WO2011132490A1 - 2液硬化型発泡ポリウレタン樹脂組成物、それを用いてなる成形体、及び靴底 - Google Patents
2液硬化型発泡ポリウレタン樹脂組成物、それを用いてなる成形体、及び靴底 Download PDFInfo
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- WO2011132490A1 WO2011132490A1 PCT/JP2011/056713 JP2011056713W WO2011132490A1 WO 2011132490 A1 WO2011132490 A1 WO 2011132490A1 JP 2011056713 W JP2011056713 W JP 2011056713W WO 2011132490 A1 WO2011132490 A1 WO 2011132490A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/36—Hydroxylated esters of higher fatty acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/721—Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
- C08G18/725—Combination of polyisocyanates of C08G18/78 with other polyisocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/797—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing carbodiimide and/or uretone-imine groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8003—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen
- C08G18/8051—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/36
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/0066—≥ 150kg/m3
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2410/00—Soles
Definitions
- the present invention relates to a two-part curable polyurethane foam resin composition, a molded article using the same, and a shoe sole. More specifically, the present invention relates to a two-component curable foamed polyurethane resin composition that is friendly to the global environment and the human body, using a polyurethane resin having a high use ratio (biomass level) of plant-derived raw materials, a molded product using the same, and a shoe sole. .
- shoes there are various types of shoes such as men's leather shoes, women's leather shoes, sports shoes, campus shoes, women's chemical shoes, men's chemical shoes, hep sandals, medical shoes, safety shoes, and the like.
- natural materials and synthetic materials such as leather, rubber, polybutadiene, polyvinyl chloride, polyurethane, and polyester are widely used.
- polyurethane foam that is, cellular polyurethane elastomer
- polyurethane foam is lightweight and has other characteristics such as mechanical strength, wear resistance, flex resistance, chemical resistance, slip resistance, cold resistance, and moldability. It has been used extensively because it is better than materials.
- foamed polyurethane resin compositions for shoe soles are mainly used in a large amount of petroleum-derived raw materials, so there are concerns about future environmental conservation issues, and there is an urgent response. Is the actual situation.
- JBPA Japan Bioplastics Association
- a biomass plastic identification labeling system has been established, and products that meet the standards set by the association can be identified so that general consumers can easily identify biomass plastic products. It is certified as “Biomass Plastic” and the use of the symbol mark is permitted.
- biomass plastic degree in the product (ratio of the biomass-derived component contained in the product to the total amount of the product) needs to be 25% by mass or more. Increasing the degree of biomass plastics in the product as much as possible (securing at least 25% by mass) is an extremely important issue when considering the reduction of the load on the global environment. Thus, obtaining the biomass plastic certification mark will be an indispensable item in the future from the viewpoint of improving awareness of environmental burden reduction for both manufacturers and consumers.
- a two-component curable foamed polyurethane resin composition using a castor oil polyol which is a plant-derived raw material, not a conventional petroleum-derived raw material, as a polyol component is used.
- the polyol includes a polyol having 2 to 4 functional groups composed of an ester condensate of a fatty acid and a polyfunctional glycol;
- a polyether polyurethane having a polyoxyalkylene chain, which is used together with a polyol containing 45 to 85% ethylene oxide in the polyoxyalkylene chain, and a flexible polyurethane foam using at least toluene diisocyanate as the polyisocyanate is known.
- Such a flexible polyurethane foam is said to have low hardness, low strain, and good air permeability by using castor oil polyol as a polyol having 2 to 4 functional groups (see, for example, Patent Document 1).
- the polyurethane foam obtained by mechanical stirring foaming from a polyurethane raw material containing a polyol component and an isocyanate component contains a castor oil-modified polyol having a hydroxyl value of 80 to 360 mgKOH and an average functional group number of 2.5 to 6 as the polyol component.
- Such a polyurethane foam has a low hardness and a small compression set, and the conductive roller using this foam as an elastic layer prevents the occurrence of pressure contact marks as much as possible, thereby preventing image defects due to the pressure contact marks. The generation is effectively prevented and a good image is surely obtained (for example, see Patent Document 2).
- Patent Document 2 since the polyurethane foam described in Patent Document 2 has a very large average functional group number of castor oil polyol used of 2.5 to 6, it is inferior in flexibility and is used for applications that are repeatedly bent, for example, When used on the sole of a shoe, there is a problem that cracking occurs.
- a two-component foamed polyurethane elastomer composition for shoe soles comprising a polyol obtained by addition polymerization of lactone to organic polyisocyanate or polyoxytetramethylene glycol is known.
- Such a two-component foamed polyurethane elastomer composition for shoe soles has both mechanical strength (tensile strength, tear strength) and water resistance, and also has good bending resistance, abrasion resistance, and bi-resistance. It is suitable for sports shoes such as jogging and tennis, luxury men's leather shoes, safety shoes, etc. (see, for example, Patent Document 3).
- the purpose of the present invention is to improve the biomass degree by reducing the environmental burden by using castor oil polyol as a plant-derived raw material, using almost no conventional petroleum-derived raw material for reducing the environmental load.
- Another object of the present invention is to provide a two-component curable polyurethane resin composition capable of exhibiting excellent physical properties (strength, elongation, flexibility, dimensional stability), a molded body using the same, and a shoe sole.
- the present inventor has obtained a two-component curable type comprising a main agent containing an isocyanate group-terminated urethane prepolymer, a curing agent containing an isocyanate group-reactive compound, water and a catalyst.
- the polyol component used in the urethane prepolymer and isocyanate group-reactive compound constituting the two-component curable foamed polyurethane resin composition is a castor oil polyol having an average number of functional groups within a specific range
- the present invention has been completed by finding that a two-component curable polyurethane resin composition capable of exhibiting dimensional stability and abrasion resistance), a molded article using the same, and a shoe sole can be obtained. It was.
- the present invention is a two-component curing comprising a main agent containing an isocyanate group-terminated urethane prepolymer (A) and a curing agent containing an isocyanate group-reactive compound (B), water (C), and a catalyst (D).
- the present invention relates to a two-component curable polyurethane foam resin composition, wherein the content of the castor oil polyol (b1) is 10 to 45% by mass. .
- the present invention also relates to a molded article comprising the two-component curable polyurethane foam resin composition.
- the present invention relates to a shoe sole which is molded using the two-component curable polyurethane foam resin composition and has a density in the range of 0.3 to 1.0 g / cm 3 .
- the two-part curable foamed polyurethane resin composition of the present invention uses almost no petroleum-derived raw material as in the past, and the isocyanate group-reactive urethane prepolymer (A) as the main agent and the isocyanate group-reactive compound as the curing agent Since (B) uses a specific castor oil polyol, which is a plant-derived raw material, it can improve the degree of biomass and reduce the environmental burden, and can be used in combination with polytetramethylene glycol to provide excellent physical properties ( For example, jogging shoes, sports shoes, chemical shoes, sandals, men's leather shoes, women's leather shoes, student shoes, medical shoes, safety In addition to being applicable to the soles of various shoes such as shoes, industrial members such as packing, hoses, sheets, cushioning materials, furniture, bedding, etc.
