PUMP- ACTION NOZZLE ARRANGEMENTS
The present invention relates to pump-action nozzle arrangements.
Pump-action nozzle arrangements are commonly used as a means for
dispensing a liquid from the interior of non-pressurised containers.
Conventional pump-action nozzle arrangements are adapted to be fitted to an
outlet opening of a container and comprise an internal chamber which is
compressed when an actuator of the nozzle device is operated, thereby
increasing the pressure within the chamber and forcing any liquid present
therein to flow out through an outlet of the device. Once the desired volume of
liquid has been dispensed, or the chamber has been compressed to its fullest
extent, the actuator is then released by the operator and the chamber is allowed
to re-expand, which causes the pressure within the chamber to reduce, which in
turn causes more liquid to be drawn into the chamber from the associated
container through an inlet. One-way valves are provided at the inlet and the
outlet to ensure that fluid can only be expelled from the internal chamber
through the outlet and drawn into the chamber through the inlet.
The actuator is typically a portion of the body of the nozzle device that
can be depressed and subsequently released by an operator (generally known as
pump nozzle arrangements), or a trigger that an operator can pull and then
subsequently release (generally known as trigger-actuated nozzle
arrangements), to cause the chamber to be compressed and then re-expanded
respectively.
To ensure that the liquid ejected from the internal chamber with
sufficient force to form a spray, it is known to provide a valve at the outlet of
the chamber, generally known as a pre-compression valve, which is configured
to only permit fluid to flow out of the chamber when a predetermined threshold
pressure has been achieved.
A problem with these conventional pre-compression valves is that they
tend to be unduly complex in design and are also bulky and/or comprise a
number of separate component parts. In addition to adding to the expense of
the nozzle arrangement in terms of material costs and the necessary assembly
procedures required, these valve assemblies are also particularly
disadvantageous if a compact nozzle arrangement is desired, which is the case,
for example, if the nozzle arrangement is to be fitted to a small container.
Therefore, it is an object of the present invention to provide a nozzle
arrangement comprising an alternative pre-compression valve that is simple and
effective in design. It is a further object of the present invention to provide a
nozzle arrangement comprising a pre-compression valve having a reduce
number of components and which is compact so that it can incorporated into
small pump/trigger-activated nozzle arrangements.
The present invention achieves the aforementioned objectives by
providing, in a first aspect, a pump-action nozzle arrangement adapted to be
fitted to an opening of a container and enable a liquid to be dispensed from the
interior of said container in the form a spray, said nozzle arrangement having a
body which defines:
(i) an internal chamber;
(iϊ) an Met through which fluid can be drawn into said chamber;
(iii) an outlet orifice; and
(iv) an internal passageway that connects said chamber to said outlet
orifice;
said device further comprising a one-way inlet valve adapted to only
permit fluid to be drawn into said internal chamber through the inlet when the
pressure within the chamber falls below the external pressure, a one-way pre¬
compression valve disposed in said internal passageway that is configured to
only permit fluid to flow along said internal passageway when the pressure
within the chamber equals or exceeds a predetemώ-ed minimum threshold
pressure and an actuator;
wherein said body is configured such that the internal volume of the
chamber is reduced when said actuator is operated, thereby causing fluid stored
in the chamber to be ejected along said internal passageway to the outlet orifice,
and increased when said actuator is released, thereby causing fluid to be drawn
into the chamber through the inlet;;
characterised in that said pre-compression valve is integrally formed
within the internal passageway and comprises a valve member that is integrally
formed with a portion of the body that defines said internal passageway, said
valve member being configured to assume an initial resiliently biased
configuration in which said internal passageway is closed when the pressure
within the chamber is below the predetermined minimum threshold pressure
and to be displaced from said initial resiliently biased configuration to define an
opening through which fluid can flow along the internal passageway when the
pressure within the chamber equals or exceeds the predetermined minimum
threshold pressure.
