WO2008023556A1 - Belts - Google Patents
Belts Download PDFInfo
- Publication number
- WO2008023556A1 WO2008023556A1 PCT/JP2007/065181 JP2007065181W WO2008023556A1 WO 2008023556 A1 WO2008023556 A1 WO 2008023556A1 JP 2007065181 W JP2007065181 W JP 2007065181W WO 2008023556 A1 WO2008023556 A1 WO 2008023556A1
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- WIPO (PCT)
- Prior art keywords
- fiber
- belt
- rubber
- rubber layer
- fibers
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/20—V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/41—Phenol-aldehyde or phenol-ketone resins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/28—Driving-belts with a contact surface of special shape, e.g. toothed
Definitions
- the present invention relates to a belt such as a transmission belt and a conveyance belt.
- Industrial belts such as transmission belts and conveyor belts are used under severe conditions such as high-speed rotation, high load, and high temperature.
- an adhesive between a rubber material such as chloroprene rubber, a mixture of hydrogenated nitrile rubber and chlorosulfonated polyethylene rubber, and a fiber is used.
- the adhesive include a rubber material and a canvas, for example, an RFL treatment liquid in which a vulcanization accelerator is added to a resorcin-formalin rubber latex liquid made of an ethylene- ⁇ -olefin rubber-gen copolymer rubber latex, and the like.
- Adhesives adhered by the above are known (see Patent Document 1).
- the belt using the adhesive described in Patent Document 1 has a drawback that it may be difficult to use for a long period of time.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2003-27376
- the present invention has been made in view of the above-described conventional drawbacks, and an object of the present invention is to provide a belt that can exhibit high dynamic characteristics over a longer period of time.
- the present invention has been made in view of the above problems, and is a belt in which a rubber material and a fiber material are used, and the fiber material is used by being bonded to the rubber material.
- the fiber material is polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether ether 'ketone fiber, glass Fiber and aramid fiber, composed of at least one fiber selected from the group consisting of
- the material is impregnated with a resorcin formalin latex adhesive composition containing a latex component which is at least 50% by weight of the solid component 3 ⁇ 4 chloro-1,3 butadiene 2,3-dichloro-1,3, -butadiene copolymer latex. It is related with the belt characterized by being made.
- a transmission belt and a conveyance belt can be cited.
- FIG. 1 is a cross-sectional view of a V-ribbed belt as an example of a transmission belt.
- FIG. 2 shows a cross-sectional view of a V belt which is an example of a transmission belt.
- FIG. 3 shows a schematic diagram of a belt drive system for use in testing a transmission belt.
- the transmission belt of the present embodiment includes a laminated body in which at least two types of rubber layers of an adhesive rubber layer in which a core wire, which is a fiber material, is embedded, and a compressed rubber layer are laminated, and an upper surface and a lower surface of the laminated body. Or a fabric material that is a fiber material bonded to the entire peripheral surface, and a fiber material strength of at least one of the core wire and the fabric material.
- Polyester fiber cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene It is composed of at least one fiber selected from the group consisting of benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber and polyamide fiber.
- the fiber material composed of the above-mentioned fibers contains 2-chloro-1,3-butadiene-2,3-dichloro-1,3-butadiene copolymer latex, which is a component of strength and latex components.
- the resorcin formalin latex adhesive composition in which the content of the 2-chloro-1,3-butadiene-2,3-dichloro-1,3 butadiene copolymer latex in the solid component is at least 50% by mass is impregnated! / RU
- the “power transmission belt” includes a V belt (V-ribbed belt, etc.), a flat belt, a toothed belt, and the like.
- the compressed rubber layer and the adhesive rubber layer form a laminated body.
- a laminate is laminated by rubber material force vulcanization bonding used for forming the compression rubber layer and the adhesive rubber layer, respectively.
- a core wire can be bonded and embedded in the adhesive rubber layer.
- a cloth material can be bonded to the entire surface including the upper surface, the lower surface, or the side surface of the laminate.
- the transmission belt of the present embodiment includes at least one fiber material of the core wire and the cloth material, force S, polyester fiber, cotton fiber, polyamide fiber (for example, nylon (trade name) fiber), vinylon fiber, At least one fiber selected from the group consisting of polyketone fiber, polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber and aramid fiber
- One major feature is that it consists of Therefore, according to the transmission belt of the present embodiment, the adhesion force between the fiber and the rubber material used for forming each of the compressed rubber layer and the adhesive rubber layer is increased. High durability And! /, Show an excellent effect.
- the fiber material from the viewpoint of further improving the adhesion of the fiber material, it is formed of a rubber material including at least one force S of the compression rubber layer and the adhesive rubber layer, and ethylene ⁇ -olefin rubber. It is preferable that In this way, a power transmission belt in which the core wire is vulcanized and bonded in an adhesive rubber layer made of an ethylene ⁇ -olefin rubber compound is highly effective! To demonstrate.
- the rubber material containing the ethylene ⁇ -olefin rubber can be used in a solution state when forming a compression rubber layer and an adhesive rubber layer.
- This solution can be prepared by dissolving ethylene ⁇ -olefin rubber with a suitable organic solvent.
- the ethylene ⁇ -olefin rubber is not particularly limited.
- the a-olefin excluding ethylene is preferably, for example, propylene, butene, hexene, and the like from the viewpoint of sufficiently expressing the heat resistance and dynamic characteristics of the obtained transmission belt. At least one selected from the group consisting of otatens.
- the ⁇ -olefin, excluding force and ethylene may be used alone or as a mixture of two or more.
- the ethylene ⁇ -olefin rubber is preferably ethylene propylene rubber, a partial halogen substitution thereof, particularly a partial chlorine substitution, or a mixture of two or more thereof.
- the ethylene ⁇ -olefin rubber is preferably, for example, a copolymer of ethylene, propylene, and nonconjugated gen (ethylene propylene rubber) from the viewpoint of stably exhibiting physical properties.
- the iodine value of the elastomer is 50 or less, preferably 4 to 40, and the Mooney viscosity ML (100) is 20 to 1.
- the amount of ethylene in the copolymer is 49 to 80% by mass, the amount of propylene is 19 to 50% by mass, and the remaining amount of non-conjugated diene is included.
- the gen component is not particularly limited, and examples thereof include non-conjugated gens such as 1,4-monohexagen, dicyclopentagen, and ethylidene norbornene.
- non-conjugated genes such as 1,4-monohexagen, dicyclopentagen, and ethylidene norbornene.
- fillers such as carbon black, silica, glass fibers and ceramic fibers, fillers such as calcium carbonate and talc, plasticizers, stable It may further contain various chemicals used in the normal rubber industry, such as agents, processing aids, and colorants.
- An ethylene ⁇ -olefin rubber compound for forming a compression rubber layer or an adhesive rubber layer is prepared by combining an ethylene ⁇ -olefin rubber with an agent such as that described above, as usual, such as a roll or a banbari. It can be obtained by mixing uniformly using a mixing means.
- the fiber material of at least one of the core wire and the cloth material is polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene resin. It is composed of at least one fiber selected from the group consisting of Nzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber and aramid fiber. Such fibers may be used alone or as a mixture of two or more.
- the cloth material is not particularly limited, and examples thereof include a cloth material composed of a polyester cotton blended canvas.
- the core wire is not particularly limited, and examples thereof include a core wire made of polyester fiber (also referred to as a polyester core wire). Of these, polyethylene terephthalate fiber and polyethylene naphthalate fiber are preferable from the viewpoint of obtaining sufficient strength for use.
- the fiber material of at least one of the core wire and the cloth material includes 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex as a latex component.
- Another major characteristic is that it is impregnated with the contained resorcin formalin latex adhesive composition (hereinafter also referred to as “RFL adhesive composition”). Therefore, in the transmission belt of the present embodiment, an excellent effect that at least one of the fiber material of the core wire and the cloth material is in a state suitable for improving adhesiveness with the compression rubber layer and the adhesive rubber layer. Demonstrate.
- the transmission belt of the present embodiment since at least one of the core wire and the fabric material is composed of the fiber and impregnated with the RFL adhesive composition, Between the core wire and the cloth material and the compressed rubber layer and the adhesive rubber layer Can exhibit high adhesive strength. Thereby, according to the transmission belt of this embodiment, the high dynamic characteristic is expressed and the outstanding effect of achieving a longer lifetime is exhibited.
- the RFL adhesive composition used in the power transmission belt of the present embodiment is composed of 2-chloro-1,3-butadiene-2,3-dichloro-1,3-butadiene copolymer latex and a latex component of the RFL adhesive composition.
- the solid components in, from the viewpoint of obtaining a sufficient adhesiveness least 50 mass 0/0, preferably, is preferable those containing more than 60 wt%.
- concentration of the solid component in the latex component in the said RFL adhesive composition is not specifically limited, Usually, it is the range of 10-50 mass%.
- the RFL adhesive composition may be prepared by, for example, condensing resorcin and formalin in the presence of a basic catalyst such that resorcin / formalin (molar ratio) is 1/3 to 3/1. It can be prepared by preparing an aqueous solution containing ⁇ 80 mass% resorcin formalin resin (resorcin formalin initial condensate, hereinafter referred to as “RF”), and then mixing the aqueous solution with rubber latex.
- RF resorcin formalin initial condensate
- the RFL adhesive composition may contain a condensate of a chlorophenol compound.
- the RFL adhesive composition may further contain a metal oxide that functions as a crosslinking agent and a sulfur-containing vulcanization accelerator.
- a metal oxide that functions as a crosslinking agent and a sulfur-containing vulcanization accelerator When the transmission belt of this embodiment has a core wire and a fabric material impregnated with an RFL adhesive composition containing a metal oxide and a sulfur-containing vulcanization accelerator, the core wire and the rubber of the adhesive rubber layer It exhibits an excellent effect of further improving dynamic bonding with the material.
- the transmission belt of the present embodiment is manufactured, when the RFL adhesive composition containing the metal oxide and the sulfur-containing vulcanization accelerator is impregnated into, for example, a polyester core wire, the core after the impregnation is used. By heating and drying the wire to a temperature exceeding 200 ° C, the dynamic bonding between the polyester core and the adhesive rubber is further enhanced, and the time required for the bonding process of the polyester core is shortened. It has an excellent effect of being able to
- the metal oxide is not particularly limited, and examples thereof include zinc oxide, magnesium oxide, lead oxide, and a mixture of two or more thereof. Among the metal oxides Then, from the viewpoint of obtaining sufficient reactivity and adhesion, zinc oxide is preferable.
- the blending ratio of the metal oxide in the RFL adhesive composition is preferably in the range of 0.;! To 10 parts by mass with respect to 100 parts by mass of the solid component of the latex component in the RFL adhesive composition. .
- the sulfur-containing vulcanization accelerator is not particularly limited! /, For example, a thiazonole compound, a sulfenamide compound, a thiuram compound, a dithiorubamate, and a mixture of two or more of these Etc.
- the thiazole compound is not particularly limited, and examples thereof include 2-mercaptobenzothiazole or a salt thereof (for example, zinc salt, sodium salt, cyclohexylamine salt, etc.), dibenzothiazyl disulfide, and the like.
- the sulfenamide compound is not particularly limited, and examples thereof include N cyclohexyl 2-benzothiazylsulfenamide.
- the thiuram compound is not particularly limited, and examples thereof include tetramethylthiuram monosulfide and tetra.
- the dithiopower rubamate compound is not particularly limited, and examples thereof include sodium di-n-butyldithiocanolebamate, zinc dimethyldithiocanolebamate, and zinc diethyldithiocarbamate.
- the blending ratio of the sulfur-containing vulcanization accelerator to the RFL adhesive composition is in the range of 0.;! To 20 parts by mass with respect to 100 parts by mass of the solid component in the latex component of the RFL adhesive composition. It is desirable.
- the transmission belt of the present embodiment is manufactured by, for example, an RFL adhesive containing, as a latex component, the 2-chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex in the core wire.
- the core wire is impregnated with the composition and sandwiched between unvulcanized rubber sheets forming an adhesive rubber layer, and the obtained product is stacked with an unvulcanized rubber sheet forming a compressed rubber layer, and heated. This can be done by pressing and vulcanizing as a unit.
- the core wire is impregnated with the RFL adhesive composition, for example, by immersing the core wire in the RFL adhesive composition, and then at a temperature of 200 to 240 ° C, preferably 210 to 235 ° C. This can be done by heating (baking) and drying to fix the RFL adhesive composition to the core.
- the core wire When impregnating the core wire with the RFL adhesive composition, for example, at least two series of steps consisting of immersion of the core wire in the RFL adhesive composition and drying treatment of the core wire are performed. It may be performed once. Specifically, for example, the first RFL treatment is performed by dipping the core wire in the first RFL adhesive composition and drying by heating, and then dipping in the second RFL adhesive composition.
- the core wire can be impregnated with the RFL adhesive composition by performing the second RFL treatment by heating and drying. In such a case, the first RFL adhesive composition and the second RFL adhesive composition may be the same or different from each other.
- a series of steps including the immersion of the core wire in the RFL adhesive composition and the drying treatment of the core wire may be performed three times or more! /.
- the RFL adhesive composition used in the manufacture of the transmission belt of this embodiment may contain other latexes in addition to 2-chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex.
- other latex chlorosulfonated polyethylene latex is preferable.
- the core wire prior to impregnating the core wire, for example, a polyester core wire, with the RFL adhesive composition, the core wire may be treated with isocyanate or epoxy. . That is, a core wire, for example, a polyester core wire, is immersed in a solution containing an isocyanate compound or an epoxy compound, and then heated and dried as necessary to pretreat the core wire. You may do it.
- the isocyanate compound is not particularly limited, and examples thereof include tolylene diisocyanate, m-phenylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, and polymethylene polyphenyl. Polyisocyanate and the like are preferably used.
- a polyhydric alcohol-added polyisocyanate obtained by reacting such an isocyanate compound with a compound having two or more active hydrogens in the molecule such as trimethylolpropane or pentaerythritol, or the above isocyanate compound.
- a blocked polyisocyanate obtained by reacting a phenol compound, a tertiary alcohol compound, a secondary amine compound or the like with a blocking agent to block the inocyanate group of the isocyanate compound can also be preferably used as the isocyanate compound.
- the epoxy compound is not particularly limited as long as it is a polyepoxy compound having two or more epoxy groups in the molecule.
- polyhydric alcohols such as ethylene glycol, glycerin, sonorebitol, pentaerythritol, Polyethylene glycol Reaction products of polyalkylene glycols such as e-chlorohydrin and other halogen-containing epoxy compounds; polyvalents such as resorcin, bis (4-hydroxyphenyl) dimethylethane, phenol formaldehyde resin, resorcin formaldehyde resin
- a reaction product of a phenol compound or a phenol resin and a halogen-containing epoxy compound such as epichlorohydrin is preferable.
- the solvent for forming the isocyanate compound solution or the epoxy compound solution is not particularly limited, and water or an appropriately selected organic solvent is used depending on the isocyanate compound and the epoxy compound to be used.
- the isocyanate compound is chemically very active, a compound obtained by blocking the isocyanate group of the isocyanate compound with a phenol compound or the like, which is usually used as a non-aqueous solution, may be used as an aqueous solution. Can be used.
- organic solvent examples include, but are not limited to, aromatic hydrocarbons such as benzene, xylene, and toluene; aliphatic ketones such as methyl ethyl ketone and methyl isoptyl ketone; and aliphatic carboxyls such as ethyl acetate and amyl acetate. Examples include acid alkyl esters.
- concentration of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound is in the range of 5 to 50% by mass from the viewpoint of exhibiting sufficient adhesiveness.
- a core wire for example, a polyester core wire
- the core wire may be treated with an RFL adhesive composition, and then the core wire may be treated with a rubber paste.
- a rubber paste a rubber material for forming a compression rubber layer and an adhesive rubber layer, for example, a solution obtained by dissolving ethylene ⁇ -olefin rubber in an appropriate organic solvent (containing the ethylene ⁇ -olefin rubber) Etc.).
- the core wire may be dipped in the solution and then dried by heating.
- FIG. 1 shows a cross-sectional view of an example of a transmission belt (V-ribbed belt) of the present embodiment.
- the V-ribbed belt shown in FIG. 1 includes an adhesive rubber layer 3 having a rubber composition as a constituent member, an upper canvas layer 1 disposed on the upper surface side of the adhesive rubber layer 3, and a lower surface side of the adhesive rubber layer 3. Compression arranged in The upper surface canvas layer 1, the adhesive rubber layer 3, and the compression rubber layer 5 are integrally formed.
- the upper canvas layer 1 is formed of a single layer or multiple layers of rubberized canvas 1, and an adhesive rubber layer 3 is laminated adjacently.
- a plurality of low-stretch cores 2 made of polyester fibers are embedded so as to extend in the longitudinal direction of the belt at intervals.
- a compressed rubber layer 5 is laminated adjacent to the adhesive rubber layer.
- the compressed rubber layer has rib portions 4 that are spaced from each other so as to extend in the longitudinal direction of the belt.
- rib portions 4 On the bottom surface side of the compressed rubber layer 5, three rib portions 4 provided so as to extend in the belt length direction are formed at a predetermined pitch in the belt width direction. Further, in the central region of the adhesive rubber layer 3 in the belt thickness direction, a plurality of cords 2 extending in a substantially belt length direction and spirally provided with a predetermined pitch in the belt width direction are fixed. It is buried at intervals.
- short fibers 6 may be oriented and dispersed in the compressed rubber layer 5 in order to enhance the lateral pressure resistance. Examples of the short fibers include, but are not limited to, polyamide fiber giron (trade name) fiber, aramid fiber, cotton, vinylon fiber, and the like.
- the short fiber which is a fiber material impregnated with the RFL adhesive composition.
- the transmission belt of the present embodiment can be manufactured as follows, for example, in the case of a V-ribbed belt. That is, one or more rubber-coated canvases and an unvulcanized rubber sheet for the adhesive rubber layer are wrapped around the peripheral surface of a cylindrical molding drum with a smooth surface, and a polyester core wire is spirally wound. In addition, an unvulcanized rubber sheet for the adhesive rubber layer is wound thereon, and then an unvulcanized rubber sheet for the compressed rubber layer is wound into a laminated body, and this is placed in a vulcanized can. And pressurize and vulcanize to obtain an annular product.
- the annular material is stretched between a driving roll and a driven roll, and while running under a predetermined tension, a plurality of ribs are formed on the surface by a grinding wheel. After that, this annular object is further laid between another drive roll and a driven roll to travel to a predetermined width. If it is cut, a V-ribbed belt as a product can be obtained.
- FIG. 2 shows a cross-sectional view of an example of the V-belt.
- the upper surface of the V-belt shown in FIG. 2 is formed of a single layer or multiple layers of rubberized canvas, as described above, and an upper rubber layer 7 is laminated as necessary.
- the adhesive rubber layer 3 in which the core wire 2 is embedded is laminated, and further, the compressed rubber layer 5 is laminated adjacent thereto.
- short fibers 6 are oriented and dispersed in the width direction of the belt in the compressed rubber layer 5 in order to increase the side pressure resistance.
- the compressed rubber layer is usually covered with a single layer or multiple layers of rubberized canvas 1.
- the present invention provides polyester fibers, cotton fibers, polyamide fibers, vinylon fibers, polyketone fibers, polyparaphenylene benzobisoxazole fibers, polyethylene fibers, polyarylate fibers, polyethers. Consists of at least one fiber selected from the group consisting of 'ether' ketone fiber, glass fiber, and polyamide fiber, and latex of 2-chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex
- the present invention relates to a conveyor belt reinforced with a fiber material impregnated with a resorcin formalin latex adhesive composition contained as a component.
- the transport belt of the present embodiment is reinforced by the fiber material, it exhibits an excellent effect of exhibiting high dynamic characteristics over a longer period of time. In addition, the transport belt of this embodiment exhibits excellent durability.
- Examples of the conveyor belt of the present embodiment include a conveyor belt reinforced by laminating a rubber layer and the fiber material.