- Decorative cushioning member can be used for the packaging member or automobile bumpers, vehicle members such as various moldings of shock absorber or the like, such as wrapping material.
- the two-component curable polyurethane foam resin composition contains a main agent containing an isocyanate group-terminated urethane prepolymer (A), an isocyanate group-reactive compound (B), water (C), and a catalyst (D). And a curing agent.
- the polyol component used for the isocyanate group-terminated urethane prepolymer (A) and the isocyanate group-reactive compound (B) is a plant-derived raw material having an average functional group number of 1.5 to 2 3 castor oil polyol (b1), polyol (b2) obtained by addition polymerization of lactone to polytetramethylene glycol, and / or polytetramethylene glycol (b3).
- the “functional group” in the present invention refers to a hydroxyl group.
- the isocyanate group-terminated urethane prepolymer (A) (hereinafter referred to as “urethane prepolymer (A)”) is a plant-derived material as a polyisocyanate (a1) and a polyol component, and has an average functional group number of 1.5 to 2.3
- Castor oil polyol (b1) (hereinafter referred to as “castor oil polyol (b1)”) alone or polyol (b2) obtained by addition polymerization of lactone to the castor oil polyol (b1) and polytetramethylene glycol (hereinafter referred to as “polyol ( b2) ”) and / or polytetramethylene glycol (b3) (hereinafter referred to as" PTMG (b3) ”) according to a conventionally known method.
- the said polyol (b2) and PTMG (b3) can also be used together.
- reaction method and reaction conditions for obtaining the urethane prepolymer (A) are not particularly limited.
- Examples of the polyisocyanate (a1) include diphenylmethane diisocyanate (abbreviated as MDI; 4,4′-form, 2,4′-form, 2,2′-form, or a mixture thereof), MDI modified form,
- Examples of the MDI modified product include a carbodiimide modified product, a nurate modified product, a burette modified product, a urethane imine modified product, a polyol modified product modified with a polyol having a molecular weight of 1000 or less, such as diethylene glycol and dipropylene glycol, and the like.
- Carbodiimidated diphenylmethane polyisocyanate, tolylene diisocyanate (TDI-100; 2,4-form toluene diisocyanate or TDI-80; a mixture of 2,4- and 2,6-forms Body / 2,6-body 80/20 mass ratio), tolidine diisocyanate (TODI), polymethylene polyphenyl polyisocyanate, xylylene diisocyanate (XDI), 1,5-naphthalene diisocyanate (NDI), tetramethyl Aromatic diisocyanates such as xylene diisocyanate or alicyclic diisocyanates such as isophorone diisocyanate (IPDI), hydrogenated diphenylmethane diisocyanate (hydrogenated MDI), hydrogenated xylylene diisocyanate (hydrogenated XDI), or hexamethyl Aliphatic diisocyanates such as diisocyanate, dimer acid diiso
- diphenylmethane diisocyanate (abbreviated as MDI; its 4,4′-form, 2,4′-form) is preferable.
- MDI diphenylmethane diisocyanate
- 2,4′-form 2,4′-form
- 2,2′-isomer or a mixture thereof more preferably 4,4′-MDI.
- These may be used alone or in combination of two or more.
- the castor oil polyol (b1) may be reacted in advance with 4,4′-MDI and / or a modified product thereof to reduce the content of the isocyanate group-reactive compound (B) as much as possible. preferable.
- good effects such as shortening the molding time of the two-component curable foamed polyurethane resin composition and improving the dimensional stability at the time of demolding, can be obtained.
- the isocyanate group equivalent (hereinafter referred to as “NCO equivalent”) in the urethane prepolymer (A) is preferably in the range of 150 to 350, more preferably in the range of 200 to 300. If the NCO equivalent in the urethane prepolymer (A) is within such a range, a large increase in viscosity can be suppressed, and a urethane prepolymer excellent in workability of viscosity that can be easily used in a low-pressure foaming machine can be obtained.
- the two-component curable polyurethane foam resin composition of the present invention is obtained by mixing two components using a curing agent together with a main agent.
- curing agent contains an isocyanate group reactive compound (B), water (C), and a catalyst (D) as an essential component.
- the isocyanate group-reactive compound (B) is a plant-derived raw material, and castor oil polyol (b1) having an average functional group number in the range of 1.5 to 2.3 is essential.
- castor oil polyol (b1) having an average functional group number in the range of 1.5 to 2.3 is essential.
- the average number of functional groups of the castor oil polyol (b1) is within such a range, a two-component curable polyurethane foam resin composition capable of expressing excellent flexibility can be obtained.
- jogging shoes sports shoes, chemical shoes, sandals, Men's leather shoes, women's leather shoes, student shoes, medical shoes, safety shoes and other shoe soles, packing, hoses, seats, cushioning materials and other industrial parts, furniture, bedding and other decorative cushioning parts, It can be used for various molded products such as packaging members such as wrapping materials or vehicle members such as automobile bumpers and shock absorbers.
- the “plant-derived raw material” as used in the present invention is a component obtained from a plant, and castor oil means ricinoleic acid or the like.
- Castor oil is a light yellow, viscous, non-drying oil obtained from the seed of a plant called Euphorbiaceae, and is an ester of ricinoleic acid and glycerin, which are fatty acids (ie, triglyceride of ricinoleic acid). Castor oil has about 90% of the fatty acid is ricinoleic acid, and has a hydroxyl group, a double bond, and an ester bond in one molecule, and therefore has a unique property different from other vegetable oils.
- Castor oil is a triglyceride of ricinoleic acid mainly represented by the following formula:
- Ricinoleic acid is a compound having a structure represented by the following formula.
- the castor oil polyol (b1) used in the present invention is a polyol derived from castor oil and has an average functional group number in the range of 1.5 to 2.3, preferably an average functional group number of 1.8 to 2.1. Is in range. When the average number of functional groups of the castor oil polyol (b1) is within such a range, a two-component curable foamed polyurethane resin composition capable of exhibiting excellent flexibility can be obtained.
- the content of castor oil polyol (b1) contained in the two-part curable polyurethane foam resin composition of the present invention is preferably in the range of 10 to 45% by mass, more preferably in the range of 25 to 45% by mass. . If the content of the castor oil polyol (b1) contained in the two-component curable polyurethane foam resin composition is within such a range, the effect of reducing the burden on the global environment is excellent.
- the hydroxyl value of the castor oil polyol (b1) is preferably in the range of 40 to 180 mgKOH / g, more preferably in the range of 45 to 180. If the hydroxyl value of the castor oil polyol (b1) is within such a range, excellent physical properties (strength, elongation, flexibility, dimensional stability, wear resistance, etc.) can be obtained.
- the castor oil polyol (b1) which is an essential component is used together with the polyol (b2) and / or PTMG (b3). be able to.
- polyol (b2) and / or PTMG (b3) are used together with the castor oil polyol (b1) which is an essential component of the isocyanate group-reactive compound (B) described later.
- both the main agent and the curing agent are plant-derived raw materials, and castor oil polyol (b1) having an average functional group number of 1.5 to 2.3 is used as an essential reaction component.
