US6311279B1 - Network node with internal battery backup - Google Patents
Network node with internal battery backup Download PDFInfo
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- US6311279B1 US6311279B1 US09/179,740 US17974098A US6311279B1 US 6311279 B1 US6311279 B1 US 6311279B1 US 17974098 A US17974098 A US 17974098A US 6311279 B1 US6311279 B1 US 6311279B1
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- Prior art keywords
- power
- power supply
- output
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- circuitry
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/26—Power supply means, e.g. regulation thereof
- G06F1/263—Arrangements for using multiple switchable power supplies, e.g. battery and AC
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/02—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from ac mains by converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J9/00—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
- H02J9/04—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
- H02J9/06—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J2207/00—Indexing scheme relating to details of circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J2207/20—Charging or discharging characterised by the power electronics converter
Definitions
- the present invention relates to computer internal battery backups.
- Standard alternating current (AC) power is generated by power utility companies.
- Utility-supplied power is subject to temporary loss due to a variety of reasons including but not limited to lightning induced surges on transmission lines, power plant failure, and downed transmission lines.
- Loss of electric power can damage a computer or cause it to lose data.
- Very short (on the order of milliseconds) voltage dips and sags generally do not cause a computer to shut down or lose data.
- Most personal computers are designed to withstand voltage dips (brownouts) of about twenty percent without shutting down. Deeper dips or blackouts lasting for more than a few milliseconds may cause a computer to shut down. Any work that was not saved prior to shutdown is lost.
- Uninterruptible power supplies provide backup power for the purpose of allowing electronic devices to continue to work during brief periods when no utility power is available. Additionally, uninterruptible power supplies may protect electronic devices by providing power conditioning to correct surges and/or sags in the power supply.
- Uninterruptible power supplies are used in many computer installations such as network file servers, telecommunications equipment or other applications where a sudden loss of power would create an unacceptable and costly disruption of service. For example, there may be situations where data would be lost or corrupted if power failed during a data transfer. Perhaps the cost of a business shutdown due to the unavailability of a network device would be sufficient to justify the additional cost of an uninterruptible power supply for the network device. Thus, for various reasons there are numerous applications where an uninterruptible power supply is desirable and the number of these applications would increase substantially if the cost were reduced.
- Newer uninterruptible power supplies connect both the input utility power and the battery (typically through an inverter and transformer) to the load.
- the load switches to battery power.
- the load is connected to neither the main power supply nor the battery.
- power supply transformers act as an energy storage system that supplies power while the load is being switched from utility to battery power and vice-versa.
- UPS uninterruptible power supply
- the typical UPS includes a battery for providing electrical energy in the event of a utility power failure, an AC to DC converter/battery charger, and an inverter for converting the battery's electrical energy from DC to AC when utility power is not available.
- the device being powered for example, a computer's internal power supply
- FIG. 2 shows a prior art external uninterruptible power supply which in battery backup mode boosts the low battery voltages and generates a square wave AC output to feed into the AC input of a power supply.
- the battery charger of the conventional UPS depicted in FIG. 2 converts AC power to DC power at approximately the battery voltage with a trickle charge being available to assure that the battery remains charged at all times.
- the battery is a lead acid battery.
- the boost stage boosts the low voltage from the battery to an appropriate DC level.
- the inverter then reconverts the DC energy from the DC battery voltage back to an AC power supply approximating standard utility AC power.
- the internal DC voltage from the AC to DC converter drops below the battery output voltage. This causes the battery to begin supplying AC power (by way of the inverter) to the device being powered (for example, a computer) in lieu of the utility AC power.
- the system proceeds with the battery supplying power until standard AC utility power is restored or the battery discharges.
- FIG. 3 shows a prior art external uninterruptible power supply which in battery backup mode boosts the low battery voltages to a high DC voltage and feeds it into the AC input of a power supply. Note that this scheme differs from FIG. 2 in that the UPS inputs DC power, rather than AC, into the AC input of the main power supply and thereby eliminates the need for an inverter stage in the UPS. If the output of the UPS boost stage is set sufficiently high, the power supply's internal boost stage will automatically turn off. In an alternate embodiment, an external battery may be connected to the node between the UPS battery and boost stage. Note, however, that any additional battery would not be part of, nor charged by, the UPS.
