WO2019109303A1 - 一种极耳整形机 - Google Patents
一种极耳整形机 Download PDFInfo
- Publication number
- WO2019109303A1 WO2019109303A1 PCT/CN2017/115005 CN2017115005W WO2019109303A1 WO 2019109303 A1 WO2019109303 A1 WO 2019109303A1 CN 2017115005 W CN2017115005 W CN 2017115005W WO 2019109303 A1 WO2019109303 A1 WO 2019109303A1
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- WIPO (PCT)
- Prior art keywords
- plate
- cylinder
- connecting plate
- frame
- mounting
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to a polar ear shaping machine.
- the existing battery ear shaping is generally used separately, resulting in low production efficiency and increased production costs.
- the present invention provides a polar ear shaping machine.
- a polar ear shaping machine comprising a mounting box, a rotary platform, a feeding conveyor belt, an equidistant material conveying mechanism, a battery pole rotating mechanism, a detecting mechanism, a pulling ear device, a detecting mechanism 2, and a battery ear
- the hoisting mechanism, the battery pole leveling mechanism, the ear cleaning mechanism, the battery pole leveling mechanism 2, the material recovery device, the slewing platform is mounted on the installation box, and the feeding conveyor belt is installed in the slewing
- One side of the platform, the equidistant material distribution mechanism, the battery ear rotation mechanism, the detection mechanism one, the pull ear device, the detection mechanism 2, the battery ear hook mechanism, the battery ear leveling mechanism , the ear cleaning mechanism, the battery pole leveling mechanism 2 is sequentially installed on the rotary platform, the material recovery device is on the side of the battery pole leveling mechanism 2, the feeding conveyor belt and the equidistant material Transmission mechanism connection, characterized by:
- the equidistant material distribution transmission mechanism comprises: a mounting frame, a guide rail, a photoelectric slot, a photoelectric limit switch, a drag chain, a cylinder, a side frame, a guide rod, a timing belt, and a tensioning wheel.
- a stepper motor the guide rail is mounted on a mounting bracket, the side frame is mounted on the rail 1 , and the photoelectric slot is below the rail 1 , and the photoelectric limit switch is Mounted on the photoelectric trough, the side frame is mounted with a connecting plate, a connecting plate 2 and a connecting plate 3.
- the guiding rod is mounted on the connecting plate. Between the connecting plate 2 and the connecting plate 2, the connecting plate 2 is mounted on the guiding rod 1.
- the cylinder is mounted on the connecting plate 2.
- the cylinder is connected to the clamping device, and the synchronous belt is installed.
- the tensioning wheel 1 On the tensioning wheel 1, the tensioning wheel is mounted on both sides of the rail, the tensioning wheel is mounted on the moving motor frame, and the stepping motor is mounted on the moving motor frame.
- the battery pole lifting mechanism comprises: a mounting plate, a rotating block, a clip, a connecting plate 4, a guiding rod 2, a cylinder mounting plate 1, a cylinder 2, a connecting plate 5, wherein the clip array is mounted On the mounting plate 1, the rotating block is mounted on the clip, the connecting plate 4 is mounted on one side of the mounting plate, and the cylinder mounting plate is mounted on the connecting plate 5, the guiding
- the rod 2 is installed between the connecting plate 5 and the mounting plate 1.
- the cylinder mounting plate is mounted on the guiding rod 2.
- the cylinder 2 is mounted on the cylinder mounting plate, and the connecting plate is installed on one side of the connecting plate.
- There is a bottom plate 1 a hydraulic buffer 1 is arranged below the connecting plate 5 , and a curved block is arranged below the rotating block, and the curved block has a diameter smaller than a battery diameter;
- the detecting mechanism comprises: a mounting plate 2, a side plate one, a three-axis cylinder one, a photoelectric slot type switch, a side plate one, a top plate one, and a bottom plate two, wherein the two sides of the mounting plate are provided There is a side plate 1 , a photoelectric channel type switch 1 is mounted on the side plate, the three-axis cylinder is mounted on the mounting plate 2, and the three-axis cylinder is mounted with a guiding rod 8
- One side of the three-axis cylinder is provided with a top plate, the top plate is connected to the side plate, the bottom plate is connected to the side plate, and the photoelectric slot switch is mounted on the electric eye mounting plate.
- a cylinder mounting plate 2 is disposed below the three-axis cylinder, and the plurality of photoelectric slot switches are arranged in the array on the side plate;
- the pull tab device comprises: bracket, cylinder ten, guide rod three, cylinder eleven, mounting plate three, cylinder positioning plate, receiving plate, angle plate, fork seat fixing plate, fork bracket, shift fork,
- the cylinder positioning plate is mounted on the bracket
- the cylinder 10 is mounted on the cylinder positioning plate
- the three ends of the guiding rod are connected with the mounting plate three
- the other end of the guiding rod is connected with the receiving plate.
- the receiving plate is mounted at an angle a plate
- a cylinder 11 is mounted on the inner side of the angle plate
- the cylinder eleven is connected to the fork fixing plate
- the fork seat is mounted on the fork fixing plate
- the fork is mounted on the fork Seat
- the detecting mechanism 2 includes: a mounting plate 4, a side plate 2, a three-axis cylinder 2, a photoelectric slot type switch 2, a side plate 2, a top plate 2, and a bottom plate 3.
- the utility model is characterized in that: the mounting plate has four sides There is a side plate 2, the side plate 2 is mounted with a photoelectric channel type switch 2, the three-axis cylinder 2 is mounted on the mounting plate 4, and the three-axis cylinder 2 is mounted with a guiding rod 4, The top of the three-axis cylinder is provided with a top plate 2, the top plate 2 is connected to the side plate 2, the bottom plate 3 is connected to the side plate 2, and the photoelectric slot type switch 2 is mounted on the electric eye mounting plate 2.
- a cylinder mounting plate 3 is disposed under the three-axis cylinder 2, and the plurality of photoelectric slot switches 2 are arranged on the side plate two.
- the battery ear hooking mechanism comprises: mounting bracket 2, guide rail 2, coupling 2, cylinder 3, cylinder seat, finishing hook seat, finishing hook, rib plate, screw rod, screw nut seat, motor seat,
- the utility model is characterized in that: the motor base is mounted on the mounting bracket 2, the stepping motor 2 is mounted on the motor base, the coupling 2 is connected with the stepping motor 2, and the screw nut seat is Connected to the coupling 2, the lead screw is connected to the lead screw nut seat, the lead screw is connected to the rib plate, and the mounting bracket is mounted on one side of the guide rail 2, and the rib is mounted on the guide rail Secondly, the cylinder 3 is mounted below the rib, the cylinder 3 is mounted on the cylinder block, the finishing hook seat is connected to the cylinder 3, and the limiting block is disposed under the rail 2
- a guide channel photoelectric slot type switch is arranged on one side of the guide rail, and the moving rib is provided with a moving sensing piece, and the moving sensing piece is matched with a track photo
- the battery pole leveling mechanism comprises: a cylinder four, a side plate three, a connecting plate six, a connecting plate seven, a connecting plate eight, a guiding rod five, a cylinder mounting seat one, a cylinder five, a needle mounting frame, an activity a needle roller group 1, a needle roller mounting frame 2, a fixed needle roller group 1, a spring one, a guiding column one, and a fixing frame one, characterized in that: the connecting plate six, the connecting plate seven, the connecting plate eight is mounted on the side plate Three on, the cylinder four is installed in On the connecting plate 6, the cylinder four mounting seat is below the connecting plate 8, the cylinder 5 is mounted on the cylinder mounting seat 1, and the cylinder 5 is connected with the movable needle roller group, the fixed roller
- the needle set is mounted on one side of the movable needle set
- the spring is connected to the movable needle set
- the spring is mounted on the guide post
- the guide post is mounted on the fixed frame.
- the guide rod 5 is mounted with a
- the ear cleaning mechanism comprises: a support plate, a guiding roller 1, a guiding roller 2, a fixed roller group 1, a fixed roller group 2, a movable roller group, a guide rail 3, a movable rail, a movable block, a synchronous wheel, a synchronous wheel 2 a timing belt, a dust-free cloth, characterized in that: the guide roller 1 and the guide roller 2 are mounted above the support plate, and the fixed roller group is below the guide roller 1 and the guide roller 2,
- the guide rails 3 are mounted below the fixed roller set 1, the movable rails are mounted on the guide rails 3, the movable roller sets are connected to the movable rails, and the movable roller set side is provided with a fixed roller set 2,
- One end of the movable block is connected to the movable rail, the movable block is mounted on the timing belt, the synchronous belt is mounted on the synchronous wheel 1 and the synchronous wheel 2, and the dust-free cloth is wound around the guiding roller 1 and the guiding roller
- the battery pole leveling mechanism 2 comprises: a cylinder seven, a side plate four, a connecting plate nine, a connecting plate ten, a connecting plate eleven, a guiding rod six, a cylinder mounting seat two, a cylinder eight, a needle roller mounting frame three,
- the movable needle roller group 2, the needle roller mounting frame 3, the fixed needle roller group 2, the spring 2, the guiding column 2, and the fixing frame 2 are characterized in that: the connecting plate nine, the connecting plate ten, the connecting plate eleven are installed in On the side plate 4, the cylinder 7 is mounted on the connecting plate 9, the cylinder mounting seat 2 is below the connecting plate XI, and the cylinder eight is mounted on the cylinder mounting seat 2, the cylinder eight Connected to the movable needle roller group 2, the fixed needle roller group 2 is mounted on one side of the movable needle roller group 2, the spring 2 is connected with the movable needle roller group 2, and the spring 2 is mounted on the guide roller group 2
- the guiding column 2 is mounted on the fixing frame 2, the guiding rod 6
- the material recovery device comprises: mounting frame four, guide rail four, photoelectric trough two, photoelectric limit switch two, drag chain two, cylinder nine, side frame two, guide rod seven, synchronous belt two, tensioning wheel two, step
- the guide rails four are mounted on the mounting bracket four
- the side frame two is mounted on the guide rails four
- the photoelectric slots 2 are below the guide rails four
- the photoelectric limit switches 2 are installed in the photoelectric
- the side frame 2 is mounted with a connecting plate 12, a connecting plate 13 and a connecting plate 14, and the guiding rod 7 is installed between the connecting plate 12 and the connecting plate 13
- the connecting plate 13 is mounted on the guiding rod 7,
- the connecting plate 12 is mounted on the connecting plate 13,
- the cylinder 9 is connected with the clamping device
- the synchronous belt 2 is mounted on the tensioning wheel 2
- the tensioning wheel 2 is mounted on two sides of the guide rail 4, the tensioning wheel 2 is mounted on the moving motor frame 2, and the stepping motor 3 is mounted on one side of the moving motor frame
- the connecting plate 2 is mounted with a sleeve rod 1 , and the sleeve rod is mounted on the guiding rod 1 .
