US3331734A - Paper machine press and felt assembly - Google Patents

Paper machine press and felt assembly Download PDF

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US3331734A
US3331734A US484388A US48438865A US3331734A US 3331734 A US3331734 A US 3331734A US 484388 A US484388 A US 484388A US 48438865 A US48438865 A US 48438865A US 3331734 A US3331734 A US 3331734A
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roll
press
nip
small
rolls
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US484388A
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Walter E Rojecki
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BC Holding Group Inc
Black Clawson Co
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BC Holding Group Inc
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Priority to US484388A priority Critical patent/US3331734A/en
Priority to DE1965B0063892 priority patent/DE1959792U/en
Priority to DE19651461074 priority patent/DE1461074C3/en
Priority to GB4514965A priority patent/GB1130607A/en
Priority to SE1373865A priority patent/SE339910B/xx
Priority to AT685266A priority patent/AT284610B/en
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Publication of US3331734A publication Critical patent/US3331734A/en
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Assigned to BLACK CLAWSON COMPANY, THE reassignment BLACK CLAWSON COMPANY, THE RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: HELLER FINANCIAL, INC. F/K/A/ WALTER E. HELLER & COMPANY INC.
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/04Arrangements thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/06Means for regulating the pressure

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  • PAPER MACHINE PRESS AND FELT ASSEMBLY Filed Sept. 1, 1965 2 Sheetsheet 1 INVENTOR- WALTER E. ROJECKI ATTORNEYS July 18, 1967 w. E. ROJECKI PAPER MACHINE PRESS AND FELT ASSEMBLY Filed Sept. 1, 1965 2 Sheets-Sheet 2 S FIG-7 ni ⁇ 3 6O 76 I23 F 77 75 as
  • the invention has as a main objective the provision of a paper machine press section of novel construction such that it is capable of effecting substantially greater water removal from a newly formed paper Web than a conventional press section operating under comparable total pressure loads.
  • Another object of the invention is to provide a press section having the characteristics and advantages noted above which possesses more effective water removing properties than conventional suction presses, but which does not require the use of a suction press roll.
  • An additional major object of the invention is the provision of a press section having the operating advantages noted above which is of economical construction, and particularly to provide such a press section whose characteristic principles may be inserted or otherwise incorporated in a conventional press section by readily simple modification thereof to render it capable of comparable operating advantages.
  • a paper machine press section wherein the main components are a plain press roll, which may be of conventional construction and size, an imperforate roll of relatively much smaller diameter which forms the effective pressure nip with the plain press roll, and a support for the small roll, which may be a second press roll of conventional construction and which preferably is provided with a yieldable surface for efiective driving engagement with the small roll.
  • a plain press roll which may be of conventional construction and size
  • an imperforate roll of relatively much smaller diameter which forms the effective pressure nip with the plain press roll
  • a support for the small roll which may be a second press roll of conventional construction and which preferably is provided with a yieldable surface for efiective driving engagement with the small roll.
  • the small roll has a diameter many times smaller than each of the other rolls, for example in a ratio of from 1:5 to 1:20 or even very much larger when the pressure nip of the small roll is with a Yankee dryer, and the small roll is preferably provided with circumferential grooves in its surface for reasons explained hereinafter.
  • FIG. 1 is a diagrammatic view illustrating a paper machine press section assembly constructed in accordance with the invention
  • FIG. 2 is an enlarged schematic view taken in radial section through the central portion of the section of FIG. 1 and illustrating diagrammatically certain of its operating characteristics;
  • FIG. 3 is an enlarged fragmentary and diagrammatic section taken approximately on the line 33 of FIG. 2;
  • FIG. 4 is a fragmentary and somewhat diagrammatic view looking at right angles to FIG. 1 and showing means for adjusting the crown of the lower press roll of FIG. 1;
  • FIG. 5 is a fragmentary view illustrating a portion of one form of mounting structure for the press assembly of FIG. 1;
  • FIG. 6 is a diagrammatic view similar to FIG. 1 showing a modified arrangement of press section according to the invention
  • FIG. 7 is a view similar to FIG. 1 illustrating another form of paper machine press section assembly constructed in accordance with the invention.
  • FIG. 8 is an enlarged view of a fragment of FIG. 7 showing one end of the small roll in the press of FIG. 7 and its mounting mechanism;
  • FIG. 9 is a fragmentary plan view of the same mechanism shown in FIG. 8.
  • FIG. 10 is a diagrammatic view similar to FIG. 1 showing the use of the invention in conjunction with a Yankee dryer.
  • FIGS. 1 and 2 show a press section in accordance with the invention wherein the main components are an upper press roll 10, a lower press roll 11, and a substantially smaller roll 13 positioned between and in nip forming relation with both of rolls 10 and 11.
  • These three rolls cooperate as described thereinafter to treat a press felt F which has a newly formed paper web S on the upper surface thereof, and which is guided by a suitable guide roll 15 to the nip of rolls 10 and 13 so that the web S engages the surface of the press roll 10 ahead of its nip with roll 13, it being understood that the term felt is used herein as generic to any suitable foraminous carrier web for a new formed paper sheet or web.
  • the journals 20 of the lower press roll .11 preferably have fixed mountings as indicated at 21 while the journals 22 of the upper press roll 10 have adjustable mountings providing for variation of the pressure load on rolls 11 and 13, as indicated by the arrow 23.
  • the roll 13 is preferably provided with an adjustable mounting for its journals providing for adjustment thereof toward and away from the vertical plane containing the axes of the journals 20 and 22, as indicated by the arrow 25.
  • the rolls 10 and 11 may be of conventional construction and sizes commonly used in paper machine press sections, for example with diameters from 20 inches to 30 inches or more, and the upper roll 10 may advantageously be formed of granite or other material providing a comparably smooth and hard imperforate surface.
  • the roll 11 is normally the driven roll of the press section as indicated diagrammatically by the drive 27. It is therefore desirable to provide roll 11 with an elastomeric or comparably yieldable surface covering 28 for firm driving engagement with the small roll 13.
  • the roll 10, however, may be provided with a helper drive as indicated at 29, especially for starting purposes.
