A UREASE DEGRADATION RESISTANT LIQUID PRODUCT AND A METHOD FOR MAKING SAME
BACKGROUND OF THE INVENTION
Urea is a preferred form of nitrogen fertilizer because it is inexpensive and high in its nitrogen analysis. It is susceptible to volatilization, however, after its hydrolysis to NH2 by the action of the enzyme urease which is commonly found in soil. A substantial fraction of the nitrogen in urea can be lost to volatilization with 3 days of application. Up to 50% of the nitrogen can be lost to volatilization when urea is applied to a surface and not incorporated as in the case of turf use (Joo et al., 1992; Crop Sci. 32:1397-1401). Loss of nitrogen to volatilization as ammonia will continue even after incorporation. When soil conditions are favorable for nitrification, a significant fraction of urea-nitrogen can be lost to leaching in the form of N02. The leaching loss beyond the reach of plant roots is a more severe problem in sandy soils. Urea-nitrogen can also be lost in the form of nitrogen gas (N2) , nitric oxide (NO) , or nitrous oxide (N20) due to the action of denitrifying bacteria on N02 derived from urea.
Coating "granulated" urea with commercially available resins such as Osmocote® or sulfur to physically restrict the release of nitrogen into the soil and decreasing water solubility of urea by reaction with aldehydes have been utilized to reduce the rapid loss of urea to hydrolysis. Urease inhibiting compounds [such as N- (n-butyl) thiophosphoric triamide and phenylphosphoro- diamidate] also have been known as fertilizer amendments. No one approach, however, appears to have been adequate to overcome the loss of urea-nitrogen to volatilization as NH2 or to leaching as N02.
SUMMARY OF THE INVENTION
The present invention generally provides an inexpensive enzyme degradation resistant liquid product which provides plants with a slow release urea nitrogen and a method for producing the degradation resistant product . The urea nitrogen containing product of the invention, which exhibits resistance to degradation (hydrolysis) by urease enzymes, can be applied to soil and other plant growth mediums in solid or liquid forms for use as a slow release or slow performance nitrogen fertilizer for plants. The product can be used alone, or in combination with one or more other powder, granular or liquid fertilizers. The liquid product exhibits resistance to degradation by urease, an enzyme present in plant growth mediums which disadvantageously rapidly hydrolyzes urea present in fertilizers, and causes a loss of the beneficial nitrogen by volatilization of ammonia (NH3) . The hydrolyzed urea nitrogen can also be lost in the form of N03 due to leaching „ Thus, the urea containing product of the invention advantageously degrades very slowly in plant growth mediums and supplements the mediums with valuable nitrogen.
In its broadest aspect, the method of the present invention balances the following in an aqueous reaction mixture comprising urea, a hexose sugar source and an acid to obtain a liquid urea fertilizer product which is urease hydrolysis resistant: the rate of combining (speed of mixing) the urea, the hexose sugar source and acid where the urea is in molar excess of the hexose sugar source, the pH of the reaction mixture provided by the acid and the time and temperature at which the acid, the hexose sugar and the urea are held to provide a liquid urea fertilizer product which has at least about 12 weight percent nitrogen from urea (based upon the weight of the liquid product) , and a range of from about 12 to about 30 weight percent nitrogen from urea and at least
about 34 weight percent of the urea nitrogen in the product being urease hydrolysis resistant.
In an important aspect, the method of the present invention which provides the degradation resistant liquid urea product comprises combining a hexose sugar source, an acid source and urea in an aqueous reaction mixture, the urea and the hexose sugar source being combined at a gradual rate, the urea being in molar excess of the hexose sugar after the combining the urea and hexose sugar in the hexose sugar source, the water in the reaction mixture, the hexose sugar source in the reaction mixture and urea in the reaction mixture being held at a time and temperature, the acid source effective for supplying a pH, all of which are effective for providing a liquid urea fertilizer product which is urease hydrolysis resistant and which has a urea nitrogen content of at least about 12 weight percent (based upon the weight of the liquid fertilizer product) , and a range of from about 12 to about 30 weight percent urea nitrogen, and a urease hydrolysis resistant urea nitrogen content, based upon the weight of the urea nitrogen in the fertilizer product, of at least about 34 weight percent. In another important aspect, the fertilizer product will have a urea nitrogen content of about 16 to about 17 weight percent.