The nozzle arrangements of the present invention comprise a pre¬
compression valve of simple construction which has the added advantage that it
does not require the insertion of a separate component that forms the pre¬
compression valve because valve member is integrally formed within the
portion of the body that defines the internal passageway. Thus, the pre¬
compression valve is an integral component of the portion of the body that
defines the internal passageway and can therefore be readily formed when the
body of the device is moulded from a suitable material, such as plastic. The
provision of such a pre-compression valve is also advantageous in that it is
compact because it is formed by the body of the nozzle arrangement rather than
requiring the insertion of additional separate component parts (and thus, can be
incorporated into a small area and small nozzle arrangements). Another
advantage of the nozzle arrangements of the present invention is that the valve
member can be small so it does not require too much energy to displace it and,
therefore, it does not take too much pressure from the form the fluid to maintain
it in its displaced position.
The nozzle arrangement may be adapted to be fitted to an opening of a
container by any suitable means. In most cases, the nozzle arrangement will
comprise a screw thread formed in the base of the body, which can be screwed
onto or into a correspondingly threaded portion of the container.
It is an important feature of the nozzle arrangements of the present
invention that the nozzle arrangement is adapted to enable a liquid to be
dispensed from the interior of said container in the form a spray where it is
necessary for the fluid to flow through the internal passageway and the outlet
orifice with sufficient speed and force to ensure that the liquid droplets are
broken up to form a spray of suitable quality.
Any suitable one-way valve may be provided at the inlet. Suitable
constructions of such valves are well known in the art. The inlet valve may
also be formed in exactly the same way as the pre-compression valve defined
herein. In other words the inlet valve is also preferably formed between two
component parts of the body of the nozzle arrangement as for the pre-
compression valve defined herein.
The actuator may be any suitable means by which the compression and
subsequent re-expansion of the chamber may be facilitated. For instance, the
actuator may be a portion of the body that can be pressed by an operator to
facilitate the compression of the chamber or, alternatively, the nozzle
arrangement may further comprise a trigger actuator that can be pulled by an
operator to facilitate the compression of the chamber.
Preferably, the nozzle arrangement further comprises a resilient means to
cause said chamber to increase in volume when said actuator is released. For
instance, a portion of the body defining the chamber may be resiliently
deformable so that it can be pushed inwards when the actuator is operated to
reduce the volume of the chamber, and then allowed to return to its original
configuration, and thus, cause the volume of the chamber to increase back to its
initial volume when the applied pressure is removed. Alternatively, the
chamber may be compressed by the displacement of a resiliently biased piston
or by sliding a resiliently biased portion of the body, which defines a portion of
the chamber, relative to another portion of the body which also defines a
portion of the chamber.
It is preferable that the opening defined by the one-way pre-compression
valve is narrow rather than being a large chamber, for example, which would
allow the liquor to drop in pressure.
Preferably, at least a portion of the internal passageway is defined
between the abutment surfaces of two or more component parts of the nozzle
arrangement. Most preferably, at least one of said component parts comprises
the valve member integrally formed thereon.
In certain embodiments of the invention a portion of the internal
passageway may be defined by just one of said component parts. In such
embodiments, the valve member may be formed on said part and disposed
within said portion of the internal passageway.
Preferably, however, the valve is disposed in the at least a portion of the
internal passageway defined between the abutment surfaces of the two or more
component parts of the body. Most preferably, the valve member is formed on
one of the parts and resiliently biased against the opposing surface of another of
said component parts, thereby closing the internal passageway formed there
between.
In preferred embodiments of the invention, each of said parts has an
abutment surface which contacts the abutment surfaces of the other parts when
the parts are contacted together in the assembled nozzle arrangement and at
least one of said abutment surfaces has one or more groove and/or recesses
formed thereon which define the internal passageway between the respective
abutment surfaces when said parts are contacted together.
It is most preferred that the at least a portion of the internal passageway
is defined between just two component parts of said body. In such cases, the at
least a portion of the passageway is defined between opposing abutment
surfaces of said two parts and at least one of said abutment surfaces has one or
more grooves and/or recesses formed thereon which define said passageway
when the abutment surfaces of said parts are contacted together. Most
preferably, both of said abutment surfaces have one or more grooves and/or
recesses formed - thereon which align to define said passageway when the
abutment surfaces of said parts are contacted together.