  • the press section of the invention relies primarily for its operating characteristics and advantages upon certain phenomena which are developed in a roll combintation as as just described wherein the intermediate roll 13 is very much smaller in diameter than the other rolls, and par- I. V 3 ticularly than the roll 10 with which it forms the nip for treating the paper web.
  • the roll 13 can be a solid metal roll of a diameter of 3 to 4 inches and that-the ratio of its diameter. to that of the roll 10, and also the roll 11, should be at least 1:5 and preferably substantially higher, namely with the otherrolls of diameters from approximately 20 inches to 36 inches or more up to as high as a diameter ratio as 1:20 for ordinary presses and substantially higher where one of the press rolls is a dryer roll.
  • the surface of the roll 13 is provided with circumferentially extending grooves 30.
  • the grooves 30 are preferably proportioned and arranged to provide lands 31 therebetween of sufficient width to eliminate cutting edges, and they are also preferably V-shaped but rounded to a small radius at their bottoms, as shown in FIG. 3.
  • these grooves should have a substantial axial component, as can be provided by forming the grooves as helical threads having substantial leads, for example, a lead of an inch or more, so that they extend at a corresponding substantial angle with respect to a plane extending radially of roll 13.
  • This groove arrangement as just described contributes to the elimination of a cutting action on the felt, and optimum results have been obtained in this manner, utilizing a plurality of parallel threads arranged in side by side relation with each other.
  • the grooves should be relatively shallow and with their sides converging inwardly, since if they are too deep or straight-sided, they tend to lose their self-cleaning properties and to plug up with fiber.
  • each thread having a width of 0.027 inch, a depth of 0.027 inch, a pitch of 0.10 inch, and with its opposing sides defining an angle of 45 and its bottom rounded about a radius of the order of .002 inch, such grooves being readily made by a conventional thread forming operation.
  • the lands between grooves are of the order of 0.73 inch in width.
  • this press section is illustrated somewhat diagrammatically in FIG. 2.
  • the felt F is guided to the nip of rolls and 13 so that the paper Web S meets the surface of the upper press roll 10 slightly ahead of the nip,-and it is not material to the invention whether or not the felt and web are separated immediately after passing through the nip.
  • Careful observation of the press section of the invention as described establishes that under these conditions, there is no pool of water formed at the ingoing side of the nip as with conventional presses.
  • Another factor contributing to the novel operating characteristics achieved by the invention is the high rotative nip, but they also have a self-cleaning action on the roll relatively very different diameters used in the practice of speed of the small roll 13 with relation to that of roll 10 and roll 11. This causes the development of substantially higher centrifugal forces effective on the water as it is expressed from the felt, for example, forces of the order of 64 Gs for a roll of the size noted above at a high forces promote the rapid removal of water from-the 13 minimizing retention of water and fiber on its surface.
  • the three rolls 10, 11 and 13 be mounted in such relation as to establish substantial equalization of the several .forces effective on the small roll 13.
  • the journals 20 of the roll 11 may be provided with extensions 37 beyond their fixed mountings 21, and a double acting fluid pressure cylinder 38 or similar jacking device may be connected between the outer ends of these extensions 37 and the floor to apply a bending moment to the roll 20 about its fixed journal mountings 21.
  • variable crown control makes it possible to maintain its nip with the small roll 13 in a substantially straight line, and with the roll 13 mounted as described in dynamically balanced position between the rolls and 11, correspondingly straight line nip conditions are established throughout the length of the pressure nip between rolls 10 and 13. It will be understood that both the axial position of the small roll 13 and the crown of roll 11 are preferably adjusted as required to maintain optimum nip conditions in accordance with changed operating conditions of pressure and/ or speed of the press.
  • the mounting arrangement for the roll 13 may take a variety of forms consistent with the simplicity of its requirements as discussed above, and one form of suitable mounting arrangement for one end of the roll is shown in FIG. 5, it being understood that a similar mounting arrangement is provided at the other end of roll 13.
  • a saddle 40 is mounted on the bearing housing 41 for the roll 11, and a bearing block 42 for the journal of the roll 13 is in turn mounted on the saddle 40.
  • the mounting between parts 40 and 42 is adjustable, as by the use of bolts 44 received in slots 45 in the saddle.
  • the block 42 can be adjusted as required to establish the desired position of the roll with relation to rolls 10 and 11 as described in the preceding paragraph.
  • FIG. 6 shows a modified arrangement of press in accordance with the invention which has a secondary dewatering action on the felt after the paper web is removed therefrom.
  • the rolls 50 and 51 in FIG. 6 correspond to rolls 10 and 11 in FIG. 1, but the roll 51 is a suction roll as indicated by the diagrammatic showing of a suction box 52 therein.
  • the roll 53 corresponds in structure and function to the roll 13 as already described, and it forms upper and lower pressure nips with the rolls 50 and 51 respectively.
  • the felt F having a paper Web S thereon is guided to the nip of rolls 50 and 53 in the same manner as described in FIG. 1, and the dewater'mg action will be carried out in the manner described in FIG. 2.
  • the felt and sheet leave this nip, they are separated by a paper roll 55, and the felt is looped around a guide roll 56 back to the press and through the nip of rolls 51 and 53. Residual water in the felt is removed as the felt passes through the nip, and this Water is removed into the suction box 52 for removal therefrom in the usual way.
  • a suitable tray 58 is mounted therebetween and close to roll 51 to receive the water discharged from the nip of rolls 50 and 53.
  • a similar tray 59 may be located between the felt (runs in the opposite side of the press to receive the water discharged at the exit side of the upper press nip as described in connection with FIG. 2.
  • FIGS. 79 illustrate a typical application to a horizontal press of the three-roll, dual nip type.
  • This press comprises a center roll 60 having fixed mountings 61, and a pair of outer rolls and 66.
  • the roll 65 is movable on its pivotal mountings 67 into controlled pressure engagement with roll 60, by means of a pressure cylinder or bellows 70 connected between each mounting 61 and one end of a lever 71 which is pivoted at 72 on the mounting 61.