The method of the invention is particularly effective and efficient in its use of hexose sugar from the sugar source, such as glucose, for providing a hydrolysis resistant product. The urea is in molar excess of the hexose sugar source such that the molar ratio of the hexose sugar to the urea is not more than about 0.35. Moreover, the molar ratio of hexose sugar to the resulting urease hydrolysis resistant urea product is not more than about 1.0. In another important aspect the acid source is in an amount for providing an aqueous blend of the urea and hexose sugar source with an initial pH of not more than about 2. In a very important aspect , the hexose sugar is glucose.
It also has been discovered that as a result of the presence in the aqueous urea-sugar-acid reaction mixture of small quantities of a water soluble source of metal 2+ ions selected from the group consisting of Mn2+, Zn2+, Cu2+ ions and mixtures thereof, during the process unexpectedly results in a significant increase in the percent of urease resistant urea nitrogen reaction product which is obtained over that which is obtained when the water soluble metal 2+ ion source is not added during the process. In this aspect of the invention which provides the degradation resistant liquid product, the method comprises combining as an aqueous blend, a water soluble metal 2+ ion source, a hexose sugar source, an acid source and urea, the urea, the metal 2+ ion source and the hexose sugar source being combined in relative amounts such that urea is in molar excess of hexose sugar from the hexose sugar source, the water in the aqueous blend, the metal 2+ ion source, the hexose sugar source and the urea being held at a time and temperature, the acid source effective for supplying a pH, all of which are effective for providing a liquid fertilizer product has urea nitrogen which is urease hydrolysis resistant. This urease hydrolysis resistant product has a urea nitrogen content (nitrogen from urea) of at least about 12 weight percent, and a range of from about 12 to about 30 weight percent, and a urease hydrolysis resistant nitrogen content (nitrogen from urea which is hydrolysis resistant) , based upon the weight of the urea-nitrogen in the fertilizer product of at least about 50 weight percent. In an important aspect, the method of the invention provides a urease hydrolysis resistant urea nitrogen of at least about 80 weight percent with the process effective for providing yields of hydrolysis resistant urea nitrogen of up to about 100 percent. This aspect of the invention also is particularly effective and efficient in its use of the hexose sugar, such as glucose, for providing a product having hydrolysis resistant urea nitrogen such that the
molar ratio of hexose sugar to urea is not more than about 0.35 and molar ratio of hexose sugar to the resulting urea product having urease hydrolysis resistant urea is not more than about 1.0. Also it is important in this aspect of the invention that the acid source is in an amount for providing a blend of the urea, hexose sugar source and water with an initial pH of not more than about 2. In an important aspect of the invention, the metal 2+ ion is Cu2+ and in a very important aspect of the method of the invention, it has been discovered that the presence of a water soluble Cu2+ ion source coupled with the incremental or gradual mixing of the urea with the hexose sugar source, such as glucose, water and acid source in the blend results in a very significant increase in the yield of the urease resistant urea nitrogen reaction product, such as at least about 75 weight percent up to about 100 percent.
In an important aspect, the method of the invention comprises: (a) mixing from about 15 to about 50 weight percent water, from about 4 to about 40 weight percent of a hexose sugar hexose source, from about 0.1 to about 1.0 weight percent of a Cu2+ ions and from about 10 to about 45 weight percent of urea at a temperature of from about 15°C to about 100°C for a period of time which is effective for dissolving the hexose sugar source and the urea; and (b) maintaining the resulting mixture at a temperature from about 15°C to about 100°C for a period of time which is effective for converting at least about 34 weight percent of the urea in the mixture to a urease-resistant nitrogen.
