WO1994023341A1 - Reactive microgel, photosensitive resin composition containing the same, and flexographic plate material - Google Patents
Reactive microgel, photosensitive resin composition containing the same, and flexographic plate material Download PDFInfo
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- WO1994023341A1 WO1994023341A1 PCT/JP1993/000425 JP9300425W WO9423341A1 WO 1994023341 A1 WO1994023341 A1 WO 1994023341A1 JP 9300425 W JP9300425 W JP 9300425W WO 9423341 A1 WO9423341 A1 WO 9423341A1
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- microgel
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- double bond
- unsaturated double
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
Definitions
- the present invention relates to a reactive microgel having an ⁇ , -ethylenically unsaturated double bond (
- a photosensitive resin composition comprising the reactive microgel (1), a compound having a / 9 monoethylenically unsaturated double bond (2) and a rubber or a thermoplastic elastomer (3); Flexographic printing plate material using the reactive resin composition.
- Microgels are gelled or crosslinked polymer particles, usually 0.001 to 10 m in diameter, generally less than l jum, approximately the same size as colloids, often synthesized by emulsion polymerization Is done.
- This microgel is a new polymer material that has attracted attention in recent years. However, those with no reactive groups on the surface of the microgel serve only as a filler, and were used only for the purpose of improving the strength of the material.
- Reactive microgels having reactive groups on the surface of the microgel were published in 1975 by Funke of Doi.
- the microgels synthesized by Funke are emulsified and polymerized under very mild conditions with monomers having two or more a, ⁇ -ethylenic unsaturated double bonds, and remain unreacted on the surface.
- the 3-ethylenically unsaturated double bond was modified with other reagents and converted into various reactive groups. For example, it is a method of converting to an epoxy group using peroxide, a hydroxyl group using borane, a halogen group using hydrogen halide, and a carboxyl group using ozone.
- the functional groups that can be introduced by this method are very limited, and in particular, functional groups having a / 3-ethylenically unsaturated double bond are attacked by radicals during emulsion polymerization and react. The synthesis of reactive microgels with, / 3-ethylenically unsaturated double bonds was difficult.
- flexographic printing has come into the spotlight with the modernization of packaging.
- conventional methods for manufacturing flexographic plates include (a) metal plate making, (mouth) molding, and (c) raw rubber. It requires at least three vulcanization steps, requires sophisticated technology and requires a long time, and the cost cannot be avoided.
- a flexible resin plate was developed, and it became possible to easily make a flexographic plate.However, since these plates are based on a gen-based rubber such as polybutadiene, trichlorene and perchlorene are used as developers when developing.
- halogen-based solvents have been regulated due to environmental problems and toxicity of the halogen-based solvents to the human body. There in the direction.
- the reactive microgel (1), (2) and (3) a compound having a monoethylenically unsaturated double bond and a rubber or Thermoplastic
- the original plate for flexographic printing using a photosensitive resin composition containing a lastmer (3) can be developed with water alone after exposing the image area, and has water resistance, alcohol resistance, etc. It was found to be excellent and rich in rubber elasticity. Disclosure of the invention
- the present invention provides a microgel fine particle (A) in which a compound having a, 2,3-ethylenically unsaturated double bond is synthesized by emulsion polymerization using a carboxyl group-containing compound as an emulsifier, a carboxy group and at least one ⁇ , 3 —Provide a reactive microgel (1) obtained by reacting with a compound having an ethylenically unsaturated double bond (II).
- the present invention provides a photosensitive resin composition comprising the reactive microgel (1), a, a compound having a 3-ethylenically unsaturated double bond (2) and a rubber or a mature plastic elastomer (3). provide.
- the present invention further provides a flexographic printing plate comprising the photosensitive resin composition.
- Examples of monofunctional compounds having an ethylenically unsaturated double bond include the following (a), (b) and (c).
- (a) (meth) acrylate compounds (meth) methyl acrylate, (meth) acrylic acid ethyl, (meth) propyl acrylate, (meth) isopropyl acrylate, (meth) butyl acrylate, (meth) -C and B alkyl esters of (meth) acrylic acid such as hexyl acrylate, octyl (meth) acrylate, and lauryl (meth) acrylate: C of (meth) acrylic acid such as acryl (meth) acrylate
- (Meth) acrylic acid, etc. and A urethane compound obtained by modifying a glycol with diisocyanate and reacting it with an acryl monomer having one OH such as 2-hydroxyacrylate or 2-hydroxymethacrylate.
- the glycols include ethylene glycol, propylene glycol, butane glycol, pentyl glycol, polyethylene glycol, propylene glycol, polybutyrolactone polyol, polyester diol, acryl diol, butadiene glycol, and isopropyl glycol.
- Vinyl aromatic compounds styrene, ⁇ -methylstyrene, vinyltoluene, chlorostyrene, etc. are exemplified.
- polyfunctional compounds having two or more functional groups for three-dimensionally cross-linking the inside of the microgel particles include trimethylolpropane tri (meth) acrylate, and glycol di (meth) acrylate.
- examples thereof include (meth) acrylate compounds such as di (meth) acrylates of esters and polyols and di (meth) acrylates of polyesters.
- a urethane compound obtained by modifying a glycol with diisocyanate to form isosinate groups at both molecular ends and reacting the resulting isocyanate group with an acrylyl monomer having one molecule can be cited.
- the glycols include ethylene glycol, propylene glycol, butane glycol, pentyldaricol, polyethylene glycol, propylene glycol, polyprolactone polyol, polyester polyol, acrylic polyol, butadiene glycol, isoprenglycol, and the like.
- a polybutadiene polyisoprene having an epoxy group, an anhydride group or the like at a terminal or a side chain has a functional group which reacts with these groups and a ⁇ , 3-ethylenically unsaturated double bond.
- Excess diisocyanate groups are reacted with polygens obtained by reacting compounds and hydroxyl groups at the terminals and side chains, and the remaining isocyanates are reacted. Examples of the borigens obtained by reacting a cyanate group with a hydroxyalkylesterpolyaryl alcohol.
- Examples of the compound having a ⁇ -ethylenically unsaturated double bond include C 2 to C 2 such as hydroxyethyl (meth) acrylate and hydroxypropyl (meth) acrylate. Examples thereof include hydroxyalkyl esters, aryl alcohols and aryl amines.
- the obtained reactive microgel is used for a flexographic printing plate, it is preferable to use a urethane compound or a borigen.
- the carboxyl group-containing compound has an effect as an emulsifier, and is usually a carboxylate in which the carboxyl group in the carboxyl group-containing compound is neutralized with an alkali metal, an amine, ammonium or the like. .
- examples of the low-molecular emulsifier include a reaction product of a reactive monomer with an alkali metal, an amine, ammonia, or the like.
- examples of the reactive monomer include saturated fatty acids such as caprylic acid, lauric acid and stearic acid, acrylic acid, methacrylic acid, maleic acid, itaconic acid and the like.
- the polymer emulsifier examples include a homopolymer of a reaction product of a reactive monomer having a carboxyl group and an alkali metal, an amine, ammonia, or the like.
- the reactive monomer having a carboxyl group examples include acrylic acid, methacrylic acid, maleic acid, and itaconic acid.
- a product obtained by copolymerizing a reaction product of the above-mentioned reactive monomer having a carboxyl group with an alkali metal, an amine, ammonium or the like and one or more other reactive monomers can also be selected.
- reactive monomers include (meth) methyl acrylate, (meth) ethyl acrylate, (meth) propyl acrylate, (meth) butyl acrylate, (meth) acrylic To acid hexyl, etc. (meth) Contact to c 1 8 alkyl esters of acrylic acid: glycidyl
- (Meth) acrylates of (meth) acrylic acid such as aryl (meth) acrylate
- the reaction between a reactive monomer having a carboxyl group and an alkali metal, an amine, or ammonia, as described above, is performed by homopolymerization or copolymerization with another vinyl monomer, as described above. And may be carried out after homopolymerization or copolymerization with another vinyl monomer.
- Alkali metal used to neutralize these emulsifiers includes sodium hydroxide, potassium hydroxide, calcium hydroxide and the like, and amines include monoethanolamine, diethanolamine, and triethanolamine. Ethanolamine, triethylamine, triptylamine, dimethyldodecylamine and the like.
- emulsifiers can be used as they are, or by reacting a part of the carboxyl group with an ethoxy group such as glycidyl (meth) acrylate, to form a reactive emulsifier into which an, / 3-ethylenically unsaturated double bond is introduced.
- an emulsifier can control the degree of water solubility, it is a preferable emulsifier in applications requiring water resistance.
- an anionic or nonionic low molecular surfactant may be used in combination with the above-mentioned polymeric emulsifier within a range not to impair the physical properties such as water resistance.
- nonionic surfactants include polyoxyethylene alkyl ethers such as boroxyethylene lauryl ether, boroxyethylene stearyl ether, and polyoxyethylene cetyl ether: polyoxyethylene octylphenyl ether: polyoxyethylene Alkyl allyl ether: boroxyethylene derivative: oxyethylene / oxypropylene block copolymer: sorbitan such as sorbitan monolaurate, sorbitan monostearate, sorbitan trioleate Fatty acid ester: glycerin fatty acid ester: polyoxyethylene fatty acid ester and the like.
- anionic surfactant examples include fatty acid salts such as sodium stearate and potassium oleate: alkyl sulfates such as sodium lauryl sulfate, triethanolamine lauryl sulfate, and ammonium lauryl sulfate: alkylbenzene sulfonate: alkyl Naphthalene sulfonate: Alkyl sulfosuccinate: Alkyl diphenyl ether disulfonate: Alkyl phosphate: Polyoxyethylene alkyl sulfate.
- alkyl sulfates such as sodium lauryl sulfate, triethanolamine lauryl sulfate, and ammonium lauryl sulfate: alkylbenzene sulfonate: alkyl Naphthalene sulfonate: Alkyl sulfosuccinate: Alkyl diphenyl ether disulfonate: Alkyl phosphate: Polyoxy
- emulsifiers are used in an amount of 0.1 to 50% by weight, preferably 0.1 to 20% by weight, based on the compound having a 3-ethylenically unsaturated double bond.
- the emulsion polymerization temperature is 50 to 95, preferably 65 to 95%. it is a ⁇ 80 e C.
- the solid content of the compound having an ⁇ , ⁇ -technylene unsaturated double bond and the emulsifier is 10 to 50% by weight, preferably 10 to 35% by weight.
- the particle size of the microgel formed by emulsion polymerization is usually 0.01 to 200 ⁇ m as measured by the light scattering method.