The outlet orifice is positioned at the end of the internal passageway.
Preferably, the outlet orifice is formed at an edge of the abutment surfaces of
the at least two parts. Thus, when the pressure within the chamber exceeds a
predetermined minimum threshold pressure, the pre-compression valve opens
and permits fluid to flow from the chamber through the initial portion of the
internal passageway and into the portion defined between the opposing surfaces
of the first and second component parts .
Preferably, the valve member is in the form of a resiliently deformable
flap that is mounted to one of said component parts and is resiliently biased into
a configuration whereby the flap extends across the internal passageway and
closes the passageway. The flap is further configured to be displaced or
resiliently deform when the pressure within the chamber is at or exceeds a
predetermined n imum threshold pressure to define an opening or channel
through which fluid from the chamber can flow along the internal passageway
to the outlet orifice, where it is ejected in the form of a spray. The flap may
simply extend across the passageway, but it is preferable that the flap is
resiliently biased against an opposing abutment surface or surfaces, which
define the internal passageway. It is especially preferred that the flap is
mounted within chamber formed within the internal passageway. The chamber
provides sufficient space for the flap to be deflected from its resiliently biased
position to open the valve when the pressure within the chamber is at or
exceeds the predetermined minimum threshold. The flap will typically be
configured to be deflected away from the chamber, but cannot be deflected the
other way, i.e. by pressure acting in the opposite direction (along the internal
passageway towards the chamber). This means that the valve is a one-way
valve and only permits fluid to flow towards the outlet orifice and thereby
prevents air being sucked into the chamber from the outside when the pressure
within the chamber falls below the external pressure.
Alternatively, the valve member is in the form of a plug which is
resiliently biased into a position in which the plug blocks the internal
passageway, but is configured to also be displaced to define an opening or
channel through which fluid can flow when the when the pressure within the
chamber is at or exceeds the predetermined n- nimum threshold. Although the
plug itself may be configured to deform so as to define a channel or opening
through which fluid can flow when the pressure within the chamber (and acting
on the plug) is at or exceeds the predetermined minimum threshold, it is most
preferable that the plug is mounted to a resiliently deformable surface which
can deform to withdraw the plug from the internal passageway when the
requisite pressure within the chamber has been achieved.
As a further alternative, the valve member may be adapted to resiliently
collapse inwards or otherwise deform away side of the internal passageway,
thereby fom-ing a channel through which fluid can pass when a π-inimum
pressure within the chamber has been achieved.
As yet another alternative, the valve member could define an opening or
passageway that extends through the member. The sides of the opening will be
configure to assume a resiliently biased configuration in which the sides of the
internal passageway contact one another and define a closed passageway and to
deform to define an open channel through which liquid can flow only when the
pressure within the chamber is at or exceeds a pre-determined --mnimum
pressure.
In a preferred embodiment of the invention, a first of said component
parts of the body of the nozzle arrangement defines at least one internal wall of
the internal chamber and comprises an orifice which forms an initial section of
the internal passageway. The remainder of the internal passageway is defined
between the outer surface of the first component part of the body and the
opposing surface of a second of said component part. In such embodiments,
the valve member may be a flap, as previously defined, or, alternatively, it may
be in the form of a plug. In the latter case, the plug is preferably formed on the
second of said component parts and is configured to fit into the aperture of first
component part that forms the initial section of the internal passageway. The
plug is mounted to a resiliently deformable support of said second part which is
configured such that the plug is resiliently biased within the opening of said
aperture, thereby closing the internal passageway, but can be displaced from the
aperture when the pressure within the chamber is at or exceeds a predetermined
minimum threshold pressure and forces the plug to be displaced from the
aperture so that fluid can flow past the valve member and along the internal
passageway.
Preferably, the internal passageway further comprises one or more
internal spray-modifying features. As an alternative, the nozzle arrangement
may be configured to receive an insert which comprises one or more spray-
modifying features. The insert can be positioned in relation to the nozzle
arrangement so that fluid exiting the outlet orifice flows into an inlet of the
insert, through the one or more internal spray modifying features present
therein, and is then ejected through an outlet orifice of the insert.