- FIG. 4 shows a prior art external uninterruptible power supply which in battery backup mode feeds the high voltage battery (typically in the range of 84VDC to 96VDC) into the AC input of a power supply or into a separate DC input of the power supply that connects to the power supply boost stage after the AC bridge of the power supply.
- This scheme differs from that shown in FIG. 3 in that the use of a high voltage battery allows the elimination of a boost stage in the UPS.
- the high voltage battery output can be switched directly into a separate DC input on the main power supply, thereby bypassing the main power supply AC input and bridge. As in the scheme of FIG. 3, the main power supply's boost stage will automatically turn off if the input DC voltage is sufficiently high.
- FIG. 5 shows a prior art external uninterruptible power supply that generates matching DC outputs to the power supply that it is backing up.
- This UPS essentially is running in a redundant mode with the main power supply.
- This scheme differs from that shown in FIG. 4 in that the UPS DC outputs are connected directly to the main power supply DC outputs.
- a disadvantage of this scheme, as in the schemes of FIGS. 3 and 4, is that redundant circuitry is required because an AC to DC converter (in the battery charger) and corresponding control circuits must be duplicated within the main power supply of the computer or other electrical device.
- an additional battery could be connected to the node between the UPS battery and DC-DC converter. Note, however, that any additional battery would not be part of, nor charged by, the UPS.
- the UPS shown in FIG. 5 is similar to the UPS disclosed in U.S. Pat. No. 5,237,258 to Crampton. As can be seen, it is neither internal nor modular as defined in this application.
- Internal battery backups are not a novel idea. For example, computers have long had internal battery backups for the purpose of powering clocks and maintaining RAM contents. These usually are low-power disposable batteries suitable only for long-term trickle discharge. Internal battery backups therefore generally supply no power conditioning capability and are not capable of running an entire device, such as a server.
- U.S. Pat. No. 4,860,185 to Brewer for an integrated drop-in replacement computer power supply with UPS, discloses an UPS and power supply provided inside a common housing.
- the invention of Brewer seems to be restricted to computers.
- the UPS of Brewer appears to not be modular in the sense that additional UPS modules cannot be added to extend the length of a battery backup period.
- UPS modules may be added to a network node to increase the length of UPS operation when AC utility power is not available.
- the disclosed innovations provide at least the following advantages: an ability to customize the length of UPS operation by adding additional modular internal UPS; higher efficiency because only one AC/DC power converter is required; higher reliability due to the low component count; lower cost due to the low component count; and no floor space is required for an external UPS because the preferred embodiment is internal to the device being powered.
- FIG. 1 shows a block diagram of an modular internal uninterruptible power supply system according to the presently preferred embodiment.
- FIG. 2 shows a prior art external uninterruptible power supply with square wave AC output in battery backup mode.
- FIG. 3 shows a prior art external uninterruptible power supply with boosted high DC output in battery backup mode.
- FIG. 4 shows a prior art external uninterruptible power supply with high voltage battery output in battery backup mode.
- FIG. 5 shows a prior art external uninterruptible power supply with matching DC outputs in battery backup mode.
- FIG. 6 depicts a network router with modular internal UPS.
- FIG. 7 is a block diagram of a server with modular internal UPS.
- FIG. 8 is a schematic diagram of an embodiment of the disclosed modular internal uninterruptible power supply.
- FIG. 9 is a block diagram of a main power supply bank and a bank of modular uninterruptible power supplies.
- Alternating Current electric current that reverses direction periodically, usually many times per second.
- Brownout partial loss of electric power. E.g., it is commonly referred to as a “brownout” when AC voltage from the power utility dips such that electric lights dim but do not go out.
- DC Direct Current
- Frame a sequence of data bits transmitted as a unit.
- Gateway a network device that provides a connection between two or more networks, passing messages from one network to addresses in another network.
- a gateway may perform extensive protocol translation if the networks have different communication schemes.
- Head Crash Computer disks are read by detection devices known as heads.
- the heads “fly” above the surface of the computer disk at several thousand RPM.
- the heads When not being used to read data, the heads are stored in a safe position so that they will not contact the disk. A sudden loss of power may cause the heads to “crash” land on the disk, physically damaging the disk. Due to the speed at which disk drives revolve, even a momentary contact with the disk may cause extensive data loss.
- Modular designed for parallel operation with similar units; having inputs and outputs that may be connected, respectively, in parallel with the inputs and outputs of other similar devices.
- modular UPS made to operate in parallel with additional modular UPS.
