WO2007004265A1 - Filter, casing for filter, and method of assembling filter - Google Patents
Filter, casing for filter, and method of assembling filter Download PDFInfo
- Publication number
- WO2007004265A1 WO2007004265A1 PCT/JP2005/012115 JP2005012115W WO2007004265A1 WO 2007004265 A1 WO2007004265 A1 WO 2007004265A1 JP 2005012115 W JP2005012115 W JP 2005012115W WO 2007004265 A1 WO2007004265 A1 WO 2007004265A1
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- WO
- WIPO (PCT)
- Prior art keywords
- filter element
- filter
- casing
- end surface
- cap
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/06—Tubular membrane modules
- B01D63/066—Tubular membrane modules with a porous block having membrane coated passages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D65/00—Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/04—Tubular membranes
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/444—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
Definitions
- the present invention relates to a filter, a casing for the filter, and a method for assembling the filter that can be suitably used to remove harmful substances such as suspended substances and pathogenic microorganisms in a liquid, and in particular, water purification
- the present invention relates to a filter, a filter casing, and a method for assembling the filter that can be suitably used for a large amount of water treatment in a field.
- a ceramic porous body is used as a filter medium, and the filter is used as a filter 4 force filter element in which cells 41 are formed so that liquid flow directions are parallel to each other.
- This filter element has a partition that also has a porous ceramic body, and has a no-cam structure in which cells 41 separated by the partition are formed! /
- the monolithic filter element as described above constitutes a filtration membrane and a base material in which liquid is formed on the inner wall of a cell when a stock solution (liquid to be treated) is supplied into a plurality of cells at a predetermined pressure.
- a stock solution liquid to be treated
- the filter element is structured to be built in the casing in a state in which the outer peripheral surface side of the base material and the end surface of the cell opening are liquid-tightly separated by the sealing material, thereby Can be recovered.
- the monolithic filter element as described above may be used alone. When it is required to process a large amount of undiluted solution (raw water) such as in a field, it is possible to store a large number of filter elements in the casing to increase the filtration area and improve the processing capacity. Has been done.
- Patent Document 1 Japanese Patent Laid-Open No. 10-180049
- Patent Document 2 Japanese Patent Laid-Open No. 10-184919
- the present invention is characterized by providing a filter, a filter casing, and a method of assembling the filter that are simple in structure and easy to load and replace.
- the present invention provides the following filter, filter casing and filter assembly method.
- a filter comprising a casing and a filter element housed in the casing, wherein the filter element forms a cell having an opening at a lower end surface and penetrating to the upper end surface.
- the casing includes a casing body that surrounds a side surface of the filter element, an upper portion of the filter element, and a cap portion that is detachable from the casing body.
- the casing body includes the filter body.
- a filter comprising: a cylindrical side wall portion having a hollow portion through which an element can be inserted and removed upward; and a flange portion protruding inward from a lower portion of the side wall portion, wherein the filter element is supported by the flange portion.
- a method for assembling a filter that houses a columnar filter element in a casing having a cylindrical casing main body and a cap portion, and a step of covering the first end face of the filter element with a protective cap Placing the filter element on the assembly flange with the first end face down, covering the side of the filter element with a protective cover, lowering the casing body from above the filter element, A step of inserting the element into the casing body, a step of removing the protective cover, a step of attaching the seal member to the outer peripheral portion of the second end surface, a step of fixing the assembly flange and the casing body, and a casing Inverting the body and filter element to bring the second end face down, the assembly flange and the protective cap Assembly of the filter including the step of removing the cap, the step of attaching the seal member to the outer peripheral portion of the first end surface, and the step of attaching the cap portion so as to cover the first end surface and fixing the casing body and the cap portion Method.
- the casing is divided into at least two detachable members, a casing main body and a cap portion, and a flange portion is provided on the casing main body, so that the filter element can be easily inserted and removed from the upper part. With this structure, the filter element can be easily loaded and replaced.
- FIG. 1 is a schematic perspective view showing an example of a filter element.
- FIG. 2 is a cross-sectional view schematically showing one embodiment of the filter of the present invention.
- FIG. 3 is a perspective view schematically showing one embodiment of a filter element according to the present invention.
- FIG. 4 is a perspective view schematically showing another embodiment of the filter element according to the present invention.
- FIG. 5 (a) is a process diagram schematically showing one embodiment of a filter assembling method of the present invention.
- FIG. 5 (b) is a process chart schematically showing one embodiment of the filter assembling method of the present invention.
- FIG. 2 is a cross-sectional view schematically showing one embodiment of the filter of the present invention.
- FIG. 3 is a perspective view schematically showing one embodiment of a filter element according to the present invention.
- a filter 1 shown in FIG. 2 includes a casing 20 and a filter element 10 accommodated in the casing 20.
- the filter element 10 shown in FIG. 3 includes a porous partition wall 16.
- a cell 12 having an opening at the lower end surface 14 and penetrating to the upper end surface 15 is formed.
- the casing 20 includes a casing body 25 that surrounds the side surface of the filter element 10 and a cap portion 22 that covers the upper portion of the filter element 10.
- the cap portion 22 is detachably attached to the casing body 25 via an O-ring 28.
- the O-ring 28 is not indispensable as long as the gap between the cap 22 and the casing body 25 can be liquid-tightly sealed!
- the cap 22 is attached to the casing body 25 via the O-ring 28. Is preferred.
- the casing body 25 includes a cylindrical side wall portion 26 having a space portion 29 into which the filter element 10 can be taken in and out, and a flange portion 27 protruding inward from the lower portion of the side wall portion 26. Then, the lower end surface 14 of the filter element 10 is supported by the collar portion 27.
- the filter element can be easily taken in and out from above, and the assembly of the filter and the replacement of the filter element are facilitated.
- the collar portion 27 preferably protrudes inward so as not to block the opening of the cell 12 of the filter element 10.
- the range of the outer peripheral portion supported by the collar portion 27 varies depending on the size and structure of the filter element, a preferable range is 1 mm to 3 mm from the outermost periphery to the outermost peripheral cell of the filter element. On the other hand, at least 2 mm from the outermost circumference, especially 2.5 mn to obtain good support strength and to cope with slight dimensional deviations! It is preferable to support a range of ⁇ 3.5 mm.
- the seal member 30 is preferably arranged so as to seal between the side surface of the filter element and the casing.
- a vertical filter such as that shown in Fig. 2
- dimensional changes due to temperature changes and dimensional errors during manufacturing appear more significantly in the vertical direction. Therefore, by sealing with the side face that is not the end face of the filter element, it is possible to cope with dimensional changes and dimensional errors, and the seal state can be maintained well.
- sealing on the side of the filter element it is preferable to seal on the side of the upper end of the filter element, but it is more preferable to seal on the side of the lower end.
- Such a configuration is particularly effective in the case of a monolithic filter in which the filter element discharges filtered water from the outer peripheral surface.
- the force of the seal member 30 is preferably an annular body having an L-shaped cross section as shown in FIG.
- the seal position is facilitated, and attachment / detachment is facilitated.
- it can be fitted like a cap on the outer periphery of the end face of the filter element, and can be easily sealed at the end of the side face of the filter element.
- the number of filter elements stored in the casing is preferably one.
- the structure can be simplified and the filter can be easily assembled and the filter element can be easily replaced.
- the filter 1 shown in FIG. 2 further includes a lower header 31 having an opening 32.
- the filter element is a monolithic filter
- the liquid to be treated such as raw water usually flows into the lower end surface 14 force, so that the lower header 31 makes it easy to connect to the pipe into which the liquid to be treated is introduced.
- a casing body 25 shown in FIG. 2 includes an opening 34 in the side wall 26.
- the side wall portion 26 preferably has an opening 34 through which the filtrate is discharged because the filtrate is discharged from the side force of the filter element 10.
- the opening 34 is preferably provided on the upper portion of the side wall 26 from the viewpoint of facilitating air bleeding in the casing 20.
- the cap part 22 shown in FIG. Performing filtration while circulating the stock solution
- the cap portion 22 has an opening 23 as a discharge port for discharging the stock solution by a filter.
- the opening 23 can be used as an air supply port when supplying compressed air during backwashing of the filter element.
- the casing is preferably impermeable and highly corrosion resistant, and is preferably made of a material.
- a filter element made of resin a casing made of resin is used.
- a filter element made of ceramic a stainless steel casing is preferably used.
- the material constituting the filter element is not particularly limited, but generally, a filter element made of resin or ceramic is widely used. In the filter of the present invention, a filter element made of ceramic is preferably used.
- Ceramics constituting the filter element include, for example, alumina (Al 2 O 3), titanium
- TiO 2 TiO 2
- mullite Al 2 O 3 .SiO 2
- zirconia ZrO 2
- Alumina is preferably used because it can form a stable slurry that can easily be obtained from a raw material with a controlled particle size and has high corrosion resistance. Ceramics have excellent mechanical strength and durability, and are highly reliable and have high corrosion resistance.Therefore, there is little deterioration during chemical cleaning with acids, alkalis, etc.Furthermore, the average pore diameter that determines the filtration capacity is precise. It has various advantages such as being controllable.
- Typical examples of ceramic filter elements include tube filters and monolith filters.