- the clamping device comprises a connecting frame, a geared motor, a coupling, a rotating frame, a cylinder 12, a linkage frame, a movable side clamp, a fixed side clamp, and the geared motor is mounted on the connecting frame.
- the coupling is connected to a reduction motor
- the connecting frame is connected to the rotating frame
- the cylinder 12 is mounted on the rotating frame
- the movable side clamp and the fixed side clamp are mounted on the rotating frame.
- the linkage is connected to the movable side clamp
- the cylinder 12 is connected to the linkage.
- the coupling is fixed to the rotating frame by a bearing housing.
- a hydraulic shock absorber 2 is mounted below the cylinder positioning plate.
- the sorting hook array is below the finishing hook seat, and the cylinder block is mounted with a hydraulic shock absorber 3.
- the ribs are provided with reinforcing ribs.
- the movable needle roller group comprises a positioning frame, a roller, a needle roller, and a
- the roller is mounted on the lower side of the positioning frame, and the needle roller is mounted on the roller.
- the fixed needle roller group includes a positioning frame 2, a roller shaft 2, and a needle roller 2.
- the roller 2 is mounted below the positioning frame 2, and the needle roller 2 is mounted on the roller 2.
- the movable needle roller group 2 includes a positioning frame 3, a roller shaft 3, and a needle roller 3.
- the roller shaft 3 is mounted under the positioning frame 3, and the needle roller 3 is mounted on the roller shaft.
- the fixed needle roller group 2 includes a positioning frame 4, a roller shaft 4, and a needle roller 4.
- the roller shaft 4 is mounted under the positioning frame 4, and the needle roller 4 is mounted on the roller shaft 4. .
- the invention realizes automatic feeding, detecting, pulling, leveling and cleaning of the battery ear by the setting of the ear shaping machine, thereby improving production efficiency and also improving production efficiency.
- the ear of the battery was tested to improve the quality of the product.
- FIG. 1 is a perspective view of a polar ear shaping machine of the present invention.
- FIG. 2 is an axial view of an equidistant material transfer mechanism of a polar ear shaping machine of the present invention.
- FIG. 3 is a partial axial view of an equidistant material conveying mechanism of a polar ear shaping machine of the present invention.
- FIG. 4 is a partial axial view of a battery tab rotating mechanism of a polar ear shaping machine of the present invention.
- FIG. 5 is a schematic view of a battery tab rotating mechanism of a polar ear shaping machine according to the present invention.
- Fig. 6 is a partial axial view of a detecting mechanism 1 of a polar ear shaping machine according to the present invention.
- Figure 7 is a partial axial view of the pull tab device of the ear shaping machine of the present invention.
- Figure 8 is a partial axial view of the detecting mechanism 2 of a polar ear shaping machine of the present invention.
- Figure 9 is a partial axial view of the battery ear hooking mechanism of the ear shaping machine of the present invention.
- FIG. 10 is a schematic view of a battery ear hooking mechanism of a polar ear shaping machine according to the present invention.
- Figure 11 is an axial view of a battery tab leveling mechanism of a polar ear shaping machine of the present invention.
- FIG. 12 is a schematic view showing the principle of a battery tab leveling mechanism of a polar ear shaping machine according to the present invention.
- Figure 13 is a partial elevational view of a battery tab leveling mechanism of a polar ear shaping machine of the present invention.
- FIG. 14 is a partial view of the movable needle set 1 of the battery tab leveling mechanism of the ear shaping machine of the present invention.
- Figure 15 is a partial elevational view of a fixed needle roller assembly 1 of a battery tab leveling mechanism of a polar ear shaping machine of the present invention.
- Figure 16 is a structural view of a tab cleaning mechanism of a polar ear shaping machine of the present invention.
- Figure 17 is a perspective view of a tab cleaning mechanism of a polar ear shaping machine of the present invention.
- Figure 18 is a schematic view showing the principle of a tab cleaning mechanism of a tab ear shaping machine of the present invention.
- Figure 19 is a perspective view of a battery tab leveling mechanism 2 of a polar ear shaping machine of the present invention.
- FIG. 20 is a schematic view showing the principle of a battery tab leveling mechanism 2 of a polar ear shaping machine according to the present invention.
- Figure 21 is a partial elevational view of the battery tab leveling mechanism 2 of a polar ear shaping machine of the present invention.
- Figure 22 is a partial elevational view of the movable needle set 2 of the battery tab leveling mechanism of the ear shaping machine of the present invention.
- Figure 23 is a partial elevational view of the fixed needle roller assembly 2 of the battery tab leveling mechanism of the ear shaping machine of the present invention.
- Figure 24 is a perspective view of a material recovery device of a polar ear shaping machine of the present invention.
- Figure 25 is a partial axial view of a material recovery device of a polar ear shaping machine of the present invention.
- Figure 25 is a perspective view of the clamping device of the ear shaping machine of the present invention
- a polar ear shaping machine includes a mounting box 1, a rotary platform 2, a feeding conveyor belt 3, an equidistant material conveying mechanism 4, a battery pole rotating mechanism 5, and a detecting mechanism 6 , pulling the ear device 7, detecting mechanism 2, battery ear hooking mechanism 9, battery pole leveling mechanism 10, ear cleaning mechanism 11, battery pole leveling mechanism 2, material recovery device 13,
- the rotary platform 2 is mounted on the installation box 1
- the feeding conveyor belt 3 is mounted on one side of the rotary platform 2, the equidistant material distribution transmission mechanism 4, the battery pole rotation mechanism 5, and the detection
- the mechanism one 6 , the pulling ear device 7 , the detecting mechanism 2 , the battery ear hooking mechanism 9 , the battery pole leveling mechanism 10 , the ear cleaning mechanism 11 , the battery pole leveling mechanism 2 12 are sequentially installed in On the rotary platform 2, the material recovery device 13 is on the side of the battery tab leveling mechanism 12, and the feed conveyor belt 3 is connected to the equidistant material distribution mechanism 4, which is
- the equidistant material conveying mechanism 4 comprises: a mounting bracket 4a, a rail 4b, a photoelectric slot 4c, a photoelectric limit switch 4d, a drag chain 4e, a cylinder 4f, a side frame 4j, a guide rod 4k, synchronous belt one 4m, tensioning wheel 4n, stepping motor 4p, the rail 4b is mounted on the mounting bracket 4a, the side frame 4j is mounted on the rail 4b, and the photoelectric slot 4c is in the rail Below the 4b, the photoelectric limit switch 4d is mounted on the photoelectric channel 4c, and the side frame 4j is mounted with a connecting plate 4q, a connecting plate 2r and a connecting plate 3s.
- the guide rod 4k is installed between the connecting plate 4q and the connecting plate 2r, the connecting plate 2r is mounted on the guiding rod 4k, and the cylinder 4f is mounted on the connecting plate 2, the cylinder A 4f is connected to the clamping device 14, the timing belt 4m is mounted on the tensioning wheel 4n, the tensioning wheel 4n is mounted on both sides of the rail 4b, and the tensioning wheel is 4n Mounted on the moving motor frame 4t, the stepping motor 4p is installed on the side of the moving motor frame 4t;
- the battery tab rotating mechanism 5 comprises: a mounting plate 5a, a rotating block 5b, a clip 5c, a connecting plate 4d, a guiding rod 2e, a cylinder mounting plate 5f, a cylinder 2j, a connecting plate 5h,
- the utility model is characterized in that: the array of the clips 5c is mounted on the mounting plate 5a, the rotating block 5b is mounted on the clip 5c, and the connecting plate 4d is mounted on one side of the mounting plate 5a, the cylinder
- the mounting plate 5f is mounted on the connecting plate 5h, the guiding rod 2e is installed between the connecting plate 5h and the mounting plate 5a, and the cylinder mounting plate 5f is mounted on the guiding rod 2e.
- the cylinder 2 5j is mounted on the cylinder mounting plate 5f, the bottom plate 5d side of the connecting plate is mounted with a bottom plate 5g, and the connecting plate 55h is mounted with a hydraulic buffer 5k below, the rotation
- An arcuate block 5m is disposed under the block 5b, and the arcuate block 5m has a diameter smaller than the diameter of the battery;
- the detecting mechanism 6 includes: a mounting plate 2a, a side plate 6b, a triaxial cylinder 6c, a photoelectric slot switch 6d, a side plate 6e, a top plate 6f, and a bottom plate 2g, which are characterized by: a side plate 6b is disposed on both sides of the mounting plate 2a, a photoelectric channel type switch 6b is mounted on the side plate 6b, and the three-axis cylinder-6c is mounted on the mounting plate 2a.
- the three-axis cylinder one 6c is mounted with a guide rod 8h mounted thereon, and the three-axis cylinder one 6c side is provided with a top plate 6f, and the top plate has a 6f and a side
- the plate 6e is connected, the bottom plate 2g is connected to the side plate 6e, the photoelectric slot type switch 6d is mounted on the electric eye mounting plate 6j, and the cylinder mounting plate is arranged below the three-axis cylinder one 6c.
