US6801558B2 - Material systems for long wavelength lasers grown on InP substrates - Google Patents
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- US6801558B2 US6801558B2 US10/173,369 US17336902A US6801558B2 US 6801558 B2 US6801558 B2 US 6801558B2 US 17336902 A US17336902 A US 17336902A US 6801558 B2 US6801558 B2 US 6801558B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y20/00—Nanooptics, e.g. quantum optics or photonic crystals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/10—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
- H01S5/18—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities
- H01S5/183—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/30—Structure or shape of the active region; Materials used for the active region
- H01S5/34—Structure or shape of the active region; Materials used for the active region comprising quantum well or superlattice structures, e.g. single quantum well [SQW] lasers, multiple quantum well [MQW] lasers or graded index separate confinement heterostructure [GRINSCH] lasers
- H01S5/343—Structure or shape of the active region; Materials used for the active region comprising quantum well or superlattice structures, e.g. single quantum well [SQW] lasers, multiple quantum well [MQW] lasers or graded index separate confinement heterostructure [GRINSCH] lasers in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser
- H01S5/34306—Structure or shape of the active region; Materials used for the active region comprising quantum well or superlattice structures, e.g. single quantum well [SQW] lasers, multiple quantum well [MQW] lasers or graded index separate confinement heterostructure [GRINSCH] lasers in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser emitting light at a wavelength longer than 1000nm, e.g. InP based 1300 and 1500nm lasers
Definitions
- the invention is directed towards the field of lasers, and more specifically, towards alloys that can be used in the active region of a laser.
- FIG. 1A shows a diagram of a prior art VCSEL 101 , based on a gallium arsenide (GaAs) substrate 102 .
- VCSEL 101 emits light at 850 nm.
- Two mirror stacks 103 one adjacent to the substrate 102 and one at the top of the VCSEL 101 , reflect the laser light within the VCSEL 101 .
- the mirror stacks 103 are typically Distributed Bragg Reflectors (DBRs) made of alternating layers of Al x Ga 1-x As and Al y Ga 1-y As, where “x” and “y” denote the molecular fractions of Al in high and low refractive index layers, respectively.
- DBRs Distributed Bragg Reflectors
- a cladding layer 107 is adjacent to each mirror stack 103 .
- each cladding layer 107 is illustrated as a single layer, it may be composed of many different layers.
- the cladding layer 107 may also be called a spacer, and is used to pad the size of an active region 109 so that the VCSEL 101 will work properly.
- Sandwiched between the mirror stacks 103 and cladding layers 107 is the active region 109 , comprising interleaved layers of quantum wells 111 and barrier layers 113 .
- the quantum wells 111 have a width w.
- the quantum wells 111 are typically GaAs, and the barrier layers 113 are typically AlGaAs.
- VCSELs shall be referred to by the composition of their active region. Therefore, the VCSEL 101 can be identified as a GaAs/AlGaAs VCSEL, or alternatively as a VCSEL with a GaAs/AlGaAs active region.
- FIG. 1B shows an energy-band diagram identifying selected band parameters for the active region 109 of the VCSEL 101 shown in FIG. 1 A.
- the conduction band is labeled E c and the valence band is labeled E v .
- the difference between the conduction band E c and the valence band E v is known as a band gap.
- the band gap of the quantum well 111 is labeled Eg QW .
- the band gap of the barrier layer 113 is labeled Eg B .
- the difference between the conduction bands E c of the quantum well 111 and the barrier layer 113 is known as the conduction band offset, labeled ⁇ E c .
- the difference between the valence bands E v of the quantum well 111 and the barrier layer 113 is known as the valence band offset, labeled ⁇ Ev.
- Electrons and holes (collectively known as carriers) are injected into the quantum well 111 and confined by the barrier layers 113 when the VCSEL is forward biased.
- the materials used in the quantum wells 111 and barrier layers 113 have a relatively large ⁇ E c and ⁇ E v to provide effective carrier confinement in the quantum well 111 .
- ⁇ E c ⁇ 150 meV and ⁇ E v ⁇ 75 meV.
