US3564986A - Automatic screed control for asphalt pavers - Google Patents
Automatic screed control for asphalt pavers Download PDFInfo
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- US3564986A US3564986A US765174A US3564986DA US3564986A US 3564986 A US3564986 A US 3564986A US 765174 A US765174 A US 765174A US 3564986D A US3564986D A US 3564986DA US 3564986 A US3564986 A US 3564986A
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- Prior art keywords
- follower
- gradeline
- leveling arms
- grade
- contact
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/004—Devices for guiding or controlling the machines along a predetermined path
- E01C19/008—Devices for guiding or controlling the machines along a predetermined path by reference lines placed along the road, e.g. wires co-operating with feeler elements
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4866—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely non-vibratory or non-percussive pressing or smoothing means for consolidating or finishing
- E01C19/4873—Apparatus designed for railless operation
Definitions
- the present invention relates to a grade and slope control system for bituminous pavers.
- Bituminous pavers for road construction have been constructed to include a screed member positioned by hydraulically actuated level arms to retain a preselected grade.
- Priorart pavers of this type include sensors which detect variations in screed position relative to the desired grade and slope of a road being paved.
- previous devices have included large pivot connectors for allowing the level arms to change position.
- prior-art devices have included grade and slope sensors which are prone to vibration thereby generating false error signals causing unintentional deviation of the screed from a preselected position.
- the present invention includes a sensor unit utilized to control the grade angle of the screed.
- This sensing unit operates directly from the DC battery source of the paving machine thereby requiring no auxiliary generator or voltage regulator assembly for the operation thereof.
- the present sensing device is not affected by slight voltage changes, a problem encountered by prior-art apparatus.
- the present sensor includes switch means capable of handling sufficiently large current to operate the level arm controls without the inclusion of power relays or other components to amplify current thereto.
- prior-art slope angle sensors utilize a pendulumtype mechanism which is mechanically linked to a potentiometer.
- the present sensing device obviates the problems previously encountered with such potentiometer constructions which have proven to be prone to wear and rapid mechanical deterioration. Further, the present sensing device is unaffected by atmospheric changes, moisture or vibration. Still further, the slope angle sensing device achieves excellent damping without loss of sensitivity.
- the present invention utilizes the string line principle for controlling relative changes in position of the screed to obtain a desired grade and includes several equipment improvements in this respect.
- the invention includes a gradeline follower having a mechanism for permitting the same to easily move past marker stakes as well as insuring the positioning of the follower along the top of the string line.
- the present invention further includes a novel pivot assembly for the leveling arms which is more compact than previously conceived assemblies. Further, the pivot assembly permits more rapid response and followup to actuating inputs.
- FIG. 1 is a top plan view of the present screed control apparatus shown in relation to a paving machine frame.
- FIG. la is a top plan view of a portion of the paving control apparatus in a gradeline rod transition position.
- FIG. 2 is a side elevational view of the apparatus shown in FIG. 1.
- FIG. 3 is a partial transverse sectional view taken along a plane passing through section line 3-3 of FIG. 2.
- FIG. 4 is a top plan view showing the grade-following assembly.
- FIG. 5 is a perspective view illustrating the string line follower of the assembly shown in FIG. 4.
- FIG. 6 is a sectional view taken along a plane passing through section line 6-6 of FIG. 4 illustrating electrical components associated with the aforementioned grade-following assembly.
- FIG. 7 is a transverse sectional view taken along a plane passing through section line 7-7 of FIG. 4.
- FIG. 8 is a front elevational view of a slope-sensing mechanism.
- FIG. 9 is an enlarged front view of the slope-detecting assembly shown in FIG. 8, with the front cover thereof removed to illustrate the interior components.
- FIG. 10 is a transverse sectional view of the slope-detecting mechanism of FIG. 9 taken along a plane passing through section line 10-10 of FIG. 9.
- FIG. 11 is a transverse sectional view of a slope detector employed in the slope'detecting assembly of the present invention.
- FIG. 12 is an enlarged partial sectional view through a plane indicated by section line 12-12 in FIG. 4.
- FIG. 13 is an electrical circuit diagram corresponding to the grade and slope control system of the present invention.
- the entire screed control mechanism generally denoted by reference numeral 10 is mounted upon the frame of a typical road finishing machine or paver 12 moving in a direction indicated by arrows 11 in FIG. I.
- the paver I2 is of a type such as shown in U.S. Pat. No. 3,054,334 issued to H. A. Barber et al.
- the screed control mechanism includes laterally positioned leveling arms 14 and 16 disposed in parallel spaced relation, each of said arms having aligned ends 18 and 18' from which a screed assembly 20 depends.
- thickness and control screws 22 and 22 which are connected to the aforementioned leveling arm ends 18 and 18' in a well-known manner.
- the leveling arms 14 and 16 include two elongated portions forming an obtuse angle.
- a triangular mounting bracket 24 is attached to each of the leveling arm portions adjacent to the angle between the two portions. These brackets pivotally attach suitable hydraulic cylinders 26 and 26 at a first fixed end thereof.
- the piston end of each cylinder contains a generally U-shpaed connector 27 which is pivotally connected to a linkage assembly 28.
- Each assembly 28 is more particularly shown in detail in FIG. 3 wherein it will be observed that two. plate members 30 and 30 disposed in spaced parallel relation, define a casing for the assembly.
- the laterally inward plate member 30' is spaced from an adjacent portion of frame 12 which mounts a perpendicularly outwardly extending shaft member 38.
- spacing washer 32 is concentrically disposed on the shaft member, in juxtaposition with frame 12.
- Two axially disposed apertures 34 and 34' are formed within plate members 30 and 30' to receive a rivet 36 therethrough to which the piston rod is connected by connector 27 and which retains the plate members in fixed relation.
- a lower portion of both plate members include aligned apertures 39 and 39 for permitting passage of shaft member 38 therethrough.
- the plate members are attached to the shaft member at the point of shaft member passage through the plates by suitable means such as welding or the like.
- a second washer 40 is concentrically mounted upon the end portion of shaft member 38 in juxtaposition with the outward surface of plate member 30. The latter-mentioned washer is retained in place by means of a cotter pin 42.
- a rectangular box frame assembly 44 having centrally disposed aligned slots within lateral wall portions thereof is positioned upon an intermediate portion of shaft member 38 between the plate members 30 and 30.
- the slots within the box assembly permit sliding box motion with respect to shaft member 38.