- Two 6k, the side plate one 6b array has a plurality of sets of photoelectric slot type switches 6d;
- the pull tab device 7 comprises: a bracket 7a, a cylinder ten 7b, a guide rod three 7c, a cylinder eleven 7d, a mounting plate three 7e, a cylinder positioning plate 7f, a receiving plate 7g, an angle plate 7h, a fork bracket fixed
- the plate 7j, the fork seat 7k, the shift fork 7m, the cylinder positioning plate 7f is mounted on the bracket 7a
- the cylinder 10b is mounted on the cylinder positioning plate 7f
- the third 7e is connected, the other end of the guiding rod 3c is connected with the receiving plate 7g, the receiving plate 7g is mounted with an angle plate 7h, and the inside of the angle plate 7h is mounted with a cylinder 11d
- the cylinder ten a 7d is connected to the fork fixing plate 7j
- the fork holder 7k is mounted on the fork fixing plate 7j
- the fork 7m is mounted on the fork seat 7k
- the detecting mechanism 2 includes: a mounting plate 4 8a, a side plate 2 8b, a three-axis cylinder 2 8c, a photoelectric slot type switch 2 8d, a side plate 2 8e, a top plate 2 8f, and a bottom plate 3 8g, which are characterized by:
- the side plate 8b is provided with a side plate 2b on both sides, the side plate 2b is mounted with a photoelectric slot type switch 2d, and the three-axis cylinder 2c is mounted on the mounting plate 4a.
- the three-axis cylinder 2 8c is provided with a guide rod 4 8j, and the three-axis cylinder 2 8c side is provided with a top plate 2 8f, and the top plate 2 8f is connected with the side plate 2 8e, and the bottom plate 3 8g and The side plate 2 8e is connected, the photoelectric channel type switch 2 8d is mounted on the electric eye mounting plate 2 8k, and the three-axis cylinder 2 8c is provided with a cylinder mounting plate 3 8m, and the side plate 2 8b is arranged on the array. There are multiple sets of photoelectric trough switches 2d.
- the battery ear hooking mechanism 9 comprises: a mounting bracket 2a, a rail 2b, a coupling 2c, a cylinder 3d, a cylinder block 9e, a finishing hook 9f, a finishing hook 9g, a rib 9h, a screw 9j, screw nut holder 9k, motor seat 9m, stepping motor 2 9n, characterized in that: the motor seat 9m is mounted on the mounting bracket 2a, and the stepping motor 2n is mounted on the motor base 9m
- the coupling 2c is connected to the stepping motor 2n, and the screw nut seat 9k is connected with the coupling 2c, the screw 9j Connected to the screw nut holder 9k, the screw rod 9j is connected to the rib 9h, the rail 2 9b is mounted on the side of the mounting bracket 9a, and the rib 9h is mounted on the rail 2b.
- a cylinder 3d is installed under the rib 9h, the cylinder 3d is mounted on the cylinder block 9e, the finishing hook 9f is connected to the cylinder 3d, and the limiting block 9p is arranged below the rail 2b.
- the guide rail 2 9b side is provided with a guide channel type switch 9q, and the rib 9h is provided with a movement sensing piece 9r, and the movement sensing piece 9r is matched with the guide track type slot switch 9q,
- the rail photoelectric slot switch 9q is mounted on the fiber mounting plate 9s;
- the battery pole leveling mechanism 10 includes: a cylinder four 10a, a side plate three 10b, a connecting plate six 10d, a connecting plate seven 10e, a connecting plate eight 10f, a guiding rod five 10g, a cylinder mounting seat a 10h, a cylinder five 10j, needle roller mounting frame 10k, movable needle roller group 10m, needle roller mounting bracket 210n, fixed needle roller group 10p, spring 10q, guiding column 10r, fixing frame 10s, characterized in: The connecting plate six 10d, the connecting plate seven 10e, the connecting plate eight 10f are installed on the side plate three connecting plate six 10d, the connecting plate seven 10e, the connecting plate eight 10f, the cylinder four 10a is installed on the connecting plate six 10d, The cylinder 4a is mounted below the connecting plate 8f, the cylinder 510j is mounted on the cylinder mounting 10h, and the cylinder 510j is connected to the movable needle set 10m, the fixing The needle set 10p is mounted on the side of the
- the tab cleaning mechanism 11 includes a support plate 11a, a guide roller 11b, a guide roller 2c, a fixed roller set 11d, a fixed roller set 2e, a movable roller set 11f, a guide rail 311g, a movable rail 11h, and an activity.
- the movable rail 11h is mounted on the guide rails 31g, the movable roller set 11f is connected to the movable rail 11h, and the movable roller set 11f is provided with a fixed roller set 2e.
- One end of the movable block 11j is connected to the movable rail 11h, and the movable block 11j is mounted on the synchronous belt 11n.
- the synchronous belt 11n is mounted on the synchronous wheel 11k and the synchronous wheel 2m, the dust-free cloth.
- 11p is wound around the guide roller 11b, the guide roller 2c, the fixed roller set 11d, the fixed roller set 2e, the movable roller set 11f, and the synchronous wheel 11k is provided with an adjusting nut 11q, the synchronous wheel Below the 11m, there is a cylinder six 11r.
- the battery pole leveling mechanism 12 includes: cylinder seven 12a, side plate four 12b, connecting plate nine 12c, connecting plate ten 12d, connecting plate eleven 12e, guiding rod six 12f, cylinder mounting seat two 12g, cylinder Eight 12h, needle roller mounting bracket three 12j, movable needle roller group two 12k, needle roller mounting bracket three 12m, fixed needle roller group two 12n, spring two 12p, guiding column two 12q, fixing bracket two 12r, which is characterized by: The connecting plate nine 12c, the connecting plate ten 12d, the connecting plate eleven 12e are mounted on the side plate four 12b, the cylinder seven 12a is mounted on the connecting plate nine 12c, and the cylinder mounting seat 12g is in the connecting plate Below the eleventh 12e, the cylinders 8h are mounted on the cylinder mounts 12g, the cylinders 8h are connected to the movable needle set 2, and the fixed needle set 2 is mounted on the movable needle set 2 On one side, the spring 2 is connected to the movable needle roller group 12 12
- the material recovery device 13 comprises: a mounting frame four 13a, a guide rail four 13b, a photoelectric slot two 13c, a photoelectric limit switch two 13d, a drag chain two 13e, a cylinder nine 13f, a side frame two 13g, a guide rod seven 13h, synchronization With two 13j, tensioning wheel two 13k, stepping motor three 13m, the rail four 13b is mounted on the mounting frame four 13a, the side frame two 13g is mounted on the rail four 13b, the photoelectric slot two 13c Below the guide rails 43b, the photoelectric limit switches 2d are mounted on the photocells 13c, and the side frames are 13g.
- the guiding rod 7 13h is installed between the connecting plate 12 13n, the connecting plate 13 13p, the connecting plate ten
- the three 13p are mounted on the guiding rods 7 13h
- the connecting plates 12 13n are mounted on the connecting plate 13 13p
- the cylinders 9 13f are connected with the clamping device 14, and the synchronous belts 2 13j are installed in the Zhang
- the tension wheel 2 13k is mounted on both sides of the guide rail 4 13b
- the tensioning pulley 2 13k is mounted on the moving motor frame 2 13r
- the stepping motor is installed at 13 m
- One side of the moving motor frame 2 13r is mounted with a sleeve rod 13 13s on the connecting plate 13 13p
- the sleeve rod 13s is mounted on the guiding rod 7 13h.
- the connecting plate 2r is mounted with a sleeve 4u, and the sleeve 4u is mounted on the guiding rod 4k, and the guiding rod 4k is protected by the setting of the sleeve 4u. , to avoid frequent replacement of the guide rod 4k, reducing the cost of use.
- the clamping device 14 includes a connecting frame 14a, a reduction motor 14b, a coupling 14c, a rotating frame 14d, a cylinder 12e, a linkage 14f, a movable side clamp 14g, and a fixed side clamp 14h.
- the geared motor 14b is mounted on the connecting frame 14a
- the coupling one 14c is connected to the reduction motor 14b
- the connecting frame 14a is connected to the rotating frame 14d
- the cylinder 12e is mounted on the rotating frame 14d.
- the movable side clamp 14g and the fixed side clamp 14h are mounted below the rotating frame 14d
- the linkage 14f is connected to the movable side clamp 14g
- the cylinder 12e is connected to the linkage 14f by clamping.
- the arrangement of the device 14 enables automatic clamping of the battery tabs to meet the operation of other stations.
- the coupling one 14c is fixed on the rotating frame 14d through the bearing seat 14j, and the positioning of the coupling 14c is realized by the arrangement of the bearing seat 14j.
- a hydraulic buffer 2n is installed under the cylinder positioning plate 7f, and the buffering action of the cylinder 10b stroke is ensured by the arrangement of the hydraulic buffer 2n.
- the array of the finishing hooks 9g is arranged below the finishing hook seat 9f, and the hydraulic pressure buffer three 9t is mounted on the cylinder block 9e, and the cylinder 3d is cooled by the setting of the hydraulic buffer three 9t. Rush.
- the rib 9h is provided with a reinforcing rib 9u, and the strength of the rib 9h is improved by the arrangement of the reinforcing rib 9u.
- the movable needle set 10m includes a positioning frame of 10m1, a roller of 10m2, a needle roller of 10m3, and the roller 10m2 is installed under the positioning frame 10m1, the needle roller 10m3 is mounted on the roller 10m2, the fixed needle roller group 10p includes a positioning frame 210p1, a roller 2p12p2, a needle roller 210p3, and the roller 2p1 is installed under the positioning frame 210p1.
- the needle roller 2p3 is mounted on the roller shaft 10p2, and the flattening of the tab is realized by a movable needle roller group of 10m and a fixed needle roller group of 10p.
- the movable needle roller group 1212 includes a positioning frame three 12k1, a roller three 12k2, a needle roller three 12k3, and the roller three 12k2 is installed under the positioning frame three 12k1, the needle roller three
- the 12k3 is mounted on the roller three 12k2
- the fixed needle roller group 12n includes a positioning frame four 12n1, a roller four 12n2, a needle roller four 12n3, and the roller four 12n2 is installed under the positioning frame four 12n1.