- ⁇ E c is twice ⁇ E v ; a 2:1 ratio between ⁇ E c and ⁇ E v is often considered indicative of a well-balanced material system.
- Carriers inside the quantum well 111 actually acquire a slight amount of energy as a result of their confinement, effectively increasing the quantum well bandgap Eg QW by the energy of quantum confinement dE qc (not shown).
- dE qc is a function of the quantum well width w, increasing as w is decreased.
- the carriers within the quantum well acquire an additional energy due to lattice strain dE strain (not shown).
- Light is emitted from the quantum well 111 when electrons drop from the conduction band E c to the valence band E v .
- the wavelength of light emitted is determined approximately by the formula: ⁇ um ⁇ 1.24 ⁇ ⁇ eV E g QW + dE qc + dE strain ( Equation ⁇ ⁇ 1 )
- Equation 1 Eg QW is the greatest contributing factor in determining the wavelength, as it is typically much larger than dE qc or dE strain .
- the material used for the quantum well 111 should be selected to have a band gap E g QW that will produce light within the desired range of wavelengths.
- the quantum well width w and lattice strain on the substrate 102 will also be a consideration because of dE qc and dE strain .
- GaAs/AlGaAs is ideal for the active region in a GaAs-substrate VCSEL for several reasons.
- (Al)GaAs/AlGaAs can be used to implement both the mirror stacks 103 and the active region 109 , thus simplifying the manufacturing process because there is no need to change the growth conditions.
- mirror stacks 103 using AlGaAs/AlGaAs can be epitaxially grown on the GaAs substrate 102 , which results in a VCSEL that is entirely grown epitaxially. Since fully-epitaxial VCSELS are easier to manufacture and process, they are preferred over VCSELS having mirror stacks formed with other methods such as fusion bonding or deposition.
- GaAs/AlGaAs VCSELs can be oxidized. Oxidized layers are often used in a VCSEL to electrically confine carriers and optically confine the laser beam, which leads to improved electro-optical performance of the device.
- T 0 is usually determined for broad area lasers (also known as edge-emitting lasers), not for VCSELs.
- T 0 of an edge-emitting laser built with a given active region is still a useful indicator of how that same active region will perform with temperature changes in a VCSEL.
- a high characteristic temperature T 0 is preferable because it means the laser is less sensitive to temperature fluctuations.
- An edge-emitting laser built with a GaAs/AlGaAs active region typically has a characteristic temperature T 0 around 150K, which is relatively high.
- the characteristic temperature T 0 is also related to ⁇ E c and ⁇ E v —an active region with large ⁇ E c and ⁇ E v will likely exhibit high T 0 and low threshold current density, provided that the material quality is good.
- the light emitted from a GaAs/AlGaAs VCSEL typically has a wavelength around 850 nm, which has a transmission range of 200-500 m in multimode fiber, depending on the speed of the optical link.
- the preferable target wavelength range is between 1.2 um and 1.4 um, or more specifically, 1260-1360 nm, which would produce transmission ranges of 2-40 km.
- the ideal long-wavelength VCSEL would possess the same qualities as a GaAs/AlGaAs VCSEL (i.e. epitaxially grown mirrors, active regions that are lattice matched to the substrate, good carrier containment, low sensitivity to temperature changes, etc) except with a longer wavelength of emitted light.
- InGaAsN/GaAs or InGaAsN/GaAsN (hereinafter collectively referred to as InGaAsN/GaAs(N)) in the active region on a GaAs substrate.
- InGaAsN/GaAs(N) has acceptable performance over the desired temperature range.
- InGaAsN/GaAs(N) can be epitaxially grown on the GaAs substrate, the lattice structure does not match well to the GaAs substrate and introduces a compressive strain of 3% or more. Such a large strain may cause undesirable reliability problems in a VCSEL.
- InP indium phosphide
- InGaAsP/InP was a promising material system for VCSELs, since InGaAsP can be lattice-matched to the InP substrate and epitaxially grown to create mirror stacks.
- ⁇ E c small conduction band offset in an InGaAsP/InP active region does not allow for effective electron confinement at elevated temperatures.
- the InGaAsP/InP material system is not an ideal solution.