- cloth material hereinafter also referred to as “heart canvas” on both the upper surface side on which the object is placed and the lower surface side on the opposite side. Can be used to illustrate the power!
- a core wire (hereinafter also referred to as “heart cord”) extending in the belt length direction and arranged with a predetermined pitch in the belt width direction is provided in the central region in the thickness direction.
- Conveyor belt The ability to show the ⁇ row is S.
- the rubber layer is laminated so as to sandwich the core cord located in the central portion in the thickness direction from above and below, thereby illustrating the conveyance belt in which the core cord is bonded and embedded in the rubber layer. Touch with S.
- the rubber layer is formed of a rubber material containing ethylene ⁇ -olefin rubber from the viewpoint of further improving the adhesion of the fiber material.
- the rubber material containing the ethylene ⁇ -olefin rubber can be used in a solution state when the rubber layer is formed.
- This solution can be prepared by dissolving ethylene ⁇ -olefin rubber with a suitable organic solvent.
- the ethylene ⁇ -olefin rubber is not particularly limited.
- the a-olefin excluding ethylene is preferably, for example, propylene, butene, hexene, and the like from the viewpoint of sufficiently expressing the heat resistance and dynamic characteristics of the resulting transport belt. At least one selected from the group consisting of otatens.
- the ⁇ -olefin, excluding force and ethylene may be used alone or as a mixture of two or more.
- the ethylene ⁇ -olefin rubber is preferably ethylene propylene rubber, a partial halogen substitution thereof, particularly a partial chlorine substitution, or a mixture of two or more thereof.
- the ethylene ⁇ -olefin rubber is preferably, for example, a copolymer of ethylene, propylene, and non-conjugated diene (ethylene propylene rubber) from the viewpoint of stably exhibiting physical properties.
- the iodine value of the elastomer is 50 or less, preferably 4 to 40, and the Mooney viscosity ML (100) is 20 to 1.
- the amount of ethylene in the copolymer is 49 to 80% by mass, the amount of propylene is 19 to 50% by mass, and the remaining amount of non-conjugated diene is included.
- the gen component is not particularly limited.
- 1, 4 monohexagen, di- Non-conjugated genes such as cyclopentagen and ethylidene norbornene.
- the rubber material containing the ethylene ⁇ -olefin rubber fillers such as carbon black, silica, glass fiber, and ceramic fiber, fillers such as calcium carbonate and talc, plasticizers, and stabilizers are used as necessary. It may further contain various chemicals used in the normal rubber industry, such as agents, processing aids, and colorants.
- An ethylene ⁇ -olefin rubber compound for forming a compression rubber layer or an adhesive rubber layer is prepared by combining an ethylene ⁇ -olefin rubber with an agent such as that described above, as usual, such as a roll or a banbari. It can be obtained by mixing uniformly using a mixing means.
- At least one of the fiber cords and the canvas of the core body is made of polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, Polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether ether 'ketone fiber, glass fiber and aramid fiber, composed of at least one fiber selected from the group consisting of .
- Such fibers may be used alone or as a mixture of two or more.
- the material of the core canvas is not particularly limited, and examples thereof include polyester cotton blended canvas.
- the core cord is not particularly limited, and examples thereof include a heart cord made of aramid fibers (hereinafter also referred to as “aramide cord”).
- At least one of the core cord and the canvas of the core body is made of 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer.
- RTL adhesive composition a resorcin-formalin latex adhesive composition containing latex as a latex component. Therefore, in the conveyance belt of this embodiment, the excellent effect that the fiber material force S of at least one of the core body cord and the core body canvas and the adhesiveness with the rubber layer are improved is exhibited.
- At least one fiber material of the core cord and the core canvas is composed of the fibers and impregnated with the RFL adhesive composition. Therefore, a high adhesive force can be expressed between the core cord and the core canvas and the rubber layer. Thereby, according to the conveyor belt of this embodiment, high V, dynamic characteristics are manifested, and when it has a longer life, it has excellent effects.
- the RFL adhesive composition used for the conveyor belt of the present embodiment comprises 2 chloro-1,3-butadiene 2,3 dichloro-1,3 butadiene copolymer latex in the latex component of the RFL adhesive composition.
- of solid components from the viewpoint of obtaining a sufficient adhesiveness, least 50 mass 0/0, preferably, is preferable those containing more than 60 wt%.
- concentration of the solid component in the latex component in the said RFL adhesive composition is not specifically limited, Usually, it is the range of 10-50 mass%.
- the RFL adhesive composition may be prepared by, for example, condensing resorcin and formalin in the presence of a basic catalyst so that resorcin / formalin (molar ratio) is 1/3 to 3/1. It can be prepared by preparing an aqueous solution containing ⁇ 80 mass% resorcin formalin resin (resorcin formalin initial condensate, hereinafter referred to as “RF”), and then mixing the aqueous solution with rubber latex.
- RF resorcin formalin initial condensate
- the RFL adhesive composition may contain a chlorophenol compound condensate or the like.
- the RFL adhesive composition may further contain a metal oxide that functions as a crosslinking agent and a sulfur-containing vulcanization accelerator.
- the conveyor belt of the present embodiment has a core cord and a core canvas impregnated with an RFL adhesive composition containing a metal oxide and a sulfur-containing vulcanization accelerator, the core cord or core The dynamic adhesion between the canvas and the rubber layer is effective.
- the RFL adhesive composition containing the metal oxide and the sulfur-containing vulcanization accelerator is impregnated, for example, when the aramid cord is impregnated at the time of manufacturing the conveyor belt of the present embodiment, the aramid cord after impregnation is used. By heating to a temperature exceeding ° C and drying, dynamic bonding between the aramid cord and the rubber layer can be further enhanced, and the time for the bonding treatment of the aramid cord can be shortened.
- the metal oxide is not particularly limited, and examples thereof include zinc oxide, magnesium oxide, lead oxide, and a mixture of two or more thereof.
- zinc oxide is preferable from the viewpoint of obtaining sufficient reactivity and adhesion.
- the blending ratio of the metal oxide in the RFL adhesive composition is the same as that in the RFL adhesive composition. It is desirable that the amount is in the range of 0.
- the sulfur-containing vulcanization accelerator is not particularly limited! /, But, for example, a thiazonole compound, a sulfenamide compound, a thiuram compound, a dithiorubamate, and a mixture of two or more of these Etc.
- the thiazole compound is not particularly limited, and examples thereof include 2-mercaptobenzothiazole or a salt thereof (for example, zinc salt, sodium salt, cyclohexylamine salt, etc.), dibenzothiazyl disulfide, and the like.
- the sulfenamide compound is not particularly limited, and examples thereof include N cyclohexyl 2-benzothiazylsulfenamide.
- the thiuram compound is not particularly limited, and examples thereof include tetramethylthiuram monosulfide and tetra.
- the dithiopower rubamate compound is not particularly limited, and examples thereof include sodium di-n-butyldithiocanolebamate, zinc dimethyldithiocanolebamate, and zinc diethyldithiocarbamate.
- the blending ratio of the sulfur-containing vulcanization accelerator to the RFL adhesive composition is in the range of 0.;! To 20 parts by mass with respect to 100 parts by mass of the solid component in the latex component of the RFL adhesive composition. It is desirable.
- the conveyor belt of the present embodiment is manufactured by, for example, an RFL adhesive composition containing, as a latex component, the 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex in a core cord.
- the core cord is impregnated with an object, and the core cord is sandwiched between unvulcanized rubber sheets forming a rubber layer, and the resulting product is heated and pressurized to vulcanize as a unit.
- the core body cord is impregnated with the RFL adhesive composition, for example, the core body cord is soaked in the RFL-bonded homogeneous IJ yarn and the composition, and then 200-240.
- C preferably 210-235. It can be made by heating (baking) to the temperature of C, drying and fixing the RFL adhesive composition to the core cord.
- the core body cord When impregnating the core body cord with the RFL adhesive composition, for example, there are few series of steps consisting of immersion of the core body cord in the RFL adhesive composition and drying treatment of the core wire. Both may be done twice. Specifically, for example, the heart body cord is connected to the first RFL adhesive group. The first RFL treatment is performed by dipping in the composition and heat drying, and then the second RFL treatment is performed by dipping in the second RFL adhesive composition and heat drying. The core body cord can be impregnated with the RFL adhesive composition. In such a case, the first RFL adhesive composition and the second RFL adhesive composition may be the same as or different from each other. If necessary, a series of steps comprising immersing the core cord in the RFL adhesive composition and drying the core cord may be performed three or more times.
- the RFL adhesive composition used in the production of the conveyor belt of this embodiment may contain other latexes in addition to the 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex.
- the other latex chlorosulfonated polyethylene latex is preferable.
- the core wire may be subjected to an isocyanate treatment or an epoxy treatment prior to impregnation of the core body cord, for example, the aramid cord, with the RFL adhesive composition. That is, after immersing a core cord, for example, aramid cord, in a solution containing an isocyanate compound or a solution containing an epoxy compound, the core cord is preliminarily formed by heating and drying as necessary. Processing may be performed
- the isocyanate compound is not particularly limited, and examples thereof include tolylene diisocyanate, m-phenylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, and polymethylene polyphenyl. Polyisocyanate and the like are preferably used.
- a polyhydric alcohol-added polyisocyanate obtained by reacting such an isocyanate compound with a compound having two or more active hydrogens in the molecule such as trimethylolpropane or pentaerythritol, or the above isocyanate compound.
- a blocked polyisocyanate obtained by reacting a phenol compound, a tertiary alcohol compound, a secondary amine compound or the like with a blocking agent to block the inocyanate group of the isocyanate compound can also be preferably used as the isocyanate compound.
- the epoxy compound is not particularly limited as long as it is a polyepoxy compound having two or more epoxy groups in the molecule.
- polyhydric alcohols such as ethylene glycol, glycerin, sonolebithonole, pentaerythritol, Polyethylene glycol Products of polyalkylene glycols such as epoxychlorohydrin and other halogen-containing epoxy compounds; polyvalents such as resorcin, bis (4-hydroxyphenyl) dimethylethane, phenol formaldehyde resin, resorcin formaldehyde resin
- a reaction product of a phenol compound or a phenol resin and a halogen-containing epoxy compound such as epichlorohydrin is preferable.
- the solvent for forming the isocyanate compound solution or the epoxy compound solution is not particularly limited, and water or an appropriately selected organic solvent is used depending on the isocyanate compound and the epoxy compound to be used.
- the isocyanate compound is chemically very active, a compound obtained by blocking the isocyanate group of the isocyanate compound with a phenol compound or the like, which is usually used as a non-aqueous solution, may be used as an aqueous solution. Can be used.
- organic solvent examples include, but are not limited to, aromatic hydrocarbons such as benzene, xylene, and toluene; aliphatic ketones such as methyl ethyl ketone and methyl isoptyl ketone; and aliphatic carboxyls such as ethyl acetate and amyl acetate. Examples include acid alkyl esters.
- concentration of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound is in the range of 5 to 50% by mass from the viewpoint of exhibiting sufficient adhesiveness.
- the core body cord for example, aramid cord
- the core body cord may be treated with the RFL adhesive composition, and then the core body cord may be treated with rubber paste.
- the rubber paste include rubber materials for forming a rubber layer, for example, a solution obtained by dissolving ethylene ⁇ -olefin rubber in an appropriate organic solvent (the ethylene a-olefin rubber compound).
- the core body cord is immersed in the solution and then dried by heating! /.
- the term "conveying belt” refers to a belt that conveys a lightweight conveyed object of several kg or less, a belt that conveys heavy objects such as ore, earth and sand, cement, a sharply inclined conveyor belt, and a pipe. Use it for the purpose of including a conveyor belt, a person conveyor belt (passenger belt), etc.
- HAF carbon Mitsubishi Chemical Company
- Tizimidazole 1 part by weight of Tizimidazole] and tackifier [made by Nippon Zeon Co., Ltd., trade name: Petroleum Resin Quinton A-10 0] 5 parts by weight and 2 parts by weight of short fibers (cotton powder) A composition was obtained.
- HAF carbon Mitsubishi Chemical Company
- paraffin oil manufactured by Sun Chemical Co., Ltd., trade name: Sunflex 2280
- vulcanizing agent manufactured by Hosoi Chemical Co., Ltd., oil sulfur
- vulcanization accelerator Ouchi Shinsei Chemical Co., Ltd., trade name: EP-150, mixture of diben lead
- M Vulcanizing aid manufactured by Kao Corporation, stearic acid
- vulcanizing aid manufactured by Sakai Chemical Industry Co., Ltd., zinc oxide
- anti-aging wrinkle prevention IJ [Ouchi Shinsei Chemical Co., Ltd., trade name: MB4] 1 part by weight
- short fiber Name: 66 nylon (trade name) fiber, 6 de X lmm] 22 parts by mass were blended to obtain a composition for a compressed rubber layer.
- Resorcin, formalin (concentration at 37% by mass), sodium hydroxide, and water are mixed in a mass ratio of 5.6: 6.0: 0.6: 115.6, and resorcin.formalin resin (resorcin formalin)
- An initial condensate) (also referred to as RF) aqueous solution a was obtained.
- resorcin and formalin concentration at 37% by mass
- an aqueous sodium hydroxide solution is added to the resulting mixture, stirred, and water is further added.
- an RF aqueous solution a having a solid component concentration of 6.57% by mass was obtained.
- Untreated polyester cotton canvas [(characteristic when processed to wide angle) Yarn material: polyester and cotton blended canvas; mass ratio of polyester to cotton 50: 50; Yarn composition Warp: 20 S / 2 ( Meaning of 20 stitches from 2 pieces), weft: 20 S / 2 (meaning 20 pieces from 2 pieces); Number of twists: warp S twist 59 times / 10 cm, weft: 59 times / 10 cm; Weaving method: Processing plain weave so that the crossing angle force between warp and weft is 120 ° (90 ° is acceptable); Density warp: 85/5111, weft: 85/5111] were dipped in the RFL adhesive composition A, and then heat-dried at 150 ° C. for 3 minutes.
- the obtained polyester cotton canvas was immersed in an adhesive solution [the same ethylene propylene rubber dissolved in toluene as used in the adhesive rubber layer composition]. Thereafter, the obtained polyester cotton canvas was heat-dried at 60 ° C. for 10 minutes to obtain an adhesion-treated polyester cotton canvas.
- RF aqueous solution a prepared in Example 1 and DCB / VP mixture 1 [2 Chloro-1,3 butadiene-1,2,3 dichloro-1,3 butadiene copolymer (DCB) latex: burpyridin styrene butadiene latex (VP ) (Nippon A & L Co., Ltd., 40 masses of solid components.
- DCB Chloro-1,3 butadiene-1,2,3 dichloro-1,3 butadiene copolymer
- VP burpyridin styrene butadiene latex
- a resorcin formalin tex (RFU adhesive composition C) having the composition shown in Table 1 was obtained in the same manner as in Example 1 except that the composition was 239.
- a peel test sample was obtained in the same manner as in Example 1.
- each sample of Examples 1-2 and Comparative Examples 1-2 was measured according to JIS 6256 (1999). Specifically, each peel test sample was cut to a width of 2.54 Ocm, and the resulting product was put into a peel tester, and the rubber sheet part and the polyester cotton canvas part became 180 °. Then, the adhesive strength was measured by peeling at a pulling rate of 50 mm / min. The results are shown in Table 2.
- the fabric material was composed of polyester fibers, 2 Rho 1,3-Butadiene 2,3-Dichloro-1,3-Butadiene copolymer latex is contained as a latex component, and the 2-chloro-1,3-butadiene 2,3-dichloro- in the solid component of the latex component
- Resorcin, formalin (concentration at 37% by mass), sodium hydroxide, and water are blended in a mass ratio of 7. 31: 10. 77: 0.33 (solid component): 160. 91. Obtained. Specifically, resorcin and formalin (concentration at 37% by mass) are mixed and stirred, and an aqueous sodium hydroxide solution is added to the resulting mixture and stirred, and water is further added. The obtained mixture was aged for 5 hours to obtain an RF aqueous solution b having a solid component concentration of 6.40% by mass.
- a polyester filament was twisted into a strand, which was then twisted to obtain a polyester (polyethylene terephthalate) core.
- the obtained polyester core wire was immersed in a toluene solution of isocyanate (isocyanate solid content 20% by mass). Thereafter, the obtained polyester core was maintained at 240 ° C. for 40 seconds and dried to pretreat the polyester core.
- the pretreated polyester core wire obtained was immersed in the RFL adhesive composition shown in Table 3, and then maintained at 200 ° C for 80 seconds to dry, thereby performing the first RFL treatment. It was. Next, the obtained polyester core wire was immersed in the RFL adhesive composition shown in Table 3, and then maintained at 200 ° C. for 80 seconds to dry, thereby performing a final RFL treatment.
- the polyester fiber after the treatment was immersed in an adhesive solution (the same ethylene propylene gen rubber used in the adhesive rubber layer composition of Production Example 1 dissolved in toluene). Thereafter, the obtained polyester cotton canvas was immersed in an adhesive solution. Thereafter, the obtained polyester core was maintained at 60 ° C. for 40 seconds and dried to obtain an adhesion-treated polyester core.
- an adhesive solution the same ethylene propylene gen rubber used in the adhesive rubber layer composition of Production Example 1 dissolved in toluene.
- An adhesive-treated polyester core is sandwiched between unvulcanized rubber sheets (thickness: 5 mm) made of the above adhesive rubber layer composition, and the resulting product is maintained for 35 minutes at a surface pressure of 3920 kPa and a temperature of 160 ° C. Then, press vulcanization was performed to obtain an adhesive.
- a rubber-coated canvas was wound around the peripheral surface of a cylindrical molding drum (circumferential length 1200 mm) having a smooth surface, and an unvulcanized rubber sheet made of the composition for an adhesive rubber layer was wound on the rubber coat. Thereafter, the polyester core wire was spirally spun on the unvulcanized rubber sheet. At this time, the canvas was stuck in the bias direction so that the crossing angle between the warp and the weft was 120 ° when it was oriented in the longitudinal direction of the belt.
- an unvulcanized rubber sheet made of the composition for an adhesive rubber layer was wound around the polyester core wire. Thereafter, the compressed rubber layer composition was wound around an unvulcanized rubber sheet made of the adhesive rubber layer composition to obtain a laminate.
- the annular object was attached to a first drive system including a drive roll and a driven roll. While the first drive system was running under a predetermined tension (1.17 ⁇ 10 3 N), a plurality of ribs were formed on the surface of the annular object by a grinding wheel. Thereafter, the obtained annular object is further transferred to a second drive system composed of another drive roll and a driven roll. Installed and run, cut to the specified width, made of 3 ribs and 1000mm circumference [0098] [Table 3]
- the obtained polyester core was embedded in an unvulcanized rubber sheet made of the composition for an adhesive rubber layer and vulcanized in the same manner as in Examples 3 and 4 to obtain an adhesive. Further, a V-ribbed belt was produced in the same manner as in Examples 3 and 4.
- polyester core wires embedded in the adhesives of Examples 3-4 and Comparative Examples 3-4 1 Three polyester core wires selected every other book were sandwiched between upper and lower chucks, and peeled simultaneously under the peeling conditions of 40 mm between chucks, peeling speed: 100 mm / min, peeling distance: 80 mm, and the adhesive strength was measured. . At the same time, the mode of fracture in the adhesive when the adhesive force was measured was observed. The results are shown in Table 4.
- the V-ribbed belts of Examples 3 to 4 and Comparative Examples 3 to 4 are driven pulley 11 (diameter 120mm), driven pulley 12 (diameter 120mm), and the questions of these pulleys. It was attached to a benolet drive system (Fig. 3) consisting of an idler pulley 13 (70 mm diameter) and tension pulley 14 (55 mm diameter). The idler pulley 13 was engaged with the back surface of the V-ribbed belts of Examples 3 to 4 and Comparative Examples 3 to 4.