Suitable spray-modifying features that may be incorporated within the
internal fluid flow passageway or present in an insert fitted thereto are known
in the art and are described further in, for example, International Patent
Publication No. WO 01/89958, the entire contents of which are incorporated
herein by reference. Illustrative examples of such features include one or more
features selected from the group consisting of: an expansion chamber, a swirl
chamber, an internal orifice, multiple passageway branches, a dog-leg
arrangement (where the passageway comprises a turn in one direction, typically
through ninety degrees, followed by a turn back in the opposing direction), a
venturi chamber (where air is drawn into the fluid stream by venture), an outlet
orifice in the form of a slit, or multiple outlet orifices.
It is preferable that pre-compression valve is positioned before (or
upstream from) the one or more spray modifying features, such that fluid can
only flow through the spray modifying features when the pre-compression
valve is open.
The nozzle arrangements of the present invention may comprise multiple
pre-compression valves as defined herein. For instance, the nozzle arrangement
may comprise two or more separate internal chambers, or two or more separate
compartments wil n the internal chamber, each of which comprises a pre¬
compression valve as defined herein. In an especially preferred embodiment of
the present invention, the body of the nozzle arrangement comprises an
additional air chamber which is compressed at the same time as the internal
chamber and comprises an outlet channel through which a pressurised air
stream is introduced into the internal passageway to mix with liquid dispensed
from the internal chamber. The outlet channel is preferably provided with a
pre-compression valve as defined herein to ensure that air is only ejected when
a predetermined minimum pressure is achieved within the internal passageway.
Thus, it will be appreciated mat the nozzle arrangements of the present
invention may comprise numerous pre-compression valves as defined herein
and said valve may be configured to control the ejection of liquids and or air
from the nozzle arrangement. Furthermore, as these valves are all defined by
the body, i.e. no extra components are required, any extra valve can be simply
formed by the moulding of the body and thus, no extra costs will be incurred.
The nozzle arrangements of the present invention are preferably formed
from plastic. The component parts of the nozzle arrangement may be moulded
individually and then connected together to form the assembled nozzle
arrangement. Alternatively, some or all of the components may be formed by a
bi-injection moulding process whereby a first component is moulded during a
first moulding stage and a second component part is then moulded onto the first
component part during a second moulding stage. The first and second
component parts may be made from the same or a different material.
In embodiments where the housing is composed of two component parts
which define the internal passageway, each component part may be moulded
separately and then joined together or formed by a bi-injection moulding
process, as described above. Thus, it will be possible in some embodiments of
the invention to form one of said parts from a softer plastic. This will enable
the integrally formed valve member formed on one of said parts from a softer
or more deformable plastic material so that it is configured to deform to open
the valve thus formed when the two parts are contacted together to define the
internal passageway of the device.
As an additional alternative, the two component parts may be connected
to one another by a binge or foldable connection element and moulded in a
single moulding operation and then folded over about said binge or connection
element to form the assembled housing component. In this case, the component
parts will be made from the same material in a single moulding step.
The respective parts, once formed, may be permanently fixed together
by, for example, ultrasonic welding, or alternatively, the parts may be
releasably connectable to one another. This latter form of assembly is preferred
because it enables the respective parts to be separated to expose the interior of
the nozzle device for cleaning.
According to a second aspect of the present invention, there is provided
a container comprising a pump-action nozzle arrangement as defined herein
fitted thereto.