- the tube-shaped filter has a cylindrical partition made of a ceramic porous body, and has a structure in which a single cell penetrating the center is formed, which is divided by the partition.
- the monolithic filter has a partition wall made of a ceramic porous body and has a no-cam structure in which a large number of cells divided by the partition wall are formed.
- a monolithic filter having a large filtration area per unit volume and high processing capability is preferably used.
- a monolithic filter that is easier to increase in size is preferable from the viewpoint of storing one filter element in a casing and facilitating removal of the filter element.
- the tubular filter and the monolithic filter include a base material having a ceramic porous body strength and a filter membrane having a ceramic porous body force having an average pore diameter smaller than that of the base material formed on the surface of the base material. What was comprised can be used suitably.
- the filtration function is exhibited exclusively by the filtration membrane, so that the average pore diameter of the substrate can be increased. Therefore, it is possible to reduce the flow resistance when the liquid that has permeated through the partition walls and has flowed out of the cell permeates the inside of the base material, and the amount of water permeation can be increased.
- the average pore size of the ceramic porous body constituting the filtration membrane varies depending on the required filtration performance (particle size of the substance to be removed). Filter element used for microfiltration and ultrafiltration In this case, the range is from 0.01 to about LO / zm.
- the average pore diameter of the ceramic porous body constituting the substrate is determined in consideration of the balance between mechanical strength and water permeability. Usually, a ceramic porous body having an average pore diameter of about 1 to several hundred m is used as a substrate.
- the base material can be obtained by a method of forming a clay containing aggregate particles, drying and firing, and the filtration membrane is formed by forming a slurry containing aggregate particles on the partition wall surface of the base material. Then, it can be formed by a method such as drying and firing.
- the film can be formed by a conventionally known film formation method such as a dip film formation method, but by a filtration film formation method (see Japanese Patent Publication No. 63-66566) that can effectively prevent film defects such as pinholes. I prefer to do it.
- a number of cells 3 are formed as in the monolithic filter 2 shown in FIG.
- a water collecting slit 5 is formed to connect the cell and the external space of the monolith 8, and both end openings of the cell (water collecting cell) communicating with the water collecting slit 5 are plugged by the plugging member 6.
- the flow resistance when the filtrate flows out of the monolith is larger in the cells near the center, the flow resistance when the filtrate flows out of the monolith is small. Can be used for filtration, and the substantial filtration area and thus the water permeability can be reduced.
- the filtrate from which the cell force in the vicinity of the central portion has also flowed out can be quickly discharged into the external space of the monolith via the water collecting slit. Therefore, the cell in the vicinity of the center can be effectively used, and the substantial filtration area and thus the water permeability can be greatly increased.
- Such a structure is particularly effective in the case of a large monolithic filter having a long distance to the outer periphery of the cell force monolith near the center. Therefore, this is a particularly preferable form for increasing the size of the filter element and storing one filter element in the casing.
- the water collection cell has a structure in which the opening at both ends of the cell is plugged, so that the stock solution does not enter from the cell opening.
- the water collecting slit can be formed by breaking a group of cells arranged in parallel so as to communicate with the external space of the monolith.
- Cell breakage is caused by the steps of the molded body and the dried body before firing. It may be performed on the floor or at the stage of the sintered body after firing.
- the cell opening is plugged by, for example, filling the cell opening to be plugged with a clay (plugging material) having the same material strength as that of the monolith, followed by drying and baking. be able to.
- the water collecting slits 5 are often formed in the vicinity of both end faces of the monolith 8, respectively.
- the water collecting slits 5 are generally formed so as to be parallel to each other.
- the shape of the filter element There are no particular restrictions on the shape of the filter element. Examples of the overall shape include a columnar shape as shown in FIG. 4, a quadrangular prism shape, a triangular prism shape, and the like. Among these, a cylindrical shape that can be easily extruded and easily sealed with a casing with less firing deformation is suitably used.
- the size of the filter element There is no particular limitation on the size of the filter element, but the filter of the present invention can be easily put in and out of the filter element with a simple structure when applied to a filter containing a large filter element. More effective.
- the outer diameter is preferably 50 mm or more, more preferably 200 mm or more.
- the length is preferably 500 mm or more, more preferably 1000 mm or more.
- the outer diameter is preferably 300 mm or less, more preferably 250 mm or less.
- the length is preferably 2000 mm or less, more preferably 1500 mm or less.
- Examples of the cell shape include shapes such as a square cell, a hexagonal cell, and a triangular cell in addition to a circular cell as shown in FIG. .
- a circular cell that can be easily removed by separating and removing suspended substances deposited on the partition wall surface during backwashing is preferably used.
- FIG. 5 (a) and FIG. 5 (b) are process diagrams schematically showing an embodiment of the filter assembling method of the present invention.
- the protective cap 54 is put on the first end face 51 of the filter element 50.
- the material of the protective cap 54 is not particularly limited as long as the end of the filter element can also protect the impact force.
- rubber, cloth, urethane, plastic, paper, and the like can be given as preferable examples. .
- the filter element 50 is placed on the assembly flange 55 with the first end face down.
- the assembly flange 55 is preferably placed on a cushioning material such as the rubber sheet 64.
- the assembly flange 55 has irregularities on the surface so that the filter element can be easily positioned.
- the protective cover 56 is prepared, and the side surface 53 of the filter element 50 is covered with the protective cover 56.
- the protective cover 56 is preferably cylindrical or bag-shaped. Furthermore, it is preferable to have a bottomed cylindrical shape or bag shape so as to cover the second end face 52. With such a shape, the protective cover can be attached so as to cover the upper force of the filter element.
- cloth such as quilting, rubber, film, plastic, paper and the like can be given as preferable examples.
- the casing body 60 is lowered from above the filter element 50, so that the casing body is placed over the protective cover 56, and the filter element 50 is placed in the casing body 60.
- the casing body 60 is made of a metal such as stainless steel, and the casing body is large, it is preferable that the casing body is lifted by a crane or the like and lowered from above the filter element 50 because the casing body is quite heavy.
- the assembly flange 55 and the casing body 60 are positioned.
- the positioning is preferably performed by inserting the stud bolt 57 into the bolt hole of the casing main body 60 with the stud bolt 57 attached to the assembly flange 55.
- the protective cover 56 is removed.
- a handle (not shown) for removing the protective force bar at the upper end of the protective cover 56 because the protective cover 56 can be easily removed.
- the handle can be lifted up by pulling the protective cover from the top of the filter element. A string-like one is preferable.
- the seal member 59 is attached to the outer peripheral portion of the second end face 52 of the filter element.
- the seal member 59 is preferably an annular body (seal cap) having an L-shaped cross section. With such a shape, it can be easily attached to the end of the filter element 50 and can be sealed on the side of the filter element 50. If the spacer 58 is arranged between the assembly flange 55 and the casing body 60, the casing body 60 protrudes upward from the filter element 50. Even if (not shown) is provided at this end, the seal member 59 can be easily attached to the second end face.
- the sealing member 59 is flexible, and even if the dimension of the opening of the casing body 60 is smaller than the outer peripheral dimension of the annular sealing member 59, the casing can be easily formed by deforming the sealing member 59. Can be inserted into the body. Further, the seal member 59 may be attached to the outer peripheral portion of the second end face 52 before the filter element 50 is covered with the protective cover 56. However, the seal member 59 may fall off during the process. This is because it is preferable to reduce the contact area between the seal member 59 and the second end face 52 in order not to block the cell opening of the filter element 50. Further, the seal member 59 is easily deformed. Therefore, there is also a repulsive force that the seal member can easily come off from the second end face 52. Therefore, it is more preferable to attach the seal member 59 after removing the protective cover 56.
- cap part 61 is attached to the casing body 60 via the O-ring 62.
- the cap part 61 is also attached to the casing body 60 via the O-ring 62. And complete the filter.
- the filter of the present invention Since the filter of the present invention has a simple structure and can be easily loaded and replaced with a filter element, it can be suitably used for filtering liquid such as water treatment. In particular, it can be suitably used as a large filter for treating a large amount of water such as a water purification plant.
- the casing for a filter of the present invention can be suitably used as a part of such a filter.
- the filter assembly method of the present invention can suitably assemble such a filter.
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Abstract
Provided are a filter having a simple structure and capable of being easily installed and replaced, a filter casing, and a method of assembling a filter. The filter (1) has a casing (20) and a filter element (10) received in the casing (20). The filter element (10) has porous partition walls forming cells that have openings in a lower end surface (14) of the element and penetrate up to an upper end surface of the element. The casing (20) has a casing body (25) surrounding a side surface of the filter element (10), and also has a cap (23) covering an upper part of the filter element (10) and detachably fitted to a casing body (25). The casing body (25) has a tubular side wall section (26) having a hollow section (29) through which the filter element (10) can be installed and taken out upward, and also has a flange (27) projecting inward from a lower part of the side wall section (26). The filter element (10) is supported by the flange (27).