- the driven pulley load was 16 horsepower
- the initial tension of the tension pulley was 8 ⁇ 33 X 10 2 N
- the drive pulley was driven at 4900 rpm.
- the belt's dynamic life was defined as the belt's running force and the running time until the core wire was exposed from the belt or the rubber layer was cracked. The results are shown in Table 4.
- DC B latex (trade name: LH430, solid component: 32% by mass, manufactured by Tosohichi Corporation)
- EPDM rubber latex (trade name: Sepolex EP125 (solid component 51.5% by mass)) manufactured by Sumitomo Seika Co., Ltd. was used, RFL adhesive composition 1 (solid 15% by mass).
- a peel test sample was obtained in the same manner as in Example 1. The adhesion was measured in the same manner as in Test Example 1 using the obtained peel test sample.
- the adhesive strength is 1968. 5 N / m, which is inferior to that of Examples 1 and 2 above.
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Abstract
A drive belt which can show high dynamic properties over a longer period; and a belt, e.g., conveyor belt, which can show high dynamic properties over a longer period. The belts comprise a rubber material and a fibrous material, the fibrous material being bonded to the rubber material. They are characterized in that the fibrous material is constituted of at least one kind of fibers selected from the group consisting of polyester fibers, cotton fibers, polyamide fibers, vinylon fibers, polyketone fibers, poly(p-phenylene benzobisoxazole) fibers, polyethylene fibers, polyarylene fibers, polyether-ether-ketone fibers, glass fibers, and aramid fibers, and that the fibrous material was impregnated with a resorcinol/formalin/latex adhesive composition containing a latex ingredient at least 50 mass% of the solid matter of which was a 2-chloro-1,3-butadiene/2,3-dichloro-1,3-butadiene copolymer latex.
Description
明 細 書 Specification
ベノレ卜 Benole Pass
技術分野 Technical field
[0001] 本発明は、伝動ベルトおよび搬送ベルトなどのベルトに関する。 The present invention relates to a belt such as a transmission belt and a conveyance belt.
背景技術 Background art
[0002] 工業用ベルト、例えば、伝動ベルト、搬送ベルトなどは、高速回転、高負荷、高温な どの厳しレ、条件下で用いられてレ、る。 [0002] Industrial belts such as transmission belts and conveyor belts are used under severe conditions such as high-speed rotation, high load, and high temperature.
[0003] 前記伝動ベルトおよび搬送ベルトには、一般的に、例えば、クロロプレンゴム、水素 化二トリルゴムとクロロスルホン化ポリエチレンゴムとの混合物などのゴム材料と、繊維 との接着物が用いられている。前記接着物としては、ゴム材料と、帆布などとを、例え ば、エチレン一 α—ォレフインゴム一ジェン共重合体ゴムラテックスからなるレゾルシ ンーホルマリン ゴムラテックス液に加硫促進剤を添加した RFL処理液などにより接 着された接着物が知られている(特許文献 1を参照のこと)。しかしながら、前記特許 文献 1に記載の接着物を用いたベルトは、長期間にわたって使用することが困難な 場合があるという欠点がある。 [0003] For the transmission belt and the conveyor belt, generally, for example, an adhesive between a rubber material such as chloroprene rubber, a mixture of hydrogenated nitrile rubber and chlorosulfonated polyethylene rubber, and a fiber is used. . Examples of the adhesive include a rubber material and a canvas, for example, an RFL treatment liquid in which a vulcanization accelerator is added to a resorcin-formalin rubber latex liquid made of an ethylene-α-olefin rubber-gen copolymer rubber latex, and the like. Adhesives adhered by the above are known (see Patent Document 1). However, the belt using the adhesive described in Patent Document 1 has a drawback that it may be difficult to use for a long period of time.
特許文献 1 :日本国特開 2003— 27376号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2003-27376
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0004] 本発明は、上記従来の欠点に鑑みてなされたものであり、より長期間にわたり、高 い動的特性を発現できるベルトを提供することを課題とする。 [0004] The present invention has been made in view of the above-described conventional drawbacks, and an object of the present invention is to provide a belt that can exhibit high dynamic characteristics over a longer period of time.
課題を解決するための手段 Means for solving the problem
[0005] 本発明は、前記課題に鑑みてなされたものであり、ゴム材料と繊維材料とが用いら れ、しかも、前記繊維材料が前記ゴム材料に接着されて用いられているベルトであつ て、前記繊維材料が、ポリエステル繊維、綿繊維、ポリアミド繊維、ビニロン繊維、ポリ ケトン繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエチレン繊維、ポリ ァリレート繊維、ポリエーテル ·エーテル 'ケトン繊維、ガラス繊維およびァラミド繊維 力、らなる群より選ばれた少なくとも 1種の繊維で構成されており、し力、も、前記繊維材
料には、固形成分の内の少なくとも 50質量%力 ¾ クロロー 1 , 3 ブタジエン 2, 3 ージクロロー 1 , 3—ブタジエン共重合体ラテックスであるラテックス成分を含有するレ ゾルシン ホルマリン ラテックス接着剤組成物が含浸されていることを特徴とする ベルトに関する。 [0005] The present invention has been made in view of the above problems, and is a belt in which a rubber material and a fiber material are used, and the fiber material is used by being bonded to the rubber material. The fiber material is polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether ether 'ketone fiber, glass Fiber and aramid fiber, composed of at least one fiber selected from the group consisting of The material is impregnated with a resorcin formalin latex adhesive composition containing a latex component which is at least 50% by weight of the solid component ¾ chloro-1,3 butadiene 2,3-dichloro-1,3, -butadiene copolymer latex. It is related with the belt characterized by being made.
[0006] また、前記ベルトの好適な態様として、伝動ベルト、搬送ベルトが挙げられる。 [0006] Further, as a preferable aspect of the belt, a transmission belt and a conveyance belt can be cited.
発明の効果 The invention's effect
[0007] 本発明のベルトによれば、より長期間にわたり、高い動的特性を発現できるという優 れた効果を奏する。 [0007] According to the belt of the present invention, there is an excellent effect that high dynamic characteristics can be expressed over a longer period of time.
図面の簡単な説明 Brief Description of Drawings
[0008] [図 1]図 1は、伝動ベルトの一例である Vリブドベルトの横断面図を示す。 [0008] FIG. 1 is a cross-sectional view of a V-ribbed belt as an example of a transmission belt.
[図 2]図 2は、伝動ベルトの一例である Vベルトの横断面図を示す。 FIG. 2 shows a cross-sectional view of a V belt which is an example of a transmission belt.
[図 3]図 3は、伝動ベルトの試験に用いるためのベルト駆動システムの概略図を示す FIG. 3 shows a schematic diagram of a belt drive system for use in testing a transmission belt.
〇 Yes
符号の説明 Explanation of symbols
[0009] 1 上面帆布層 [0009] 1 Top canvas layer
2 心線 2 core wire
3 接着ゴム層 3 Adhesive rubber layer
4 リブ部 4 Ribs
5 圧縮ゴム層 5 Compression rubber layer
6 短繊維 6 Short fiber
7 上ゴム層 7 Upper rubber layer
11 駆動プーリ 11 Drive pulley
12 従動プーリ 12 Driven pulley
13 アイドラープーリ 13 idler pulley
14 テンションプーリ 14 Tension pulley
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0010] 本発明に力、かるベルトの好ましい実施形態として、まず、伝動ベルトを例に説明す
本実施形態の伝動ベルトは、繊維材料である心線が埋設された接着ゴム層と、圧 縮ゴム層との少なくとも 2種のゴム層が積層された積層体と、該積層体の上面、下面 または全周面に接着された繊維材料である布材料とを備え、該心線および該布材料 の少なくとも一方の繊維材料力 ポリエステル繊維、綿繊維、ポリアミド繊維、ビニロン 繊維、ポリケトン繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエチレン 繊維、ポリアリレート繊維、ポリエーテル 'エーテル 'ケトン繊維、ガラス繊維およびァラ ミド繊維からなる群より選ばれた少なくとも 1種の繊維で構成されている。 [0010] As a preferred embodiment of the belt that is effective in the present invention, first, a transmission belt will be described as an example. The transmission belt of the present embodiment includes a laminated body in which at least two types of rubber layers of an adhesive rubber layer in which a core wire, which is a fiber material, is embedded, and a compressed rubber layer are laminated, and an upper surface and a lower surface of the laminated body. Or a fabric material that is a fiber material bonded to the entire peripheral surface, and a fiber material strength of at least one of the core wire and the fabric material. Polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene It is composed of at least one fiber selected from the group consisting of benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber and polyamide fiber.
しかも、上記のような繊維で構成されている繊維材料には、 2 クロ口一 1 , 3 ブタ ジェン 2, 3 ジクロロ一 1 , 3 ブタジエン共重合体ラテックスを含有し、力、っラテツ タス成分の固形成分中における該 2—クロロー 1 , 3—ブタジエン 2, 3—ジクロロー 1 , 3 ブタジエン共重合体ラテックスの含有量が少なくとも 50質量%であるレゾルシ ン ホルマリン ラテックス接着剤組成物が含浸されて!/、る。 In addition, the fiber material composed of the above-mentioned fibers contains 2-chloro-1,3-butadiene-2,3-dichloro-1,3-butadiene copolymer latex, which is a component of strength and latex components. The resorcin formalin latex adhesive composition in which the content of the 2-chloro-1,3-butadiene-2,3-dichloro-1,3 butadiene copolymer latex in the solid component is at least 50% by mass is impregnated! / RU
[0011] なお、本明細書において、「伝動ベルト」には、 Vベルト(Vリブドベルトなど)、平べ ルト、歯付ベルトなども包含される。 In the present specification, the “power transmission belt” includes a V belt (V-ribbed belt, etc.), a flat belt, a toothed belt, and the like.
[0012] 本実施形態の伝動ベルトにおいて、前記圧縮ゴム層と前記接着ゴム層とは、積層 体を形成している。かかる積層体は、前記圧縮ゴム層および接着ゴム層それぞれの 形成に用いられるゴム材料力 加硫接着されて、積層されたものである。なお、前記 接着ゴム層には、心線が、接着埋設されうる。前記積層体には、その上面、下面、ま たは側面を含む全周面に布材料が接着されうる。 [0012] In the transmission belt of the present embodiment, the compressed rubber layer and the adhesive rubber layer form a laminated body. Such a laminate is laminated by rubber material force vulcanization bonding used for forming the compression rubber layer and the adhesive rubber layer, respectively. A core wire can be bonded and embedded in the adhesive rubber layer. A cloth material can be bonded to the entire surface including the upper surface, the lower surface, or the side surface of the laminate.
[0013] 本実施形態の伝動ベルトは、前記心線および布材料の少なくとも一方の繊維材料 力 S、ポリエステル繊維、綿繊維、ポリアミド繊維〔例えば、ナイロン(商品名)繊維〕、ビ 二ロン繊維、ポリケトン繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエ チレン繊維、ポリアリレート繊維、ポリエーテル'エーテル'ケトン繊維、ガラス繊維およ びァラミド繊維からなる群より選ばれた少なくとも 1種の繊維で構成されていることに 1 つの大きな特徴がある。したがって、本実施形態の伝動ベルトによれば、前記繊維と 、前記圧縮ゴム層および接着ゴム層それぞれの形成に用いられるゴム材料との密着 力が増大するため、経時劣化、磨耗性劣化などに対して高い耐久性などを発揮する
と!/、う優れた効果を発揮する。 [0013] The transmission belt of the present embodiment includes at least one fiber material of the core wire and the cloth material, force S, polyester fiber, cotton fiber, polyamide fiber (for example, nylon (trade name) fiber), vinylon fiber, At least one fiber selected from the group consisting of polyketone fiber, polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber and aramid fiber One major feature is that it consists of Therefore, according to the transmission belt of the present embodiment, the adhesion force between the fiber and the rubber material used for forming each of the compressed rubber layer and the adhesive rubber layer is increased. High durability And! /, Show an excellent effect.
[0014] 本実施形態においては、前記繊維材料の密着力をより向上させる観点から、前記 圧縮ゴム層および接着ゴム層の少なくとも一方力 S、エチレン αーォレフインージェ ンゴムを含むゴム材料で形成されていることが好ましい。このように、心線などがェチ レン α—ォレフイン ジェンゴム配合物からなる接着ゴム層内に加硫接着されてい る伝動ベルトは、高!/、ベルト寿命を示すと!/、う優れた効果を発揮する。 [0014] In this embodiment, from the viewpoint of further improving the adhesion of the fiber material, it is formed of a rubber material including at least one force S of the compression rubber layer and the adhesive rubber layer, and ethylene α -olefin rubber. It is preferable that In this way, a power transmission belt in which the core wire is vulcanized and bonded in an adhesive rubber layer made of an ethylene α-olefin rubber compound is highly effective! To demonstrate.
[0015] 前記エチレン α—ォレフイン ジェンゴムを含むゴム材料は、圧縮ゴム層および 接着ゴム層を形成させる際におレ、て溶液状態で用いられうる。 [0015] The rubber material containing the ethylene α-olefin rubber can be used in a solution state when forming a compression rubber layer and an adhesive rubber layer.
この溶液は、エチレン α—ォレフイン ジェンゴムを適切な有機溶媒で溶解させ て作製しうる。 This solution can be prepared by dissolving ethylene α-olefin rubber with a suitable organic solvent.
[0016] 前記エチレン α—ォレフイン ジェンゴムとしては、特に限定されないが、例えば 、エチレンを除く α—ォレフインと、エチレンと、非共役ジェンとの共重合体からなるゴ ム、それらの一部ハロゲン置換物、またはこれらの 2種以上の混合物などが挙げられ る。前記エチレンを除く a—ォレフインとしては、より具体的には、例えば、得られる伝 動ベルトの耐熱性、動的特性などを十分に発現させる観点から、好ましくは、プロピレ ン、ブテン、へキセンおよびオタテンからなる群より選ばれた少なくとも 1種が挙げられ る。力、かるエチレンを除く α—ォレフインは、単独であってもよぐ 2種以上の混合物で あってもよい。なかでも、エチレン α—ォレフイン ジェンゴムとしては、好ましくは 、エチレン プロピレン ジェンゴム、これらの一部ハロゲン置換物、特に、一部塩素 置換物、またはそれらの 2種以上の混合物が望ましい。 [0016] The ethylene α-olefin rubber is not particularly limited. For example, rubber composed of a copolymer of α- olefin other than ethylene, ethylene, and non-conjugated gene, and partially halogen-substituted products thereof. Or a mixture of two or more of these. More specifically, the a-olefin excluding ethylene is preferably, for example, propylene, butene, hexene, and the like from the viewpoint of sufficiently expressing the heat resistance and dynamic characteristics of the obtained transmission belt. At least one selected from the group consisting of otatens. The α-olefin, excluding force and ethylene, may be used alone or as a mixture of two or more. Among them, the ethylene α-olefin rubber is preferably ethylene propylene rubber, a partial halogen substitution thereof, particularly a partial chlorine substitution, or a mixture of two or more thereof.
[0017] 特に、本実施形態において、前記エチレン α—ォレフイン ジェンゴムとしては、 物性を安定的に発揮させる観点から、好ましくは、例えば、エチレンとプロピレンと非 共役ジェンとの共重合体(エチレン プロピレン ジェンゴム)であって、エラストマ一 のヨウ素価として 50以下、好ましくは、 4〜40、ムーニー粘度 ML ( 100)が 20〜1 [0017] In particular, in the present embodiment, the ethylene α-olefin rubber is preferably, for example, a copolymer of ethylene, propylene, and nonconjugated gen (ethylene propylene rubber) from the viewpoint of stably exhibiting physical properties. The iodine value of the elastomer is 50 or less, preferably 4 to 40, and the Mooney viscosity ML (100) is 20 to 1.
1 + 4 1 + 4
20程度であり、共重合体中のエチレン量 49〜80質量%と、プロピレン量 19〜50 質量%と、非共役ジェン量 残部のものが挙げられる。 The amount of ethylene in the copolymer is 49 to 80% by mass, the amount of propylene is 19 to 50% by mass, and the remaining amount of non-conjugated diene is included.
[0018] 前記ジェン成分としては、特に限定されないが、例えば、 1 , 4一へキサジェン、ジ シクロペンタジェン又ェチリデンノルボルネンなどの非共役ジェンが挙げられる。
[0019] 前記エチレン α—ォレフイン ジェンゴムを含むゴム材料には、必要に応じて、 カーボンブラック、シリカ、ガラス繊維、セラミックス繊維などの増強剤、炭酸カルシゥ ム、タルクなどの充填剤、可塑剤、安定剤、加工助剤、着色剤などの通常のゴム工業 で用いられる種々の薬剤をさらに含有していてもよい。圧縮ゴム層や接着ゴム層を形 成させるためのエチレン α—ォレフイン ジェンゴム配合物は、エチレン α—ォ レフイン ジェンゴムを、必要に応じて、上述したような薬剤と共に、ロール、バンバリ 一など、通常の混合手段を用いて均一に混合することにより、得られうる。 [0018] The gen component is not particularly limited, and examples thereof include non-conjugated gens such as 1,4-monohexagen, dicyclopentagen, and ethylidene norbornene. [0019] For the rubber material containing the ethylene α-olefin rubber, fillers such as carbon black, silica, glass fibers and ceramic fibers, fillers such as calcium carbonate and talc, plasticizers, stable It may further contain various chemicals used in the normal rubber industry, such as agents, processing aids, and colorants. An ethylene α-olefin rubber compound for forming a compression rubber layer or an adhesive rubber layer is prepared by combining an ethylene α-olefin rubber with an agent such as that described above, as usual, such as a roll or a banbari. It can be obtained by mixing uniformly using a mixing means.
[0020] 本実施形態の伝動ベルトにお!/、て、前記心線および前記布材料の少なくとも一方 の繊維材料は、ポリエステル繊維、綿繊維、ポリアミド繊維、ビニロン繊維、ポリケトン 繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエチレン繊維、ポリアリレ ート繊維、ポリエーテル'エーテル'ケトン繊維、ガラス繊維およびァラミド繊維からな る群より選ばれた少なくとも 1種の繊維で構成される。かかる繊維は、単独であっても よぐ 2種以上の混合物であってもよい。具体的には、布材料としては、特に限定され ないが、例えば、ポリエステル綿混紡帆布により構成された布材料などが挙げられる 。また、心線としては、特に限定されないが、例えば、ポリエステル繊維からなる心線( ポリエステル心線ともいう)などが挙げられる。なかでも、使用に十分な強度を得る観 点から、好ましくは、ポリエチレンテレフタレート繊維、ポリエチレンナフタレート繊維な どが望ましい。 [0020] In the transmission belt of this embodiment, the fiber material of at least one of the core wire and the cloth material is polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene resin. It is composed of at least one fiber selected from the group consisting of Nzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber and aramid fiber. Such fibers may be used alone or as a mixture of two or more. Specifically, the cloth material is not particularly limited, and examples thereof include a cloth material composed of a polyester cotton blended canvas. The core wire is not particularly limited, and examples thereof include a core wire made of polyester fiber (also referred to as a polyester core wire). Of these, polyethylene terephthalate fiber and polyethylene naphthalate fiber are preferable from the viewpoint of obtaining sufficient strength for use.
[0021] また、本実施形態の伝動ベルトは、前記心線および前記布材料の少なくとも一方の 繊維材料が、 2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共 重合体ラテックスをラテックス成分として含有したレゾルシン ホルマリン ラテックス 接着剤組成物(以下、「RFL接着剤組成物」ともレ、う)を含浸させたものであることにも 1つの大きな特徴がある。したがって、本実施形態の伝動ベルトにおいて、前記心線 および前記布材料の少なくとも一方の繊維材料が、圧縮ゴム層および接着ゴム層と の接着性を向上させるに適した状態になるという優れた効果を発揮する。 [0021] Further, in the transmission belt of the present embodiment, the fiber material of at least one of the core wire and the cloth material includes 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex as a latex component. Another major characteristic is that it is impregnated with the contained resorcin formalin latex adhesive composition (hereinafter also referred to as “RFL adhesive composition”). Therefore, in the transmission belt of the present embodiment, an excellent effect that at least one of the fiber material of the core wire and the cloth material is in a state suitable for improving adhesiveness with the compression rubber layer and the adhesive rubber layer. Demonstrate.