  • lever 71 carries a pivoted link 75 which extends through a boss 76 on top of the adjacent mounting 67 and has a nut 77 threaded on its outer end, and this construction is repeated at the other end of roll 65.
  • pressure applied on bellows 70 causes the upper ends of the levers 71 to move toward roll 60, thereby forcing roll 65 to move into correspondingly increased pressure engagement with roll 60.
  • the roll 66 has pivoted mountings 79 at each end similar to the mountings 67. Each is similarly provided with a pressure bellows 80 operating one end of a lever 81 pivoted at 82 on mounting 61 and carrying a link 85 which extends through a boss 86 on top of mounting 79 and has a nut 88 threaded on its opposite end. Operation of bellows 80 will thus similarly cause controlled movement of roll 66 toward roll 60.
  • the roll 66 does not engage roll 60 directly, but a small roll is positioned between these two rolls in nip forming relation with both thereof.
  • the roll 100 is preferably of essentially the same characteristics described in connection with the small roll 13, and it is similarly provided at each end with adjustable mountings on the mountings 79 for the roll 66, one of which is shown in FIGS. 89.
  • the bearing 101 journaling one end of roll 100 is mounted for sliding movement in an arm 102 pivoted at 103 in bracket 105 secured as by bolts 106 to a part of the mounting 79.
  • the bearing 101 is adjustable in arm 102, by means of bolts 109 slidable in slots 110 in arm 105 and cooperating with stop bolts 111 extending through each end of arm 102 to locate and control the position of bearing 101.
  • a drive is connected to one or more of the rolls 60, 65 and 6 6 so that all three rolls rotate in the directions indicated by the rotational arrows, and satisfactory results have been obtained with a main drive 115 connected to roll 65 and a helper drive connected to roll 66.
  • the roll 65 is shown as a suction roll, and a first felt carrying a sheet S on the upper side thereof wraps the roll 65 from above and transfers the sheet to the roll 60 as it passes through the nip of rolls 60 and 65.
  • the sheet travels around the under side of the roll 60 and meets a second felt 121 just in advance of the nip of rolls 60 and 100, and in passing through this nip, water is expressed downwardly from the sheet and felt through the open space below rolls 60 and 66, whence it may be received in any conventional save-all.
  • the felt 121 then travels upwardly and around a felt roll 123, and the sheet is shown as initially separating from the felt but then passing around a paper roll 125 and back onto the felt after the latter leaves I011 123.
  • the driving torque will tend to urge it downwardly in FIGS. 7 and 8. Accordingly, it is shown as positioned in accordance with the invention on the ingoing side of its nip with roll 66, so that its axis is located above the plane defined by the axes of rolls 69 and 66.
  • the position of the I011 100 is preferably adjusted for different conditions of speed and pressure so that the roll is effectively dynamically balancedbetween rolls 60 and 66, and such adjustment is readily made by loosening the bolts 109 and appropriately manipulating the stop bolts 111.
  • FIG. 10 illustrates still another application of the invention wherein a small roll 130 of the characteristics described for roll 13 is mounted in nip forming relation between a Yankee dryer 131 or other dryer roll and a second press roll 132 which maybe a conventional rubber covered or metal press roll.
  • a felt 135 carrying a sheet S on its lower surface wraps a turning roll 136 and then passes through the nip of rolls 130 and 131.
  • the sheet is transferred to the dryer T011 131 at this nip, and the felt separates and is guided away as by means of the felt roll 137.
  • a paper machine press assembly adapted for use in combination with a press felt, comprising a first press roll having an imperforate surf-ace, an imperforate small roll of substantially smaller diameter than said press roll arranged to form with said press roll a pressure nip for receiving the felt therethrough with a paper web on the A surface of the felt adjacent said press roll, a second press roll of substantially larger diameter than said small roll and positioned in nip forming relation with said small roll on the side thereof opposite said first press roll to support 1 said small roll in pressure engagement with said first press roll, means positioning said first and second press rolls with-the axes thereof defining a predetermined plane,
  • a press assembly as defined in claim 1 comprising means for adjusting said mounting means to maintain said small roll with the axis thereof in such laterally spaced relation with said. plane defined by the axes of said-press rolls that the pressures tending to force said small roll away from said plane balance the tangential forces tending to drive said small roll toward said plane under different conditions of operating pressure and speed of rotation.
  • a press assembly as defined in claim 1 comprising means for guiding the felt away from the nip of said small roll and said first press roll and back to the nip of said small roll and said suction roll after removal of the paper web therefrom.
  • a paper machine press assembly for use in combination with a press felt, comprising an imperforate upper press roll and a lower press rollboth of relatively large diameter positioned with the vaxes thereof defining a generally upright plane, an imperforate small roll of substantially smaller diameter than said press rolls arranged therebetween in nip forming relation with each of said press rolls, means for guiding the felt with a paper web on the upper surface thereof through the nip of said small roll and said upper press roll, means for driving said lower press roll todrive said small roll through surface engagement therewith, adjustable means supporting said small roll with the axis thereof in slightly offset relation with said plane defined by said press roll axes on the. ingoing side of the nip thereof with said lower press roll substantially balancing the pressures tending to force said small roll away from said plane with the tangential forcestending to drive said small roll toward said plane, and
  • variable means for applying a bending moment to said' lower press roll in said plane to maintain the nip thereof with said small roll in a substantially straight line.
  • a paper machine press assembly comprising a first i press roll having .an imperfor-ate surface, an imperforate small roll of substantially smaller diameter than said press roll arranged to form a pressure nip with said press roll,

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Description

y 1957 w. E. ROJECKI ,7
PAPER MACHINE PRESS AND FELT ASSEMBLY Filed Sept. 1, 1965 2 Sheetsheet 1 INVENTOR- WALTER E. ROJECKI ATTORNEYS July 18, 1967 w. E. ROJECKI PAPER MACHINE PRESS AND FELT ASSEMBLY Filed Sept. 1, 1965 2 Sheets-Sheet 2 S FIG-7 ni} 3 6O 76 I23 F 77 75 as |2| I a5 88 F I/ I?,: I l\' United States Patent 3 331,734 PAPER MACIME PRESS AND FELT ASSEMBLY Walter E. Rojecki, Water-town, N.Y., assignor to The Black Clawson, Hamilton, Ohio, a corporation of Ohio Filed Sept. 1, 1965, Ser. No. 484,388 Claims. (Cl. 162-358) ABSTRACT OF TE DISCLOSURE In a paper machine press section, an intermediate roll of relatively small diameter is positioned between two rolls of conventional diameters, and the intermediate roll is maintained with its axis in offset relation with the plane defined by the axes of the other two rolls such that the pressures tending to force the intermediate roll away from such plane balance the tangential force tending to drive it toward such plane.