Description
明 細 書 Specification
濾過器、濾過器用ケーシング及び濾過器の組み立て方法 Filter, filter casing and filter assembly method
技術分野 Technical field
[0001] 本発明は、液体中の懸濁物質や病原性微生物等の有害物質を除去するために好 適に用いることができる濾過器、濾過器用ケーシング及び濾過器の組み立て方法に 関し、特に浄水場等における大量の水処理に好適に用いることができる濾過器、濾 過器用ケーシング及び濾過器の組み立て方法に関する。 [0001] The present invention relates to a filter, a casing for the filter, and a method for assembling the filter that can be suitably used to remove harmful substances such as suspended substances and pathogenic microorganisms in a liquid, and in particular, water purification The present invention relates to a filter, a filter casing, and a method for assembling the filter that can be suitably used for a large amount of water treatment in a field.
背景技術 Background art
[0002] 近年、世界的な水不足にカ卩えて、クリプトスポリジゥムや O— 157をはじめとする病 原性微生物の問題が深刻化しており、安全性が高く高品質の水を簡易に製造し得る 浄水プロセスが求められて 、る。多孔質体を濾材とするフィルタエレメントを用いた精 密濾過や限外濾過は、簡便な操作により液体中の懸濁物質や病原性微生物等の有 害物質を効果的に除去し得る浄水プロセスとして注目を集めている。精密濾過や限 外濾過に用いられるフィルタエレメントとしては、セラミックの多孔質体力 なる隔壁を 有し、その隔壁によって、液体の流路となるセルが形成された構造のものが実用され ている。 [0002] In recent years, the problem of pathogenic microorganisms including Cryptosporidium and O-157 has become serious due to the global water shortage. There is a need for a water purification process that can be manufactured. Fine filtration and ultrafiltration using a filter element with a porous material as a filter medium are water purification processes that can effectively remove harmful substances such as suspended substances and pathogenic microorganisms in liquids by simple operations. It attracts attention. As a filter element used for microfiltration or ultrafiltration, a filter element having a ceramic porous body partition, and a cell having a liquid flow path formed by the partition is in practical use.
[0003] 例えば、図 1に示すように、セラミック多孔質体を濾材とし、液体の流路方向が平行 となるようにセル 41が形成されたフィルタ 4力 フィルタエレメントとして用いられている 。このフィルタエレメントは、セラミック多孔質体力もなる隔壁を有し、その隔壁によつ て区分されたセル 41が形成されたノヽ-カム構造となって!/、る。 For example, as shown in FIG. 1, a ceramic porous body is used as a filter medium, and the filter is used as a filter 4 force filter element in which cells 41 are formed so that liquid flow directions are parallel to each other. This filter element has a partition that also has a porous ceramic body, and has a no-cam structure in which cells 41 separated by the partition are formed! /
[0004] 上記のようなモノリス状のフィルタエレメントは、原液 (被処理液体)を複数のセル内 に所定の圧力で供給すると、液体がセルの内壁に形成された濾過膜及び基材を構 成する多孔質体を透過して基材の外周面から流出する際に、懸濁物質等は濾過膜 において捕集される。従って、フィルタエレメントを、その基材外周面側とセル開口端 面側とが、シール材により液密的に隔離された状態で、ケーシング内に内蔵する構 造とすることによって、浄ィ匕液を回収することができる。 [0004] The monolithic filter element as described above constitutes a filtration membrane and a base material in which liquid is formed on the inner wall of a cell when a stock solution (liquid to be treated) is supplied into a plurality of cells at a predetermined pressure. When passing through the porous body and flowing out from the outer peripheral surface of the base material, suspended substances and the like are collected in the filtration membrane. Accordingly, the filter element is structured to be built in the casing in a state in which the outer peripheral surface side of the base material and the end surface of the cell opening are liquid-tightly separated by the sealing material, thereby Can be recovered.
[0005] 上記のようなモノリス状のフィルタエレメントは、単独で用いられることもある力 浄水
場等のように大量の原液 (原水)を処理することが要請される場合には、多数のフィル タエレメントをケーシング内に収納して、濾過面積を増加させ、処理能力を向上させ ることが行われている。 [0005] The monolithic filter element as described above may be used alone. When it is required to process a large amount of undiluted solution (raw water) such as in a field, it is possible to store a large number of filter elements in the casing to increase the filtration area and improve the processing capacity. Has been done.
[0006] 多数のフィルタエレメントをケーシング内に収納した濾過器としては、例えば、多数 のフィルタエレメントの両端部が各々、上部プレート、下部プレートに挿通された状態 で支持され、多数のフィルタエレメントを並列的に配置した状態でケーシング内に内 蔵してなる濾過器が知られている(例えば、特許文献 1及び 2参照)。 [0006] As a filter in which a large number of filter elements are housed in a casing, for example, both end portions of the large number of filter elements are supported in a state of being inserted through the upper plate and the lower plate, and the large number of filter elements are arranged in parallel. A filter is known that is housed in a casing in a state of being arranged in a regular manner (see, for example, Patent Documents 1 and 2).
特許文献 1 :特開平 10— 180049号公報 Patent Document 1: Japanese Patent Laid-Open No. 10-180049
特許文献 2 :特開平 10— 184919号公報 Patent Document 2: Japanese Patent Laid-Open No. 10-184919
発明の開示 Disclosure of the invention
[0007] 本発明は、構造が簡単で、かつ装填及び交換が容易な濾過器、濾過器用ケーシン グ及び濾過器の組み立て方法を提供することを特徴とする。 [0007] The present invention is characterized by providing a filter, a filter casing, and a method of assembling the filter that are simple in structure and easy to load and replace.
[0008] 本発明は、以下の濾過器、濾過器用ケーシング及び濾過器の組み立て方法を提 供するものである。 [0008] The present invention provides the following filter, filter casing and filter assembly method.
[0009] [1] ケーシングと前記ケーシングに収納されたフィルタエレメントとを備える濾過器 であって、前記フィルタエレメントが、下端面に開口部を有し上端面まで貫通するセ ルを形成する多孔質の隔壁を備え、前記ケーシングが、前記フィルタエレメントの側 面を囲むケーシング本体と、前記フィルタエレメントの上部を覆い、前記ケーシング本 体と着脱可能なキャップ部とを備え、前記ケーシング本体が、前記フィルタエレメント を上方に出し入れ可能な中空部を有する筒状の側壁部と、前記側壁部の下部から 内方に突出したつば部とを備え、前記つば部により前記フィルタエレメントが支持さ れた濾過器。 [1] A filter comprising a casing and a filter element housed in the casing, wherein the filter element forms a cell having an opening at a lower end surface and penetrating to the upper end surface. The casing includes a casing body that surrounds a side surface of the filter element, an upper portion of the filter element, and a cap portion that is detachable from the casing body. The casing body includes the filter body. A filter comprising: a cylindrical side wall portion having a hollow portion through which an element can be inserted and removed upward; and a flange portion protruding inward from a lower portion of the side wall portion, wherein the filter element is supported by the flange portion.
[0010] [2] 前記フィルタエレメントが、前記下端面の開口部を塞がないように、前記下端 面の外周部でつば部に支持された [ 1 ]に記載の濾過器。 [0010] [2] The filter according to [1], wherein the filter element is supported by a flange portion at an outer peripheral portion of the lower end surface so as not to block an opening of the lower end surface.
[0011] [3] 前記フィルタエレメントが、セラミック多孔質体力もなるとともに、互いに平行に 伸びる多数のセルが形成されたモノリス状のフィルタエレメントである [1]又は [2]に 記載の濾過器。 [0011] [3] The filter according to [1] or [2], wherein the filter element is a monolithic filter element in which a number of cells extending in parallel to each other are formed while having a ceramic porous body strength.
[0012] [4] 前記フィルタエレメントの側面における上端部と前記ケーシングとが、着脱可
能なシール部材によりシールされた [1]〜 [3]の何れかに記載の濾過器。 [4] The upper end portion of the side surface of the filter element and the casing are detachable. The filter according to any one of [1] to [3], wherein the filter is sealed with a functional seal member.
[0013] [5] 前記フィルタエレメントの側面における下端部と前記ケーシングとが、着脱可 能なシール部材によりシールされた [1]〜 [4]の何れかに記載の濾過器。 [5] The filter according to any one of [1] to [4], wherein a lower end portion of the side surface of the filter element and the casing are sealed by a detachable seal member.
[0014] [6] 前記シール部材が、断面が L字状の環状体である [4]又は [5]に記載の濾過 [6] The filtration according to [4] or [5], wherein the seal member is an annular body having an L-shaped cross section.
[0015] [7] 前記フィルタエレメントが、 1つのみ前記ケーシングに収納された [1]〜 [6]の V、ずれかに記載の濾過器。 [7] The filter according to [1] to [6], wherein only one filter element is housed in the casing.
[0016] [8] フィルタエレメントを収納する濾過器用ケーシングであって、前記フィルタエレ メントの側面を囲むためのケーシング本体と、前記フィルタエレメントの上部を覆うた めの、前記ケーシング本体と着脱可能なキャップ部とを備え、前記ケーシング本体が 、前記フィルタエレメントを上方に出し入れ可能な中空部を有する筒状の側壁部と、 前記フィルタエレメントを支持するために前記側壁部の下部から中空部方向に突出 したつば部とを備えた濾過器用ケーシング。 [8] A filter casing for storing a filter element, the casing body for enclosing a side surface of the filter element, and the casing main body for covering the upper part of the filter element. A cylindrical side wall portion having a hollow portion in which the filter element can be taken in and out, and a lower portion of the side wall portion for supporting the filter element in the direction of the hollow portion. A casing for a filter having a flange portion.
