WO2017054268A1 - 多元共聚锈转化底漆专用水性防腐乳液及其制备方法 - Google Patents
多元共聚锈转化底漆专用水性防腐乳液及其制备方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
- C08F2/24—Emulsion polymerisation with the aid of emulsifying agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F14/02—Monomers containing chlorine
- C08F14/04—Monomers containing two carbon atoms
- C08F14/08—Vinylidene chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F214/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F214/02—Monomers containing chlorine
- C08F214/04—Monomers containing two carbon atoms
- C08F214/08—Vinylidene chloride
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- the invention particularly relates to a special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer and a preparation method thereof.
- an object of the present invention is to provide a water-based anticorrosive emulsion for a multi-component copolymer rust conversion primer and a preparation method thereof, which are non-toxic, odorless, non-combustible, excellent in film forming performance, low in film forming temperature, and dense in conjunctiva.
- strong adhesion, air permeability after film formation is much lower than oil paint, ordinary latex paint, with It has good acid and alkali resistance and salt corrosion, and can be formulated into various new anti-corrosive coatings.
- a special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer includes the following components by weight: 65-75 parts of vinylidene chloride monomer, 15-20 parts of vinyl monomer, acrylic acid 0.5 to 1.5 parts of the monomer, 1 to 2 parts of the stable protective monomer, 0.5 to 1.5 parts of the functional monomer, 0.05 to 0.1 part of the pH adjusting agent, 2 to 3 parts of the modified crosslinking type monomer, and the composite emulsifier 1 to 2 parts, reactive emulsifier 0.5 to 1.5 parts, metal ion grafting type seed solution 10 to 15 parts, initiator 0.05 to 0.2 parts, reducing agent 0.02 to 0.08 parts, and water 100 parts.
- the preparation method of the special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer comprises the following steps:
- reaction temperature 65-70 ° C
- adding mixed monomer, emulsifier aqueous solution, initiator reacting for 5.5-7 hours until the mixed monomer and emulsifier aqueous solution is dripped, continue to add the initiator, and heat up to 70 At ⁇ 75 ° C, the reaction pressure begins to decrease;
- the initiator is a metal ion peroxide.
- the composite emulsified sulfosuccinate, a sulfonic acid, carboxyl group-containing surfactant, a linear sulfobenzenesulfonate, an alkyl alcohol block polyether, sodium dodecylbenzenesulfonate A mixture of two or more.
- the reactive emulsifier is two or more of an alkyl propylene phenoxy polyether sulfate, an allyl group-containing alkyl sulfosuccinate salt, and a special double bond-containing alcohol ether sulfate.
- the modified cross-linking type monomer is one or a mixture of a urea-heterocyclic compound containing a double bond and a reactive silicone.
- acrylic monomers and vinyl monomers are isobutoxymethyl-acrylate, alkoxy polyethylene glycol methacrylate, linear acrylate, methyl-containing acrylate, double bond-containing Three or more of the two-end esters.
- the metal ion grafting type seed liquid is an acrylate type copolymer modified by metal ion grafting.
- the emulsion produced by the invention has a color milky white pan-blue phase and good long-term storage stability, and can be combined with various additives to prepare a rust conversion paint.
- the prepared rust conversion primer can carry out rusting construction on the rust substrate, and after coating on the surface of the rust substrate, the paint film is dried in blue purple or black, and can effectively transform the rust of the rust layer.
- the rust conversion primer made of the emulsion has a fast drying of the paint film, a fast rust conversion speed, a low VOC content, a good adhesion to the metal substrate, a high hardness of the paint film, an excellent rust resistance of the paint film, and good weather resistance. Stable environmental protection, long-lasting anti-corrosion and other advantages. According to the coating thickness and process, the metal surface can be kept from rusting for 20 to 50 years. Since the polymerization phase is an aqueous phase, it has the characteristics of environmentally friendly low VOC.