[0022] さらに、本実施形態の伝動ベルトは、前記心線および前記布材料の少なくとも一方 の繊維材料が、前記繊維で構成され、かつ前記 RFL接着剤組成物を含浸させたも のであるため、前記心線および前記布材料と、圧縮ゴム層および接着ゴム層との間
に高い接着力を発現させることができる。それにより、本実施形態の伝動ベルトによ れば、高い動的特性が発現され、かつより長い寿命を達成するという優れた効果を発 揮する。 [0022] Further, in the transmission belt of the present embodiment, since at least one of the core wire and the fabric material is composed of the fiber and impregnated with the RFL adhesive composition, Between the core wire and the cloth material and the compressed rubber layer and the adhesive rubber layer Can exhibit high adhesive strength. Thereby, according to the transmission belt of this embodiment, the high dynamic characteristic is expressed and the outstanding effect of achieving a longer lifetime is exhibited.
[0023] 本実施形態の伝動ベルトに用いられる RFL接着剤組成物は、 2—クロロー 1 , 3— ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスを、該 RFL接着 剤組成物のラテックス成分中の固形成分のうち、十分な接着性を得る観点から、少な くとも 50質量0 /0、好ましくは、 60質量%以上含有するものが望ましい。ここで、前記 R FL接着剤組成物中のラテックス成分中の固形成分の濃度は、特に限定されないが 、通常、 10〜50質量%の範囲である。 [0023] The RFL adhesive composition used in the power transmission belt of the present embodiment is composed of 2-chloro-1,3-butadiene-2,3-dichloro-1,3-butadiene copolymer latex and a latex component of the RFL adhesive composition. among the solid components in, from the viewpoint of obtaining a sufficient adhesiveness, least 50 mass 0/0, preferably, is preferable those containing more than 60 wt%. Here, although the density | concentration of the solid component in the latex component in the said RFL adhesive composition is not specifically limited, Usually, it is the range of 10-50 mass%.
[0024] 前記 RFL接着剤組成物は、例えば、レゾルシンとホルマリンとを、レゾルシン/ホル マリン (モル比) 1/3〜3/1となるように、塩基性触媒存在下に縮合させて、 5〜8 0質量% レゾルシン ホルマリン樹脂(レゾルシン ホルマリン初期縮合物、以下、 「RF」という)を含有した水溶液を調製し、ついで、該水溶液と、ゴムラテックスとを混 合することにより、調製されうる。 [0024] The RFL adhesive composition may be prepared by, for example, condensing resorcin and formalin in the presence of a basic catalyst such that resorcin / formalin (molar ratio) is 1/3 to 3/1. It can be prepared by preparing an aqueous solution containing ~ 80 mass% resorcin formalin resin (resorcin formalin initial condensate, hereinafter referred to as “RF”), and then mixing the aqueous solution with rubber latex.
[0025] また、前記 RFL接着剤組成物には、クロルフエノール化合物の縮合物などが配合さ れていてもよい。 [0025] The RFL adhesive composition may contain a condensate of a chlorophenol compound.
[0026] 前記 RFL接着物組成物には、架橋剤として機能を発揮する金属酸化物と含硫黄 加硫促進剤とがさらに配合されていてもよい。本実施形態の伝動ベルトが、金属酸化 物と含硫黄加硫促進剤とが配合された RFL接着剤組成物を含浸させた心線および 布材料を有する場合、該心線と接着ゴム層のゴム材料との間の動的接着が一層向 上するという優れた効果を発揮する。また、本実施形態の伝動ベルトの製造に際して 、前記金属酸化物と含硫黄加硫促進剤とが配合された RFL接着剤組成物を、例え ば、ポリエステル心線に含浸させる場合、含浸後の心線を 200°Cを超える温度に加 熱し、乾燥させることにより、ポリエステル心線と接着ゴムとの間の動的接着を一層高 めると共に、ポリエステル心線の接着処理のための時間を短縮することができるという 優れた効果を発揮する。 [0026] The RFL adhesive composition may further contain a metal oxide that functions as a crosslinking agent and a sulfur-containing vulcanization accelerator. When the transmission belt of this embodiment has a core wire and a fabric material impregnated with an RFL adhesive composition containing a metal oxide and a sulfur-containing vulcanization accelerator, the core wire and the rubber of the adhesive rubber layer It exhibits an excellent effect of further improving dynamic bonding with the material. Further, when the transmission belt of the present embodiment is manufactured, when the RFL adhesive composition containing the metal oxide and the sulfur-containing vulcanization accelerator is impregnated into, for example, a polyester core wire, the core after the impregnation is used. By heating and drying the wire to a temperature exceeding 200 ° C, the dynamic bonding between the polyester core and the adhesive rubber is further enhanced, and the time required for the bonding process of the polyester core is shortened. It has an excellent effect of being able to
[0027] 前記金属酸化物としては、特に限定されないが、例えば、酸化亜鉛、酸化マグネシ ゥム、酸化鉛、これらの 2種以上の混合物などが挙げられる。前記金属酸化物のなか
では、十分な反応性および密着性を得る観点から、好ましくは、酸化亜鉛が望ましい 。 RFL接着剤組成物への前記金属酸化物の配合割合は、 RFL接着剤組成物中の ラテックス成分の固形成分 100質量部に対して、 0. ;!〜 10質量部の範囲であること が望ましい。 [0027] The metal oxide is not particularly limited, and examples thereof include zinc oxide, magnesium oxide, lead oxide, and a mixture of two or more thereof. Among the metal oxides Then, from the viewpoint of obtaining sufficient reactivity and adhesion, zinc oxide is preferable. The blending ratio of the metal oxide in the RFL adhesive composition is preferably in the range of 0.;! To 10 parts by mass with respect to 100 parts by mass of the solid component of the latex component in the RFL adhesive composition. .
[0028] また、前記含硫黄加硫促進剤としては、特に限定されな!/、が、例えば、チアゾーノレ 化合物、スルフェンアミド化合物、チウラム化合物、ジチォ力ルバミン酸塩、これらの 2 種以上の混合物などが挙げられる。前記チアゾール化合物としては、特に限定され ないが、例えば、 2—メルカプトべンゾチアゾールまたはその塩(例えば、亜鉛塩、ナ トリウム塩、シクロへキシルァミン塩など)、ジベンゾチアジルジスルフイドなどが挙げら れる。前記スルフェンアミド化合物としては、特に限定されないが、例えば、 N シクロ へキシル 2—ベンゾチアジルスルフェンアミドなどが挙げられる。前記チウラム化合 物としては、特に限定されないが、例えば、テトラメチルチウラムモノスルフイド、テトラ る。前記ジチォ力ルバミン酸塩化合物としては、特に限定されないが、例えば、ジ—n —ブチルジチォカノレバミン酸ナトリウム、ジメチルジチォカノレバミン酸亜鉛、ジェチル ジチォ力ルバミン酸亜鉛などが挙げられる。 RFL接着剤組成物への前記含硫黄加 硫促進剤の配合割合は、 RFL接着剤組成物のラテックス成分中の固形成分 100 質量部に対して、 0. ;!〜 20質量部の範囲であることが望ましい。 [0028] In addition, the sulfur-containing vulcanization accelerator is not particularly limited! /, For example, a thiazonole compound, a sulfenamide compound, a thiuram compound, a dithiorubamate, and a mixture of two or more of these Etc. The thiazole compound is not particularly limited, and examples thereof include 2-mercaptobenzothiazole or a salt thereof (for example, zinc salt, sodium salt, cyclohexylamine salt, etc.), dibenzothiazyl disulfide, and the like. . The sulfenamide compound is not particularly limited, and examples thereof include N cyclohexyl 2-benzothiazylsulfenamide. The thiuram compound is not particularly limited, and examples thereof include tetramethylthiuram monosulfide and tetra. The dithiopower rubamate compound is not particularly limited, and examples thereof include sodium di-n-butyldithiocanolebamate, zinc dimethyldithiocanolebamate, and zinc diethyldithiocarbamate. The blending ratio of the sulfur-containing vulcanization accelerator to the RFL adhesive composition is in the range of 0.;! To 20 parts by mass with respect to 100 parts by mass of the solid component in the latex component of the RFL adhesive composition. It is desirable.
[0029] 本実施形態の伝動ベルトの製造は、例えば、心線に、前記 2—クロロー 1 , 3 ブタ ジェン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスをラテックス成分とし て含有した RFL接着剤組成物を含浸させ、該心線を、接着ゴム層を形成する未加硫 ゴムシート間に挟み、得られた産物を、圧縮ゴム層を形成する未加硫ゴムシートと積 層し、加熱加圧し、一体として加硫することにより行なわれうる。 [0029] The transmission belt of the present embodiment is manufactured by, for example, an RFL adhesive containing, as a latex component, the 2-chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex in the core wire. The core wire is impregnated with the composition and sandwiched between unvulcanized rubber sheets forming an adhesive rubber layer, and the obtained product is stacked with an unvulcanized rubber sheet forming a compressed rubber layer, and heated. This can be done by pressing and vulcanizing as a unit.
[0030] 心線への前記 RFL接着剤組成物の含浸は、例えば、心線を RFL接着剤組成物に 浸漬させ、ついで、 200〜240°C、好ましくは、 210〜235°Cの温度に加熱(ベーキ ング)し、乾燥して、 RFL接着剤組成物を心線に定着させることにより行なわれうる。 [0030] The core wire is impregnated with the RFL adhesive composition, for example, by immersing the core wire in the RFL adhesive composition, and then at a temperature of 200 to 240 ° C, preferably 210 to 235 ° C. This can be done by heating (baking) and drying to fix the RFL adhesive composition to the core.
[0031] 前記心線に前記 RFL接着剤組成物を含浸させるに際しては、例えば、 RFL接着 剤組成物への心線の浸漬と該心線の乾燥処理とからなる一連の工程を少なくとも 2
回行なってもよい。具体的には、例えば、心線を第 1の RFL接着剤組成物に浸漬さ せ、加熱乾燥することにより第 1の RFL処理を行ない、ついで、第 2の RFL接着剤組 成物に浸漬し、加熱乾燥することにより第 2の RFL処理を行なうことにより、心線に前 記 RFL接着剤組成物を含浸させることができる。このような場合、第 1の RFL接着剤 組成物と第 2の RFL接着剤組成物とは、互いに同じであってもよぐ異なっていてもよ い。また、必要に応じて、 RFL接着剤組成物への心線の浸漬と該心線の乾燥処理と 力もなる一連の工程を 3回以上行なってもよ!/、。 [0031] When impregnating the core wire with the RFL adhesive composition, for example, at least two series of steps consisting of immersion of the core wire in the RFL adhesive composition and drying treatment of the core wire are performed. It may be performed once. Specifically, for example, the first RFL treatment is performed by dipping the core wire in the first RFL adhesive composition and drying by heating, and then dipping in the second RFL adhesive composition. The core wire can be impregnated with the RFL adhesive composition by performing the second RFL treatment by heating and drying. In such a case, the first RFL adhesive composition and the second RFL adhesive composition may be the same or different from each other. In addition, if necessary, a series of steps including the immersion of the core wire in the RFL adhesive composition and the drying treatment of the core wire may be performed three times or more! /.
[0032] 本実施形態の伝動ベルトの製造に用いられる RFL接着剤組成物は、 2—クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスに加え、他 のラテックスを含んでもよい。力、かる他のラテックスとしては、好ましくは、クロロスルホ ン化ポリエチレンラテックスが望ましレ、。 [0032] The RFL adhesive composition used in the manufacture of the transmission belt of this embodiment may contain other latexes in addition to 2-chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex. . As the other latex, chlorosulfonated polyethylene latex is preferable.
[0033] 本実施形態の伝動ベルトを製造するに際して、心線、例えば、ポリエステル心線に RFL接着剤組成物を含浸させるに先立ち、該心線を、イソシァネート処理またはェポ キシ処理してもよい。すなわち、イソシァネート化合物を含有した溶液またはエポキシ 化合物を含有した溶液に、心線、例えば、ポリエステル心線を浸漬させた後、必要に 応じて、加熱し、乾燥させることによって、心線に前処理を行なってもよい。 [0033] In manufacturing the transmission belt of the present embodiment, prior to impregnating the core wire, for example, a polyester core wire, with the RFL adhesive composition, the core wire may be treated with isocyanate or epoxy. . That is, a core wire, for example, a polyester core wire, is immersed in a solution containing an isocyanate compound or an epoxy compound, and then heated and dried as necessary to pretreat the core wire. You may do it.
[0034] 前記イソシァネート化合物としては、特に限定されないが、例えば、トリレンジイソシ ァネート、 m—フエ二レンジイソシァネート、ジフエニルメタンジイソシァネート、へキサ メチレンジイソシァネート、ポリメチレンポリフエ二ルポリイソシァネートなどが好ましく 用いられる。また、このようなイソシァネート化合物に、トリメチロールプロパン、ペンタ エリスリトールなどのように分子内に 2つ以上の活性水素を有する化合物を反応させ て得られる多価アルコール付加ポリイソシァネートや、上記イソシァネート化合物にフ ェノール化合物、第 3級アルコール化合物、第 2級ァミン化合物などのブロック化剤を 反応させて、イソシァネート化合物のイノシァネート基をブロックしたブロック化ポリイソ シァネートも、イソシァネート化合物として好ましく用いることができる。 [0034] The isocyanate compound is not particularly limited, and examples thereof include tolylene diisocyanate, m-phenylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, and polymethylene polyphenyl. Polyisocyanate and the like are preferably used. In addition, a polyhydric alcohol-added polyisocyanate obtained by reacting such an isocyanate compound with a compound having two or more active hydrogens in the molecule such as trimethylolpropane or pentaerythritol, or the above isocyanate compound. A blocked polyisocyanate obtained by reacting a phenol compound, a tertiary alcohol compound, a secondary amine compound or the like with a blocking agent to block the inocyanate group of the isocyanate compound can also be preferably used as the isocyanate compound.
[0035] 前記エポキシ化合物としては、分子内に 2つ以上のエポキシ基を有するポリェポキ シ化合物であればよぐ特に限定されないが、例えば、エチレングリコール、グリセリン 、ソノレビトーノレ、ペンタエリスリトールなどの多価アルコーノレ、ポリエチレングリコール
などのポリアルキレングリコールと、ェピクロロヒドリンなどのハロゲン含有エポキシ化 合物との反応生成物;レゾルシン、ビス(4ーヒドロキシフエニル)ジメチルェタン、フエ ノール ホルムアルデヒド樹脂、レゾルシン ホルムアルデヒド樹脂などの多価フエノ ール化合物、フエノール樹脂と、ェピクロロヒドリンなどのハロゲン含有エポキシ化合 物との反応生成物が好適である。 [0035] The epoxy compound is not particularly limited as long as it is a polyepoxy compound having two or more epoxy groups in the molecule. For example, polyhydric alcohols such as ethylene glycol, glycerin, sonorebitol, pentaerythritol, Polyethylene glycol Reaction products of polyalkylene glycols such as e-chlorohydrin and other halogen-containing epoxy compounds; polyvalents such as resorcin, bis (4-hydroxyphenyl) dimethylethane, phenol formaldehyde resin, resorcin formaldehyde resin A reaction product of a phenol compound or a phenol resin and a halogen-containing epoxy compound such as epichlorohydrin is preferable.
[0036] 前記イソシァネート化合物の溶液またはエポキシ化合物の溶液を形成させるための 溶媒は、特に限定されないが、用いられるイソシァネート化合物およびエポキシ化合 物に応じて、水や適宜選択された有機溶媒が用いられる。なお、イソシァネート化合 物は、化学的に非常に活性であるので、通常、非水系溶液として用いられる力 例え ば、フエノール化合物などにより、前記イソシァネート化合物のイソシァネート基をブ ロックしたものは、水溶液としても用いられうる。前記有機溶媒としては、特に限定され ないが、例えば、ベンゼン、キシレン、トルエンなどの芳香族炭化水素;メチルェチル ケトン、メチルイソプチルケトンなどの脂肪族ケトン;酢酸ェチル、酢酸ァミルなどの脂 肪族カルボン酸アルキルエステルなどが挙げられる。前記イソシァネート化合物の溶 液におけるイソシァネート化合物またはエポキシ化合物の溶液におけるイソシァネー ト化合物やエポキシ化合物の濃度は、十分な接着性を発揮させる観点から、 5〜50 質量%の範囲である。 The solvent for forming the isocyanate compound solution or the epoxy compound solution is not particularly limited, and water or an appropriately selected organic solvent is used depending on the isocyanate compound and the epoxy compound to be used. In addition, since the isocyanate compound is chemically very active, a compound obtained by blocking the isocyanate group of the isocyanate compound with a phenol compound or the like, which is usually used as a non-aqueous solution, may be used as an aqueous solution. Can be used. Examples of the organic solvent include, but are not limited to, aromatic hydrocarbons such as benzene, xylene, and toluene; aliphatic ketones such as methyl ethyl ketone and methyl isoptyl ketone; and aliphatic carboxyls such as ethyl acetate and amyl acetate. Examples include acid alkyl esters. The concentration of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound is in the range of 5 to 50% by mass from the viewpoint of exhibiting sufficient adhesiveness.
[0037] さらに、本実施形態の伝動ベルトを製造するに際して、心線、例えば、ポリエステル 心線を、 RFL接着剤組成物で処理し、その後、該心線をゴム糊で処理してもよい。前 記ゴム糊としては、圧縮ゴム層および接着ゴム層を形成するためのゴム材料、例えば 、エチレン α—ォレフイン ジェンゴムを適切な有機溶媒に溶解して得られた溶液 (前記エチレン α—ォレフイン ジェンゴム配合物)などが挙げられる。この場合、 心線を、前記溶液に浸漬させた後、加熱乾燥させればよい。 [0037] Furthermore, when manufacturing the transmission belt of this embodiment, a core wire, for example, a polyester core wire, may be treated with an RFL adhesive composition, and then the core wire may be treated with a rubber paste. As the rubber paste, a rubber material for forming a compression rubber layer and an adhesive rubber layer, for example, a solution obtained by dissolving ethylene α -olefin rubber in an appropriate organic solvent (containing the ethylene α-olefin rubber) Etc.). In this case, the core wire may be dipped in the solution and then dried by heating.
[0038] 以下、本実施形態の伝動ベルトの一実施態様を、図を参照して説明するが、本発 明は、力、かる図により何ら限定されるものではない。 [0038] Hereinafter, an embodiment of the transmission belt of the present embodiment will be described with reference to the drawings. However, the present invention is not limited in any way by the force or drawing.
[0039] 図 1は、本実施形態の伝動ベルト (Vリブドベルト)の一例の横断面図を示す。図 1 に示される Vリブドベルトは、ゴム組成物を構成部材とする接着ゴム層 3と、該接着ゴ ム層 3の上面側に配された上面帆布層 1と、該接着ゴム層 3の下面側に配された圧縮
ゴム層 5とを有し、該上面帆布層 1と該接着ゴム層 3と該圧縮ゴム層 5とは、一体として 形成されている。上面帆布層 1は、単層または複数層のゴム引き帆布 1から形成され ており、これに隣接して、接着ゴム層 3が積層されている。この接着ゴム層には、例え ば、ポリエステル繊維からなる複数の低伸度の心線 2が間隔を置!/、てベルト長手方 向に延びるように埋設されている。さらに、この接着ゴム層に隣接して、圧縮ゴム層 5 が積層されている。この圧縮ゴム層には、ベルト長手方向に延びるように相互に間隔 を有するリブ部 4を有する。 FIG. 1 shows a cross-sectional view of an example of a transmission belt (V-ribbed belt) of the present embodiment. The V-ribbed belt shown in FIG. 1 includes an adhesive rubber layer 3 having a rubber composition as a constituent member, an upper canvas layer 1 disposed on the upper surface side of the adhesive rubber layer 3, and a lower surface side of the adhesive rubber layer 3. Compression arranged in The upper surface canvas layer 1, the adhesive rubber layer 3, and the compression rubber layer 5 are integrally formed. The upper canvas layer 1 is formed of a single layer or multiple layers of rubberized canvas 1, and an adhesive rubber layer 3 is laminated adjacently. In the adhesive rubber layer, for example, a plurality of low-stretch cores 2 made of polyester fibers are embedded so as to extend in the longitudinal direction of the belt at intervals. Further, a compressed rubber layer 5 is laminated adjacent to the adhesive rubber layer. The compressed rubber layer has rib portions 4 that are spaced from each other so as to extend in the longitudinal direction of the belt.