[0017] [9] 柱状のフィルタエレメントを筒状のケーシング本体及びキャップ部を備えるケ 一シングに収納する濾過器の組み立て方法であって、フィルタエレメントの第 1の端 面に保護キャップを被せる工程と、フィルタエレメントを、第 1の端面を下側にして組 み立て用フランジ上に置く工程と、フィルタエレメントの側面を保護カバーで覆う工程 と、ケーシング本体をフィルタエレメントの上方から下ろして、フィルタエレメントをケー シング本体の内部に入れる工程と、保護カバーを抜き取る工程と、シール部材を第 2 の端面外周部に取り付ける工程と、組み立て用フランジとケ一シング本体とを固定す る工程と、ケーシング本体及びフィルタエレメントを反転させて、第 2の端面を下側に する工程と、組み立て用フランジ及び保護キャップを取り外す工程と、シール部材を 第 1の端面外周部に取り付ける工程と、第 1の端面を覆うようにキャップ部を取りつけ 、ケーシング本体とキャップ部とを固定する工程とを含む濾過器の組み立て方法。 [9] A method for assembling a filter that houses a columnar filter element in a casing having a cylindrical casing main body and a cap portion, and a step of covering the first end face of the filter element with a protective cap Placing the filter element on the assembly flange with the first end face down, covering the side of the filter element with a protective cover, lowering the casing body from above the filter element, A step of inserting the element into the casing body, a step of removing the protective cover, a step of attaching the seal member to the outer peripheral portion of the second end surface, a step of fixing the assembly flange and the casing body, and a casing Inverting the body and filter element to bring the second end face down, the assembly flange and the protective cap Assembly of the filter including the step of removing the cap, the step of attaching the seal member to the outer peripheral portion of the first end surface, and the step of attaching the cap portion so as to cover the first end surface and fixing the casing body and the cap portion Method.
[0018] ケーシングを、着脱可能な少なくとも 2つの部材、ケーシング本体とキャップ部とに 分割し、ケーシング本体にはつば部を設けることにより、フィルタエレメントを上部から 容易に出し入れ可能とする。この構造により、フィルタエレメントを容易に装填、交換 することができる。
図面の簡単な説明 [0018] The casing is divided into at least two detachable members, a casing main body and a cap portion, and a flange portion is provided on the casing main body, so that the filter element can be easily inserted and removed from the upper part. With this structure, the filter element can be easily loaded and replaced. Brief Description of Drawings
[0019] [図 1]フィルタエレメントの一例を示す模式的な斜視図である。 FIG. 1 is a schematic perspective view showing an example of a filter element.
[図 2]本発明の濾過器の一実施形態を模式的に示す断面図である。 FIG. 2 is a cross-sectional view schematically showing one embodiment of the filter of the present invention.
[図 3]本発明に係るフィルタエレメントの一実施形態を模式的に示す斜視図である。 FIG. 3 is a perspective view schematically showing one embodiment of a filter element according to the present invention.
[図 4]本発明に係るフィルタエレメントの別の実施形態を模式的に示す斜視図である FIG. 4 is a perspective view schematically showing another embodiment of the filter element according to the present invention.
[図 5(a)]本発明の濾過器の組み立て方法の一実施形態を模式的に示す工程図であ る。 FIG. 5 (a) is a process diagram schematically showing one embodiment of a filter assembling method of the present invention.
[図 5(b)]本発明の濾過器の組み立て方法の一実施形態を模式的に示す工程図であ る。 FIG. 5 (b) is a process chart schematically showing one embodiment of the filter assembling method of the present invention.
符号の説明 Explanation of symbols
[0020] 1:濾過器、 2:モノリス状フィルタ、 3:セル、 4:フィルタ、 5:集水スリット、 6:目封止部 材、 8:モノリス、 10:フィルタエレメント、 12:セル、 14:下端面、 15上端面、 16:隔壁 、 20:ケーシング、 22:キャップ部、 23:開口部、 25:ケーシンク、本体、 26:側壁部、 2 7:つば部、 28:0リング、 29:空間部、 30:シール部材、 31:下部ヘッダ、 32:開口部 、 34:開口部、 41:セル、 50:フィルタエレメント、 51:第 1の端面、 52:第 2の端面、 5 3:側面、 54:保護キャップ、 55:組み立て用フランジ、 56:保護カバー、 57:スタッド ボルト、 58:スぺーサ一、 59:シール部材、 60:ケーシング本体、 61:キャップ部、 62 :0リング、 63:下部ヘッダ、 64:ゴムシート。 [0020] 1: Filter, 2: Monolithic filter, 3: Cell, 4: Filter, 5: Water collecting slit, 6: Plugging material, 8: Monolith, 10: Filter element, 12: Cell, 14 : Lower end, 15 Upper end, 16: Bulkhead, 20: Casing, 22: Cap, 23: Opening, 25: Case sink, Main body, 26: Side wall, 2 7: Brim, 28: 0 Ring, 29: Space part, 30: Sealing member, 31: Lower header, 32: Opening part, 34: Opening part, 41: Cell, 50: Filter element, 51: First end face, 52: Second end face, 5 3: Side face 54: Protective cap, 55: Flange for assembly, 56: Protective cover, 57: Stud bolt, 58: Spacer, 59: Seal member, 60: Casing body, 61: Cap part, 62: 0 ring, 63 : Lower header, 64: Rubber sheet.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0021] 以下、本発明を実施するための最良の形態 (以後、「実施形態」ということがある)を 図面を参照しながら具体的に説明するが、本発明は以下の実施形態に限定されるも のではなぐ本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、 適宜変更、改良等が加えられることが理解されるべきである。 Hereinafter, the best mode for carrying out the present invention (hereinafter, also referred to as “embodiment”) will be specifically described with reference to the drawings. However, the present invention is not limited to the following embodiment. However, it should be understood that appropriate modifications and improvements can be made based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention.
[0022] 図 2は、本発明の濾過器の一実施形態を模式的に示す断面図である。図 3は、本 発明に係るフィルタエレメントの一実施形態を模式的に示す斜視図である。図 2に示 す濾過器 1は、ケーシング 20とケーシング 20に収納されたフィルタエレメント 10とを 備える。図 3に示すフィルタエレメント 10は、多孔質の隔壁 16を備え、この隔壁 16に
より、下端面 14に開口部を有し上端面 15まで貫通するセル 12が形成されている。 FIG. 2 is a cross-sectional view schematically showing one embodiment of the filter of the present invention. FIG. 3 is a perspective view schematically showing one embodiment of a filter element according to the present invention. A filter 1 shown in FIG. 2 includes a casing 20 and a filter element 10 accommodated in the casing 20. The filter element 10 shown in FIG. 3 includes a porous partition wall 16. Thus, a cell 12 having an opening at the lower end surface 14 and penetrating to the upper end surface 15 is formed.
[0023] ケーシング 20は、フィルタエレメント 10の側面を囲むケーシング本体 25と、フィルタ エレメント 10の上部を覆うキャップ部 22とを備える。そして、キャップ部 22は、 Oリング 28を介して、ケーシング本体 25に着脱可能に装着されている。キャップ部 22とケー シング本体 25との間を液密にシールできれば、 Oリング 28は特に必須ではな!/ヽが、 通常は Oリング 28を介してキャップ部 22をケーシング本体 25に装着することが好まし い。 The casing 20 includes a casing body 25 that surrounds the side surface of the filter element 10 and a cap portion 22 that covers the upper portion of the filter element 10. The cap portion 22 is detachably attached to the casing body 25 via an O-ring 28. The O-ring 28 is not indispensable as long as the gap between the cap 22 and the casing body 25 can be liquid-tightly sealed! Usually, the cap 22 is attached to the casing body 25 via the O-ring 28. Is preferred.
[0024] ケーシング本体 25は、フィルタエレメント 10を上方に出し入れ可能な空間部 29を 有する筒状の側壁部 26と、側壁部 26の下部から内方に突出したつば部 27とを備え る。そして、つば部 27によりフィルタエレメント 10の下端面 14が支持される。 The casing body 25 includes a cylindrical side wall portion 26 having a space portion 29 into which the filter element 10 can be taken in and out, and a flange portion 27 protruding inward from the lower portion of the side wall portion 26. Then, the lower end surface 14 of the filter element 10 is supported by the collar portion 27.
[0025] このような構造とすることにより、フィルタエレメントを上部から容易に出し入れでき、 濾過器の組み立て及びフィルタエレメントの交換が容易となる。 [0025] With such a structure, the filter element can be easily taken in and out from above, and the assembly of the filter and the replacement of the filter element are facilitated.
[0026] つば部 27は、フィルタエレメント 10のセル 12の開口部を塞がない程度に内方に突 出していることが好ましい。つば部 27が、フィルタエレメント 10のセル 12の開口部を 塞がないように、下端面 14の外周部のみを支持することにより、フィルタエレメントの 濾過面積を有効に活用することができる。 [0026] The collar portion 27 preferably protrudes inward so as not to block the opening of the cell 12 of the filter element 10. By supporting only the outer peripheral portion of the lower end surface 14 so that the collar portion 27 does not block the opening of the cell 12 of the filter element 10, the filtration area of the filter element can be effectively utilized.