- the obtained emulsion performance indexes are as follows: solid content (%): 60; viscosity (mPa ⁇ s): 90; surface tension (mN/m): 50; pH: 2.0; heat storage stability (55 ° C) : 60 days; glass transition temperature (Tg): 25 ° C; minimum film formation temperature (MFT): 16 ° C; sandblasted steel plate adhesion: 0 grade; cold rolled steel plate adhesion: first grade; salt spray resistance: 55 ⁇ m ⁇ 500 Hours; salt water resistance: 55 ⁇ m ⁇ 18 days.
- the initiator is a metal ion peroxide.
- the reactive emulsifier is two or more of an alkyl propylene phenoxy polyether sulfate, an allyl group-containing alkyl sulfosuccinate salt, and a special double bond-containing alcohol ether sulfate.
- the modified cross-linking type monomer is one or a mixture of a urea-heterocyclic compound containing a double bond and a reactive silicone.
- Acrylic monomer and vinyl monomer are isobutoxymethyl-acrylate, alkoxy polyethylene glycol methacrylate, linear acrylate, methyl acrylate, double bond containing double ester Three or more of them.
- the metal ion grafting type seed liquid is an acrylate type copolymer modified by metal ion grafting.
- a special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer comprises the following components of weight fraction: 65 parts of vinylidene chloride monomer, 15 parts of vinyl monomer, 0.5 part of acrylic monomer, stable protection 1 part of the monomer, 0.5 part of the functional monomer, 0.05 part of the pH adjuster, 2 parts of the modified cross-linking monomer, 1 part of the composite emulsifier, 0.5 part of the reactive emulsifier, and the metal ion grafting type seed liquid 10 Parts, 0.05 parts of initiator, 0.02 parts of reducing agent, and 100 parts of water.
- the preparation method of the special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer comprises the following steps:
- the temperature is raised in the inert gas protection, the pressure is 0.012 MPa and the temperature is 60 ° C, the emulsifier aqueous solution is to be raised to 0.05 Mpa, the temperature is raised to 65 ° C, and the emulsifier aqueous solution and the mixed monomer are added dropwise;
- a special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer comprises the following components of weight fraction: 75 parts of vinylidene chloride monomer, 20 parts of vinyl monomer, 1.5 parts of acrylic monomer, stable protection 2 parts of the monomer, 1.5 parts of the functional monomer, 0.1 part of the pH adjuster, 3 parts of the modified cross-linking monomer, 2 parts of the composite emulsifier, 1.5 parts of the reactive emulsifier, and the metal ion grafting type seed liquid 15 Parts, initiator 0.2 parts, reducing agent 0.08 parts, water 100 parts.
- the pressure is 0.030Mpa and the temperature is 65 ° C, the emulsifier aqueous solution, the pressure rises to 0.065Mpa, the temperature rises to 70 ° C, the emulsifier aqueous solution and the mixed monomer are added dropwise;
- reaction temperature 70 ° C, adding mixed monomer, emulsifier aqueous solution, initiator, reaction for 7 hours until the mixed monomer and emulsifier aqueous solution is dropped, continue to add the initiator, while heating to 75 ° C, reaction pressure begin descending;
- a special aqueous anti-corrosion emulsion for multi-component copolymer rust conversion primer comprises the following components of weight fraction: 70 parts of vinylidene chloride monomer, 18 parts of vinyl monomer, 1.0 part of acrylic monomer, stable protection 1.5 parts of the monomer, 1.0 part of the functional monomer, 0.08 parts of the pH adjuster, 2.5 parts of the modified cross-linking monomer, 1.5 parts of the composite emulsifier, 1.0 part of the reactive emulsifier, and the metal ion grafting type seed liquid 13 Parts, 0.1 part of initiator, 0.06 part of reducing agent, 100 parts of water.
