sensor or torque estimator functionally mounted on the bicycle to provide a torque signal representative of a resistant torque acting on the pedals of the bicycle, a non-volatile memory which contains a table for consulting reference values of the rotation frequency of the pedals (pedaling cadence) in function of values of the angle of inclination of the advancement direction, as well as a control unit in communication with the frequency sensor, the torque sensor or estimator and the acceleration sensor and with the non-volatile memory, configured to: read from the memory a reference value of the rotation frequency of the pedals using as input the angle of inclination detected by the sensor, compare the effective frequency of rotation of the pedals with the reference value read from the memory, and automatically increase or reduce the ratio of transmission of the bicycle according to said comparison and to said value of resistant torque on the pedals of the bicycle, so as to adjust the pedaling cadence required to the cyclist with the reference value of the rotation frequency read by the non-volatile memory and of the resistant torque value on the bicycle pedals. A method for automatically changing a transmission of a bicycle is also disclosed.

Description

SYSTEM AND METHOD TO AUTOMATICALLY CHANGE TRANSMISSION OF A BICYCLE
TECHNICAL FIELD
The present disclosure relates to bicycle transmissions and more particularly to a system, which can be installed on a bicycle, to automatically change a transmission of the bicycle, and a related method.
TECHNOLOGICAL BACKGROUND
Nowadays bicycles are equipped with transmissions with an increasing number of gears, so that the cyclist can adapt in an increasingly finer manner the transmission ratio to the effort that wishes to do.
Transmissions generally allow either to establish the transmission ratio to a selected value in a discrete set of values, or to vary between two limit values practically without solution of continuity the transmission ratio between a drive shaft and a shaft driven by the transmission. Such transmissions are commonly called continuously variable transmissions. A continuously variable gearbox suitable for a bicycle is described in application WO2017/093965.
Both if the bicycle is equipped with a transmission that can assume discrete values, or has an infinite variation transmission, the transmission ratio change can be done manually by the cyclist, moving a lever, or it can be done automatically by a control unit that monitors some parameters to adjust the transmission ratio for optimal pedaling. Regardless of the fact that the bicycle has a discrete transmission rather than an infinite variation, there is a problem of adapting the transmission ratio so as to allow the user the best performance as road conditions change. Typically, this was done manually by the cyclist who relied on his experience to decide when to change the transmission ratio to maintain maximum performance.
More recently, systems have been developed for automatically changing a transmission of a bicycle, which for example monitor the resistance torque to the pedals so as to reduce or increase the transmission ratio depending on the detected torque value. For example, in the documents US2017/0225742 and US2017/0343105 automatic systems and methods for controlling the transmission ratio of a bicycle are disclosed, equipped with sensors for advancing the speed of the bicycle and a control unit for varying the transmission ratio in a way to keep constant the rotation frequency of the bicycle pedals (pedaling cadence).
SUMMARY
Tests carried out by the applicant have shown that cyclists achieve optimal performance not when they keep constant the pedaling cadence, but when the pedaling cadence is made to vary according to the motion conditions, such as: inclination of the ground, type of terrain, force applied to the pedals. To this end, according to the present disclosure, the bicycle is equipped with a system for automatically changing the transmission ratio having a rotation frequency sensor for the pedals of the bicycle, i.e. the pedaling cadence, an acceleration sensor fixed to the frame of the bicycle which indicates the angle of inclination of the direction of advancement of the bicycle with respect to a horizontal plane, a torque sensor or estimator functionally mounted on the bicycle to provide a torque signal representative of a resistant torque acting on the pedals of the bicycle, a non-volatile memory which contains a reference table of reference values for the frequency of rotation of the pedals (pedaling cadence) as a function of values of the angle of inclination of the direction of advancement, as well as a control unit in communication with the frequency sensor, the torque sensor or estimator and the acceleration sensor and with the non-volatile memory, configured to: read from the memory a reference value of the rotation frequency of the pedals using as an input the angle of inclination, comparing the actual rotation frequency of the pedals with the reference value read from the memory, and automatically increase or reduce the transmission ratio of the bicycle according to the result of said comparison and of the value of resistant torque on the pedals of the bicycle, so as to adjust the pedaling cadence required to the cyclist with the reference value of the rotation frequency read from the non-volatile memory and of the value of resistant torque on the pedals of the bicycle.