[0040] 前記圧縮ゴム層 5の底面側には、それぞれベルト長さ方向に延在させるように設け られた 3つのリブ部 4がベルト幅方向に所定のピッチで形成されている。また、前記接 着ゴム層 3のベルト厚さ方向中心領域には、略ベルト長さ方向に伸びかつベルト幅 方向に所定ピッチをおいて螺旋状に設けられた複数本の心線 2が一定の間隔を設け て埋設されている。多くの場合、圧縮ゴム層 5には、その耐側圧性を高めるために、 ベルトの幅方向に短繊維 6が配向して分散されていてもよい。前記短繊維としては、 特に限定されないが、例えば、ポリアミド繊維けィロン (商品名)繊維〕、ァラミド繊維 、綿、ビニロン繊維などが挙げられる。 [0040] On the bottom surface side of the compressed rubber layer 5, three rib portions 4 provided so as to extend in the belt length direction are formed at a predetermined pitch in the belt width direction. Further, in the central region of the adhesive rubber layer 3 in the belt thickness direction, a plurality of cords 2 extending in a substantially belt length direction and spirally provided with a predetermined pitch in the belt width direction are fixed. It is buried at intervals. In many cases, short fibers 6 may be oriented and dispersed in the compressed rubber layer 5 in order to enhance the lateral pressure resistance. Examples of the short fibers include, but are not limited to, polyamide fiber giron (trade name) fiber, aramid fiber, cotton, vinylon fiber, and the like.
要すれば、繊維材料である前記短繊維にも、前記 RFL接着剤組成物を含浸させて なるものを用いることも可能である。 If necessary, it is also possible to use the short fiber which is a fiber material impregnated with the RFL adhesive composition.
前記 RFL接着剤組成物を含浸させてなる短繊維を用いることで、より長期間にわた る高い動的特性を伝動ベルトに発現させうる。 By using short fibers impregnated with the RFL adhesive composition, high dynamic characteristics over a longer period can be developed in the transmission belt.
[0041] また、本実施形態の伝動ベルトは、例えば、 Vリブドベルトの場合は、例えば、以下 のように製造されうる。すなわち、表面が平滑な円筒状の成形ドラムの周面に 1枚また は複数枚のゴムコート帆布と、接着ゴム層のための未加硫ゴムシートとを巻き付け、さ らに、ポリエステル心線を螺旋状にスピユングし、さらに、その上に接着ゴム層のため の未加硫ゴムシートを巻き付けた後、圧縮ゴム層のための未加硫ゴムシートを巻き積 層体とし、これを加硫缶中で加熱加圧し、加硫して、環状物を得る。次に、前記環状 物を駆動ロールと従動ロールとの間に掛け渡して、所定の張力の下で走行させなが ら、これに研削ホイールにて表面に複数のリブを形成させる。この後、この環状物を 更に別の駆動ロールと従動ロールとの間に掛け渡して走行させながら、所定の幅に
裁断すれば、製品としての Vリブドベルトを得ることができる。 [0041] Further, the transmission belt of the present embodiment can be manufactured as follows, for example, in the case of a V-ribbed belt. That is, one or more rubber-coated canvases and an unvulcanized rubber sheet for the adhesive rubber layer are wrapped around the peripheral surface of a cylindrical molding drum with a smooth surface, and a polyester core wire is spirally wound. In addition, an unvulcanized rubber sheet for the adhesive rubber layer is wound thereon, and then an unvulcanized rubber sheet for the compressed rubber layer is wound into a laminated body, and this is placed in a vulcanized can. And pressurize and vulcanize to obtain an annular product. Next, the annular material is stretched between a driving roll and a driven roll, and while running under a predetermined tension, a plurality of ribs are formed on the surface by a grinding wheel. After that, this annular object is further laid between another drive roll and a driven roll to travel to a predetermined width. If it is cut, a V-ribbed belt as a product can be obtained.
[0042] 図 2は、 Vベルトの一例の横断面図を示す。図 2に示される Vベルトの上面は、上記 と同様に、単層または複数層のゴム引き帆布により形成されており、必要に応じて、 上ゴム層 7が積層され、これに隣接して、上記と同様に心線 2が埋設された接着ゴム 層 3が積層され、さらに、これに隣接して、圧縮ゴム層 5が積層されている。多くの場 合、圧縮ゴム層 5には、その耐側圧性を高めるために、ベルトの幅方向に短繊維 6が 配向して分散されている。圧縮ゴム層は、通常、単層または複数層のゴム引き帆布 1 により被覆されている。 FIG. 2 shows a cross-sectional view of an example of the V-belt. The upper surface of the V-belt shown in FIG. 2 is formed of a single layer or multiple layers of rubberized canvas, as described above, and an upper rubber layer 7 is laminated as necessary. Similar to the above, the adhesive rubber layer 3 in which the core wire 2 is embedded is laminated, and further, the compressed rubber layer 5 is laminated adjacent thereto. In many cases, short fibers 6 are oriented and dispersed in the width direction of the belt in the compressed rubber layer 5 in order to increase the side pressure resistance. The compressed rubber layer is usually covered with a single layer or multiple layers of rubberized canvas 1.
[0043] 本発明は、別の側面では、ポリエステル繊維、綿繊維、ポリアミド繊維、ビニロン繊 維、ポリケトン繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエチレン繊 維、ポリアリレート繊維、ポリエーテル'エーテル'ケトン繊維、ガラス繊維およびァラミ ド繊維からなる群より選ばれた少なくとも 1種の繊維で構成され、かつ 2—クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスをラテックス 成分として含有したレゾルシン ホルマリン ラテックス接着剤組成物を含浸した繊 維材料により、補強された、搬送ベルトに関する。 [0043] In another aspect, the present invention provides polyester fibers, cotton fibers, polyamide fibers, vinylon fibers, polyketone fibers, polyparaphenylene benzobisoxazole fibers, polyethylene fibers, polyarylate fibers, polyethers. Consists of at least one fiber selected from the group consisting of 'ether' ketone fiber, glass fiber, and polyamide fiber, and latex of 2-chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex The present invention relates to a conveyor belt reinforced with a fiber material impregnated with a resorcin formalin latex adhesive composition contained as a component.
[0044] 本実施形態の搬送ベルトは、前記繊維材料により、補強されているため、より長期 間にわたり、高い動的特性を発現するという優れた効果を発揮する。また、本実施形 態の搬送ベルトは、優れた耐久性を発現する。 [0044] Since the transport belt of the present embodiment is reinforced by the fiber material, it exhibits an excellent effect of exhibiting high dynamic characteristics over a longer period of time. In addition, the transport belt of this embodiment exhibits excellent durability.
[0045] 本実施形態の搬送ベルトとしては、例えば、ゴム層と前記繊維材料とを積層させる ことにより補強された搬送ベルトなどが挙げられる。 [0045] Examples of the conveyor belt of the present embodiment include a conveyor belt reinforced by laminating a rubber layer and the fiber material.
例えば、全体平ベルト状に形成されてなる搬送ベルトにおいては、搬送物が載置さ れる上面側と、その反対側となる下面側との両面に布材料 (以下「心体帆布」ともいう )が用いられて!/ヽるものを例示すること力 Sできる。 For example, in a conveyor belt formed in the shape of a flat belt as a whole, cloth material (hereinafter also referred to as “heart canvas”) on both the upper surface side on which the object is placed and the lower surface side on the opposite side. Can be used to illustrate the power!
すなわち、厚み方向中央部を形成するゴム層の上下に心体帆布が積層されること で、繊維材料である心体帆布が前記ゴム層に接着されてなる搬送ベルトを例示する こと力 Sでさる。 That is, by exemplifying a conveyor belt in which a core canvas is bonded to the rubber layer by stacking the core canvas on the upper and lower sides of the rubber layer forming the central portion in the thickness direction. .
[0046] また、厚さ方向中心領域に、ベルト長さ方向に延在し、かつベルト幅方向に所定ピ ツチをおいて配された心線 (以下「心体コード」ともいう)が設けられてなる搬送ベルト
を ί列示すること力 Sできる。 In addition, a core wire (hereinafter also referred to as “heart cord”) extending in the belt length direction and arranged with a predetermined pitch in the belt width direction is provided in the central region in the thickness direction. Conveyor belt The ability to show the ί row is S.
すなわち、厚み方向中央部に位置する心体コードを上下から挟持するようにゴム層 が積層されることで、心体コードがゴム層中に接着されて埋設された搬送ベルトを例 示すること力 Sでさる。 That is, the rubber layer is laminated so as to sandwich the core cord located in the central portion in the thickness direction from above and below, thereby illustrating the conveyance belt in which the core cord is bonded and embedded in the rubber layer. Touch with S.
[0047] 本実施形態の搬送ベルトにおいては、前記繊維材料の密着力をより向上させる観 点から、前記ゴム層が、エチレン α—ォレフイン ジェンゴムを含むゴム材料で形 成されていることが好ましい。 [0047] In the transport belt of the present embodiment, it is preferable that the rubber layer is formed of a rubber material containing ethylene α-olefin rubber from the viewpoint of further improving the adhesion of the fiber material.
[0048] 前記エチレン α—ォレフイン ジェンゴムを含むゴム材料は、ゴム層を形成させ る際におレ、て溶液状態で用いられうる。 [0048] The rubber material containing the ethylene α-olefin rubber can be used in a solution state when the rubber layer is formed.
この溶液は、エチレン α—ォレフイン ジェンゴムを適切な有機溶媒で溶解させ て作製しうる。 This solution can be prepared by dissolving ethylene α-olefin rubber with a suitable organic solvent.
[0049] 前記エチレン α—ォレフイン ジェンゴムとしては、特に限定されないが、例えば 、エチレンを除く α—ォレフインと、エチレンと、非共役ジェンとの共重合体からなるゴ ム、それらの一部ハロゲン置換物、またはこれらの 2種以上の混合物などが挙げられ る。前記エチレンを除く a—ォレフインとしては、より具体的には、例えば、得られる搬 送ベルトの耐熱性、動的特性などを十分に発現させる観点から、好ましくは、プロピレ ン、ブテン、へキセンおよびオタテンからなる群より選ばれた少なくとも 1種が挙げられ る。力、かるエチレンを除く α—ォレフインは、単独であってもよぐ 2種以上の混合物で あってもよい。なかでも、エチレン α—ォレフイン ジェンゴムとしては、好ましくは 、エチレン プロピレン ジェンゴム、これらの一部ハロゲン置換物、特に、一部塩素 置換物、またはそれらの 2種以上の混合物が望ましい。 [0049] The ethylene α-olefin rubber is not particularly limited. For example, rubber made from a copolymer of α- olefin other than ethylene, ethylene, and non-conjugated gene, and partially halogen-substituted products thereof. Or a mixture of two or more of these. More specifically, the a-olefin excluding ethylene is preferably, for example, propylene, butene, hexene, and the like from the viewpoint of sufficiently expressing the heat resistance and dynamic characteristics of the resulting transport belt. At least one selected from the group consisting of otatens. The α-olefin, excluding force and ethylene, may be used alone or as a mixture of two or more. Among them, the ethylene α-olefin rubber is preferably ethylene propylene rubber, a partial halogen substitution thereof, particularly a partial chlorine substitution, or a mixture of two or more thereof.
[0050] 特に、本実施形態において、前記エチレン α—ォレフイン ジェンゴムとしては、 物性を安定的に発揮させる観点から、好ましくは、例えば、エチレンとプロピレンと非 共役ジェンとの共重合体(エチレン プロピレン ジェンゴム)であって、エラストマ一 のヨウ素価として 50以下、好ましくは、 4〜40、ムーニー粘度 ML ( 100)が 20〜1 [0050] In particular, in the present embodiment, the ethylene α-olefin rubber is preferably, for example, a copolymer of ethylene, propylene, and non-conjugated diene (ethylene propylene rubber) from the viewpoint of stably exhibiting physical properties. The iodine value of the elastomer is 50 or less, preferably 4 to 40, and the Mooney viscosity ML (100) is 20 to 1.
1 + 4 1 + 4
20程度であり、共重合体中のエチレン量 49〜80質量%と、プロピレン量 19〜50 質量%と、非共役ジェン量 残部のものが挙げられる。 The amount of ethylene in the copolymer is 49 to 80% by mass, the amount of propylene is 19 to 50% by mass, and the remaining amount of non-conjugated diene is included.
[0051] 前記ジェン成分としては、特に限定されないが、例えば、 1 , 4一へキサジェン、ジ
シクロペンタジェン又ェチリデンノルボルネンなどの非共役ジェンが挙げられる。 [0051] The gen component is not particularly limited. For example, 1, 4 monohexagen, di- Non-conjugated gens such as cyclopentagen and ethylidene norbornene.
[0052] 前記エチレン α—ォレフイン ジェンゴムを含むゴム材料には、必要に応じて、 カーボンブラック、シリカ、ガラス繊維、セラミックス繊維などの増強剤、炭酸カルシゥ ム、タルクなどの充填剤、可塑剤、安定剤、加工助剤、着色剤などの通常のゴム工業 で用いられる種々の薬剤をさらに含有していてもよい。圧縮ゴム層や接着ゴム層を形 成させるためのエチレン α—ォレフイン ジェンゴム配合物は、エチレン α—ォ レフイン ジェンゴムを、必要に応じて、上述したような薬剤と共に、ロール、バンバリ 一など、通常の混合手段を用いて均一に混合することにより、得られうる。 [0052] For the rubber material containing the ethylene α-olefin rubber, fillers such as carbon black, silica, glass fiber, and ceramic fiber, fillers such as calcium carbonate and talc, plasticizers, and stabilizers are used as necessary. It may further contain various chemicals used in the normal rubber industry, such as agents, processing aids, and colorants. An ethylene α-olefin rubber compound for forming a compression rubber layer or an adhesive rubber layer is prepared by combining an ethylene α-olefin rubber with an agent such as that described above, as usual, such as a roll or a banbari. It can be obtained by mixing uniformly using a mixing means.
[0053] 本実施形態の搬送ベルトにお!/、て、前記心体コードおよび前記心体帆布の少なく とも一方の繊維材料は、ポリエステル繊維、綿繊維、ポリアミド繊維、ビニロン繊維、ポ リケトン繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエチレン繊維、ポ リアリレート繊維、ポリエーテル ·エーテル 'ケトン繊維、ガラス繊維およびァラミド繊維 力、らなる群より選ばれた少なくとも 1種の繊維で構成される。かかる繊維は、単独であ つてもよく、 2種以上の混合物であってもよい。具体的には、心体帆布の材料としては 、特に限定されないが、例えば、ポリエステル綿混紡帆布などが挙げられる。また、心 体コードとしては、特に限定されないが、例えば、ァラミド繊維からなる心体コード(以 下「ァラミドコード」ともいう)などが挙げられる。 [0053] In the conveyor belt of the present embodiment, at least one of the fiber cords and the canvas of the core body is made of polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, Polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether ether 'ketone fiber, glass fiber and aramid fiber, composed of at least one fiber selected from the group consisting of . Such fibers may be used alone or as a mixture of two or more. Specifically, the material of the core canvas is not particularly limited, and examples thereof include polyester cotton blended canvas. The core cord is not particularly limited, and examples thereof include a heart cord made of aramid fibers (hereinafter also referred to as “aramide cord”).
[0054] また、本実施形態の搬送ベルトは、前記心体コードおよび前記心体帆布の少なくと も一方の繊維材料が、 2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタ ジェン共重合体ラテックスをラテックス成分として含有したレゾルシン ホルマリン ラテックス接着剤組成物(以下、「RFL接着剤組成物」ともレ、う)を含浸させたものであ ることにも 1つの大きな特徴がある。したがって、本実施形態の搬送ベルトにおいて、 前記心体コードおよび心体帆布の少なくとも一方の繊維材料力 S、ゴム層との接着性 を向上させるに適した状態になるという優れた効果を発揮する。 [0054] Further, in the conveyance belt of the present embodiment, at least one of the core cord and the canvas of the core body is made of 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer. Another major feature is that it is impregnated with a resorcin-formalin latex adhesive composition (hereinafter also referred to as “RFL adhesive composition”) containing latex as a latex component. Therefore, in the conveyance belt of this embodiment, the excellent effect that the fiber material force S of at least one of the core body cord and the core body canvas and the adhesiveness with the rubber layer are improved is exhibited.
[0055] さらに、本実施形態の搬送ベルトは、前記心体コードおよび前記心体帆布の少なく とも一方の繊維材料が、前記繊維で構成され、かつ前記 RFL接着剤組成物を含浸 させたものであるため、前記心体コードおよび前記心体帆布と、ゴム層との間に高い 接着力を発現させることができる。それにより、本実施形態の搬送ベルトによれば、高
V、動的特性が発現され、かつより長!/、寿命を達成するとレ、う優れた効果を発揮する。 [0055] Further, in the transport belt of the present embodiment, at least one fiber material of the core cord and the core canvas is composed of the fibers and impregnated with the RFL adhesive composition. Therefore, a high adhesive force can be expressed between the core cord and the core canvas and the rubber layer. Thereby, according to the conveyor belt of this embodiment, high V, dynamic characteristics are manifested, and when it has a longer life, it has excellent effects.
[0056] 本実施形態の搬送ベルトに用いられる RFL接着剤組成物は、 2 クロロー 1 , 3— ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスを、該 RFL接着 剤組成物のラテックス成分中の固形成分のうち、十分な接着性を得る観点から、少な くとも 50質量0 /0、好ましくは、 60質量%以上含有するものが望ましい。ここで、前記 R FL接着剤組成物中のラテックス成分中の固形成分の濃度は、特に限定されないが 、通常、 10〜50質量%の範囲である。 [0056] The RFL adhesive composition used for the conveyor belt of the present embodiment comprises 2 chloro-1,3-butadiene 2,3 dichloro-1,3 butadiene copolymer latex in the latex component of the RFL adhesive composition. of solid components, from the viewpoint of obtaining a sufficient adhesiveness, least 50 mass 0/0, preferably, is preferable those containing more than 60 wt%. Here, although the density | concentration of the solid component in the latex component in the said RFL adhesive composition is not specifically limited, Usually, it is the range of 10-50 mass%.
[0057] 前記 RFL接着剤組成物は、例えば、レゾルシンとホルマリンとを、レゾルシン/ホル マリン (モル比) 1/3〜3/1となるように、塩基性触媒存在下に縮合させて、 5〜8 0質量% レゾルシン ホルマリン樹脂(レゾルシン ホルマリン初期縮合物、以下、 「RF」という)を含有した水溶液を調製し、ついで、該水溶液と、ゴムラテックスとを混 合することにより、調製されうる。 [0057] The RFL adhesive composition may be prepared by, for example, condensing resorcin and formalin in the presence of a basic catalyst so that resorcin / formalin (molar ratio) is 1/3 to 3/1. It can be prepared by preparing an aqueous solution containing ~ 80 mass% resorcin formalin resin (resorcin formalin initial condensate, hereinafter referred to as “RF”), and then mixing the aqueous solution with rubber latex.
[0058] また、前記 RFL接着剤組成物には、クロルフエノール化合物の縮合物などが配合さ れていてもよい。 [0058] Further, the RFL adhesive composition may contain a chlorophenol compound condensate or the like.