- the invention relates to a preparation method of a special aqueous anti-corrosion emulsion for converting a multi-component copolymer rust conversion primer, comprising the following steps:
- the emulsion produced by the invention has a color milky white pan-blue phase and good long-term storage stability, and can be combined with various additives to prepare a rust conversion paint.
- the prepared rust conversion primer can carry out rusting construction on the rust substrate, and after coating on the surface of the rust substrate, the paint film is dried in blue purple or black, and can effectively transform the rust of the rust layer.
- the rust conversion primer made of the emulsion has a fast drying of the paint film, a fast rust conversion speed, a low VOC content, a good adhesion to the metal substrate, a high hardness of the paint film, an excellent rust resistance of the paint film, and good weather resistance. Stable environmental protection, long-lasting anti-corrosion and other advantages. According to the coating thickness and process, the metal surface can be kept from rusting for 20 to 50 years. Since the polymerization phase is an aqueous phase, it has the characteristics of environmentally friendly low VOC.
- the obtained emulsion performance indexes are as follows: solid content (%): 60; viscosity (mPa ⁇ s): 90; surface tension (mN/m): 50; pH: 2.0; heat storage stability (55 ° C) : 60 days; glass transition temperature (Tg): 25 ° C; minimum film formation temperature (MFT): 16 ° C; sandblasted steel plate adhesion: 0 grade; cold rolled steel plate adhesion: first grade; salt spray resistance: 55 ⁇ m ⁇ 500 Hours; salt water resistance: 55 ⁇ m ⁇ 18 days.
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Abstract