- the microgel fine particles (A) thus obtained have a carboxyl group on the surface.
- the reactive microgel of the present invention is obtained by reacting a carboxyl group on the surface with an epoxy group and an ethoxy group of a compound ( ⁇ ) having at least an ⁇ , / 3-ethylenically unsaturated double bond. It is.
- Compounds ( ⁇ ) include ⁇ , ⁇ -ethylenically unsaturated double bonds such as glycidyl (meth) acrylate, ⁇ -glycidylacrylamide, glycidylaryl ether, 1,2-epoxy-5-hexene, etc. Epoxy compounds. These compounds ( ⁇ ) are appropriately selected according to the desired physical properties, and can be used alone or in combination of two or more thereof, and can be used in an amount of 1 to 100 mol% based on the carboxyl group on the microgel surface. The reaction can be performed at any ratio.
- This reaction is to mix Ebokishi compound microgel aqueous dispersion, 30 to 90 e C, preferably terminated by simply ⁇ least 2 hours at a temperature of 60 to 80. in this way,
- the reactive microgel of the present invention has an advantage that it can be produced even in an aqueous dispersion.
- the reactive microgel of the present invention can be used as an aqueous dispersion or as an aqueous dispersion of an organic solvent in which water is partially or entirely removed by azeotropic distillation by mixing it with a solvent such as aromatic hydrocarbons, alcohols and ketones. Provided as a liquid.
- a usual drying method preferably a method of coagulating the aqueous dispersion, washing and drying the coagulated material to obtain a fine powder, vacuum drying, freeze drying, or spray drying is used. Obtainable.
- the photosensitive resin composition of the present invention can be obtained by mixing in the range of (parts in solid content). More preferably, the compound having a,, / 3-ethylenically unsaturated double bond is 1 to 100 parts by weight, based on 100 parts by weight of the reactive microgel, and 100 parts by weight of the rubber or the thermoplastic elastomer (3). Mix in the range of 1 to 100 parts by weight.
- the compound (2) having a 3-ethylenically unsaturated double bond one or more of monomers, oligomers, and prepolymers can be used.
- the same material as the material of the core of the reactive microgel described above, that is, the compound having an ⁇ , monoethylenically unsaturated double bond, which is the material of the microgel fine particles can be mentioned.
- ⁇ a urethane compound having a ⁇ -ethylenically unsaturated double bond
- a polygen having a ,, 9-ethylenically unsaturated double bond at a terminal or a side chain that is, urethane acrylate, polybutadiene acrylate, etc.
- Rubber or thermoplastic elastomer (3) added to supplement rubber elasticity include butadiene rubber, styrene-butadiene rubber, isoprene rubber, styrene-isoprene rubber, neoprene rubber, acrylonitrile-butadiene rubber, chlorophenylene rubber, acrylic rubber, Urethane rubber, silicone rubber, raw rubber, urethane elastomer And one or more of these rubbers or thermoplastic elastomers can be arbitrarily selected and used.
- a powder of reactive microgel When a powder of reactive microgel is used, these materials are mixed using a kneader, two-roll, extruder, or the like.
- an aqueous dispersion of a reactive microgel it may be mixed with the above-mentioned aqueous dispersion of styrene-butadiene rubber, isoprene rubber, urethane rubber or the like.
- a thermal polymerization inhibitor, a photoinitiator, an antioxidant may be mixed as necessary, and a colorant, an extender, a lubricant, an antifoaming agent, etc. It may be added to the extent that the properties are not impaired.
- the photosensitive resin composition of the present invention When used as a flexographic printing plate material, it is formed into a sheet having a thickness of about 1 to 8 mm using a mature resin, an extrusion molding machine, or the like. A base film and a cover film are provided on both sides. Then, the negative film of the document is brought into close contact with the sheet, and the resin in the sheet is cured by irradiating it with ultraviolet light for a certain time. By peeling the negative film and washing the uncured portion of the sheet with a brush in water, a flexographic printing plate having sufficient rubber elasticity can be obtained.
- Nitrogen 95 parts of styrene, 5 parts of divinylbenzene, 250 parts of non-reactive polymer emulsifier synthesized with (a) (adjusted to 20% solids), and 250 parts of deionized water in a 1 liter reactor with stirring Heated to 80 in atmosphere.
- An aqueous dispersion was obtained.
- the measurement result of the microgel particle diameter in this dispersion by the light scattering method was about 80 nm.
- Example 1 (a) 100 parts of the non-reactive polymer emulsifier obtained in Example 1 (a) and 14,6 parts of glycidyl methacrylate (hereinafter referred to as GMA) were heated to 80C in a 1-liter reaction vessel while stirring. Stirring was continued for an hour to obtain a reactive polymer emulsifier.
- GMA glycidyl methacrylate
- the 5% AAPD aqueous solution was added 16 parts of 2 hours, then added 5% AAPD aqueous solution 4 parts, the end of the addition after the reaction mixture was complete the polymerization was maintained for 4 hours to 80 e C, non-reactive An aqueous microgel dispersion was obtained.
- the measurement result of the microgel particle diameter in this dispersion by the light scattering method was about 200 mn.
- Comparative Example 1 is a non-reactive microgel aqueous dispersion containing no glycidyl methacrylate in Example 1.
- Example 2 The non-reactive microgel aqueous dispersion in Example 2 to which glycidyl methacrylate was not added is referred to as Comparative Example 2.
- the evaluation of the reactive microgel as a means of improving the physical properties of the acrylic resin that is, the evaluation of the characteristics of the reactive microgel as a photosensitive resin was performed as follows.
- the reactive microgel aqueous dispersion and the non-reactive microgel aqueous dispersion of Examples 1-2 and Comparative Examples 1-2 were respectively 50% (solid content ratio) with respect to the aqueous solution of the photosensitive acryl resin and the aqueous solution of the non-photosensitive acryl resin. And 5% of the total solid content of Darocur 2959 (trade name, manufactured by Merck) as a photopolymerization initiator was added as a non-photosensitive acryl resin. A reactive polymer emulsifier synthesized in Example 2 was used as the photosensitive acrylic resin.
- a film having a thickness of about 200 m was formed by a casting method, and then cured by irradiating 200 mJ of ultraviolet light.
- the film after the ultraviolet irradiation was cut into a strip having a width of 10 mm, and the tensile strength of the film was measured using a tensile tester under the conditions of a tensile speed of 3 ⁇ / « ⁇ . Table 1 shows the results.
- a polyester diol having a molecular weight of 1000 obtained by the polycondensation reaction of butanediol and adipic acid 100 parts of diphenylmethanediisocyanate, and 0.1 part of tin octanoate were mixed and mixed in a flask. After reacting at 30 ° C for 30 minutes and then at 80 ° C for 4 hours, add 26 parts of 2-hydroxyethyl methacrylate and further add 80 parts. The mixture was reacted with C for 3 hours to obtain urethane methacrylate.
- the reactive microgel aqueous dispersion synthesized in Example 1 was placed in a vat and dried in an oven at 50 for 1 day.
- 60 parts of microgel powder obtained, and the urethane methacrylate synthesized in (e) 20 20 parts, Bolibutadiene rubber (trade name: JSR BR02LL. Manufactured by Nippon Synthetic Rubber Co., Ltd.) and 5 parts of Darocur-1959 (trade name, manufactured by Merck) are added and dispersed by two rolls, and the microgel mixture is dispersed. obtained.
- Example 4 A uniform film having a thickness of about 3 mtn was obtained in the same manner as in Example 3, except that the aqueous dispersion liquid of the gel with a reactive microphone mouth was prepared in Example 2.
- Example 3 The same operation as in Example 3 was performed except that polybutadiene diacrylate (trade name: H-1000-80, manufactured by Nippon Oil Co., Ltd.) was used instead of urethane methacrylate (e) to obtain a uniform thickness of about 3. A good film was obtained.
- polybutadiene diacrylate trade name: H-1000-80, manufactured by Nippon Oil Co., Ltd.
- a uniform film having a thickness of about 3 was obtained in the same manner as in Example 4, except that M-1000-80 was used instead of urethane methacrylate (e).
- a uniform film having a thickness of about 3 mm was obtained in the same manner as in Example 3, except that styrene 'isoprene.Styrene block copolymer (trade name: Clayton D1320X, manufactured by Shell Chemical Co., Ltd.) was used instead of the polybutadiene rubber. I got
- a uniform film having a thickness of about 3 m «n was obtained in the same manner as in Example 4, except that Clayton D1320X was used instead of polybutadiene.
- Example 3 The same procedure as in Example 3 was carried out except that the aqueous non-reactive microgel dispersion synthesized in Comparative Example 1 was used instead of the aqueous reactive microgel dispersion synthesized in Example 1, and the thickness was reduced. was obtained.
- Example 3 The thickness was operated in the same manner as in Example 3 except that the non-reactive microgel aqueous dispersion synthesized in Comparative Example 2 was used instead of the reactive microphone-mouth gel aqueous dispersion synthesized in Example 1. A uniform film of about 3 mm was obtained.
- a uniform film having a thickness of about 3 mm was obtained in the same manner as in Comparative Example 4, except that Clayton D1320X was used instead of polybutadiene.
- the films obtained in Examples 3 to 8 and Comparative Examples 3 to 5 were irradiated with ultraviolet rays of 4000 mJ / cm 2 to obtain cured films.
- the cured film has a tensile strength, elongation, rubber hardness, water resistance, and IPA (isopropyl alcohol) resistance of 25.
- Table 2 shows the results measured in C.
- Tensile strength Cut to a width of 10 mm, and measured with a tensile tester at a tensile speed of 50 mm / min in elongation.
- a reactive microgel having a hydrophilic group and a double bond efficiently and quantitatively on its surface is provided.
- a photosensitive resin composition comprising the reactive microgel, a compound having an ethylenically unsaturated double bond, and a rubber or a thermoplastic elastomer.
- a flexographic printing plate material which is excellent in rupture strength, rupture elongation, rubber hardness and water resistance by using the photosensitive resin composition, and can develop an uncured portion with water alone. Is done.
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Abstract
A reactive microgel prepared by the reaction of fine microgel particles (A) prepared by the emulsion polymerization of an α,β-ethylenically unsaturated compound in the presence of a carboxylated compound as the emulsifying agent with an epoxy compound (B) having at least one α,β-ethylenically unsaturated double bond; a photosensitive resin composition comprising the microgel, an α,β-ethylenically unsaturated compound and a rubber or a thermoplastic elastomer; and a flexographic plate material made from the composition and developable with water alone.