- the needle roller four 12n3 is mounted on the roller four 12n2, and the flattening of the ear is realized by the movable needle roller group 2 12k and the fixed needle roller group 12n.
- the battery is transported by the feed conveyor belt 3, and then the timing belt is driven by a stepping motor 4p to rotate the timing belt by 4m, thereby realizing the reciprocating movement of the drag chain 4e along the direction of the guide rail 4b, thereby realizing the clamping device.
- the battery moves along the X, Y axis, and the cylinder 4f drives the side frame 4j up and down to realize the up and down movement of the clamping device 14, and the battery is clamped up and down to realize the Z axis.
- the limit of the axial displacement of the drag chain 4e is realized, and then the battery Rotating the rotary platform 2 to the lower side of the battery tab rotating mechanism 5, when the battery descends below the mounting plate 5a, the mounting plate 5a is driven down by the cylinder 2j, and then the battery rotates under the mounting plate 5a, then the arc
- the block 5m descends to the inner wall of one end of the positive pole of the battery, and the pole attached to the edge of the stainless steel is separated from the edge by the rotation of the battery.
- the three-axis cylinder is passed through a 6c cylinder.
- the battery is rotated to the bottom of the pull-out ear device through the rotary platform 2, and the angle plate 7h is driven down by the cylinder 10b, and then the fork 7k is driven down by the cylinder 11d, and the fork 7m is entered.
- the angle plate 7h is driven up by the cylinder 10b, and the cylinder 11d drives the fork 7k up, and the pole is pulled through the fork 7m, for the next Prepare the sequence, then rotate the battery to the bottom of the battery ear automatic detection mechanism 2, and then push the mounting plate 4 8a down through the three-axis cylinder 2c, so as to realize the descending of the photoelectric slot switch 2d through the photoelectric slot switch.
- the measurement of the height of the ear is realized, and then the measurement signal is sent to the control mechanism to prepare for the next kicking station.
- the battery enters the battery ear hooking mechanism 9, and the stepping motor 2 9n drives the screw 9j to rotate, thereby realizing the vertical movement of the rib 9h, and the movement of the rib 9h can realize the vertical movement of the finishing hook 9g, and the operation of the cylinder 3d enables the finishing hook 9g to realize the sequential movement, thereby The front and rear movement of the finishing hook 9g is realized, thereby realizing the hooking operation of the ear.
- the battery is rotated to the battery pole leveling mechanism 10 through the rotary platform 2, and the connecting plate is driven by the cylinder 410a.
- the support plate 11a is driven downward by the cylinders 611r, and then the movable block 11j is moved by the synchronous wheel 11k and the synchronous wheel 2m, thereby realizing the movement of the movable rail 11h and driving the movable roller.
- the group 11f is moved to the fixed roller group 2e, and then rotated by the guide roller 11b and the guide roller 2c, thereby driving the dust-free cloth 11p to rotate, and rolling through the dust-free cloth 11p, thereby achieving cleaning of the tabs.
- the battery is delivered to the battery pole leveling mechanism 2, and the connecting plate 11 12e is driven down by the cylinder 7 12a, and then the movable needle roller group 2 12k is pushed through the cylinder 8h, and when the lower limit is reached, the cylinder 7 12a is released.
- the movable needle roller combination 12k and the fixed needle roller group 12n are close together, then the cylinder eight 12h drives the connecting plate eleven 12e up, through the needle roller three 12k3 and the needle roller four 12n3 to the whole ear Flat, realizes the simultaneous leveling of multiple sets of battery tabs.
- the battery is transported to the material recovery device 13 to rotate the timing belt 2 13j by the stepping motor 3 13m, thereby realizing the reciprocating movement of the drag chain 2 13e along the direction of the guide rails 13b, thereby realizing the reciprocating pushing operation of the clamping device 14 to realize
- the battery moves along the X, Y axis, and the up and down movement of the clamping device 14 is realized by the cylinder 9 13f driving the side frame 13g up and down, and the battery is clamped up and down to realize the radial movement of the Z axis.