According to one aspect, the memory will contain a table of reference values of the pedaling cadence which will be decreasing as the angle of inclination of the direction of advancement with respect to a horizontal plane increases, and with the increase of the resistant torque. It is also disclosed a method for automatically changing a transmission of a bicycle implemented by the system of this disclosure, so that the pedaling cadence of the cyclist tracks the variable trend of the respective reference value when the inclination of the followed direction of advancement varies, and when the resistant torque acting on the bicycle pedals varies.
The claims as filed are an integral part of this disclosure and are herein incorporated by reference.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 shows a diagram of a system according to an aspect of the present disclosure for automatically changing a transmission of a bicycle.
Figure 2 illustrates a control loop for implementing a method according to an aspect of the present disclosure for automatically changing the transmission ratio of a bicycle equipped with a discrete transmission.
Figure 3 shows optional functional blocks to anticipate a reduction of the transmission ratio when the angle of inclination of the direction of advancement of the bicycle and/or of a resistant torque on the pedals exceeds a respective threshold value.
Figure 4 shows a control loop of the frequency of rotation of the pedals of the bicycle. Figure 5 illustrates a basic control loop for implementing a method according to an aspect of the present disclosure for automatically changing the transmission ratio of a bicycle equipped with an infinite variation transmission.
Figure 6 is a graphical representation of test results for identifying reference values of the rotation frequency of the pedals as a function of the angle of inclination with respect to a horizontal plane of the direction of advancement of the bicycle.
Figure 7 is a graphical representation of test results to identify reference values of the rotation frequency of the pedals as a function of the resistant torque on the pedals of the bicycle.
DETAILED DESCRIPTION
According to one aspect, a scheme of a system for automatically changing the transmission ratio of the gearbox of a bicycle is illustrated in Figure 1, regardless of whether the transmission is a discrete transmission or an infinite variation transmission. The meaning of the represented functional blocks is summarized in the following table:
Figure imgf000006_0001
According to one aspect, the advancement speed sensor SPEED SENSOR and the power sensor developed on the pedals POWER METER can be omitted.
According to one aspect, the sensors are connected via CAN BETS to the control unit ECU or communicate in a wireless fashion, for example via a ANT protocol.
The ECU control unit has a microprocessor that runs a software code that allows:
- to process data received from the various sensors distributed on the bike;
- on the basis of the available data, to estimate the variables necessary for the implementation of the control algorithms;
- to calculate the optimal cadence reference based on the cyclist's "work" conditions; - to find the ideal transmission ratio to guarantee the best performance of the cyclist;
- to determine the command to be sent to the electric motor for the implementation of the electronic gearbox. According to one aspect, a method of this disclosure, applicable to a bicycle with a discrete transmission gearbox, performs the loop shown in Figure 2 to automatically change the transmission ratio. The functional blocks shown in the figure have the following meaning:
Figure imgf000007_0001
Using the IMU inertial sensors and the frequency sensors CADENCE SENSOR mounted on the bicycle, the angle of inclination Q of the bicycle with respect to a horizontal plane and the frequency coc of pedaling are sensed, respectively. According to the inclination angle Q, a corresponding reference value coref of the pedaling frequency is read from a look-up table loaded in a non-volatile memory of the microprocessor control unit ECU. Knowing the pedaling frequency coc and the respective reference value coref, according to an aspect of this disclosure the microprocessor control unit ECU determines a control value pCOnt of the transmission ratio so as to induce the user to pedal with the reference cadence coref. Since the gearbox has a discrete transmission and not an infinite variation transmission, this control value pCOnt must be discretized, compatibly with the table GEAR MAP of the available transmission ratios, to choose the available discrete transmission ratio pdisc that best approximates the desired control value pCOnt. According to one aspect, the functional SLOPE COMPENSATION block allows to anticipate the reduction of the transmission ratio, by issuing a downshifl command, as soon as a climb starts and/or when the resistant torque on the pedals exceeds a respective threshold value.