Description
明細書 反応性マイクロゲル、該マイクロゲルを含む感光性樹脂組成物および フレキソ印刷用版材 技術分野 Description Reactive microgel, photosensitive resin composition containing the microgel, and flexographic printing plate material
本発明は、 《, ーエチレン性不飽和二重結合を有する反応性マイクロゲル ( The present invention relates to a reactive microgel having an <<, -ethylenically unsaturated double bond (
1 ) 、 該反応性マイクロゲル(1 ) 、 , /9一エチレン性不飽和二重結合を有する 化合物 (2) およびゴムもしくは熱可塑エラストマ一(3) を含む感光性樹脂組成物 、 および該感光性樹脂組成物を用いてなるフレキソ印刷用版材に閧する。 1) a photosensitive resin composition comprising the reactive microgel (1), a compound having a / 9 monoethylenically unsaturated double bond (2) and a rubber or a thermoplastic elastomer (3); Flexographic printing plate material using the reactive resin composition.
背景技術 Background art
マイクロゲルは、 通常直径が 0.001 〜10 m、 一般には l ju m以下の、 コロイ ドとほぼ等しい大きさを有する、 ゲル化または架橋された、 重合体粒子であり、 多くは乳化重合法により合成される。 このマイクロゲルは、 近年注目を集めてい る新しい高分子材料である。 しかし、 マイクロゲルの表面に反応性基がないもの は単なるフィラーとしての役目しか果たさないため、 材料の強度向上といった目 的のためにしか使用されなかった。 Microgels are gelled or crosslinked polymer particles, usually 0.001 to 10 m in diameter, generally less than l jum, approximately the same size as colloids, often synthesized by emulsion polymerization Is done. This microgel is a new polymer material that has attracted attention in recent years. However, those with no reactive groups on the surface of the microgel serve only as a filler, and were used only for the purpose of improving the strength of the material.
マイクロゲルの表面に反応性基を有する反応性マイクロゲルは、 1975年にドィ ッのフンケによって発表された。 フンケの合成したマイクロゲルは、 a , β—工 チレン性不飽和二重結合を 2つ以上持つモノマーを非常に緩やかな条件で乳化重 合し、 表面に反応せずに残っている《, >3—エチレン性不飽和二重結合を他の試 薬によって修飾し、 各種反応性基に変換するものであった。 例えば、 過酸化物を 用いてエポキシ基に、 ボランを用いて水酸基に、 ハロゲン化水素を用いてハロゲ ン基に、 オゾンを用いてカルボキシル基に変換する等の方法である。 しかし各種 反応性基に変換する反応は、 全て水が存在する系中では起こらないため、 マイク 口ゲルを水性分散液から分離、 精製し、 再び有機溶剤中に分散させなければなら ず、 コスト、 手間等の面から工業用材料として使用するには制限があった。 祈たな用粧
また、 山崎らは水酸基、 エポキシ基及び《, ーエチレン性不飽和二重結合基 等を持つ多官能モノマーを乳化共重合させることにより 1段階で反応性マイクロ ゲルを合成する方法を提案した (山崎、 服部、 表面 1987 , 25 , 86 ) 。 しかし、 この 方法で導入できる官能基は非常に限られ、 特に /3—エチレン性不飽和二重結 合を持つ官能基は乳化重合時にラジカルによる攻擎を受け反応してしまうため、 表面に α, /3—エチレン性不飽和二重結合を有する反応性マイクロゲルの合成は 困難であった。 Reactive microgels having reactive groups on the surface of the microgel were published in 1975 by Funke of Doi. The microgels synthesized by Funke are emulsified and polymerized under very mild conditions with monomers having two or more a, β-ethylenic unsaturated double bonds, and remain unreacted on the surface. The 3-ethylenically unsaturated double bond was modified with other reagents and converted into various reactive groups. For example, it is a method of converting to an epoxy group using peroxide, a hydroxyl group using borane, a halogen group using hydrogen halide, and a carboxyl group using ozone. However, the reaction to convert to various reactive groups does not take place in a system where water is present, so the microgels must be separated from the aqueous dispersion, purified, and dispersed again in the organic solvent, resulting in cost and cost. There was a limitation in using it as an industrial material from the point of view of labor and the like. Prayer makeup Yamazaki et al. Proposed a method of synthesizing a reactive microgel in one step by emulsion-copolymerizing a polyfunctional monomer having a hydroxyl group, an epoxy group, and an <<, ethylenically unsaturated double bond group (Yamazaki, Hattori, Surface 1987, 25, 86). However, the functional groups that can be introduced by this method are very limited, and in particular, functional groups having a / 3-ethylenically unsaturated double bond are attacked by radicals during emulsion polymerization and react. The synthesis of reactive microgels with, / 3-ethylenically unsaturated double bonds was difficult.
一方、 近年パッケージングの近代化に伴いフレキソ印刷が脚光を浴びるように なってきたが、 従来のフレキソ版の製造方法においては (ィ)金属版の作成、 ( 口〉型取り、 (ハ)生ゴムの加硫の最低 3工程を必要とし、 熟棟した技術と長い 時間を要するため、 そのコストがかなり高いものとなるのを免れ得なかった。 これらの欠点を解決するものとして溶剤現像型の感光性樹脂版が開発され、 簡 単にフレキソ版が製版できるようになった。 しかし、 これらの版はポリブタジェ ンなどのジェン系ゴムを基材としているため、 現像する際に現像液としてトリク レン、 パークレン等ハロゲン系溶剤を使用しなければならない。 ところが、 最近 は環境問題やハロゲン系溶剤の人体に対する毒性の問題などから、 ハロゲン系溶 剤は規制される方向に有る。 On the other hand, in recent years, flexographic printing has come into the spotlight with the modernization of packaging. However, conventional methods for manufacturing flexographic plates include (a) metal plate making, (mouth) molding, and (c) raw rubber. It requires at least three vulcanization steps, requires sophisticated technology and requires a long time, and the cost cannot be avoided. A flexible resin plate was developed, and it became possible to easily make a flexographic plate.However, since these plates are based on a gen-based rubber such as polybutadiene, trichlorene and perchlorene are used as developers when developing. However, recently, halogen-based solvents have been regulated due to environmental problems and toxicity of the halogen-based solvents to the human body. There in the direction.
そこで人体に無毒な水によって現像でき、 かつフレキソ印刷で使用される水系 インキに対する耐性を有するフレキソ版の登場が待ち望まれていた。 しかし、 従 来の技術では水現像性と耐水性 ·耐アルコール性という相反する要求を満たすこ とが困難であった。 Therefore, the emergence of a flexographic plate that can be developed with water that is nontoxic to the human body and that has resistance to water-based ink used in flexographic printing has been awaited. However, it has been difficult for conventional technologies to satisfy the conflicting requirements of water developability, water resistance and alcohol resistance.
そこで本発明者等は鋭意研究した結果、 水中でも起こる付加反応を発見した。 この付加反応を利用することにより、 マイクロゲルを水性分散液から単離するこ となく《, /3—エチレン性不飽和二重桔合を定量的に付与した反応性マイクロゲ ルを製造できることを見出し、 本発明に至った。 また、 該反応性マイクロゲルの 水現像型フレキソ版への応用を検討した結果、 該反応性マイクロゲル (1) 、 , ;9一エチレン性不飽和二重結合を有する化合物 (2) およびゴムもしくは熱可塑ェ
ラストマー(3) を含む感光性樹脂組成物を用いてなるフレキソ印刷用原版は、 従 来のフレキソ版と異なり画像部を露光後、 水単独で現像可能で、 耐水性、 耐アル コール性等に優れ、 ゴム弾性に富むことを見出した。 発明の開示 Thus, as a result of intensive studies, the present inventors have discovered an addition reaction that occurs in water. By using this addition reaction, it was found that a reactive microgel having a quantitatively added <<, / 3-ethylenically unsaturated double bond can be produced without isolating the microgel from the aqueous dispersion. The present invention has been achieved. Further, as a result of studying the application of the reactive microgel to a water-developing type flexographic plate, the reactive microgel (1), (2) and (3) a compound having a monoethylenically unsaturated double bond and a rubber or Thermoplastic Unlike a conventional flexographic printing plate, the original plate for flexographic printing using a photosensitive resin composition containing a lastmer (3) can be developed with water alone after exposing the image area, and has water resistance, alcohol resistance, etc. It was found to be excellent and rich in rubber elasticity. Disclosure of the invention
本発明は、 《 , 3—エチレン性不飽和二重結合を有する化合物を、 カルボキシ ル基含有化合物を乳化剤として乳化重合により合成したマイクロゲル微粒子 (A) と、 ェボキシ基及び少なくとも一つの α , 3—エチレン性不飽和二重結合を有す る化合物 (Β) とを反応させてなる反応性マイクロゲル( 1 ) を提供する。 The present invention provides a microgel fine particle (A) in which a compound having a, 2,3-ethylenically unsaturated double bond is synthesized by emulsion polymerization using a carboxyl group-containing compound as an emulsifier, a carboxy group and at least one α, 3 —Provide a reactive microgel (1) obtained by reacting with a compound having an ethylenically unsaturated double bond (II).
さらに本発明は、 該反応性マイクロゲル (1) 、 a , ;3—エチレン性不飽和二重 結合を有する化合物(2) およびゴムもしくは熟可塑エラストマ一(3) を含む感光 性樹脂組成物を提供する。 本発明はさらに、 該感光性樹脂組成物を用いてなるフ レキソ印刷用版材を提供する。 Further, the present invention provides a photosensitive resin composition comprising the reactive microgel (1), a, a compound having a 3-ethylenically unsaturated double bond (2) and a rubber or a mature plastic elastomer (3). provide. The present invention further provides a flexographic printing plate comprising the photosensitive resin composition.
以下、 本発明の反応性マイクロゲル( 1 ) について詳細に説明する。 Hereinafter, the reactive microgel (1) of the present invention will be described in detail.
« . エチレン性不飽和二重結合を有する化合物のうち 1官能のものとして は、 次の ( a ) 、 ( b ) および( c ) が例示される。 Examples of monofunctional compounds having an ethylenically unsaturated double bond include the following (a), (b) and (c).