This application relates to paper making machinery, and more particularly to paper machine press sections, and it is a continuation-iu-part of my application Ser. No. 406,333, filed Oct. 26, 1964, now abandoned.
The invention has as a main objective the provision of a paper machine press section of novel construction such that it is capable of effecting substantially greater water removal from a newly formed paper Web than a conventional press section operating under comparable total pressure loads.
Another object of the invention is to provide a press section having the characteristics and advantages noted above which possesses more effective water removing properties than conventional suction presses, but which does not require the use of a suction press roll.
An additional major object of the invention is the provision of a press section having the operating advantages noted above which is of economical construction, and particularly to provide such a press section whose characteristic principles may be inserted or otherwise incorporated in a conventional press section by readily simple modification thereof to render it capable of comparable operating advantages.
It is also an object of the invention to provide a press section as outlined above which is characterized by the ability to develop higher effective specific unit pressures on the paper web than comparable press sections for the same total pressure loading while minimizing the danger of rupturing the web.
These and other objectives are achieved in accordance with the invention by the provision of a paper machine press section wherein the main components are a plain press roll, which may be of conventional construction and size, an imperforate roll of relatively much smaller diameter which forms the effective pressure nip with the plain press roll, and a support for the small roll, which may be a second press roll of conventional construction and which preferably is provided with a yieldable surface for efiective driving engagement with the small roll. The small roll has a diameter many times smaller than each of the other rolls, for example in a ratio of from 1:5 to 1:20 or even very much larger when the pressure nip of the small roll is with a Yankee dryer, and the small roll is preferably provided with circumferential grooves in its surface for reasons explained hereinafter.
It is accordingly a further object of the invention to provide a paper'machine press section having the components and operating characteristics outlined in the preceding paragraph, and still further objects and advantages of the invention will be apparent from the following description, the accompanying drawing, and the appended claims.
In the drawings:
3,331,734 Patented July 18, 1967 FIG. 1 is a diagrammatic view illustrating a paper machine press section assembly constructed in accordance with the invention;
FIG. 2 is an enlarged schematic view taken in radial section through the central portion of the section of FIG. 1 and illustrating diagrammatically certain of its operating characteristics;
FIG. 3 is an enlarged fragmentary and diagrammatic section taken approximately on the line 33 of FIG. 2;
FIG. 4 is a fragmentary and somewhat diagrammatic view looking at right angles to FIG. 1 and showing means for adjusting the crown of the lower press roll of FIG. 1;
FIG. 5 is a fragmentary view illustrating a portion of one form of mounting structure for the press assembly of FIG. 1;
FIG. 6 is a diagrammatic view similar to FIG. 1 showing a modified arrangement of press section according to the invention;
FIG. 7 is a view similar to FIG. 1 illustrating another form of paper machine press section assembly constructed in accordance with the invention;
FIG. 8 is an enlarged view of a fragment of FIG. 7 showing one end of the small roll in the press of FIG. 7 and its mounting mechanism;
FIG. 9 is a fragmentary plan view of the same mechanism shown in FIG. 8; and
FIG. 10 is a diagrammatic view similar to FIG. 1 showing the use of the invention in conjunction with a Yankee dryer.
Referring to the drawings, which illustrate preferred embodiments of the invention, FIGS. 1 and 2 show a press section in accordance with the invention wherein the main components are an upper press roll 10, a lower press roll 11, and a substantially smaller roll 13 positioned between and in nip forming relation with both of rolls 10 and 11. These three rolls cooperate as described thereinafter to treat a press felt F which has a newly formed paper web S on the upper surface thereof, and which is guided by a suitable guide roll 15 to the nip of rolls 10 and 13 so that the web S engages the surface of the press roll 10 ahead of its nip with roll 13, it being understood that the term felt is used herein as generic to any suitable foraminous carrier web for a new formed paper sheet or web.
As shown in FIG. 1, the journals 20 of the lower press roll .11 preferably have fixed mountings as indicated at 21 while the journals 22 of the upper press roll 10 have adjustable mountings providing for variation of the pressure load on rolls 11 and 13, as indicated by the arrow 23. The roll 13 is preferably provided with an adjustable mounting for its journals providing for adjustment thereof toward and away from the vertical plane containing the axes of the journals 20 and 22, as indicated by the arrow 25.
The rolls 10 and 11 may be of conventional construction and sizes commonly used in paper machine press sections, for example with diameters from 20 inches to 30 inches or more, and the upper roll 10 may advantageously be formed of granite or other material providing a comparably smooth and hard imperforate surface. The roll 11 is normally the driven roll of the press section as indicated diagrammatically by the drive 27. It is therefore desirable to provide roll 11 with an elastomeric or comparably yieldable surface covering 28 for firm driving engagement with the small roll 13. The roll 10, however, may be provided with a helper drive as indicated at 29, especially for starting purposes.
The press section of the invention relies primarily for its operating characteristics and advantages upon certain phenomena which are developed in a roll combintation as as just described wherein the intermediate roll 13 is very much smaller in diameter than the other rolls, and par- I. V 3 ticularly than the roll 10 with which it forms the nip for treating the paper web. For example, tests indicate that the roll 13 can be a solid metal roll of a diameter of 3 to 4 inches and that-the ratio of its diameter. to that of the roll 10, and also the roll 11, should be at least 1:5 and preferably substantially higher, namely with the otherrolls of diameters from approximately 20 inches to 36 inches or more up to as high as a diameter ratio as 1:20 for ordinary presses and substantially higher where one of the press rolls is a dryer roll.