- Angular motion of the box assembly upon the shaft member is facilitated by the inclusion of a roller 45 between the coaxially spaced sides of the box assembly.
- the transverse edges of the box assembly confronting the leveling arms 14 and 16 provide a mounting surface for connecting the leveling arms and box assembly.
- An extension 48 is secured to the box assembly through which it is connected to plate 30 and 30' by link 50 and link pins 52 and 54.
- the means for accomplishing screed grade adjustment includes grade control mechanism 56 shown in FIGS. 1 and 1a which is adapted to be actuated by a grade follower 76 riding along a string line grade reference 57, set at a predetermined profile generally parallel to the direction of movement of the machine as shown by arrow 1 1. Any changes in the attitude of the paver in relation to the grade reference causes the leveling arm pivots to be raised or lowered by an amount necessary to maintain desired grade.
- the grade follower is mounted upon an outwardly extending tubular housing 58 having a square or rectangular cross section. The housing is attached at one end thereof to leveling arm 14 by means of a suitable angle iron 59.
- the oppositely disposed outward end of the housing is angularly truncated and mounts a bracket 60 thereon as more clearly seen in FIG. 4.
- One end 62 of the bracket is pivotally connected to a second bracket 64 by means of a pivot connection so that brackets 60 and 64 form an angularly adjustable support for detecting device 70.
- An adjustment plate 66 interconnects brackets 60 and 64, the adjustment plate having an arcuate slot therein.
- a wingnut assembly 68 mounted on the outward end of housing 58 permits the fastening of adjustment plate 66 by positioning the wingnut 68 along a predetermined point in the adjustment plate slot and fastening the same.
- the detecting device 70 is fixedly mounted on bracket 64.
- a lever arm 72 is pivotally connected to the detecting device 70. The lever arm 72 extends perpendicularly outwardly from housing 58 and terminates in a holder 74 into which is fastened the grade follower generally denoted by 76.
- grade follower 76 includes a vertical arm 78 slidably secured within holder 74 in a vertically adjusted position and a perpendicularly oriented horizontal arm 80 having an upwardly inclined ear 82.
- a second horizontally disposed arm 84 is perpendicularly displaced from plate 80 and is adapted to ride over string line 57.
- Arm 84 includes a mounting post 86 extending in spaced parallel relation to vertical arm 78, the post mounting a torsion spring 88 thereon.
- a first end of the torsion spring is attached to arm 84 and the opposite spring end is suitably attached to vertical arm 78 to yieldably hold the arms 80 and 84 in the position shown in FIG. 1.
- the electrical components associated with the grade sensing system is shown to include a pushbutton switch 92 suitably mounted on the housing 58 by means of which indicator lamps 100 and 100' associated with detecting device 70, may be disconnected from the power source.
- An electrical cable 96 interconnects housing 58 with detecting device 70.
- Indicating lamps 100 and 100 are mounted upon detecting device 70 in a manner permitting easy sighting thereof from an elevated position. These lamps indicate the condition of the detector device with respect to the horizontal.
- the lever arm 72 includes a rearward end thereof to which a counterweight 102 is attached.
- An intermediate length of the lever arm, at a point adjacent the counterweight includes an aperture for receiving pivot shaft 104 which extends outwardly from the detecting device 70 to establish a pivotal axis transverse to the direction of movement for the follower device 76.
- FIG. 6 shows the electrical components within housing 58 and is seen to include a nonconductive .
- Relay 108 includes a first stationary contact 110 and a second movable contact 112 fabricated from a heat sensitive material which deflects upwardly to the contact when subjected to heat from a heater element 114 located in underlying spaced relation to movable contact 112.
- the contact and heater components of relay 108 are identical to those of relay 108 and are denoted by primed numbers corresponding with those of relay 108.
- detecting device 70 when detecting device 70 is actuated, a voltage is applied to cause energization of heater element 114 or 114' as hereinafter explained. After a predetermined length of time, the movable contact of the associated relay will deflect to cause relay closing which in turn completes an electrical circuit for energizing one or the other solenoid valve (not shown) that conventionally causes an associated leveling arm hydraulic cylinder to operate.
- FIG. 7 The particular internal structure of detecting device 70 is illustrated in FIG. 7.
- pivot shaft 104 mounts a cam 116 generally characterized by two oppositely extending semicircular portions of differing diameters.
- the cam portions joining the confronting ends of the semicircular portions produce oppositely disposed contours denoted by 118 and 118'.
- a contact assembly denoted by 120 is disposed adjacent contour 118 and is seen to include cantilevered switch contacts being anchored within a base mount 122.
- the assembly includes a movable contact 124 having a roller-type cam follower 126 attached thereto and adapted for sliding over contour 118.
- the second contact of the switch assembly 120 includes a fixed contact 128 which is positionally adjusted by means of thumbscrew 129, received within a threaded insulative insert 131, the latter retained within device housing 133.
- the thumbscrew 129 has an elongated threaded shaft portion for contacting switch contact 128.
- the outward portion of the thumbscrew 129 includes an enlarged head permitting manual adjustment of the relative distance between switch contacts 124 and 128.
- Housing 133 is locked to bracket 64 shown in FIG. 4, in an angularly adjusted position through an angular indicator 130 secured to housing 133 along the top wall thereof.
- An arcuate slot is formed within plate member 130, the slot receiving a wingnut assembly 132 which is permanently fastenedto the bracket 64.
- a pointer projection 134 integrally attached to plate member 130 is positioned in adjacent relation with a graduated scale plate 136 which is fastened to bracket 64.
- a machine operator may select any desired elevation above or below grade.
- movement of lever arm 72 causes rotation of cam 116, and should such displacement exceed a predetermined degree, one of the contact sets 120 or 120 is closed thus completing an electrical circuit through an associated lamp indicator 100 or 100. Closing one set of switch contacts causes current to flow to an associated relay 108 or 108' through electrical cable 96.
- cam 116 is caused to rotate thereby causing the closing of switch contacts 120', energization of associated indicator lamp 100 and commensurately causes energization of heater element 114'.
- cam 116 is so constructed as to permit closing of only one set of switch contacts at a particular time.
- the means for regulating lateral slope of the screed includes an angle-detecting mechanism generally denoted by reference numeral 139, shown in FIGS. 8-10.
- the mechanism includes a housing 138 mounted upon a transverse beam 137 pivotally connected at the opposite ends thereof to the leveling arms 14 and 16 arranged to sense changes in slope of the screed and the pivotal axis of the follower device 76 mounted thereon.