( a ) (メタ) ァクリレート系化合物: (メタ) アクリル酸メチル、 (メタ) ァ クリル酸ェチル、 (メタ) アクリル酸プロピル、 (メタ〉 アクリル酸イソプロピ ル、 (メタ) アクリル酸プチル、 (メタ) アクリル酸へキシル、 (メタ) ァクリ ル酸ォクチル、 (メタ) アクリル酸ラウリル等の (メタ) アクリル酸のお 〜C , Bアルキルエステル:ァリル(メタ) ァクリレート等の(メタ) アクリル酸の C(a) (meth) acrylate compounds: (meth) methyl acrylate, (meth) acrylic acid ethyl, (meth) propyl acrylate, (meth) isopropyl acrylate, (meth) butyl acrylate, (meth) -C and B alkyl esters of (meth) acrylic acid such as hexyl acrylate, octyl (meth) acrylate, and lauryl (meth) acrylate: C of (meth) acrylic acid such as acryl (meth) acrylate
2 〜C 2 0アルケニルエステル: ヒドロキシルェチル(メタ〉 ァクリレート、 ヒド 口キシルェチル(メタ) ァクリレート、 ヒドロキシプロビル(メタ) ァクリレー ト、 ヒドロキシプロピル(メタ) ァクリレート等の (メタ) アクリル酸の C 2 〜 c 2。ヒドロキシルアルキルエステル:ァリルォキシルェチル(メタ) ァクリレー ト等の (メタ) アクリル酸の C 3 〜C , 9アルケニルォキシルアルキルエステル:2 -C 2 0 alkenyl esters: hydroxyl E chill (meth> Akurireto, hydrin port Kishiruechiru (meth) Akurireto, hydroxypropionic Building (meth) Akurire bets, hydroxypropyl (meth) Akurireto etc. (meth) C 2 ~ acrylic acid c 2 hydroxyl alkyl ester. § Lil O hexyl E chill (meth) Akurire bets, etc. (meth) C 3 -C acrylic acid, 9 alkenyl O hexyl esters:
(メタ) アクリル酸等、 および
グリコール類をジィソシァネートで変性し、 これを 2-ヒドロキシァクリレート 、 2-ヒドロキシメタクリレート等の 1個の O Hを有するァクリルモノマーと反応 させて得られるウレタン化合物。 グリコール類としてはエチレングリコール、 プ ロピレングリコール、 ブタングリコール、 ペンチルグリコール、 ボリエチレング リコール、 プロピレングリコール、 ボリ力プロラクトンポリオール、 ボリエステ ルボリオール、 アクリルボリオール、 ブタジエングリコール、 イソプレングリコ ール等が例示される。 (Meth) acrylic acid, etc., and A urethane compound obtained by modifying a glycol with diisocyanate and reacting it with an acryl monomer having one OH such as 2-hydroxyacrylate or 2-hydroxymethacrylate. Examples of the glycols include ethylene glycol, propylene glycol, butane glycol, pentyl glycol, polyethylene glycol, propylene glycol, polybutyrolactone polyol, polyester diol, acryl diol, butadiene glycol, and isopropyl glycol.
( b ) ビニル芳香族化合物:スチレン、 α—メチルスチレン、 ビニルトルエン、 Ρ—クロロスチレン等が例示される。 (b) Vinyl aromatic compounds: styrene, α-methylstyrene, vinyltoluene, chlorostyrene, etc. are exemplified.
( c ) その他:ァクリロ二トリル、 メタクリロニトリル、 メチルイソプロぺニル ケトン:酢酸ビニル、 ビニルプロピオネート等が例示される。 (c) Others: acrylonitrile, methacrylonitrile, methyl isopropenyl ketone: vinyl acetate, vinyl propionate and the like.
次に、 マイクロゲル粒子の内部を 3次元架橋させるための 2つ以上の官能基を 持つ多官能の化合物としては、 トリメチロールプロパントリ (メタ) アクリル酸 エステル、 グリコール類のジ(メタ) アクリル酸エステル、 ポリオールのジ(メ タ) アクリル酸エステル、 ポリエステルのジ(メタ) アクリル酸エステル等の ( メタ) ァクリレート系化合物が例示される。 Next, polyfunctional compounds having two or more functional groups for three-dimensionally cross-linking the inside of the microgel particles include trimethylolpropane tri (meth) acrylate, and glycol di (meth) acrylate. Examples thereof include (meth) acrylate compounds such as di (meth) acrylates of esters and polyols and di (meth) acrylates of polyesters.
また、 グリコール類をジィソシァネートで変性して分子両末端をィソシァネー ト基とし、 これを 1個の Ο Ηを有するァクリルモノマーと反応させて得られるゥ レタン化合物が挙げられる。 グリコール類としては、 エチレングリコール、 プロ ピレングリコール、 ブタングリコール、 ペンチルダリコール、 ボリエチレングリ コール、 プロピレングリコール、 ボリ力プロラクトンポリオール、 ポリエステル ポリオール、 アクリルポリオール、 ブタジエングリコール、 イソプレングリコー ル等が例示される。 Further, a urethane compound obtained by modifying a glycol with diisocyanate to form isosinate groups at both molecular ends and reacting the resulting isocyanate group with an acrylyl monomer having one molecule can be cited. Examples of the glycols include ethylene glycol, propylene glycol, butane glycol, pentyldaricol, polyethylene glycol, propylene glycol, polyprolactone polyol, polyester polyol, acrylic polyol, butadiene glycol, isoprenglycol, and the like. .
さらに、 末端や側鎖にェポキシ基ゃ酸無水物基等を有するポリブタジェンゃポ リイソプレン等に、 これらの基と反応するような官能基と《 , 3—エチレン性不 飽和二重結合とを有する化合物を反応させることによってえられるポリジェン類 や、 末端や側鎖の水酸基に過量のジイソシァネート基を反応させ、 残ったイソシ
ァネート基とヒドロキシアルキルエステルゃァリルアルコールとを反応させるこ とによって得られるボリジェン類を挙げることができる。 上記な、 β —エチレン 性不飽和二重結合を有する化合物としては、 ヒドロキシェチル (メタ) ァクリレ ート、 ヒドロキシプロピル(メタ) ァクリレート等の C 2 〜C 2。のヒドロキシァ ルキルエステル、 ァリルアルコール、 ァリルアミン等が例示される。 Furthermore, a polybutadiene polyisoprene having an epoxy group, an anhydride group or the like at a terminal or a side chain has a functional group which reacts with these groups and a <<, 3-ethylenically unsaturated double bond. Excess diisocyanate groups are reacted with polygens obtained by reacting compounds and hydroxyl groups at the terminals and side chains, and the remaining isocyanates are reacted. Examples of the borigens obtained by reacting a cyanate group with a hydroxyalkylesterpolyaryl alcohol. Examples of the compound having a β-ethylenically unsaturated double bond include C 2 to C 2 such as hydroxyethyl (meth) acrylate and hydroxypropyl (meth) acrylate. Examples thereof include hydroxyalkyl esters, aryl alcohols and aryl amines.
これらの化合物は所望の物性に応じて適宜選択され、 それぞれ単独で用いても よく、 あるいは 2種またはそれ以上組み合わせて使用することができる。 These compounds are appropriately selected depending on the desired physical properties, and may be used alone or in combination of two or more.
但し、 1官能の化合物を用いる際は、 単独では三次元架橋しないため、 多官能 の化合物との併用もしくは後に示す乳化剤に多官能の反応性乳化剤を使用するこ とが必要となる。 However, when a monofunctional compound is used, three-dimensional crosslinking is not performed by itself. Therefore, it is necessary to use a polyfunctional reactive emulsifier in combination with a polyfunctional compound or as an emulsifier described later.
また、 得られる反応性マイクロゲルをフレキソ印刷用版材に用いる場合には、 ウレタン化合物や、 ボリジェン類を用いることが望ましい。 When the obtained reactive microgel is used for a flexographic printing plate, it is preferable to use a urethane compound or a borigen.
カルボキシル基含有化合物としては、 乳化剤としての効果のあるものであり、 通常カルボキシル基含有化合物中のカルボキシル基をアルカリ金属、 アミン類ま たはアンモニゥム等で中和しカルボン酸塩としたものが用いられる。 The carboxyl group-containing compound has an effect as an emulsifier, and is usually a carboxylate in which the carboxyl group in the carboxyl group-containing compound is neutralized with an alkali metal, an amine, ammonium or the like. .
このような乳化剤のうち、 低分子乳化剤としては、 反応性モノマーとアルカリ 金属、 アミン類、 アンモニゥム等との反応物がある。 この反応性モノマーとして は、 力プリル酸、 ラウリン酸、 ステアリン酸等の飽和脂肪酸類、 あるいはァクリ ル酸、 メタクリル酸、 マレイン酸、 ィタコン酸等が例示される。 Among such emulsifiers, examples of the low-molecular emulsifier include a reaction product of a reactive monomer with an alkali metal, an amine, ammonia, or the like. Examples of the reactive monomer include saturated fatty acids such as caprylic acid, lauric acid and stearic acid, acrylic acid, methacrylic acid, maleic acid, itaconic acid and the like.
また、 高分子乳化剤としては、 カルボキシル基を持つ反応性モノマーとアル力 リ金属、 アミン類またはアンモニゥム等との反応物の単独重合物が挙げられる。 このカルボキシル基を持つ反応性モノマーとしては、 アクリル酸、 メタクリル酸 、 マレイン酸、 ィタコン酸等が例示される。 あるいは上記カルボキシル基を持つ 反応性モノマーとアルカリ金属、 アミン類またはアンモニゥム等との反応物と他 の反応性モノマーの一種以上とを共重合させたものを選ぶこともできる。 他の反 応性モノマーとしては、 (メタ) アクリル酸メチル、 (メタ) アクリル酸ェチル 、 (メタ) アクリル酸プロピル、 (メタ) アクリル酸プチル、 (メタ) アクリル
酸へキシル等の (メタ) アクリル酸のお 〜c 1 8アルキルエステル: グリシジルExamples of the polymer emulsifier include a homopolymer of a reaction product of a reactive monomer having a carboxyl group and an alkali metal, an amine, ammonia, or the like. Examples of the reactive monomer having a carboxyl group include acrylic acid, methacrylic acid, maleic acid, and itaconic acid. Alternatively, a product obtained by copolymerizing a reaction product of the above-mentioned reactive monomer having a carboxyl group with an alkali metal, an amine, ammonium or the like and one or more other reactive monomers can also be selected. Other reactive monomers include (meth) methyl acrylate, (meth) ethyl acrylate, (meth) propyl acrylate, (meth) butyl acrylate, (meth) acrylic To acid hexyl, etc. (meth) Contact to c 1 8 alkyl esters of acrylic acid: glycidyl
(メタ) アタリレート :ァリル (メタ) アタリレート等の (メタ) アクリル酸の(Meth) acrylates: of (meth) acrylic acid such as aryl (meth) acrylate
C 2 〜C 8 アルケニルエステル: ヒドロキシェチル(メタ) ァクリレート等の ( メタ) アクリル酸の c 2 〜c 8 ヒドロキシアルキルエステル:ァリルォキシルェ チルァクリレート等の (メタ) アクリル酸の C 3 〜0 1 8ァルケニルォキシルアル キルエステル等のビニルモノマーが例示される。 C 2 -C 8 alkenyl ester hydroxy E chill (meth) Akurireto etc. (meth) c 2 to c 8 hydroxyalkyl esters of acrylic acid: Ariruokishirue Chiruakurireto etc. (meth) C 3 ~0 1 8 Aruke acrylic acid Examples include vinyl monomers such as niloxyl alkyl esters.