[0027] つば部 27が支持する外周部の範囲は、フィルタエレメントの大きさや構造によって 異なるが、フィルタエレメントの最外周から最外周セルまでの lmm〜3mmの範囲が 好ましい具体例としてあげられる。一方、良好な支持強度を得、多少の寸法のずれに も対応するために最低でも最外周から 2mm以上、特に 2. 5mn!〜 3. 5mmの範囲を 支持することが好ましい。 [0027] Although the range of the outer peripheral portion supported by the collar portion 27 varies depending on the size and structure of the filter element, a preferable range is 1 mm to 3 mm from the outermost periphery to the outermost peripheral cell of the filter element. On the other hand, at least 2 mm from the outermost circumference, especially 2.5 mn to obtain good support strength and to cope with slight dimensional deviations! It is preferable to support a range of ~ 3.5 mm.
[0028] フィルタエレメント 10とケーシング 20との間は、着脱可能なシール部材 30によりシ ールすることが好ましい。更に、シール部材 30を、フィルタエレメントの側面とケーシ ングとの間をシールするように配置することが好ましい。図 2に示すような縦長の濾過 器においては、温度変化による寸法変化や、製造時の寸法誤差は、縦方向により大 きく現れる。従って、フィルタエレメントの端面ではなぐ側面でシールすることにより、 寸法変化や寸法誤差に対応することができ、シール状態を良好に保持することがで きる。
[0029] フィルタエレメントの側面でシールする場合には、フィルタエレメントの上端部の側 面でシールすることが好ま 、が、下端部にぉ 、ても側面でシールすることが更に好 ましい。このような構成は、フィルタエレメントが外周面から濾過水を排出するタイプの モノリス状フィルタの場合に特に効果的である。 [0028] It is preferable to seal between the filter element 10 and the casing 20 by a detachable seal member 30. Further, the seal member 30 is preferably arranged so as to seal between the side surface of the filter element and the casing. In a vertical filter such as that shown in Fig. 2, dimensional changes due to temperature changes and dimensional errors during manufacturing appear more significantly in the vertical direction. Therefore, by sealing with the side face that is not the end face of the filter element, it is possible to cope with dimensional changes and dimensional errors, and the seal state can be maintained well. [0029] When sealing on the side of the filter element, it is preferable to seal on the side of the upper end of the filter element, but it is more preferable to seal on the side of the lower end. Such a configuration is particularly effective in the case of a monolithic filter in which the filter element discharges filtered water from the outer peripheral surface.
[0030] 更に、シール部材 30力 図 2に示すように断面 L字状の環状体であることが好まし い。このような形状とすることにより、シール位置の位置決めが容易となるとともに、脱 着も容易となる。また、フィルタエレメントの端面外周部にキャップのように嵌め込むこ とができ、フィルタエレメントの側面端部で容易にシールすることができる。 [0030] Further, the force of the seal member 30 is preferably an annular body having an L-shaped cross section as shown in FIG. By adopting such a shape, positioning of the seal position is facilitated, and attachment / detachment is facilitated. Further, it can be fitted like a cap on the outer periphery of the end face of the filter element, and can be easily sealed at the end of the side face of the filter element.
[0031] ケーシングが収納するフィルタエレメントの数は 1つであることが好ましい。 1つのフ ィルタエレメントとすることにより、構造も簡素化でき、濾過器の組み立て及びフィルタ エレメントの交換もより容易となる。 [0031] The number of filter elements stored in the casing is preferably one. By using a single filter element, the structure can be simplified and the filter can be easily assembled and the filter element can be easily replaced.
[0032] 図 2に示す濾過器 1は、更に開口部 32を有する下部ヘッダ 31を備える。フィルタエ レメントがモノリス状フィルタの場合に、通常、下端面 14力も原水等の被処理液体が 流入するため、下部ヘッダ 31を備えることにより被処理液体を導入する配管への接 続が容易となる。 The filter 1 shown in FIG. 2 further includes a lower header 31 having an opening 32. When the filter element is a monolithic filter, the liquid to be treated such as raw water usually flows into the lower end surface 14 force, so that the lower header 31 makes it easy to connect to the pipe into which the liquid to be treated is introduced.
[0033] 図 2に示すケーシング本体 25は、側壁部 26に開口部 34を備える。フィルタエレメン ト 10がモノリス状フィルタの場合に、濾液はフィルタエレメント 10の側面力 排出され るため、側壁部 26がこの濾液を送出する開口部 34を有することが好ましい。この開 口部 34は、ケーシング 20内のエア抜きを容易にする観点から、側壁部 26の上部に 設けることが好ましい。 A casing body 25 shown in FIG. 2 includes an opening 34 in the side wall 26. When the filter element 10 is a monolithic filter, the side wall portion 26 preferably has an opening 34 through which the filtrate is discharged because the filtrate is discharged from the side force of the filter element 10. The opening 34 is preferably provided on the upper portion of the side wall 26 from the viewpoint of facilitating air bleeding in the casing 20.
[0034] 図 2に示すキャップ部 22は、開口部 23を有する。原液を循環させながら濾過を行う クロスフロー運転により濾過を行う場合には、原液を濾過器力 排出する排出口とし て、キャップ部 22が開口部 23を有することが好ましい。また、フィルタエレメントの逆 洗時に圧縮エアを供給する際に開口部 23をエアの供給口として利用することもでき る。 The cap part 22 shown in FIG. Performing filtration while circulating the stock solution When performing filtration by cross-flow operation, it is preferable that the cap portion 22 has an opening 23 as a discharge port for discharging the stock solution by a filter. In addition, the opening 23 can be used as an air supply port when supplying compressed air during backwashing of the filter element.
[0035] ケーシングは、不透水性で耐食性が高!、材質により構成することが好ま ヽ。榭脂 製のフィルタエレメントの場合には榭脂製のケーシング等力 セラミック製のフィルタ エレメントの場合にはステンレス製のケーシング等が好適に用いられる。
[0036] フィルタエレメントを構成する材質については特に制限はないが、一般的には、榭 脂やセラミックによって構成されたフィルタエレメントが汎用されている。本発明の濾 過器においては、セラミックで構成されたフィルタエレメントが好適に用いられる。 [0035] The casing is preferably impermeable and highly corrosion resistant, and is preferably made of a material. In the case of a filter element made of resin, a casing made of resin is used. In the case of a filter element made of ceramic, a stainless steel casing is preferably used. [0036] The material constituting the filter element is not particularly limited, but generally, a filter element made of resin or ceramic is widely used. In the filter of the present invention, a filter element made of ceramic is preferably used.
[0037] フィルタエレメントを構成するセラミックとしては、例えば、アルミナ (Al O )、チタ- [0037] Ceramics constituting the filter element include, for example, alumina (Al 2 O 3), titanium
2 3 ァ(TiO )、ムライト(Al O . SiO )、又はジルコニァ(ZrO )等が用いられる。中でも、23 3 (TiO 2), mullite (Al 2 O 3 .SiO 2), zirconia (ZrO 2) or the like is used. Above all,
2 2 3 2 2 2 2 3 2 2
粒子径が制御された原料を入手し易ぐ安定なスラリーを形成でき、かつ、耐食性が 高い、アルミナが好適に用いられる。セラミックは、機械的強度や耐久性に優れるた め信頼性が高ぐ耐食性が高いため酸やアルカリ等による薬液洗浄の際の劣化が少 なぐ更には、濾過能力を決定する平均細孔径の精密な制御が可能であるといった 様々な利点を有している。 Alumina is preferably used because it can form a stable slurry that can easily be obtained from a raw material with a controlled particle size and has high corrosion resistance. Ceramics have excellent mechanical strength and durability, and are highly reliable and have high corrosion resistance.Therefore, there is little deterioration during chemical cleaning with acids, alkalis, etc.Furthermore, the average pore diameter that determines the filtration capacity is precise. It has various advantages such as being controllable.
[0038] セラミック製のフィルタエレメントとしては、チューブ状フィルタやモノリス状フィルタを 代表的な例として挙げることができる。チューブ状フィルタは、セラミック多孔質体から なる筒状の隔壁を有し、その隔壁によって区分された、中心部を貫通する単一のセ ルが形成された構造を呈している。一方、モノリス状フィルタは、セラミック多孔質体か らなる隔壁を有し、その隔壁によって区分された多数のセルが形成されたノヽ-カム構 造を呈している。中でも、単位体積当たりの濾過面積が大きく処理能力が高い、モノ リス状フィルタが好適に用いられる。また、 1つのフィルタエレメントをケーシングに収 納し、フィルタエレメントの取り出しを容易にする観点からも、大型化がより容易なモノ リス状フィルタが好ましい。 [0038] Typical examples of ceramic filter elements include tube filters and monolith filters. The tube-shaped filter has a cylindrical partition made of a ceramic porous body, and has a structure in which a single cell penetrating the center is formed, which is divided by the partition. On the other hand, the monolithic filter has a partition wall made of a ceramic porous body and has a no-cam structure in which a large number of cells divided by the partition wall are formed. Among them, a monolithic filter having a large filtration area per unit volume and high processing capability is preferably used. A monolithic filter that is easier to increase in size is preferable from the viewpoint of storing one filter element in a casing and facilitating removal of the filter element.