- a rotatable knob 142 having a pointer portion 143 thereon may be angularly positioned with respect to scale imprinted on the exterior of the housing.
- the components situated within the interior of housing 138 are shown in FIGS. 9 and 10. This particular mechanism requires a gravity-operated anglesensing switch 144 such as disclosed in my copending application U.S. Ser. No.
- the internal structure of the sensing device is shown in FIG. 11 and encloses a conductive liquid adjustably damped to avoid oscillation and operative to establish a conductive path between contacts to energize thermal relays for delayed supply of energizing current to power cable 171.
- the device 144 thereby detects angular displacement from a horizontal position perpendicular to a gravitational vertical.
- indicator lamp 147 or 147' provides an indication of the direction in which displacement occurs.
- the voltage output from the sensing device through cable 171 is operative to change the position of leveling arm 16 relative to leveling arm 14 in order to maintain a predetermined lateral tilt of the screed.
- the sensing device 144 is mounted on a generally trapezoidal bracket 146 by means of a clamping bracket 145.
- the trapezoidal bracket 146 includes an arcuate slot 148 along an upward portion thereof for receiving a wingnut assembly 152, the wingnut assembly extending laterally outwardly from a generally vertically oriented arm 150.
- the lower end of the arm is pivotally connected by pi'n member 156 to housing 138.
- Bracket 146 is pivotally connected to arm 150 by means of a suitable fastener 154 so that it may be locked to arm 150 in an angularly adjusted position by wingnut 152.
- the upper end of arm 150 mounts an arcuate rack gear segment adapted to mesh with a pinion gear 160 concentrically disposed upon shaft 165, the outward end of the shaft being retained within knob 142.
- a circular disc 163 is concentrically fixed to shaft 165 and is axially spaced from pinion 160.
- the periphery of disc 163 is characterized by outwardly protruding ratchet projections 167 for purposes to be discussed hereinafter.
- Slope adjustment from a remote location is alternatively effected by signals applied to solenoid 162 pivotally mounted in the angular sensing assembly housing 138.
- the solenoid includes a pawl element 164 adapted to engage the lateral projections 167 on disc 163.
- an elongated spring 168 suitably attached between housing 138 and pawl element 164 causes outward displacement of pawl element 164 into engagement with a camming stop 170 causing the pawl to be held out of engagement with ratchet projections 167.
- Each solenoid mechanism is adapted to incrementally rotate disc 163 in clockwise or counterclockwise direction depending upon which of the solenoids is actuated in order to displace the sensing device 144 from an inactive position.
- This change in the position of leveling arm 14 produces a change in lateral tilt of the screed which is sensed by sensing device 144 supplying a signal to valve control solenoid 173 or 173' to change the position of the leveling arm 16 in order to maintain a preset lateral slope.
- signal pulses are supplied to solenoid 162 or 162' by momentary closing of the pushbutton switch 176 or 176' at the operator's station.
- a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, and grade-signalling meansv for energizing the power-operated means in response to pivotal displacement of the follower device by the gradeline relative to the leveling arms, said grade-signalling means including a detecting device connected to the follower device for developing a signal and relay means connected to the power-operated means for delaying energization thereof following said signal.
- said power-operated means includes a solenoid valve-controlled fluid piston device pivotally mounted to each of the leveling arms, a fixed pivot assembly slidably and pivotally supporting each of the leveling arms, a lever member pivotally mounted by the pivot assembly and connected to the piston device and a link element interconnecting the lever member and each of the leveling arms.
- said follower device comprises an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
- switch-mounting means includes a supporting arm pivotally mounted by the leveling arms below the gravity-operated switch means, and remotely controlled drive means operatively connected to the switch means for incremental displacement thereof in opposite directions.
- switch mounting means includes a supporting arm pivotally mounted by the leveling arms below the gravity-operated switch means, and remotely controlled drive means operatively connected to the switch means for incremental displacement thereof in opposite directions.
- said power-operated means includes a solenoid valve-controlled fluid piston device pivotally mounted by each of the leveling arms, a fixed pivot assembly slidably and pivotally supporting each of the leveling arms, a lever member pivotally mounted by the pivot assembly and connected to the piston device and a link element interconnecting the lever member and each of the leveling arms.
- said follower device comprises an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
- said follower device comprises an elongated housing fixed to said one of the leveling arms and displaceable therewith relative to the other of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
- a follower device pivotally supported by at least one of said leveling arms comprising an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about a pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline and switch means actuated by the follower lever for vertically adjusting one of the leveling arms.
- a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, grade-signalling means connected to the follower device for energizing the power-operated means to change the position of one of the leveling arms, and gravity-operated switch means connected to the power-operated means for changing the position of the other leveling arm in response to changes in slope of said pivotal axis of the follower device, said follower device comprising an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to
- gradesignallipg means comprises a casing mounted by the bracket means in an angularly ad usted post 1011 about the pivotal axis
- cam actuator connected to the follower lever, and a pair of signal-establishing switches engageable by the cam actuator.
- a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, and grade-signalling means connected to the follower device for energizing the power-operated means in delayed response to pivotal displacement of the follower device by the gradeline relative to the leveling arms, said grade-signalling means comprising a casing mounted by said one of the leveling arms in an angularly adjusted position about the pivotal axis, a cam actuator connected to the follower device, a pair of signal-establishing switches engageable by the cam actuator
- said follower device comprises an elongated housing enclosing the time delay relay means and fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
- a paving machine having a pair of screed-leveling arms pivotally interconnected by a transverse beam and power-operated means for adjusting the positions of the leveling arms, grade-sensing means mounted by one of the leveling arms for developing a signal in response to variation in grade, signal control means connected to the power-operated means for adjusting the position of said one of the leveling arms in delayed response to said signal and angle-sensing means mounted on the transverse beam and connected to the poweroperated means for adjusting the position of the other of the leveling arms to maintain a preset lateral tilt of the beam.
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Abstract
A paving machine having a screed control system with individually actuated leveling arms controlled by electrical control means for sensing deviations in rod slope and grade from preset levels. Deviations generate error signals which energize the control circuitry for maintaining the screed at the preselected levels by movement of the leveling arms.
Description
United States Patent Luther B. Burgin R.R. 3 Box 384, Poplar Bluff, Mo. 765,174
Oct. 4, 1968 Feb. 23, 1971 Inventor Appl. No.
Filed Patented 1 AUTOMATIC SCREED CONTROL FOR ASPHALT PAVERS 16 Claims, 13 Drawing Figs.