高分子乳化剤とする場合、 カルボキシル基を持つ反応性モノマーとアル力リ金 属、 アミン類あるいはアンモニア等との反応を、 上記に示すように、 単独重合あ るいは他のビニルモノマーとの共重合の前に行なっても良く、 また単独重合、 他 のビニルモノマーとの共重合の後に行なつても良い。 When a polymer emulsifier is used, the reaction between a reactive monomer having a carboxyl group and an alkali metal, an amine, or ammonia, as described above, is performed by homopolymerization or copolymerization with another vinyl monomer, as described above. And may be carried out after homopolymerization or copolymerization with another vinyl monomer.
これらの乳化剤を中和するのに用いられるアル力リ金属としては、 水酸化ナト リウム、 水酸化カリウム、 水酸化カルシウム等が挙げられ、 アミン類としては、 モノエタノールァミン、 ジエタノールァミン、 トリエタノールァミン、 トリェチ ルァミン、 トリプチルァミン、 ジメチルドデシルァミン等が挙げられる。 Alkali metal used to neutralize these emulsifiers includes sodium hydroxide, potassium hydroxide, calcium hydroxide and the like, and amines include monoethanolamine, diethanolamine, and triethanolamine. Ethanolamine, triethylamine, triptylamine, dimethyldodecylamine and the like.
これらの乳化剤はそのまま、 またはグリシジル(メタ) アタリレートなどのェ ボキシ基と、 カルボキシル基の一部とを反応させることにより《, /3—エチレン 性不飽和二重結合が導入された反応性乳化剤としても使用することができる。 上記高分子乳化剤は水溶性の程度を制御できるため、 耐水性の要求される用途 においては好ましい乳化剤である。 また、 乳化を助ける目的で、 ァニオン系、 ノ 二オン系の低分子界面活性剤を耐水性等の物性を損なわない範囲で上記高分子乳 化剤と併用しても良い。 These emulsifiers can be used as they are, or by reacting a part of the carboxyl group with an ethoxy group such as glycidyl (meth) acrylate, to form a reactive emulsifier into which an, / 3-ethylenically unsaturated double bond is introduced. Can also be used as Since the above-mentioned polymer emulsifier can control the degree of water solubility, it is a preferable emulsifier in applications requiring water resistance. For the purpose of assisting emulsification, an anionic or nonionic low molecular surfactant may be used in combination with the above-mentioned polymeric emulsifier within a range not to impair the physical properties such as water resistance.
ノニオン系界面活性剤としては、 ボリォキシエチレンラウリルエーテル、 ボリ ォキシエチレンステアリルエーテル、 ポリオキシエチレンセチルエーテル等のポ リオキシエチレンアルキルエーテル:ポリオキシエチレンォクチルフヱニルエー テル:ポリオキシエチレンアルキルァリルエーテル:ボリォキシエチレン誘導体 :ォキシエチレン ·ォキシプロピレンプロックコポリマー: ソルビタンモノラウ レート、 ソルビタンモノステアレート、 ソルビタントリオレエート等のソルビタ
ン脂肪酸エステル: グリセリン脂肪酸エステル:ポリオキシエチレン脂肪酸エス テル等が挙げられる。 Examples of nonionic surfactants include polyoxyethylene alkyl ethers such as boroxyethylene lauryl ether, boroxyethylene stearyl ether, and polyoxyethylene cetyl ether: polyoxyethylene octylphenyl ether: polyoxyethylene Alkyl allyl ether: boroxyethylene derivative: oxyethylene / oxypropylene block copolymer: sorbitan such as sorbitan monolaurate, sorbitan monostearate, sorbitan trioleate Fatty acid ester: glycerin fatty acid ester: polyoxyethylene fatty acid ester and the like.
ァニオン系界面活性剤としては、 ステアリン酸ナトリウム、 ォレイン酸力リウ ム等の脂肪酸塩: ラウリル硫酸ナトリウム、 ラウリル硫酸トリエタノールァミン 、 ラウリル硫酸アンモニゥム等のアルキル硫酸エステル類:アルキルベンゼンス ルフォン酸塩:アルキルナフタレンスルフォン酸塩:アルキルスルホコハク酸塩 : アルキルジフヱニルエーテルジスルフォン酸塩:アルキルリン酸塩:ボリォキ シエチレンアルキル硫酸エステル塩等が挙げられる。 Examples of the anionic surfactant include fatty acid salts such as sodium stearate and potassium oleate: alkyl sulfates such as sodium lauryl sulfate, triethanolamine lauryl sulfate, and ammonium lauryl sulfate: alkylbenzene sulfonate: alkyl Naphthalene sulfonate: Alkyl sulfosuccinate: Alkyl diphenyl ether disulfonate: Alkyl phosphate: Polyoxyethylene alkyl sulfate.
これらの乳化剤は /3—エチレン性不飽和二重結合を有する化合物に対して 0.1〜50重量%、 望ましくは 0.1〜20重量%用ぃられ、 乳化重合の温度は 50〜95 で、 望ましくは 65〜80eCである。 These emulsifiers are used in an amount of 0.1 to 50% by weight, preferably 0.1 to 20% by weight, based on the compound having a 3-ethylenically unsaturated double bond. The emulsion polymerization temperature is 50 to 95, preferably 65 to 95%. it is a ~80 e C.
乳化重合時の《 , β -工千レン性不飽和二重結合を有する化合物と乳化剤を合 わせた固形分は、 10〜50重量%望ましくは 10〜35重量%である。 At the time of emulsion polymerization, the solid content of the compound having an <<, β-technylene unsaturated double bond and the emulsifier is 10 to 50% by weight, preferably 10 to 35% by weight.
本発明において、 乳化重合によって生成したマイクロゲルの粒径は、 通常光散 乱法による測定で 0.01〜200 〃mである。 In the present invention, the particle size of the microgel formed by emulsion polymerization is usually 0.01 to 200 μm as measured by the light scattering method.
このようにして得られたマイクロゲル微粒子 (A) は、 表面にカルボキシル基を 有する。 本発明の反応性マイクロゲルは、 この表面のカルボキシル基と、 ェポキ シ基及び少なくとも α , /3—エチレン性不飽和二重結合を有する化合物(Β) のェ ボキシ基とを反応させてなるものである。 The microgel fine particles (A) thus obtained have a carboxyl group on the surface. The reactive microgel of the present invention is obtained by reacting a carboxyl group on the surface with an epoxy group and an ethoxy group of a compound (Β) having at least an α, / 3-ethylenically unsaturated double bond. It is.
化合物(Β) としては、 グリシジル(メタ) アタリレート、 Ν-グリシジルァクリ ルアミド、 グリシジルァリルエーテル、 1 ,2-エポキシ- 5-へキセン等の α , β - エチレン性不飽和二重結合を有するェボキシ化合物が挙げられる。 これらの化合 物(Β) は所望の物性に応じて適宜選択され、 それぞれ単独、 あるいは 2種または それ以上組み合わせて使用することができ、 マイクロゲル表面のカルボキシル基 に対して 1〜100 モル%まで自由な割合で反応させることができる。 Compounds (Β) include α, β-ethylenically unsaturated double bonds such as glycidyl (meth) acrylate, Ν-glycidylacrylamide, glycidylaryl ether, 1,2-epoxy-5-hexene, etc. Epoxy compounds. These compounds (Β) are appropriately selected according to the desired physical properties, and can be used alone or in combination of two or more thereof, and can be used in an amount of 1 to 100 mol% based on the carboxyl group on the microgel surface. The reaction can be performed at any ratio.
この反応は、 マイクロゲル水性分散体にェボキシ化合物を混合し、 30〜90eC、 望ましくは 60〜80での温度で 2時間以上撐拌するだけで終了する。 このように、
本発明の反応性マイクロゲルは、 水性分散液中でも製造できるできるという利点 がある。 This reaction is to mix Ebokishi compound microgel aqueous dispersion, 30 to 90 e C, preferably terminated by simply撐拌least 2 hours at a temperature of 60 to 80. in this way, The reactive microgel of the present invention has an advantage that it can be produced even in an aqueous dispersion.
本発明の反応性マイクロゲルは、 水性分散液のまま、 またはこれを芳香族炭化 水素、 アルコール類、 ケトン類等の溶剤などと混合し、 共沸により水を一部又は 全部除いた有機溶剤分散液として提供される。 また、 乾燥状態で用いたい場合に は、 通常の乾燥方法、 好ましくは水性分散液を凝固後、 凝固物を洗浄、 乾燥して 微粉化する方法、 真空乾燥、 凍結乾燥、 またはスプレー乾燥法等によって得るこ とができる。 The reactive microgel of the present invention can be used as an aqueous dispersion or as an aqueous dispersion of an organic solvent in which water is partially or entirely removed by azeotropic distillation by mixing it with a solvent such as aromatic hydrocarbons, alcohols and ketones. Provided as a liquid. When it is desired to use the composition in a dry state, a usual drying method, preferably a method of coagulating the aqueous dispersion, washing and drying the coagulated material to obtain a fine powder, vacuum drying, freeze drying, or spray drying is used. Obtainable.
反応性マイクロゲル(1 ) 100重量部に対して、 ーエチレン性不飽和二重結 合を有する化合物 (2) を 1〜200 重置部、 ゴムもしくは熱可塑エラストマ一(3) を 1〜200 重量部の範囲(固形分換算) で混合することにより、 本発明の感光性 樹脂組成物が得られる。 より好ましくは、 反応性マイクロゲル 100重量部に対し て、 《 , /3—エチレン性不飽和二重結合を有する化合物は) を 1〜: 100 重量部、 ゴムもしくは熱可塑エラストマ一(3) を 1〜100 重量部の範囲で混合する。 1 to 200 parts by weight of compound (2) having an ethylenically unsaturated double bond and 1 to 200 parts by weight of rubber or thermoplastic elastomer (3) per 100 parts by weight of reactive microgel (1) The photosensitive resin composition of the present invention can be obtained by mixing in the range of (parts in solid content). More preferably, the compound having a,, / 3-ethylenically unsaturated double bond is 1 to 100 parts by weight, based on 100 parts by weight of the reactive microgel, and 100 parts by weight of the rubber or the thermoplastic elastomer (3). Mix in the range of 1 to 100 parts by weight.