[0039] チューブ状フィルタやモノリス状フィルタとしては、セラミック多孔質体力 なる基材と 、基材の表面に形成された、基材より平均細孔径が小さいセラミック多孔質体力もな る濾過膜とから構成されたものを好適に用いることができる。 [0039] The tubular filter and the monolithic filter include a base material having a ceramic porous body strength and a filter membrane having a ceramic porous body force having an average pore diameter smaller than that of the base material formed on the surface of the base material. What was comprised can be used suitably.
[0040] このような構造では、専ら濾過膜によって濾過機能が発揮されるため、基材の平均 細孔径を大きく構成することができる。従って、隔壁を透過してセル外に流出した液 体が基材内部を透過する際の流動抵抗を低減させることができ、透水量を増加させ ることが可能となる。 [0040] In such a structure, the filtration function is exhibited exclusively by the filtration membrane, so that the average pore diameter of the substrate can be increased. Therefore, it is possible to reduce the flow resistance when the liquid that has permeated through the partition walls and has flowed out of the cell permeates the inside of the base material, and the amount of water permeation can be increased.
[0041] 濾過膜を構成するセラミック多孔質体の平均細孔径は、要求される濾過性能 (除去 すべき物質の粒径)により異なる力 精密濾過や限外濾過に用いるフィルタエレメント
の場合であれば、 0. 01〜: L O /z m程度である。一方、基材を構成するセラミック多 孔質体の平均細孔径は、機械的強度と透水量のバランスを考慮して決定される。通 常は、平均細孔径 1〜数 100 m程度のセラミック多孔質体が基材として用いられる [0041] The average pore size of the ceramic porous body constituting the filtration membrane varies depending on the required filtration performance (particle size of the substance to be removed). Filter element used for microfiltration and ultrafiltration In this case, the range is from 0.01 to about LO / zm. On the other hand, the average pore diameter of the ceramic porous body constituting the substrate is determined in consideration of the balance between mechanical strength and water permeability. Usually, a ceramic porous body having an average pore diameter of about 1 to several hundred m is used as a substrate.
[0042] 基材は、骨材粒子を含む坏土を成形し、乾燥し、焼成する方法等により得ることが でき、濾過膜は、基材の隔壁表面に骨材粒子を含むスラリーを成膜し、乾燥し、焼成 する方法等により形成することができる。成膜は、ディップ成膜法等の従来公知の成 膜法により行うことができるが、ピンホール等の膜欠陥を有効に防止し得る濾過製膜 法 (特公昭 63— 66566号公報参照)により行うことが好ま ヽ。 [0042] The base material can be obtained by a method of forming a clay containing aggregate particles, drying and firing, and the filtration membrane is formed by forming a slurry containing aggregate particles on the partition wall surface of the base material. Then, it can be formed by a method such as drying and firing. The film can be formed by a conventionally known film formation method such as a dip film formation method, but by a filtration film formation method (see Japanese Patent Publication No. 63-66566) that can effectively prevent film defects such as pinholes. I prefer to do it.
[0043] 更に、モノリス状フィルタとしては、例えば、図 4に示すモノリス状フィルタ 2のように、 多数のセル 3が形成されていることに加え、その長手方向の一部に、並列する一群の セルとモノリス 8の外部空間とを連通させる集水スリット 5が形成され、その集水スリット 5に連通するセル (集水セル)の両端開口部が目封止部材 6によって目封止されたも のを好適に用いることができる。 [0043] Further, as the monolithic filter, for example, a number of cells 3 are formed as in the monolithic filter 2 shown in FIG. A water collecting slit 5 is formed to connect the cell and the external space of the monolith 8, and both end openings of the cell (water collecting cell) communicating with the water collecting slit 5 are plugged by the plugging member 6. Can be suitably used.
[0044] モノリス状フィルタにおいては、中心部近傍のセルほど濾液がモノリス外部に流出 する際の流動抵抗が大きいため、濾液がモノリス外部に流出する際の流動抵抗が小 さい外周部近傍のセルのみが濾過に使用されてしまい、実質的な濾過面積、ひいて は透水量が減少することが起こり得る。上記の構造は、中心部近傍のセル力も流出し た濾液を集水スリット経由でモノリスの外部空間に速やかに流出させることができる。 従って、中心部近傍のセルについても有効に活用することができ、実質的な濾過面 積、ひいては透水量を大幅に増加させることが可能である。このような構造は、中心 部近傍のセル力 モノリス外周までの距離が長 、、大型のモノリス状フィルタの場合 に特に有効である。従って、フィルタエレメントを大型化し、ケーシングに 1つのフィル タエレメントを収納した構成とするために特に好ましい形態である。なお、集水セルに ついては、セルの両端開口部を目封止する構造としているため、セル開口部から原 液が混入することはない。 [0044] In the monolithic filter, since the flow resistance when the filtrate flows out of the monolith is larger in the cells near the center, the flow resistance when the filtrate flows out of the monolith is small. Can be used for filtration, and the substantial filtration area and thus the water permeability can be reduced. With the above structure, the filtrate from which the cell force in the vicinity of the central portion has also flowed out can be quickly discharged into the external space of the monolith via the water collecting slit. Therefore, the cell in the vicinity of the center can be effectively used, and the substantial filtration area and thus the water permeability can be greatly increased. Such a structure is particularly effective in the case of a large monolithic filter having a long distance to the outer periphery of the cell force monolith near the center. Therefore, this is a particularly preferable form for increasing the size of the filter element and storing one filter element in the casing. The water collection cell has a structure in which the opening at both ends of the cell is plugged, so that the stock solution does not enter from the cell opening.
[0045] 集水スリットは、並列する一群のセルをモノリスの外部空間と連通させるように破断 することにより形成することができる。セルの破断は、焼成前の成形体、乾燥体の段
階で行ってもよいし、焼成後の焼結体の段階で行ってもよい。また、セル開口部の目 封止は、例えば、モノリスと同じ材料力もなる坏土(目封止材)を目封止すべきセルの 開口部に充填した後、乾燥 ·焼成する方法等により行うことができる。図 4に示すよう に、集水スリット 5は、モノリス 8の両端面近傍にそれぞれ複数ずつ形成されることが 多い。そして、各集水スリット 5が、相互に平行するように形成されることが一般的であ る。 [0045] The water collecting slit can be formed by breaking a group of cells arranged in parallel so as to communicate with the external space of the monolith. Cell breakage is caused by the steps of the molded body and the dried body before firing. It may be performed on the floor or at the stage of the sintered body after firing. The cell opening is plugged by, for example, filling the cell opening to be plugged with a clay (plugging material) having the same material strength as that of the monolith, followed by drying and baking. be able to. As shown in FIG. 4, the water collecting slits 5 are often formed in the vicinity of both end faces of the monolith 8, respectively. The water collecting slits 5 are generally formed so as to be parallel to each other.
[0046] フィルタエレメントの形状にっ ヽては特に制限はな 、。全体的な形状としては、例え ば、図 4に示すような円柱状の他、四角柱状、又は三角柱状等の形状が挙げられる。 中でも、押出成形がし易ぐ焼成変形が少なぐケーシングとのシールが容易な円柱 状が好適に用いられる。フィルタエレメントの大きさについても特に制限はないが、本 発明の濾過器は、大型のフィルタエレメントを収納した濾過器に適応する場合に、簡 単な構造で、フィルタエレメントの出し入れが簡単にできるという効果がより発揮され る。具体的には、外径が 50mm以上であることが好ましぐ 200mm以上であることが 更に好ましい。長さは 500mm以上であることが好ましぐ 1000mm以上であることが 更に好ましい。一方、あまり大きすぎると、製造が難しくなり、逆にコストの上昇を招く 等の問題がある。従って外径は、 300mm以下であることが好ましぐ 250mm以下で あることが更に好ましい。長さは 2000mm以下であることが好ましぐ 1500mm以下 であることが更に好ましい。 [0046] There are no particular restrictions on the shape of the filter element. Examples of the overall shape include a columnar shape as shown in FIG. 4, a quadrangular prism shape, a triangular prism shape, and the like. Among these, a cylindrical shape that can be easily extruded and easily sealed with a casing with less firing deformation is suitably used. There is no particular limitation on the size of the filter element, but the filter of the present invention can be easily put in and out of the filter element with a simple structure when applied to a filter containing a large filter element. More effective. Specifically, the outer diameter is preferably 50 mm or more, more preferably 200 mm or more. The length is preferably 500 mm or more, more preferably 1000 mm or more. On the other hand, if it is too large, it is difficult to manufacture, and conversely there is a problem such as an increase in cost. Accordingly, the outer diameter is preferably 300 mm or less, more preferably 250 mm or less. The length is preferably 2000 mm or less, more preferably 1500 mm or less.