It has also been found, for reasons explained in detail hereinafter, that preferred results are obtained if the surface of the roll 13 is provided with circumferentially extending grooves 30. As shown diagrammatically in FIG. 3, the grooves 30 are preferably proportioned and arranged to provide lands 31 therebetween of sufficient width to eliminate cutting edges, and they are also preferably V-shaped but rounded to a small radius at their bottoms, as shown in FIG. 3. In addition, these grooves should have a substantial axial component, as can be provided by forming the grooves as helical threads having substantial leads, for example, a lead of an inch or more, so that they extend at a corresponding substantial angle with respect to a plane extending radially of roll 13.
- This groove arrangement as just described contributes to the elimination of a cutting action on the felt, and optimum results have been obtained in this manner, utilizing a plurality of parallel threads arranged in side by side relation with each other. In addition, it appears that the grooves should be relatively shallow and with their sides converging inwardly, since if they are too deep or straight-sided, they tend to lose their self-cleaning properties and to plug up with fiber. As an illustrative example of the dimensions of individual threads, satisfactory results have been obtained with each thread having a width of 0.027 inch, a depth of 0.027 inch, a pitch of 0.10 inch, and with its opposing sides defining an angle of 45 and its bottom rounded about a radius of the order of .002 inch, such grooves being readily made by a conventional thread forming operation. In this example, the lands between grooves are of the order of 0.73 inch in width.
The operation of this press section is illustrated somewhat diagrammatically in FIG. 2. The felt F is guided to the nip of rolls and 13 so that the paper Web S meets the surface of the upper press roll 10 slightly ahead of the nip,-and it is not material to the invention whether or not the felt and web are separated immediately after passing through the nip. Careful observation of the press section of the invention as described establishes that under these conditions, there is no pool of water formed at the ingoing side of the nip as with conventional presses.
On the contrary, at relatively moderate paper machine speeds such as 600 feet per minute and more, water is removedfrom the sheet and felt at this nip in the form of a free jet directed downwardly and rearwardly with respect to'the felt, as indicated by the arrows 33 in FIG. 2. In addition, there is a relatively fine spray of water directed downwardly and forwardly of therfelt from the outgoing side of the nip, as indicated by the arrows 35 in FIG. 2.
It appears that these results are due to more than one factor. For example, if the roll 13 were removed and the rolls 10 and ll brought into nip forming relation, a pool of water would. appear and be maintained at the ingoing side of the nip apparently at least in part because the surface of the lower roll 11 initially departs only slightly from the horizontal as it leaves the nip. In contrast, the sharp curvature of the surface of the small roll 13 downwardly and away from the surface of the roll 10 eliminates a supporting surface area for the expressed water at the nip and thus causes it to be discharged from the nip in the form of a jet-rather than maintained as a pool at the nip.
Another factor contributing to the novel operating characteristics achieved by the invention is the high rotative nip, but they also have a self-cleaning action on the roll relatively very different diameters used in the practice of speed of the small roll 13 with relation to that of roll 10 and roll 11. This causes the development of substantially higher centrifugal forces effective on the water as it is expressed from the felt, for example, forces of the order of 64 Gs for a roll of the size noted above at a high forces promote the rapid removal of water from-the 13 minimizing retention of water and fiber on its surface.
-A third significant feature contributing to the effective ness of the invention derives from the nip dimensions which result when a nip is formed between rolls of the the invention. Thus the same total pressure loading which causes the nip of rolls l0 and 13 to be 0.25 inch in width would produce a nip width in excess .of 1.50 inches for rolls of the diameter of rolls 10 and 11. The results is that for the same total loading, the effective pressure across the nip of rolls 10 and 13 will be higher by a factor of six or more.
It appears that it is because of the high effective pressures obtained in the press of the invention that the small roll 13 should have grooves in its surface as described, as now explained. Satisfactory results have been obtained with a press section arranged as described but using a smooth roll 13-at low and moderate machine speeds, e.-g., below 800 feet per minute. At higher speeds, however, it appears that water particles are trapped in the nip and cause rupture of the paper web as they seek to escape. This rupturing effect is eliminated when thesmall roll is provided with grooves 30, which apparently provide an escape path for such water particles, and these particles are then in large measure carried through the nip 3 3 in the grooves for discharge at the outgoing side of the nip in the spray 35. These results are also aided by the minimizing of hydraulic pressure in its nip due to the short escape path for the water around the small diameter roll 13.
It is desirable that the three rolls 10, 11 and 13 be mounted in such relation as to establish substantial equalization of the several .forces effective on the small roll 13. Thus if the three rolls were mounted with their axes in the same vertical plane, the tangential forces on the roll 13 resulting from its driven engagement with the roll 11 would urge it upstream with respect to the felt, =i.e.,
to the right as viewed in FIGS. 1 and .2. Such movement would then subject it to off-center'pressure between rolls 10 and 11 which would supplement the tangential forces and similarly urge roll 13 to the right as viewed in FIGS;
13 is so located on the ingoing side of its nip with roll 11 that the line defined vby the axes. of rolls 10 and 13 forms a small angle a with the line defined by the axes of rolls 10 and 11, and this angle is preferably so adjusted that the pressure forces'tending to urge roll 13 to the left in FIG. 1 are balanced by the tangential forces in the opposite direction. While this angle will vary depending upon roll sizes, speeds, etc., tests indicate that it will usually be .of the order of 5 roll 13 is thus balanced force-wise, it is effectively stressless from the standpoint of bending moments, and its diameter is independent of the forces to which the roll is subjected. As a respect to strength are low, and also its bearing loads approach zero so that the requirements for its mounting and bearing structure are correspondingly low and economical in cost. V
It has also been found desirable in the'practice of the invention, especially with press sections of considerable width, to provide means for controlling the degree of crown of the press roll which serves as the backup roll machine speed of 1,000 feet per minute. Not only do these.
or less. Since the 1 result, the requirements ;of roll 13 withfor the small roll, namely the roll 11 in FIG. 1. For example, as shown in FIG. 4, the journals 20 of the roll 11 may be provided with extensions 37 beyond their fixed mountings 21, and a double acting fluid pressure cylinder 38 or similar jacking device may be connected between the outer ends of these extensions 37 and the floor to apply a bending moment to the roll 20 about its fixed journal mountings 21.