« . 3—エチレン性不飽和二重結合を有する化合物 (2) としては、 モノマー、 オリゴマー、 プレボリマーの 1種以上が使用できる。 例えば、 前述の反応性マイ クロゲルのコアの材料、 即ちマイクロゲル微粒子の材料である α , 一エチレン 性不飽和二重結合を有する化合物と同様のものが挙げられる。 好ましくはオリゴ マー、 プレボリマーである。 この中でも架橋 ·硬化後の状態で、 可撓性 ·柔軟性 -靭性 · ゴム弾性等を有する化合物が好ましい。 例えば《, β一エチレン性不飽 和二重結合を有するウレタン化合物、 末端や側鎖に《, /9—エチレン性不飽和二 重結合を有するポリジェン類、 すなわちウレタンァクリレート、 ボリブタジエン ァクリレート等が挙げられる。 «. As the compound (2) having a 3-ethylenically unsaturated double bond, one or more of monomers, oligomers, and prepolymers can be used. For example, the same material as the material of the core of the reactive microgel described above, that is, the compound having an α, monoethylenically unsaturated double bond, which is the material of the microgel fine particles, can be mentioned. Preferred are oligomers and prepolymers. Among them, compounds having flexibility, flexibility, toughness, rubber elasticity, and the like in a state after crosslinking and curing are preferable. For example, <<, a urethane compound having a β-ethylenically unsaturated double bond, a polygen having a ,, 9-ethylenically unsaturated double bond at a terminal or a side chain, that is, urethane acrylate, polybutadiene acrylate, etc. Is mentioned.
ゴム弾性を補う目的で加えるゴムもしくは熱可塑エラストマ一(3) としては、 ブタジエンゴム、 スチレン一ブタジエンゴム、 イソプレンゴム、 スチレン一イソ プレンゴム、 ネオプレンゴム、 アクリロニトリルブタジエンゴム、 クロロフ'レン ゴム、 アクリルゴム、 ウレタンゴム、 シリコンゴム、 生ゴム、 ウレタンエラスト
マー等が挙げられ、 これらのうちから 1種または 2種以上のゴムもしくは熱可塑 エラストマ一を任意に選択して用いることができる。 Rubber or thermoplastic elastomer (3) added to supplement rubber elasticity include butadiene rubber, styrene-butadiene rubber, isoprene rubber, styrene-isoprene rubber, neoprene rubber, acrylonitrile-butadiene rubber, chlorophenylene rubber, acrylic rubber, Urethane rubber, silicone rubber, raw rubber, urethane elastomer And one or more of these rubbers or thermoplastic elastomers can be arbitrarily selected and used.
反応性マイクロゲルの粉末を用いる場合には、 ニーダー、 2本ロール、 ェクス トルーダー等により、 これらの材料を混合する。 また、 反応性マイクロゲルの水 性分散体を使用する場合は、 上記のスチレン一ブタジエンゴム、 イソプレンゴム 、 ウレタンゴム等の水分散体と混合するとよい。 When a powder of reactive microgel is used, these materials are mixed using a kneader, two-roll, extruder, or the like. When an aqueous dispersion of a reactive microgel is used, it may be mixed with the above-mentioned aqueous dispersion of styrene-butadiene rubber, isoprene rubber, urethane rubber or the like.
本発明の感光性樹脂組成物には、 熱重合禁止剤、 光開始剤、 酸化防止剤を必要 に応じて混合してもよいし、 着色剤、 体質顔料、 滑剤、 消泡剤等を本来の性質を 損なわない程度に添加してもよい。 In the photosensitive resin composition of the present invention, a thermal polymerization inhibitor, a photoinitiator, an antioxidant may be mixed as necessary, and a colorant, an extender, a lubricant, an antifoaming agent, etc. It may be added to the extent that the properties are not impaired.
本発明の感光性樹脂組成物をフレキソ印刷用版材として用いる場合には、 熟ァ レスや押し出し成型機等を用いて l〜8 mm程度の厚さのシートにし、 必要に応じ てこのシートの両面にベースフィルムとカバーフィルムを設ける。 その後、 シー トに原稿のネガフィルムを密着させ、 一定時間紫外線を照射しシート中の樹脂を 硬化させる。 ネガフィルムをはがしシートの未硬化部分を水中でブラシで洗い流 すと十分なゴム弾性を有するフレキソ印刷用刷版が得られる。 発明を実施するための最良の形態 When the photosensitive resin composition of the present invention is used as a flexographic printing plate material, it is formed into a sheet having a thickness of about 1 to 8 mm using a mature resin, an extrusion molding machine, or the like. A base film and a cover film are provided on both sides. Then, the negative film of the document is brought into close contact with the sheet, and the resin in the sheet is cured by irradiating it with ultraviolet light for a certain time. By peeling the negative film and washing the uncured portion of the sheet with a brush in water, a flexographic printing plate having sufficient rubber elasticity can be obtained. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 実施例を挙げて本発明を更に詳細に説明する。 なお、 実施例中 「部」 お よび「%」 とあるのは、 それぞれ「重量部」 、 「重量%j を示す。 Hereinafter, the present invention will be described in more detail with reference to Examples. In the examples, “parts” and “%” indicate “parts by weight” and “% by weight”, respectively.
(実施例 1 ) (Example 1)
( a )非反応性高分子乳化剤の合成 (a) Synthesis of non-reactive polymer emulsifier
アクリル酸 90部 (水酸化ナトリウムで 70モル%中和) 、 ブチルァクリレート 10 部、 脱イオン水 400部を 1リットル反応容器中で撹拌下、 窒素雰囲気中で 80でに 加温した。 5 %ァゾビスアミジノプロパン二塩酸塩 (以後 A A P Dと記す)水溶 液を 16部添加し 2時間保持し、 ついで 5 % A A P D水溶液を 4部添加し、 添加終 了後反応混合液を 80eCに 4時間保持して重合を完結し、 非反応性高分子乳化剤を 得た。
( b )反応性マイクロゲルの合成 90 parts of acrylic acid (70 mol% neutralized with sodium hydroxide), 10 parts of butyl acrylate, and 400 parts of deionized water were heated to 80 in a nitrogen atmosphere with stirring in a 1-liter reaction vessel. 5% § (referred to hereinafter as AAPD) zone bis amidinopropane dihydrochloride aqueous solution were added 16 parts of 2 hours, then added 5% AAPD solution 4 parts, 80 added after the end of the reaction mixture e C For 4 hours to complete the polymerization to obtain a non-reactive polymer emulsifier. (b) Synthesis of reactive microgel
スチレン 95部、 ジビニルベンゼン 5部、 ( a ) で合成した非反応性高分子乳化 剤 250部 (固形分を 20%に調整) 、 脱イオン水 250部を 1リットル反応容器中で 撹拌下、 窒素雰囲気中で 80でに加温した。 5%AAPD水溶液を 16部添加し 2時 間保持し、 ついで 5%AAPD水溶液を 4部添加し、 添加終了後反応混合液を 80Cに 4時間保持して重合を完結し、 非反応性マイクロゲル水性分散液を得た。 こ の分散液中のマイクロゲル粒子径の光散乱法による測定結果は約 80nmであった。 得られた非反応性マイクロゲル水性分散液を一晩放置した後、 グリシジルメタ クリレート 17.8部を添加し、 空気雰囲気中で 8(TCに加温し、 4時間撹拌を行なう ことによりマイクロゲルの表面に《, β一エチレン性不飽和二重結合を有する反 応性マイクロゲル^性分散液を得た。 Nitrogen, 95 parts of styrene, 5 parts of divinylbenzene, 250 parts of non-reactive polymer emulsifier synthesized with (a) (adjusted to 20% solids), and 250 parts of deionized water in a 1 liter reactor with stirring Heated to 80 in atmosphere. Add 16 parts of 5% AAPD aqueous solution and hold for 2 hours, then add 4 parts of 5% AAPD aqueous solution, and after completion of addition, keep the reaction mixture at 80C for 4 hours to complete polymerization and complete non-reactive microgel. An aqueous dispersion was obtained. The measurement result of the microgel particle diameter in this dispersion by the light scattering method was about 80 nm. After leaving the obtained non-reactive microgel aqueous dispersion overnight, 17.8 parts of glycidyl methacrylate was added, and the mixture was heated to TC in an air atmosphere and stirred for 4 hours to form a microgel surface. First, a reactive microgel ^ dispersion with a β-ethylenically unsaturated double bond was obtained.
(実施例 2 ) (Example 2)
( c ) 反応性高分子乳化剤の合成 (c) Synthesis of reactive polymer emulsifier
実施例 1 ( a ) で得られた非反応性高分子乳化剤 100部およびグリシジルメタ クリレート (以下 GMAという) 14,6部を容積 1リットルの反応容器中で撹拌し ながら 80Cに加温し、 4時間撹拌を継続して反応性高分子乳化剤を得た。 100 parts of the non-reactive polymer emulsifier obtained in Example 1 (a) and 14,6 parts of glycidyl methacrylate (hereinafter referred to as GMA) were heated to 80C in a 1-liter reaction vessel while stirring. Stirring was continued for an hour to obtain a reactive polymer emulsifier.