- the reduction motor 14b drives the rotation of the rotating frame 14d, thereby realizing the adjustment of the direction of the battery transfer, further satisfying the transfer requirement, and simultaneously pushing the linkage frame 14f through the cylinder 12e, thereby realizing the movement of the movable side clamp 14g, and clamping to the fixed side 14h movement, the battery is clamped, placed on the machine of another operation, through the setting of the photoelectric limit switch two 13d, the limit of the axial displacement of the drag chain two 13e is realized.
- the invention realizes automatic feeding, detecting, pulling, leveling and cleaning of the battery ear by the setting of the ear shaping machine, thereby improving production efficiency and also improving production efficiency.
- the ear of the battery was tested to improve the quality of the product.
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Abstract
一种极耳整形机,包括安装箱(1),回转平台(2),进料输送带(3),等距分料传输机构(4),电池极耳旋升机构(5),检测机构一(6),拉拨极耳装置(7),检测机构二(8),电池极耳勾起机构(9),电池极耳整平机构一(10),极耳清洗机构(11),电池极耳整平机构二(12),料回收装置(13),其中,检测机构二(8),电池极耳勾起机构(9),电池极耳整平机构一(10),极耳清洗机构(11),电池极耳整平机构二(12)依次安装在回转平台(2)上,料回收装置(13)在电池极耳整平机构二(12)的一侧,进料输送带(3)与等距分料传输机构(4)连接。通过极耳整形机的设置,实现了电池极耳的自动化上料,检测,拉拨,整平和清洗,提高了生产效率,同时也对电池的极耳进行了检测,提高了产品质量。
Description
本发明涉及一种极耳整形机。
现有的电池极耳的整形一般都才用分开作业,导致生产效率低,同时也增加了生产成本。
发明内容
为了克服现有技术的不足,本发明提供了一种极耳整形机。
为解决上述问题,本发明所采用的技术方案是:
一种极耳整形机,包括安装箱,回转平台,进料输送带,等距分料传输机构,电池极耳旋升机构,检测机构一,拉拨极耳装置,检测机构二,电池极耳勾起机构,电池极耳整平机构一,极耳清洗机构,电池极耳整平机构二,料回收装置,所述的回转平台安装在安装箱上,所述的进料输送带安装在回转平台的一侧,所述的等距分料传输机构,电池极耳旋升机构,检测机构一,拉拨极耳装置,检测机构二,电池极耳勾起机构,电池极耳整平机构一,极耳清洗机构,电池极耳整平机构二依次安装在回转平台上,所述的料回收装置在电池极耳整平机构二的一侧,所述的进料输送带与等距分料传输机构连接,其特征在于:
所述的等距分料传输机构包括:安装架一,导轨一,光电槽一,光电限位开关一,拖链一,气缸一,侧架一,导杆一,同步带一,张紧轮一,步进电机一,所述的导轨一安装在安装架一上,所述的侧架一安装在导轨一,所述的光电槽一在导轨一的下方,所述的光电限位开关一安装在光电槽一上,所述的侧架一上安装有连接板一,连接板二和连接板三,所述的导杆一安装在连接板一
和连接板二之间,所述的连接板二安装在导杆一上,所述的气缸一安装在连接板二上,所述的气缸一与夹紧装置连接,所述的同步带一安装在张紧轮一上,所述的张紧轮一安装在导轨一的两侧,所述的张紧轮一安装在移动电机架一上,所述的步进电机一安装在移动电机架一的一侧;
所述的电池极耳旋升机构包括:安装板一,旋转块,夹子,连接板四,导杆二,气缸安装板一,气缸二,连接板五,其特征在于:所述的夹子阵列安装在安装板一上,所述的旋转块安装在夹子上,所述的连接板四安装在安装板一的一侧,所述的气缸安装板一安装在连接板五的上,所述的导杆二安装在连接板五与安装板一之间,所述的气缸安装板一安装在导杆二上,所述的气缸二安装在气缸安装板一上,所述的连接板四一侧安装有底板一,所述的连接板五下方安装有液压缓冲器一,所述的旋转块下方设有弧形块,所述的弧形块直径小于电池直径;
所述的检测机构一包括:安装板二,侧板一,三轴气缸一,光电槽型开关一,边板一,顶板一,底板二,其特征在于:所述的安装板二两侧设有侧板一,所述的侧板一上安装有光电槽型开关一,所述的三轴气缸一安装在安装板二上,所述的三轴气缸一上安装有导杆八,所述的三轴气缸一一侧设有顶板一,所述的顶板一与边板一连接,所述的底板二与边板一连接,所述的光电槽型开关一安装在电眼安装板一上,所述的三轴气缸一下方设有气缸安装板二,所述的侧板一上阵列有多组光电槽型开关一;
所述的拉拨极耳装置包括:支架,气缸十,导杆三,气缸十一,安装板三,气缸定位板,承接板,角度板,拨叉座固定板,拨叉座,拨叉,所述的气缸定位板安装在支架上,所述的气缸十安装在气缸定位板上,所述的导杆三一端与安装板三连接,所述的导杆三另一端与承接板连接,所述的承接板安装有角度
板,所述的角度板内侧安装有气缸十一,所述的气缸十一与拨叉固定板连接,所述的拨叉座安装在拨叉固定板上,所述的拨叉安装在拨叉座上;
所述的检测机构二包括:安装板四,侧板二,三轴气缸二,光电槽型开关二,边板二,顶板二,底板三,其特征在于:所述的安装板四两侧设有侧板二,所述的侧板二上安装有光电槽型开关二,所述的三轴气缸二安装在安装板四上,所述的三轴气缸二上安装有导杆四,所述的三轴气缸二一侧设有顶板二,所述的顶板二与边板二连接,所述的底板三与边板二连接,所述的光电槽型开关二安装在电眼安装板二上,所述的三轴气缸二下方设有气缸安装板三,所述的侧板二上阵列有多组光电槽型开关二。
所述的电池极耳勾起机构包括:安装架二,导轨二,联轴器二,气缸三,气缸座,整理钩座,整理钩,筋板,丝杆,丝杆螺母座,电机座,其特征在于:所述的电机座安装在安装架二上,所述的步进电机二安装在电机座上,所述的联轴器二与步进电机二连接,所述的丝杆螺母座与联轴器二连接,所述的丝杆与丝杆螺母座连接,所述的丝杆与筋板连接,所述的安装架二一侧安装有导轨二,所述的筋板安装在导轨二上,所述的筋板下方安装有气缸三,所述的气缸三安装在气缸座上,所述的整理钩座与气缸三连接,所述的导轨二下方设有限位块,所述的导轨二一侧设有导轨光电槽型开关,所述的筋板上设有移动感应片,所述的移动感应片与导轨光电槽型开关配合,所述的导轨光电槽型开关安装在光纤安装板上;
所述的电池极耳整平机构一包括:气缸四,侧板三,连接板六,连接板七,连接板八,导杆五,气缸安装座一,气缸五,滚针安装架一,活动滚针组一,滚针安装架二,固定滚针组一,弹簧一,导向柱一,固定架一,其特征在于:所述的连接板六,连接板七,连接板八安装在侧板三上,所述的气缸四安装在
连接板六上,所述的气缸四安装座在连接板八的下方,所述的气缸五安装在气缸安装座一上,所述的气缸五与活动滚针组一连接,所述的固定滚针组一安装在活动滚针组一的一侧,所述的弹簧一与活动滚针组一连接,所述的弹簧一安装在导向柱一上,所述的导向柱一安装在固定架一上,所述的导杆五安装有套杆二,所述的套杆二安装在连接板七。
所述的极耳清洗机构包括:支撑板,导向辊一,导向辊二,固定辊组一,固定辊组二,活动辊组,导轨三,活动轨,活动块,同步轮一,同步轮二,同步带,无尘布,其特征在于:所述的导向辊一和导向辊二安装在支撑板的上方,所述的固定辊组一在导向辊一和导向辊二的下方,所述的导轨三安装在固定辊组一的下方,所述的活动轨安装在导轨三上,所述的活动辊组与活动轨连接,所述的活动辊组一侧设有固定辊组二,所述的活动块一端与活动轨连接,所述的活动块安装在同步带上,所述的同步带安装在同步轮一和同步轮二上,所述的无尘布绕在导向辊一,导向辊二,固定辊组一,固定辊组二,活动辊组上,所述的同步轮一上设有调节螺母,所述的同步轮二下方设有气缸六。
所述的电池极耳整平机构二包括:气缸七,侧板四,连接板九,连接板十,连接板十一,导杆六,气缸安装座二,气缸八,滚针安装架三,活动滚针组二,滚针安装架三,固定滚针组二,弹簧二,导向柱二,固定架二,其特征在于:所述的连接板九,连接板十,连接板十一装在侧板四上,所述的气缸七安装在连接板九上,所述的气缸安装座二在连接板十一的下方,所述的气缸八安装在气缸安装座二上,所述的气缸八与活动滚针组二连接,所述的固定滚针组二安装在活动滚针组二的一侧,所述的弹簧二与活动滚针组二连接,所述的弹簧二安装在导向柱二上,所述的导向柱二安装在固定架二上,所述的导杆六安装有套杆三,所述的套杆三安装在连接板十上,
所述的料回收装置包括:安装架四,导轨四,光电槽二,光电限位开关二,拖链二,气缸九,侧架二,导杆七,同步带二,张紧轮二,步进电机三,所述的导轨四安装在安装架四上,所述的侧架二安装在导轨四,所述的光电槽二在导轨四的下方,所述的光电限位开关二安装在光电槽二上,所述的侧架二上安装有连接板十二,连接板十三和连接板十四,所述的导杆七安装在连接板十二,连接板十三之间,所述的连接板十三安装在导杆七上,所述的连接板十二安装在连接板十三上,所述的气缸九与夹紧装置连接,所述的同步带二安装在张紧轮二上,所述的张紧轮二安装在导轨四的两侧,所述的张紧轮二安装在移动电机架二上,所述的步进电机三安装在移动电机架二的一侧,所述的连接板十三上安装有套杆四,所述的套杆四安装在导杆七上。
作为一种优选,所述的连接板二上安装有套杆一,所述的套杆一安装在导杆一上。