- the content of the castor oil polyol (b1) and the polyol (b2) and / or PTMG (b3) is in such a range, it is possible to reduce the adverse effect of strength reduction due to the use of castor oil polyol, and excellent physical properties (particularly Flexibility and strength).
- the polyol (b2) obtained by addition polymerization of lactone to polytetramethylene glycol is a polyoxytetramethylene glycol synthesized by ring-opening polymerization of tetrahydrofuran (THF), for example, ⁇ -caprolactone, ⁇ -butyrolactone, valerolactone, and the like.
- the lactone is preferably subjected to addition polymerization of 5 to 50% by mass, more preferably 10 to 40% by mass of addition polymerization in terms of lactone addition rate.
- the lactone addition rate in the polyol (b2) is within such a range, the high crystallinity of the polyol after addition polymerization is appropriately reduced, and excellent bending resistance can be obtained.
- lactone addition rate [molecular weight of lactone to be added / total molecular weight of polyol subjected to addition polymerization] ⁇ 100
- the hydroxyl value of the polyol (b2) is preferably in the range of 37 to 115, more preferably in the range of 37 to 90, and particularly preferably in the range of 45 to 75. If the hydroxyl value of the polyol (b2) is within such a range, excellent physical properties (strength, elongation, flexibility, dimensional stability, wear resistance, etc.) can be obtained. If the hydroxyl value of the polyol (b2) is extremely small outside the above range, there is a possibility that physical properties such as elongation and rebound resilience may be lowered, which is not preferable.
- the polyol (b2) when the hydroxyl value of the polyol (b2) is extremely large out of the above range, the polyol has a high viscosity and a high melting point, which adversely affects molding workability and molding processability. This is not preferable because there is a fear.
- the hydroxyl value of PTMG (b3) is preferably in the range of 37 to 115, more preferably in the range of 37 to 90, and particularly preferably in the range of 45 to 75. If the hydroxyl value of the PTMG (b3) is within such a range, excellent physical properties (strength, elongation, flexibility, dimensional stability, wear resistance, etc.) can be obtained.
- polystyrene resin for example, other polyols (b4) such as polyester polyols, polyether polyols, polycarbonate polyols, and low molecular weight glycols may be used in combination. Can do.
- dicarboxylic acid which can be used at the time of manufacture of the said polyester polyol As dicarboxylic acid which has an aromatic skeleton, for example, terephthalic acid, isophthalic acid, orthophthalic acid, naphthalene dicarboxylic acid, biphenyl dicarboxylic acid, 1,2 -Dicarboxylic acids such as bis (phenoxy) ethane-p, p'-dicarboxylic acid or dicarboxylic acids having no aromatic skeleton include, for example, succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, anhydrous Maleic acid, fumaric acid, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, p-hydroxybenzoic acid, p- (2-hydroxyethoxy) benzoic acid, trimellitic acid, pyromellitic
- diol which may be used in the production of polyester polyol is not particularly limited, examples of the diol having an aromatic skeleton, for example, dihydroxynaphthalene, bisphenol A, bisphenol S, bisphenol AF, bisphenol Si 2, and their alkylene oxide adducts
- diols such as those having no aromatic skeleton include ethylene glycol (EG), 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, and 1,4-butane.
- polyester polyol that can be used as necessary include, for example, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, trimethylene glycol, 1,3-butanediol, 1,4-butanediol, 1, Examples include alcohols such as 6-hexanediol, neopentyl glycol, glycerin, trimethylolethane, trimethylolpropane, sorbitol, sucrose, and aconite sugar; or amines. These may be used alone or in combination of two or more.
- the hydroxyl value of the polyester polyol is desirably set in consideration of the target viscosity of the urethane prepolymer (A) that is the main agent.
- the hydroxyl value of the polyester polyol is preferably in the range of 45 to 225, more preferably in the range of 75 to 150. If the hydroxyl value of the polyester polyol is within such a range, an extreme increase in viscosity of the urethane prepolymer (A) as the main agent can be suppressed, and a urethane prepolymer having a target viscosity can be obtained.
- the polyester polyol includes a polyester diol or a polyamide polyester diol obtained by using a carboxylic acid, diol, diamine or the like other than the above.
- polyether polyol examples include polyethylene glycol (PEG), polypropylene glycol (PPG), polyethylene propylene glycol (PEPG), polytetramethylene glycol (PTMG), 2-methyl-1,3-propane adipate, 3 -Methyl-1,5-pentane adipate, polycarbonate polyol, and the like.
- PEG polyethylene glycol
- PPG polypropylene glycol
- PEPG polyethylene propylene glycol
- PTMG polytetramethylene glycol
- 2-methyl-1,3-propane adipate 3 -Methyl-1,5-pentane adipate
- polycarbonate polyol and the like.
- polytetramethylene glycol PTMG, hydroxyl value is 45 to 75
- the polyether polyol may have any structure of linear, branched and cyclic.
- the hydroxyl value of the polyether polyol is preferably in the range of 37 to 225, more preferably in the range of 55 to 115. If the hydroxyl value of the polyether polyol is within such a range, it becomes possible to control brittleness with high strength and to obtain excellent wear resistance.
- polycarbonate polyol for example, those obtained by esterification of carbonic acid and aliphatic polyol can be used.
- diols such as 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, polyethylene glycol, polypropylene glycol or polytetramethylene glycol (PTMG), and dimethyl carbonate And reaction products with diphenyl carbonate, phosgene and the like. These may be used alone or in combination of two or more.
- Examples of the low molecular weight glycol include ethylene glycol (EG), 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, 3-methyl-1,5-pentanediol, 2-butyl-2-ethyl-1, Aliphatic diols such as 3-propanediol and 2-methyl-1,3-propanediol; Alicyclic diols such as 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol and hydrogenated bisphenol A; Glycerin , Trimethylolpropane, pe Trifunctional or more hydroxyl group-containing compound of
- the molecular weight of the low molecular weight glycol is preferably in the range of 50 to 300, more preferably in the range of 50 to 200.
- the molecular weight of the low molecular weight glycol when used as a polyol component, the reactivity can be controlled more effectively and the moldability (yield and molding unevenness) becomes better.
- a castor oil polyol (b1) which is a plant-derived raw material and has an average functional group number of 1.5 to 2.3, is used as a polyol component for the urethane prepolymer (A) as a main component to react with the polyisocyanate (a1). Use it for essential reactions.
- the polyol (b2) obtained by addition polymerization of lactone to the polytetramethylene glycol, the polytetramethylene glycol (b3), or the other polyol (b4) may be used in combination.
- the reactivity can be controlled more easily, and the workability can be further improved.
- the cell can be formed more easily, has excellent cell controllability and moldability (yield, molding unevenness), and can particularly achieve both high strength.
- the ratio of the isocyanate group equivalent of the polyisocyanate (a1) to the total of the hydroxyl equivalents of the (b1) to (b4) (that is, the NCO / OH equivalent ratio) is a target. It may be set in consideration of the physical properties, and is not particularly limited.