U.S. Cl. 94/46 Int. Cl Efllc 19/48 Field of Search 37/143;
[56] References Cited UNITED STATES PATENTS 3,181,441 5/1965 Flom 94/46 3,285,148 11/1966 Mynyon 94/46 3,334,560 8/1967 Long 94/46 Primary Examiner-Jacob L. Nackenoff Attorneys-Clarence A. OBrien and Harvey B. Jacobson ABSTRACT: A paving machine having a screed control system with individually actuated leveling arms controlled by electrical control means for sensing deviations in road slope and grade from preset levels. Deviations generate error signals which energize the control circuitry for maintaining the screed at the preselected levels by movement of the leveling arms.
PATENTEI] ma'zalwl 3; 564.986
PATENTED FEB23 I971 sum 2 [1F 3 Lather B. Burg/h INVENTOR. M o I Ammo anna and PATENT ED FEB23 IQYI 3564.986
' sum 3 OF 3 /39 Fig. 9
Fig. /0 l0 Luther B. Bu rgin' INVENTOK. BY 26...? and wyvM AUTOMATIC SCREEI) CONTROL FOR ASPHALT PAVERS The present invention relates to a grade and slope control system for bituminous pavers.
Bituminous pavers for road construction have been constructed to include a screed member positioned by hydraulically actuated level arms to retain a preselected grade. Priorart pavers of this type include sensors which detect variations in screed position relative to the desired grade and slope of a road being paved. Generally, previous devices have included large pivot connectors for allowing the level arms to change position. Further, prior-art devices have included grade and slope sensors which are prone to vibration thereby generating false error signals causing unintentional deviation of the screed from a preselected position.
The present invention includes a sensor unit utilized to control the grade angle of the screed. This sensing unit operates directly from the DC battery source of the paving machine thereby requiring no auxiliary generator or voltage regulator assembly for the operation thereof. The present sensing device is not affected by slight voltage changes, a problem encountered by prior-art apparatus. Also, the present sensor includes switch means capable of handling sufficiently large current to operate the level arm controls without the inclusion of power relays or other components to amplify current thereto.
Several prior-art slope angle sensors utilize a pendulumtype mechanism which is mechanically linked to a potentiometer. The present sensing device obviates the problems previously encountered with such potentiometer constructions which have proven to be prone to wear and rapid mechanical deterioration. Further, the present sensing device is unaffected by atmospheric changes, moisture or vibration. Still further, the slope angle sensing device achieves excellent damping without loss of sensitivity.
The present invention utilizes the string line principle for controlling relative changes in position of the screed to obtain a desired grade and includes several equipment improvements in this respect. The invention includes a gradeline follower having a mechanism for permitting the same to easily move past marker stakes as well as insuring the positioning of the follower along the top of the string line.
The present invention further includes a novel pivot assembly for the leveling arms which is more compact than previously conceived assemblies. Further, the pivot assembly permits more rapid response and followup to actuating inputs.
These together with other objects and advantages which will become subsequently apparent reside in the details of construction and operation as more fully hereinafter described and claimed, reference being had to the accompanying drawings forming a part hereof, wherein like numerals refer to like parts throughout, and in which:
FIG. 1 is a top plan view of the present screed control apparatus shown in relation to a paving machine frame.
FIG. la is a top plan view of a portion of the paving control apparatus in a gradeline rod transition position.
FIG. 2 is a side elevational view of the apparatus shown in FIG. 1.
FIG. 3 is a partial transverse sectional view taken along a plane passing through section line 3-3 of FIG. 2.
FIG. 4 is a top plan view showing the grade-following assembly.
FIG. 5 is a perspective view illustrating the string line follower of the assembly shown in FIG. 4.
FIG. 6 is a sectional view taken along a plane passing through section line 6-6 of FIG. 4 illustrating electrical components associated with the aforementioned grade-following assembly.
FIG. 7 is a transverse sectional view taken along a plane passing through section line 7-7 of FIG. 4.
FIG. 8 is a front elevational view of a slope-sensing mechanism.
FIG. 9 is an enlarged front view of the slope-detecting assembly shown in FIG. 8, with the front cover thereof removed to illustrate the interior components.
FIG. 10 is a transverse sectional view of the slope-detecting mechanism of FIG. 9 taken along a plane passing through section line 10-10 of FIG. 9.
FIG. 11 is a transverse sectional view of a slope detector employed in the slope'detecting assembly of the present invention.
FIG. 12 is an enlarged partial sectional view through a plane indicated by section line 12-12 in FIG. 4.
FIG. 13 is an electrical circuit diagram corresponding to the grade and slope control system of the present invention.
Referring to the drawings and H. A. particularly to FIGS. 1 and 2 thereof, the entire screed control mechanism generally denoted by reference numeral 10 is mounted upon the frame of a typical road finishing machine or paver 12 moving in a direction indicated by arrows 11 in FIG. I. The paver I2 is of a type such as shown in U.S. Pat. No. 3,054,334 issued to H. A. Barber et al. The screed control mechanism includes laterally positioned leveling arms 14 and 16 disposed in parallel spaced relation, each of said arms having aligned ends 18 and 18' from which a screed assembly 20 depends. Associated with the screed assembly 20 are thickness and control screws 22 and 22 which are connected to the aforementioned leveling arm ends 18 and 18' in a well-known manner.
Referring to FIG. 2, the leveling arms 14 and 16 include two elongated portions forming an obtuse angle. A triangular mounting bracket 24 is attached to each of the leveling arm portions adjacent to the angle between the two portions. These brackets pivotally attach suitable hydraulic cylinders 26 and 26 at a first fixed end thereof. The piston end of each cylinder contains a generally U-shpaed connector 27 which is pivotally connected to a linkage assembly 28.