The addition of variable crown control to the roll 11 as illustrated in FIG. 4 makes it possible to maintain its nip with the small roll 13 in a substantially straight line, and with the roll 13 mounted as described in dynamically balanced position between the rolls and 11, correspondingly straight line nip conditions are established throughout the length of the pressure nip between rolls 10 and 13. It will be understood that both the axial position of the small roll 13 and the crown of roll 11 are preferably adjusted as required to maintain optimum nip conditions in accordance with changed operating conditions of pressure and/ or speed of the press.
The mounting arrangement for the roll 13 may take a variety of forms consistent with the simplicity of its requirements as discussed above, and one form of suitable mounting arrangement for one end of the roll is shown in FIG. 5, it being understood that a similar mounting arrangement is provided at the other end of roll 13. As shown, a saddle 40 is mounted on the bearing housing 41 for the roll 11, and a bearing block 42 for the journal of the roll 13 is in turn mounted on the saddle 40. Preferably the mounting between parts 40 and 42 is adjustable, as by the use of bolts 44 received in slots 45 in the saddle. By this means, the block 42 can be adjusted as required to establish the desired position of the roll with relation to rolls 10 and 11 as described in the preceding paragraph.
FIG. 6 shows a modified arrangement of press in accordance with the invention which has a secondary dewatering action on the felt after the paper web is removed therefrom. The rolls 50 and 51 in FIG. 6 correspond to rolls 10 and 11 in FIG. 1, but the roll 51 is a suction roll as indicated by the diagrammatic showing of a suction box 52 therein. The roll 53 corresponds in structure and function to the roll 13 as already described, and it forms upper and lower pressure nips with the rolls 50 and 51 respectively.
In the use of the press arrangement of FIG. 6, the felt F having a paper Web S thereon is guided to the nip of rolls 50 and 53 in the same manner as described in FIG. 1, and the dewater'mg action will be carried out in the manner described in FIG. 2. After the felt and sheet leave this nip, they are separated by a paper roll 55, and the felt is looped around a guide roll 56 back to the press and through the nip of rolls 51 and 53. Residual water in the felt is removed as the felt passes through the nip, and this Water is removed into the suction box 52 for removal therefrom in the usual way.
Since the return run of the felt from the nip of rolls 51 and 53 in FIG. 6 passes under the upper run of the felt to the press, a suitable tray 58 is mounted therebetween and close to roll 51 to receive the water discharged from the nip of rolls 50 and 53. If desired, a similar tray 59 may be located between the felt (runs in the opposite side of the press to receive the water discharged at the exit side of the upper press nip as described in connection with FIG. 2. It will accordingly be apparent that the press arrangement of FIG. 6 offers all of the operating advantages of the press of FIG. 1 together with the additional function of further dewatering of the felt before it returns to receive the paper web thereon. It will also be apparent that the press arrange ment of FIG. 6 may be used without returning the felt therethrough, in which case the suction roll 51 will serve to receive and remove some of the water expressed at the upper press nip of rolls 50 and 53.
One still further advantage of the invention which will now be apparent, and which is provided by both of the press arrangements described, is the ease with which it may be incorporated in an existing press, with minimum requirements of structural changes. In fact, the only necessary rearrangement of existing parts is lifting of the top press roll of an existing press for insertion of the small roll, and the location of a suitable mounting for the small roll such as that described in connection with FIG. 5. The advantages of the invention are then available whether the existing bottom press roll be a plain roll or a suction roll, and where the latter is the case, the arrangement of FIG. 6 is especially useful.
While the invention has thus far been described in connection with a vertical press, since such presses are the most commonly used in paper machines, it is equally applicable to presses arranged in other planes, and FIGS. 79 illustrate a typical application to a horizontal press of the three-roll, dual nip type. This press comprises a center roll 60 having fixed mountings 61, and a pair of outer rolls and 66. The roll 65 is movable on its pivotal mountings 67 into controlled pressure engagement with roll 60, by means of a pressure cylinder or bellows 70 connected between each mounting 61 and one end of a lever 71 which is pivoted at 72 on the mounting 61. The other end of lever 71 carries a pivoted link 75 which extends through a boss 76 on top of the adjacent mounting 67 and has a nut 77 threaded on its outer end, and this construction is repeated at the other end of roll 65. Thus pressure applied on bellows 70 causes the upper ends of the levers 71 to move toward roll 60, thereby forcing roll 65 to move into correspondingly increased pressure engagement with roll 60.
The roll 66 has pivoted mountings 79 at each end similar to the mountings 67. Each is similarly provided with a pressure bellows 80 operating one end of a lever 81 pivoted at 82 on mounting 61 and carrying a link 85 which extends through a boss 86 on top of mounting 79 and has a nut 88 threaded on its opposite end. Operation of bellows 80 will thus similarly cause controlled movement of roll 66 toward roll 60.
In the press of FIGS. 7-9 the roll 66 does not engage roll 60 directly, but a small roll is positioned between these two rolls in nip forming relation with both thereof. The roll 100 is preferably of essentially the same characteristics described in connection with the small roll 13, and it is similarly provided at each end with adjustable mountings on the mountings 79 for the roll 66, one of which is shown in FIGS. 89. Thus the bearing 101 journaling one end of roll 100 is mounted for sliding movement in an arm 102 pivoted at 103 in bracket 105 secured as by bolts 106 to a part of the mounting 79. The bearing 101 is adjustable in arm 102, by means of bolts 109 slidable in slots 110 in arm 105 and cooperating with stop bolts 111 extending through each end of arm 102 to locate and control the position of bearing 101.