- the curing agent used in the two-component curable foamed polyurethane resin composition of the present invention includes an isocyanate group-reactive compound (B) (hereinafter referred to as “reactive compound (B)”) as an essential component and water (C ) And a catalyst (D).
- reactive compound (B) an isocyanate group-reactive compound
- C water
- D a catalyst
- the reactive compound (B) uses, as essential components, the castor oil polyol (b1), the polyol (b2) obtained by addition polymerization of lactone to the polytetramethylene glycol, and / or the polytetramethylene glycol (b3).
- the polyol (b2) and / or PTMG (b3) together with a castor oil polyol (b1) having a specific average number of functional groups as described above, a decrease in strength due to the use of the castor oil polyol (b1) is suppressed. And excellent physical properties (particularly flexibility and strength) can be obtained.
- the reactive compound (B) can be used as optional components as long as they do not adversely affect the reaction and performance.
- the other reactive compound is not particularly limited as long as it has good reactivity with a compound having an isocyanate group.
- a polyaminochlorophenylmethane compound, a polyaminochlorophenylmethane compound, and a polytetramethylene glycol can be used.
- examples thereof include a mixture, 4,4′-diamino-3,3′-dichlorodiphenylmethane (hereinafter referred to as MBOCA) which is a dinuclear polyaminochlorophenylmethane compound. These may be used alone or in combination of two or more.
- the compounding amount of the reactive compound (B) is preferably in the range of 60 to 170 parts by mass, more preferably in the range of 75 to 135 parts by mass with respect to 100 parts by mass of the urethane prepolymer (A). . If the blending amount of the reactive compound (B) is within such a range, it can be efficiently stirred and mixed with a low-pressure foaming machine, foam cells having a uniform and fine shape can be formed, high hardness and wear resistance. It is possible to obtain a two-component curable foamed polyurethane resin composition suitable for articles such as shoe soles that can exhibit excellent performance such as.
- water (C) is blended to serve as a blowing agent in the water foaming method.
- the amount of water is usually preferably in the range of 0.01 to 1 part by weight, more preferably in the range of 0.3 to 0.7 part by weight with respect to 100 parts by weight of the reactive compound (B). It is. If the blending amount of the water (C) is within such a range, a two-component curable foamed polyurethane resin composition capable of expressing a stable foamed state can be obtained.
- the method for adding water (C) when mixing two liquids of the main agent and the curing agent is not particularly limited.
- the reactive compound (B), water (C), catalyst (D) examples include a method in which additives are added and mixed as necessary, and then the main agent and the curing agent are mixed and foamed and cured.
- a catalyst (D) is blended with the two-part curable polyurethane foam resin composition of the present invention.
- the type and addition amount of the catalyst (D) may be selected in consideration of the time from mixing the catalyst to pouring into the mold, the temperature, the final foamed state of the foam, etc., and is not particularly limited.
- Examples of the catalyst (D) include, but are not limited to, triethylenediamine, N, N-dimethylaminoethyl ether, dimethylethanolamine, triethanolamine, N, N, N ′, N′-tetramethylhexamethylenediamine. And tertiary amine catalysts such as N-methylimidazole, and metal catalysts such as dioctyltin dilaurate. Among these, triethylenediamine, N, N— Dimethylaminoethyl ether is preferred. These may be used alone or in combination of two or more.
- the blending amount of the catalyst (D) is preferably in the range of 0.15 to 1.5 parts by mass, more preferably 0.3 to 1.1, with respect to 100 parts by mass of the reactive compound (B).
- the range is 0 part by mass. If the blending amount of the catalyst (D) is within such a range, a two-component curable foamed polyurethane resin composition capable of expressing a stable foamed state can be obtained.
- the curing agent can be adjusted by blending and mixing water (C), catalyst (D) and the like as essential components together with the reactive compound (B), preferably in the blending amount range.
- the two-component curable foamed polyurethane resin composition of the present invention can be obtained by mixing the main agent and the curing agent prepared as described above according to the formulation and immediately mixing them sufficiently.
- the mixing ratio of the main agent and the curing agent for obtaining the two-component curable polyurethane foam resin composition of the present invention that is, [total number of moles of isocyanate groups ( ⁇ ) in the urethane prepolymer (A) as the main agent] / [
- Examples of the two-component curable polyurethane foam resin composition include foam stabilizers, antioxidants, defoamers, ultraviolet absorbers, abrasive grains, fillers, pigments, thickeners, surfactants, flame retardants, Known and commonly used additives such as plasticizers, lubricants, antistatic agents, heat stabilizers, blending resins and the like can be used at any stage of the production process as long as the object of the present invention is not impaired.
- the additive described in the present invention is an example, and the kind thereof is not particularly limited.
- the foam stabilizer is not particularly limited as long as fine bubbles can be stably formed.
- silicon surfactant silicon Y-7006 (trademark: manufactured by Nihon Unicar Co., Ltd.), Toray Industries, Inc. Silicone SH-193 (manufactured by Toray Dow Corning Silicone Co., Ltd.), SH-192 (manufactured by the company), SH-190 (manufactured by the company) and the like can be mentioned.
- filler examples include carbonate, silicic acid, silicate, hydroxide, sulfate, borate, titanate, metal oxide, carbon, and organic matter.
- the two-part curable polyurethane foam resin composition of the present invention uses almost no petroleum-derived raw materials as in the past, and is based on an isocyanate group-terminated urethane prepolymer (A) as a main agent and an isocyanate group reactivity as a curing agent.
- castor oil polyol (b1) is used as a plant-derived raw material for both the compound (B), the degree of biomass can be improved and the environmental burden can be reduced, and when used in combination with polytetramethylene glycol, excellent physical properties (Strength, elongation, flexibility, dimensional stability, abrasion resistance, etc.), for example, jogging shoes, sports shoes, chemical shoes, sandals, men's leather shoes, women's leather shoes, student shoes, medical shoes, safety
- Decorative cushioning member can be used in various moldings such as packaging member or automobile bumpers, vehicle members of the shock absorbing material or the like, such as wrapping material.
- the two-component curable foamed polyurethane resin composition of the present invention can be molded by a conventional method and used as the shoe sole of the present invention.
- the shoe sole of the present invention has a density in the range of 0.3 to 1.0 g / cm 3 , preferably in the range of 0.4 to 0.7 g / cm 3 . If the density of the shoe sole is within such a range, excellent strength and wear resistance can be obtained.
- the shoe sole of the present invention is formed by using the two-component curable foamed polyurethane resin composition.
- the two-component curable polyurethane foam resin composition for the shoe sole may include, as necessary, the above-described two-component curable polyurethane foam resin composition.
- Such an additive is added, mixed, poured into a preheated mold having a predetermined shape, foamed, cured, and the foamed molded product is taken out of the mold and processed into an appropriate shape. it can.
- the water foaming method as described above, for example, there are various methods such as a method of adding hollow beads, a mechanical foaming method, a chemical foaming method, and the like.
- the water foaming method is more preferable in terms of production efficiency and manufacturing cost.
- a series of production methods including [Step 1] to [Step 4] for the water foaming method are illustrated below.
- the conditions for each step are not particularly limited.