Each assembly 28 is more particularly shown in detail in FIG. 3 wherein it will be observed that two. plate members 30 and 30 disposed in spaced parallel relation, define a casing for the assembly. The laterally inward plate member 30' is spaced from an adjacent portion of frame 12 which mounts a perpendicularly outwardly extending shaft member 38. A
spacing washer 32 is concentrically disposed on the shaft member, in juxtaposition with frame 12. Two axially disposed apertures 34 and 34' are formed within plate members 30 and 30' to receive a rivet 36 therethrough to which the piston rod is connected by connector 27 and which retains the plate members in fixed relation. A lower portion of both plate members include aligned apertures 39 and 39 for permitting passage of shaft member 38 therethrough. The plate members are attached to the shaft member at the point of shaft member passage through the plates by suitable means such as welding or the like. A second washer 40 is concentrically mounted upon the end portion of shaft member 38 in juxtaposition with the outward surface of plate member 30. The latter-mentioned washer is retained in place by means of a cotter pin 42. A rectangular box frame assembly 44 having centrally disposed aligned slots within lateral wall portions thereof is positioned upon an intermediate portion of shaft member 38 between the plate members 30 and 30. The slots within the box assembly permit sliding box motion with respect to shaft member 38. Angular motion of the box assembly upon the shaft member is facilitated by the inclusion of a roller 45 between the coaxially spaced sides of the box assembly. The transverse edges of the box assembly confronting the leveling arms 14 and 16 provide a mounting surface for connecting the leveling arms and box assembly. An extension 48 is secured to the box assembly through which it is connected to plate 30 and 30' by link 50 and link pins 52 and 54.
In operation of the pivot assembly 28, retraction of the hydraulic pistons causes rotational and sliding motion of the box assembly 44 with respect to the plate members 30 and 30 resulting in lowering of the screed. In a reverse manner, extension of the hydraulic piston causes raising of the leveling arms. Both hydraulic cylinders 26 may be operated in unison to obtain uniform vertical motion of the screed assembly 20 in response to grade changes. The control means for accomplishing these ends are explained hereinafter.
The means for accomplishing screed grade adjustment includes grade control mechanism 56 shown in FIGS. 1 and 1a which is adapted to be actuated by a grade follower 76 riding along a string line grade reference 57, set at a predetermined profile generally parallel to the direction of movement of the machine as shown by arrow 1 1. Any changes in the attitude of the paver in relation to the grade reference causes the leveling arm pivots to be raised or lowered by an amount necessary to maintain desired grade. The grade follower is mounted upon an outwardly extending tubular housing 58 having a square or rectangular cross section. The housing is attached at one end thereof to leveling arm 14 by means of a suitable angle iron 59. The oppositely disposed outward end of the housing is angularly truncated and mounts a bracket 60 thereon as more clearly seen in FIG. 4. One end 62 of the bracket is pivotally connected to a second bracket 64 by means of a pivot connection so that brackets 60 and 64 form an angularly adjustable support for detecting device 70. An adjustment plate 66 interconnects brackets 60 and 64, the adjustment plate having an arcuate slot therein. A wingnut assembly 68 mounted on the outward end of housing 58 permits the fastening of adjustment plate 66 by positioning the wingnut 68 along a predetermined point in the adjustment plate slot and fastening the same. The detecting device 70 is fixedly mounted on bracket 64. A lever arm 72 is pivotally connected to the detecting device 70. The lever arm 72 extends perpendicularly outwardly from housing 58 and terminates in a holder 74 into which is fastened the grade follower generally denoted by 76.
Referring to FIGS. and 12, the particular structure of grade follower 76 includes a vertical arm 78 slidably secured within holder 74 in a vertically adjusted position and a perpendicularly oriented horizontal arm 80 having an upwardly inclined ear 82. A second horizontally disposed arm 84 is perpendicularly displaced from plate 80 and is adapted to ride over string line 57. Arm 84 includes a mounting post 86 extending in spaced parallel relation to vertical arm 78, the post mounting a torsion spring 88 thereon. A first end of the torsion spring is attached to arm 84 and the opposite spring end is suitably attached to vertical arm 78 to yieldably hold the arms 80 and 84 in the position shown in FIG. 1.
In operation of the grade follower, horizontal arm 84 rides along the top of a grade string and at such time when the arm engages a marker stake rod 89, the torsion spring 88 permits the arm 84 to deflect laterally as shown in FIG. la. The ear projection 82 extending from plate 80 prevents the grade string from jumping above arm 84 moving therewith as the arm 84 passes the stake rod. Because of this arrangement, the grade string line need not be tacked to the top of the usual grade stakes as in prior-art arrangements. Instead, rods 89 are driven into the ground adjacent the usual grade stakes and the string line wrapped around the rod in a taut condition.
Referring to FIGS. 4 and 6, the electrical components associated with the grade sensing system is shown to include a pushbutton switch 92 suitably mounted on the housing 58 by means of which indicator lamps 100 and 100' associated with detecting device 70, may be disconnected from the power source. An electrical cable 96 interconnects housing 58 with detecting device 70. Indicating lamps 100 and 100 are mounted upon detecting device 70 in a manner permitting easy sighting thereof from an elevated position. These lamps indicate the condition of the detector device with respect to the horizontal. As seen in FIG. 4, the lever arm 72 includes a rearward end thereof to which a counterweight 102 is attached. An intermediate length of the lever arm, at a point adjacent the counterweight includes an aperture for receiving pivot shaft 104 which extends outwardly from the detecting device 70 to establish a pivotal axis transverse to the direction of movement for the follower device 76.
FIG. 6 shows the electrical components within housing 58 and is seen to include a nonconductive .generally U-shaped bracket 106 for holding two oppositely disposed and confronting delay relays 108 and 108'. Relay 108 includes a first stationary contact 110 and a second movable contact 112 fabricated from a heat sensitive material which deflects upwardly to the contact when subjected to heat from a heater element 114 located in underlying spaced relation to movable contact 112. The contact and heater components of relay 108 are identical to those of relay 108 and are denoted by primed numbers corresponding with those of relay 108. In operation of the present invention, when detecting device 70 is actuated, a voltage is applied to cause energization of heater element 114 or 114' as hereinafter explained. After a predetermined length of time, the movable contact of the associated relay will deflect to cause relay closing which in turn completes an electrical circuit for energizing one or the other solenoid valve (not shown) that conventionally causes an associated leveling arm hydraulic cylinder to operate.
The particular internal structure of detecting device 70 is illustrated in FIG. 7. As will be observed, previously mentioned pivot shaft 104 mounts a cam 116 generally characterized by two oppositely extending semicircular portions of differing diameters. The cam portions joining the confronting ends of the semicircular portions produce oppositely disposed contours denoted by 118 and 118'. A contact assembly denoted by 120 is disposed adjacent contour 118 and is seen to include cantilevered switch contacts being anchored within a base mount 122. The assembly includes a movable contact 124 having a roller-type cam follower 126 attached thereto and adapted for sliding over contour 118. The second contact of the switch assembly 120 includes a fixed contact 128 which is positionally adjusted by means of thumbscrew 129, received within a threaded insulative insert 131, the latter retained within device housing 133. The thumbscrew 129 has an elongated threaded shaft portion for contacting switch contact 128. The outward portion of the thumbscrew 129 includes an enlarged head permitting manual adjustment of the relative distance between switch contacts 124 and 128. Housing 133 is locked to bracket 64 shown in FIG. 4, in an angularly adjusted position through an angular indicator 130 secured to housing 133 along the top wall thereof. An arcuate slot is formed within plate member 130, the slot receiving a wingnut assembly 132 which is permanently fastenedto the bracket 64. In order to indicate the angular position of device 70, a pointer projection 134 integrally attached to plate member 130 is positioned in adjacent relation with a graduated scale plate 136 which is fastened to bracket 64. By presetting the angular position of pointer 134, a machine operator may select any desired elevation above or below grade.