作为一种优选,所述的夹紧装置包括连接架,减速电机,联轴器一,旋转架,气缸十二,联动架,活动侧夹,固定侧夹,所述的减速电机安装在连接架上,所述的联轴器一与减速电机连接,所述的连接架与旋转架连接,所述的气缸十二安装在旋转架上,所述的活动侧夹和固定侧夹安装在旋转架的下方,所述的联动架与活动侧夹连接,所述的气缸十二与联动架连接。
作为一种优选,所述的联轴器一通过轴承座固定在旋转架上。
作为一种优选,所述的气缸定位板下方安装有液压缓冲器二。
作为一种优选,作为一种优选,所述的整理钩阵列在整理钩座的下方,所述的气缸座上安装有液压缓冲器三。
作为一种优选,所述的筋板上设有加强筋。
作为一种优选,所述的活动滚针组一包括定位架一,滚轴一,滚针一,所
述的滚轴一安装在定位架一的下方,所述的滚针一安装在滚轴一上,所述的固定滚针组一包括定位架二,滚轴二,滚针二,所述的滚轴二安装在定位架二的下方,所述的滚针二安装在滚轴二上。
作为一种优选,所述的活动滚针组二包括定位架三,滚轴三,滚针三,所述的滚轴三安装在定位架三的下方,所述的滚针三安装在滚轴三上,所述的固定滚针组二包括定位架四,滚轴四,滚针四,所述的滚轴四安装在定位架四的下方,所述的滚针四安装在滚轴四上。
由于采用了上述技术方案,与现有技术相比,本发明通过极耳整形机的设置,实现了电池极耳的自动化上料,检测,拉拨,整平和清洗,提高了生产效率,同时也对电池的极耳进行了检测,提高了产品质量。
同时下面结合附图和具体实施方式对本发明作进一步说明。
图1为本发明一种极耳整形机的轴视图。
图2为本发明一种极耳整形机的等距分料传输机构的轴视图。
图3为本发明一种极耳整形机的等距分料传输机构的局部轴视图。
图4为本发明一种极耳整形机的电池极耳旋升机构的局部轴视图。
图5为本发明一种极耳整形机的电池极耳旋升机构的示意图。
图6为本发明一种极耳整形机的检测机构一的局部轴视图。
图7为本发明一种极耳整形机的拉拨极耳装置的局部轴视图。
图8为本发明一种极耳整形机的检测机构二的局部轴视图。
图9为本发明一种极耳整形机的电池极耳勾起机构的局部轴视图。
图10为本发明一种极耳整形机的电池极耳勾起机构的示意图。
图11为本发明一种极耳整形机的电池极耳整平机构一的轴视图。
图12为本发明一种极耳整形机的电池极耳整平机构一的原理示意视图。
图13为本发明一种极耳整形机的电池极耳整平机构一的局部视图。
图14为本发明一种极耳整形机的电池极耳整平机构一的活动滚针组一的局部视图。
图15为本发明一种极耳整形机的电池极耳整平机构一的固定滚针组一的局部视图。
图16为本发明一种极耳整形机的极耳清洗机构的结构视图。
图17为本发明一种极耳整形机的极耳清洗机构的轴视图。
图18为本发明一种极耳整形机的极耳清洗机构的原理示意视图。
图19为本发明一种极耳整形机的电池极耳整平机构二的轴视图。
图20为本发明一种极耳整形机的电池极耳整平机构二的原理示意视图。
图21为本发明一种极耳整形机的电池极耳整平机构二的局部视图。
图22为本发明一种极耳整形机的电池极耳整平机构二的活动滚针组二的局部视图。
图23为本发明一种极耳整形机的电池极耳整平机构二的固定滚针组二的局部视图。
图24为本发明一种极耳整形机的料回收装置的轴视图。
图25为本发明一种极耳整形机的料回收装置的局部轴视图。
图25为本发明一种极耳整形机的夹紧装置的轴视图
图中:1、安装箱,2、回转平台,3、进料输送带,4、等距分料传输机构,4a、安装架一,4b、导轨一,4c、光电槽一,4d、光电限位开关一,4e、拖链一,4f、气缸一,4j、侧架一,4k、导杆一,4m、同步带一,4n、张紧轮一,4p、步进电机一,4q、连接板一,4r、连接板二,4s、连接板三,4t、移动电机架一,
4u、套杆一,5、电池极耳旋升机构,5a、安装板一,5b、旋转块,5c、夹子,5d、连接板四,5e、导杆二,5f、气缸安装板一,5j、气缸二,5h、连接板五,5g、底板一,5m、弧形块,6、检测机构一,6a、安装板二,6b、侧板一,6c、三轴气缸一,6d、光电槽型开关一,6e、边板一,6f、顶板一,6g、底板二,6h、导杆八,6j、电眼安装板一,6k、气缸安装板二,7、拉拨极耳装置,7a、支架,7b、气缸十,7c、导杆三,7d、气缸十一,7e、安装板三,7f、气缸定位板,7g、承接板,7h、角度板,7j、拨叉座固定板,7k、拨叉座,7m、拨叉,8、检测机构二,8a、安装板四,8b、侧板二,8c、三轴气缸二,8d、光电槽型开关二,8e、边板二,8f、顶板二,8g、底板三,8j、导杆四,8k、电眼安装板二,8m、气缸安装板三,9、电池极耳勾起机构,9a、安装架二,9b、导轨二,9c、联轴器二,9d、气缸三,9e、气缸座,9f、整理钩座,9g、整理钩,9h、筋板,9j、丝杆,9k、丝杆螺母座,9m、电机座,9n、步进电机二,9p、限位块,9q、导轨光电槽型开关,9r、移动感应片,9s、光纤安装板,9t、液压缓冲器三,9u、加强筋,10、电池极耳整平机构一,10a、气缸四,10b、侧板三,10d、连接板六,10e、连接板七,10f、连接板八,10g、导杆五,10h、气缸安装座一,10j、气缸五,10k、滚针安装架一,10m、活动滚针组一,10m1、定位架一,10m2、滚轴一,10m3、滚针一,10n、滚针安装架二,10p、固定滚针组一,10p1、定位架二,10p2、滚轴二,10p3、滚针二,10q、弹簧一,10r、导向柱一,10s、固定架一,10t、套杆二,11、极耳清洗机构,11a、支撑板,11b、导向辊一,11c、导向辊二,11d、固定辊组一,11e、固定辊组二,11f、活动辊组,11g、导轨三,11h、活动轨,11j、活动块,11k、同步轮一,11m、同步轮二,11n、同步带,11p、无尘布,11q、调节螺母,11r、气缸六,12、电池极耳整平机构二,12a、气缸七,12b、侧板四,12c、连接板九,12d、连接板十,12e、连接板十一,12f、
导杆六,12g、气缸安装座二,12h、气缸八,12j、滚针安装架三,12k、活动滚针组二,12k1、定位架三,12k2、滚轴三,12k3、滚针三,12m、滚针安装架三,12n、固定滚针组二,12n1、定位架四,12n2、滚轴四,12n3、滚针四,12p、弹簧二,12q、导向柱二,12r、固定架二,12s、套杆三,13、料回收装置,13a、安装架四,13b、导轨四,13c、光电槽二,13d、光电限位开关二,13e、拖链二,13f、气缸九,13g、侧架二,13h、导杆七,13j、同步带二,13k、张紧轮二,13m、步进电机三,13n、连接板十二,13p、连接板十三,13q、连接板十四,13r、移动电机架二,13s、套杆四,14、夹紧装置,14a、连接架,14b、减速电机,14c、联轴器一,14d、旋转架,14e、气缸十二,14f、联动架,14g、活动侧夹,14h、固定侧夹,14j、轴承座。
实施例:
如图1-26所示,一种极耳整形机,包括安装箱1,回转平台2,进料输送带3,等距分料传输机构4,电池极耳旋升机构5,检测机构一6,拉拨极耳装置7,检测机构二8,电池极耳勾起机构9,电池极耳整平机构一10,极耳清洗机构11,电池极耳整平机构二12,料回收装置13,所述的回转平台2安装在安装箱1上,所述的进料输送带3安装在回转平台2的一侧,所述的等距分料传输机构4,电池极耳旋升机构5,检测机构一6,拉拨极耳装置7,检测机构二8,电池极耳勾起机构9,电池极耳整平机构一10,极耳清洗机构11,电池极耳整平机构二12依次安装在回转平台2上,所述的料回收装置13在电池极耳整平机构二12的一侧,所述的进料输送带3与等距分料传输机构4连接,其特征在于:
所述的等距分料传输机构4包括:安装架一4a,导轨一4b,光电槽一4c,光电限位开关一4d,拖链一4e,气缸一4f,侧架一4j,导杆一4k,同步带一
4m,张紧轮一4n,步进电机一4p,所述的导轨一4b安装在安装架一4a上,所述的侧架一4j安装在导轨一4b,所述的光电槽一4c在导轨一4b的下方,所述的光电限位开关一4d安装在光电槽一4c上,所述的侧架一4j上安装有连接板一4q,连接板二4r和连接板三4s,所述的导杆一4k安装在连接板一4q和连接板二4r之间,所述的连接板二4r安装在导杆一4k上,所述的气缸一4f安装在连接板二上,所述的气缸一4f与夹紧装置14连接,所述的同步带一4m安装在张紧轮一4n上,所述的张紧轮一4n安装在导轨一4b的两侧,所述的张紧轮一4n安装在移动电机架一4t上,所述的步进电机一4p安装在移动电机架一4t的一侧;
所述的电池极耳旋升机构5包括:安装板一5a,旋转块5b,夹子5c,连接板四5d,导杆二5e,气缸安装板一5f,气缸二5j,连接板五5h,其特征在于:所述的夹子5c阵列安装在安装板一5a上,所述的旋转块5b安装在夹子5c上,所述的连接板四5d安装在安装板一5a的一侧,所述的气缸安装板一5f安装在连接板五5h的上,所述的导杆二5e安装在连接板五5h与安装板一5a之间,所述的气缸安装板一5f安装在导杆二5e上,所述的气缸二5j安装在气缸安装板一5f上,所述的连接板四5d一侧安装有底板一5g,所述的连接板五5h下方安装有液压缓冲器一5k,所述的旋转块5b下方设有弧形块5m,所述的弧形块5m直径小于电池直径;
所述的检测机构一6包括:安装板二6a,侧板一6b,三轴气缸一6c,光电槽型开关一6d,边板一6e,顶板一6f,底板二6g,其特征在于:所述的安装板二6a两侧设有侧板一6b,所述的侧板一6b上安装有光电槽型开关一6b,所述的三轴气缸一6c安装在安装板二6a上,所述的三轴气缸一6c上安装有上安装有导杆八6h,所述的三轴气缸一6c一侧设有顶板一6f,所述的顶板一6f与边
板一6e连接,所述的底板二6g与边板一6e连接,所述的光电槽型开关一6d安装在电眼安装板一6j上,所述的三轴气缸一6c下方设有气缸安装板二6k,所述的侧板一6b上阵列有多组光电槽型开关一6d;
所述的拉拨极耳装置7包括:支架7a,气缸十7b,导杆三7c,气缸十一7d,安装板三7e,气缸定位板7f,承接板7g,角度板7h,拨叉座固定板7j,拨叉座7k,拨叉7m,所述的气缸定位板7f安装在支架7a上,所述的气缸十7b安装在气缸定位板7f上,所述的导杆三7c一端与安装板三7e连接,所述的导杆三7c另一端与承接板7g连接,所述的承接板7g安装有角度板7h,所述的角度板7h内侧安装有气缸十一7d,所述的气缸十一7d与拨叉固定板7j连接,所述的拨叉座7k安装在拨叉固定板7j上,所述的拨叉7m安装在拨叉座7k上;