The operations performed in the functional block SLOPE COMPENSATION are illustrated in figure 3. The inclination angle Q detected by the inertial sensor is compared with an inclination threshold, which for example can be equal to 1.5 degrees, and a binaryO flag is generated which assumes an active logic value when the inclination threshold is exceeded. Starting from a dynamic model of the bicycle, with a torque estimator TORQUE ESTIMATION it is possible to estimate, in a manner known to skilled persons, a resistant torque Tc to the pedals of the bicycle according to the angle of inclination Q, to the frequency coc of pedaling and of the current transmission ratio p. When the estimated resistive torque Tc exceeds a respective predetermined torque threshold and/or when the flag binaryO takes an active logic value, the block COMPENSATION generates the command downshift to scale down the gear.
As an alternative to the estimator TORQUE ESTIMATION of the resistant torque Tc to the pedals, it is possible to install a resistant torque sensor functionally connected to the pedals or a power sensor of power developed on the pedals and a speed sensor, in order to obtain, either by direct measurement or by extrapolation, an estimate of the resistant torque Tc to the pedals.
Figure 4 illustrates the full control loop of the pedaling cadence, as performed in the diagram of Figure 2. According to one aspect, the control algorithm acts as follows:
- a cadence reference is generated according to one of the proposed arrangements (for example depending on the slope of the road or of the resistant torque to the pedals); - the reference is compared with the current cadence measurement to derive the error;
- on the basis of the error the transmission ratio to be implemented is determined to reduce the deviation of the reference from the measured rotation frequency of pedals. Once the transmission reference is generated, it is necessary to determine which of the available discrete ratios allows to minimize the deviation from the reference value, which represents the optimum. This is done on the basis of a shift map that defines in the two possible directions (decreasing - down shifting, and increasing - up shifting) how the electronic gearbox should be controlled. The output of the discrete gearbox thus generates two possible commands (up-shift / down-shift) which are supplied by the controller to the electronic gearbox.
Figure 5 shows the control loop according to an aspect of the present disclosure in the case of a bicycle equipped with an infinite variation transmission CVT. The functional blocks bearing the same labels as the functional blocks of Figure 2 perform the same operations. Unlike the diagram in figure 2, there is not the block SLOPE COMPENSATION to anticipate the reduction of the transmission ratio, because the infinite variation transmission CVT immediately reduces the transmission ratio so as to make it match to the desired value p.
Cadence control is a classic reference tracking and error minimization control:
• The controlled variable is the user's pedaling cadence;
• the control variable is represented by the transmission ratio to be commanded to the electronic gearbox in order to keep the user's cadence as close as possible to the pedaling reference.
The control system (adjustable according to the chosen type of pedaling feeling) allows to determine a change directly proportional to:
• The deviation of the current cadence value from the reference;
• The integral of the cadence error, which guarantees the cancellation of the error when the transient is over;
• The derivative of the cadence error, guaranteeing a more "ready" change with respect to a variation of the reference (and therefore of the working conditions).
The transmission value p generated by the cadence control determines a position that the motor MOTOR should take to change the transmission ratio of the continuous variation transmission.
The reference values corcf of the rotation frequency of the pedals (pedaling cadence) is established by the ECU control unit in order to guarantee the best performance and feeling to the user, and in general it is a variable reference calculated automatically as conditions change.
Analyzing test data carried out by professional cyclists, some possible relationships between the pedaling cadence independently exercised by the cyclist during races (with traditional change) with respect to some of the variables monitored during the surveys were highlighted. The results of these tests are represented graphically in Figures 6 and 7. Two possible ways of generating the cadence reference are highlighted:
1. The optimal cadence varies according to the slope of the road Q (figure 6). From the data collected it is possible to identify a straight line of linear variation or a curve that defines a direct relationship between the slope angle of the road and the ideal pedaling cadence that the cyclist should keep. It should be noticed that the optimum frequency in general is not constant, but varies to ensure to the cyclist the best working efficiency.
2. It is possible to select any work area (depending on the inclination Q) in which a direct relationship is identified between the torque supplied by the cyclist (figure 7) and the optimal cadence reference.
Depending on the chosen mode, it is possible to obtain the reference of optimal cadence either by means of an explicit relation or thanks to single / double input look-up tables, read by the microprocessor of the ECU control unit.