DETAILED DESCRIPTION OF THE INVENTION
Definitions
As used herein, the phrase "acid source" means any source of an acid which at the concentration described herein is not toxic to, or otherwise detrimental to the growth of, plants and includes, for example, sulfuric
acid, phosphoric acid, citric acid, hydrochloric acid, nitric acid and mixtures of any combination of the foregoing acids. In an important aspect, the acid source employed in the present invention is a mixture of sulfuric acid and phosphoric acid.
As used herein, the phrase "water soluble source of metal 2+ ions" means any source of Mn2+, Zn2+, Cu2+ ions which is water soluble and supplies a Cu (II) or Cu ion, Mn (II) or Mn2+ ion, and Zn (II) or Zn2+ ion or mixtures of these ions and is not toxic to, or otherwise detrimental to the growth of, plants. Sources of these ions include, for example, copper sulfate or zinc sulfate, copper or zinc nitrate, copper or zinc chloride and mixtures of any combination of the foregoing sources of ions. Water soluble means that the metal 2+ ion source is sufficiently soluble in the water, urea and sugar source blend to provide at least about 0.1 weight percent metal 2+ ions. In an important aspect, the metal 2+ ion is copper and the copper ion source employed in the present invention is copper sulfate.
As used herein with respect to the mixing of ingredients, the terms "incrementally" and "incremental mixing" and "gradual mixing" and "combining at a gradual rate" mean that a material, such as a hexose sugar source and urea, are mixed together and optionally with other ingredients in a series of two or more separate, consecutive additions, in one or more gradual, continuous additions over a period of time, or in a combination of the foregoing types of additions, over the entire period of performing the process for producing nitrogen which exhibits resistance to degradation by urease enzymes, or over any portion of such period. In an important aspect, the addition of the hexose sugar source and/or urea in the method of the present invention is performed by one continuous addition of the material over the period of the entire process.
Urease-resistant urea nitrogen is a fraction of the total nitrogen from urea in the product which is made by
the method of the invention that is not hydrolyzed to ammonia when subjected to the urease enzyme. Urease susceptible urea nitrogen is determined by subjecting a sample to the urease enzyme and by quantifying the ammonia that subsequently is liberated. The procedure is outlined in AOAC official methods 941.04 (1955).
Non-protein urea nitrogen (NPN) is nitrogen from urea.
As used herein, the phrase "hexose sugar source" means any source of a sweet carbohydrate hexose sugar and includes, for example, milk sugar, cane sugar, molasses (beet, cane, corn, wood, citrus, refinery, commingled, inert, discard, solidified, sorgo, sand other types of molasses) , corn syrup, maple syrup, the monosaccharides or disaccharides glucose, galactose, sucrose, saccharose, mannose, maltose, lactose, dextrose, fructose, inositol, levulose, raffinose, and mixtures of any combination of the foregoing sources of sugar, such as a mixture of glucose and molasses. In an important aspect, the sugar source employed in the present invention is substantially glucose.
EXAMPLE I Urease-resistant nitrogen is produced according to the following procedure using the ingredients, and weight percents thereof, described herein below.