- Network Hub a central node with multiple nodes feeding into and through the central node. Because the multiple nodes are not directly interconnected, the hub allows the multiple nodes to communicate with one another.
- Networks are usually viewed as being composed of nodes with links interconnecting the nodes.
- a node is a point interconnection in a network.
- Some examples are servers, routers, hubs, and gateways.
- Network Router an inter-networking device that dynamically routes frames based upon the amount of traffic in the network.
- Server a node on a network that manages access to a shared resource. Examples are file servers that manage access to data storage devices such as large hard drives, tape drives, etc.; print servers that manage access to printers; and communication servers that manage access to communication devices, such as modem banks, or other networks.
- Uninterruptible Power Supply provides protection from main power supply failure and variations in power line voltage.
- FIG. 1 depicts a preferred embodiment of the present invention.
- An AC power source 102 supplies AC power to a main power supply 104 of a network node.
- the main power supply 104 converts the AC power to DC power.
- This DC power may be output at several different DC voltage levels, as required by the electronic device being powered.
- a modular internal uninterruptible power supply 100 incorporates a battery charger 106 , a battery 108 , and a DC-DC converter 110 . At least one of the DC voltage outputs powers the battery charger 106 . While AC power is available from AC power source 102 , the battery charger 106 charges the battery 108 . When the DC outputs of the main power supply 104 fail to maintain the correct voltage levels (due to loss of AC power, component failure, etc.), the DC-DC converter 110 uses the battery 108 to restore the DC outputs to their correct voltage levels until the battery is exhausted or AC power is restored.
- FIG. 6 depicts a possible use of the preferred embodiment in a network router 600 with a plurality of bus slots 602 for modular uninterruptible power supplies 604 .
- the period of UPS backup power can be increased by adding additional modular internal UPS 604 into any available bus slots 602 .
- a bus 608 with DC lines connects the bus slots 602 to the main power supply 606 DC outputs.
- FIG. 7 depicts a block diagram of a server with modular internal uninterruptible power supplies 705 .
- the UPS 705 will supply DC power to the server, which includes in this example: user input devices (e.g. keyboard 735 and mouse 740 ); at least one microprocessor 725 which is operatively connected to receive inputs from the input devices, across perhaps a system bus 731 , through an interface manager chip 730 (which also provides an interface to the various ports); the microprocessor interfaces to the system bus through perhaps a bridge controller 727 ; a memory (e.g.
- flash or non-volatile memory 755 , RAM 760 , and BIOS 753 which is accessible by the microprocessor; a data output device (e.g. display 750 and video display adapter card 745 ) which is connected to output data generated by the microprocessor 725 ; and a mass storage disk drive 770 which is read-write accessible, through an interface unit 765 , by the microprocessor 725 .
- the portable computer may also include a CD-ROM drive 780 and floppy disk drive (“FDD”) 775 which may interface to the disk interface controller 765 .
- FDD floppy disk drive
- L 2 cache 785 may be added to speed data access from the disk drives to the microprocessor 725
- PCMCIA 790 slot accommodates peripheral enhancements.
- the server may also accommodate an audio system for multimedia capability comprising a sound card 776 and a speaker(s) 777 .
- FIG. 8 is a schematic diagram of one embodiment of the innovative modular internal uninterruptible power supply.
- Battery BAT is charged by charging circuitry incorporating Q 3 and Q 12 .
- This embodiment backs up a main power supply that has +5 VDC and +12 VDC output lines.
- the positive 5 Volt DC output is supplied by circuitry incorporating Q 1 and Q 2 .
- the positive 12 Volt DC output is supplied by circuitry incorporating Q 4 , Q 6 , Q 15 , L 1 , and U 1 .
- An optional battery status circuit incorporates Q 7 , Q 8 , Q 9 , Q 10 , Q 11 , Q 13 , and Q 14 .
- FIG. 9 is a block diagram of a network device 900 with a main power supply bank 902 , which may contain more than one main power supply, and an internal modular uninterruptible power supply bank 904 which may contain more than one modular uninterruptible power supply 906 .
- the main power supply bank 902 provides DC power to the network device load 908 and to charge at least one UPS battery in the UPS bank 904 .
- the UPS bank 904 will provide power to the network device load 908 .
- the main power supply bank 902 could be external to the network device 900 .