- any method may be selected in any step as long as the additive can be added without hindrance and uniform blending and mixing are possible.
- Step 1 Step of adjusting the main agent.
- diisocyanate diisocyanate (abbreviated as MDI; its 4,4′-form, 2,4′-form, or 2) as a polyisocyanate (a1) is added to a reactor equipped with a nitrogen introduction tube, a cooling condenser, a thermometer, and a cooler. , 2′-form, or a mixture thereof), carbodiimide-modified diphenylmethane diisocyanate, and a polyol component, castor oil polyol (b1) as a polyol component, respectively, and preferably 60 to 90 ° C. with stirring in a nitrogen atmosphere.
- the isocyanate group equivalent of the urethane prepolymer (A) is preferably in the range of 200 to 300.
- the average number of functional groups of castor oil polyol (b1) used for the synthesis of the urethane prepolymer (A) is preferably in the range of 1.5 to 2.3, and the hydroxyl value is preferably in the range of 45 to 180.
- Step 2 Mixing step of main agent and curing agent.
- the main agent containing the urethane prepolymer (A) and the curing agent containing the reactive compound (B), water (C), and catalyst (D) as essential components are mixed and stirred to obtain a foaming reaction liquid.
- a main agent containing a urethane prepolymer (A) and a curing agent containing a reactive compound (B) containing water (C) and a catalyst (D) as essential components are for two-component mixing.
- the main component containing the urethane prepolymer (A) is preferably heated to 40 to 50 ° C.
- the curing agent is preferably heated to 40 to 50 ° C. What is necessary is just to mix and stir a main ingredient and a hardening
- Step 3 Casting step.
- the foaming reaction liquid is preferably poured into a mold preheated to 40 to 50 ° C.
- Step 4 Curing step.
- the foaming reaction solution is heated and held in an appropriate temperature range (for example, in the range of 40 to 50 ° C.) while being injected into the mold, and is foamed and cured, preferably in a mold of 40 to 50 ° C. for 3 minutes. Allow to stand for ⁇ 15 minutes, then remove the molded product. If necessary, appropriate processing such as cutting may be performed to adjust the shape of the shoe sole.
- the processing method is not particularly limited.
- Example 1 Manufacture of two-component curable foamed polyurethane resin composition (P-1) >> Into a 1 liter four-necked round bottom flask equipped with a nitrogen inlet tube, a condenser for cooling, a thermometer, and a stirrer, 4,4′-diphenylmethane diisocyanate (hereinafter abbreviated as “4,4′-MDI”) is used as polyisocyanate (a1).
- 4,4′-MDI 4,4′-diphenylmethane diisocyanate
- the foam molded article using the two-component curable polyurethane foam resin composition (P-1) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- Example 2 Manufacture of two-component curable polyurethane foam resin composition (P-2) >> A urethane prepolymer (A-1) having an NCO equivalent of 278 was obtained in the same manner as in Example 1 above.
- the two-part curable polyurethane foam resin composition (P-2) for shoe soles was prepared by stirring and mixing at a ratio of 200 g in a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. After injecting and immediately closing the lid of the mold, the mold was left at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out.
- the foam molded article using the two-component curable polyurethane foam resin composition (P-2) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- b1 castor oil polyol
- An isocyanate group-terminated urethane prepolymer (A-2) [hereinafter abbreviated as “urethane prepolymer (A-2)”] having an NCO equivalent of 278 was obtained.
- urethane prepolymer (A-2) [hereinafter abbreviated as “urethane prepolymer (A-2)”] having an NCO equivalent of 278 was obtained.
- 60 parts of 1,3-propanediol 6 parts of ion-exchanged water as foaming agent (C)
- silicon Y as foam stabilizer -7 parts of 7006 (trademark: manufactured by Nihon Unicar Co., Ltd.)
- 8.3 parts of triethylenediamine as a catalyst (D) were sufficiently stirred and mixed to obtain a polyol compound as a curing agent.
- the two-component curable polyurethane foam resin composition (P-3) was prepared by stirring and mixing at a ratio, and 200 g was poured into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. After closing the mold, the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out.
- the foam molded article using the two-component curable polyurethane foam resin composition (P-3) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- b1 castor oil polyol
- B-4 castor oil polyol
- Example 5 Manufacture of two-component curable polyurethane foam resin composition (P-5) >> A 1-liter four-necked round bottom flask equipped with a nitrogen inlet tube, a condenser for cooling, a thermometer, and a stirrer was charged with 950 parts of 4,4′-MDI and 50 parts of carbodiimide-modified MDI as polyisocyanate (a1) and stirred. Started.
- 60 parts of 1,3 propanediol, 6 parts of ion-exchanged water as foaming agent (C), and silicon Y— as the foam stabilizer 7006 (trademark: manufactured by Nihon Unicar Co., Ltd.) and 8.3 parts of triethylenediamine as a catalyst (D) were blended, sufficiently stirred and mixed to obtain a polyol compound as a curing agent.
- the urethane prepolymer (A-3) as the main agent and the polyol compound as the curing agent are mixed in the container.
- the main agent [urethane prepolymer (A-3)] / curing agent [polyol compound] 100 / 120.5.
- the foamed molded article using the two-component curable polyurethane foam resin composition (P-5) for the sole of the present invention has excellent (tensile strength, elongation, tear strength, bending). And dimensional stability).
- Example 6 Manufacture of two-component curable polyurethane foam resin composition (P-6) ⁇ A 1-liter four-necked round bottom flask equipped with a nitrogen inlet tube, a condenser for cooling, a thermometer, and a stirrer was charged with 950 parts of 4,4′-MDI and 50 parts of carbodiimide-modified MDI as polyisocyanate (a1) and stirred. Started.
- the two-part curable foamed polyurethane resin composition (P-6) was prepared by stirring and mixing at 200 to inject 200 g into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. After closing the mold, the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam molded article was taken out. As shown in Table 1, the foam molded article using the two-component curable polyurethane foam resin composition (P-6) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- Example 7 Manufacture of two-component curable foamed polyurethane resin composition (P-7) >> A 1-liter four-necked round bottom flask equipped with a nitrogen inlet tube, a condenser for cooling, a thermometer, and a stirrer was charged with 950 parts of 4,4′-MDI and 50 parts of carbodiimide-modified MDI as polyisocyanate (a1) and stirred. Started.
- polyol (b2) obtained by addition polymerization of lactone to polytetramethylene glycol (lactone addition rate 20%, hydroxyl value 45) 900 parts, 1,3- 6.
- the two-part curable polyurethane foam resin composition (P-7) was prepared by stirring and mixing at 200 to inject 200 g into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. After closing the mold, the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam molded article was taken out. As shown in Table 1, the foam molded article using the two-component curable polyurethane foam resin composition (P-7) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- 50 parts of ethylene glycol, 6 parts of ion-exchanged water as foaming water (C), silicon Y-7006 (trademark) as foam stabilizer : Nihon Unicar Co., Ltd.) 5 parts and 8.3 parts of triethylenediamine as a catalyst (D) were mixed and sufficiently stirred and mixed to obtain a polyol compound as a curing agent.