The glucose and/or cane molasses is slowly mixed with the water and stirred until it is completely dissolved. Urea is mixed with the resulting glucose solution and heated with stirring to bring the temperature to 130°F (54°C) and until the urea is completely dissolved. The temperature is raised to 130°F in order to dissolve the urea more quickly. The sulfuric acid then is mixed with the solution, and the solution is stirred. The indicated amount of phosphoric acid is mixed with the solution, and the solution is stirred. The resulting solution is transferred to a 1000 mL sealable plastic container which is incubated in a 180°F
(82.22°C) water bath for 8 hours. Some foaming typically occurs causing the plastic container to expand. For this reason, the reaction container should be filled to no more than about 50% full to accommodate the foaming which occurs during the reaction. While the container is incubated, it is shaken every 15 minutes and the pressure released from the container by opening the container cap. After 8 hours, the container is removed from the water bath and allowed to cool to room temperature. The pH of the mixtures placed into the sealed containers is measured prior to placing the containers into the water bath and after the sealed containers have remained in the water bath for 8 hours. After the containers have cooled to room temperature, the contents of the containers are each analyzed for weight percent total nitrogen (TN) , weight percent non-protein urea nitrogen (NPN) , weight percent urease-resistant urea nitrogen (URN) and percent urease-resistant urea nitrogen (URN) of the total nitrogen. Solution 1, Solution 2 and Solution 3 of Table 1 are the same with the exception that the pH of Solution 3 is maintained at 2.0 throughout the entire process by mixing additional acid with the reaction mixture while the mixture is being heated in the water bath. The solutions which do not have their pH maintained had pHs which rise. Solution 4 has a larger weight percent of glucose and a smaller weight percent of water in comparison with Solution 1, but has a molar excess of urea (more moles of urea than glucose) . Solution 5 is similar to Solution 1 but has 0.4% by weight copper sulfate mixed with the reaction mixture, resulting in 1000 parts per million (ppm) of soluble copper Cu (II) ions being present in the mixture.
Solution 6 has a molar excess of urea, is acidic, but has no phosphoric acid added to the reaction mixture. Solution 7 is similar to Solution 5, except that more (0.8% by weight) copper sulfate is mixed with the
reaction mixture, resulting in 2000 ppm of soluble copper being present in the mixture.
Solution 8 is the same as Solution 7, except that the solution is never heated (i.e., it is maintained at room temperature) .
Various fractions of the nitrogen are analyzed in each of the solutions to determine if degradation of the urea occurs. Solutions 3, 4, 5, 6, 7, and 8 represent a control of conditions such as acidity, molar excess of urea or the use of Cu(II) ions that illustrate the method of the invention which provides at least about 34 weight percent urease hydrolysis resistant urea nitrogen, based upon the weight of urea nitrogen in the product.
The results of these experiments are presented below and reflect values obtained at the end of the process .
TABLE 1
(0 c
CD CΛ
H
H
C H rπ I ω x o rπ m H
3 c r m-
NPN - non-prote n n trogen; URN - urease-resistant nitrogen
Example II
Solutions 1 through 6 of Table 2 are prepared according to the procedure of Example I unless otherwise noted, at the given weight percents, described hereinbelow.
Solution 1 is a baseline solution having 40% wt glucose, 10.43% wt urea, a relatively low urea content, 5% wt sulfuric acid and 44.57% wt water.
Solution 2 and Solution 3 are similar to Solution 1„ but contain no urea. Solutions 2 and 3 have nitrogen in the form of ammonium sulfate, instead of urea. Solution 2 has 5% wt sulfuric acid, whereas Solution 3 has no acid.
Solutions 4 and 5 differ from Solution 1 and have a molar excess of urea. The composition of Solution 4 and Solution 5 are the same, but the two solutions are prepared differently. Solution 4 is prepared by first mixing with water the ingredients listed in the table below, except for glucose, according to the procedure of Example I, followed by gradual mixing of glucose with the water over an 8 -hour cook period. Solution 5 is prepared by first mixing with water the ingredients listed in the table below, except for urea, according to the procedure of Example I, followed by gradual mixing of urea with the water over an 8-hour cook period.
Solution 6 is the same as Solution 5, except that a fraction of the glucose is replaced with cane molasses as a hexose sugar source. The relative amount of hexose sugar, however, is too low. Additionally, Solution 6 contains no water.
The results of these experiments are presented below and reflect measurements obtained at the end of the process. Solutions 4 and 5 represent a process with excess urea, a sufficient urea nitrogen content, acidity and slow mixing which provide a high urease resistant nitrogen.
Table 2
NPN = non-protein nitrogen; URN = urease-resistant nitrogen.