( d ) 反応性マイクロゲルの合成 (d) Synthesis of reactive microgel
ボリブタジエンのジアタリレート変性物(商品名 R-45ACR-LC、 出光石油化学( 株)製) 100 部、 ノニオン系界面活性剤(商品名工マルゲン 810、 花王(株)製 ) 10部、 ( c ) で合成した反応性高分子乳化剤 100部(固形分を 20%に調整) 、 脱イオン水 290部を 1リットル反応容器中で撹拌下、 窒素雰囲気中で 80eCに加温 した。 5%AAPD水溶液を 16部添加し 2時間保持し、 ついで 5%AAPD水溶 液を 4部添加し、 添加終了後反応混合液を 80eCに 4時間保持して重合を完結し、 非反応性マイクロゲル水性分散液を得た。 この分散液中のマイクロゲル粒子径の 光散乱法による測定結果は約 200mnであった。 100 parts of modified diatalylate of boributadiene (trade name: R-45ACR-LC, manufactured by Idemitsu Petrochemical Co., Ltd.), 10 parts of nonionic surfactant (trade name: Marugen 810, manufactured by Kao Corporation), (c) synthesized reactive polymer emulsifier 100 parts (adjust the solid 20%), under stirring 290 parts of deionized water in a 1 liter reaction vessel was heated to 80 e C in a nitrogen atmosphere. The 5% AAPD aqueous solution was added 16 parts of 2 hours, then added 5% AAPD aqueous solution 4 parts, the end of the addition after the reaction mixture was complete the polymerization was maintained for 4 hours to 80 e C, non-reactive An aqueous microgel dispersion was obtained. The measurement result of the microgel particle diameter in this dispersion by the light scattering method was about 200 mn.
得られた非反応性マイク口ゲル水性分散液を一晩放置した後、 グリシジルメタ クリレート 7.1部を添加し、 空気雰囲気中で 80°Cに加温し、 4時間撹拌を行なう
ことによりマイクロゲルの表面に《 . ;3—エチレン性不飽和二重結合を有する反 応性マイクロゲル水性分散液を得た。 After leaving the obtained non-reactive aqueous gel dispersion of mic mouth gel overnight, add 7.1 parts of glycidyl methacrylate, heat to 80 ° C in an air atmosphere, and stir for 4 hours. As a result, a reactive microgel aqueous dispersion having <<.; 3-ethylenically unsaturated double bond on the surface of the microgel was obtained.
(比較例 1 ) (Comparative Example 1)
実施例 1においてグリシジルメタクリレートを添加していない非反応性マイク 口ゲル水性分散液を比較例 1とする。 Comparative Example 1 is a non-reactive microgel aqueous dispersion containing no glycidyl methacrylate in Example 1.
(比較例 2 ) (Comparative Example 2)
実施例 2においてグリシジルメタクリレートを添加していない非反応性マイク 口ゲル水性分散液を比較例 2とする。 The non-reactive microgel aqueous dispersion in Example 2 to which glycidyl methacrylate was not added is referred to as Comparative Example 2.
(反応性マイク口ゲルの物性評価) (Evaluation of physical properties of reactive microphone gel)
アクリル樹脂の物性改良手段としての反応性マイクロゲルの評価、 すなわち反 応性マイクロゲルの感光性樹脂としての特性評価を以下のように行った。 The evaluation of the reactive microgel as a means of improving the physical properties of the acrylic resin, that is, the evaluation of the characteristics of the reactive microgel as a photosensitive resin was performed as follows.
実施例 1〜2、 比較例 1〜2の反応性マイクロゲル水性分散液、 非反応性マイ クロゲル水性分散液をそれぞれ感光性ァクリル樹脂水溶液及び非感光性ァクリル 樹脂水溶液に対し 50% (固形分比〉添加し、 更に光重合開始剤としてダロキュア 2959 (商品名、 メルク社製) を総固形分に対して 5 %添加した。 非感光性ァクリ ル樹脂としては実施例 1 (a)で合成した高分子乳化剤を用いた。 また感光性ァクリ ル樹脂としては実施例 2で合成した反応性高分子乳化剤を用いた。 The reactive microgel aqueous dispersion and the non-reactive microgel aqueous dispersion of Examples 1-2 and Comparative Examples 1-2 were respectively 50% (solid content ratio) with respect to the aqueous solution of the photosensitive acryl resin and the aqueous solution of the non-photosensitive acryl resin. And 5% of the total solid content of Darocur 2959 (trade name, manufactured by Merck) as a photopolymerization initiator was added as a non-photosensitive acryl resin. A reactive polymer emulsifier synthesized in Example 2 was used as the photosensitive acrylic resin.
この混合溶液を用いて、 キャスト法により厚さ約 200 mのフィルムを作製し 、 その後 200m J の紫外線を照射して硬化させた。 Using this mixed solution, a film having a thickness of about 200 m was formed by a casting method, and then cured by irradiating 200 mJ of ultraviolet light.
紫外線照射後のフィルムを幅 10mmの短冊状に切断し、 フィルムの引っ張り強度 を引っ張り試験機を用いて引っ張り速度 3θ /«ηί ηの条件下で測定を行なった。 結 果を表 1に示す。
2 The film after the ultraviolet irradiation was cut into a strip having a width of 10 mm, and the tensile strength of the film was measured using a tensile tester under the conditions of a tensile speed of 3θ / «ηηη. Table 1 shows the results. Two
試 料 引っ張り強度 Sample tensile strength
マイクロゲル アクリル樹脂 (kg/cm2 ) 実施例 1 感光性アクリル樹脂 7 8 9 Microgel acrylic resin (kg / cm 2 ) Example 1 Photosensitive acrylic resin 7 8 9
非感光性アクリル樹脂 2 Non-photosensitive acrylic resin 2
2 感光性ァクリル樹脂 9 2 5 2 Photosensitive acryl resin 9 2 5
2 非感光性アクリル樹脂 3 8 6 2 Non-photosensitive acrylic resin 3 8 6
比較例 1 感光性アクリル樹脂 3 2 Comparative Example 1 Photosensitive acrylic resin 3 2
非感光性アクリル樹脂 9 2 Non-photosensitive acrylic resin 9 2
2 感光性アクリル樹脂 4 4 7 2 Photosensitive acrylic resin 4 4 7
2 非感光性アクリル樹脂 1 5 0 2 Non-photosensitive acrylic resin 1 5 0
(実施例 3 ) (Example 3)
( e ) ウレタンメタクリレートの合成 (e) Synthesis of urethane methacrylate
ブタンジオールおよびアジピン酸の重縮合反応により得られた分子量 1000のポ リエステルジオール 100部、 ジフエニルメタンジイソシァネート 75部およびォク テン酸スズ 0.1部を混合してフラスコにて 60。Cで 30分間反応させ、 その後 80°Cで 4時間反応させた後、 2-ヒドロキシェチルメタクリレートを 26部加えさらに 80。C で 3時間反応させてウレタンメタクリレートを得た。 100 parts of a polyester diol having a molecular weight of 1000 obtained by the polycondensation reaction of butanediol and adipic acid, 100 parts of diphenylmethanediisocyanate, and 0.1 part of tin octanoate were mixed and mixed in a flask. After reacting at 30 ° C for 30 minutes and then at 80 ° C for 4 hours, add 26 parts of 2-hydroxyethyl methacrylate and further add 80 parts. The mixture was reacted with C for 3 hours to obtain urethane methacrylate.
実施例 1で合成した反応性マイクロゲル水性分散液をバットに入れ 50でのォー ブンにて 1日間乾燥して得られたマイクロゲル粉体 60部、 ( e ) で合成したウレ タンメタクリレート 20部、 ボリブタジエンゴム (商品名 JSR BR02LL. 日本合成ゴ ム (株)製〉 20部、 ダロキュア一 2959 (商品名、 メルク社製) を 5部加えて 2本 ロールで分散し、 マイクロゲル混合物を得た。 このようにして得られたマイクロ ゲル混合物をプレス機で 50で、 lOOKg/cm2 の条件で厚さ約 3關の均一な膜にした The reactive microgel aqueous dispersion synthesized in Example 1 was placed in a vat and dried in an oven at 50 for 1 day. 60 parts of microgel powder obtained, and the urethane methacrylate synthesized in (e) 20 20 parts, Bolibutadiene rubber (trade name: JSR BR02LL. Manufactured by Nippon Synthetic Rubber Co., Ltd.) and 5 parts of Darocur-1959 (trade name, manufactured by Merck) are added and dispersed by two rolls, and the microgel mixture is dispersed. obtained. the thus microgel mixture obtained at 50 by a pressing machine, and a uniform film having a thickness of about 3 Jour under conditions of lOOKg / cm 2
(実施例 4 )
反応性マイク口ゲル水性分散液を実施例 2で作成したものを用いた以外は、 実 施例 3と同様に操作して厚さ約 3 mtnの均一な膜を得た。 (Example 4) A uniform film having a thickness of about 3 mtn was obtained in the same manner as in Example 3, except that the aqueous dispersion liquid of the gel with a reactive microphone mouth was prepared in Example 2.
(実施例 5 ) (Example 5)
ウレタンメタクリレート ( e ) の代わりに ポリブタジエンジァクリレート ( 商品名 H-1000- 80、 日本石油(株)製) を用いた以外は、 実施例 3と同様に操作 して厚さ約 3 の均一な膜を得た。 The same operation as in Example 3 was performed except that polybutadiene diacrylate (trade name: H-1000-80, manufactured by Nippon Oil Co., Ltd.) was used instead of urethane methacrylate (e) to obtain a uniform thickness of about 3. A good film was obtained.
(実施例 6 ) (Example 6)
ウレタンメタクリレート ( e ) の代わりに M-1000-80を用いた以外は、 実施例 4と同様に操作して厚さ約 3 の均一な膜を得た。 A uniform film having a thickness of about 3 was obtained in the same manner as in Example 4, except that M-1000-80 was used instead of urethane methacrylate (e).
(実施例 7 ) (Example 7)
ポリブタジエンゴムの代わりにスチレン ' イソプレン .スチレンブロックコポ リマー (商品名クレイトン D1320X、 シェル化学(株)製) を用いた以外は、 実施 例 3と同様に操作して厚さ約 3 mmの均一な膜を得た。 A uniform film having a thickness of about 3 mm was obtained in the same manner as in Example 3, except that styrene 'isoprene.Styrene block copolymer (trade name: Clayton D1320X, manufactured by Shell Chemical Co., Ltd.) was used instead of the polybutadiene rubber. I got
(実施例 8 ) (Example 8)
ポリブタジエンの代わりにクレイトン D1320Xを用いた以外は、 実施例 4と同様 に操作して厚さ約 3 m«nの均一な膜を得た。 A uniform film having a thickness of about 3 m «n was obtained in the same manner as in Example 4, except that Clayton D1320X was used instead of polybutadiene.
(比較例 3 ) (Comparative Example 3)
実施例 1で合成した反応性マイクロゲル水性分散液の代わりに、 比較例 1で合 成した非反応性マイクロゲル水性分散液を用いた以外は、 実施例 3と同様に操作 して厚さ約 の均一な膜を得た。 The same procedure as in Example 3 was carried out except that the aqueous non-reactive microgel dispersion synthesized in Comparative Example 1 was used instead of the aqueous reactive microgel dispersion synthesized in Example 1, and the thickness was reduced. Was obtained.