In operation of the device, movement of lever arm 72 causes rotation of cam 116, and should such displacement exceed a predetermined degree, one of the contact sets 120 or 120 is closed thus completing an electrical circuit through an associated lamp indicator 100 or 100. Closing one set of switch contacts causes current to flow to an associated relay 108 or 108' through electrical cable 96. When the grade follower 76 is angularly displaced due to change in grade, cam 116 is caused to rotate thereby causing the closing of switch contacts 120', energization of associated indicator lamp 100 and commensurately causes energization of heater element 114'. As previously explained, energization of this heating element causes closing of relay contact 110 and 112' after a predetermined time interval subsequently causing the uniform lowering or elevating of the screed-leveling arms in accordance with a change in grade. As will be noted from FIG. 7, cam 116 is so constructed as to permit closing of only one set of switch contacts at a particular time.
The means for regulating lateral slope of the screed includes an angle-detecting mechanism generally denoted by reference numeral 139, shown in FIGS. 8-10. The mechanism includes a housing 138 mounted upon a transverse beam 137 pivotally connected at the opposite ends thereof to the leveling arms 14 and 16 arranged to sense changes in slope of the screed and the pivotal axis of the follower device 76 mounted thereon. A rotatable knob 142 having a pointer portion 143 thereon may be angularly positioned with respect to scale imprinted on the exterior of the housing. The components situated within the interior of housing 138 are shown in FIGS. 9 and 10. This particular mechanism requires a gravity-operated anglesensing switch 144 such as disclosed in my copending application U.S. Ser. No. 659,284, filed Jul. 24, 1967. The internal structure of the sensing device is shown in FIG. 11 and encloses a conductive liquid adjustably damped to avoid oscillation and operative to establish a conductive path between contacts to energize thermal relays for delayed supply of energizing current to power cable 171. The device 144 thereby detects angular displacement from a horizontal position perpendicular to a gravitational vertical. Upon angular displacement of the sensing device indicator lamp 147 or 147' provides an indication of the direction in which displacement occurs. The voltage output from the sensing device through cable 171 is operative to change the position of leveling arm 16 relative to leveling arm 14 in order to maintain a predetermined lateral tilt of the screed.
The sensing device 144 is mounted on a generally trapezoidal bracket 146 by means of a clamping bracket 145. The trapezoidal bracket 146 includes an arcuate slot 148 along an upward portion thereof for receiving a wingnut assembly 152, the wingnut assembly extending laterally outwardly from a generally vertically oriented arm 150. The lower end of the arm is pivotally connected by pi'n member 156 to housing 138. Bracket 146 is pivotally connected to arm 150 by means of a suitable fastener 154 so that it may be locked to arm 150 in an angularly adjusted position by wingnut 152. The upper end of arm 150 mounts an arcuate rack gear segment adapted to mesh with a pinion gear 160 concentrically disposed upon shaft 165, the outward end of the shaft being retained within knob 142. A circular disc 163 is concentrically fixed to shaft 165 and is axially spaced from pinion 160. The periphery of disc 163 is characterized by outwardly protruding ratchet projections 167 for purposes to be discussed hereinafter. By use of the knob 142 and the angularly graduated scale 140 a machine operator may vary the lateral slope maintained by the screed. This is accomplished by adjusting the knob attached shaft 165 to a preselected angle. This in turn causes rotation of rack and pinion 158 and 160 respectively. Rotation of the rack gear 158 angularly displaces the sensing device 144 which generates a signal to cause a change in the level of leveling arm 16.
Slope adjustment from a remote location such as from the control panel at the operators station, is alternatively effected by signals applied to solenoid 162 pivotally mounted in the angular sensing assembly housing 138. The solenoid includes a pawl element 164 adapted to engage the lateral projections 167 on disc 163. Normally, an elongated spring 168 suitably attached between housing 138 and pawl element 164 causes outward displacement of pawl element 164 into engagement with a camming stop 170 causing the pawl to be held out of engagement with ratchet projections 167.
An identical solenoid-pawl arrangement is situated below the first-mentioned arrangement and is similarly numbered with primed numbers. Each solenoid mechanism is adapted to incrementally rotate disc 163 in clockwise or counterclockwise direction depending upon which of the solenoids is actuated in order to displace the sensing device 144 from an inactive position.
Operation of the automatic screed control system may be summarized by reference to FIG. 13. When a change in grade is sensed by the gradeline follower 76, one of the switches 120 and 120 of detecting device 70 is closed to complete a circuit through one of the heater elements in the relays 108 and 103'. Thus, after a predetermined delay, one of the valve control solenoids 172 and 172 is energized from battery source 174 to effect either lowering or raising of the screed through the leveling arm 14 to a new level thereby restoring switch 120 or 120 to its normally open position. This change in the position of leveling arm 14 produces a change in lateral tilt of the screed which is sensed by sensing device 144 supplying a signal to valve control solenoid 173 or 173' to change the position of the leveling arm 16 in order to maintain a preset lateral slope. In order to change the slope from a remote location as aforementioned, signal pulses are supplied to solenoid 162 or 162' by momentary closing of the pushbutton switch 176 or 176' at the operator's station.
The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
lclaim:
1. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, and grade-signalling meansv for energizing the power-operated means in response to pivotal displacement of the follower device by the gradeline relative to the leveling arms, said grade-signalling means including a detecting device connected to the follower device for developing a signal and relay means connected to the power-operated means for delaying energization thereof following said signal.
2. The combination of claim 1 including gravity-operated switch means connected to the power-operated means for energization thereof in response to relative displacement of said leveling arms and switch-mounting means for pivotally adjusting the position of the switch means relative to the leveling arms.