一种多元共聚锈转化底漆专用水性防腐乳液,其原料包括如下重量份数的组分:偏二氯乙烯单体65~75份、乙烯基单体15~20份,丙烯酸单体0.5~1.5份,稳定保护性单体1~2份,功能性单体0.5~1.5份,pH调节剂0.05~0.1份,改性交联型单体2~3份,复合乳化剂1~2份,反应型乳化剂0.5~1.5份,金属离子接枝反应型种液10~15份,引发剂0.05~0.2份,还原剂0.02~0.08份,水100份。
Description
本发明具体涉及一种多元共聚锈转化底漆专用水性防腐乳液及其制备方法。
据统计,世界上约有20%的金属材料因被腐蚀而无法回收,我国每年金属腐蚀造成的经济损失约占国民生产总值的4%,每年因金属腐蚀造成的损失超过火灾、风灾和地震造成的损失总和。长期以来,为了减少腐蚀损失,人们采取了很多措施,如金属的电化学保护法、腐蚀介质处理法、覆盖层保护法等等。但迄今为止最普遍、最经济、最实用的保护措施还是涂料保护,涂料防腐以其施工简便、经济实用、不受设备面积、形状的约束以及具有一定装饰效果等特点而被广泛使用。
目前普通金属表面涂覆的防腐蚀涂层常常采用的是溶剂型涂料,尽管它们具有抑制腐蚀的作用,但由于它们含有对人体易造成损害的有害气体和重金属,造成了环境污染问题。同时,溶剂易燃、易爆的特点给环境带来了不安全隐患。随着人们环保意识的日益增强,水性防腐涂料成为涂料发展的重要方向。目前市面上主要是水性环氧涂料,但是水性环氧也存在一些不足,表干时间长且容易出现闪锈。
发明内容
发明目的:针对上述情况,本发明的目的是提供一种多元共聚锈转化底漆专用水性防腐乳液及其制备方法,无毒、无臭、不燃,成膜性能优良,成膜温度低,结膜致密、附着力强、成膜后透气率大大低于油性漆、普通乳胶漆,具
有良好的耐酸碱、盐腐蚀作用,能够配制成各种防腐涂料的新型五元共聚环保防腐乳液。
技术方案:一种多元共聚锈转化底漆专用水性防腐乳液,制备该产品的原料包括如下重量分数的组分:偏二氯乙烯单体65~75份、乙烯基单体15~20份,丙烯酸单体0.5~1.5份,稳定保护性单体1~2份,功能性单体0.5~1.5份,PH调节剂0.05~0.1份,改性交联型单体2~3份,复合乳化剂1~2份,反应型乳化剂0.5~1.5份,金属离子接枝反应型种液10~15份,引发剂0.05~0.2份,还原剂0.02~0.08份,水100份。
一种所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,包括如下步骤:
(1)按重量份数将引发剂0.05~0.2份、总量5~10%的去离子水配成引发剂水溶液;
(2)按重量份数将还原剂0.02~0.08份、总量5~8%的去离子水配成还原剂水溶液;
(3)按重量份数将复合乳化剂0.05~0.1份,反应型乳化剂0.05~0.1份,总量15~25%的去离子水配置成乳化剂水溶液;
(4)偏二氯乙烯单体65~75份、乙烯基单体15~20份,丙烯酸单体0.5~1.5份,稳定保护性单体1~2份,功能性单体0.5~1.5份,PH调节剂0.05~0.1份,改性交联型单体2~3份均匀混合配置成混合单体;
(5)将占总量65~75%的水、占总量30~50%的复合乳化剂、占总量60~80%的反应型乳化剂、PH调节剂、金属离子接枝反应型种液、稳定剂充分混合均匀投入到反应釜中;
(6)在惰性气体保护中升温,压力为0.012~0.030Mpa和温度60~65℃下,乳化
剂水溶液,待压力上升到0.05~0.065Mpa,温度上升到65~70℃,滴加乳化剂水溶液和混合单体;
(7)保持反应温度65~70℃,滴加混合单体、乳化剂水溶液、引发剂,反应5.5~7小时至混合单体和乳化剂水溶液滴完,继续滴加引发剂,同时升温到70~75℃,反应压力开始下降;
(8)反应系统压力下降至0~0.02Mpa时,加入0.02~0.08份稳定剂,然后从反应系统中去除残留未反应单体,降温到40℃以下后出料。
作为优化:所述的引发剂为金属离子过氧化物。