In addition to being used in nozzle arrangements adapted to dispense
liquids in the form of a spray, the nozzle arrangements of the present invention
may also be used to dispense air or other gases present in a container. Such
nozzle arrangements may be, for example, fitted to the opening or a wine bottle
to permit the air or other gases that have accumulated in the bottle to be
dispensed. Thus, according to a further aspect of the present invention, there is
provided a pump-action nozzle arrangement adapted to be fitted to an opening
of a container and enable air or other gases to be dispensed from the interior of
said container, said nozzle arrangement having a body which defines:
(i) an internal chamber;
(ii) an inlet through which fluid can be drawn into said chamber;
(iii) an outlet orifice; and
(iv) an internal passageway that connects said chamber to said outlet
orifice;
said device further comprising a one-way inlet valve adapted to only
permit fluid to be drawn into said internal chamber through the inlet when the
pressure within the chamber falls below the external pressure, a one-way pre¬
compression valve disposed in said internal passageway that is configured to
only permit fluid to flow along said internal passageway when the pressure
within the chamber equals or exceeds a predetermined π---nimum threshold
pressure and an actuator;
wherein said body is configured such that the internal volume of the
chamber is reduced when said actuator is operated, thereby causing fluid stored
in the chamber to be ejected along said internal passageway to the outlet orifice,
and increased when said actuator is released, thereby causing fluid to be drawn
into the chamber through the inlet;;
characterised in that said pre-compression valve is integrally formed
within the internal passageway and comprises a valve member that is integrally
formed with a portion of the body that defines said internal passageway, said
valve member being configured to assume an initial resiliently biased
configuration in which said internal passageway is closed when the pressure
within the chamber is below the predetermined minimum threshold pressure
and to be displaced from said initial resiliently biased configuration to define an
opening through which fluid can flow along the internal passageway when the
pressure within the chamber equals or exceeds the predetermined minimum
threshold pressure.
According to yet another aspect of the present invention, there is
provided a container comprising a pump-action nozzle arrangement as defined
above fitted thereto.
How the invention may be put into effect will now be described further
by way of example only in reference to the following Figures, in which:
Figure 1A is a cross-sectional view taken through a first embodiment of
a nozzle arrangement according to the present invention;
Figure IB is an exploded cross-sectional view showing the components
which make up the device shown in Figure 1 A; and
Figure 2 is a cross-sectional view of an alternative embodiment of the
nozzle arrangement of the present invention.
In the following description of the Figures, like reference numerals will
be used to denote like or corresponding parts in different Figures.
A first embodiment of a nozzle arrangement 100 according to the
present invention is shown in Figures 1A and IB. The nozzle arrangement 100
has a body which is formed from separate component parts, namely a base 101,
a housing 102, and a lid 104, which together define an internal chamber 107, an
inlet 110, an internal passageway 106 and an outlet orifice 112.
The base 101 comprises a cavity 150 having a screw thread formed in
the internal wall thereof. This internal cavity 150 is adapted to receive a
corresponding shaped screw threaded neck of a container, thereby enabling the
nozzle arrangement 100 to be screwed onto a container for use.
The housing 102 is slidably mounted within a recessed groove 103
formed on the upper surface of the base 101. The base is provided with an
inwardly projecting rim 101a which abuts against an outwardly projecting rim
102a formed on the housing 102 to prevent the housing from sliding out of
engagement with the base during use and thus, also limits the extent to which
the housing can slide upwards relative to the base. The base also defines the
inlet 110.
The base 101 and the housing 102 together define an internal chamber
107 in which a plunger 108, which is seated on the base 101, is positioned. The
plunger 108 extends across the entire width of the chamber 107 and forms a
tight seal with the wall of the chamber formed by the housing 102. The plunger
108 also has an integrally formed, downwardly extending valve member 108a,
which is received within a valve seat 109 formed in the base 101. The valve
member 108a, together with the valve seat 109, forms the one-way inlet valve
of the nozzle arrangement. An inlet channel 110 is also formed in the base 101
and a dip tube (not shown) is fitted to this channel to enable the contents of the
container to which the nozzle arrangement is fitted to be drawn into the internal
chamber 107 when the pressure within the chamber is reduced relative to the
pressure within the container.
The upper surface of the housing 102 possesses an orifice which forms
an initial section of the internal passageway 106. The remainder of the internal
passageway 106 is defined between the upper surface of the housing 102 and
the under surface of the lid 104. The lid 104 has a resiliently mounted flap 105,
which forms the valve member of the pre-compression valve, formed on it
under surface. The flap 105 is positioned within a chamber 105a formed within
the portion of the internal passageway defined between the upper surface of the
housing 102 and the under surface of the lid 104. The flap 105 is resiliently
biased against the upper surface of the housing 102 so as to close the internal
passageway and thereby prevent fluid from flowing along the internal
passageway to the outlet orifice 112.