Claims

1. A system for automatically changing a transmission ratio of a bicycle transmission, including:
a rotation frequency sensor, functionally mounted on the bicycle to provide a frequency signal representative of an effective rotation frequency of bicycle pedals; an inertial sensor fixed to a bicycle frame, configured to generate an inclination signal representative of an angle of inclination of a forward direction of advancement of the bicycle with respect to a horizontal plane;
a torque sensor or estimator functionally mounted on the bicycle and configured to provide a torque signal representing a value of a resistant torque that acts on the bicycle pedals;
a control unit connected to the frequency sensor, to the torque sensor or estimator and to the inertial sensor, configured to receive said frequency signal, said torque signal and said inclination signal;
a non-volatile memory functionally connected to the control unit, the memory containing at least a look-up table of reference values of the rotation frequency of said pedals as a function of values of the inclination angle of the forward direction of advancement;
wherein said control unit is configured for:
- reading from said memory a reference value of the rotation frequency of the pedals using as entry a value of said inclination angle represented by the inclination signal,
- carrying out a comparison of said effective rotation frequency of the pedals with said reference value of the rotation frequency read from the memory,
- automatically increasing or reducing a transmission ratio of said bicycle transmission as a function of said comparison and of said value of resistant torque on the bicycle pedals.
2. The system according to claim 1, wherein said memory contains said look-up table with decreasing reference values of the rotation frequency as the values of the inclination angle of the feed direction increase.
3. The system according to claim 1 or 2, wherein said control unit is configured to reduce said transmission ratio when said value of resistant torque exceeds a respective threshold value.
4. The system according to claim 1 or 2, wherein said look-up table contains said reference values of rotation frequency of said pedals as a function of values of the angle of inclination of the forward direction of advancement and of values of said resistant torque.
5. The system according to one of the preceding claims, further comprising a speed sensor functionally mounted on the bicycle to provide a speed signal representative of a bicycle advancement speed, said control unit being connected to the speed sensor to receive said speed signal, and being configured to automatically increase or reduce a transmission ratio of said bicycle transmission as a function of the bicycle advancement speed.
6. A method for automatically changing a transmission ratio of a bicycle transmission, comprising the following operations:
sensing an effective rotation frequency of bicycle pedals;
sensing an angle of inclination of a forward direction of advancement of the bicycle with respect to a horizontal plane;
sensing or estimating a value of resistant torque on the bicycle pedals;
reading, from a look-up table of reference values of the rotation frequency of said pedals as a function of the angle of inclination of the forward direction of advancement, a reference value of the rotation frequency of the pedals using as entry a value of said angle of inclination;
performing a comparison between said effective rotation frequency of the pedals and said reference value of the rotation frequency read from the memory;
automatically increasing or reducing a transmission ratio of said bicycle transmission as a function of said comparison and of said value of resistant torque on the bicycle pedals.
7. The method according to claim 6, further comprising the operations of:
reading, from said look-up table of reference values of the rotation frequency of said pedals as a function of values of the angle of inclination of the direction of advancement and of values of said resistant torque, a reference value of the rotation frequency of the pedals using as entries a value of said angle of inclination and a value of said resistant torque.
8. The method according to claim 6, comprising the following operations:
comparing said estimated resistant torque value with a resistant torque threshold; comparing said value of the inclination angle with an inclination threshold; reducing the transmission ratio if at least one value between the value of the resistance torque and the value of the angle of inclination exceeds the respective threshold.
9. The method according to one of claims from 6 to 8, comprising the following steps:
estimating said value of resistant torque on the bicycle pedals in function of a current transmission ratio, of the effective rotation frequency of the bicycle pedals and of said value of the inclination angle.
PCT/IB2019/057620 2018-09-11 2019-09-10 System and method to automatically change transmission of a bicycle WO2020053760A1 (en)

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IT102018000008502 2018-09-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115447705A (en) * 2021-06-08 2022-12-09 纳恩博(常州)科技有限公司 Motor control method and device, electric moped, electronic device and medium
US12103640B2 (en) 2021-06-03 2024-10-01 Sram, Llc Bicycle control system
US12103639B2 (en) 2021-06-03 2024-10-01 Sram, Llc Bicycle control system

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US6047230A (en) * 1997-02-27 2000-04-04 Spencer; Marc D. Automatic bicycle transmission
EP1314638A2 (en) * 2001-11-21 2003-05-28 Shimano Inc. Method and apparatus for controlling a bicycle transmission
WO2012068265A1 (en) * 2010-11-18 2012-05-24 Sean Michael Simpson System and method for controlling a transmission of a human-powered vehicle
KR20150089997A (en) * 2015-07-17 2015-08-05 이기영 Automatic gear shifting and dropping saddle with sensor data for bicycle
US20160375958A1 (en) * 2015-06-25 2016-12-29 Shimano Inc. Bicycle transmission control apparatus
US20170334522A1 (en) * 2014-11-18 2017-11-23 Vanhawks Inc. Network-enabled bicycles, bicycles interconnected into a mesh network, electronic devices for bicycles and related methods

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Publication number Priority date Publication date Assignee Title
US6047230A (en) * 1997-02-27 2000-04-04 Spencer; Marc D. Automatic bicycle transmission
EP1314638A2 (en) * 2001-11-21 2003-05-28 Shimano Inc. Method and apparatus for controlling a bicycle transmission
WO2012068265A1 (en) * 2010-11-18 2012-05-24 Sean Michael Simpson System and method for controlling a transmission of a human-powered vehicle
US20170334522A1 (en) * 2014-11-18 2017-11-23 Vanhawks Inc. Network-enabled bicycles, bicycles interconnected into a mesh network, electronic devices for bicycles and related methods
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KR20150089997A (en) * 2015-07-17 2015-08-05 이기영 Automatic gear shifting and dropping saddle with sensor data for bicycle

Cited By (3)

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Publication number Priority date Publication date Assignee Title
US12103640B2 (en) 2021-06-03 2024-10-01 Sram, Llc Bicycle control system
US12103639B2 (en) 2021-06-03 2024-10-01 Sram, Llc Bicycle control system
CN115447705A (en) * 2021-06-08 2022-12-09 纳恩博(常州)科技有限公司 Motor control method and device, electric moped, electronic device and medium

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