In the operation of the press shown in FIGS. 79, a drive is connected to one or more of the rolls 60, 65 and 6 6 so that all three rolls rotate in the directions indicated by the rotational arrows, and satisfactory results have been obtained with a main drive 115 connected to roll 65 and a helper drive connected to roll 66. The roll 65 is shown as a suction roll, and a first felt carrying a sheet S on the upper side thereof wraps the roll 65 from above and transfers the sheet to the roll 60 as it passes through the nip of rolls 60 and 65. The sheet travels around the under side of the roll 60 and meets a second felt 121 just in advance of the nip of rolls 60 and 100, and in passing through this nip, water is expressed downwardly from the sheet and felt through the open space below rolls 60 and 66, whence it may be received in any conventional save-all. The felt 121 then travels upwardly and around a felt roll 123, and the sheet is shown as initially separating from the felt but then passing around a paper roll 125 and back onto the felt after the latter leaves I011 123.
Since the main drive to roll ltlilis through itsfdriven surface engagement with roll 66, the driving torque will tend to urge it downwardly in FIGS. 7 and 8. Accordingly, it is shown as positioned in accordance with the invention on the ingoing side of its nip with roll 66, so that its axis is located above the plane defined by the axes of rolls 69 and 66. As already described in connection with the press shown in FIG. 1, the position of the I011 100 is preferably adjusted for different conditions of speed and pressure so that the roll is effectively dynamically balancedbetween rolls 60 and 66, and such adjustment is readily made by loosening the bolts 109 and appropriately manipulating the stop bolts 111.
FIG. 10 illustrates still another application of the invention wherein a small roll 130 of the characteristics described for roll 13 is mounted in nip forming relation between a Yankee dryer 131 or other dryer roll and a second press roll 132 which maybe a conventional rubber covered or metal press roll. In this installation, a felt 135 carrying a sheet S on its lower surface wraps a turning roll 136 and then passes through the nip of rolls 130 and 131. The sheet is transferred to the dryer T011 131 at this nip, and the felt separates and is guided away as by means of the felt roll 137.
Since the ratio of the diameter of the roll 130 to that of'roll 131 in FIG. 10 is even greater than in the other cases described, for example 1:30 or more, the conditions in the nip of these two rolls will be comparable to those described in connection with FIG. 3, and similar expression of water will take place, as indicated by the diagrammatic showing of save-all pans 138 and 139. Otherwise the same operating conditions will obtain, with the roll 130 preferably slightly offset on the ingoing side of its nip with roll 132. It should also be noted that this form of the invention may very well incorporate means for adjusting the crown of ro l 132 as described in connection with FIG. 4.
While the forms of apparatus herein described constitute preferred embodiments of the invention, it is to be understood that the invention is not limited to these precise forms of apparatus, and that changes may be made therein without departing from the scope of the invention which is defined in the appended claims.
What is claimed is: 1
1. A paper machine press assembly adapted for use in combination with a press felt, comprising a first press roll having an imperforate surf-ace, an imperforate small roll of substantially smaller diameter than said press roll arranged to form with said press roll a pressure nip for receiving the felt therethrough with a paper web on the A surface of the felt adjacent said press roll, a second press roll of substantially larger diameter than said small roll and positioned in nip forming relation with said small roll on the side thereof opposite said first press roll to support 1 said small roll in pressure engagement with said first press roll, means positioning said first and second press rolls with-the axes thereof defining a predetermined plane,
means for driving said second press roll to drive said small roll through surface engagement therewith, and mounting means for said small roll for positioning said small roll with the axis thereof in slightly offset relation with said plane on the ingoing side of the nip formed by said small and second rolls.
2. A press assembly as defined in claim 1 comprising means for adjusting said mounting means to maintain said small roll with the axis thereof in such laterally spaced relation with said. plane defined by the axes of said-press rolls that the pressures tending to force said small roll away from said plane balance the tangential forces tending to drive said small roll toward said plane under different conditions of operating pressure and speed of rotation. 1
3. A press assembly as defined in claim 1 wherein tinuous helical groove having a substantial lead causing said groove to define a substantial angle with respect to a plane extending radially of said groove.
5. A press assembly as defined in claim 3 wherein said grooves in the surface of said small roll are shallow and are defined by side walls which converge inwardly at a substantial included angle, and wherein the adjacent sides of adjacent grooves are spaced from each other to define a land therebetween of suffic-ient width to eliminate a cutting edge.
6. A press assembly as defined in claim 1 wherein said first press roll is a dryer roll.
7. A press assembly asdefined in claim 1 wherein said second press roll is a suction roll.
8. A press assembly as defined in claim 1 comprising means for guiding the felt away from the nip of said small roll and said first press roll and back to the nip of said small roll and said suction roll after removal of the paper web therefrom. I
9. A paper machine press assembly for use in combination with a press felt, comprising an imperforate upper press roll and a lower press rollboth of relatively large diameter positioned with the vaxes thereof defining a generally upright plane, an imperforate small roll of substantially smaller diameter than said press rolls arranged therebetween in nip forming relation with each of said press rolls, means for guiding the felt with a paper web on the upper surface thereof through the nip of said small roll and said upper press roll, means for driving said lower press roll todrive said small roll through surface engagement therewith, adjustable means supporting said small roll with the axis thereof in slightly offset relation with said plane defined by said press roll axes on the. ingoing side of the nip thereof with said lower press roll substantially balancing the pressures tending to force said small roll away from said plane with the tangential forcestending to drive said small roll toward said plane, and
variable means for applying a bending moment to said' lower press roll in said plane to maintain the nip thereof with said small roll in a substantially straight line.