- a two-part curable polyurethane foam resin composition (P-8) was prepared by stirring and mixing at a mass ratio, and 210 g was poured into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. After closing the mold, the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out.
- the foam molded article using the two-component curable polyurethane foam resin composition (P-8) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- 50 parts of 1,4-butanediol 6 parts of ion-exchanged water as foaming agent (C)
- silicon Y as foam stabilizer -7 parts of 7006 (trademark: manufactured by Nihon Unicar Co., Ltd.)
- 8.3 parts of triethylenediamine as a catalyst (D) were sufficiently stirred and mixed to obtain a polyol compound as a curing agent.
- the mixture was stirred and mixed to prepare a two-component curable foamed polyurethane resin composition (P-9).
- 210 g was poured into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. After closing the lid, it was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam molded product was taken out.
- the foam molded article using the two-component curable polyurethane foam resin composition (P-9) for shoe soles of the present invention has excellent physical properties (tensile strength, elongation, tear strength, Bendability and dimensional stability).
- a two-part curable polyurethane foam resin composition (P-10) was prepared by stirring and mixing at a 6 mass ratio, and 200 g was poured into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. Immediately after closing the mold, the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out. As shown in Table 2, the foam molded article using the two-component curable foamed polyurethane resin composition (P-10) was inferior in tensile strength.
- a two-part curable polyurethane foam resin composition (P-11) is prepared by stirring and mixing at a 6 mass ratio, and 200 g is poured into a mold (290 mm ⁇ 120 mm ⁇ 10 mm) preheated to 40 ° C. Immediately after closing the mold, the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out. As shown in Table 2, the foam molded article using the two-component curable polyurethane foam resin composition (P-11) was inferior in tensile strength, elongation and flexibility.
- the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out.
- the foamed molded article using the two-component curable polyurethane foam resin composition (P-12) was inferior in elongation and flexibility.
- the mold was allowed to stand at 40 ° C. for 5 minutes, and then the finished foam-molded product was taken out.
- the foam molded article using the two-component curable foamed polyurethane resin composition (P-13) was inferior in elongation, flexibility and dimensional stability.
- the foam molded article using the two-component curable polyurethane foam resin composition (P-14) was inferior in elongation, flexibility and dimensional stability.
- the two-part curable foamed polyurethane resin composition of the present invention uses almost no petroleum-derived raw material as in the past, and the isocyanate group-reactive urethane prepolymer (A) as the main agent and the isocyanate group-reactive compound as the curing agent Since (B) uses a specific castor oil polyol, which is a plant-derived raw material, it can improve the degree of biomass and reduce the environmental burden, and can be used in combination with polytetramethylene glycol to provide excellent physical properties ( For example, jogging shoes, sports shoes, chemical shoes, sandals, men's leather shoes, women's leather shoes, student shoes, medical shoes, safety shoes, etc.
- shoe soles industrial cushions such as packing, hoses, sheets, cushioning materials, decorative cushions for furniture, bedding, etc.
- Wood can be used for various moldings such as packaging member or automobile bumpers, vehicle members of the shock absorbing material or the like, such as wrapping material.
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Abstract
Description
ラクトン付加率(質量%)=〔付加するラクトンの分子量/付加重合させたポリオールの総分子量〕×100
窒素導入管、冷却コンデンサー、温度計、冷却機を備えた反応装置に、例えば、ポリイソシアネート(a1)としてジフェニルメタンジイソシアネート(略称MDI;その4,4’-体、2,4’-体、又は2,2’-体、若しくはそれらの混合物)、カルボジイミド変性ジフェニルメタンジイソシアネート、及び、ポリオール成分として、ポリオール成分としてひまし油ポリオール(b1)を夫々仕込み、窒素雰囲気下で攪拌しながら、好ましくは、60~90℃の範囲、より好ましくは60~70℃の範囲で反応させ、ウレタンプレポリマー(A)を合成し、前記ウレタンプレポリマー(A)を含有する主剤を得る。
前記ウレタンプレポリマー(A)のイソシアネート基当量は、好ましくは200~300の範囲である。前記ウレタンプレポリマー(A)の合成に用いるひまし油ポリオール(b1)の平均官能基数は1.5~2.3の範囲であり、水酸基価は45~180の範囲が好ましい。
次いで、前記ウレタンプレポリマー(A)を含有する主剤と、必須成分として、反応性化合物(B)、水(C)、及び触媒(D)を含有する硬化剤を混合攪拌して発泡反応液とする。例えば、混合の際にはウレタンプレポリマー(A)を含有する主剤と、必須成分として水(C)及び触媒(D)を含有する反応性化合物(B)を含有する硬化剤を二液混合用低圧発泡機のそれぞれのタンクへ入れて、前記ウレタンプレポリマー(A)を含有する主剤を好ましくは40~50℃に加温し、前記硬化剤を好ましくは40~50℃に加温し、前記主剤と硬化剤を二液混合低圧発泡機で混合攪拌して、発泡反応液とすればよい。
前記発泡反応液を、好ましくは40~50℃に予め加温した型内に注入する。
型内に注入された状態で発泡反応液を適切な温度範囲(例えば、40~50℃の範囲)にて加熱保持し、発泡、硬化させ、好ましくは40~50℃の金型内で3分~15分間放置させた後、成形品を取り出す。必要に応じて、切削加工などの適当な加工を施し、靴底の形状に整えればよい。加工方法は、特に限定しない。
また、本発明では、特に断りのない限り、「部」は「質量部」、「%」は「質量%」である。
尚、本発明で用いた測定方法及び評価方法は、以下の通りである。
ポリウレタン発泡体の質量を発泡体の体積で割ることにより、密度(g/cm3)を算出した。
日本工業規格 JIS K 7312-1996(硬さ試験)に準拠して、スプリング硬さ試験(タイプC)にて評価した。
日本工業規格 JIS K 7312-1996(引張試験)に準拠して、2号形ダンベル試験片で、試験速度500mm/分、標線間20mm、測定温度23℃で測定した。
ポリウレタン発泡体の引張強度の評価は下記の基準に従った。
○:引張強度が2.0MPa以上の場合
×:引張強度が2.0MPa未満の場合
日本工業規格 JIS K 7312-1996(引張試験)に準拠して、3号形ダンベル試験片で、試験速度500mm/分、標線間20mm、測定温度23℃で測定した。
ポリウレタン発泡体の伸びの評価は下記の基準に従った。
○:伸びが350%を超える場合
×:伸びが350%未満の場合
日本工業規格 JIS K 7312-1996(引裂試験)に準拠して、切り込み型アングル試験片で、試験速度500mm/分、測定温度23℃で測定した。
ポリウレタン発泡体の引裂強度の評価は下記の基準に従った。
○:引裂強度が10N/mmを超える場合
×:引裂強度が10N/mm未満の場合
低圧発泡機で作成した150mm(縦)×25mm(横)×10mm(厚み)の試験片の中心部分に2mmの亀裂巾を入れて、90℃の繰り返し屈曲試験を10万回行い測定した。
ポリウレタン発泡体の屈曲性の評価は下記の基準に従った。
○:亀裂巾の成長が10mm未満の場合
×:亀裂巾の成長が10mm以上の場合
低圧発泡機で作成した290mm(縦)×120mm(横)×10mm(厚み)の試験片の290mmの長手方向の成形後の寸法を初期値L0とし、成形1週間後の寸法をL7とした場合、成形1週間後の寸法収縮率(%)を下記の式より算出し下記の基準に従い、寸法安定性を評価した。
寸法収縮率(%)=(L0-L7)/L0 × 100
ポリウレタン発泡体の寸法安定性の評価は下記の基準に従った。
○:寸法収縮率が3%未満の場合