作为优化:所述的复合乳化磺基琥珀酸盐、含磺酸、羧基的表面活性剂、直链磺基苯磺酸盐、烷基醇嵌段聚醚、十二烷基苯磺酸钠中的两种或几种的混合物。反应型乳化剂为烷基丙烯基苯氧基聚醚硫酸盐、含烯丙基的烷基磺基琥珀酸酯盐、特制的含双键的醇醚硫酸酯中的两种或几种。
作为优化:所述的改性交联型单体为含双键的脲杂环类化合物、反应型有机硅中的一种或混合物。
作为优化:丙烯酸单体及乙烯基单体为异丁氧基甲基-丙烯酸酯、烷氧基聚乙二醇甲基丙烯酸酯、直链丙烯酸酯、含甲基的丙烯酸酯、含双键的双端酯中的三种或几种。
作为优化:所述的金属离子接枝反应型种液为金属离子接枝改性后的丙烯酸酯类共聚物。
有益效果:本发明生产出来的乳液,颜色乳白色泛蓝相,长期贮存稳定性好,可与多种助剂相结合制备成锈转化漆。制备后的锈转化底漆可以对锈蚀基材进行带锈施工,涂覆在锈蚀基材表面后,漆膜干完呈兰紫色或黑色,能够有效的对锈蚀层的铁锈进行转化反应。
用该乳液制成的锈转化底漆具有漆膜表干快,锈转化速度快;VOC含量低;对金属基材附着力好;漆膜硬度高,漆膜防锈性能优良,耐候性好,稳定环保,防腐时效长等优点。根据涂覆厚度及工艺不同,可保持金属表面20~50年不锈蚀。由于聚合相为水相,具有环保低VOC的特点。
本发明中,所得乳液性能指标如下:固含量(%):60;粘度(mPa·s):90;表面张力(mN/m):50;PH值:2.0;热存储稳定性(55℃):60天;玻璃化温度(Tg):25℃;最低成膜温度(MFT):16℃;喷砂钢板附着力:0级;冷轧钢板附着力:一级;耐盐雾:55μm×500小时;耐盐水:55μm×18天。
下面结合具体实施例对本发明进行详细阐述。
综述如下,本发明中:所述的引发剂为金属离子过氧化物。
所述的复合乳化磺基琥珀酸盐、含磺酸、羧基的表面活性剂、直链磺基苯磺酸盐、烷基醇嵌段聚醚、十二烷基苯磺酸钠中的两种或几种的混合物。反应型乳化剂为烷基丙烯基苯氧基聚醚硫酸盐、含烯丙基的烷基磺基琥珀酸酯盐、特制的含双键的醇醚硫酸酯中的两种或几种。
所述的改性交联型单体为含双键的脲杂环类化合物、反应型有机硅中的一种或混合物。
丙烯酸单体及乙烯基单体为异丁氧基甲基-丙烯酸酯、烷氧基聚乙二醇甲基丙烯酸酯、直链丙烯酸酯、含甲基的丙烯酸酯、含双键的双端酯中的三种或几种。
所述的金属离子接枝反应型种液为金属离子接枝改性后的丙烯酸酯类共聚物。
具体实施例一:
一种多元共聚锈转化底漆专用水性防腐乳液,制备该产品的原料包括如下重量分数的组分:偏二氯乙烯单体65份、乙烯基单体15份,丙烯酸单体0.5份,稳定保护性单体1份,功能性单体0.5份,PH调节剂0.05份,改性交联型单体2份,复合乳化剂1份,反应型乳化剂0.5份,金属离子接枝反应型种液10份,引发剂0.05份,还原剂0.02份,水100份。
一种所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,包括如下步骤:
(1)按重量份数将引发剂0.05份、总量5%的去离子水配成引发剂水溶液;
(2)按重量份数将还原剂0.02份、总量5%的去离子水配成还原剂水溶液;
(3)按重量份数将复合乳化剂0.05份,反应型乳化剂0.05份,总量15%的去离子水配置成乳化剂水溶液;
(4)偏二氯乙烯单体65份、乙烯基单体15份,丙烯酸单体0.5份,稳定保护性单体1份,功能性单体0.5份,PH调节剂0.05份,改性交联型单体2份均匀混合配置成混合单体;
(5)将占总量65%的水、占总量30%的复合乳化剂、占总量60%的反应型乳化剂、PH调节剂、金属离子接枝反应型种液、稳定剂充分混合均匀投入到反应釜中;
(6)在惰性气体保护中升温,压力为0.012Mpa和温度60℃下,乳化剂水溶液,待压力上升到0.05Mpa,温度上升到65℃,滴加乳化剂水溶液和混合单体;
(7)保持反应温度65℃,滴加混合单体、乳化剂水溶液、引发剂,反应5.5小时至混合单体和乳化剂水溶液滴完,继续滴加引发剂,同时升温到70℃,反应压力开始下降;
(8)反应系统压力下降至0Mpa时,加入0.02份稳定剂,然后从反应系统中去除残留未反应单体,降温到40℃以下后出料。
具体实施例二:
一种多元共聚锈转化底漆专用水性防腐乳液,制备该产品的原料包括如下重量分数的组分:偏二氯乙烯单体75份、乙烯基单体20份,丙烯酸单体1.5份,稳定保护性单体2份,功能性单体1.5份,PH调节剂0.1份,改性交联型单体3份,复合乳化剂2份,反应型乳化剂1.5份,金属离子接枝反应型种液15份,引发剂0.2份,还原剂0.08份,水100份。
一种根据权利要求1所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,包括如下步骤:
(1)按重量份数将引发剂0.2份、总量10%的去离子水配成引发剂水溶液;
(2)按重量份数将还原剂0.08份、总量8%的去离子水配成还原剂水溶液;
(3)按重量份数将复合乳化剂0.1份,反应型乳化剂0.1份,总量25%的去离子水配置成乳化剂水溶液;
(4)偏二氯乙烯单体75份、乙烯基单体20份,丙烯酸单体1.5份,稳定保护性单体2份,功能性单体1.5份,PH调节剂0.1份,改性交联型单体3份均匀混合配置成混合单体;
(5)将占总量75%的水、占总量50%的复合乳化剂、占总量80%的反应型乳化剂、PH调节剂、金属离子接枝反应型种液、稳定剂充分混合均匀投入到反应釜中;
(6)在惰性气体保护中升温,压力为0.030Mpa和温度65℃下,乳化剂水溶液,待压力上升到0.065Mpa,温度上升到70℃,滴加乳化剂水溶液和混合单体;
(7)保持反应温度70℃,滴加混合单体、乳化剂水溶液、引发剂,反应7小时至混合单体和乳化剂水溶液滴完,继续滴加引发剂,同时升温到75℃,反应压力开始下降;
(8)反应系统压力下降至0.02Mpa时,加入0.08份稳定剂,然后从反应系统
中去除残留未反应单体,降温到40℃以下后出料。
具体实施例三:
一种多元共聚锈转化底漆专用水性防腐乳液,制备该产品的原料包括如下重量分数的组分:偏二氯乙烯单体70份、乙烯基单体18份,丙烯酸单体1.0份,稳定保护性单体1.5份,功能性单体1.0份,PH调节剂0.08份,改性交联型单体2.5份,复合乳化剂1.5份,反应型乳化剂1.0份,金属离子接枝反应型种液13份,引发剂0.1份,还原剂0.06份,水100份。
一种根据所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,包括如下步骤:
(1)按重量份数将引发剂0.1份、总量8%的去离子水配成引发剂水溶液;
(2)按重量份数将还原剂0.06份、总量6%的去离子水配成还原剂水溶液;
(3)按重量份数将复合乳化剂0.08份,反应型乳化剂0.08份,总量20%的去离子水配置成乳化剂水溶液;
(4)偏二氯乙烯单体70份、乙烯基单体18份,丙烯酸单体1.0份,稳定保护性单体1.5份,功能性单体1.0份,PH调节剂0.08份,改性交联型单体2.5份均匀混合配置成混合单体;
(5)将占总量70%的水、占总量40%的复合乳化剂、占总量70%的反应型乳化剂、PH调节剂、金属离子接枝反应型种液、稳定剂充分混合均匀投入到反应釜中;
(6)在惰性气体保护中升温,压力为0.020Mpa和温度63℃下,乳化剂水溶液,待压力上升到0.055Mpa,温度上升到68℃,滴加乳化剂水溶液和混合单体;
(7)保持反应温度67℃,滴加混合单体、乳化剂水溶液、引发剂,反应6小时至混合单体和乳化剂水溶液滴完,继续滴加引发剂,同时升温到73℃,反应压力开始下降;
(8)反应系统压力下降至0.01Mpa时,加入0.06份稳定剂,然后从反应系统中去除残留未反应单体,降温到40℃以下后出料。
本发明生产出来的乳液,颜色乳白色泛蓝相,长期贮存稳定性好,可与多种助剂相结合制备成锈转化漆。制备后的锈转化底漆可以对锈蚀基材进行带锈施工,涂覆在锈蚀基材表面后,漆膜干完呈兰紫色或黑色,能够有效的对锈蚀层的铁锈进行转化反应。
用该乳液制成的锈转化底漆具有漆膜表干快,锈转化速度快;VOC含量低;对金属基材附着力好;漆膜硬度高,漆膜防锈性能优良,耐候性好,稳定环保,防腐时效长等优点。根据涂覆厚度及工艺不同,可保持金属表面20~50年不锈蚀。由于聚合相为水相,具有环保低VOC的特点。