- a computer system comprising: a user input device, a microprocessor which is operatively connected to detect inputs from said input device, random-access memory which is connected to be read/write accessible by said microprocessor, and an output device operatively connected to receive outputs from said microprocessor; a main power supply functionally connected to provide power to said microprocessor and said memory; and an internal modular uninterruptible power supply functionally connected to provide DC power to said microprocessor and said memory when said main power supply fails to provide power within a predetermined range.
- a computer system comprising: at least one input device and at least one output device; a main system module which does not include said input and output devices, and which includes therein: at least one microprocessor which is operatively connected to detect inputs from said input device and to send data to said output device, and random-access memory which is connected to be read/write accessible by said microprocessor; at least one bus connected to said main system module, and having connections through which power can be supplied to said main system module; and an internal modular uninterruptible power supply functionally connected to provide DC power over said bus to said microprocessor and said random-access memory.
- a portable computer system comprising: a user input device, at least one microprocessor which is operatively connected to detect inputs from said input device, random-access memory which is connected to be read/write accessible by said microprocessor, and a display operatively connected to receive outputs from said microprocessor; main power supply circuitry, including at least one electrochemical power source, connected to provide power to said microprocessor, said memory, and said output device; and an internal modular uninterruptible power supply connected to provide DC power to said microprocessor and said memory when said main power supply fails to provide power within a predetermined range.
- a computer network comprising: at least two computers; and a network device, functionally connected to said computers, which incorporates at least one control unit which is operatively connected to detect inputs from said computers and to send data to said computers, a main power supply, and an internal uninterruptible power supply functionally connected to provide DC power to said control unit when said main power supply fails to provide power within a predetermined range.
- a computer network subsystem comprising: a hub for interconnecting computers, which includes therein: at least one control unit which is operatively connected to at least one computer, a main power supply, and an internal uninterruptible power supply functionally connected to provide DC power to said control unit when said main power supply fails to provide power within a predetermined range.
- a computer network subsystem comprising: a router for providing intelligent traffic routing, which includes therein: at least one control unit which is operatively connected to at least one computer, a main power supply, and an internal uninterruptible power supply functionally connected to provide DC power to said control unit when said main power supply fails to provide power within a predetermined range.
- a computer network subsystem comprising: a server for providing network access to a shared resource, which includes therein: at least one control unit which is operatively connected to at least one computer, a main power supply, and a modular internal uninterruptible power supply functionally connected to provide DC power to said control unit when said main power supply fails to provide power within a predetermined range.
- a computer network subsystem comprising: a gateway for providing, which includes therein: at least one control unit which is operatively connected to at least one computer, a main power supply, and an internal uninterruptible power supply functionally connected to provide DC power to said control unit when said main power supply fails to provide power within a predetermined range.
- a modular uninterruptible power supply comprising: a battery charger, having an input for accepting DC power and an output; a battery, operatively connected to said battery charger output; and a DC/DC converter having an input and a predetermined number of DC outputs, said input operatively connected to said battery; wherein said outputs of said DC/DC converter may be connected in parallel with outputs of DC/DC converters from additional modular uninterruptible power supplies.
- a modular internal uninterruptible power supply method comprising the steps of: (a.) when DC output voltages from a main power supply bank, which includes one or more power supply units, are within a predetermined tolerance, supplying power from said main power supply bank to a network device load and supplying excess power to charge at least one battery of an uninterruptible power supply bank, which includes one or more modular internal uninterruptible power supplies; and (b.) when DC output voltages from said main power supply bank are not within said predetermined tolerance, supplying power from said uninterruptible power supply bank to said network device.
- network devices or “network nodes” can alternatively include gateways, routers, hubs, servers, or other networking electronics.
- the user input devices in the sample computer system embodiments can alternatively include a trackball, a joystick, a 3D position sensor, voice recognition inputs, or other inputs.
- the output devices can optionally include speakers, a display (or merely a display driver), a modem, or other outputs.
- the disclosed innovative ideas are not limited to systems using a single-processor CPU, but can also be implemented in computers using multiprocessor architectures. It should also be noted that the disclosed innovative ideas are not by any means limited to single-user desktop systems, but are also applicable to network servers, mainframe transaction processing systems, terminals, engineering workstations, and portable computers to which an external keyboard can be attached.
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US09/179,740 US6311279B1 (en) | 1998-10-27 | 1998-10-27 | Network node with internal battery backup |
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US09/179,740 US6311279B1 (en) | 1998-10-27 | 1998-10-27 | Network node with internal battery backup |
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