(比較例 4 ) (Comparative Example 4)
実施例 1で合成した反応性マイク口ゲル水性分散液の代わりに、 比較例 2で合 成した非反応性マイクロゲル水性分散液を用いた以外は、 実施例 3と同様に操作 して厚さ約 3 mmの均一な膜を得た。 The thickness was operated in the same manner as in Example 3 except that the non-reactive microgel aqueous dispersion synthesized in Comparative Example 2 was used instead of the reactive microphone-mouth gel aqueous dispersion synthesized in Example 1. A uniform film of about 3 mm was obtained.
(比較例 5 ) (Comparative Example 5)
ウレタンメタクリレート ( e ) の代わりに M-1000-80を用いた以外は、 比較例 4と同様に操作して厚さ約 3關の均一な膜を得た。
(比較例 6 ) A uniform film having a thickness of about 3 was obtained in the same manner as in Comparative Example 4, except that M-1000-80 was used instead of urethane methacrylate (e). (Comparative Example 6)
ポリブタジエンの代わりにクレイトン D1320Xを用いた以外は、 比較例 4と同様 に操作して厚さ約 3mmの均一な膜を得た。 A uniform film having a thickness of about 3 mm was obtained in the same manner as in Comparative Example 4, except that Clayton D1320X was used instead of polybutadiene.
(フレキソ印刷用版材の物性評価) (Evaluation of physical properties of flexographic printing plates)
実施例 3〜 8および比較例 3〜 5で得られた膜に、 紫外線 4000mJ/cm 2を照射し 硬化膜を得た。 この硬化膜の引っ張り強度、 伸び、 ゴム硬度、 耐水性、 耐 I PA (イソプロピルアルコール)性を 25。Cで測定した結果を表 2に示す。 The films obtained in Examples 3 to 8 and Comparative Examples 3 to 5 were irradiated with ultraviolet rays of 4000 mJ / cm 2 to obtain cured films. The cured film has a tensile strength, elongation, rubber hardness, water resistance, and IPA (isopropyl alcohol) resistance of 25. Table 2 shows the results measured in C.
引っ張り強度 : 幅 10mmに切断し、 引っ張り試験機で引っ張り速度 50mm/m in 伸 び の条件で測定した。 Tensile strength: Cut to a width of 10 mm, and measured with a tensile tester at a tensile speed of 50 mm / min in elongation.
ゴム硬度 : J I S— K6301に準じて測定した。 Rubber hardness: Measured according to JIS-K6301.
耐水性 : 各々イオン交換水および I PAに 24時間浸漬してその膨澗 耐 I PA性 率を測定することで評価した。 Water resistance: Each was immersed in ion-exchanged water and IPA for 24 hours, and its swelling was evaluated by measuring the IPA resistance rate.
膨澗率 =((24時間浸漬後の重量 浸漬前の重量) -1)X100 解像度 : 膜に種々の線幅のパターンを有するマスク用フィルムを重 ね上記の紫外線を照射し、 水で現像して得られる最も細い 線幅を解像度とした。
Swelling rate = ((weight after immersion for 24 hours, weight before immersion) -1) X100 Resolution: Overlap the mask film with various line width patterns on the film and irradiate with the above ultraviolet rays, and develop with water. The thinnest line width obtained by using the resolution was defined as the resolution.
表 2 引張強度 伸び ゴム硬度 水 ,J β膨κ/潤 ιΙ¾率 -τ^ ΙΡΑ膨澗率 解傲度Table 2 Tensile strength Elongation Rubber hardness Water, J β expansion κ / moisture ιΙ¾ rate -τ ^ ΙΡΑ expansion rate
(kg/cm2) (Ϊ) {%) (%) ι x m ) 実施例 3 38 150 70 3 11 50 実施例 4 35 330 50 3 12 50 実施例 5 33 160 68 4 13 5 o 実施例 6 36 330 51 3 11 50 実施例 7 37 140 69 4 12 50 実施例 8 35 340 48 3 12 50 比較例 3 22 140 68 4 14 100 比較例 4 20 300 69 4 13 100 比較例 5 24 310 51 3 15 100 比較例 6 23 310 52 3 13 100 産業上の利用可能性 (kg / cm 2 ) (Ϊ) (%) (%) ι xm) Example 3 38 150 70 3 11 50 Example 4 35 330 50 3 12 50 Example 5 33 160 68 4 13 5 o Example 6 36 330 51 3 11 50 Example 7 37 140 69 4 12 50 Example 8 35 340 48 3 12 50 Comparative example 3 22 140 68 4 14 100 Comparative example 4 20 300 69 4 13 100 Comparative example 5 24 310 51 3 15 100 Comparative Example 6 23 310 52 3 13 100 Industrial applicability
本発明によれば、 表面に効率よく、 かつ定量的に親水基と二重結合を有する反 応性マイクロゲルが提供される。 さらに本発明によれば、 該反応性マイクロゲル 、 《、 ーエチレン性不飽和二重結合を有する化合物およびゴムもしくは熱可塑 エラストマ を含む感光性樹脂組成物が提供される。 本発明によればさらに、 該 感光性樹脂組成物を用いることにより、 破断強度、 破断伸度、 ゴム硬度および耐 水性に優れ、 かつ未硬化部分を水単独で現像できるフレキソ印刷用版材が提供さ れる。
According to the present invention, a reactive microgel having a hydrophilic group and a double bond efficiently and quantitatively on its surface is provided. Further, according to the present invention, there is provided a photosensitive resin composition comprising the reactive microgel, a compound having an ethylenically unsaturated double bond, and a rubber or a thermoplastic elastomer. According to the present invention, there is further provided a flexographic printing plate material which is excellent in rupture strength, rupture elongation, rubber hardness and water resistance by using the photosensitive resin composition, and can develop an uncured portion with water alone. Is done.
Claims
1 . a , /9—エチレン性不飽和二重結合を有する化合物を、 カルボキシル基 含有化合物を乳化剤として乳化重合により合成したマイクロゲル微粒子 (A) と、 エポキシ基及び少なくとも一つの a , β一エチレン性不飽和二重結合を有する化 合物 (Β) とを反応させてなることを特徴とする反応性マイクロゲル。 1. Microgel fine particles (A) synthesized by emulsion polymerization of a compound having an a, / 9-ethylenically unsaturated double bond using a carboxyl group-containing compound as an emulsifier, and an epoxy group and at least one a, β-ethylene A reactive microgel characterized by reacting with a compound having an unsaturated double bond (Β).
2 . マイクロゲル微粒子 (Α) を乳化重合する際に、 ノニオン系界面活性剤も しくはァニオン系界面活性剤を乳化剤としてのカルボキシル基含有化合物と併用 することを特徴とする請求の範囲 1項記載の反応性マイクロゲル。 2. The method according to claim 1, wherein a nonionic surfactant or an anionic surfactant is used in combination with a carboxyl group-containing compound as an emulsifier when the microgel fine particles (Α) are emulsion-polymerized. Reactive microgel.
3 . 乳化剤としてのカルボキシル基含有化合物および界面活性剤が、 α、 β 一エチレン性不飽和二重結合を有する化合物に対して 0 . 1〜5 0重量%の範囲 で添加されることを特徴とする請求の範囲 1項記載の反応性マイクロゲル。 3. A carboxyl group-containing compound and a surfactant as an emulsifier are added in an amount of 0.1 to 50% by weight based on a compound having an α, β monoethylenically unsaturated double bond. The reactive microgel according to claim 1, wherein
4 . 請求の範囲 1項記載の反応性マイクロゲル(1) 、 « , ーエチレン性不 飽和二重結合を有する化合物 (2) 、 およびゴムもしくは熱可塑エラストマ一 ( 3 ) を含むことを特徴とする感光性樹脂組成物。 4. It comprises the reactive microgel (1) according to claim 1, a compound having an ethylenically unsaturated double bond (2), and a rubber or a thermoplastic elastomer (3). Photosensitive resin composition.
5 . 反応性マイクロゲル(1〉 1 0 0重量部、 《、 /3—エチレン性不飽和二重 結合を有する化合物 (2) 1〜2 0 0重量部、 ゴムもしくは熱可塑エラストマ一(3) 1〜2 0 0重量部からなる請求の範囲 4項記載の感光性樹脂組成物。 5. Reactive microgel (1) 100 parts by weight, <<, compound having a / 3-ethylenically unsaturated double bond (2) 1 to 200 parts by weight, rubber or thermoplastic elastomer (3) 5. The photosensitive resin composition according to claim 4, comprising 1 to 200 parts by weight.
6 . 請求の範囲 4項記載の感光性樹脂組成物を用いてなることを特徴とする フレキソ印刷用版材。
6. A plate for flexographic printing, characterized by using the photosensitive resin composition according to claim 4.
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PCT/JP1993/000425 WO1994023341A1 (en) | 1993-03-31 | 1993-03-31 | Reactive microgel, photosensitive resin composition containing the same, and flexographic plate material |
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PCT/JP1993/000425 WO1994023341A1 (en) | 1993-03-31 | 1993-03-31 | Reactive microgel, photosensitive resin composition containing the same, and flexographic plate material |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52116301A (en) * | 1976-03-24 | 1977-09-29 | Mitsui Toatsu Chemicals | Photoosensitive resin composition for typographic printing |
JPS5310648A (en) * | 1976-07-19 | 1978-01-31 | Japan Synthetic Rubber Co Ltd | Photosensitive resin compositions |
JPS61246742A (en) * | 1985-02-12 | 1986-11-04 | 日本ペイント株式会社 | Photosensitive resin composition |
JPS62173455A (en) * | 1986-01-22 | 1987-07-30 | イー・アイ・デュポン・ドゥ・ヌムール・アンド・カンパニー | Photosensitive composition containing microgel |
-
1993
- 1993-03-31 WO PCT/JP1993/000425 patent/WO1994023341A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52116301A (en) * | 1976-03-24 | 1977-09-29 | Mitsui Toatsu Chemicals | Photoosensitive resin composition for typographic printing |
JPS5310648A (en) * | 1976-07-19 | 1978-01-31 | Japan Synthetic Rubber Co Ltd | Photosensitive resin compositions |
JPS61246742A (en) * | 1985-02-12 | 1986-11-04 | 日本ペイント株式会社 | Photosensitive resin composition |
JPS62173455A (en) * | 1986-01-22 | 1987-07-30 | イー・アイ・デュポン・ドゥ・ヌムール・アンド・カンパニー | Photosensitive composition containing microgel |
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