[0059] 前記 RFL接着物組成物には、架橋剤として機能を発揮する金属酸化物と含硫黄 加硫促進剤とがさらに配合されていてもよい。本実施形態の搬送ベルトが、金属酸化 物と含硫黄加硫促進剤とが配合された RFL接着剤組成物を含浸させた心体コード および心体帆布を有する場合、該心体コードや心体帆布とゴム層との間の動的接着 がー層向上するという優れた効果を発揮する。また、本実施形態の搬送ベルトの製 造に際して、前記金属酸化物と含硫黄加硫促進剤とが配合された RFL接着剤組成 物を、例えば、ァラミドコードに含浸させる場合、含浸後のァラミドコードを 200°Cを超 える温度に加熱し、乾燥させることにより、ァラミドコードとゴム層との間の動的接着を 一層高めると共に、ァラミドコードの接着処理のための時間を短縮することができると [0059] The RFL adhesive composition may further contain a metal oxide that functions as a crosslinking agent and a sulfur-containing vulcanization accelerator. When the conveyor belt of the present embodiment has a core cord and a core canvas impregnated with an RFL adhesive composition containing a metal oxide and a sulfur-containing vulcanization accelerator, the core cord or core The dynamic adhesion between the canvas and the rubber layer is effective. Further, when the RFL adhesive composition containing the metal oxide and the sulfur-containing vulcanization accelerator is impregnated, for example, when the aramid cord is impregnated at the time of manufacturing the conveyor belt of the present embodiment, the aramid cord after impregnation is used. By heating to a temperature exceeding ° C and drying, dynamic bonding between the aramid cord and the rubber layer can be further enhanced, and the time for the bonding treatment of the aramid cord can be shortened.
V、う優れた効果を発揮する。 V, show excellent effect.
[0060] 前記金属酸化物としては、特に限定されないが、例えば、酸化亜鉛、酸化マグネシ ゥム、酸化鉛、これらの 2種以上の混合物などが挙げられる。前記金属酸化物のなか では、十分な反応性および密着性を得る観点から、好ましくは、酸化亜鉛が望ましい 。 RFL接着剤組成物への前記金属酸化物の配合割合は、 RFL接着剤組成物中の
ラテックス成分の固形成分 100質量部に対して、 0. ;!〜 10質量部の範囲であること が望ましい。 [0060] The metal oxide is not particularly limited, and examples thereof include zinc oxide, magnesium oxide, lead oxide, and a mixture of two or more thereof. Among the metal oxides, zinc oxide is preferable from the viewpoint of obtaining sufficient reactivity and adhesion. The blending ratio of the metal oxide in the RFL adhesive composition is the same as that in the RFL adhesive composition. It is desirable that the amount is in the range of 0.
[0061] また、前記含硫黄加硫促進剤としては、特に限定されな!/、が、例えば、チアゾーノレ 化合物、スルフェンアミド化合物、チウラム化合物、ジチォ力ルバミン酸塩、これらの 2 種以上の混合物などが挙げられる。前記チアゾール化合物としては、特に限定され ないが、例えば、 2—メルカプトべンゾチアゾールまたはその塩(例えば、亜鉛塩、ナ トリウム塩、シクロへキシルァミン塩など)、ジベンゾチアジルジスルフイドなどが挙げら れる。前記スルフェンアミド化合物としては、特に限定されないが、例えば、 N シクロ へキシル 2—ベンゾチアジルスルフェンアミドなどが挙げられる。前記チウラム化合 物としては、特に限定されないが、例えば、テトラメチルチウラムモノスルフイド、テトラ る。前記ジチォ力ルバミン酸塩化合物としては、特に限定されないが、例えば、ジ—n —ブチルジチォカノレバミン酸ナトリウム、ジメチルジチォカノレバミン酸亜鉛、ジェチル ジチォ力ルバミン酸亜鉛などが挙げられる。 RFL接着剤組成物への前記含硫黄加 硫促進剤の配合割合は、 RFL接着剤組成物のラテックス成分中の固形成分 100 質量部に対して、 0. ;!〜 20質量部の範囲であることが望ましい。 [0061] Further, the sulfur-containing vulcanization accelerator is not particularly limited! /, But, for example, a thiazonole compound, a sulfenamide compound, a thiuram compound, a dithiorubamate, and a mixture of two or more of these Etc. The thiazole compound is not particularly limited, and examples thereof include 2-mercaptobenzothiazole or a salt thereof (for example, zinc salt, sodium salt, cyclohexylamine salt, etc.), dibenzothiazyl disulfide, and the like. . The sulfenamide compound is not particularly limited, and examples thereof include N cyclohexyl 2-benzothiazylsulfenamide. The thiuram compound is not particularly limited, and examples thereof include tetramethylthiuram monosulfide and tetra. The dithiopower rubamate compound is not particularly limited, and examples thereof include sodium di-n-butyldithiocanolebamate, zinc dimethyldithiocanolebamate, and zinc diethyldithiocarbamate. The blending ratio of the sulfur-containing vulcanization accelerator to the RFL adhesive composition is in the range of 0.;! To 20 parts by mass with respect to 100 parts by mass of the solid component in the latex component of the RFL adhesive composition. It is desirable.
[0062] 本実施形態の搬送ベルトの製造は、例えば、心体コードに、前記 2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスをラテックス成 分として含有した RFL接着剤組成物を含浸させ、該心体コードを、ゴム層を形成する 未加硫ゴムシート間に挟み、得られた産物を加熱加圧し、一体として加硫することに より行なわれうる。 [0062] The conveyor belt of the present embodiment is manufactured by, for example, an RFL adhesive composition containing, as a latex component, the 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex in a core cord. The core cord is impregnated with an object, and the core cord is sandwiched between unvulcanized rubber sheets forming a rubber layer, and the resulting product is heated and pressurized to vulcanize as a unit.
[0063] 心体コードへの前記 RFL接着剤組成物の含浸は、例えば、心体コードを RFL接着 斉 IJ糸且成物に浸清させ、ついで、 200〜240。C、好ましくは、 210〜235。Cの温度にカロ 熱 (ベーキング)し、乾燥して、 RFL接着剤組成物を心体コードに定着させることによ り fiなわれうる。 [0063] The core body cord is impregnated with the RFL adhesive composition, for example, the core body cord is soaked in the RFL-bonded homogeneous IJ yarn and the composition, and then 200-240. C, preferably 210-235. It can be made by heating (baking) to the temperature of C, drying and fixing the RFL adhesive composition to the core cord.
[0064] 前記心体コードに前記 RFL接着剤組成物を含浸させるに際しては、例えば、 RFL 接着剤組成物への心体コードの浸漬と該心線の乾燥処理とからなる一連の工程を少 なくとも 2回行なってもよい。具体的には、例えば、心体コードを第 1の RFL接着剤組
成物に浸漬させ、加熱乾燥することにより第 1の RFL処理を行ない、ついで、第 2の R FL接着剤組成物に浸漬し、加熱乾燥することにより第 2の RFL処理を行なうことによ り、心体コードに前記 RFL接着剤組成物を含浸させることができる。このような場合、 第 1の RFL接着剤組成物と第 2の RFL接着剤組成物とは、互いに同じであってもよく 、異なっていてもよい。また、必要に応じて、 RFL接着剤組成物への心体コードの浸 漬と該心体コードの乾燥処理とからなる一連の工程を 3回以上行なってもよい。 [0064] When impregnating the core body cord with the RFL adhesive composition, for example, there are few series of steps consisting of immersion of the core body cord in the RFL adhesive composition and drying treatment of the core wire. Both may be done twice. Specifically, for example, the heart body cord is connected to the first RFL adhesive group. The first RFL treatment is performed by dipping in the composition and heat drying, and then the second RFL treatment is performed by dipping in the second RFL adhesive composition and heat drying. The core body cord can be impregnated with the RFL adhesive composition. In such a case, the first RFL adhesive composition and the second RFL adhesive composition may be the same as or different from each other. If necessary, a series of steps comprising immersing the core cord in the RFL adhesive composition and drying the core cord may be performed three or more times.
[0065] 本実施形態の搬送ベルトの製造に用いられる RFL接着剤組成物は、 2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ラテックスに加え、他 のラテックスを含んでもよい。力、かる他のラテックスとしては、好ましくは、クロロスルホ ン化ポリエチレンラテックスが望ましレ、。 [0065] The RFL adhesive composition used in the production of the conveyor belt of this embodiment may contain other latexes in addition to the 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer latex. As the other latex, chlorosulfonated polyethylene latex is preferable.
[0066] 本実施形態の搬送ベルトを製造するに際して、心体コード、例えば、ァラミドコード に RFL接着剤組成物を含浸させるに先立ち、該心線を、イソシァネート処理またはェ ポキシ処理してもよい。すなわち、イソシァネート化合物を含有した溶液またはェポキ シ化合物を含有した溶液に、心体コード、例えば、ァラミドコードを浸漬させた後、必 要に応じて、加熱し、乾燥させることによって、心体コードに前処理を行なってもよい [0066] In manufacturing the transport belt of the present embodiment, the core wire may be subjected to an isocyanate treatment or an epoxy treatment prior to impregnation of the core body cord, for example, the aramid cord, with the RFL adhesive composition. That is, after immersing a core cord, for example, aramid cord, in a solution containing an isocyanate compound or a solution containing an epoxy compound, the core cord is preliminarily formed by heating and drying as necessary. Processing may be performed
[0067] 前記イソシァネート化合物としては、特に限定されないが、例えば、トリレンジイソシ ァネート、 m—フエ二レンジイソシァネート、ジフエニルメタンジイソシァネート、へキサ メチレンジイソシァネート、ポリメチレンポリフエ二ルポリイソシァネートなどが好ましく 用いられる。また、このようなイソシァネート化合物に、トリメチロールプロパン、ペンタ エリスリトールなどのように分子内に 2つ以上の活性水素を有する化合物を反応させ て得られる多価アルコール付加ポリイソシァネートや、上記イソシァネート化合物にフ ェノール化合物、第 3級アルコール化合物、第 2級ァミン化合物などのブロック化剤を 反応させて、イソシァネート化合物のイノシァネート基をブロックしたブロック化ポリイソ シァネートも、イソシァネート化合物として好ましく用いることができる。 [0067] The isocyanate compound is not particularly limited, and examples thereof include tolylene diisocyanate, m-phenylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, and polymethylene polyphenyl. Polyisocyanate and the like are preferably used. In addition, a polyhydric alcohol-added polyisocyanate obtained by reacting such an isocyanate compound with a compound having two or more active hydrogens in the molecule such as trimethylolpropane or pentaerythritol, or the above isocyanate compound. A blocked polyisocyanate obtained by reacting a phenol compound, a tertiary alcohol compound, a secondary amine compound or the like with a blocking agent to block the inocyanate group of the isocyanate compound can also be preferably used as the isocyanate compound.
[0068] 前記エポキシ化合物としては、分子内に 2つ以上のエポキシ基を有するポリェポキ シ化合物であればよぐ特に限定されないが、例えば、エチレングリコール、グリセリン 、ソノレビトーノレ、ペンタエリスリトールなどの多価アルコーノレ、ポリエチレングリコール
などのポリアルキレングリコールと、ェピクロロヒドリンなどのハロゲン含有エポキシ化 合物との反応生成物;レゾルシン、ビス(4ーヒドロキシフエニル)ジメチルェタン、フエ ノール ホルムアルデヒド樹脂、レゾルシン ホルムアルデヒド樹脂などの多価フエノ ール化合物、フエノール樹脂と、ェピクロロヒドリンなどのハロゲン含有エポキシ化合 物との反応生成物が好適である。 [0068] The epoxy compound is not particularly limited as long as it is a polyepoxy compound having two or more epoxy groups in the molecule. For example, polyhydric alcohols such as ethylene glycol, glycerin, sonolebithonole, pentaerythritol, Polyethylene glycol Products of polyalkylene glycols such as epoxychlorohydrin and other halogen-containing epoxy compounds; polyvalents such as resorcin, bis (4-hydroxyphenyl) dimethylethane, phenol formaldehyde resin, resorcin formaldehyde resin A reaction product of a phenol compound or a phenol resin and a halogen-containing epoxy compound such as epichlorohydrin is preferable.
[0069] 前記イソシァネート化合物の溶液またはエポキシ化合物の溶液を形成させるための 溶媒は、特に限定されないが、用いられるイソシァネート化合物およびエポキシ化合 物に応じて、水や適宜選択された有機溶媒が用いられる。なお、イソシァネート化合 物は、化学的に非常に活性であるので、通常、非水系溶液として用いられる力 例え ば、フエノール化合物などにより、前記イソシァネート化合物のイソシァネート基をブ ロックしたものは、水溶液としても用いられうる。前記有機溶媒としては、特に限定され ないが、例えば、ベンゼン、キシレン、トルエンなどの芳香族炭化水素;メチルェチル ケトン、メチルイソプチルケトンなどの脂肪族ケトン;酢酸ェチル、酢酸ァミルなどの脂 肪族カルボン酸アルキルエステルなどが挙げられる。前記イソシァネート化合物の溶 液におけるイソシァネート化合物またはエポキシ化合物の溶液におけるイソシァネー ト化合物やエポキシ化合物の濃度は、十分な接着性を発揮させる観点から、 5〜50 質量%の範囲である。 [0069] The solvent for forming the isocyanate compound solution or the epoxy compound solution is not particularly limited, and water or an appropriately selected organic solvent is used depending on the isocyanate compound and the epoxy compound to be used. In addition, since the isocyanate compound is chemically very active, a compound obtained by blocking the isocyanate group of the isocyanate compound with a phenol compound or the like, which is usually used as a non-aqueous solution, may be used as an aqueous solution. Can be used. Examples of the organic solvent include, but are not limited to, aromatic hydrocarbons such as benzene, xylene, and toluene; aliphatic ketones such as methyl ethyl ketone and methyl isoptyl ketone; and aliphatic carboxyls such as ethyl acetate and amyl acetate. Examples include acid alkyl esters. The concentration of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound or the epoxy compound in the solution of the isocyanate compound is in the range of 5 to 50% by mass from the viewpoint of exhibiting sufficient adhesiveness.
[0070] さらに、本実施形態の搬送ベルトを製造するに際して、心体コード、例えば、ァラミド コードを、 RFL接着剤組成物で処理し、その後、該心体コードをゴム糊で処理しても よい。前記ゴム糊としては、ゴム層を形成するためのゴム材料、例えば、エチレン α ーォレフイン ジェンゴムを適切な有機溶媒に溶解して得られた溶液(前記エチレン aーォレフイン ジェンゴム配合物)などが挙げられる。この場合、心体コードを、 前記溶液に浸漬させた後、加熱乾燥させればよ!/、。 [0070] Further, when manufacturing the conveyance belt of the present embodiment, the core body cord, for example, aramid cord, may be treated with the RFL adhesive composition, and then the core body cord may be treated with rubber paste. . Examples of the rubber paste include rubber materials for forming a rubber layer, for example, a solution obtained by dissolving ethylene α-olefin rubber in an appropriate organic solvent (the ethylene a-olefin rubber compound). In this case, the core body cord is immersed in the solution and then dried by heating! /.
[0071] なお、本明細書において、「搬送ベルト」という用語は、数 kg以下の軽量搬送物を 搬送するベルト、鉱石、土砂、セメントなどといった重量物を搬送するベルト、急傾斜 用コンペャベルト、パイプコンペャベルト、人員搬送ベルト(パッセンジャーベルト)な どを包含する意図で用いてレ、る。 [0071] In the present specification, the term "conveying belt" refers to a belt that conveys a lightweight conveyed object of several kg or less, a belt that conveys heavy objects such as ore, earth and sand, cement, a sharply inclined conveyor belt, and a pipe. Use it for the purpose of including a conveyor belt, a person conveyor belt (passenger belt), etc.
[0072] 以下、本発明を実施例などにより詳細に説明するが、本発明は、かかる実施例に限
定されるものではない。 Hereinafter, the present invention will be described in detail with reference to examples and the like, but the present invention is not limited to such examples. It is not specified.
実施例 1 Example 1
[0073] (製造例 1) [0073] (Production Example 1)
(1) 接着ゴム層用組成物の作製 (1) Preparation of composition for adhesive rubber layer
エチレン一プロピレン一ジェンゴム〔組成:エチレン 56質量%、プロピレン 36. 1 質量%、ェチリデンノルボルネン 5. 5質量%、ジシクロペンタジェン 2· 4質量%、 ムーニー粘度 ML (100°C) = 60] 100質量部に対して、 HAFカーボン(三菱化 Ethylene-propylene-gen rubber (composition: ethylene 56% by mass, propylene 36.1% by mass, ethylidene norbornene 5.5% by mass, dicyclopentagen 2.4% by mass, Mooney viscosity ML (100 ° C) = 60 ] For 100 parts by mass, HAF carbon (Mitsubishi
1 + 4 1 + 4
学株式会社製) 50質量部と、シリカ〔株式会社トクャマ製、商品名:トクシール Gu〕 20質量部と、パラフィンオイル〔日本サン化学株式会社製、商品名:サンフレックス 22 80〕 20質量部と、加硫剤〔細井化学株式会社製、オイル硫黄〕 3質量部と、加硫 促進剤〔大内新興化学株式会社製、商品名: EP— 150、ジベンゾチアスルフイドとテ トラメチルチウラムジスルフイドとジェチルジチォカルバミン酸亜鉛との混合物〕 2. 5 質量部と、加硫助剤〔花王株式会社製、ステアリン酸〕 1質量部、加硫助剤〔堺化学 工業株式会社製、酸化亜鉛〕 5質量部と、老化防止剤〔大内新興化学株式会社製 、商品名: 224、 2, 2, 4—トリメチノレー 1 , 2—ジヒドロキノリン〕 2質量きと、老ィ匕防止 剤〔大内新興化学株式会社製、商品名: MB、 2—メルカプトベンツイミダゾール〕 1 質量部と、粘着付与剤〔日本ゼオン株式会社製、商品名:石油樹脂クイントン A— 10 0〕 5質量部と、短繊維 (綿粉) 2質量部とを配合し、接着ゴム用組成物を得た。 50 parts by mass, 20 parts by mass of silica [manufactured by Tokuyama Co., Ltd., trade name: Toxeal Gu], and 20 parts by mass of paraffin oil [manufactured by Nippon Sun Chemical Co., Ltd., trade name: Sunflex 22 80] , 3 parts by mass of a vulcanizing agent (manufactured by Hosoi Chemical Co., Ltd., oil sulfur) and a vulcanization accelerator (manufactured by Ouchi Shinsei Chemical Co., Ltd., trade name: EP-150, dibenzothiasulfide and tetramethylthiuramdis Mixture of rufide and zinc jetyldithiocarbamate] 2.5 parts by mass, vulcanization aid (manufactured by Kao Corporation, stearic acid) 1 part by mass, vulcanization aid (manufactured by Sakai Chemical Industry Co., Ltd., Zinc oxide] 5 parts by mass and an anti-aging agent (made by Ouchi Shinsei Chemical Co., Ltd., trade name: 224, 2, 2, 4-trimethylenole 1,2-dihydroquinoline) 2 parts by mass, anti-aging agent [ Product name: MB, 2-Mercaptoben, manufactured by Ouchi Shinsei Chemical Co., Ltd. 1 part by weight of Tizimidazole] and tackifier [made by Nippon Zeon Co., Ltd., trade name: Petroleum Resin Quinton A-10 0] 5 parts by weight and 2 parts by weight of short fibers (cotton powder) A composition was obtained.