10. A paper machine press assembly comprising a first i press roll having .an imperfor-ate surface, an imperforate small roll of substantially smaller diameter than said press roll arranged to form a pressure nip with said press roll,
a second press roll of substantially larger diameter than said small roll and positioned in nip forming relation with 7 said small roll on the side thereof opposite said first press roll to support said small roll in pressure engagement with said first press roll, means positioning said first and UNITED STATES PATENTS 1,803,926 5/1931 Vedder -160 3,198,695 8/1965 Justus 162-359 3,198,697 3/1965 Justus 162 3s3-X 3,230,133 1/1966 Berges 162358.X
FOREIGN PATENTS 750,222 12/1944 Germany;
s. LEON BASHORE, Primary Examiner;

Claims (1)

10. A PAPER MACHINE PRESS ASSEMBLY COMPRISING A FIRST PRESS ROLL HAVING AN IMPERFORATE SURFACE, AN IMPERFORATE SMALL ROLL OF SUBSTANTIALLY SMALLER DIAMETER THAN SAID PRESS ROLL ARRANGED TO FORM A PRESSURE NIP WITH SAID PRESS ROLL, A SECOND PRESS ROLL OF SUBSTANTIALLY LARGER DIAMETER THAN SAID SMALL ROLL AND POSITIONED IN NIP FORMING RELATION WITH SAID SMALL ROLL ON THE SIDE THEREOF OPPOSITE SAID FIRST PRESS ROLL TO SUPPORT SAID SMALL ROLL IN PRESSURE ENGAGEMENT WITH SAID FIRST PRESS ROLL, MEANS POSITIONING SAID FIRST AND SECOND PRESS ROLLS, WITH THE AXES THEREOF DEFINING A PREDETERMINED PLANE, MEANS FOR DRIVING SAID SECOND PRESS ROLL TO DRIVE SAID SMALL ROLL THROUGH SURFACE ENGAGEMENT THEREWITH, AND ADJUSTABLE MEANS SUPPORTING SAID SMALL ROLL WITH THE AXIS THEREOF IN SLIGHTLY OFFSET RELATION WITH SAID PLANE, ON THE INGOING SIDE OF THE NIP THEREOF WITH SAID SECOND PRESS ROLL SUBSTANTIALLY BALANCING THE PRESSURES TENDING TO FORCE SAID SMALL ROLL AWAY FROM SAID PLANE WITH THE TANGENTIAL FORCES TENDING TO DRIVE SAID SMALL ROLL TOWARD SAID PLANE.
US484388A 1964-10-26 1965-09-01 Paper machine press and felt assembly Expired - Lifetime US3331734A (en)

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Application Number Priority Date Filing Date Title
US484388A US3331734A (en) 1965-09-01 1965-09-01 Paper machine press and felt assembly
DE1965B0063892 DE1959792U (en) 1964-10-26 1965-10-22 PRESS FOR PAPER MACHINES.
DE19651461074 DE1461074C3 (en) 1964-10-26 1965-10-22 Wet press for paper machines
GB4514965A GB1130607A (en) 1964-10-26 1965-10-25 Improvements in or relating to paper making machinery
SE1373865A SE339910B (en) 1964-10-26 1965-10-25
AT685266A AT284610B (en) 1965-09-01 1966-07-18 Press for paper machines

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3381607A (en) * 1966-08-01 1968-05-07 Mead Corp Process and apparatus for removing liquid from a moving web of paper and the like
US3447453A (en) * 1966-07-11 1969-06-03 Black Clawson Co Paper machinery
US3566781A (en) * 1968-08-12 1971-03-02 Textilmaschinenbau Zittau Veb Device for the pressure processing of a continuous particularly textile web
US3868301A (en) * 1973-10-25 1975-02-25 Joseph V Cloutier Cylindrical sleeve support structure for adjustment of web contacting surface of pick-up bar in a papermaking machine
US4425842A (en) 1981-05-01 1984-01-17 Cotton Incorporated High expression squeeze roll liquor extraction of nonwoven batts
US4434633A (en) 1981-05-01 1984-03-06 Cotton Incorporated High expression squeeze roll liquor extraction of nonwoven batts
US4911791A (en) * 1985-04-03 1990-03-27 Scandiafelt Ab Apparatus for forming, pressing and drying paper webs having a felt and web run to a Yankee cylinder
US5744006A (en) * 1993-05-28 1998-04-28 Mausser; Wilhelm Apparatus for dewatering mixtures of fibrous and liquid materials
CN110578265A (en) * 2018-06-11 2019-12-17 福伊特专利有限公司 Grooved couch roll and device comprising said couch roll

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1803926A (en) * 1929-10-04 1931-05-05 Vedder John Warren Press roll
DE750222C (en) * 1940-08-09 1944-12-20 J M Voith Fa Suction press for paper machines with smooth cylinder
US3198697A (en) * 1964-06-26 1965-08-03 Beloit Corp Paper press roll assemblies
US3198695A (en) * 1963-02-14 1965-08-03 Beloit Corp Grooved press roll assemblies with a yankee drier
US3230138A (en) * 1962-06-06 1966-01-18 Berges Andre Charles Pulp dewatering apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1803926A (en) * 1929-10-04 1931-05-05 Vedder John Warren Press roll
DE750222C (en) * 1940-08-09 1944-12-20 J M Voith Fa Suction press for paper machines with smooth cylinder
US3230138A (en) * 1962-06-06 1966-01-18 Berges Andre Charles Pulp dewatering apparatus
US3198695A (en) * 1963-02-14 1965-08-03 Beloit Corp Grooved press roll assemblies with a yankee drier
US3198697A (en) * 1964-06-26 1965-08-03 Beloit Corp Paper press roll assemblies

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3447453A (en) * 1966-07-11 1969-06-03 Black Clawson Co Paper machinery
US3381607A (en) * 1966-08-01 1968-05-07 Mead Corp Process and apparatus for removing liquid from a moving web of paper and the like
US3566781A (en) * 1968-08-12 1971-03-02 Textilmaschinenbau Zittau Veb Device for the pressure processing of a continuous particularly textile web
US3868301A (en) * 1973-10-25 1975-02-25 Joseph V Cloutier Cylindrical sleeve support structure for adjustment of web contacting surface of pick-up bar in a papermaking machine
US4425842A (en) 1981-05-01 1984-01-17 Cotton Incorporated High expression squeeze roll liquor extraction of nonwoven batts
US4434633A (en) 1981-05-01 1984-03-06 Cotton Incorporated High expression squeeze roll liquor extraction of nonwoven batts
US4911791A (en) * 1985-04-03 1990-03-27 Scandiafelt Ab Apparatus for forming, pressing and drying paper webs having a felt and web run to a Yankee cylinder
US5744006A (en) * 1993-05-28 1998-04-28 Mausser; Wilhelm Apparatus for dewatering mixtures of fibrous and liquid materials
CN110578265A (en) * 2018-06-11 2019-12-17 福伊特专利有限公司 Grooved couch roll and device comprising said couch roll

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