×:寸法収縮率が3%以上の場合
≪2液硬化型発泡ポリウレタン樹脂組成物(P-1)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-ジフェニルメタンジイソシアネート(以下「4,4’-MDI」と略す。商標:ミリオネートMT、日本ポリウレタン工業株式会社製)950部とカルボジイミド変性MDI(商標:コスモネート LL、三井化学ポリウレタン株式会社製)50部を仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)974部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO当量278のイソシアネート基末端ウレタンプレポリマー(A-1)〔以下、ウレタンプレポリマー(A-1)と略す。〕を得た。
次いで、イソシアネート基反応性化合物(B-1)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)150部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)850部、1,3-プロパンジオール(ダウケミカル日本株式会社製)60部、発泡剤である水(C)としてイオン交換水6部、整泡剤としてシリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/120.5質量比で攪拌、混合して、靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-1)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-1)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-2)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-2)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)150部、ポリテトラメチレングリコール(b3)(商標:PTMG-2000、三菱化学株式会社製、水酸基価=56)850部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤としてシリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/115質量比で攪拌、混合して、靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-2)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-2)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-3)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-MDIを950部とカルボジイミド変性MDIを50部仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC PH-5001、伊藤製油株式会社製、水酸基価=45)968部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO当量278のイソシアネート基末端ウレタンプレポリマー(A-2)〔以下「ウレタンプレポリマー(A-2)」と略す〕を得た。
次いで、イソシアネート基反応性化合物(B-3)としてひまし油ポリオール(b1)(商標:URIC PH-5001、伊藤製油株式会社製、水酸基価=45)150部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)850部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-2)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-2)〕/硬化剤〔ポリオールコンパウンド〕=100/115質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-3)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-3)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-4)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-4)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)400部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)600部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔プレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/120.5質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-4)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-4)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-5)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-MDIを950部とカルボジイミド変性MDIを50部仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)241.3部とポリテトラメチレングリコール(b3)(商標:PTMG-2000、三菱化学株式会社製、水酸基価=56)723.8部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO当量278のイソシアネート基末端ウレタンプレポリマー(A-3)〔以下「ウレタンプレポリマー(A-3)」と略す〕を得た。
次いで、イソシアネート基反応性化合物(B-5)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)150部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)850部、1,3プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤であるウレタンプレポリマー(A-3)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-3)〕/硬化剤〔ポリオールコンパウンド〕=100/120.5質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-5)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用に2液硬化型発泡ポリウレタン樹脂組成物(P-5)を用いてなる発泡成形品は、第1表に示した如く、優れた(引張強度、伸び、引裂強度、屈曲性、寸法安定性)物性を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-6)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-MDIを950部とカルボジイミド変性MDIを50部仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)818.4部とひまし油ポリオール(b1)(商標:URIC H-31、伊藤製油株式会社製、水酸基価=164)111.6部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO当量278のイソシアネート基末端ウレタンプレポリマー(A-4)〔以下「ウレタンプレポリマー(A-4)」と略す。〕を得た。
次いで、イソシアネート基反応性化合物(B-6)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)88部、ひまし油ポリオール(b1)(商標:URIC H-31、伊藤製油株式会社製、水酸基価=164)12部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)900部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤であるウレタンプレポリマー(A-4)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-4)〕/硬化剤〔ポリオールコンパウンド〕=100/119質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-6)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-6)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-7)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-MDIを950部とカルボジイミド変性MDIを50部仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)725.4部とひまし油ポリオール(b1)(商標:URIC H-57、伊藤製油株式会社製、水酸基価=100)204.6部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO当量278のイソシアネート基末端ウレタンプレポリマー(A-5)〔以下「ウレタンプレポリマー(A-5)」と略す。〕を得た。
次いで、イソシアネート基反応性化合物(B-7)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)78部、ひまし油ポリオール(b1)(商標:URIC H-57、伊藤製油株式会社製、水酸基価=100)22部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)900部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤であるウレタンプレポリマー(A-5)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-5)〕/硬化剤〔ポリオールコンパウンド〕=100/119質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-7)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-7)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-8)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-8)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)150部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)850部、エチレングリコール50部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤であるウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/117.6質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-8)を調整し、40℃に予め加熱した金型(290mm×120mm×10mm)中に210gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-8)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-9)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-9)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)150部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)850部、1,4-ブタンジオール50部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤であるウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/137質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-9)を調整し、40℃に予め加熱した金型(290mm×120mm×10mm)中に210gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