所述的检测机构二8包括:安装板四8a,侧板二8b,三轴气缸二8c,光电槽型开关二8d,边板二8e,顶板二8f,底板三8g,其特征在于:所述的安装板四8a两侧设有侧板二8b,所述的侧板二8b上安装有光电槽型开关二8d,所述的三轴气缸二8c安装在安装板四8a上,所述的三轴气缸二8c上安装有导杆四8j,所述的三轴气缸二8c一侧设有顶板二8f,所述的顶板二8f与边板二8e连接,所述的底板三8g与边板二8e连接,所述的光电槽型开关二8d安装在电眼安装板二8k上,所述的三轴气缸二8c下方设有气缸安装板三8m,所述的侧板二8b上阵列有多组光电槽型开关二8d。
所述的电池极耳勾起机构9包括:安装架二9a,导轨二9b,联轴器二9c,气缸三9d,气缸座9e,整理钩座9f,整理钩9g,筋板9h,丝杆9j,丝杆螺母座9k,电机座9m,步进电机二9n,其特征在于:所述的电机座9m安装在安装架二9a上,所述的步进电机二9n安装在电机座9m上,所述的联轴器二9c与步进电机二9n连接,所述的丝杆螺母座9k与联轴器二9c连接,所述的丝杆9j
与丝杆螺母座9k连接,所述的丝杆9j与筋板9h连接,所述的安装架二9a一侧安装有导轨二9b,所述的筋板9h安装在导轨二9b上,所述的筋板9h下方安装有气缸三9d,所述的气缸三9d安装在气缸座9e上,所述的整理钩座9f与气缸三9d连接,所述的导轨二9b下方设有限位块9p,所述的导轨二9b一侧设有导轨光电槽型开关9q,所述的筋板上9h设有移动感应片9r,所述的移动感应片9r与导轨光电槽型开关9q配合,所述的导轨光电槽型开关9q安装在光纤安装板9s上;
所述的电池极耳整平机构一10包括:气缸四10a,侧板三10b,连接板六10d,连接板七10e,连接板八10f,导杆五10g,气缸安装座一10h,气缸五10j,滚针安装架一10k,活动滚针组一10m,滚针安装架二10n,固定滚针组一10p,弹簧一10q,导向柱一10r,固定架一10s,其特征在于:所述的连接板六10d,连接板七10e,连接板八10f安装在侧板三连接板六10d,连接板七10e,连接板八10f上,所述的气缸四10a安装在连接板六10d上,所述的气缸四10a安装座在连接板八10f的下方,所述的气缸五10j安装在气缸安装座一10h上,所述的气缸五10j与活动滚针组一10m连接,所述的固定滚针组一10p安装在活动滚针组一10m的一侧,所述的弹簧一10q与活动滚针组一10m连接,所述的弹簧一10q安装在导向柱一10r上,所述的导向柱一10r安装在固定架一10s上,所述的导杆五10g安装有套杆二10t,所述的套杆二10t安装在连接板七10e。
所述的极耳清洗机构11包括:支撑板11a,导向辊一11b,导向辊二11c,固定辊组一11d,固定辊组二11e,活动辊组11f,导轨三11g,活动轨11h,活动块11j,同步轮一11k,同步轮二11m,同步带11n,无尘布11p,其特征在于:所述的导向辊一11b,导向辊二11c安装在支撑板11a的上方,所述的固定辊组一11d在导向辊一11b,导向辊二11c的下方,所述的导轨三11g安装在固定辊
组一11d的下方,所述的活动轨11h安装在导轨三11g上,所述的活动辊组11f与活动轨11h连接,所述的活动辊组11f一侧设有固定辊组二11e,所述的活动块11j一端与活动轨11h连接,所述的活动块11j安装在同步带11n上,所述的同步带11n安装在同步轮一11k和同步轮二11m上,所述的无尘布11p绕在导向辊一11b,导向辊二11c,固定辊组一11d,固定辊组二11e,活动辊组11f上,所述的同步轮一11k上设有调节螺母11q,所述的同步轮二11m下方设有气缸六11r。
所述的电池极耳整平机构二12包括:气缸七12a,侧板四12b,连接板九12c,连接板十12d,连接板十一12e,导杆六12f,气缸安装座二12g,气缸八12h,滚针安装架三12j,活动滚针组二12k,滚针安装架三12m,固定滚针组二12n,弹簧二12p,导向柱二12q,固定架二12r,其特征在于:所述的连接板九12c,连接板十12d,连接板十一12e装在侧板四12b上,所述的气缸七12a安装在连接板九12c上,所述的气缸安装座二12g在连接板十一12e的下方,所述的气缸八12h安装在气缸安装座二12g上,所述的气缸八12h与活动滚针组二连接,所述的固定滚针组二安装在活动滚针组二的一侧,所述的弹簧二与活动滚针组二12k连接,所述的弹簧二12p安装在导向柱二12q上,所述的导向柱二12q安装在固定架二12r上,所述的导杆六12f安装有套杆三12s,所述的套杆三12s安装在连接板十12d上,
所述的料回收装置13包括:安装架四13a,导轨四13b,光电槽二13c,光电限位开关二13d,拖链二13e,气缸九13f,侧架二13g,导杆七13h,同步带二13j,张紧轮二13k,步进电机三13m,所述的导轨四13b安装在安装架四13a上,所述的侧架二13g安装在导轨四13b,所述的光电槽二13c在导轨四13b的下方,所述的光电限位开关二13d安装在光电槽二13c上,所述的侧架二13g
上安装有连接板十二13n,连接板十三13p和连接板十四13q,所述的导杆七13h安装在连接板十二13n,连接板十三13p之间,所述的连接板十三13p安装在导杆七13h上,所述的连接板十二13n安装在连接板十三13p上,所述的气缸九13f与夹紧装置14连接,所述的同步带二13j安装在张紧轮二13k上,所述的张紧轮二13k安装在导轨四13b的两侧,所述的张紧轮二13k安装在移动电机架二13r上,所述的步进电机三13m安装在移动电机架二13r的一侧,所述的连接板十三13p上安装有套杆四13s,所述的套杆四13s安装在导杆七13h上。
进一步的,所述的连接板二4r上安装有套杆一4u,所述的套杆一4u安装在导杆一4k上,通过套杆一4u的设置,实现了对导杆一4k的保护,避免了频繁更换导杆一4k,降低了使用成本。
进一步的,所述的夹紧装置14包括连接架14a,减速电机14b,联轴器一14c,旋转架14d,气缸十二14e,联动架14f,活动侧夹14g,固定侧夹14h,所述的减速电机14b安装在连接架14a上,所述的联轴器一14c与减速电机14b连接,所述的连接架14a与旋转架14d连接,所述的气缸十二14e安装在旋转架14d上,所述的活动侧夹14g和固定侧夹14h安装在旋转架14d的下方,所述的联动架14f与活动侧夹14g连接,所述的气缸十二14e与联动架14f连接,通过夹紧装置14的设置,实现了电池极耳的自动化夹紧,从而满足其他工位的作业。
进一步的,所述的联轴器一14c通过轴承座14j固定在旋转架14d上,通过轴承座14j的设置,实现联轴器一14c的定位。
进一步的,所述的气缸定位板7f下方安装有液压缓冲器二7n,通过液压缓冲器二7n的设置,确保了气缸十7b行程的缓冲作用。
进一步的,所述的整理钩9g阵列在整理钩座9f的下方,所述的气缸座9e上安装有液压缓冲器三9t,通过液压缓冲器三9t的设置,实现了气缸三9d的缓
冲。
进一步的,所述的筋板9h上设有加强筋9u,通过加强筋9u的设置,提高了筋板9h的强度。
进一步的,所述的活动滚针组一10m包括定位架一10m1,滚轴一10m2,滚针一10m3,所述的滚轴一10m2安装在定位架一10m1的下方,所述的滚针一10m3安装在滚轴一10m2上,所述的固定滚针组一10p包括定位架二10p1,滚轴二10p2,滚针二10p3,所述的滚轴二10p2安装在定位架二10p1的下方,所述的滚针二10p3安装在滚轴二10p2上,通过活动滚针组一10m和固定滚针组一10p,实现了极耳的整平。
进一步的,所述的活动滚针组二12k包括定位架三12k1,滚轴三12k2,滚针三12k3,所述的滚轴三12k2安装在定位架三12k1的下方,所述的滚针三12k3安装在滚轴三12k2上,所述的固定滚针组二12n包括定位架四12n1,滚轴四12n2,滚针四12n3,所述的滚轴四12n2安装在定位架四12n1的下方,所述的滚针四12n3安装在滚轴四12n2上,通过活动滚针组二12k和固定滚针组二12n,实现了极耳的整平。
本发明中,通过进料输送带3输送电池,随后通过步进电机一4p带动同步带一4m转动,从而实现了拖链一4e沿着导轨一4b的方向往复运动,实现了将夹紧装置14往复推送作业,实现电池的沿着X,Y轴向运动,而通过气缸一4f带动侧架一4j上下移动实现了夹紧装置14的上下移动,将电池夹起上行和下行,实现Z轴的径向运动,而减速电机14b带动旋转架14d的旋转,实现了电池转运是方向的调整,进一步满足了转运要求,同时通过气缸十二14e推动联动架,从而实现了活动侧夹14g的移动,向固定侧夹14h移动,实现了电池的夹紧,通过光电限位开关一4d的设置,实现了拖链一4e轴向位移的限位,随后电池
通过回转平台2转动至电池极耳旋升机构5的下方,当电池下行到安装板一5a的下方,通过气缸二5j带动安装板一5a下行,随后电池在安装板一5a下方旋转,随后弧形块5m下行至电池正极一端的内壁,通过电池旋转,使贴在不锈钢边缘的极耳脱离边缘,脱离完成后,当电池输送至电池极耳自动检测机构一下方后,通过三轴气缸一6c推动安装板二6a下行,从而实现光电槽型开关一6d的下行,通过光电槽型开关一6d,实现对极耳高度的测量,随后将测量信号发送至控制机构,为下一步踢料工位做好准备,检测完毕后,电池通过回转平台2转动至拉拨极耳装置下方,通过气缸十7b带动角度板7h下行,随后通过气缸十一7d带动拨叉座7k下行,拨叉7m进入到极耳中部,随后通过气缸十7b带动角度板7h上行,气缸十一7d带动拨叉座7k上行,通过拨叉7m对极耳进行拉拨,为下一道工序做好准备工作,随后电池旋转至电池极耳自动检测机构二8下方后,通过三轴气缸二8c推动安装板四8a下行,从而实现光电槽型开关二8d的下行,通过光电槽型开关二8d,实现对极耳高度的测量,随后将测量信号发送至控制机构,为下一步踢料工位做好准备,检测完毕后电池进入到电池极耳勾起机构9,通过步进电机二9n带动丝杆9j旋转,从而实现了筋板9h的上下移动,通过筋板9h的移动能够实现整理钩9g的上下移动,而气缸三9d的作业使整理钩9g座能够实现先后的移动,从而实现了整理钩9g的前后移动,从而实现极耳的勾起作业,极耳勾起作业完成后,通过回转平台2,电池转动到电池极耳整平机构一10,通过气缸四10a带动连接板八10f下行,随后通过气缸五10j推动活动滚针组一10m,当达到下限后,通过气缸五10j泄压,通过弹簧一10q的弹力,使活动滚针组合一10m和固定滚针组一10p靠拢,随后气缸四10a带动连接板八10f上行,通过滚针一10m3和滚针二10p3对极耳进行整平,实现了多组电池极耳的同时整平。