[0047] セル形状 (液体の流通方向と直交する断面における形状)としては、例えば、図 3に 示すような円形セルの他、四角形セル、六角形セル、又は三角形セル等の形状が挙 げられる。中でも、逆洗の際に、隔壁表面に堆積した懸濁物質等を剥離させて除去 することが容易な円形セルが好適に用いられる。 [0047] Examples of the cell shape (shape in a cross section orthogonal to the liquid flow direction) include shapes such as a square cell, a hexagonal cell, and a triangular cell in addition to a circular cell as shown in FIG. . Among them, a circular cell that can be easily removed by separating and removing suspended substances deposited on the partition wall surface during backwashing is preferably used.
[0048] このような濾過器を、大量の液体を濾過する浄水場等に設置する際には、複数の 濾過器を一列に並べて設置し、これを配管によりつなげることでモジュールィ匕し、この モジュールを更に複数設置することが好まし 、。 [0048] When such a filter is installed in a water purification plant or the like that filters a large amount of liquid, a plurality of filters are arranged in a line and connected by piping to form a module. It is preferable to install more modules.
[0049] 次に、濾過器の組み立て方法について、一実施形態を基に説明する。図 5 (a)及 び図 5 (b)は、本発明の濾過器の組み立て方法の一実施形態を模式的に示す工程 図である。
[0050] (1)まず、フィルタエレメント 50の第 1の端面 51に保護キャップ 54を被せる。保護キ ヤップ 54は、フィルタエレメントの端部を衝撃力も保護できるものであればその材質に 特に制限はないが、例えば、ゴム、布、ウレタン、プラスチック、紙等を好適な例として あげることができる。 [0049] Next, a method for assembling the filter will be described based on one embodiment. FIG. 5 (a) and FIG. 5 (b) are process diagrams schematically showing an embodiment of the filter assembling method of the present invention. (1) First, the protective cap 54 is put on the first end face 51 of the filter element 50. The material of the protective cap 54 is not particularly limited as long as the end of the filter element can also protect the impact force. For example, rubber, cloth, urethane, plastic, paper, and the like can be given as preferable examples. .
[0051] (2)次に、フィルタエレメント 50を、第 1の端面を下側にして、組み立て用フランジ 5 5の上に置く。ここで、組み立て用フランジ 55は、ゴムシート 64等の緩衝材の上に置 くことが好ましい。また、組み立て用フランジ 55は、フィルタエレメントの位置決めが容 易に行えるように、表面に凹凸がつ!、て 、ることが好ま 、。 [0051] (2) Next, the filter element 50 is placed on the assembly flange 55 with the first end face down. Here, the assembly flange 55 is preferably placed on a cushioning material such as the rubber sheet 64. In addition, it is preferable that the assembly flange 55 has irregularities on the surface so that the filter element can be easily positioned.
[0052] (3)次に、保護カバー 56を用意し、フィルタエレメント 50の側面 53を保護カバー 56 で覆う。保護カバー 56は、筒状又は袋状であることが好ましい。更に、第 2の端面 52 もカバーするように、有底の筒状又は袋状であることが好ましい。このような形状であ れば、保護カバーをフィルタエレメントの上部力も被せるように取り付けることができる 。保護カバーの材質としては、例えば、キルティング等の布、ゴム、フィルム、プラスチ ック、紙等を好適な例としてあげることができる。 (3) Next, a protective cover 56 is prepared, and the side surface 53 of the filter element 50 is covered with the protective cover 56. The protective cover 56 is preferably cylindrical or bag-shaped. Furthermore, it is preferable to have a bottomed cylindrical shape or bag shape so as to cover the second end face 52. With such a shape, the protective cover can be attached so as to cover the upper force of the filter element. As a material of the protective cover, for example, cloth such as quilting, rubber, film, plastic, paper and the like can be given as preferable examples.
[0053] 次に、ケーシング本体 60をフィルタエレメント 50の上方から下ろすことにより、ケー シング本体を保護カバー 56の上からかぶせて、フィルタエレメント 50をケーシング本 体 60の中に入れる。ケーシング本体 60がステンレス等の金属製で、大型の場合には 、ケーシング本体は、かなりの重量になるため、クレーン等により吊り上げて、フィルタ エレメント 50の上方から下ろすことが好まし 、。 Next, the casing body 60 is lowered from above the filter element 50, so that the casing body is placed over the protective cover 56, and the filter element 50 is placed in the casing body 60. When the casing body 60 is made of a metal such as stainless steel, and the casing body is large, it is preferable that the casing body is lifted by a crane or the like and lowered from above the filter element 50 because the casing body is quite heavy.
[0054] (4)次に、組み立て用フランジ 55とケーシング本体 60との位置決めを行う。位置決 めは、スタッドボルト 57を組み立て用フランジ 55に取りつけた状体で、ケーシング本 体 60のボルト穴にスタッドボルト 57を通すことによって行うことが好ましい。また、この 際、組み立て用フランジ 55とケーシング本体 60との間にスぺーサー 58を入れておく ことも、後の工程でシール部材 59を容易に取り付けできるため好ま 、。 (4) Next, the assembly flange 55 and the casing body 60 are positioned. The positioning is preferably performed by inserting the stud bolt 57 into the bolt hole of the casing main body 60 with the stud bolt 57 attached to the assembly flange 55. At this time, it is also preferable to insert a spacer 58 between the assembly flange 55 and the casing body 60 because the seal member 59 can be easily attached in a later process.
[0055] (5)次に、保護カバー 56を抜き取る。この際、保護カバー 56の上端部に、保護力 バーを抜き取るための持ち手(図示せず)を備えて 、ると、容易に保護カバー 56を抜 き取ることができるため好ましい。持ち手は、保護カバーをフィルタエレメントの上部か ら抜き取る際に、それを持って引き上げることができるものであり、ループ状、リボン状
、ひも状のものが好ましい。 [0055] (5) Next, the protective cover 56 is removed. At this time, it is preferable to provide a handle (not shown) for removing the protective force bar at the upper end of the protective cover 56 because the protective cover 56 can be easily removed. The handle can be lifted up by pulling the protective cover from the top of the filter element. A string-like one is preferable.
[0056] (6)次に、シール部材 59をフィルタエレメントの第 2の端面 52の外周部に取り付け る。シール部材 59は、断面 L字の環状体 (シールキャップ)であることが好ましい。こ のような形状であると、フィルタエレメント 50の端部に容易に取り付けることができ、か つフィルタエレメント 50の側面でシールすることができる。スぺーサー 58を組み立て 用フランジ 55とケーシング本体 60との間に配置していると、ケーシング本体 60がフィ ルタエレメント 50よりも上方に突き出た配置となっているため、ケーシング本体 60が つば部(図示せず)をこの端部に備えていても、シール部材 59を第 2の端面に容易 に取り付けることができる。なお、シール部材 59は柔軟性を有するものであり、ケーシ ング本体 60の開口部の寸法が環状のシール部材 59の外周寸法よりも小さ 、場合で も、シール部材 59を変形させて容易にケーシング本体中に挿入することができる。ま た、フィルタエレメント 50を保護カバー 56で覆う前に、シール部材 59を第 2の端面 52 の外周部に取り付けておいてもよい。しかし、シール部材 59が工程の途中で脱落し てしまう場合がある。これは、フィルタエレメント 50のセルの開口部を塞がないために 、シール部材 59と第 2の端面 52との接触面積を小さくすることがが好ましぐ更にシ 一ル部材 59が容易に変形するために、シール部材が第 2の端面 52から外れやす ヽ 力もである。従って、保護カバー 56を抜き取った後に、シール部材 59を取り付けるこ とがより好ましい。 (6) Next, the seal member 59 is attached to the outer peripheral portion of the second end face 52 of the filter element. The seal member 59 is preferably an annular body (seal cap) having an L-shaped cross section. With such a shape, it can be easily attached to the end of the filter element 50 and can be sealed on the side of the filter element 50. If the spacer 58 is arranged between the assembly flange 55 and the casing body 60, the casing body 60 protrudes upward from the filter element 50. Even if (not shown) is provided at this end, the seal member 59 can be easily attached to the second end face. The sealing member 59 is flexible, and even if the dimension of the opening of the casing body 60 is smaller than the outer peripheral dimension of the annular sealing member 59, the casing can be easily formed by deforming the sealing member 59. Can be inserted into the body. Further, the seal member 59 may be attached to the outer peripheral portion of the second end face 52 before the filter element 50 is covered with the protective cover 56. However, the seal member 59 may fall off during the process. This is because it is preferable to reduce the contact area between the seal member 59 and the second end face 52 in order not to block the cell opening of the filter element 50. Further, the seal member 59 is easily deformed. Therefore, there is also a repulsive force that the seal member can easily come off from the second end face 52. Therefore, it is more preferable to attach the seal member 59 after removing the protective cover 56.
[0057] (7)次に、ケーシング本体 60を吊り上げ、スぺーサー 58をはずした後、ケーシング 本体を下ろし、ナットをスタッドボルトにつけて回すことにより、ケーシング本体 60を下 方に押し込んで、所定の位置に固定する。 [0057] (7) Next, the casing body 60 is lifted, the spacer 58 is removed, the casing body is lowered, the nut is attached to the stud bolt and turned, and the casing body 60 is pushed downwards to obtain a predetermined value. Fix in position.