本発明の靴底用の2液硬化型発泡ポリウレタン樹脂組成物(P-9)を用いてなる発泡成形品は、第1表に示した如く、優れた物性(引張強度、伸び、引裂強度、屈曲性、寸法安定性)を有していた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-10)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-MDIを950部とカルボジイミド変性MDIを50部仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)755.3部とひまし油ポリオール(b1)(商標:URIC H-31、伊藤製油株式会社製、水酸基価=164)154.7部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO当量278のイソシアネート基末端ウレタンプレポリマー(A-6)〔以下「ウレタンプレポリマー(A-6)」と略す〕を得た。
次いで、イソシアネート基反応性化合物(B-10)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)83部、ひまし油ポリオール(b1)(商標:URIC H-31、伊藤製油株式会社製、水酸基価=164)17部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)900部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-6)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-6)〕/硬化剤〔ポリオールコンパウンド〕=100/117.6質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-10)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
前記2液硬化型発泡ポリウレタン樹脂組成物(P-10)を用いてなる発泡成形品は、第2表に示した如く、引張強度に劣っていた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-11)の製造≫
窒素導入管、冷却用コンデンサー、温度計、攪拌機を備えた1リットル4ッ口丸底フラスコに、ポリイソシアネート(a1)として4,4’-MDIを950部とカルボジイミド変性MDIを50部仕込み、攪拌を開始した。次いで、ポリオール成分としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)664部とひまし油ポリオール(b1)(商標:URIC H-57、伊藤製油株式会社製、水酸基価=100)276部を分割で仕込み混合し、窒素気流下60℃で8時間反応を行い、NCO基当量278のイソシアネート基末端ウレタンプレポリマー(A-7)〔以下「ウレタンプレポリマー(A-7)」と略す〕を得た。
次いで、イソシアネート基反応性化合物(B-11)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)70部、ひまし油ポリオール(b1)(商標:URIC H-31、伊藤製油株式会社製、水酸基価=164)30部、ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)(ラクトン付加率20%、水酸基価=45)900部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-7)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-7)〕/硬化剤〔ポリオールコンパウンド〕=100/117.6質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-11)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
前記2液硬化型発泡ポリウレタン樹脂組成物(P-11)を用いてなる発泡成形品は、第2表に示した如く、引張強度、伸び、屈曲性に劣っていた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-12)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-12)としてひまし油ポリオール(b1)(商標:URIC HF-2009、伊藤製油株式会社製、水酸基価=47)500部、ポリテトラメチレングリコール(b3)(商標:PTMG-2000、三菱化学株式会社製、水酸基価=56)500部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/116.3質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-12)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に210gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
前記2液硬化型発泡ポリウレタン樹脂組成物(P-12)を用いてなる発泡成形品は、第2表に示した如く、伸び、屈曲性に劣っていた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-13)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-13)としてポリアルキレングリコール(商標:アクトコールEP-550N、三井化学株式会社製、水酸基価=56)1000部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤である前記ウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/123.5質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-13)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に200gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
前記2液硬化型発泡ポリウレタン樹脂組成物(P-13)を用いてなる発泡成形品は、第2表に示した如く、伸び、屈曲性、寸法安定性に劣っていた。
≪2液硬化型発泡ポリウレタン樹脂組成物(P-14)の製造≫
上記の実施例1と同様の操作にてNCO当量278のウレタンプレポリマー(A-1)を得た。
次いで、イソシアネート基反応性化合物(B-14)としてポリアルキレングリコール(商標:アデカポリエーテルCM-294、旭電化株式会社製、水酸基価=37)1000部、1,3-プロパンジオール60部、発泡剤である水(C)としてイオン交換水6部、整泡剤として、シリコン Y-7006(商標:日本ユニカー株式会社製)5部、触媒(D)としてトリエチレンジアミン8.3部を配合し、充分に撹拌、混合し、硬化剤であるポリオールコンパウンドを得た。
次いで、容器に主剤であるウレタンプレポリマー(A-1)と、硬化剤である前記ポリオールコンパウンドを、主剤〔ウレタンプレポリマー(A-1)〕/硬化剤〔ポリオールコンパウンド〕=100/114.9質量比で攪拌、混合して、2液硬化型発泡ポリウレタン樹脂組成物(P-14)を調整して、40℃に予め加熱した金型(290mm×120mm×10mm)中に210gを注入し、直ちに金型の蓋をした後、40℃で5分間放置し、その後に、できあがった発泡成形品を取り出した。
前記2液硬化型発泡ポリウレタン樹脂組成物(P-14)を用いてなる発泡成形品は、第2表に示した如く、伸び、屈曲性、寸法安定性に劣っていた。
Claims (9)
- イソシアネート基末端ウレタンプレポリマー(A)を含有する主剤と、イソシアネート基反応性化合物(B)、水(C)、及び触媒(D)を含有する硬化剤を含む2液硬化型発泡ポリウレタン樹脂組成物であって、前記(A)及び(B)に用いるポリオール成分が、平均官能基数1.5~2.3のひまし油ポリオール(b1)とポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)及び/又はポリテトラメチレングリコール(b3)を使用するものであり、前記(b1)/(b2)及び/又は(b3)=15/85~60/40質量比で含有し、且つ、前記ひまし油ポリオール(b1)の含有量が10~45質量%であることを特徴とする2液硬化型発泡ポリウレタン樹脂組成物。
- 前記イソシアネート基末端ウレタンプレポリマー(A)が、平均官能基数が1.5~2.3のひまし油ポリオール(b1)単独、あるいは、前記ひまし油ポリオール(b1)とポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)及び/又はポリテトラメチレングリコール(b3)を、4,4’-ジフェニルメタンジイソシアネート及び/又はその変性体でプレポリマー化したものである請求項1記載の2液硬化型発泡ポリウレタン樹脂組成物。
- 前記イソシアネート基末端ウレタンプレポリマー(A)中のイソシアネート基当量が、150~350である請求項1記載の2液硬化型発泡ポリウレタン樹脂組成物。
- 前記ひまし油ポリオール(b1)の水酸基価が、40~180mgKOHの範囲である請求項1記載の2液硬化型発泡ポリウレタン樹脂組成物。
- 前記ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)又はポリテトラメチレングリコール(b3)の水酸基価が、37~90mgKOHの範囲である請求項1記載の2液硬化型発泡ポリウレタン樹脂組成物。
- 前記ポリテトラメチレングリコールにラクトンを付加重合したポリオール(b2)中のラクトン付加率が、5~50質量%である請求項1記載の2液硬化型発泡ポリウレタン樹脂組成物。
- 前記イソシアネート基反応性化合物(B)100質量部に対して、水(C)の配合量が0.01~1質量部であり、触媒(D)の配合量が0.15~1.5質量部である請求項1記載の2液硬化型発泡ポリウレタン樹脂組成物。
- 請求項1~7の何れか一項に記載の2液硬化型発泡ポリウレタン樹脂組成物からなることを特徴とする成形体。
- 請求項1~7の何れか一項に記載の2液硬化型発泡ポリウレタン樹脂組成物を用いて成形され、密度が0.3~1.0g/cm3の範囲であることを特徴とする靴底。
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WO2020044744A1 (ja) * | 2018-08-30 | 2020-03-05 | 第一工業製薬株式会社 | 電池ポッティング用2液硬化型樹脂組成物 |
JP2020035640A (ja) * | 2018-08-30 | 2020-03-05 | 第一工業製薬株式会社 | 電池ポッティング用2液硬化型樹脂組成物 |
JP2020083958A (ja) * | 2018-11-20 | 2020-06-04 | 東ソー株式会社 | 熱硬化性ポリウレタンエラストマー形成性組成物、熱硬化性ポリウレタンエラストマー、産業機械部品および産業機械部品の製造方法 |
JP7404621B2 (ja) | 2018-11-20 | 2023-12-26 | 東ソー株式会社 | 熱硬化性ポリウレタンエラストマー形成性組成物、熱硬化ポリウレタンエラストマー、産業機械部品および産業機械部品の製造方法 |
JP2022548196A (ja) * | 2019-07-22 | 2022-11-17 | ダウ グローバル テクノロジーズ エルエルシー | ポリウレタン組成物、それを用いて調製された製品およびその調製方法 |
JP7464693B2 (ja) | 2019-07-22 | 2024-04-09 | ダウ グローバル テクノロジーズ エルエルシー | ポリウレタン組成物、それを用いて調製された製品およびその調製方法 |
WO2024171817A1 (ja) * | 2023-02-13 | 2024-08-22 | 株式会社イノアックコーポレーション | ポリウレタンフォーム及びクッション材 |
Also Published As
Publication number | Publication date |
---|---|
KR101453333B1 (ko) | 2014-10-22 |
US8673991B2 (en) | 2014-03-18 |
JPWO2011132490A1 (ja) | 2013-07-18 |
US20130102697A1 (en) | 2013-04-25 |
JP4993038B2 (ja) | 2012-08-08 |
CN102741311B (zh) | 2014-09-03 |
KR20120104255A (ko) | 2012-09-20 |
CN102741311A (zh) | 2012-10-17 |
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