[0074] (2) 圧縮ゴム層用組成物の作製 [0074] (2) Preparation of composition for compressed rubber layer
エチレン一プロピレン一ジェンゴム〔組成:エチレン 56質量%、プロピレン 36. 1 質量%、ェチリデンノルボルネン 5. 5質量%、ジシクロペンタジェン 2· 4質量%、 ムーニー粘度 ML (100°C) = 60] 100質量部に対して、 HAFカーボン(三菱化 Ethylene-propylene-gen rubber (composition: ethylene 56% by mass, propylene 36.1% by mass, ethylidene norbornene 5.5% by mass, dicyclopentagen 2.4% by mass, Mooney viscosity ML (100 ° C) = 60 ] For 100 parts by mass, HAF carbon (Mitsubishi
1 + 4 1 + 4
学株式会社製) 70質量部と、パラフィンオイル〔日本サン化学株式会社製、商品名 :サンフレックス 2280〕 20質量部と、加硫剤〔細井化学株式会社製、オイル硫黄〕 1. 6質量部と、加硫促進剤〔大内新興化学株式会社製、商品名: EP— 150、ジベン 鉛との混合物〕 2. 8質量部と、加硫促進剤〔大内新興化学株式会社製、商品名: M
加硫助剤〔花王株式会社製、ステアリン酸〕 1質量部、加硫助剤〔堺化学工業株式 会社製、酸化亜鉛〕 5質量部と、老化防止剤〔大内新興化学株式会社製、商品名: 224、 2, 2, 4 トリメチノレー 1 , 2 ジヒドロキノリン〕 2質量きと、老ィ匕防止斉 IJ〔大内 新興化学株式会社製、商品名: MB4〕 1質量部と、短繊維〔商品名: 66ナイロン (商 品名)繊維、 6de X lmm] 22質量部とを配合し、圧縮ゴム層用組成物を得た。 70 parts by weight, paraffin oil (manufactured by Sun Chemical Co., Ltd., trade name: Sunflex 2280) and 20 parts by weight of vulcanizing agent (manufactured by Hosoi Chemical Co., Ltd., oil sulfur) And vulcanization accelerator (Ouchi Shinsei Chemical Co., Ltd., trade name: EP-150, mixture of diben lead) 2. 8 parts by mass and vulcanization accelerator [Ouchi Shinsei Chemical Co., Ltd. trade name : M Vulcanizing aid (manufactured by Kao Corporation, stearic acid) 1 part by mass, vulcanizing aid (manufactured by Sakai Chemical Industry Co., Ltd., zinc oxide) 5 parts by mass and anti-aging agent Name: 224, 2, 2, 4 Trimethylolene 1, 2 Dihydroquinoline] 2 parts by weight, anti-aging wrinkle prevention IJ [Ouchi Shinsei Chemical Co., Ltd., trade name: MB4] 1 part by weight and short fiber [Products] Name: 66 nylon (trade name) fiber, 6 de X lmm] 22 parts by mass were blended to obtain a composition for a compressed rubber layer.
[0075] (実施例 1) [0075] (Example 1)
( 1 ) RFL接着剤組成物の作製 (1) Preparation of RFL adhesive composition
レゾルシンとホルマリン(37質量%濃度)と水酸化ナトリウムと水とを、質量比 5. 6 : 6 . 0 : 0. 6 : 115. 6となるように配合し、レゾルシン.ホルマリン樹脂(レゾルシン ホル マリン初期縮合物)(RFともいう)水溶液 aを得た。具体的には、レゾルシンとホルマリ ン(37質量%濃度)とを混合して、撹拌し、得られた混合物に、水酸化ナトリウム水溶 液を添加して、撹拌し、さらに、水を添加し、 2時間熟成させ、固形成分濃度: 6. 57 質量%の RF水溶液 aを得た。 Resorcin, formalin (concentration at 37% by mass), sodium hydroxide, and water are mixed in a mass ratio of 5.6: 6.0: 0.6: 115.6, and resorcin.formalin resin (resorcin formalin) An initial condensate) (also referred to as RF) aqueous solution a was obtained. Specifically, resorcin and formalin (concentration at 37% by mass) are mixed and stirred, and an aqueous sodium hydroxide solution is added to the resulting mixture, stirred, and water is further added. After aging for 2 hours, an RF aqueous solution a having a solid component concentration of 6.57% by mass was obtained.
[0076] ついで、得られた RF水溶液 aと、 2 クロロー 1 , 3—ブタジエン 2, 3—ジクロロー [0076] Next, the obtained RF aqueous solution a and 2 chloro-1,3-butadiene-2,3-dichloro-
1 , 3 ブタジエン共重合体 (DCB)ラテックス〔東ソ一株式会社製、商品名: LH430 、固形成分: 32質量%〕と、ナトリウムジォクチルスルホサクシネートと水とを、質量比 8. 4 : 50. 4 (固形成分): 5. 0 : 239となるように配合し、表 1に示す組成のレゾルシン ホルマリン テックス (RFU接着剤組成物 Aを得た。具体的には、前記 RF水溶液 aと、 2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体(D CB)ラテックスとを混合して、得られた混合物を、 24時間熟成させ、その後、得られた 産物に、ナトリウムジォクチルスルホサクシネートおよび水を添加し、 RFL接着剤組成 物 Aを得た。 1,3 Butadiene copolymer (DCB) latex (manufactured by Tosoichi Co., Ltd., trade name: LH430, solid component: 32% by mass), sodium dioctylsulfosuccinate and water in a mass ratio of 8.4 : 50.4 (solid component): 5.0: 239, and resorcin formalin Tex (RFU adhesive composition A having the composition shown in Table 1 was obtained. Specifically, the RF aqueous solution a And 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer (D CB) latex, and the resulting mixture is aged for 24 hours. Dioctyl sulfosuccinate and water were added to obtain RFL adhesive composition A.
[0077] (2)剥離試験用試料 (ベルト)の作製 [0077] (2) Preparation of sample for peel test (belt)
未処理のポリエステル綿帆布〔(広角に加工した時点での特性)糸の材質:ポリエス テルと綿との混紡帆布;ポリエステルと綿との質量比 50 : 50 ;糸構成 経糸: 20 S /2 (20番手を 2本よりあわせたものの意味)、緯糸: 20 S/2 (20番手を 2本よりあ わせたものの意味);撚り数:経糸 S撚り 59回/ 10cm、緯糸: 59回/ 10cm ;織り方 :平織り物を、経糸と緯糸との交差角度力 120° になるように加工(90° でも可);糸
密度 経糸: 85本/5 111、緯糸: 85本/5 111〕を、前記 RFL接着組成物 Aに浸漬さ せ、ついで、 150°Cで 3分間加熱乾燥させた。得られたポリエステル綿帆布を、接着 溶液〔前記接着ゴム層用組成物で用レ、たものと同じエチレン プロピレン ジェンゴ ムをトルエンに溶解させたもの〕に浸漬させた。その後、得られたポリエステル綿帆布 を、 60°Cで 10分間加熱乾燥させ、接着処理ポリエステル綿帆布を得た。 Untreated polyester cotton canvas [(characteristic when processed to wide angle) Yarn material: polyester and cotton blended canvas; mass ratio of polyester to cotton 50: 50; Yarn composition Warp: 20 S / 2 ( Meaning of 20 stitches from 2 pieces), weft: 20 S / 2 (meaning 20 pieces from 2 pieces); Number of twists: warp S twist 59 times / 10 cm, weft: 59 times / 10 cm; Weaving method: Processing plain weave so that the crossing angle force between warp and weft is 120 ° (90 ° is acceptable); Density warp: 85/5111, weft: 85/5111] were dipped in the RFL adhesive composition A, and then heat-dried at 150 ° C. for 3 minutes. The obtained polyester cotton canvas was immersed in an adhesive solution [the same ethylene propylene rubber dissolved in toluene as used in the adhesive rubber layer composition]. Thereafter, the obtained polyester cotton canvas was heat-dried at 60 ° C. for 10 minutes to obtain an adhesion-treated polyester cotton canvas.
[0078] 前記接着ゴム層用組成物からなる厚さ 5mmの未加硫ゴムシートの上に、接着処理 ポリエステル綿帆布を並べ、得られた産物に、プレス盤で 0. 2MPaの圧力を負荷し、 160°C、 30分間維持して加硫し、剥離試験用試料を得た。 [0078] On the unvulcanized rubber sheet having a thickness of 5 mm composed of the composition for the adhesive rubber layer, an adhesive-treated polyester cotton canvas is arranged, and a pressure of 0.2 MPa is applied to the obtained product with a press machine. At 160 ° C for 30 minutes, vulcanization was carried out to obtain a sample for peel test.
[0079] (実施例 2) [0079] (Example 2)
実施例 1で調製した RF水溶液 aと、 DCB/VP混合物 1〔2 クロロー 1 , 3 ブタジ ェン一 2, 3 ジクロロ一 1 , 3 ブタジエン共重合体(DCB)ラテックス:ビュルピリジ ンスチレンブタジエンラテックス (VP) (日本エイアンドエル株式会社、固形成分 40質 量。 /0、商品名: JSR0650) = 6 : 4 (質量比)〕と、ナトリウムジォクチルスルホサクシネ ートと、水とを、質量比 8. 4 : 50. 4 (固形成分): 5. 0 : 239となるように配合したことを 除き、実施例 1と同様に、表 1に示す組成のレゾルシン ホルマリン テックス(RFU 接着剤組成物 Bを得た。 RF aqueous solution a prepared in Example 1 and DCB / VP mixture 1 [2 Chloro-1,3 butadiene-1,2,3 dichloro-1,3 butadiene copolymer (DCB) latex: burpyridin styrene butadiene latex (VP ) (Nippon A & L Co., Ltd., 40 masses of solid components. / 0 , trade name: JSR0650) = 6: 4 (mass ratio)], sodium dioctylsulfosuccinate, and water, mass ratio 8 4: 50.4 (solid component): 5.0: Resorcin formalin Tex (RFU adhesive composition B) having the composition shown in Table 1 was used in the same manner as in Example 1 except that the composition was adjusted to 239. Obtained.
[0080] ついで、未処理のポリエステル綿帆布を RFL接着組成物 Bに浸漬させたことを除き 、実施例 1と同様に、剥離試験用試料を得た。 [0080] Next, a sample for a peel test was obtained in the same manner as in Example 1 except that the untreated polyester cotton canvas was immersed in the RFL adhesive composition B.
[0081] (比較例 1) [0081] (Comparative Example 1)
実施例 1で調製した RF水溶液 aと、 DCB/VP混合物 2〔2—クロロー1 , 3—ブタジ ェン 2, 3—ジクロロー 1 , 3—ブタジエン共重合体ラテックス:ビュルピリジンスチレ ンブタジエンラテックス (JSR株式会社、商品番号: 0650) =4 : 6 (質量比)〕と、ナトリ ゥムジォクチルスルホサクシネートと、水とを、質量比 8. 4 : 50. 4 (固形成分): 5. 0 : 239となるように配合したことを除き、実施例 1と同様に、表 1に示す組成のレゾルシン ホルマリン テックス(RFU接着剤組成物 Cを得た。 RF aqueous solution a prepared in Example 1 and DCB / VP mixture 2 [2-chloro-1,3-butadiene 2,3-dichloro-1,3-butadiene copolymer latex: bullpyridine styrene butadiene latex (JSR Ltd., product number: 0650) = 4: 6 (mass ratio)], sodium dioctylsulfosuccinate, and water, mass ratio 8.4: 50.4 (solid component): 5.0 A resorcin formalin tex (RFU adhesive composition C) having the composition shown in Table 1 was obtained in the same manner as in Example 1 except that the composition was 239.
[0082] ついで、未処理のポリエステル綿帆布を RFL接着組成物 Cに浸漬させたことを除き 、実施例 1と同様に、剥離試験用試料を得た。 [0082] Next, a sample for a peel test was obtained in the same manner as in Example 1 except that the untreated polyester cotton canvas was immersed in the RFL adhesive composition C.
[0083] (比較例 2)
実施例 1で調製した RF水溶液 aと、ビュルピリジンスチレンブタジエンラテックス (V P) (JSR株式会社、商品番号: 0650)と、ナトリウムジォクチルスルホサクシネートと、 水とを質量比 8. 4 : 50. 4 (固形成分): 5. 0 : 239となるように配合したことを除き、実 施例 1と同様に、表 1に示す組成のレゾルシン ホルマリン一テックス(RFU接着剤 組成物 Dを得た。 [0083] (Comparative Example 2) RF aqueous solution a prepared in Example 1, butyrpyridine styrene butadiene latex (VP) (JSR Corporation, product number: 0650), sodium dioctylsulfosuccinate, and water are in a mass ratio of 8.4: 50. 4 (Solid component): 5.0 Resorcin formalin tex (RFU adhesive composition D) having the composition shown in Table 1 was obtained in the same manner as in Example 1 except that it was formulated to be 239: 239. .
[0084] ついで、未処理のポリエステル綿帆布を RFL接着組成物 Dに浸漬させたことを除き [0084] Next, except that an untreated polyester cotton canvas was immersed in the RFL adhesive composition D,
、実施例 1と同様に、剥離試験用試料を得た。 A peel test sample was obtained in the same manner as in Example 1.
[0085] [表 1] [0085] [Table 1]
1 ) 東ソ一株式会社製、 商品名: LH430 (固形成分 32重量 1) Product name: LH430 (32 wt.
2 -ク D口- 1,3-フ、' ン、、ェン -2, 3-シ、、ク Π口- 1 , 3-Γ夕シ"ェン共重合体ラテックス 2-K D port-1,3-F, N, Yen -2,3-Shi, Ku Kouguchi-1,3-Gamma Copolymer latex
2 ) 日本エイアン 1ル株式会社製、 商品名: JSR0650 (固形成分 40重量 ¾) 2) Nippon Iron Co., Ltd. 1 Le Co., Ltd., trade name: JSR0650 (solid component 40 weight ¾)
'ニルヒ。リシ"ンラテックス 'Nilhi. Rishi "Latex
[0086] (試験例 1) [0086] (Test Example 1)
前記実施例 1〜2および比較例 1〜2の各試料について、 JIS Κ 6256 (1999)に 準じて、接着力を測定した。具体的には、各剥離試験用試料を、それぞれ、幅 2. 54 Ocmに切断し、得られた産物を、剥離試験機に入れ、ゴムシート部分とポリエステル 綿帆布部分とを、 180° になるようにしながら、 50mm/分の引張速度で剥離させる ことにより、接着力を測定した。その結果を表 2に示す。 The adhesive strength of each sample of Examples 1-2 and Comparative Examples 1-2 was measured according to JIS 6256 (1999). Specifically, each peel test sample was cut to a width of 2.54 Ocm, and the resulting product was put into a peel tester, and the rubber sheet part and the polyester cotton canvas part became 180 °. Then, the adhesive strength was measured by peeling at a pulling rate of 50 mm / min. The results are shown in Table 2.
[0087] [表 2] [0087] [Table 2]
[0088] その結果、表 2に示されるように、布材料が、ポリエステル繊維で構成され、 2
ロー 1 , 3—ブタジエン 2, 3—ジクロロー 1 , 3—ブタジエン共重合体ラテックスをラ テックス成分として含有し、該ラテックス成分の固形成分中における該 2—クロロー 1 , 3—ブタジエン 2, 3—ジクロロー 1 , 3—ブタジエン共重合体ラテックスの含有量が 少なくとも 50質量% (実施例 1: 100質量%、実施例 2: 60質量%)であるレゾルシン ホルマリン ラテックス接着剤組成物を含浸させたポリエステル綿帆布である場合 、該ポリエステル綿帆布と接着ゴム層との間の接着力が高くなることがわ力、る示すこと 力 sわ力、る。 [0088] As a result, as shown in Table 2, the fabric material was composed of polyester fibers, 2 Rho 1,3-Butadiene 2,3-Dichloro-1,3-Butadiene copolymer latex is contained as a latex component, and the 2-chloro-1,3-butadiene 2,3-dichloro- in the solid component of the latex component Polyester cotton canvas impregnated with a resorcin formalin latex adhesive composition having a content of 1,3-butadiene copolymer latex of at least 50 mass% (Example 1: 100 mass%, Example 2: 60 mass%) If it is, I is the adhesive strength becomes high force, Ru indicates that force s I force between the polyester cotton canvas and the adhesive rubber layer, Ru.
[0089] (実施例 3および 4) [0089] (Examples 3 and 4)
( 1 ) RFL接着剤組成物の調製 (1) Preparation of RFL adhesive composition
レゾルシンとホルマリン(37質量%濃度)と水酸化ナトリウムと水とを、質量比 7. 31 : 10. 77 : 0. 33 (固形成分): 160. 91となるように配合し、 RF水溶液 bを得た。具体 的には、レゾルシンとホルマリン (37質量%濃度)とを混合して、撹拌し、得られた混 合物に、水酸化ナトリウム水溶液を添加して、撹拌し、さらに、水を添加し、得られた 混合物を、 5時間熟成させ、固形成分濃度:6. 40質量%の RF水溶液 bを得た。 Resorcin, formalin (concentration at 37% by mass), sodium hydroxide, and water are blended in a mass ratio of 7. 31: 10. 77: 0.33 (solid component): 160. 91. Obtained. Specifically, resorcin and formalin (concentration at 37% by mass) are mixed and stirred, and an aqueous sodium hydroxide solution is added to the resulting mixture and stirred, and water is further added. The obtained mixture was aged for 5 hours to obtain an RF aqueous solution b having a solid component concentration of 6.40% by mass.
[0090] ついで、得られた RF水溶液 bと、 2 クロロー 1 , 3—ブタジエン 2, 3—ジクロロー 1 , 3 ブタジエン共重合体 (DCB)ラテックス〔東ソ一株式会社製、商品名: LH430 、固形成分: 32質量%〕とを、固形成分の質量比 1. 39 : 13. 49となるように配合し、 得られた混合物を、 12時間熟成させて、 RFL接着剤組成物 E (実施例 3)を得た。 [0090] Next, the obtained RF aqueous solution b and 2 chloro-1,3-butadiene-2,3-dichloro-1,3 butadiene copolymer (DCB) latex [manufactured by Tosoichi Co., Ltd., trade name: LH430, solid Ingredients: 32% by mass] were blended so that the mass ratio of the solid components was 1.39: 13.49, and the resulting mixture was aged for 12 hours to produce RFL adhesive composition E (Example 3). )
[0091] また、前記 RF水溶液 bと、 DCB/VP混合物 1〔2 クロ口 1 , 3 ブタジエン 2, 3 ラテックス =質量比 6 : 4〕とを、固形成分の質量比 1. 39 : 13. 49となるように配合し たことを除き、前記実施例 3と同様に、 RFL接着剤組成物 F (実施例 4)を得た。 [0091] Further, the RF aqueous solution b and the DCB / VP mixture 1 [2 black mouth 1, 3 butadiene 2, 3 latex = mass ratio 6: 4] are combined with the mass ratio of solid components 1. 39: 13. 49. An RFL adhesive composition F (Example 4) was obtained in the same manner as in Example 3 except that the formulation was such that
[0092] (2)ポリエステル心線の調製 [0092] (2) Preparation of polyester core wire
ポリエステルフィラメントを下撚りしてストランドとし、これを上撚りしてポリエステル (ポ リエチレンテレフタレート)心線を得た。得られたポリエステル心線を、イソシァネート のトルエン溶液 (イソシァネート固形分 20質量%)に浸漬させた。その後、得られたポ リエステル心線を、 240°Cで 40秒間維持して、乾燥させることにより、該ポリエステル 心線の前処理を行なった。
[0093] 得られた前処理ポリエステル心線を、表 3に示す RFL接着剤組成物に浸漬させ、そ の後、 200°Cで 80秒間維持して乾燥させることにより、最初の RFL処理を行なった。 ついで、得られたポリエステル心線を、表 3に示す RFL接着剤組成物に浸漬させ、そ の後、 200°Cで 80秒間維持して乾燥させることにより、最終の RFL処理を行なった。 ついで、処理後のポリエステル心線を、接着溶液〔前記製造例 1の接着ゴム層用組 成物で用いたものと同じエチレン プロピレン ジェンゴムをトルエンに溶解させたも の〕に浸漬させた。その後、得られたポリエステル綿帆布を、接着溶液に浸漬させた。 その後、得られたポリエステル心線を、 60°Cで 40秒間維持して、乾燥させて、接着 処理ポリエステル心線を得た。 A polyester filament was twisted into a strand, which was then twisted to obtain a polyester (polyethylene terephthalate) core. The obtained polyester core wire was immersed in a toluene solution of isocyanate (isocyanate solid content 20% by mass). Thereafter, the obtained polyester core was maintained at 240 ° C. for 40 seconds and dried to pretreat the polyester core. [0093] The pretreated polyester core wire obtained was immersed in the RFL adhesive composition shown in Table 3, and then maintained at 200 ° C for 80 seconds to dry, thereby performing the first RFL treatment. It was. Next, the obtained polyester core wire was immersed in the RFL adhesive composition shown in Table 3, and then maintained at 200 ° C. for 80 seconds to dry, thereby performing a final RFL treatment. Next, the polyester fiber after the treatment was immersed in an adhesive solution (the same ethylene propylene gen rubber used in the adhesive rubber layer composition of Production Example 1 dissolved in toluene). Thereafter, the obtained polyester cotton canvas was immersed in an adhesive solution. Thereafter, the obtained polyester core was maintained at 60 ° C. for 40 seconds and dried to obtain an adhesion-treated polyester core.