- Another drawback to the InGaAsP/InP material system is that it cannot be oxidized to create the desired optical and electrical confinement within the VCSEL.
- AlInGaAs/AlInGaAs active regions grown on InP have also been investigated.
- the characteristic temperature of edge-emitting lasers made with AlInGaAs/AlInGaAs is only in the range of 100-120K.
- a higher characteristic temperature would be preferable to minimize the VCSEL's sensitivity to temperature changes. This is especially important since the thermal conductivity of epitaxial mirrors grown on InP substrates is known to be low.
- the mirror stacks of the VCSEL can be epitaxially grown on the substrate. It would also be preferable that the mirrors can be oxidized, since oxidation is an effective way to provide electrical and optical confinement of currents and optical beams.
- a VCSEL based on an InP substrate has a first mirror stack and second mirror stack, the first mirror stack adjacent to the substrate. Sandwiched between the two mirror stacks are two cladding layers. Sandwiched between the two cladding layers is an active region.
- the mirror stacks are preferably grown epitaxially, although other methods of fabricating the mirror stacks are acceptable.
- the active region uses AlGaAsSb quantum wells interleaved with barrier layers of AlGaAsSb, AlInGaAs, or AlInAs.
- the active region of the VCSEL can comprise quantum wells of GaAsSb interleaved with barrier layers of AlGaAsSb, AlInGaAs, or AlInAs.
- the present invention advantageously provides an active region that not only emits light within the desired long-wavelength range, but also has a substrate-matching lattice structure. Furthermore, the present invention provides effective carrier containment over the entire operating temperature range. This is a combination of features not available in the prior art.
- FIG. 1A is a simplified cross-sectional side view of a prior art VCSEL based on a GaAs substrate.
- FIG. 1B shows an energy-band diagram for the active region of the VCSEL shown in FIG. 1 A.
- FIG. 2 is a simplified cross-sectional side view of the present invention.
- FIG. 3A is a plot of the band gap values for selected binary compounds against the lattice strain on an InP substrate.
- FIG. 3B plots conduction band offsets ( ⁇ E c ) and valence band offsets ( ⁇ E v ) for selected binary compounds against the lattice strain on an InP substrate.
- FIG. 4A plots the first electron-heavy-hole (E-HH 1 ), the first electron-light-hole (E-LH 1 ), and the second electron-heavy-hole (E-HH 2 ) transitions for an AlGaAsSb/AlGaAsSb active region as a function of Al composition in the quantum well.
- FIG. 4B plots the conduction band offset ( ⁇ E c ), valence band offset ( ⁇ E v ), quantum confinement energy dE qc , and lattice strain energy dE strain as a function of Al composition in the quantum well for an AlGaAsSb/AlGaAsSb active region.
- a VCSEL 201 is illustrated.
- the VCSEL 201 is based on a substrate 203 of InP.
- the VCSEL 201 has a first mirror stack 205 and a second mirror stack 205 , the first mirror stack 205 adjacent to the substrate.
- the two mirror stacks 205 are epitaxially grown, although other methods such as fusion bonding, deposition of dielectric mirror, etc. are also acceptable.
- In between the two mirror stacks 205 are two cladding layers 207 .
- the cladding layers 207 are also preferably epitaxially grown.
- the active region 209 includes alternating quantum wells 211 and barrier layers 213 .
- the quantum wells are made of Al x Ga 1-x As y Sb 1-y or GaAs x Sb 1-x , where x and y have values ranging from 0 to 1.
- the quantum wells have a width w.
- the barrier layers 213 can be made of Al s Ga 1-s As t Sb 1-t , Al s Ga t In 1-s ⁇ t As, or Al s In 1-s As, where and s and t have values ranging from 0 to 1.
- the quantum well materials may be used without their subscripts as AlGaAsSb or GaAsSb.
- the barrier layer materials may be used without their subscripts as AlGaAsSb, AlGaInAs, or AlInAs.
- the quantum wells 211 and barrier layers 213 can be either tensile or compressive strained, or lattice matched to the substrate. Although they are illustrated as equal in width in FIG. 2, the quantum wells 211 and barrier layers 213 can have different widths.