3. The combination of claim 2 wherein said power-operated means includes a solenoid valve-controlled fluid piston device pivotally mounted to each of the leveling arms, a fixed pivot assembly slidably and pivotally supporting each of the leveling arms, a lever member pivotally mounted by the pivot assembly and connected to the piston device and a link element interconnecting the lever member and each of the leveling arms.
4. The combination of claim 3 wherein said follower device comprises an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
5. The combination of claim 4 wherein the switch-mounting means includes a supporting arm pivotally mounted by the leveling arms below the gravity-operated switch means, and remotely controlled drive means operatively connected to the switch means for incremental displacement thereof in opposite directions.
6. The combination of claim 2 wherein the switch mounting means includes a supporting arm pivotally mounted by the leveling arms below the gravity-operated switch means, and remotely controlled drive means operatively connected to the switch means for incremental displacement thereof in opposite directions.
7. The combination of claim 1 wherein said power-operated means includes a solenoid valve-controlled fluid piston device pivotally mounted by each of the leveling arms, a fixed pivot assembly slidably and pivotally supporting each of the leveling arms, a lever member pivotally mounted by the pivot assembly and connected to the piston device and a link element interconnecting the lever member and each of the leveling arms.
8. The combination of claim 7 wherein said follower device comprises an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
9. The combination of claim 1 wherein said follower device comprises an elongated housing fixed to said one of the leveling arms and displaceable therewith relative to the other of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
10. The combination of claim 9 including gravity-operated switch means connected to the power-operated means for energization thereof in response to changes in slope of said pivotal axis of the follower device and switch-mounting means for pivotally adjusting the position of the switch means relative to the leveling arms.
11. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a follower device pivotally supported by at least one of said leveling arms comprising an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about a pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline and switch means actuated by the follower lever for vertically adjusting one of the leveling arms.
12. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, grade-signalling means connected to the follower device for energizing the power-operated means to change the position of one of the leveling arms, and gravity-operated switch means connected to the power-operated means for changing the position of the other leveling arm in response to changes in slope of said pivotal axis of the follower device, said follower device comprising an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, and a follower contact pivotally mounted by the lever about a substantially vertical axis.
13. The combination of claim 12 wherein said gradesignallipg means comprises a casing mounted by the bracket means in an angularly ad usted post 1011 about the pivotal axis,
a cam actuator connected to the follower lever, and a pair of signal-establishing switches engageable by the cam actuator.
14. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, and grade-signalling means connected to the follower device for energizing the power-operated means in delayed response to pivotal displacement of the follower device by the gradeline relative to the leveling arms, said grade-signalling means comprising a casing mounted by said one of the leveling arms in an angularly adjusted position about the pivotal axis, a cam actuator connected to the follower device, a pair of signal-establishing switches engageable by the cam actuator, and time delay relay means electrically connecting the switches to the power-operated means for energizing the same.
15. The combination of claim 14 wherein said follower device comprises an elongated housing enclosing the time delay relay means and fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
16. In a paving machine having a pair of screed-leveling arms pivotally interconnected by a transverse beam and power-operated means for adjusting the positions of the leveling arms, grade-sensing means mounted by one of the leveling arms for developing a signal in response to variation in grade, signal control means connected to the power-operated means for adjusting the position of said one of the leveling arms in delayed response to said signal and angle-sensing means mounted on the transverse beam and connected to the poweroperated means for adjusting the position of the other of the leveling arms to maintain a preset lateral tilt of the beam.
Claims (15)
1. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a control system for varying the position of the screed in response to changes in grade and slope including poweroperated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, and grade-signalling means for energizing the power-operated means in response to pivotal displacement of the follower device by the gradeline relative to the leveling arms, said grade-signalling means including a detecting device connected to the follower device for developing a signal and relay means connected to the poweroperated means for delaying energization thereof following said signal.
2. The combination of claim 1 including gravity-operated switch means connected to the power-operated means for energization thereof in response to relative displacement of said leveling arms and switch-mounting means for pivotally adjusting the position of the switch means relative to the leveling arms.
3. The combination of claim 2 wherein said power-operated means includes a solenoid valve-controlled fluid piston device pivotally mounted to each of the leveling arms, a fixed pivot assembly slidably and pivotally supporting each of the leveling arms, a lever member pivotally mounted by the pivot assembly and connected to the piston device and a link element interconnecting the lever member and each of the leveling arms.
4. The combination of claim 3 wherein said follower device comprises an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
5. The combination of claim 4 wherein the switch-mounting means includes a supporting arm pivotally mounted by the leveling arms below the gravity-operated switch means, and remotely controlled drive means operatively connected to the switch means for incremental displacement thereof in opposite directions. 6. The combination of claim 2 wherein the switch mounting means includes a supporting arm pivotally mounted by the leveling arms below the gravity-operated switch means, and remotely controlled drive means operatively connected to the switch means for incremental displacement thereof in opposite directions.
7. The combination of claim 1 wherein said power-operated means includes a solenoid valve-controlled fluid piston device pivotally mounted by each of the leveling arms, a fixed pivot assembly slidably and pivotally supporting each of the leveling arms, a lever member pivotally mounted by the pivot assembly and connected to the piston device and a link element interconnecting the lever member and each of the leveling arms.
8. The combination of claim 7 wherein said follower device comprises an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
9. The combination of claim 1 wherein said follower device comprises an elongated housing fixed to said one of the leveling arms and displaceable therewith relative to the other of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
10. The combination of claim 9 including gravity-operated switch means connected to the power-operated means for energization thereof in response to changEs in slope of said pivotal axis of the follower device and switch-mounting means for pivotally adjusting the position of the switch means relative to the leveling arms.
11. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a follower device pivotally supported by at least one of said leveling arms comprising an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about a pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline and switch means actuated by the follower lever for vertically adjusting one of the leveling arms.
12. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, grade-signalling means connected to the follower device for energizing the power-operated means to change the position of one of the leveling arms, and gravity-operated switch means connected to the power-operated means for changing the position of the other leveling arm in response to changes in slope of said pivotal axis of the follower device, said follower device comprising an elongated housing fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, and a follower contact pivotally mounted by the lever about a substantially vertical axis.
13. The combination of claim 12 wherein said grade-signalling means comprises a casing mounted by the bracket means in an angularly adjusted position about the pivotal axis, a cam actuator connected to the follower lever, and a pair of signal-establishing switches engageable by the cam actuator.