本发明中,所得乳液性能指标如下:固含量(%):60;粘度(mPa·s):90;表面张力(mN/m):50;PH值:2.0;热存储稳定性(55℃):60天;玻璃化温度(Tg):25℃;最低成膜温度(MFT):16℃;喷砂钢板附着力:0级;冷轧钢板附着力:一级;耐盐雾:55μm×500小时;耐盐水:55μm×18天。
本发明不局限于上述最佳实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是具有与本申请相同或相近似的技术方案,均落在本发明的保护范围之内。
Claims (7)
- 一种多元共聚锈转化底漆专用水性防腐乳液,其特征在于:制备该产品的原料包括如下重量分数的组分:偏二氯乙烯单体65~75份、乙烯基单体15~20份,丙烯酸单体0.5~1.5份,稳定保护性单体1~2份,功能性单体0.5~1.5份,PH调节剂0.05~0.1份,改性交联型单体2~3份,复合乳化剂1~2份,反应型乳化剂0.5~1.5份,金属离子接枝反应型种液10~15份,引发剂0.05~0.2份,还原剂0.02~0.08份,水100份。
- 一种根据权利要求1所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,其特征在于:包括如下步骤:(1)按重量份数将引发剂0.05~0.2份、总量5~10%的去离子水配成引发剂水溶液;(2)按重量份数将还原剂0.02~0.08份、总量5~8%的去离子水配成还原剂水溶液;(3)按重量份数将复合乳化剂0.05~0.1份,反应型乳化剂0.05~0.1份,总量15~25%的去离子水配置成乳化剂水溶液;(4)偏二氯乙烯单体65~75份、乙烯基单体15~20份,丙烯酸单体0.5~1.5份,稳定保护性单体1~2份,功能性单体0.5~1.5份,PH调节剂0.05~0.1份,改性交联型单体2~3份均匀混合配置成混合单体;(5)将占总量65~75%的水、占总量30~50%的复合乳化剂、占总量60~80%的反应型乳化剂、PH调节剂、金属离子接枝反应型种液、稳定剂充分混合均匀投入到反应釜中;(6)在惰性气体保护中升温,压力为0.012~0.030Mpa和温度60~65℃下,乳化剂水溶液,待压力上升到0.05~0.065Mpa,温度上升到65~70℃,滴加乳化剂水溶液和混合单体;(7)保持反应温度65~70℃,滴加混合单体、乳化剂水溶液、引发剂,反应5.5~7小时至混合单体和乳化剂水溶液滴完,继续滴加引发剂,同时升温到70~75℃,反应压力开始下降;(8)反应系统压力下降至0~0.02Mpa时,加入0.02~0.08份稳定剂,然后从反应系统中去除残留未反应单体,降温到40℃以下后出料。
- 根据权利要求2所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,其特征在于:所述的引发剂为金属离子过氧化物。
- 根据权利要求2所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,其特征在于:所述的复合乳化磺基琥珀酸盐、含磺酸、羧基的表面活性剂、直链磺基苯磺酸盐、烷基醇嵌段聚醚、十二烷基苯磺酸钠中的两种或几种的混合物;反应型乳化剂为烷基丙烯基苯氧基聚醚硫酸盐、含烯丙基的烷基磺基琥珀酸酯盐、特制的含双键的醇醚硫酸酯中的两种或几种。
- 根据权利要求2所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,其特征在于:所述的改性交联型单体为含双键的脲杂环类化合物、反应型有机硅中的一种或混合物。
- 根据权利要求2所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,其特征在于:丙烯酸单体及乙烯基单体为异丁氧基甲基-丙烯酸酯、烷氧基聚乙二醇甲基丙烯酸酯、直链丙烯酸酯、含甲基的丙烯酸酯、含双键的双端酯中的三种或几种。
- 根据权利要求2所述的多元共聚锈转化底漆专用水性防腐乳液的制备方法,其特征在于:所述的金属离子接枝反应型种液为金属离子接枝改性后的丙烯酸酯类共聚物。
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