- the first and second mirror stacks 205 are DBRs made of high and low refractive index layers of AlGaAsSb.
- AlGaAsSb is a preferred material for use in the mirror stacks 205 because it can be oxidized, a desirable quality as previously mentioned.
- AlGaAsSb is the same material system used to grow the active region 209 , so there is no need to change the growth conditions when building the VCSEL.
- Other materials that may be used in the mirror stack 205 are well known in the art (such as AlInGaAs or GaInAsP) and also acceptable.
- the first mirror stack 205 does not have to made of the same materials as the second mirror stack 205 .
- the mirror stacks 205 and cladding layers 207 are conventional structures common in VCSEL design. Various materials that have the appropriate reflective properties suitable for use in the mirror stacks 205 and cladding layers 207 are well known to persons skilled in the art, and thus will not be further discussed in detail here.
- the band parameters of the alloys used in the quantum wells 211 and barrier layers 213 of the present invention are well known or can be easily interpolated from the known band parameters of binary compounds. (See “Band Parameters for III-V Compound Semiconductors and Their Alloys”, Journal of Applied Physics, Volume 89, Number 11, 1 Jun. 2001, pages 5815-5875.) By using well known interpolating methods to deduce the band parameters of quaternary and ternary compounds, it can be determined which alloys posses the desired properties for a good material system in a long wavelength VCSEL.
- FIG. 3A plots the band gaps for selected binary compounds against the lattice strain on an InP substrate for the VCSEL of FIG. 2 .
- the lines connecting the binary compounds are interpolations that indicate the band gaps and lattice strain of ternary alloys. Similar interpolations can be performed to determine the characteristics of quaternary alloys; such interpolations are well known in the art and, as such, do not need to be described in detail here.
- a line delineating the band gap that produces a 1.3 um wavelength (the midpoint of the target 1.2 um-1.4 um range) is superimposed on the graph.
- Suitable alloys for use in the quantum wells 211 of the present invention have band gaps E g QW that produce light emissions in the desired range of wavelengths, as calculated by Equation 1.
- Such alloys can be identified from FIG. 3 A. (Although not explicitly illustrated in FIG. 3A, the quantum confinement energy dE qc and lattice strain energy dE strain should also be factored into the calculations, as taught by Equation 1.)
- the alloys selected should be lattice matched or have very little strain on the InP substrate. Up to 3% strain may be acceptable, depending on the growth conditions and quality.
- quantum wells made of AlGaAsSb can be lattice matched to an InP substrate, and emit light within the desired range of wavelengths.
- AlGaAsSb is a quaternary alloy, and may be difficult to grow. If a larger strain (about 2% tensile or 3% compressive) can be tolerated on the substrate, quantum wells made of GaAsSb can also be designed to emit light within the desired range, as seen from FIG. 3 A.
- GaAsSb is a ternary alloy, which may be easier to grow than a quaternary alloy.
- FIG. 3B plots conduction band offsets ( ⁇ E c ) and valence band offsets ( ⁇ E v ) for selected binary compounds against lattice strain on an InP substrate.
- the lines connecting the binary compounds are interpolations that indicate the ⁇ E c and ⁇ E v of ternary alloys. Similar interpolations can be performed to determine the ⁇ E c and ⁇ E v of quaternary alloys; these interpolations are well known in the art and, as such, do not need to be described in detail here.
- a suitable pair of alloys for use in the present invention has a ⁇ E c and ⁇ E v that provides sufficient carrier confinement to guarantee device performance over the temperature range of interest, which is 0-100° C.
- ⁇ E c and ⁇ E v for the selected alloys should preferably be equal to or greater than ⁇ E c and ⁇ E v for the GaAs/AlGaAs active region. Therefore, ⁇ E c should be at least 150 meV, and ⁇ E v should be at least 75 meV.
- the data in FIG. 3B indicates that an AlGaAsSb quantum well with an AlGaAsSb, AlInGaAs, or AlInAs barrier layer will fit these criteria.
- a GaAsSb quantum well with an AlGaAsSb, AlInGaAs, or AlInAs barrier layer will also fit these criteria.