14. In combination with a paving machine having a screed vertically positioned by leveling arms in accordance with changes in grade determined by a gradeline extending taut between grade rods substantially parallel to the direction of movement of the paving machine, a control system for varying the position of the screed in response to changes in grade and slope including power-operated means connected to the leveling arms for vertical and pivotal displacement of the screed, a follower device pivotally supported by at least one of the leveling arms about a pivotal axis transverse to the direction of movement of the paving machine for contact with the gradeline, and grade-signalling means connected to the follower device for energizing the power-operated means in delayed response to pivotal displacement of the follower device by the gradeline relative to the leveling arms, said grade-signalling means comprising a casing mounted by said one of the leveling arms in an angularly adjusted position about the pivotal axis, a cam actuator connected to the follower device, a pair of signal-establishing switches engageable by the cam actuator, and time delay relay means electrically connecting the switches to the power-operated means for energizing the same.
15. The combination of claim 14 wherein said follower device comprises an elongated housing enclosing the time delay relay means and fixed to said one of the leveling arms, angularly adjustable bracket means secured to said housing, a follower lever pivotally mounted by the bracket about said pivotal axis, a follower contact pivotally mounted by the lever about a substantially vertical axis in close lateral spaced relation to the gradeline, torsion spring means biasing the follower contact to a position engaging the gradeline, and means connected to the follower contact for preventing pivotal movement thereof below the gradeline in response to displacement of the follower contact by a grade rod out of contact with the gradeline.
16. In a paving machine having a pair of screed-leveling arms pivotally interconnected by a transverse beam and power-operated means for adjusting the positions of the leveling arms, grade-sensing means mounted by one of the leveling arms for developing a signal in response to variation in grade, signal control means connected to the power-operated means for adjusting the position of said one of the leveling arms in delayed response to said signal and angle-sensing means mounted on the transverse beam and connected to the power-operated means for adjusting the position of the other of the leveling arms to maintain a preset lateral tilt of the beam.
Applications Claiming Priority (1)
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US76517468A | 1968-10-04 | 1968-10-04 |
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US765174A Expired - Lifetime US3564986A (en) | 1968-10-04 | 1968-10-04 | Automatic screed control for asphalt pavers |
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CN102704382A (en) * | 2012-06-13 | 2012-10-03 | 中联重科股份有限公司 | Method and system for controlling screed of paver |
US20130253780A1 (en) * | 2012-03-21 | 2013-09-26 | Caterpillar Paving Products Inc. | System and Method for Paver Screed Endgate Control |
EP2428614A3 (en) * | 2010-09-10 | 2015-03-04 | Smg Sportplatzmaschinenbau Gmbh | Moveable fitter |
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US3285148A (en) * | 1963-03-01 | 1966-11-15 | Barber Greene Co | Grade control system on bituminous pavers |
US3334560A (en) * | 1964-05-25 | 1967-08-08 | George E Long | Control system for establishing predetermined surfaces |
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1968
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US3181441A (en) * | 1961-10-12 | 1965-05-04 | Honeywell Inc | Control apparatus |
US3285148A (en) * | 1963-03-01 | 1966-11-15 | Barber Greene Co | Grade control system on bituminous pavers |
US3334560A (en) * | 1964-05-25 | 1967-08-08 | George E Long | Control system for establishing predetermined surfaces |
Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3791753A (en) * | 1971-03-27 | 1974-02-12 | Wibau Gmbh | Road construction apparatus |
US3872601A (en) * | 1973-07-05 | 1975-03-25 | Burgin Electronic Grade Contro | Apparatus for sensing twisting of a paving machine screed |
US4195946A (en) * | 1977-02-04 | 1980-04-01 | Cmi Corporation | Method for resurfacing a paved roadway |
US4470783A (en) * | 1981-05-21 | 1984-09-11 | Albert Friebel | Apparatus for screeding and leveling |
US4473319A (en) * | 1982-04-27 | 1984-09-25 | Surface Dynamics Inc. | Controlled resurfacing of roads and the like |
US5009544A (en) * | 1988-08-18 | 1991-04-23 | Alain Chaize | Method and machine for working an area of ground, in particular for surfacing a road |
US5044820A (en) * | 1989-03-23 | 1991-09-03 | Abg-Werke Gmbh | Road-finishing apparatus with improved control over laying beam |
US5108220A (en) * | 1990-07-13 | 1992-04-28 | Allen Engineering Corporation | Light weight, fast steering riding trowel |
US5238323A (en) * | 1990-07-13 | 1993-08-24 | Allen Engineering Corporation | Riding trowel for concrete finishing |
US5876150A (en) * | 1997-04-02 | 1999-03-02 | Koleszar; William J. | Self-recovering grade control feeler |
US20090169300A1 (en) * | 2007-12-27 | 2009-07-02 | Allen J Dewayne | Hydraulic riding trowel with automatic load sensing system |
US7690864B2 (en) | 2007-12-27 | 2010-04-06 | Allen Engineering Corporation | Hydraulic riding trowel with automatic load sensing system |
US20110222966A1 (en) * | 2010-03-09 | 2011-09-15 | Allen Engineering Corporation | Hydraulic riding trowels with automatic load sensing |
US8360680B2 (en) | 2010-03-09 | 2013-01-29 | Allen Engineering Corporation | Hydraulic riding trowels with automatic load sensing |
US20110236131A1 (en) * | 2010-03-23 | 2011-09-29 | Joseph Vogele Ag | Road construction machine particularly a road finisher or road finisher feeder |
US8784003B2 (en) * | 2010-03-23 | 2014-07-22 | Joseph Vogele Ag | Road construction machine particularly a road finisher or road finisher feeder |
EP2428614A3 (en) * | 2010-09-10 | 2015-03-04 | Smg Sportplatzmaschinenbau Gmbh | Moveable fitter |
US20130253780A1 (en) * | 2012-03-21 | 2013-09-26 | Caterpillar Paving Products Inc. | System and Method for Paver Screed Endgate Control |
US8825312B2 (en) * | 2012-03-21 | 2014-09-02 | Caterpillar Paving Products Inc. | System and method for paver screed endgate control |
CN102704382A (en) * | 2012-06-13 | 2012-10-03 | 中联重科股份有限公司 | Method and system for controlling screed of paver |
CN102704382B (en) * | 2012-06-13 | 2014-08-27 | 中联重科股份有限公司 | Method and system for controlling screed of paver |
US10100537B1 (en) | 2017-06-20 | 2018-10-16 | Allen Engineering Corporation | Ventilated high capacity hydraulic riding trowel |
US12139858B2 (en) | 2020-11-23 | 2024-11-12 | Caterpillar Paving Products Inc. | Power activated steering guide |
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