A coiled spring 111 is positioned witiiin the chamber 107. The spring is
biased at one end against the housing 102 and the base 101 at its other end. The
housing additional comprises a support member 102b which extends
downwards from its upper surface and is positioned inside the bore defined by
the coiled spring 111. The support member 102b provides support to the
spring and also enables the spring to be kept in place while the device is
assembled.
The spring forces the housing upwards relative to the base so that the
rim 102a of the housing abuts the internal rim 101a of the base. In this position
(and as shown in Figure 1A) the internal chamber 107 possesses its maximum
internal volume. During use, the lid 104 of the housing 102 can be pressed
downwards by an operator so as to cause the housing 102 to slide relative to the
base 101, against the action of the spring 111. During this process, the internal
volume of the chamber 107 is reduced and this in turn compresses the contents
present within the chamber. The resultant increase in pressure pushes the valve
member 108a of the plunger into a sealing engagement with the valve seat 109,
thereby closing the one-way inlet valve and preventing the contents of the
chamber flowing from the chamber 107 into the interior of the container. Once
the pressure within the chamber reaches a predetermined minimum threshold
pressure, for example 5 bars, the contents of the container cause the resiliently
mounted flap 105 positioned over the chamber outlet 105a to be displaced from
its resiliently biased position in which the outlet is blocked to define a channel
through which fluid can flow past the flap (i.e. the pre-compression valve is
open), thereby enabling the contents stored within the chamber 107 to flow
through the internal passageway 106 and then be dispensed from the device
through the nozzle outlet 112. The pressure within the chamber will reduce as
fluid is expelled through the internal passageway 106 and the outlet orifice 112.
Once the pressure wilhin the chamber falls below the minimum threshold, the
resiliently mounted flap 105 will return to its original position, as shown in
figure 1A, in which it closes the internal passageway 106.
Once the desired amount of product has been dispensed, or the housing
has been depressed to its fullest extent so that the maximum quantity of product
has been dispensed from the chamber, then the operator will release the
pressure applied to the housing 102 and the housing will then slide back to its
initial position shown in Figure 1 A under the action of the spring 111. In doing
so and the internal volume of the chamber 107 is increased and this in rum
causes the pressure within the chamber to reduce. This reduced pressure within
the chamber 107 will cause the pre-compression valve to close, as discussed
above, and the inlet valve to open, i.e. the valve member 108a of the plunger
108 is displaced from the valve seat 110 by the pressure acting on the vale
member 108a, and the contents of the container are drawn into the chamber 107
to replenish the contents previously dispensed.
Figure 2 shows a portion of an alternative nozzle arrangement 200 of the
present invention. The nozzle arrangement 200 is similar in many respects to
the nozzle arrangement shown in Figure 1A, as shown by the like reference
numerals. As before, the internal passageway 106 comprises an initial portion
106a, which is an opening formed in the upper surface of the housing 102, and
the remainder of the internal passageway 106b through to the outlet orifice 112
is defmed between the upper surface of the housing 102 and the under surface
of the lid 104. The pre-compression valve consists of a plug 201 formed on the
under surface of the lid 104, which is mounted on a resiliently deformable
support 202. When the lid 104 and the housing 102 are connected together, the
plug 201 is received within the opening of the initial portion of the internal
fluid flow passageway 106a, as shown in Figure 2 to close the internal
passageway. However, when the chamber 107 is compressed and the pressure
therein exceeds a predetermined mi-nimum value, the plug 201 will be pushed
upwards, thereby causing the support member 202 to deform and defining an
open channel through which fluid can flow out of the chamber and along the
passageway 106 to the outlet 112, where it is dispensed in the form of a spray.
An expansion chamber 203 with a constricted inlet opening 204 is
positioned in the passageway 106 downstream from the plug 201. This
arrangement of spray-modifying features causes the fluid passing through the
internal passageway 106 to be sprayed into the expansion chamber 203, which
has been found to further atomise the droplets ultimately dispensed through the
outlet orifice 112.