- the characteristic temperature T 0 of these active regions should also be at least as high, if not higher than the characteristic temperature T 0 of the GaAs/AlGaAs active region, provided that the material quality is comparable.
- FIGS. 4A-4B are graphs depicting the characteristics of a sample AlGaAsSb/AlGaAsSb active region that meets these requirements.
- FIG. 4A plots the first electron-heavy-hole (E-HH 1 ), the first electron-light-hole (E-LH 1 ), and the second electron-heavy-hole (E-HH 2 ) transitions for an AlGaAsSb/AlGaAsSb material system, as a function of Al composition in the quantum well.
- E-HH 1 first electron-heavy-hole
- E-LH 1 first electron-light-hole
- E-HH 2 the second electron-heavy-hole
- the alloy composition in the quantum well of the sample active region is represented by Al x — w Ga 1-x — w As y — w Sb 1-y — w ; the alloy composition in the barrier layer is represented by Al x — b Ga 1-x — b As y — b Sb 1-y — b .
- the molecular fractions of As (as indicated by the variables y_w and y_b) have been set to lattice match the active region to the InP substrate. In material systems that cannot be lattice matched to the substrate, the lattice strain should be reduced as much as possible.
- the wavelength of emitted light in the sample AlGaAsSb/AlGaAsSb active region is controlled by the amount of Al (as indicated by the variable x_w) in the quantum well.
- increasing the amount of aluminum in the quantum well decreases the wavelength of emitted light.
- the wavelength of the emitted light can thus be controlled by varying the amount of Al in the quantum well. Since the quantum well is designed to be lattice matched to the InP substrate, the strain on the substrate (represented by the line strain_well) remains 0% for any value of x_w, as can be seen in FIG. 4 A.
- the lattice strain energy dE strain remains 0 for any value of x_w, as can be seen in FIG. 4 B.
- the quantum well width w has been fixed at 100 Angstroms in this example, but the width of the quantum well can also be varied (affecting the quantum confinement energy dE qc shown in FIG. 4B) to modify the emission wavelength.
- ⁇ E c and ⁇ E v should be maximized to get the most effective carrier containment.
- the percentage of Al in the barrier layer (represented by the variable x_b) is fixed at 0.47 to maximize ⁇ E c and ⁇ E v .
- 47% Al is the largest amount of Al that allows the AlGaAsSb barrier layer to remain lattice matched to the InP substrate.
- ⁇ E c and ⁇ E v can be tailored by adjusting the Al composition in the barrier layer. As can be seen from the FIG.
- the AlGaAsSb/AlGaAsSb material system demonstrates good carrier confinement, with a conduction band offset between ⁇ 200-550 meV, and a valence band offset between ⁇ 100-300 meV.
- ⁇ E c ⁇ 150 meV and ⁇ E v ⁇ 75 meV for 850 nm GaAs/AlGaAs quantum wells. Therefore, the AlGaAsSb/AlGaAsSb material system exceeds the band offsets in the 850 nm VCSELS, and, in the molecular fractions proposed, should provide sufficient confinement for satisfactory device performance over the temperature range of interest.
- a 2:1 ratio between ⁇ E c and ⁇ E v is also observed in this case.
- compositions can be determined for all of the suggested alloys.
- ranges of compositions have been determined to be preferable for a laser's active region:
- VCSELs may also be used in other types of lasers, such as edge-emitting diodes.
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US20040120720A1 (en) * | 2002-12-24 | 2004-06-24 | Chang Chin L. | Fiber optic transceiver with VCSEL source |
US20040161005A1 (en) * | 2003-02-18 | 2004-08-19 | Bour David P. | Method and apparatus for improving temperature performance for GaAsSb/GaAs devices |
US20040264541A1 (en) * | 2003-06-25 | 2004-12-30 | Honeywell International Inc. | InP based long wavelength VCSEL |
US20070280318A1 (en) * | 2004-12-08 | 2007-12-06 | Osaka Works Of Sumitomo Electric Industries, Ltd. | Semiconductor Laser Device and Manufacturing Method Thereof |
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