随后电池输送至清洗机构11的下方后,通过气缸六11r带动支撑板11a下行,随后通过同步轮一11k和同步轮二11m带动活动块11j移动,从而实现了活动轨11h的移动,带动活动辊组11f向固定辊组二11e移动,随后通过导向辊一11b和导向辊二11c转动,从而带动无尘布11p转动,通过无尘布11p滚动,实现极耳的清洗。
随后电池输送至电池极耳整平机构二12,通过气缸七12a带动连接板十一12e下行,随后通过气缸八12h推动活动滚针组二12k,当达到下限后,通过气缸七12a泄压,通过弹簧二12p的弹力,使活动滚针组合二12k和固定滚针组二12n靠拢,随后气缸八12h带动连接板十一12e上行,通过滚针三12k3和滚针四12n3对极耳进行整平,实现了多组电池极耳的同时整平。
随后电池输送至料回收装置13通过步进电机三13m带动同步带二13j转动,从而实现了拖链二13e沿着导轨四13b的方向往复运动,实现了将夹紧装置14往复推送作业,实现电池的沿着X,Y轴向运动,而通过气缸九13f带动侧架二13g上下移动实现了夹紧装置14的上下移动,将电池夹起上行和下行,实现Z轴的径向运动,而减速电机14b带动旋转架14d的旋转,实现了电池转运是方向的调整,进一步满足了转运要求,同时通过气缸十二14e推动联动架14f,从而实现了活动侧夹14g的移动,向固定侧夹14h移动,实现了电池的夹紧,放置在另一个作业的机器上,通过光电限位开关二13d的设置,实现了拖链二13e轴向位移的限位。
由于采用了上述技术方案,与现有技术相比,本发明通过极耳整形机的设置,实现了电池极耳的自动化上料,检测,拉拨,整平和清洗,提高了生产效率,同时也对电池的极耳进行了检测,提高了产品质量。
本发明不局限于上述最佳实施方式,任何人应该得知在本发明的启示下做
出的结构变化,凡是与本发明具有相同或者相近似的技术方案,均属于本发明的保护范围。
Claims (10)
- 一种极耳整形机,包括安装箱,回转平台,进料输送带,等距分料传输机构,电池极耳旋升机构,检测机构一,拉拨极耳装置,检测机构二,电池极耳勾起机构,电池极耳整平机构一,极耳清洗机构,电池极耳整平机构二,料回收装置,所述的回转平台安装在安装箱上,所述的进料输送带安装在回转平台的一侧,所述的等距分料传输机构,电池极耳旋升机构,检测机构一,拉拨极耳装置,检测机构二,电池极耳勾起机构,电池极耳整平机构一,极耳清洗机构,电池极耳整平机构二依次安装在回转平台上,所述的料回收装置在电池极耳整平机构二的一侧,所述的进料输送带与等距分料传输机构连接,其特征在于:所述的等距分料传输机构包括:安装架一,导轨一,光电槽一,光电限位开关一,拖链一,气缸一,侧架一,导杆一,同步带一,张紧轮一,步进电机一,所述的导轨一安装在安装架一上,所述的侧架一安装在导轨一,所述的光电槽一在导轨一的下方,所述的光电限位开关一安装在光电槽一上,所述的侧架一上安装有连接板一,连接板二和连接板三,所述的导杆一安装在连接板一和连接板二之间,所述的连接板二安装在导杆一上,所述的气缸一安装在连接板二上,所述的气缸一与夹紧装置连接,所述的同步带一安装在张紧轮一上,所述的张紧轮一安装在导轨一的两侧,所述的张紧轮一安装在移动电机架一上,所述的步进电机一安装在移动电机架一的一侧;所述的电池极耳旋升机构包括:安装板一,旋转块,夹子,连接板四,导杆二,气缸安装板一,气缸二,连接板五,其特征在于:所述的夹子阵列安装在安装板一上,所述的旋转块安装在夹子上,所述的连接板四安装在安装板一的一侧,所述的气缸安装板一安装在连接板五的上,所述的导杆二安装在连接板五与安装板一之间,所述的气缸安装板一安装在导杆二上,所述的气缸二安装在气缸安装板一上,所述的连接板四一侧安装有底板一,所述的连接板五下 方安装有液压缓冲器一,所述的旋转块下方设有弧形块,所述的弧形块直径小于电池直径;所述的检测机构一包括:安装板二,侧板一,三轴气缸一,光电槽型开关一,边板一,顶板一,底板二,其特征在于:所述的安装板二两侧设有侧板一,所述的侧板一上安装有光电槽型开关一,所述的三轴气缸一安装在安装板二上,所述的三轴气缸一上安装有导杆八,所述的三轴气缸一一侧设有顶板一,所述的顶板一与边板一连接,所述的底板二与边板一连接,所述的光电槽型开关一安装在电眼安装板一上,所述的三轴气缸一下方设有气缸安装板二,所述的侧板一上阵列有多组光电槽型开关一;所述的检测机构二包括:安装板四,侧板二,三轴气缸二,光电槽型开关二,边板二,顶板二,底板三,其特征在于:所述的安装板四两侧设有侧板二,所述的侧板二上安装有光电槽型开关二,所述的三轴气缸二安装在安装板四上,所述的三轴气缸二上安装有导杆四,所述的三轴气缸二一侧设有顶板二,所述的顶板二与边板二连接,所述的底板三与边板二连接,所述的光电槽型开关二安装在电眼安装板二上,所述的三轴气缸二下方设有气缸安装板三,所述的侧板二上阵列有多组光电槽型开关二。所述的电池极耳勾起机构包括:安装架二,导轨二,联轴器二,气缸三,步进电机二,气缸座,整理钩座,整理钩,筋板,丝杆,丝杆螺母座,电机座,其特征在于:所述的电机座安装在安装架二上,所述的步进电机二安装在电机座上,所述的联轴器二与步进电机二连接,所述的丝杆螺母座与联轴器二连接,所述的丝杆与丝杆螺母座连接,所述的丝杆与筋板连接,所述的安装架二一侧安装有导轨二,所述的筋板安装在导轨二上,所述的筋板下方安装有气缸三,所述的气缸三安装在气缸座上,所述的整理钩座与气缸三连接,所述的导轨二 下方设有限位块,所述的导轨二一侧设有导轨光电槽型开关,所述的筋板上设有移动感应片,所述的移动感应片与导轨光电槽型开关配合,所述的导轨光电槽型开关安装在光纤安装板上;所述的电池极耳整平机构一包括:气缸四,侧板三,连接板六,连接板七,连接板八,导杆五,气缸安装座一,气缸五,滚针安装架一,活动滚针组一,滚针安装架二,固定滚针组一,弹簧一,导向柱一,固定架一,其特征在于:所述的连接板六,连接板七,连接板八安装在侧板三上,所述的气缸四安装在连接板六上,所述的气缸四安装座在连接板八的下方,所述的气缸五安装在气缸安装座一上,所述的气缸五与活动滚针组一连接,所述的固定滚针组一安装在活动滚针组一的一侧,所述的弹簧一与活动滚针组一连接,所述的弹簧一安装在导向柱一上,所述的导向柱一安装在固定架一上,所述的导杆五安装有套杆二,所述的套杆二安装在连接板七。所述的极耳清洗机构包括:支撑板,导向辊一,导向辊二,固定辊组一,固定辊组二,活动辊组,导轨三,活动轨,活动块,同步轮一,同步轮二,同步带,无尘布,其特征在于:所述的导向辊一和导向辊二安装在支撑板的上方,所述的固定辊组一在导向辊一和导向辊二的下方,所述的导轨三安装在固定辊组一的下方,所述的活动轨安装在导轨三上,所述的活动辊组与活动轨连接,所述的活动辊组一侧设有固定辊组二,所述的活动块一端与活动轨连接,所述的活动块安装在同步带上,所述的同步带安装在同步轮一和同步轮二上,所述的无尘布绕在导向辊一,导向辊二,固定辊组一,固定辊组二,活动辊组上,所述的同步轮一上设有调节螺母,所述的同步轮二下方设有气缸六。所述的电池极耳整平机构二包括:气缸七,侧板四,连接板九,连接板十,连接板十一,导杆六,气缸安装座二,气缸八,滚针安装架三,活动滚针组二, 滚针安装架三,固定滚针组二,弹簧二,导向柱二,固定架二,其特征在于:所述的连接板九,连接板十,连接板十一装在侧板四上,所述的气缸七安装在连接板九上,所述的气缸安装座二在连接板十一的下方,所述的气缸八安装在气缸安装座二上,所述的气缸八与活动滚针组二连接,所述的固定滚针组二安装在活动滚针组二的一侧,所述的弹簧二与活动滚针组二连接,所述的弹簧二安装在导向柱二上,所述的导向柱二安装在固定架二上,所述的导杆六安装有套杆三,所述的套杆三安装在连接板十上,所述的料回收装置包括:安装架四,导轨四,光电槽二,光电限位开关二,拖链二,气缸九,侧架二,导杆七,同步带二,张紧轮二,步进电机三,所述的导轨四安装在安装架四上,所述的侧架二安装在导轨四,所述的光电槽二在导轨四的下方,所述的光电限位开关二安装在光电槽二上,所述的侧架二上安装有连接板十二,连接板十三和连接板十四,所述的导杆七安装在连接板十二,连接板十三之间,所述的连接板十三安装在导杆七上,所述的连接板十二安装在连接板十三上,所述的气缸九与夹紧装置连接,所述的同步带二安装在张紧轮二上,所述的张紧轮二安装在导轨四的两侧,所述的张紧轮二安装在移动电机架二上,所述的步进电机三安装在移动电机架二的一侧,所述的连接板十三上安装有套杆四,所述的套杆四安装在导杆七上。
- 如权利要求1所述的极耳整形机,其特征在于:所述的连接板二上安装有套杆一,所述的套杆一安装在导杆一上。
- 如权利要求1所述的极耳整形机,其特征在于:所述的夹紧装置包括连接架,减速电机,联轴器一,旋转架,气缸十二,联动架,活动侧夹,固定侧夹,所述的减速电机安装在连接架上,所述的联轴器一与减速电机连接,所述的连接架与旋转架连接,所述的气缸十二安装在旋转架上,所述的活动侧夹和固定侧 夹安装在旋转架的下方,所述的联动架与活动侧夹连接,所述的气缸十二与联动架连接。
- 如权利要求3所述的极耳整形机,其特征在于:所述的联轴器一通过轴承座固定在旋转架上。
- 如权利要求1所述的极耳整形机,其特征在于:所述的气缸定位板下方安装有液压缓冲器二。
- 如权利要求1所述的极耳整形机,其特征在于:所述的整理钩阵列在整理钩座的下方,所述的气缸座上安装有液压缓冲器三。
- 如权利要求1所述的极耳整形机,其特征在于:所述的筋板上设有加强筋。
- 如权利要求1所述的极耳整形机,其特征在于:所述的活动滚针组一包括定位架一,滚轴一,滚针一,所述的滚轴一安装在定位架一的下方,所述的滚针一安装在滚轴一上,所述的固定滚针组一包括定位架二,滚轴二,滚针二,所述的滚轴二安装在定位架二的下方,所述的滚针二安装在滚轴二上。
- 如权利要求1所述的极耳整形机,其特征在于:所述的活动滚针组二包括定位架三,滚轴三,滚针三,所述的滚轴三安装在定位架三的下方,所述的滚针三安装在滚轴三上,所述的固定滚针组二包括定位架四,滚轴四,滚针四,所述的滚轴四安装在定位架四的下方,所述的滚针四安装在滚轴四上。
- 如权利要求1所述的极耳整形机,其特征在于:所述的拉拨极耳装置包括:支架,气缸十,导杆三,气缸十一,安装板三,气缸定位板,承接板,角度板,拨叉座固定板,拨叉座,拨叉,所述的气缸定位板安装在支架上,所述的气缸十安装在气缸定位板上,所述的导杆三一端与安装板三连接,所述的导杆三另一端与承接板连接,所述的承接板安装有角度板,所述的角度板内侧安装有气缸十一,所述的气缸十一与拨叉固定板连接,所述的拨叉座安装在拨叉固定板 上,所述的拨叉安装在拨叉座上;
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