[0094] (3)ポリエステル心線と接着ゴム層との接着物の調製 [0094] (3) Preparation of Adhesive of Polyester Core Wire and Adhesive Rubber Layer
接着処理ポリエステル心線を、前記接着ゴム層用組成物からなる未加硫ゴムシート (厚さ: 5mm)の間に挟み、得られた産物を、面圧 3920kPa、温度 160°Cで 35分間 維持して、プレス加硫し、接着物を得た。 An adhesive-treated polyester core is sandwiched between unvulcanized rubber sheets (thickness: 5 mm) made of the above adhesive rubber layer composition, and the resulting product is maintained for 35 minutes at a surface pressure of 3920 kPa and a temperature of 160 ° C. Then, press vulcanization was performed to obtain an adhesive.
[0095] (4) Vリブドベルトの製造 [0095] (4) Manufacture of V-ribbed belt
表面が平滑な円筒状の成形ドラム(周長 1200mm)の周面に、ゴムコート帆布を巻 きつけ、該ゴムコートの上に、前記接着ゴム層用組成物からなる未加硫ゴムシートを 巻きつけた。その後、前記未加硫ゴムシートの上に、前記ポリエステル心線を螺旋状 にスピユングした。なおこの時、帆布を、ベルト長手方向に向けたとき経糸と緯糸との 交差角度が 120° になるようなバイヤス方向に貼着させた。 A rubber-coated canvas was wound around the peripheral surface of a cylindrical molding drum (circumferential length 1200 mm) having a smooth surface, and an unvulcanized rubber sheet made of the composition for an adhesive rubber layer was wound on the rubber coat. Thereafter, the polyester core wire was spirally spun on the unvulcanized rubber sheet. At this time, the canvas was stuck in the bias direction so that the crossing angle between the warp and the weft was 120 ° when it was oriented in the longitudinal direction of the belt.
[0096] さらに、前記ポリエステル心線の上に前記接着ゴム層用組成物からなる未加硫ゴム シートを巻きつけた。その後、前記接着ゴム層用組成物からなる未加硫ゴムシートの 上に、圧縮ゴム層用組成物を巻き付けて積層体とした。力、かる積層体を、内圧 5. 92 2 X 105Pa、外圧 8. 8263 X 105Pa下、 165。Cで 35分間の条件または 170。Cで 50 分の条件で、加硫缶中にて維持して、蒸気加硫して、環状物を得た。 [0096] Further, an unvulcanized rubber sheet made of the composition for an adhesive rubber layer was wound around the polyester core wire. Thereafter, the compressed rubber layer composition was wound around an unvulcanized rubber sheet made of the adhesive rubber layer composition to obtain a laminate. The force, the laminate, internal pressure 5.92 2 X 10 5 Pa, external pressure 8.8263 X 10 5 Pa, 165. C for 35 minutes condition or 170. C was maintained in a vulcanizing can for 50 minutes and steam vulcanized to obtain an annular product.
[0097] ついで、前記環状物を、駆動ロールと従動ロールとからなる第 1の駆動システムに 取り付けた。前記第 1の駆動システムを、所定の張力(1. 17 X 103N)下で走行させ ながら、研削ホイールにより該環状物の表面に複数のリブを形成させた。その後、得 られた環状物を、さらに別の駆動ロールと従動ロールとからなる第 2の駆動システムに
取りつけて、走行させながら、所定の幅に裁断して、リブ数 3、周長さ 1000mmの製 [0098] [表 3] [0097] Next, the annular object was attached to a first drive system including a drive roll and a driven roll. While the first drive system was running under a predetermined tension (1.17 × 10 3 N), a plurality of ribs were formed on the surface of the annular object by a grinding wheel. Thereafter, the obtained annular object is further transferred to a second drive system composed of another drive roll and a driven roll. Installed and run, cut to the specified width, made of 3 ribs and 1000mm circumference [0098] [Table 3]
1 ) 東ソー株式会社製、 商品名: LH430 (固形成分 32重量 %) 1) Product name: LH430 (solid component 32% by weight), manufactured by Tosoh Corporation
2-ク DD-1, 3-フ"タ'ァェン -2, 3-シ"ク DD-1, 3-フ'、タシ"ェン共重合体ラテックス 2-K DD-1, 3-F "Tha-Yen -2, 3-SH" DD-1, 3-H "T-H" Copolymer Latex
2) 日本 Iイアン ιΜ朱式会社製、 商品名: JSR0650 (固形成分 40重量 ¾) 2) Japan Ian made by ιΜ 朱 type company, trade name: JSR0650 (solid weight 40 weight ¾)
ヒ"ニルヒ。リシ"ンラテックス Hi "Nilhi. Rishi" Latex
[0099] (比較例 3および 4) [0099] (Comparative Examples 3 and 4)
前記実施例 3および 4で得られた RF水溶液 bと、ビュルピリジンスチレンブタジエン ラテックス (JSR株式会社製、商品番号: 0650)とを、固形成分の質量比 1. 39 : 13. 49となるように配合し、得られた混合物を、 12時間熟成させて、 RFL接着剤組成物 G (比較例 3)を得た。 The aqueous RF solution b obtained in Examples 3 and 4 and bullpyridine styrene butadiene latex (manufactured by JSR Co., Ltd., product number: 0650) were mixed so that the mass ratio of the solid components was 1.39: 13.49. The resulting mixture was aged for 12 hours to obtain an RFL adhesive composition G (Comparative Example 3).
[0100] また、前記 RF水溶液 bと、 DCB/VP混合物 2〔2 クロ口 1 , 3 ブタジエン 2, 3 ラテックス =質量比 4 : 6)とを、固形成分の質量比 1. 39 : 13. 49となるように配合し たことを除き、前記実施例 3と同様に、 RFL接着剤組成物 H (比較例 4)を得た。 [0100] Further, the RF aqueous solution b and the DCB / VP mixture 2 [2 black mouth 1,3 butadiene 2,3 latex = mass ratio 4: 6) are mixed with a solid component mass ratio of 1.39: 13.49. An RFL adhesive composition H (Comparative Example 4) was obtained in the same manner as in Example 3 except that the formulation was such that
[0101] 前記実施例 3および 4の前処理ポリエステル心線につ!/、て、前記 RFL接着剤組成 物 Gまたは Hを用いて RFL処理を行なったことを除き、実施例 3および 4と同様に、接 着処理ポリエステル心線を得た。 [0101] Same as Examples 3 and 4 except that the pretreated polyester cores of Examples 3 and 4 were treated with RFL using the RFL adhesive composition G or H. In addition, an adhesion-treated polyester core wire was obtained.
[0102] 得られたポリエステル心線を前記接着ゴム層用組成物からなる未加硫ゴムシート中 に埋め込み、実施例 3および 4と同様に加硫し、接着物を得た。さらに、実施例 3およ び 4と同様にして、 Vリブドベルトを製造した。 [0102] The obtained polyester core was embedded in an unvulcanized rubber sheet made of the composition for an adhesive rubber layer and vulcanized in the same manner as in Examples 3 and 4 to obtain an adhesive. Further, a V-ribbed belt was produced in the same manner as in Examples 3 and 4.
[0103] (試験例 2) [0103] (Test Example 2)
実施例 3〜4および比較例 3〜4の接着物に埋設されたポリエステル心線のうち、 1
本おきに選択した 3本のポリエステル心線を、上下のチャックで挟み、チャック間: 40 mm、剥離速度: 100mm/分、剥離距離: 80mmの剥離条件下で同時に剥離させ、 接着力を測定した。また、同時に、前記接着力を測定した際の接着物における破壊 の態様を観察した。結果を表 4に示す。 Of the polyester core wires embedded in the adhesives of Examples 3-4 and Comparative Examples 3-4, 1 Three polyester core wires selected every other book were sandwiched between upper and lower chucks, and peeled simultaneously under the peeling conditions of 40 mm between chucks, peeling speed: 100 mm / min, peeling distance: 80 mm, and the adhesive strength was measured. . At the same time, the mode of fracture in the adhesive when the adhesive force was measured was observed. The results are shown in Table 4.
[0104] また、実施例 3〜4および比較例 3〜4の Vリブドベルトを、図 3に示すように駆動プ ーリ 11 (直径 120mm)と従動プーリ 12 (直径 120mm)とこれらのプーリの問に配置し たアイドラープーリ 13 (直径 70mm)とテンションプーリ 14 (直径 55mm)とからなるベ ノレト駆動システム(図 3)に取り付けた。なお、アイドラープーリ 13には、実施例 3〜4 および比較例 3〜4の Vリブドベルトのベルト背面を係合させた。 [0104] Further, as shown in Fig. 3, the V-ribbed belts of Examples 3 to 4 and Comparative Examples 3 to 4 are driven pulley 11 (diameter 120mm), driven pulley 12 (diameter 120mm), and the questions of these pulleys. It was attached to a benolet drive system (Fig. 3) consisting of an idler pulley 13 (70 mm diameter) and tension pulley 14 (55 mm diameter). The idler pulley 13 was engaged with the back surface of the V-ribbed belts of Examples 3 to 4 and Comparative Examples 3 to 4.
[0105] 温度 130°Cの雰囲気温度の下で、従動プーリの負荷を 16馬力とし、テンションプー リの初張力を 8· 33 X 102Nとし、駆動プーリを回転数 4900rpmで駆動して、ベルトを 走行させ、ベルトから心線が露出する力、またはゴム層に割れを生じるまでの走行時間 をベルトの動的寿命とした。結果を表 4に示す。 [0105] Under an ambient temperature of 130 ° C, the driven pulley load was 16 horsepower, the initial tension of the tension pulley was 8 · 33 X 10 2 N, and the drive pulley was driven at 4900 rpm. The belt's dynamic life was defined as the belt's running force and the running time until the core wire was exposed from the belt or the rubber layer was cracked. The results are shown in Table 4.
[0106] [表 4] [0106] [Table 4]
[0107] その結果、表 4に示されるように、心泉を、ラテックス成分の固形成分の 50質量%以 上が 2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体ゴ ムである RFL接着剤組成物を含浸させた場合、心線と、エチレン α—ォレフイン ジェンゴム系ゴムとの間の高い接着力が生じるため、動的寿命が改善された伝動べ ノレトが得られることがわかる。 [0107] As a result, as shown in Table 4, more than 50% by mass of the solid component of the latex component was 2 chloro-1,3 butadiene 2,3 dichloro-1,3 butadiene copolymer rubber. When impregnated with a certain RFL adhesive composition, high adhesion between the core wire and the ethylene α -olefin rubber rubber is generated, and it can be seen that a transmission benolet with improved dynamic life can be obtained. .
[0108] (比較例 5) [0108] (Comparative Example 5)
2 クロロー 1 , 3 ブタジエン 2, 3 ジクロロー 1 , 3 ブタジエン共重合体(DC B)ラテックス〔東ソ一株式会社製、商品名: LH430、固形成分: 32質量%〕の代わり
に、 EPDMゴムラテックス〔住友精化株式会社製、商品名:セポレックス EP125 (固形 成分 51. 5質量 %)〕を用いたことを除き、実施例 1と同様に、 RFL接着剤組成物 1 (固 形成分 15質量%)を得た。 2 Chloro-1,3 Butadiene 2,3 Dichloro-1,3 Butadiene copolymer (DC B) latex (trade name: LH430, solid component: 32% by mass, manufactured by Tosohichi Corporation) In the same manner as in Example 1, except that EPDM rubber latex (trade name: Sepolex EP125 (solid component 51.5% by mass)) manufactured by Sumitomo Seika Co., Ltd. was used, RFL adhesive composition 1 (solid 15% by mass).
[0109] ついで、未処理のポリエステル綿帆布を RFL接着組成物 Iに浸漬させたことを除き[0109] Next, except that an untreated polyester cotton canvas was immersed in RFL adhesive composition I
、実施例 1と同様に、剥離試験用試料を得た。得られた剥離試験用試料を用いて、 試験例 1と同様に、接着力を測定した。 A peel test sample was obtained in the same manner as in Example 1. The adhesion was measured in the same manner as in Test Example 1 using the obtained peel test sample.
[0110] その結果、接着力は、 1968. 5N/mであり、前記実施例 1および 2に比べ、接着 力に劣ることがわかる。 As a result, the adhesive strength is 1968. 5 N / m, which is inferior to that of Examples 1 and 2 above.
産業上の利用可能性 Industrial applicability
[0111] 本発明によれば、耐久性の高い伝動ベルトおよび搬送ベルトなどが提供できる。
[0111] According to the present invention, it is possible to provide a transmission belt and a conveyance belt having high durability.
Claims
[1] ゴム材料と繊維材料とが用いられ、しかも、前記繊維材料が前記ゴム材料に接着さ れて用いられてレ、るベルトであって、 [1] A belt in which a rubber material and a fiber material are used, and the fiber material is bonded to the rubber material and used.
前記繊維材料が、ポリエステル繊維、綿繊維、ポリアミド繊維、ビニロン繊維、ポリケ トン繊維、ポリパラフエ二レンべンゾビスォキサゾール繊維、ポリエチレン繊維、ポリア リレート繊維、ポリエーテル'エーテル'ケトン繊維、ガラス繊維およびァラミド繊維から なる群より選ばれた少なくとも 1種の繊維で構成されており、しかも、前記繊維材料に は、固形成分の内の少なくとも 50質量%が 2 クロ口一 1 , 3 ブタジエン一 2, 3 ジ クロロー 1 , 3—ブタジエン共重合体ラテックスであるラテックス成分を含有するレゾル シン ホルマリン ラテックス接着剤組成物が含浸されていることを特徴とするベルト The fiber material is polyester fiber, cotton fiber, polyamide fiber, vinylon fiber, polyketone fiber, polyparaphenylene benzobisoxazole fiber, polyethylene fiber, polyarylate fiber, polyether 'ether' ketone fiber, glass fiber. And at least one fiber selected from the group consisting of aramide fibers, and at least 50% by mass of the solid component is composed of 2 1,2 butadiene, A belt characterized in that it is impregnated with a resorcin formalin latex adhesive composition containing a latex component which is a 3-dichloro-1,3-butadiene copolymer latex
〇 Yes
[2] 伝動ベルトである請求項 1記載のベルト。 [2] The belt according to claim 1, which is a transmission belt.
[3] 前記伝動ベルトは、接着ゴム層と圧縮ゴム層との少なくとも 2種のゴム層が積層され た積層体構造を有し、前記繊維材料である心線が前記接着ゴム層に埋設されて用 いられて!/、る請求項 2記載のベルト。 [3] The transmission belt has a laminated structure in which at least two types of rubber layers, an adhesive rubber layer and a compression rubber layer, are laminated, and a core wire that is the fiber material is embedded in the adhesive rubber layer. The belt according to claim 2, wherein the belt is used.
[4] 前記伝動ベルトは、接着ゴム層と圧縮ゴム層との少なくとも 2種のゴム層が積層され た積層体構造を有し、前記繊維材料である布材料が前記積層体の上面、下面また は全周面に接着されて用レ、られて!/、る請求項 2記載のベルト。 [4] The transmission belt has a laminated structure in which at least two kinds of rubber layers of an adhesive rubber layer and a compressed rubber layer are laminated, and the fabric material as the fiber material is an upper surface, a lower surface, or a 3. The belt according to claim 2, wherein the belt is adhered to the entire circumferential surface.
[5] 搬送ベルトである請求項 1記載のベルト。 5. The belt according to claim 1, wherein the belt is a conveyor belt.
[6] 前記搬送ベルトには、前記ゴム材料によって形成されたゴム層が備えられており、 前記繊維材料が前記ゴム層に接着された状態で用いられて!/、る請求項 5記載のベ ルト。
6. The conveyor belt according to claim 5, wherein the conveyor belt is provided with a rubber layer formed of the rubber material, and the fiber material is used in a state of being bonded to the rubber layer! Ruto.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006225474A JP2009270583A (en) | 2006-08-22 | 2006-08-22 | Drive belt and conveyor belt |
JP2006-225474 | 2006-08-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008023556A1 true WO2008023556A1 (en) | 2008-02-28 |
Family
ID=39106644
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/065181 WO2008023556A1 (en) | 2006-08-22 | 2007-08-02 | Belts |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP2009270583A (en) |
WO (1) | WO2008023556A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009037011A1 (en) * | 2007-09-18 | 2009-03-26 | Contitech Antriebssysteme Gmbh | Seamless elastic drive belt, particularly v-belt or ribbed v-belt, with reduced loss of tension |
CN102277749A (en) * | 2011-06-21 | 2011-12-14 | 宁波大成新材料股份有限公司 | Preparation method of high-intensity and high-modulus polyethylene fiber gummed canvas |
CN103772759A (en) * | 2014-01-17 | 2014-05-07 | 中德(扬州)输送工程技术有限公司 | Anti-tear conveyer belt covering rubber with low rolling resistance and preparation method thereof |
JP2021161343A (en) * | 2020-04-02 | 2021-10-11 | 三井化学株式会社 | Ethylenic copolymer composition and applications thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6598777B2 (en) * | 2014-08-06 | 2019-10-30 | バンドー化学株式会社 | Friction transmission belt, method for manufacturing the same, and belt transmission device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5989375A (en) * | 1982-11-13 | 1984-05-23 | Denki Kagaku Kogyo Kk | Adhesive composition for treating fiber in vulcanization bonding of chloroprene to said fiber |
JP2006207600A (en) * | 2005-01-24 | 2006-08-10 | Bando Chem Ind Ltd | Transmission belt |
-
2006
- 2006-08-22 JP JP2006225474A patent/JP2009270583A/en not_active Withdrawn
-
2007
- 2007-08-02 WO PCT/JP2007/065181 patent/WO2008023556A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5989375A (en) * | 1982-11-13 | 1984-05-23 | Denki Kagaku Kogyo Kk | Adhesive composition for treating fiber in vulcanization bonding of chloroprene to said fiber |
JP2006207600A (en) * | 2005-01-24 | 2006-08-10 | Bando Chem Ind Ltd | Transmission belt |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009037011A1 (en) * | 2007-09-18 | 2009-03-26 | Contitech Antriebssysteme Gmbh | Seamless elastic drive belt, particularly v-belt or ribbed v-belt, with reduced loss of tension |
CN102277749A (en) * | 2011-06-21 | 2011-12-14 | 宁波大成新材料股份有限公司 | Preparation method of high-intensity and high-modulus polyethylene fiber gummed canvas |
CN103772759A (en) * | 2014-01-17 | 2014-05-07 | 中德(扬州)输送工程技术有限公司 | Anti-tear conveyer belt covering rubber with low rolling resistance and preparation method thereof |
JP2021161343A (en) * | 2020-04-02 | 2021-10-11 | 三井化学株式会社 | Ethylenic copolymer composition and applications thereof |
JP7471129B2 (en) | 2020-04-02 | 2024-04-19 | 三井化学株式会社 | Ethylene-based copolymer composition and its use |
Also Published As
Publication number | Publication date |
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JP2009270583A (en) | 2009-11-19 |
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