[0058] (8)次に、この全体を反転させて、第 1の端面 51が上端面となるように置き、組み立 て用フランジ 55及び保護キャップ 54を取り外す。 [0058] (8) Next, the whole is inverted and placed so that the first end face 51 becomes the upper end face, and the assembly flange 55 and the protective cap 54 are removed.
[0059] (9)次に、第 2の端面に取りつけたものと同様のシール部材 59を第 1の端面 51にも 取り付ける。この際、組み立て用フランジ 55の裏面(平らな面)を使って、シール部材(9) Next, a seal member 59 similar to that attached to the second end face is attached to the first end face 51. At this time, use the back surface (flat surface) of the assembly flange 55 to seal the seal member.
59を押し込んで、取り付けることが好ましい。 It is preferable to push in 59 and attach.
[0060] (10)次に、キャップ部 61を Oリング 62を介してケーシング本体 60に取り付ける。更 に、下部ヘッダ 63がある場合には、これも Oリング 62を介してケーシング本体 60に取
りつけて、濾過器を完成させる。 (10) Next, the cap part 61 is attached to the casing body 60 via the O-ring 62. In addition, if there is a lower header 63, it is also attached to the casing body 60 via the O-ring 62. And complete the filter.
産業上の利用可能性 Industrial applicability
本発明の濾過器は、構造が簡単で、かつフィルタエレメントの装填及び交換が容易 なため、水処理等の液体の濾過に好適に用いることができる。特に、浄水場等、大量 の水を処理する大型の濾過器として好適に用いることができる。本発明の濾過器用 ケーシングは、このような濾過器の部品として好適に用いることができる。本発明の濾 過器の組み立て方法は、このような濾過器を好適に組み立てることができる。
Since the filter of the present invention has a simple structure and can be easily loaded and replaced with a filter element, it can be suitably used for filtering liquid such as water treatment. In particular, it can be suitably used as a large filter for treating a large amount of water such as a water purification plant. The casing for a filter of the present invention can be suitably used as a part of such a filter. The filter assembly method of the present invention can suitably assemble such a filter.
Claims
[1] ケーシングと前記ケーシングに収納されたフィルタエレメントとを備える濾過器であ つて、 [1] A filter comprising a casing and a filter element housed in the casing,
前記フィルタエレメントが、下端面に開口部を有し上端面まで貫通するセルを形成 する多孔質の隔壁を備え、 The filter element includes a porous partition wall having an opening at a lower end surface and forming a cell penetrating to the upper end surface;
前記ケーシングが、前記フィルタエレメントの側面を囲むケーシング本体と、前記フ ィルタエレメントの上部を覆、、前記ケーシング本体と着脱可能なキャップ部とを備え 前記ケーシング本体が、前記フィルタエレメントを上方に出し入れ可能な中空部を 有する筒状の側壁部と、前記側壁部の下部から内方に突出したつば部とを備え、 前記つば部により前記フィルタエレメントが支持された濾過器。 The casing includes a casing main body that surrounds the side surface of the filter element, an upper portion of the filter element, and a cap portion that is detachable from the casing main body. The casing main body can move the filter element upward and downward. A filter comprising: a cylindrical side wall portion having a hollow portion; and a flange portion protruding inward from a lower portion of the side wall portion, wherein the filter element is supported by the flange portion.
[2] 前記フィルタエレメントが、前記下端面の開口部を塞がないように、前記下端面の 外周部でつば部に支持された請求項 1に記載の濾過器。 [2] The filter according to [1], wherein the filter element is supported by a flange portion at an outer peripheral portion of the lower end surface so as not to block an opening portion of the lower end surface.
[3] 前記フィルタエレメントが、セラミック多孔質体力もなるとともに、互いに平行に伸び る多数のセルが形成されたモノリス状のフィルタエレメントである請求項 1又は 2に記 載の濾過器。 [3] The filter according to claim 1 or 2, wherein the filter element is a monolithic filter element having a number of cells extending in parallel with each other and having a porous ceramic body force.
[4] 前記フィルタエレメントの側面における上端部と前記ケーシングとが、着脱可能なシ 一ル部材によりシールされた請求項 1〜3の何れかに記載の濾過器。 [4] The filter according to any one of claims 1 to 3, wherein an upper end portion of the side surface of the filter element and the casing are sealed by a detachable seal member.
[5] 前記フィルタエレメントの側面における下端部と前記ケーシングとが、着脱可能なシ 一ル部材によりシールされた請求項 1〜4の何れかに記載の濾過器。 5. The filter according to any one of claims 1 to 4, wherein a lower end portion of the side surface of the filter element and the casing are sealed by a detachable seal member.
[6] 前記シール部材力 断面が L字状の環状体である請求項 4又は 5に記載の濾過器 6. The filter according to claim 4 or 5, wherein the sealing member force section is an L-shaped annular body.
[7] 前記フィルタエレメントが、 1つのみ前記ケーシングに収納された請求項 1〜6のい ずれかに記載の濾過器。 [7] The filter according to any one of claims 1 to 6, wherein only one filter element is housed in the casing.
[8] フィルタエレメントを収納する濾過器用ケーシングであって、前記フィルタエレメント の側面を囲むためのケーシング本体と、前記フィルタエレメントの上部を覆うための、 前記ケーシング本体と着脱可能なキャップ部とを備え、 [8] A filter casing for storing a filter element, comprising: a casing main body for enclosing a side surface of the filter element; and a cap portion detachable from the casing main body for covering an upper portion of the filter element. ,
前記ケーシング本体が、前記フィルタエレメントを上方に出し入れ可能な中空部を
有する筒状の側壁部と、前記フィルタエレメントを支持するために前記側壁部の下部 から中空部方向に突出したつば部とを備えた濾過器用ケーシング。 The casing body has a hollow portion in which the filter element can be taken in and out upward. A filter casing comprising: a cylindrical side wall portion having a flange portion protruding from a lower portion of the side wall portion toward the hollow portion in order to support the filter element.
柱状のフィルタエレメントを筒状のケーシング本体及びキャップ部を備えるケーシン グに収納する濾過器の組み立て方法であって、 A method of assembling a filter for storing a columnar filter element in a casing having a cylindrical casing body and a cap portion,
フィルタエレメントの第 1の端面に保護キャップを被せる工程と、 Covering the first end face of the filter element with a protective cap;
フィルタエレメントを、第 1の端面を下側にして組み立て用フランジ上に置く工程と、 フィルタエレメントの側面を保護カバーで覆う工程と、 Placing the filter element on the assembly flange with the first end face down; covering the side of the filter element with a protective cover;
ケーシング本体をフィルタエレメントの上方から下ろして、フィルタエレメントをケーシ ング本体の内部に入れる工程と、 Lowering the casing body from above the filter element and placing the filter element inside the casing body;
保護カバーを抜き取る工程と、 Removing the protective cover;
シール部材を第 2の端面外周部に取り付ける工程と、 Attaching the seal member to the outer periphery of the second end surface;
組み立て用フランジとケ一シング本体とを固定する工程と、 Fixing the assembly flange and the casing body;
ケーシング本体及びフィルタエレメントを反転させて、第 2の端面を下側にする工程 と、 Inverting the casing body and the filter element so that the second end face is on the lower side; and
組み立て用フランジ及び保護キャップを取り外す工程と、 Removing the assembly flange and protective cap;
シール部材を第 1の端面外周部に取り付ける工程と、 Attaching the seal member to the outer periphery of the first end surface;
第 1の端面を覆うようにキャップ部を取りつけ、ケーシング本体とキャップ部とを固定 する工程と Attaching the cap part to cover the first end surface, and fixing the casing body and the cap part;
を含む濾過器の組み立て方法。
A method for assembling a filter comprising:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2005/012115 WO2007004265A1 (en) | 2005-06-30 | 2005-06-30 | Filter, casing for filter, and method of assembling filter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2005/012115 WO2007004265A1 (en) | 2005-06-30 | 2005-06-30 | Filter, casing for filter, and method of assembling filter |
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WO2007004265A1 true WO2007004265A1 (en) | 2007-01-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2005/012115 WO2007004265A1 (en) | 2005-06-30 | 2005-06-30 | Filter, casing for filter, and method of assembling filter |
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WO (1) | WO2007004265A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0615148A (en) * | 1992-07-06 | 1994-01-25 | Ngk Insulators Ltd | Sealing structure of filter and ceramic membrane filter |
JPH08506996A (en) * | 1993-02-24 | 1996-07-30 | ポール・コーポレーション | Filter assembly |
JP2004261649A (en) * | 2003-02-21 | 2004-09-24 | Ngk Insulators Ltd | Filter and filter module |
-
2005
- 2005-06-30 WO PCT/JP2005/012115 patent/WO2007004265A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0615148A (en) * | 1992-07-06 | 1994-01-25 | Ngk Insulators Ltd | Sealing structure of filter and ceramic membrane filter |
JPH08506996A (en) * | 1993-02-24 | 1996-07-30 | ポール・コーポレーション | Filter assembly |
JP2004261649A (en) * | 2003-02-21 | 2004-09-24 | Ngk Insulators Ltd | Filter and filter module |
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